INPUT PARAMETERS:

* Linear Static Analysis

* Stress analysis based upon Allowable Stress Design

Total Stack Height = 32.00 m Top of Stack Elevation = 32.0 m

Grade Elevation = 0.00 m Bottom of Stack = 0.0 m

All elevations are based upon the bottom of stack being at 0 m

Stack Geometry:

Elevation Outer Diameter | Elevation Thickness | Elevation Corrosion Allow

m m m mm m mm
--------- -------------- - --------- --------- - --------- ---------------
32.0 0.9200 | 32.0 6.0 | 32.0 0.0
19.5 0.9200 | 19.5 8.0 | 19.5 0.0
13.5 0.9200 | 13.5 8.0 | 13.5 0.0
12.0 1.5000 | 12.0 10.0 | 12.0 0.0
4.5 1.5000 | 4.5 10.0 | 4.5 0.0
3.0 1.9000 | 3.0 12.0 | 3.0 0.0

Materials:

Elev Material Temp Fyld Elas Mod Alpha Allow Strs Density Tensile
m Deg C MPa MPa mm/mm/C MPa Kg/m^3 MPa
---- -------- ------ ------ -------- -------- ---------- ------- -------
32.0 A-36 176.67 215.81 193742 1.26E-05 114.45 7849 399.90
21.11 248.21 202705 1.15E-05 114.45 7849 399.90

Platforms:

Plat Elev Start Ang End Ang Width Stack OD Weight

m Deg Deg m m kg
--------- --------- ------- ------ -------- ------
6.000 29.0 99.0 1.0668 1.5000 172.8
12.000 326.0 407.0 1.0668 1.5000 200.0
18.000 34.0 115.0 1.0668 0.9200 167.8
24.000 326.0 407.0 1.0668 0.9200 167.8
30.000 0.0 360.0 1.0668 0.9200 747.5

Ladders:

Top Elev Bot Elev Orientation Type of Ladder Weight Wind Area
m m Deg kg/m m^2/m
-------- -------- ----------- ----------------- ------ ---------
7.500 0.000 0.0 Caged Ladder Only 34.23 0.229
13.500 6.000 70.0 Caged Ladder Only 34.23 0.229
19.500 12.000 0.0 Caged Ladder Only 34.23 0.229
25.500 18.000 81.0 Caged Ladder Only 34.23 0.229
30.000 24.000 0.0 Caged Ladder Only 34.23 0.229

Helical Strakes: (3 Vanes 120 deg apart assumed)

ElTop = Top Strake Elevation = 32.0 m
ElBot = Bottom Strake Elevation = 19.5 m
Pitch = Strake Pitch (One complete wrap) = 6.5000 m
Width = Strake Width = 130.0 mm
Thick = Strake Thickness = 3.2 mm
OD = Outer Diameter of Stack and Insulation (If Applicable) = 920.0 mm
ShapeFac = Strake Shape Factor (Applied to bare stack shell) = 1.40
SO = Stand-off from OD of shell to strake = 0.0 mm
Len = Pitch Length: [(PI*(OD+2*SO+2*Width))^2+(Pitch^2)]^0.5 = 7.483 m
Area = Total Painted Area (3 vanes): (2*Width*Len*3*Wraps) = 779.457 sq cm
Wraps = Total Number of Wraps (Top elev - Bot elev)/ Pitch = 1.92
WtUni = Estimated Linear Weight of Strakes and Clips: Wt/(ElTop-ElBot) = 16.77 kg/m
Wt = Estimated total Wt of Strakes and Clips: 1.5*(Area/2)*Thick*Dens= 209.6 kg

