999800402 - 01/2021

en-GB

The Formwork Experts.

Dokaset
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten

© by Doka GmbH, A-3300 Amstetten

98004-200-01
 User Information Dokaset

2 999800402 - 01/2021
User Information Dokaset

Contents
4 Introduction
4 Elementary safety warnings
7 Services
9 Product description

10 Wall formwork
10 Instructions for assembly and use (Method
statement)
14 The Dokaset panel in detail
17 System grid
18 Dokaset form-tie system
23 Tie rod system 20.0
24 Platform system
26 Opposing guard-rail
27 Ladder system
28 Gang-forms
30 Vertical stacking of panels
32 Plumbing accessories
34 Length adjustment using closures
35 Stop-end formwork
36 90 degree corners

40 General
40 Transporting, stacking and storing
46 Cleaning and care of your equipment

48 Article list

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Introduction User Information Dokaset

Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can be used as general Instructions
ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be
It contains information on the standard design for incorporated into site-specific Instructions for
setting up this system, and on correct, compliant uti- Assembly and Use (Method Statement).
lisation of the system. ▪ The graphics, animations and videos in this doc-
▪ All persons working with the product described ument or app sometimes depict partially assem-
herein must be familiar with the contents of this bled assemblies and may require additional
booklet and with all the safety instructions it contains. safety equipment and/or measures to comply
▪ Persons who are incapable of reading and under- with safety regulations.
standing this booklet, or who can do so only with dif- The customer must ensure all applicable regulations
ficulty, must be instructed and trained by the cus- are complied with, even if they are not shown or
tomer. implied in the graphics, animations and videos pro-
▪ The customer is to ensure that the information mate- vided.
rials provided by Doka (e.g. User Information book- ▪ Individual sections contain further safety
lets, Instructions for Assembly and Use, Operating instructions and/or special warnings as applica-
Instruction manuals, plans etc.) are up to date and ble.
available to all users, and that they have been made
aware of them and have easy access to them at the
usage location. Planning
▪ In the relevant technical documentation and form-
work utilisation plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users are obliged to ensure compliance routes!
with national laws, standards and regulations ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; industrial safety
menting, implementing and continually updating a
hazard assessment at every job-site. ▪ All laws, Standards, industrial safety regulations and
This booklet serves as the basis for the site-specific other safety rules applying to the utilisation of our
hazard assessment, and for the instructions given to products in the country and/or region in which you
users on how to prepare and utilise the system. It are operating must be observed at all times.
does not substitute for these, however.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.

4 999800402 - 01/2021
User Information Dokaset Introduction

Rules applying during all phases of Assembly

the assignment
▪ The equipment/system must be inspected by the
customer before use, to ensure that it is in an accept-
▪ The customer must ensure that this product is able condition. Steps must be taken to exclude com-
erected and dismantled, reset and generally used for ponents that are damaged, deformed, or weakened
its intended purpose in accordance with the applica- due to wear, corrosion or rot (e.g. fungal decay).
ble laws, standards and rules, under the direction
and supervision of suitably skilled persons.
▪ Using our safety and formwork systems together
with those of other manufacturers can create risks
These persons' mental and physical capacity must
that may lead to injury and damage to property. This
not in any way be impaired by alcohol, medicines or
requires separate verification.
drugs.
▪ Doka products are technical working appliances ▪ The equipment/system must be assembled and
erected in accordance with the applicable laws,
which are intended for industrial / commercial use
standards and rules by trained customer personnel
only, always in accordance with the respective Doka
whilst maintaining any applicable safety inspections
User Information booklets or other technical docu-
that may be required.
mentation authored by Doka.
▪ The stability and load-bearing capacity of all compo- ▪ It is not permitted to modify Doka products; such
modifications constitute a safety risk.
nents and units must be ensured during all phases of
the construction work!
▪ Do not step on or apply strain to cantilevers, clo- Closing the formwork
sures, etc. until suitable measures to ensure their
stability have been correctly implemented (e.g. by
tie-backs). ▪ Doka products and systems must be set up so that
▪ Strict attention to and compliance with the functional all loads acting upon them are safely transferred!
instructions, safety instructions and load specifica-
tions are required. Non-compliance can cause acci-
dents and severe injury (risk of fatality) and consid-
Pouring
erable damage to property.
▪ Sources of fire in the vicinity of the formwork are pro- ▪ Do not exceed the permitted fresh-concrete pres-
hibited. Heaters are permissible only when used cor- sures. Over-high pouring rates overload the form-
rectly and situated a correspondingly safe distance work, cause greater deflection and risk breakage.
from the formwork.
▪ Customer must give due consideration to any and all
Stripping the formwork
effects of the weather on the equipment and regards
both its use and storage (e.g. slippery surfaces, risk
of slipping, effects of the wind, etc.) and implement ▪ Do not strip out the formwork until the concrete has
appropriate precautionary measures to secure the reached sufficient strength and the person in charge
equipment and surrounding areas and to protect has given the order for the formwork to be stripped
workers. out!
▪ All connections must be checked at regular intervals ▪ When stripping out the formwork, never use the
to ensure that they are secure and in full working crane to break concrete cohesion. Use suitable tools
order. such as timber wedges, special pry-bars or system
In particular threaded connections and wedged con- features such as Framax stripping corners.
nections have to be checked and retightened as nec- ▪ When stripping out the formwork, do not endanger
essary in accordance with activity on the jobsite and the stability of any part of the structure, or of any
especially after out-of-the-ordinary occurrences (e.g. scaffolding, platforms or formwork that is still in
after a storm). place!
▪ It is strictly forbidden to weld Doka products – in par-
ticular anchoring/tying components, suspension
components, connector components and castings
etc. – or otherwise subject them to heating.
Welding causes serious change in the microstruc-
ture of the materials from which these components
are made. This leads to a dramatic drop in the failure
load, representing a very great risk to safety.
It is permissible to cut individual tie rods to length
with metal cutting discs (introduction of heat at the
end of the rod only), but it is important to ensure that
flying sparks do not heat and thus damage other tie
rods.
The only articles which are allowed to be welded are
those for which the Doka literature expressly points
out that welding is permitted.

999800402 - 01/2021 5
Introduction User Information Dokaset

Transporting, stacking and storing Symbols used

▪ Observe all country-specific regulations applying to The following symbols are used in this document:
the handling of formwork and scaffolding. For system
formwork the Doka slinging means stated in this DANGER
booklet must be used – this is a mandatory require- This is a notifier drawing attention to an
ment. extremely dangerous situation in which non-
If the type of sling is not specified in this document, compliance with this notifier will lead to death
the customer must use slinging means that are suit- or severe, irreversible injury.
able for the application envisaged and that comply
with the regulations.
▪ When lifting, always make sure that the unit to be WARNING
lifted and its individual parts can absorb the forces This is a notifier drawing attention to a dan-
that occur. gerous situation in which non-compliance
▪ Remove loose parts or secure them so that they can- with this notifier can lead to death or severe,
not slip out of position and drop. irreversible injury.
▪ When lifting formwork or formwork accessories with
a crane, no persons must be carried along, e.g. on
working platforms or in multi-trip packaging. CAUTION
▪ All components must be stored safely, following all This is a notifier drawing attention to a dan-
the special Doka instructions given in the relevant gerous situation in which non-compliance
sections of this document! with this notifier can lead to slight, reversible
injury.
Maintenance
NOTICE
▪ Only original Doka components may be used as This is a notifier drawing attention to a situa-
spare parts. Repairs may only be carried out by the
tion in which non-compliance with this noti-
manufacturer or authorised facilities.
fier can lead to malfunctions or damage to
property.
Miscellaneous
The weights as stated are averages for new material; Instruction
actual weights can differ, depending on material toler- Indicates that actions have to be performed
ances. Dirt accretions, moisture saturation, etc. can by the user.
also affect weight.
We reserve the right to make alterations in the interests
of technical progress. Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
Eurocodes at Doka been carried out.

