Catalogue HY11-3500/UK Pilot Operated Directional Control Valves

Characteristics Series D*1VW (Parker), 4D02V/03/06 (Denison)

The pilot operated directional valves are available with

both Parker (series D31DW, D41VW, D81/D91VW and
D111VW) and Denison (series 4D02V, 4D03, 4D06)
model codes. All valves are pilot operated by an NG6
valve.
Pressure and flow of the pilot oil have a significant in-
fluence on the response time of the spool in the main 2
stage.
In order to guarantee a save switching of the spool
please choose the appropriate pilot oil supply and drain D31DW
option. (Spools with a connection P to T need an external
pressure supply or an integral check valve. For spools
with negative cross-over position the same options are
recommended.)
The minimum pilot pressure must be ensured for all op-
erating conditions of the directional valve.

4D02V D41VW

D81VW D111VW

D81VW

D3-D11_UK.INDD CM_22.01.2008.1

2-59 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
 Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Ordering Code Series D*1VW (Parker)

D 1 W
Directional Series Pilot Style Electrically Spool Spool
control NG 06 operated type position
valve

2 Code Bore Size

3 Ø11mm NG10
4 Ø20mm NG16
8 Ø26mm NG25
9 Ø32mm NG25
3 position spools
11 Ø50mm NG32
Code all 3 position spools
3 positions.
Code Style C 2) Spring offset in position “0“.
Operated in position “a“ or “b“.
D D3
Standard Spool type 009
V D4, D8/9, D111

2 positions.
3 position spools E 2)
Spring offset in position “0“.
Code Spool type Operated in Operated in
a 0 b position “a“. position “b“.
001 2)
2 positions.
002 2) F 2)
Operated in position “0“.
Spring offset in Spring offset in
003 3) position “b“. position “a“.
004 3)
2 positions.
005 3) K 2)
Operated in Spring offset in position “0“.
Operated in
006 3) position “b“. position “a“.

007 3)
2 positions.
0091)2) M 2)
Operated in position “0“.
Spring offset in Spring offset in
011 3) position “a“. position “b“.

014 3)
2 positions, detent.
R 3)
015 3) No centre in No centre in Operated in position “0“ or “b“.
offset position. offset position.
016 3)
2 positions, detent.
021 3) S 3) No centre in Operated in position “0“ or “a“.
No centre in
offset position. No centre in offset position.
022 3) offset position.

031 5) 2 position spools

032 5) Code Spool position

054 4) Spring offset in position “b“.

B 2)
Operated in position “a“.
081 2)
Detent, operated in position “a“ or
D 3)
082 2) “b“. No centre or offset position.
Spring offset in position “a“.
H 2)
Operated in position “b“.
2 position spools
Code Spool type
a b
1)
Consider specific spool position.
020 2) 2)
All sizes (D31, D41, D81, D 91, D111)
available
026 3) 3)
Only D31, D41, D81, D91 available
030 2)
4)
Only D41, D81, D91, D111 available
5)
Only D31, D81, D91 available
D3-D11_UK.INDD CM_22.01.2008.1

2-60 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Ordering Code Series D*1VW (Parker)

W
Pilot oil Seals Solenoid Connector Solenoid Acces- Design
supply and voltage as per options sories series
drain options EN 175301-803, (not required

2
without plug for ordering)
(Please order plug
separately.

Code Inlet Outlet Code Accessories

1 Internal External Standard valve
omit
w/o accessories
2 External External
Pilot with press.
Integral 3C
3 6) External reducing valve
check valve
Pilot choke,
4 7) Internal Internal 3A
meter-out
5 External Internal
Stroke adjustment
3D 9)
Integral side B
6 6) Internal
check valve
Stroke adjustment
6)
Only D41, D81 available. 3E 9)
side A
7)
Not for spools 002, 007, 009, 014,
030, 031, 032, 054 available. Pilot choke,
3B
meter-in
Code Seals Stroke adjustment
N NBR 3F
side A and B
V FPM 9)
Only D31, D41, D81, D91
available.

Code Voltage
K 12V =
J 24V =
U 8) 98V =
G 8) 205V =
110V 50Hz /
Y 120V 60Hz
230V 50Hz /
T 240V 60Hz
For AC voltage use plug with
8)

rectifier.
Please order rectifier plug
separately.

Code Solenoid option

Standard solenoid
omit
without options
T without manual override

Further spool types and solenoid voltages on request.

Explosion proof solenoids EEx me ll on request.