Type = Type of Baseplate = Chair

Continuous Plate
SupType = Type of Support = Rigid Steel Base
Friction = Coefficient of Friction for Support = 0.300
BasisBolt = Basis for Bolt Design = Brownell & Young
Nbolt = Number of Bolts = 20
Dbolt = Nominal Bolt Diameter = 24.0 mm
Dbh = Bolt Hole Diameter = 28.0 mm
CAbolt = Corrosion Allowance on Bolt = 0.0 mm
CAplt = Corrosion Allowance on Plates = 0.0 mm
ID = Inside Diameter of Baseplate = 1800.0 mm
BCD = Bolt Circle Diameter of Baseplate = 2200.0 mm
OD = Outer Diameter of Baseplate = 2350.0 mm
Tb = Thickness of Bottom Plate = 25.0 mm
Tt = Thickness of Top Plate = 18.0 mm
Fw = Fillet Weld Size = 9.0 mm
Fwu = Weld Ultimate Tensile Strength = 482632.1 KPa
Ngus = Number of Gussets per Bolt = 1
Hg = Height of Anchor Chair = 304.8 mm
Tg = Thickness of Gusset = 12.7 mm
Material: (Properties looked up from database)
Spec = Material Specification = A-36
Dens = Material Density = 7849 Kg/m^3
Temp = Design Temperature = 21.11 Deg C
Fy = Minimum Yield Stress = 248210.8 KPa
Fu = Ultimate Tensile Stress = 399895.2 KPa
Sa = Allowable Tensile Stress = 114452.8 KPa
E = Modulus of Elasticity = 202705497.9 KPa
A = Coefficient of Thermal Expansion = 1.15E-05 mm/mm/C

Bolt Material:
Override = Manually Specify Material = False
Matl = Bolt Material Specification = Gr. 8.8
Fu = Ultimate Tensile Stress = 800548.8 KPa
Fy = Yield Stress = 640440.4 KPa
Fproof = Proof Stress = 544374.4 KPa
Eb = Modulus of Elasticity = 202705497.9 KPa
Anchor Bolt Pretension:
Pretension= Pretension for Bolt as % of Ultimate Tensile = 0.00 %
Fult = Bolt Ultimate Tensile Stress = 800.55 MPa
PreStress = Pretension Stress on Bolt = 0.00 MPa

Plate Washer:
Ptype = The Type of Plate Washer = Rectangular
Pt = Plate Washer Thickness = 20.0 mm
Pw = Width of Washer Perpendicular to Shell = 100.0 mm
Pl = Length of Washer Parallel to Shell = 100.0 mm
Pdh = Bolt Hole Diameter = 26.0 mm
Structural Flange(s):
Structural Flange: FLANGE #1 - 26.0 m
Flange Standard: None
Ds = Outer Diameter of Shell = 920.0 mm
Do = Outside Diameter of Flange = 1320.0 mm
Rod = Radial Dist from Bolt Circle to OD of Flange = 100.0 mm
Dbc = Bolt Circle Diameter = 1120.0 mm
Rbc = Radial Dist from OD of Shell to Bolt Circle = 100.0 mm
Tf = Thickness of Flange = 12.0 mm
Tw = Fillet Weld Size = 6.0 mm
Gus = Gussets = True
hg = Height of Gusset = 350.0 mm
tg = Thickness of Gusset = 9.0 mm
Sg = Width of Flats on Gusset = 30.0 mm
Db = Nominal Bolt Diameter = 33.0 mm
Nb = Number of Bolts = 36
BMatl = Bolt Material = Gr 8 (US)
Fu = Ultimate Bolt Tensile Stress = 1034.21 MPa
Eb = Modulus of Elasticity for Bolt = 202705.50 MPa
Fp = Pre-Load % of Allowable Bolt = 75.00 %
Fw = Tensile Stress of Weld = 413.68 MPa
FMatl = Flange Material = A-36
Fyf = Yield Stress of Flange = 215.81 MPa
Ef = Modulus of Elasticity of Flange = 193742.33 MPa

Structural Flange: FLANGE #2 - 15.0 m

Flange Standard: None
Ds = Outer Diameter of Shell = 920.0 mm
Do = Outside Diameter of Flange = 1320.0 mm
Rod = Radial Dist from Bolt Circle to OD of Flange = 100.0 mm
Dbc = Bolt Circle Diameter = 1120.0 mm
Rbc = Radial Dist from OD of Shell to Bolt Circle = 100.0 mm
Tf = Thickness of Flange = 12.0 mm
Tw = Fillet Weld Size = 6.0 mm
Gus = Gussets = True
hg = Height of Gusset = 350.0 mm
tg = Thickness of Gusset = 9.0 mm
Sg = Width of Flats on Gusset = 30.0 mm
Db = Nominal Bolt Diameter = 33.0 mm
Nb = Number of Bolts = 36
BMatl = Bolt Material = Gr 8 (US)
Fu = Ultimate Bolt Tensile Stress = 1034.21 MPa
Eb = Modulus of Elasticity for Bolt = 202705.50 MPa
Fp = Pre-Load % of Allowable Bolt = 75.00 %
Fw = Tensile Stress of Weld = 413.68 MPa
FMatl = Flange Material = A-36
Fyf = Yield Stress of Flange = 215.81 MPa
Ef = Modulus of Elasticity of Flange = 193742.33 MPa