The permissible values stated in Doka documents

(e.g. Fperm = 70 kN) are not design values (e.g. FRd = Tip
105 kN)! Points out useful practical tips.
▪ It is essential to avoid confusing permissible values
with design values!
▪ Doka documents will continue to state the permissi-
ble values. Reference
Allowance has been made for the following partial fac- Cross-references other documents.
tors:
▪ γF = 1.5
▪ γM, timber = 1.3
▪ γM, steel = 1.1
▪ kmod = 0.9
Consequently, all the design values for an EC design
calculation can be determined from the permissible val-
ues.

6 999800402 - 01/2021
User Information Dokaset Introduction

Services
Support in every stage of the project High performance, in all stages of the project

▪ Project success assured by products and services

from a single source.
▪ Competent support from planning through to assem-
bly directly on site. Operations Construction Project close-
Tender
scheduling work out
Project assistance from start to finish
Every single project is unique and calls for individual- Engineering
ised solutions. When it comes to the forming opera- ▪ Execution planning
tions, the Doka team can help you with its consulting, ▪ Cycle planning
planning and ancillary services in the field, enabling ▪ Structure modelling/3D-planning
you to carry out your project effectively, safely and reli- ▪ Assembly drawings
ably. Doka assists you with individual consulting ser- ▪ Statics calculation
vices and customised training courses. ▪ Concremote

Efficient planning for a safe project sequence Consulting and training

Efficient formwork solutions can only be developed

▪ Project processing on-site

economically if there is an understanding of project

▪ Formwork instructor

requirements and construction processes. This under-

▪ Training & consulting

standing is the basis of Doka engineering services.

Process optimisation

Optimise construction workflows with Doka

▪ Concremote
▪ myDoka
Doka offers special tools that help you in designing ▪ Planning software
transparent processes. This is the way to speed up ▪ Yard management
pouring processes, optimise inventories and create
more efficient formwork planning processes. Pre-assembly and assembly
▪ Pre-assembly service
Custom formwork and on-site assembly ▪ Pre-assembly on site service
To complement its system formwork range, Doka
offers customised formwork units. And specially Logistics
trained personnel assemble load-bearing towers and ▪ Organisation of transport & freight
formwork on site.
Rental and reconditioning service
Just-in-time availability ▪ Rental service
Formwork availability is a crucial factor in realising ▪ Formwork returns
your project on time and on budget. The worldwide ▪ Reconditioning & service fixed rates
logistics network puts the necessary formwork quanti-
ties on site at the agreed time.
upbeat construction
digital services for higher productivity
Rental and reconditioning service
From planning through to completion - with
The formwork material needed for any particular pro-
upbeat construction we’ll be moving construc-
ject can be rented from Doka’s high-performing rental
tion forward and upping the beat for more pro-
park. Doka Reconditioning cleans and overhauls both
ductive building with all our digital services.
client-owned equipment and Doka rental equipment.
Our digital portfolio covers the entire construc-
tion process and is being extended all the time.
To find out more about our specially developed
solutions go to doka.com/upbeatconstruction.

999800402 - 01/2021 7
Introduction User Information Dokaset

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User Information Dokaset Introduction

Product description
Dokaset is the ideal formwork for the requirements ▪ formwork can be tied working from one side only –
of the building construction sector. easy and time-saving
The very high load-bearing capacity and long ▪ much higher number of form-ply re-use cycles than
lifespan of Dokaset make it an economical solution with conventional plywood sheets, thanks to the use
for all wall-forming tasks. of the long-lived Xlife sheet
▪ All the main jobs on the formwork can be carried out
Permitted fresh-concrete pressure: 80 kN/m2 from the ground, for example:
- attaching the connecting devices
Among the many advantages of Dokaset: - tying
▪ small numbers of form ties, as only 2 ties are needed - attaching/detaching the formwork to/from the
per 2.70 m width, saving both materials and man- crane
hours ▪ High standard of safety
▪ up to a formwork height of 3.37 m, only 1 form tie in
the concrete

E
G

A
F

98004-263-01
K
I B H
D

A The Dokaset panel in detail (Page 14)

B Tie rod system (Page 18)
C Platform system (Page 24)
D Ladder system (Page 27)
E Opposing guard-rail (Page 26)
F Gang-forms (Page 28)
G Vertical stacking of panels (Page 30)
H Plumbing accessories (Page 32)
I Length adjustment using fillers (Page 34)
J 90 degree corners (Page 36)
K Stop-end formwork (Page 35)

999800402 - 01/2021 9
Wall formwork User Information Dokaset

Wall formwork
Instructions for assembly and use (Method statement)

Brace the formwork in a windproof manner when Preparing the gang-forms

erecting it and when it is temporarily placed in the
standing position. ➤ Combine the panels into gang-forms (see the section
headed 'Gang-forms').
Observe all applicable safety regulations.
➤ Mount the opposing guard-rail posts and Dokaset
head anchors.
Transporting / handling the panels
➤ To separate the panels, use the Doka 4-part chain
3.20m (see the section headed 'Transporting, stack-
ing and storing').

98004-215-01

See also the section headed 'Opposing guard-rails'.

Panel struts, 2-part chain

➤ With the gang-form still flat, mount panel struts to it
(see "Plumbing accessories").

98004-216-01

➤ Set the panel down on a prepared flat area.

98004-214-01

➤ Mount a Dokaset 2-part chain 1.50m (see "Gang-

forms").

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User Information Dokaset Wall formwork

Closing the formwork Set up the side of the formwork with

the platform
➤ Attach the lifting chain to the Dokaset-2-part chain
1.50m.
➤ Pick up the element by crane. Once the reinforcement has been placed, the form-
work can be closed.
➤ Spray the formwork sheet with release agent (see
the section headed 'Cleaning and care of your equip- ➤ Unfold the rear railings, side railings and platform.
ment').
➤ Fly the element to its new location.

CAUTION
Never use a sledge-hammer to plumb and align
the elements!
This would damage the profiles of the gangs.
➤ Use only proper plumbing tools (e.g. a spe-
cial pry-bar) that cannot cause any damage.
➤ Apply plumbing tools to the bottom angle 98004-212-01
only.
See also the section headed 'Platform system'.
➤ Fix the panel struts firmly to the ground (see the sec-
tion headed 'Plumbing accessories').
Ladder system
➤ Attach the ladder in the desired position.

98004-211-01

See also the section headed 'Ladder system'.

98004-213-01

The element is now stable and can be plumbed and

aligned exactly, with no need for the crane.
➤ Detach the element from the crane.
➤ Continue lining up further gang-forms in this way,
and link them together (see the section headed
'Gang-forms').

999800402 - 01/2021 11
Wall formwork User Information Dokaset

Panel struts, 2-part chain ➤ In all other respects, the procedure is the same as
described in the previous section 'Closing the form-
➤ With the gang-form still flat, mount panel struts to it work'.
(see the setion headed 'Plumbing accessories').

98004-209-01

➤ Mount a Dokaset 2-part chain 1.50m (see the section

headed 'Gang-forms').

98004-208-01

➤ Take the form ties out of the stand-by position, apply

concrete release agent as needed, and fit the form
98004-210-01 ties (see the section headed 'Dokaset tie rod sys-
tem').
➤ When raising a 2.70x2.70m panel, it is OK
to pass the 2-part chain across the sturdy
rear railings.

98004-223-01

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User Information Dokaset Wall formwork

Pouring Stripping the formwork

NOTICE NOTICE
➤ Permitted fresh-concrete pressure: 80 ➤ Comply with the stipulated stripping times.
kN/m2 ➤ Take out and "park" the form ties.
➤ See also the section headed 'Concrete
➤ Undo the connectors to the adjacent elements.
pressure on perpendicular formwork to DIN
18218' in the Doka Calculation Guide. ➤ Remove any loose items from the formwork and plat-
forms, secure them or put them into the stand-by
➤ Comply with 'Compacting of concrete by
position.
vibrating', DIN 4235 Part 2.
➤ Attach the panel to the crane.
➤ Pour the concrete. ➤ Undo the ground anchors of the panel struts.
➤ Make only moderate use of vibrators, carefully co-
ordinating the times and locations of vibrator use. WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location.