D3-D11_UK.INDD CM_22.01.2008.1

2-61 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
 Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Ordering Code Series 4D02V, 4D03, 4D06 (DENISON)

4D – –
Directional Size Body Control Spool Spool End cap
control valve type position

2 Code End cap

Code Size
03 Standard
02 NG10
With stroke adjustment
03 NG16 09
on both sides
06 NG25

3 position spools
Code Body Code Spool position
V for 4D02 3 positions.
03
Spring centered to “0“.
3 for 4D03/06
2 positions.
05 Spring centered to “0“.
Code Control Energized to “b“.
A 1 solenoid 2 positions.
06 Spring centered to “0“.
B 2 solenoids Energized to “a“.
2 solenoids
C and 2 pos. detent
2 position spools
pilot valve
Code Spool position
A B 2 positions.
3 position spools 01 a b Spring offset to “b“.
Code Spool type P T Energized to “a“.
a 0 b
2 positions.
01 02 Spring offset to “a“.
Energized to “b“.
02
2 positions detent.
03 04 Operated in “a“ or “b“.
No centre or spring offset position.
07

08

09

10

13

14

46

55

56

2 position spools
Code Spool type
a b
11

51

D3-D11_UK.INDD CM_22.01.2008.1

2-62 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Ordering Code Series 4D02V, 4D03, 4D06 (DENISON)

Pilot oil Main stage Design Seals Solenoid Pilot

supply and accessories series voltage accessories
drain options

2
Code Inlet Outlet Code Pilot accessories
1 Internal Internal 1.0 mm orifice
10 *
(Standard for 4D02V)
2 Internal External
1.5 mm orifice
3 External Internal 15 *
(Standard for 4D03/06)
4 External External * in P port of pilot valve

Code Accessories Code Solenoid voltage

0 Without G0R 12V =
Shifting time adjustment G0Q 24V =
1
(meter-in)
GAR 98V =
Shifting time adjustment
2 GAG 205 =
(meter-out)
110V / 50Hz
4 Integral check valve in P W30
120V / 60Hz
Shifting time adjustment
230V / 50Hz
5 (meter-in) W31
240V / 60Hz
integral check valve in P
Shifting time adjustment
8 (meter-out) Code Seals
integral check valve in P
1 NBR
5 FPM

Code Design series

B 4D02V
C 4D03, 4D06

Further spool types, solenoid voltages, position control,

hydraulic and mechanical operation on request.

D3-D11_UK.INDD CM_22.01.2008.1

2-63 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
 Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Ordering Code Series D*1VW (Parker)

With inductive position control

D 1 W
Directional Series Pilot Style Electrically Spool Spool

2 control
valve
NG 06 operated type position

Code Bore Size

3 Ø11mm NG10
4 Ø20mm NG16
8 Ø26mm NG25
9 Ø32mm NG25 3 position spools
11 Ø50mm NG32 Code all 3 position spools
3 positions.
C Spring offset in position “0“.
Code Style Operated in position “a“ or “b“.
Standard Spool type 009
D D3
V D4, D8/9, D111
2 positions.
E
Spring offset in position “0“.
Operated in Operated in
3 position spools position “a“. position “b“.
Code Spool type
a 0 b
001 2) 2 positions.
F
Operated in position “0“.
Spring offset in Spring offset in
002 5) position “b“. position “a“.
003 3)

004 3) 2 positions.
K
Operated in Spring offset in position “0“.
Operated in
007 5) position “b“. position “a“.
0091)4)
011 5) 2 positions.
M
Operated in position “0“.
Spring offset in Spring offset in
014 5) position “a“. position “b“.
015 3)
2 position spools
2 position spools Code Spool position
Code Spool type Spring offset in position “b“.
a b B
Operated in position “a“.
020 2)
Spring offset in position “a“.
030 5) H
Operated in position “b“.
1)
Consider specific spool
position.
2)
All sizes (D31, D41, D81,
D91, D111) available
3)
Only D31, D41, D81, D91
available
4)
Only D41, D81, D91, D111
available
5)
Only D41, D81, D91
available

D3-D11_UK.INDD CM_22.01.2008.1

2-64 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Ordering Code Series D*1VW (Parker)

W
Pilot oil Seals Solenoid Connector Solenoid Acces- Design
supply and
drain options
voltage as per
EN 175301-803,
options sories series
(not required
for ordering)
2
without plug
(Please order plug
separately.