Jacket:

El Top El Bot Dist Wt

m m m kg/m
------ ------ ------ ----
1.800 0.000 0.0762 7.59
 Design Codes

Comprehensive Design Standard:

Stress Criteria: ASME STS-1-2016 'Steel Stack Design'

Dis_BS = Disable Flange Bolt Spacing per 4.6.2(b) = False
STS_Mins = Disable check of min Shell Thk and Stiff rings per Table 4.4.7-1= False
Incl_Ecc = Include Eccentric Moment when Centroid is Offset = True

Wind Criteria: ASCE 7-05 'Minimum Design Loads for Buildings and Other Structures'
V = Design Wind Speed = 53.64 m/s
ASCE 7-10 = Is the wind speed based upon ASCE 7-10? = False
Exposure = Terrain Exposure = C
Category = Structural Category = III
Kd = Wind Directionality Factor = 1.000
Kzt = Topographic Factor = 1.000
DisableSTS= Disable application of wind loads per ASME STS-1 = False
Always_Gf = Always use the flexible gust factor = True

Vortex Criteria: ASME STS-1-2016 'Steel Stack Design'

Arrangement= Stack Arrangement = Single
Const_Dia = Force the analysis to use Constant Diameter Equations. = False
UseAvgPhi = Use the Average Mode Shape for each element = True
Life = Fatigue life of the stack = 50.0 Years
Cycles = Override Number of Cycles (0 to calculate automatically) = 0
Modes = Number of Modes to consider in Vortex Shedding Analysis = 2
Disable_V = Disable Vortex Shedding Check = False

Fatigue Criteria: American Institute of Steel Construction 360-16

Elev Cat Cf Fth 2a w tp

m MPa mm mm mm
------ --- -------- ----- --- --- ----
32.000 C 4.40E+09 68.95 6.4 6.4 12.7

Seismic Criteria: No Seismic Analysis

CodeDesc = No Seismic Code is Entered. =

Deflection Criteria:

Deflection Criteria for Static Loading:

MaxDefl = Limitation based upon Stack Ht: Stack_Ht / 133 = 240.6 mm

Deflection Criteria for Vortex Loading:

DeflLimit = Limitation based upon a % of Top OD: Stack_Top_OD x 0.05 = 46.0 mm

Damping Criteria:

Structural Damping Criteria:

Criteria: ASME STS-1-2021
Stack Type: UnLined
Support: RIGID

Mode Bs Ds
Struc Damping Log Decrement Damping
---- ------------- ---------------------
1 0.0020 0.0126
2 0.0020 0.0126
3 0.0020 0.0126

Log Decrement Damping = 2 * PI * Bs

Aerodynamic Damping Criteria:

(Only used in Along wind analysis, Not considered for vortex shedding)

Criteria: ASME STS-1-2016

Weight Summary (Live)

Component Elev COG Weight Weight

m kg N
------------------------- -------- ------ ------
Platforms (Live, Fac = 1) 22.313 6475.7 63505
------------------------- -------- ------ ------
Total 22.313 6475.7 63505

Platforms (Live Load)

Platform Platform Platform Platform Live Load Live Load

Elevation Total Angle Width Area Pressure Force
m Deg m sq m kPa kg
--------- ----------- -------- -------- --------- ---------
6.000 70.0 1.0668 1.673 4.788 816.7
12.000 81.0 1.0668 1.936 4.788 945.0
18.000 81.0 1.0668 1.498 4.788 731.5
24.000 81.0 1.0668 1.498 4.788 731.5
30.000 360.0 1.0668 6.659 4.788 3251.0
--------- ----------- -------- -------- --------- ---------
Total 0.0 0.0000 0.000 0.000 6475.7

Weight Summary (Dead)