98004-206-01

98004-207-01

If the gang-form is 'parked' prior to its next use, it

must have sufficient stability (see the section headed
'Plumbing accessories').
➤ Clean residual concrete off the formwork sheet (see
the section headed 'Cleaning and care of your equip-
ment').

999800402 - 01/2021 13
Wall formwork User Information Dokaset

The Dokaset panel in detail

Clean concrete surfaces with the
innovative Xlife sheet
The Xlife sheet consists of a combination of a tradi-
tional plywood core and a novel and innovative
plastic coating.
This combination of materials ensures high numbers of
repeat uses, with superb concrete results every time,
and reduces the proneness to damage.
▪ High quality concrete finish
▪ Less touching-up needed
▪ Less cleaning work - the Xlife sheet can also be
cleaned using a high-pressure spray cleaner
▪ Because the Xlife sheet is screwed on from the rear,
this leaves no screw imprints on the concrete

Dimensionally stable, galvanised

steel frame

E
A
155
B

98004-202-01 D

Types of panel:
C
▪ Dokaset panel 2.70x2.70m with platform
▪ Dokaset panel 2.70x2.70m 9764-244-01

▪ Dokaset panel 1.35x2.70m with platform a ... 123 mm

▪ Dokaset panel 1.35x2.70m A Frame profile
B Cross borehole

High load-bearing capacity C Continuous hardware slot for inter-panel connectors

D Xlife sheet
E Silicone sealing strip
Permitted fresh-concrete pressure: 80 kN/m2
▪ Dimensionally stable frame profiles
▪ Full hydrostatic fresh-concrete pressure up to a ▪ Strong cross-profiles
height of 2.77 m, with no limitation on the pouring ▪ Edges are easy to clean - so panels always abut
rate tightly
▪ Low deflection ▪ All-round hardware slot for fastening the inter-panel
connectors at any point required
▪ Hot-dip galvanised for long life
▪ Edges of formwork sheet are protected by frame pro-
file
▪ Cross boreholes for corner configurations and stop-
ends

WARNING
➤ It is forbidden to climb on the cross-profiles.
The cross-profiles are NOT a substitute for a
ladder.

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Accessories are easy to fasten, in the Bottom angle

integrated waling system

a
98004-205-02
B a ... 7.5 cm
▪ provides clearance for e.g. up to 5 cm high installa-
C
tion lines
▪ facilitates formwork removal
9764-249-01

A Dokaset panel
B Framax wedge clamp Platform
C Framax universal waling

Strong walings

98004-202-02
Permitted live load: 1.5 kN/m2 (150 kg/m2)
Load Class 2 to EN 12811-1:2003

▪ fold-away, ready-to-use platforms for convenient,

safe working
▪ integral guard rails
▪ floor decking with grate
98004-205-01

▪ sustain the full hydrostatic concrete pressure

▪ minimise deflection
▪ have integral slinging points for resetting the panels
by crane
▪ have integral stacking shoes

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Wall formwork User Information Dokaset

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User Information Dokaset Wall formwork

System grid
Combined with Framax Xlife panels, Dokaset permits a Dokaset panels
panel size-grid in 15 cm increments. This advanta-
geous increment-grid makes Dokaset both flexible and
economical.
▪ Easy planning and forming
270 135
▪ Height and width can be adjusted in 15 cm incre-
ments 57.5 155.0 57.5 67.5 67.5

▪ Very few closures needed

▪ Clear joint pattern
Only 1 form-tie in the concrete. Up to a formwork
height of 3.37 m, only one form-tie is needed in the con-

179

179
crete.

277

277
Only 2 form-ties per 2.70 m of width.

30 -135

98
98
9782-218-01 98004-219-01

277 - 412 Dimensions in cm

277

Framax Xlife panels

98004-217-01

The following Framax Xlife panels are suitable for use

30 - 60 135 270 270
in length adjustment:
Schematic representation 60 45 30
Dimensions in cm

75.0
135
57.5
57.5
155.0

270
9781-202-01

57.5

Dimensions in cm
Vertical stacking with horizontal Framax Xlife panels
can be carried out using any width from 30 to 135 cm.

999800402 - 01/2021 17
Wall formwork User Information Dokaset

Dokaset form-tie system

Dokaset tension tie 10-30cm Adjusting the Dokaset tension tie

▪ for wall thicknessess from 10 to 30 cm Setting the wall-thickness grid

▪ can be operated from one side ➤ Unscrew the hexagon screw and pull it out.
▪ no expendable jacket tubes ➤ Pull the adjusting sleeve and the pressing plate off
the rod.
➤ Separate the adjusting sleeve from the pressing
plate by moving it to one side.
➤ Select the desired wall-thickness grid for the adjust-
ing sleeve, then push it and the pressing plate back
onto the rod.

A
K L
D 0 +0
,5
B

98004-203-01 E C 98004-256-01

K Mounting position for a wall-thickness grid of 10 to 30 cm

A Form-tie
L Mounting position for a wall-thickness grid of 10.5 to 30.5 cm
B Pressing plate
C Adjusting sleeve
D Hexagonal screw Adapting to the wall thickness
E Cap nut ➤ Position the pressing plate and the adjusting sleeve
on the form-tie:
Wall-thickness grid: - for 10 to 30 cm grid: on the groove
▪ 10 to 30 cm, in 1 cm increments - for 10.5 to 30.5 cm grid: between two grooves
▪ 10.5 to 30.5 cm, in 1 cm increments (for adjust-
ments) Example with a wall thickness of 16 cm:
a
Dokaset tension tie 10-30cm:
Permitted capacity, allowing a 1.6 : 1 factor of safety
against failure: 220 kN
Permitted capacity to DIN 18216: 150 kN
c
P
98004-257-01

a ... wall-thickness grid 10 to 30 cm

c ... space between grooves: 1 cm

Example with a wall thickness of 27.5 cm:

b

c
98004-258-01

b ... wall-thickness grid 10.5 to 30.5 cm

c ... space between grooves: 1 cm
The double groove (P) marks a wall thickness
of 20 cm.

➤ Turn the adjusting sleeve, fit the hexagon screw into

the relevant hole and fix it with the cap nut.

3
98004-259-01

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User Information Dokaset Wall formwork

Operating the form-tie from one side

Fixing the form-tie:

➤ Screw the Dokaset tension tie all the way into the
integrated tying component (T) of the opposing form-
work, until it fully engages, and tighten it (screw-in
depth = 9 cm).

T
98004-248-01

Tools: Formwork hammer (U)

Removing the form-tie:
➤ Unscrew the Dokaset tension tie from the tying com-
ponent (T) (9 cm).
Tools: Dokaset ratchet 3/4", width-across 36
Spraying the conical part of the Dokaset ten-
sion tie with concrete release agent will make
it easier to detach it from the concrete.
➤ Take out and "park" the form-ties.

Parking the Dokaset tension tie

To facilitate transport and handling, the Dokaset ten-
sion tie can be "parked" in the bottom stacking shoe.
The form-tie is then available for immediate reuse at the
next usage location.

98004-220-01

S Bottom stacking shoe

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Wall formwork User Information Dokaset

Tying across the top of the Dokaset Tension/pressure tie across top of
panel formwork
On a formwork height of 277 cm, the Dokaset head For formwork heights of 307, 322 and 337 cm, the
anchor 12-36cm is used as a pressure anchor. It is form-tie at the top of the formwork must be a tension
placed across the top of the panel. and pressure tie.
▪ for wall thicknessess from 12 to 36 cm
B
▪ firmly holds the two sides of the formwork the A
C
required distance apart
Possible mounting positions:
▪ On the opposing formwork – bolted in place on every D
U240 waling together with the Dokaset railing holder.
▪ On the platform side - bolted in place in every U240
waling.