Code Inlet Outlet Code Spool position Position control

1 Internal External End position
I3N
monitored, side A and B
2 External External C
Start position
Integral I6N 9)
3 6) External monitored, side A and B
check valve
C, B, E, F End position
4 7) Internal Internal I2N
(all spools) monitored, side B
5 External Internal C, K, M Start position
I5N 9) (spool 9)
Integral monitored, side B
6 6) Internal
check valve
C, H, K, M End position
6)
Only D41, D81 available. I1N
(all spools) monitored, side A
7)
Not for spools 002, 007, 009, 014,
030 available. C, E, F Start position
I4N 9) (spool 9) monitored, side A
Code Seals The plug M12 x 1 for the position control is included. The
N NBR monitor switch has to be located on the side to which the spool
moves from the spring offset position.
V FPM

Code Voltage
K 12V =
J 24V =
U 8)
98V =
G 8)
205V =
For AC voltage use plug with
8)

rectifier.
Please order rectifier plug
separately.

Code Solenoid option

Standard solenoid
omit
without options
T 9) without manual override
For hydraulic presses according to the
9)

safety regulations EN 693, solenoid

option “T“ (without manual override)
and accessories “I4N“, “I5N“ or “I6N“
(start position monitored) are required.

Attention
The adjustment of the position control is factory set and sealed. Replacement and repairs can only be un-
dertaken by the manufacturer.

D3-D11_UK.INDD CM_22.01.2008.1

2-65 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
 Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Technical Data Series D*1VW (Parker), 4D02V/03/06 (Denison)

General
Design Directional spool valve
Actuation Solenoid
Series Parker /Denison D31 / (4D02V) D41 / 4D03 D81/91 / 4D06 D111 / –
Size NG10 NG16 NG25 NG32

2
Weight (1/ 2 solenoids) [kg] 6.0 / 6.6 (7.6 / 8.1) 9.7 / 10.3 17.9 / 18.6 67.4 / 68.0
Mounting interface DIN 24340 A10 DIN 24340 A16 DIN 24340 A25 DIN 24340 A32
ISO 4401 ISO 4401 ISO 4401 ISO 4401
NFPA D05 NFPA D07 NFPA D08 NFPA D10
CETOP RP 121-H
Mounting position unrestricted, preferably horizontal
Ambient temperature [°C] -25...+50 (without inductive position control)
[°C] 0...+50 (with inductive position control)
Hydraulic
Max. operating pressure [bar] Pilot drain internal: P, A B, X: 350; T, Y: 105 (4D02V: P, A, B, X: 315; T, Y: 140)
Pilot drain external: P, A B, T, X: 350; Y: 105 (4D02V: P, A, B, T, X: 315; Y:140)
Fluid Hydraulic oil in accordance with DIN 51524 / 51525
Fluid temperature [°C] -25 ... +70
Viscosity permitted [cSt] / [mm²/s] 2.8...400
Viscosity recommended [cSt] / [mm²/s] 30...80
Filtration ISO 4406 (1999); 18/16/13 (meet NAS 1638: 7)
Flow max. [l/min] 150 / (170) 300 700 2000
Leakage at 350 bar (per flow path) [ml/min] up to 100* / (72...422*) up to 200* up to 800* up to 5000*
*depending on spool
Opening pressure integral check valve [bar] n.a. see p/Q diagram see p/Q diagram n.a.
Minimum pilot supply pressure [bar] 5 / (7) 5
Static / Dynamic
Step response at 95% [ms] Energized / De-energized
DC solenoids Pilot pressure 50 bar 60 / 40 (50/60) 95 / 65 150 / 170 470 / 390
100 bar 55 / 40 (50/60) 75 / 65 110 / 170 320 / 390
250 bar 55 / 40 (50/50) 60 / 65 90 / 170 210 / 390
350 bar 55 / 40 (50/50) 60 / 65 85 / 170 200 / 390
AC solenoids Pilot pressure 50 bar 40 / 30 (30/50) 75 / 55 130 / 155 450 / 375
100 bar 35 / 30 (30/50) 65 / 55 90 / 155 300 / 375
250 bar 35 / 30 (30/50) 40 / 55 70 / 155 190 / 375
350 bar 35 / 30 (30/50) 40 / 55 65 / 155 180 / 375
Electrical characteristics
Duty ratio 100% ED; CAUTION: coil temperature up to 150 °C possible
Protection class IP 65 in accordance with EN 60529 (plugged and mounted)
Code K J U G Y T
Supply voltage / ripple [V] 12 V = 24 V = 98 V = 205 V = 110V at 50Hz/ 230V at 50Hz/
120V at 60Hz 240V at 60Hz
Tolerance supply voltage [%] ±10 ±10 ±10 ±10 ±5 ±5
Current consumption hold [A] 2.5 1.25 0.31 0.15 0.58 / 0.49 0.31 / 0.26
Current consumption in rush [A] 2.5 1.25 0.31 0.15 2.1 / 2.0 1.05 / 1.0
Power consumption hold [W] 30 30 30 30 64 / 59 VA 68 / 62 VA
Power consumption in rush [W] 30 30 30 30 231 / 240 VA 231 / 240 VA
Solenoid connection Connector as per EN 175301-803, solenoid identification as per ISO 9461.
Wiring min. [mm²] 3 x 1.5 recommended
Wiring length max. [m] 50 recommended

With electrical connections the protective conductor (PE W) must be connected according to the relevant regulations.