98004-204-01

How to use the Dokaset head anchor 12-36cm:

98004-200-02

➤ Bolt the Dokaset head anchor into the Dokaset wal-

ing.
➤ Telescope the Dokaset head anchor to the desired
length "a" (= wall thickness) and fix it in the relevant A Tie-rod 15.0mm
hole with a bolt and spring cotter. B Super-plate 15.0
a C Hexagon nut 15.0
D Dokaset universal waling holder
B
E Framax universal waling 1.50m
F Framax wedge clamp
b

98004-221-01

a ... 12 cm to 36 cm (in 1 cm increments)

b ... 3.5 cm
A Dokaset head anchor 12-36cm
B Possible fixing positions

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User Information Dokaset Wall formwork

Closing off the form-tie point Dokaset fibre-concrete cone 30cm

Dokaset closure cone 20cm

▪ fire-resistant
▪ sound-insulating
▪ fire-resistant
▪ sound-insulating

98004-260-06

We recommend the following materials for gluing in the

plugs:
98004-260-05
▪ Commercially available cement mortar,
➤ As soon as the formwork has been removed, press e.g. repair and renovation mortar, watertight exterior
a Dokaset closure cone into the opening. grouting compound etc.
The residual moisture in the concrete makes the Pay attention to the colour of the concrete here!
cone sit firmly in place, so it is not necessary to glue
it in.
▪ Tile bonding cement (is mostly dark) in cases where
the colour of the concrete is unimportant
➤ On walls that are less than 20 cm thick, simply knock
off the projecting part of the cone with a hammer. ➤ Cut the Dokaset fibre-concrete cone 30cm to the
➤ On walls that are more than 20 cm thick, fill in the length needed for the thickness of the wall.
rest of the form-tie point with mortar mixture. ➤ Evenly distribute the mortar mixture in the conical
opening and then slowly press the fibre-concrete
cone into the opening while gently turning it. (Using
a piece of wood makes it easier to fit the plug on the
right plane).

Fibre concrete plugs

▪ fire-resistant
▪ sound-insulating

A B

98004-260-02

A Fibre concrete plug 35mm

B Fibre concrete plug 40mm

➤ Evenly distribute the mortar mixture in the conical

opening and then slowly press the fibre-concrete
plug into the opening while gently turning it. (Using a
piece of wood makes it easier to fit the plug on the
right plane).
➤ Fit a fibre concrete plug into the opposite side of the
wall.

999800402 - 01/2021 21
Wall formwork User Information Dokaset

22 999800402 - 01/2021
User Information Dokaset Wall formwork

Tie rod system 20.0

▪ for wall thicknesses of over 30 cm Watertight form-tie points using a
▪ can be operated on one or both sides
water-stop
Tie rod 20.0mm:
Permitted capacity, allowing a 1.6 : 1 factor of safety
against failure: 220 kN a
A A D C
Permitted capacity to DIN 18216: 150 kN

WARNING J I
B
Sensitive rod steel!

98004-250-01
➤ Never weld or heat tie rods.
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be a ... Wall thickness min. 40 cm
withdrawn from use. A Dokaset tie-hole reducer 20.0
The Dokaset tie-hole reducer 20.0 makes it possible B Tying-component of opposing formwork in stand-by position
to use the Tie rod system 20.0. C Tie-rod 20.0mm
D Super-plate 20.0 B
I Water stop 20.0
B F E A D C J Anchoring cone 20.0 + Sealing sleeve 20.0

To make it possible to operate the form-tie from both

sides, the integral tying component must be replaced
98004-249-01

with the Dokaset tie-hole reducer 20.0.

1) Undo the screws on the integral tying component.
2) Fasten the integral tying component in the bottom
A Dokaset tie-hole reducer 20.0 holes on the Dokaset waling (stand-by position).
B Tying-component of the opposing formwork 3) Bolt the Dokaset tie-hole reducer 20.0 to the Doka-
C Tie rod 20.0mm set waling.
D Super plate 20.0 B
E Plastic tube 26mm
F Universal cone 26mm 1 3

NOTICE
The Plastic tubes 26mm are left in the con-
crete and are sealed off with Plugs 26mm. 2

Watertight form-tie points using a

98004-267-02
fibre-concrete tube
98004-267-01

B H G A D C
98004-249-02

A Dokaset tie-hole reducer 20.0

B Tying-component of the opposing formwork
C Tie-rod 20.0mm
D Super-plate 20.0 B
G Fibre-concrete tube d27 ("Frank" product name)
H Cone d27 ("Frank" product name)

999800402 - 01/2021 23
Wall formwork User Information Dokaset

Platform system
Unfolding the platform To make it easier to tilt up the platform:
Insert a round steel bar into the shaped tube of
➤ Tilt up the rear railings by 90°. the platform. In this way, 2 men can easily tilt
They lock into place automatically. up the entire platform without any great physi-
cal effort.
➤ Pivot both side railings into the desired position, as
required by the usage situation. ➤ Fix the platform again with both platform bolts, and
Locking is in 45° steps. secure these with linch pins.
C B A

98004-226-01
98004-222-01
➤ When raising a 2.70x2.70m panel, it is OK
A Rear railing to pass the 2-part chain across the sturdy
B Side railing rear railings.
C Handrail extension

Extending the end-of-platform

➤ Take out the two top platform bolts.
sideguards
The end-of-platform sideguards can be extended with
the built-in handrail lengthening piece.
a
B

A
98004-202-03

98004-224-01

➤ Tilt up the platform by 90°.

a ... can be telescoped to 14 or 32 cm
A Integral handrail lengthening piece
B Linch pin
F

98004-225-01

F Round steel bar

24 999800402 - 01/2021
User Information Dokaset Wall formwork

Extending the platform to either side Adapting the platform extension for use on left
or right
The platform can be lengthened by up to 0.55 m on
either side using the Xsafe platform extension 0.55m. The swivel unit has to be modified depending on
whether the platform extension is to be mounted to the
right-hand or left-hand side of the platform.

98004-268-01
98004-264-01

a ... can be telescoped to 40 or 55 cm 1) Take out the fastening bolt.

2) Pull out the locking mechanism.
How to attach the platform extension:
3) Pull out the whole swivel unit (incl. railing).

C
2

9769-234-01
3
1

B
98004-265-01 The swivel unit can now be mounted on the other side,
in reverse order.
A Xsafe platform extension 0.55m
B Spring-locked connecting pin
C Platform

999800402 - 01/2021 25
Wall formwork User Information Dokaset

Opposing guard-rail
Dokaset railing holders and Handrail posts 1.00m Variant 1 - Head anchor on the
are used for setting up safe opposing guard-rails.
opposing formwork
α = 15° α = 30°
➤ Jointly bolt the Dokaset railing holder and head
anchor into the hole in the waling, and secure the
bolts.

F
F

D
D

C
C
A
B
E E
98004-230-02 98004-269-01

A Dokaset railing holder 15 degrees

B Dokaset railing holder 30 degrees G
A
C Bolt d25/110
D Handrail post 1.00m
E Spring cotter 5mm

98004-204-02
F Guard-rail board (must be fixed)

Note:
When choosing which Dokaset railing holder to use, A Dokaset railing holder
you must comply with national safety regulations G Dokaset head anchor 12-36cm
regarding the maximum angle allowed for the railings.

There are two possible mounting situations for the

Dokaset railing holder, depending on the mounting
Variant 2 - Head anchor on the
position of the Dokaset head anchor. platform side
➤ Bolt the Dokaset railing holder directly into the hole
in the waling, and secure the bolts.

G
A
98004-230-01

A Dokaset railing holder

G Dokaset head anchor 12-36cm

26 999800402 - 01/2021
User Information Dokaset Wall formwork

Ladder system
Ladders can be attached to all Dokaset panels with ➤ Fasten the ladder-fixing brace to the panel with a fas-
platforms. tening clamp.
As a rule, every gang-form is provided with one ladder.

98004-228-02

To protect the ladder when the gang-form

is lifted:
➤ Fasten the ladder-fixing brace to a higher
position on the panel – this pulls the ladder
inwards.

98004-227-01

Mounting the ladders

➤ Hook a Dokaset ladder 2.70m into the ladder holder
on the platform.
98004-229-01

98004-228-01

A Ladder holder
B Locking plate

The locking plate prevents the ladder being acciden-

tally unhooked.
The ladder can be fixed on either the left-hand
or right-hand side of the platform.
➤ Remount the ladder holder to the side that
you want to fix the ladder to.

999800402 - 01/2021 27
Wall formwork User Information Dokaset

Gang-forms
For lifting and resetting, it is usual to assemble larger Framax quick-acting clamp RU
units (gangs) from Dokaset panels.
Max. width of the gang-forms: 5.40 m The Framax quick acting clamp RU provides a self-
aligning, tension-proof link.
Equipment needed for one 5.40 m wide gang-form
with a platform:
Designation N° of items
Dokaset panel 2.70x2.70m with platform 2
Dokaset ladder 2.70m 1
Panel strut 340 2
Framax quick-acting clamp RU 3

98004-232-02
Framax universal waling 0.90m 1
Framax wedge clamp 2
Dokaset 2-part chain 1.50m 1
Total weight: 2240 kg Framax quick acting clamp RU:
Equipment needed for one 5.40 m wide gang-form Permitted tensile force: 15.0 kN
with no platform: Permitted shear force: 6.0 kN
Designation N° of items Permitted moment: 0.5 kNm
Dokaset panel 2.70x2.70m 2
Panel strut 340 2 Assembly:
Framax quick-acting clamp RU 3
➤ Place the Quick acting clamp RU over the panel joint
Framax universal waling 0.90m 1
apply and fix tightly by hitting the wedge with a ham-
Framax wedge clamp 2
mer (formwork hammer max. 800 g).
Dokaset 2-part chain 1.50m 1
The panel joint is now tight.
Dokaset railing holder 4
Handrail post 1.00m 4
See the section headed 'Vertical stacking' for instruc-
Dokaset head anchor 12-36cm 4
tions on where to position the Framax quick acting
Guard-rail boards (site-provided) 3
clamps RU.
Total weight: 1800 kg
Framax universal waling
Joining the panels to make gang- To provide additional stiffening of large gangs, a Fra-
max universal waling 0.90m should be attached
forms roughly half-way up the gang.

The connector components are mounted to the panels

when these are still face-down on the assembly bench.

A
B
A

98004-232-01
98004-231-02

A Framax universal waling 0.90m

A Framax quick-acting clamp RU
B Framax wedge clamp
B Framax universal waling 0.90m with Framax wedge clamps

NOTICE Joining the gang-form to adjoining

Do not oil or grease wedge-clamped joints.
gangs
Use 3 Quick-acting clamps RU per 2.77m of panel
height to join the gangs.

28 999800402 - 01/2021
User Information Dokaset Wall formwork

Lifting chain ➤ Use the right slinging points! (Always attach the 2-
part chain to the inside bolts of the unit to be lifted)
Every gang-form is equipped with a Dokaset 2-part Single 2.70 m panel:
chain 1.50m. This stays attached to the gang through-
out the forming assignment.
The advantage of this is much greater safety:
▪ The operators can attach the gangs to the crane
while working from ground level.

98004-233-01
5.40 m gang (2 x 2.70 m):

98004-231-01

1.35 m panel:
Close-up showing how/where the chain is attached
to the waling:
9782-231-01

9782-231-01

98004-234-01

Note:
The chain can be attached to either side of the U 240
waling.

Max. load:
2000 kg on each bolt of the Dokaset waling

999800402 - 01/2021 29
Wall formwork User Information Dokaset

Vertical stacking of panels

The following information is given for each of the gang-
forms mentioned below:
▪ position of the panel connectors
▪ position of the form-ties

Panel width 2.70 m

Formwork height: 307 cm, 322 cm, 337 cm

30 - 60
277

98004-271-01
98004-238-02

The form-ties across the top of the formwork are tension/pressure

ties.

Formwork height: 367 to 412 cm

90 - 135
277

98004-272-01
98004-238-01

30 999800402 - 01/2021
User Information Dokaset Wall formwork

Panel width 1.35 m

Example with a formwork height of: 412 cm

A B C D E

135
98004-236-01

A Dokaset tension tie 10-30cm

B Tie-rod 15.0mm + Super-plate 15.0
C Framax universal waling 1.50m
D Framax quick-acting clamp RU
E Framax wedge clamp
277
98004-237-01

X ... When this configuration is used at the end of a gang-form (e.g.

for stop-ends, wall junctions, etc.) extra form ties must be fitted in
the frame profile here.

NOTICE
As a rule, do not locate 1.35 m wide panels
next to one another, as this would necessitate
an extra form tie.

999800402 - 01/2021 31
Wall formwork User Information Dokaset

Plumbing accessories
Connection in the waling profile

A
9727-339-01

A Panel strut 340 IB

B Prop head EB

Animation: https://player.vimeo.com/video/268536814

Fixing to the ground

➤ Anchor the plumbing accessories in such a way as to
resist tensile and compressive forces!
98004-239-01
Drilled holes in footplate
Panel struts brace the formwork against wind loads Panel strut 340
and make it easier to plumb and align.
b a
NOTICE
Formwork panels must be held stable in every
phase of construction work!
Observe all applicable safety regulations!
a ... diam. 26 mm
b ... diam. 18 mm
For more information (wind loads etc.) see the
section headed 'Vertical and horizontal loads'
in the Calculation Guide 'Doka formwork engi- Anchoring the footplate
neering'.
The Doka express anchor can be re-used many times
over.
Number of struts per 5.40 m width of gang-form:
Formwork height [m] Panel strut 340
up to 4.12 2
Max. anchoring load: Fk = 13.5 kN (Rd = 20.3 kN)
The values apply where the wind pressure we =
0.65 kN/m2. This results in an impact pressure qp =
0.5 kN/m2 (102 km/h) where cp, net = 1.3. The greater A
wind loads encountered at exposed formwork-ends B
must be restrained by additional plumbing accessories
TR632-201-01
(e.g. struts or pipe-braces). In cases where higher wind
pressure is encountered, the number of struts must be A Doka express anchor 16x125mm
determined by statical calculation! B Doka coil 16mm
For more information, see the Calculation
Guide 'Wind loads to the Eurocodes', or con- Characteristic cube compressive strength of the con-
sult your Doka technician! crete (fck,cube):
min. 15 N/mm2 (C12/15 grade concrete)
Note:
Every gang-form must be supported by at least 2 Follow the Fitting Instructions!
plumbing accessories.

Required safe working load of alternative anchors

for foot-plates:
Rd ≥ 20.3 kN (Fpermissible ≥ 13.5 kN)
Follow the manufacturers' applicable fitting instruc-
tions.

32 999800402 - 01/2021
User Information Dokaset Wall formwork

Panel strut 340

Product features:
▪ can be extended in 8 cm increments
▪ Fine adjustment by screw-thread
▪ All parts are captive, including the telescopic tube
which has a safety stop to prevent dropout

a B

B
9727-340-01

a ... 190.8 - 341.8 cm

b ... 115.8 - 165.5 cm
α ... approx. 60°
A Panel strut 340 IB
B Prop head EB

999800402 - 01/2021 33
Wall formwork User Information Dokaset

Length adjustment using closures

with Framax Xlife panel with fitting timber and Framax multi
function clamp
Example: Symmetrical gang-form, 6.00 m wide
Distribution of panels: 2.70 - 0.60 - 2.70 m Combining Dokaset with Framax Xlife makes various
different closure options possible.

Example:
Closure with fitting-timber and Framax universal
waling – up to 15 cm

98004-240-01

98004-241-01

A E B

B C
D

D C A F
98004-240-02
98004-241-02
A Framax Xlife panel 0.60m
A Framax multi-function clamp
B Framax quick-acting clamp RU
B Framax fitting-timber
C Framax universal waling 1.50m + Framax wedge clamps
C Framax universal waling
D Xsafe platform extension 0.55m
D Framax wedge clamp
E Guard-rail boards
E Framax Xlife panel (max. width 60 cm)
F Dokaset panel

34 999800402 - 01/2021
User Information Dokaset Wall formwork

Stop-end formwork

98004-242-01

The universal walings are mounted using universal fix-

ing bolts and Super plates 15.0 fixed through the cross
boreholes in the panels.