D3-D11_UK.INDD CM_22.01.2008.1

2-66 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Position Control Series D*1VW (Parker), 4D02V/03/06 (Denison)

Electrical characteristics of position control M12x1

Protection class IP 65 in accordance with EN 60529 (plugged and mounted)
Ambient temperature [°C] 0...+50
Supply voltage / ripple [V] 18...42 / 10%
Current consumption without load [mA] ≤ 30
Max. output current per channel, ohmic
Min. output load per channel, ohmic
[mA]
[kOhm]
400
100 2
Max. output drop at 0.2A [V] ≤ 1.1
Max. output drop at 0.4A [V] ≤ 1.6
EMC EN50081-1 / EN50082-2
Max. tolerance ambient field strength [A/m] <1200
Min. distance to next AC solenoid [m] >0.1
Interface M12x1 nach IEC 61076-2-101
Wiring min. [mm²] 5 x 0.25 brad shield recommended
Wiring length max. [m] 50 recommended

M12 pin assignment

Start position monitored

1 + Supply 18...42V
2 Normally open B
3 0V 2
+Vs
4 Normally open A 1 ASEW001D10
5 Earth ground 4
0V
End position monitored 3
1 + Supply 18...42V
2 Normally closed B 5
3 0V 0V
4 Normally open A
5 Earth ground

Definitions
Start position monitored: End position monitored:
The valve is de-energized. The inductive switch gives a The inductive switch gives a signal before the end position
signal at the moment (below 15% spool stroke) when the is reached. (above 85% spool stroke).
spool leaves the spring offset position.

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2-67 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
 Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Flow Curve Diagrams Series D*1VW (Parker), 4D02V/03/06 (Denison)

The flow curve diagram shows the flow versus pressure for each spool type, operating position and flow direction
drop curves for all spool types. The relevant curve number is given in the table below.

D31DW and D41VW / 4D03

Curve number
Spool
2 Code
P-A
D3 D4
P-B
D3 D4
P-T
D3 D4 D3 D4
A-T B-T
D3 D4
001 3 1 3 1 – – 1 4 1 5
002 3 1 3 2 4 6 1 4 1 6
003 3 1 4 2 – – 1 5 1 6
004 3 1 3 1 – – 1 5 1 5
005 3 2 4 2 – – 1 3 1 5
006 3 1 3 2 – – 1 3 1 6
007 4 1 3 1 – 6 1 4 1 5
009 3 2 3 9 8 8 1 7 1 10
011 3 1 3 1 – – 1 4 1 5
014 3 1 4 1 – 6 1 4 1 5
015 4 1 3 2 – – 1 4 1 6
016 4 2 3 2 – – 1 3 1 5
020 3 3 4 5 – – 1 3 1 5
021 4 2 3 8 – – 1 2 – –
022 3 8 4 2 – – – – 1 3
026 3 3 3 5 – – – – – –
030 3 2 1 3 – – 1 6 1 7
054 – 2 – 3 – – – 6 – 7

4D02V
Spool Curve number
Code P-A P-B P-T A-T B-T
01 3 3 7 4 3
02 3 3 – 2 4
03 3 3 – 2 5
07 4 6 6 4 10
08 2 3 – 4 4
09 2 2 – 1 4
10 2 3 – 4 4
11 5 3 – 2 5
13 2 4 – 1 4
14 4 3 – 2 4
46 8 9 – 7 9
51 6 4 – 3 6
55 – 7 – 8 –
56 4 – – 9 –

D3-D11_UK.INDD CM_22.01.2008.1

2-68 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Flow Curves / Integral Check Valve Series D*1VW (Parker), 4D02V/03/06 (Denison)