E
B C

A D

98004-242-02

A Framax universal waling

B Framax universal fixing bolt + Super plate 15.0
C Squared timber
D Formwork sheet
E Dokaset panel

Framax universal waling:

Permitted moment: 5.2 kNm

Framax universal fixing bolt:

Permitted tensile force in the cross borehole of the
Dokaset panel: 25.0 kN

999800402 - 01/2021 35
Wall formwork User Information Dokaset

90 degree corners
with Dokaset outside corner 3.30m N° of clamps needed on Dokaset outside corner:
N° of
Pour-height Framax quick-acting clamps RU
Up to a wall thickness of 30 cm, no form-ties are or Framax multi-function clamps
needed in corners where the Dokaset outside corner 2.70 m 10
3.30m is used. 3.30 m 12

98004-277-01

➤ When lifting and resetting the Dokaset out-

side corner (with the Dokaset 2-part
chain 1.50m), use the integrated slinging
points.

98004-261-01

Dokaset outside corner 3.30m Framax Xlife inside corner

a
98004-280-01

b
a

98004-278-01 9727-315-01

a ... 60 cm b ... 30 cm

Close-up of "Dokaset bottom angle for inside cor-

ner":

C
98004-262-01

A Framax Xlife inside corner

B Dokaset bottom angle for inside corner
C Hexagon screw M20 (width-across: 30 mm)

36 999800402 - 01/2021
User Information Dokaset Wall formwork

Example with a wall thickness of 20 cm Example with a wall thickness of 30 cm

G J
K

A
D C B I

a
A D C B

F H
F I

a a

E D
D
E
98004-270-01 98004-275-01

a ... 20 cm a ... 30 cm

Dokaset outside corner:

Example with a wall thickness of 25 cm Number and position of universal walings or
clamps
G
a

D C B A

F
I

D
E

98004-261-02

a ... 25 cm

98004-276-01

A Dokaset outside corner 3.30m

B Framax Xlife inside corner
C Dokaset panel 1.35x2.70m
D Dokaset panel 2.70x2.70m with platform
E Xsafe platform extension 0.55m
F Framax multi-function clamp
G Framax quick-acting clamp RU
H Framax fitting-timber 10cm
I Framax fitting-timber 5cm
J Framax universal waling 0.90m
K Framax wedge clamp

999800402 - 01/2021 37
Wall formwork User Information Dokaset

Dokaset outside corner in Example with a wall thickness of 25 cm

conjunction with Framax Xlife
C E

The Dokaset outside corner 3.30m can also be used on

Doka framed formwork Framax Xlife.

a
H B A
Follow the directions in the "Framed formwork
Framax Xlife" User Information booklet!
D
F

G a

98004-281-01

a ... 25 cm
A Dokaset outside corner 3.30m
B Framax Xlife inside corner
C Framax Xlife panel
D Framax fitting-timber 5cm
E Framax quick-acting clamp RU
F Framax multi-function clamp
G Framax universal corner waling
H Doka form-tie system

98004-282-01

Preparations for combining the Dokaset outside

corner with Framax Xlife:
➤ Remove the bottom angle from the Dokaset outside
corner.
Spanner size (width-across): 30 mm
Temporarily fix the bottom angle to another
position on the outside corner.
➤ The bottom angle can be fastened onto the
top frame profile.

38 999800402 - 01/2021
User Information Dokaset Wall formwork

999800402 - 01/2021 39
General User Information Dokaset

General
Transporting, stacking and storing
Transporting the panels Forklift truck
The integrated stacker brackets on the Dokaset panels
Doka 4-part chain 3.20m allow them to be handled by forklift truck.

The Doka 4-part chain 3.20m is used for separating the

Dokaset panels.
Its centre-of-gravity position can be adjusted by short-
ening the individual lengths of chain.

a
98004-244-02

a ... required fork length: 180 cm

98004-243-02

98004-244-01

A Stacker bracket

➤ The stacker brackets are designed to handle

max. 2 panels at a time.
98004-243-01

➤ Attach the Doka 4-part chain 3.20m to the bolts in the Note:
Dokaset walings. Load the truck in such a way that it can be unloaded
The bolts must be secured by linch pins. using a forklift truck (stacker brackets).

Max. load Pmax:

Spread-angle β
0° 0°-30° 30°-45° 45°-60°
Using 1 chain 1400 kg - - -
Using 2 chains - 2400 kg 2000 kg 1400 kg
Using all 4 chains - 3600 kg 3000 kg 2120 kg 98004-273-01

Follow the directions in the Operating Instruc-

tions!

40 999800402 - 01/2021
User Information Dokaset General

Stacking the panels

c d

b
a
98004-245-01
A

A Sleeper, e.g. 3x15cm

Number of panels
a [cm]

b [cm]

d [cm]
c [cm]

2.70x2.70m panel with platform 49 245 270 282 5

2.70x2.70m panel 41 247 270 282 6
1.35x2.70m panel with platform 49 245 135 282 5
1.35x2.70m panel 38 228 135 282 6
Stacking shoes are captively integrated in the Dokaset
panels. These stacking shoes have protective covers
so that the Xlife sheet does not get damaged when the
panels are stacked.

Bottom stacking shoe: Top stacking shoe:

98004-244-04

98004-244-03

NOTICE
▪ Clean the protective covers before stacking
the panels.
▪ The stacking shoes of the Dokaset panels
must be arranged exactly above one
another when the panels are stacked.

999800402 - 01/2021 41
General User Information Dokaset

Utilise the benefits of Doka multi-trip packaging

Using Doka skeleton transport boxes
on your site. 1.70x0.80m as storage units
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in Max. n° of units on top of one another
place on the site, minimise time wasted searching for Outdoors (on the site) Indoors
parts, and streamline the storage and transport of sys- Floor gradients up to 3% Floor gradients up to 1%
tem components, small items and accessories.
2 5
It is not allowed to stack empty
pallets
Doka skeleton transport box on top of one another!

1.70x0.80m NOTICE
Stacked multi-trip boxes or pallets must have
Storage and transport device for small items the heaviest boxes at the bottom and the light-
est at the top.

Using Doka skeleton transport boxes

1.70x0.80m as transport devices

Lifting by crane

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Only lift the boxes when their sidewalls are
closed!
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!
Max. load-bearing capacity: 700 kg (1540 lbs)
Permitted imposed load: 3150 kg (6950 lbs)

To make the Doka skeleton transport box easier to load

and unload, one of its sidewalls can be opened.

9234-203-01

Repositioning by forklift truck or pallet stacking

truck

The forks can be inserted under either the broadside or

the narrowside of the containers.

42 999800402 - 01/2021
User Information Dokaset General

Doka multi-trip transport box Doka multi-trip transport box

1.20x0.80mx0.41m
Storage and transport device for small items

Doka multi-trip transport box 1.20x0.80m

Max. carrying capacity: 750 kg (1650 lbs)

Permitted imposed load: 7200 kg (15870 lbs)

Using Doka multi-trip transport boxes as

storage units
Max. carrying capacity: 1500 kg (3300 lbs)
Permitted imposed load: 7850 kg (17300 lbs) Max. n° of units on top of one another
Outdoors (on the site) Indoors
Different items in the Doka multi-trip transport box can Floor gradients up to 3% Floor gradients up to 1%
be kept separate with the Multi-trip transport box par- Doka multi-trip transport box Doka multi-trip transport box
titions 1.20m or 0.80m. 1.20x0.80m 1.20x0.80x0.41m 1.20x0.80m 1.20x0.80x0.41m
3 5 6 10
It is not allowed to stack empty
pallets on top of one another!

A NOTICE
9206-204-01

Stacked multi-trip boxes or pallets must have

the heaviest boxes at the bottom and the light-
est at the top.

Using Doka multi-trip transport boxes as

A Slide-bolt for fixing the partition transport devices
Possible ways of dividing the box
Multi-trip transport in the longitudinal in the transverse Lifting by crane
box partition direction direction
1.20m max. 3 partitions - NOTICE
0.80m - max. 3 partitions
▪ Multi-trip packaging items must be lifted
individually.
▪ Use a suitable crane lifting tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
9206-204-02 9206-204-03 capacity.
▪ Spread angle β max. 30°!

9206-202-01

Repositioning by forklift truck or pallet stacking

truck

The forks can be inserted under either the broadside or

the narrowside of the containers.

999800402 - 01/2021 43
General User Information Dokaset

Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices

Lifting by crane
Storage and transport devices for long items.

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
▪ Spread angle β max. 30°!
Max. carrying capacity: 1100 kg (2420 lbs)
Permitted imposed load: 5900 kg (12980 lbs)

Using Doka stacking pallets as storage units

Max. n° of units on top of one another

Outdoors (on the site) Indoors
= =
Floor gradients up to 3% Floor gradients up to 1%
a
2 6
92815-224-01
It is not allowed to stack empty
pallets on top of one another!
a
NOTICE Doka stacking pallet 1.55x0.85m max. 4.5 m
▪ Stacked multi-trip boxes or pallets must Doka stacking pallet 1.20x0.80m max. 3.0 m
have the heaviest boxes at the bottom and
the lightest at the top. Repositioning by forklift truck or pallet stacking
▪ How to use with Bolt-on castor set B: truck
- Always apply the fixing brake when the
container is 'parked'. NOTICE
- When Doka stacking pallets are ▪ Load the items centrically.
stacked, the bottom pallet must NOT be
one with a bolt-on caster set mounted to ▪ Fasten the load to the stacking pallet so that
it. it cannot slide or tip out.

44 999800402 - 01/2021
User Information Dokaset General

Doka accessory box Doka accessory box as transport devices

Storage and transport device for small items Lifting by crane

NOTICE
▪ Multi-trip packaging items must be lifted
individually.
▪ Use a suitable crane lifting tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!

Max. carrying capacity: 1000 kg (2200 lbs)

Permitted imposed load: 5530 kg (12191 lbs)

Doka accessory boxes as storage units

92816-206-01

Max. n° of units on top of one another

Repositioning by forklift truck or pallet stacking
Outdoors (on the site) Indoors
truck
Floor gradients up to 3% Floor gradients up to 1%
3 6
The forks can be inserted under either the broadside or
It is not allowed to stack empty
pallets on top of one another!
the narrowside of the containers.

NOTICE
▪ Stacked multi-trip boxes or pallets must
Bolt-on castor set B
have the heaviest boxes at the bottom and
the lightest at the top. The Bolt-on caster set B turns the stacking pallet into a
▪ How to use with Bolt-on castor set B: fast and manoeuvrable transport device.
- Always apply the fixing brake when the Suitable for drive-through access openings > 90 cm.
container is 'parked'.
- When Doka stacking pallets are
stacked, the bottom pallet must NOT be
one with a bolt-on caster set mounted to
it.

The Bolt-on caster set B can be mounted to the follow-

ing multi-trip packaging items:
▪ Doka accessory box
▪ Doka stacking pallets
Follow the directions in the 'Bolt-on castor set
B' Operating Instructions!

999800402 - 01/2021 45
General User Information Dokaset

Cleaning and care of your equipment

Release agents Cleaning
Doka-Trenn or Doka-OptiX is applied using the Doka NOTICE
release-agent sprayer.
▪ Immediately after pouring:
- Remove any blobs of concrete from the
back-face of the formwork, using water
(without any added sand).
▪ Immediately after stripping the formwork:
- Clean the formwork with a high-pres-
sure washer and a concrete scraper.
▪ Do not use any chemical cleaning agents!
Follow the directions in the 'Doka release-
agent sprayer' Operating Instructions and on
the containers of release agent.

NOTICE
▪ Before every pour:
- Apply release agent to the formwork
sheet and the end faces extremely
thinly, evenly and in a continuous
layer. Cleaning high formwork:
Provide a service tower at a suitable cleaning
▪ Make sure there are no drips of release- location.
agent running down the formwork sheet.
▪ Applying too much release agent will spoil ▪ Wheel-around scaffold DF
(up to a formwork height of 3.90 m)
the concrete finish.
▪ Working scaffold Modul
To determine the right dosage and to make (up to a formwork height of 6.70 m)
sure that you are using the agent correctly, test
it on less important parts of the structure first. Cleaning equipment

High-pressure spray cleaner

NOTICE
▪ Appliance pressure rating: 200 to max.
300 bar
▪ Keep the water-jet the correct distance from
the formwork, and move it at the right
speed:
- The higher the pressure, the further
away from the formwork you must keep
the jet and the faster you must move it
across the surface.
▪ Do not aim the jet at one place for too long.
▪ Make only moderate use of the jet around
the silicone sealing strip:
- If the pressure is too high, this will dam-
age the silicone sealing strip.
- Do not aim the jet at one place for too
long.

46 999800402 - 01/2021
User Information Dokaset General

Concrete scraper Care

For removing any concrete remnants, we recommend
using a Double scraper Xlife and a spatula. ▪ No hammer-blows to the frame profiles

9727-013

▪ Do not use nails on the formwork that are longer than

60 mm
9727-015

Functional description:
A

9727-012

A max. l=60 mm

Tr741-200-02

A B

Tr741-200-01

A Blade for dealing with heavy soiling

B Blade for dealing with slight soiling

NOTICE
Do not use pointed or sharp objects, wire
brushes, abrasive disks or cup brushes.

9727-009

999800402 - 01/2021 47
Article list User Information Dokaset

[kg] Article N° [kg] Article N°

ArticleN°
Article
[kg] list

Dokaset panel 2.70x2.70m 835.0 588900000 Dokaset outside corner 3.30m 283.0 588914000
Dokaset-Element 2,70x2,70m Dokaset-Außenecke 3,30m
Galvanised
Height: 282 cm

Dokaset bottom angle for inside corner 7.9 588913000

Dokaset-Bodenwinkel für Innenecke
Height: 7.5 cm

Dokaset panel 2.70x2.70m with platform 986.0 588901000

Dokaset-Element 2,70x2,70m mit Bühne Dokaset ladder 2.70m 19.7 588904000
Dokaset-Leiter 2,70m
Galvanised
Galvanised
Height: 282 cm
Length: 212 cm
Delivery condition: folded closed
Width: 37 cm

Dokaset panel 1.35x2.70m 454.0 588902000

Dokaset-Element 1,35x2,70m
Galvanised, powder-coated Dokaset railing holder 30 degrees 2.0 588915000
Height: 282 cm
Dokaset railing holder 15 degrees 2.0 588916000
Dokaset-Geländerhalter
Galvanised
Height: 18 cm

Handrail post 1.00m 3.8 584335000

Geländer 1,00m
Galvanised
Dokaset panel 1.35x2.70m with platform 538.0 588903000 Length: 124 cm
Dokaset-Element 1,35x2,70m mit Bühne
Galvanised, powder-coated
Height: 282 cm
Delivery condition: folded closed

Dokaset head anchor 12-36cm 4.7 588905000

Dokaset-Kopfanker 12-36cm
Galvanised, powder-coated
Length: 47 - 71 cm

Xsafe platform extension 0.55m 41.0 587734000

Xsafe-Bühnenverlängerung 0,55m
Timber parts varnished yellow
Steel parts galvanised

Dokaset tension tie 10-30cm B 13.5 588910500

Dokaset-Zuganker 10-30cm B
Galvanised
Length: 115 cm

48 999800402 - 01/2021
User Information Dokaset Article list

[kg] Article N° [kg] Article N°

Dokaset tension tie 10-30cm 13.0 588910000 Panel strut 340 IB 24.3 580365000
Dokaset-Zuganker 10-30cm Elementstütze 340 IB
Galvanised consisting of:
Length: 115 cm (A) Plumbing strut 340 IB 16.7 588696000
Galvanised
Length: 190.8 - 341.8 cm
(B) Adjusting strut 120 IB 7.6 588248500
Galvanised
Length: 81.5 - 130.6 cm
Dokaset ratchet 3/4" SW36 5.1 588909000 Galvanised
Dokaset-Knarre 3/4" SW36 Delivery condition: folded closed
Galvanised
Length: 100 cm

B
Dokaset tie hole reducer 20.0 1.2 588911000
Dokaset-Ankerlochreduktion 20,0
Galvanised
Length: 20 cm
Prop head EB 3.1 588244500
Stützenkopf EB
Galvanised
Length: 40.8 cm
Width: 11.8 cm
Framax quick acting clamp RU 3.3 588153400 Height: 17.6 cm
Framax-Schnellspanner RU
Galvanised
Length: 20 cm Doka express anchor 16x125mm 0.31 588631000
Doka-Expressanker 16x125mm
Galvanised
Length: 18 cm
Follow the directions in the "Fitting
instructions"!
Framax multi function clamp 5.8 588169000
Framax-Uni-Spanner
Galvanised
Length: 40 cm
Doka coil 16mm 0.009 588633000
Doka-Coil 16mm
Galvanised
Diameter: 1.6 cm

Framax universal waling 0.60m 6.6 588689000

Framax universal waling 0.90m 10.6 588150000 Dokaset 2-part chain 1.50m 4.8 588917000
Framax universal waling 1.50m 16.8 588148000 Dokaset-Zweistrangkette 1,50m
Framax-Klemmschiene
Follow the directions in the "Opera-
Painted blue ting Instructions"!