D81/D91VW / 4D06 and D111VW

Curve number
Spool
P-A P-B P-T A-T B-T
Code
D8/9 D11 D8/9 D11 D8/9 D11 D8/9 D11 D8/9 D11
001 3 5 2 5 – – 3 4 5 1
002
003
2
4
5
–
1
2
5
–
1
–
5
–
3
3
4
–
5
6
1
– 2
004 4 – 3 – – – 3 – 5 –
005 1 – 2 – – – 4 – 5 –
006 2 – 2 – – – 4 – 6 –
007 3 – 1 – 7 – 3 – 5 –
009 4 3 8 3 9 2 4 3 10 1
011 3 – 2 – – – 3 – 5 –
014 1 – 2 – 8 – 3 – 5 –
015 3 – 3 – – – 4 – 5 –
016 3 – 3 – – – 4 – 5 –
020 6 5 5 5 – – 6 3 8 1
021 5 – 10 – – – 3 – – –
022 10 – 5 – – – – – 5 –
026 6 – 5 – – – – – – –
030 3 5 2 5 – – 3 4 5 1
054 4 5 3 5 – – 3 4 5 1

Integral check valve in the P port

Mounting an integral check valve in the P port is nec- difference at the integral check valve (see performance
essary to build up pilot pressure for valves with P to T curves) is to be added to all flow curves of the P-port of
connection and internal pilot oil supply. The pressure the main valve. Directional valves with an integral check
valve are available for the series 4D02V, D41/4D03 and
Flow curve 4D02V D81/4D06.

Flow curve D41VW / 4D03 Flow curve D81VW / 4D06

D3-D11_UK.INDD CM_22.01.2008.1

2-69 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
 Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Pilot Oil Options Series D*1VW (Parker), 4D02V/03/06 (Denison)

Pilot oil inlet (supply) and outlet (drain)

Series
D31DW

Series
4D02V PV TV 3 Slip-in orifice
in pilot p-port open, closed
A B
1 M6 DIN906 Pilot oil
Inlet Outlet 1 2 3 a 0 b

T internal external Orifice Ø1.0

external external Orifice Ø1.0
a b
0
internal internal Orifice Ø1.0

2 M6 DIN906 external internal Orifice Ø1.0

P X Y T
1 3 2

Y
(drawn offset)

Series
D41VW

Series
D81/91VW

Series
D111VW

All orifice sizes for standard valves

D3-D11_UK.INDD CM_22.01.2008.1

2-70 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Dimensions Series D*1VW (Parker), 4D02V/03/06 (Denison)

D31DW

226

Monitor
switch

195
175
B A
Ø11
83

1cm
mc1
01M

M10
30 A B Stroke
12 Ø6.8 adjustment
70 33.5 87.5 110
72 93 138.5
186

Surface finish

4x M6x40 13.2 Nm NBR: SK-D31DW-N-91

BK385
DIN 912 12.9 ±15% FPM: SK-D31DW-V-91

4D02V

Surface finish

4x M6x40 NBR: SK-4D02V-B1

BK385 13.2 Nm
DIN 912 12.9 FPM: SK-4D02V-B5

The space necessary to remove the plug per EN 175301-803, design type AF is at least 15 mm.
The torque for the screw M3 of the plug has to be 0.5 to 0.6 Nm.
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2-71 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
 Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Dimensions Series D*1VW (Parker), 4D02V/03/06 (Denison)

D41VW/4D03

2 B A
Monitor switch
Stroke
220 adjustment
136

1cm
mc1
01M

M10
A B

11 Ø11
92 63 165
94 101 275

Surface finish
4x M10x60
63 Nm ±15% NBR: SK-D41DW-N-91
BK320 2x M6x55
13.2 Nm ±15% FPM: SK-D41DW-V-91
DIN 912 12.9

D81VW/4D06, D91VW

B A
Monitor switch
Stroke
adjustment
223

57

A B

12 Ø13.5
116 76 230
118 117 340

Surface finish

6x M12x75 108 Nm NBR: SK-D81VW-N-91 / SK-D91VW-N-91

BK360
DIN 912 12.9 ±15% FPM: SK-D81VW-V-91 / SK-D91VW-V-91

The space necessary to remove the plug per EN 175301-803, design type AF is at least 15 mm.
The torque for the screw M3 of the plug has to be 0.5 to 0.6 Nm.

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2-72 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
Catalogue HY11-3500/UK Pilot Operated Directional Control Valves
Dimensions Series D*1VW (Parker), 4D02V/03/06 (Denison)

D111VW

B A
2
Monitor switch
347

59

A B
20 Ø22
198 90 319
200 429

Surface finish

6x M20x90 517 Nm NBR: SK-D111VW-N-91

BK386
DIN 912 12.9 ±15% FPM: SK-D111VW-V-91

The space necessary to remove the plug as per EN 175301-803, design type AF is at least 15 mm.
The torque for the screw M3 of the plug has to be 0.5 to 0.6 Nm.

D3-D11_UK.INDD CM_22.01.2008.1

2-73 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany
 Catalogue HY11-3500/UK
Notes

D3-D11_UK.INDD CM_22.01.2008.1

2-74 Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Kaarst, Germany