Framax wedge clamp 1.5 588152000

Framax-Spannklemme
Galvanised Doka 4-part chain 3.20m 15.0 588620000
Length: 21 cm Doka-Vierstrangkette 3,20m
Follow the directions in the "Opera-
ting Instructions"!

Dokaset universal waling holder 1.5 588927000

Dokaset-Klemmschienenhalter
Galvanised
Length: 24.5 cm

Dokaset closure cone 20cm 0.50 588925000

Framax universal fixing bolt 10-16cm 0.60 588158000 Dokaset-Verschlusskonus 20cm
Framax-Universalverbinder 10-16cm Length: 18 cm
Galvanised
Length: 26 cm

999800402 - 01/2021 49
Article list User Information Dokaset

[kg] Article N° [kg] Article N°

Dokaset fibre concrete cone 30cm 0.72 588926000 Universal cone 22mm 0.005 581995000
Dokaset-Faserbetonkonus 30cm Universal-Konus 22mm
Length: 29.2 cm Grey
Diameter: 4 cm

Protective cap 15.0/20.0 0.03 581858000

Schutzkappe 15,0/20,0
Fibre concrete plug 27mm 0.03 581473000 Yellow
Fibre concrete plug 35mm 0.11 588923000 Length: 6 cm
Fibre concrete plug 40mm 0.14 588924000 Diameter: 6.7 cm
Faserbetonstopfen
Grey

Tie-rod wrench 15.0/20.0 1.9 580594000

Ankerstabschlüssel 15,0/20,0
Galvanised
Double scraper Xlife 100/150mm 1.40m 2.8 588674000
Doppelschaber Xlife 100/150mm 1,40m

Friction type ratchet SW27 0.49 581855000

Freilaufknarre SW27
Manganese-phosphated
Length: 30 cm

Tie rod system 15.0

Tie rod 15.0mm galvanised 0.50m 0.72 581821000
Tie rod 15.0mm galvanised 0.75m 1.1 581822000
Tie rod 15.0mm galvanised 1.00m 1.4 581823000
Tie rod 15.0mm galvanised 1.25m 1.8 581826000 Box spanner 27 0.65m 1.9 581854000
Steckschlüssel 27 0,65m
Tie rod 15.0mm galvanised 1.50m 2.2 581827000
Galvanised
Tie rod 15.0mm galvanised 1.75m 2.5 581828000
Tie rod 15.0mm galvanised 2.00m 2.9 581829000
Tie rod 15.0mm galvanised 2.50m 3.6 581852000
Tie rod 15.0mm galvanised .....m 1.4 581824000
Tie rod 15.0mm non-treated 0.50m 0.73 581870000
Tie rod 15.0mm non-treated 0.75m 1.1 581871000
Tie rod 15.0mm non-treated 1.00m 1.4 581874000
Tie rod 15.0mm non-treated 1.25m 1.8 581886000
Tie rod 15.0mm non-treated 1.50m 2.1 581876000
Tie rod 15.0mm non-treated 1.75m 2.5 581887000
Tie rod 15.0mm non-treated 2.00m 2.9 581875000
Tie rod 15.0mm non-treated 2.50m 3.6 581877000 Tie rod system 20.0
Tie rod 15.0mm non-treated 3.00m 4.3 581878000
Tie rod 15.0mm non-treated 3.50m 5.0 581888000 Tie rod 20.0mm galvanised 0.50m 1.3 581411000
Tie rod 15.0mm non-treated 4.00m 5.7 581879000 Tie rod 20.0mm galvanised 0.75m 1.9 581417000
Tie rod 15.0mm non-treated 5.00m 7.2 581880000 Tie rod 20.0mm galvanised 1.00m 2.5 581412000
Tie rod 15.0mm non-treated 6.00m 8.6 581881000 Tie rod 20.0mm galvanised 1.25m 3.2 581418000
Tie rod 15.0mm non-treated 7.50m 10.7 581882000 Tie rod 20.0mm galvanised 1.50m 3.8 581413000
Tie rod 15.0mm non-treated .....m 1.4 581873000 Tie rod 20.0mm galvanised 2.00m 5.0 581414000
Ankerstab 15,0mm Tie rod 20.0mm galvanised 2.50m 6.3 581430000
Tie rod 20.0mm galvanised .....m 2.5 581410000
Tie rod 20.0mm non-treated 0.50m 1.3 581405000
Tie rod 20.0mm non-treated 0.75m 1.9 581416000
Tie rod 20.0mm non-treated 1.00m 2.5 581406000
Tie rod 20.0mm non-treated 1.50m 3.8 581407000
Tie rod 20.0mm non-treated 2.00m 5.0 581408000
Tie rod 20.0mm non-treated .....m 2.5 581403000
Ankerstab 20,0mm

Super plate 15.0 1.1 581966000

Superplatte 15,0
Galvanised
Height: 6 cm
Diameter: 12 cm
Width-across: 27 mm

Hexagon nut 15.0 0.23 581964000 Super plate 20.0 B 2.0 581424000
Sechskantmutter 15,0 Superplatte 20,0 B
Galvanised Galvanised
Length: 5 cm Height: 7 cm
Width-across: 30 mm Diameter: 14 cm
Width-across: 34 mm
Plastic tube 22mm 2.50m 0.45 581951000
Kunststoffrohr 22mm 2,50m
PVC
Grey
Diameter: 2.6 cm

50 999800402 - 01/2021
User Information Dokaset Article list

[kg] Article N° [kg] Article N°

Plastic tube 26mm 2.00m 0.59 581463000 Doka stacking pallet 1.55x0.85m 41.0 586151000
Kunststoffrohr 26mm 2,00m Doka-Stapelpalette 1,55x0,85m
PVC Galvanised
Grey Height: 77 cm
Diameter: 3.1 cm

Universal cone 26mm 0.008 581464000

Universal-Konus 26mm
Grey
Diameter: 5 cm

Doka stacking pallet 1.20x0.80m 38.0 583016000

Plug 26mm 0.006 581465000 Doka-Stapelpalette 1,20x0,80m
Verschlussstopfen 26mm Galvanised
PE Height: 77 cm
Grey

Multi-trip packaging
Doka skeleton transport box 1.70x0.80m 87.0 583012000
Doka-Gitterbox 1,70x0,80m
Galvanised Doka accessory box 106.4 583010000
Height: 113 cm Doka-Kleinteilebox
Timber parts varnished yellow
Steel parts galvanised
Length: 154 cm
Width: 83 cm
Height: 77 cm

Doka multi-trip transport box 1.20x0.80m 70.0 583011000

Doka-Mehrwegcontainer 1,20x0,80m
Galvanised Bolt-on castor set B 33.6 586168000
Height: 78 cm Anklemm-Radsatz B
Painted blue

Multi-trip transport box partition 0.80m 3.7 583018000

Multi-trip transport box partition 1.20m 5.5 583017000
Mehrwegcontainer Unterteilung
Steel parts galvanised
Timber parts varnished yellow

Doka multi-trip transport box 1.20x0.80x0.41m 42.5 583009000

Doka-Mehrwegcontainer 1,20x0,80x0,41m
Galvanised

999800402 - 01/2021 51
Near to you, worldwide

Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and

Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | [email protected] | www.doka.com 999800402 - 01/2021