Component Elev COG Weight Weight

m kg N
------------------------------- -------- ------- ------
Stack (Corroded Wt = 8182.1 kg) 11.423 8182.1 80239
Ladders 15.125 1232.2 12084
Platforms 22.604 1456.0 14279
Jacket 0.900 289.0 2834
Helical Strakes 25.750 209.6 2056
Baseplate 0.127 711.2 6974
Structural Flange(s) 20.500 739.2 7249
------------------------------- -------- ------- ------
Total 12.942 12819.3 125715

Cylindrical Shells Wt: (Wt = 8182.1 kg, El COG = 11.423 m)

Elev Elev Elev OD Thk Density Wt Lin Wt Wt

Top Bot COG Corroded UnCorroded UnCorroded
m m m m mm Kg/m^3 kg kg/m kg
------ ------ ------ ------ ---- ------- -------- ---------- ----------
32.000 19.500 25.750 0.9200 6.0 7849 1690.3 135.23 1690.3
19.500 13.500 16.500 0.9200 8.0 7849 1079.4 179.91 1079.4
13.500 12.000 12.750 1.2100 8.0 7849 355.7 237.12 355.7
12.000 4.500 8.250 1.5000 10.0 7849 2755.6 367.41 2755.6
4.500 3.000 3.750 1.7000 10.0 7849 625.1 416.73 625.1
3.000 1.800 2.400 1.9000 12.0 7849 670.4 558.66 670.4
1.800 0.305 1.052 1.9000 12.0 7849 835.3 558.66 835.3
0.305 0.000 0.152 1.9000 12.0 7849 170.3 558.66 170.3
------ ------ ------ ------ ---- ------- -------- ---------- ----------
Total 11.423 8182.1 8182.1

Note: Conical Sections show equivalent Diameter that gives same uncorroded weight

Ladders Wt: (Wt = 1232.2 kg, El COG = 15.125 m)

Description Elev Top Elev Bot Elev COG Lin Wt Weight

m m m kg/m kg
----------------- -------- -------- -------- ------ ------
Caged Ladder Only 7.500 0.000 3.750 34.23 256.7
Caged Ladder Only 13.500 6.000 9.750 34.23 256.7
Caged Ladder Only 19.500 12.000 15.750 34.23 256.7
Caged Ladder Only 25.500 18.000 21.750 34.23 256.7
Caged Ladder Only 30.000 24.000 27.000 34.23 205.4
----------------- -------- -------- -------- ------ ------
Total 15.125 1232.2

Platforms Wt: (Wt = 1456.0 kg, El COG = 22.604 m)

Plat Elev Start Ang End Ang Width Stack OD Elev COG Weight
m Deg Deg m m m kg
--------- --------- ------- ------ -------- -------- ------
6.000 29.0 99.0 1.0668 1.5000 6.000 172.8
12.000 326.0 407.0 1.0668 1.5000 12.000 200.0
18.000 34.0 115.0 1.0668 0.9200 18.000 167.8
24.000 326.0 407.0 1.0668 0.9200 24.000 167.8
30.000 0.0 360.0 1.0668 0.9200 30.000 747.5
--------- --------- ------- ------ -------- -------- ------
Total 22.604 1456.0

Jacket Wt: (Wt = 289.0 kg, El COG = 0.900 m)

Elev Elev Elev Jacket Lin Wt Weight

Top Bot COG OD
m m m m kg/m kg
----- ----- ----- ------ ------ ------
1.800 0.305 1.052 2.0524 160.55 240.1
0.305 0.000 0.152 2.0524 160.55 48.9
----- ----- ----- ------ ------ ------
Total 0.900 289.0

Helical Strakes Wt: (Wt = 209.6 kg, El COG = 25.750 m)

El Top El Bot El COG Lin Wt TOt Wt

 m m m kg/m kg
------ ------ ------ ------ ------
32.000 19.500 25.750 16.77 209.6
Total 25.750 209.6

Baseplate Wt: (Wt = 711.2 kg, El COG = 0.127 m)

Description Elevation Weight

COG
m kg
------------ --------- ------
Bottom Plate 0.013 351.8
Top Plate 0.296 212.2
Gussets 0.156 117.4
Washers 0.156 29.7
------------ --------- ------
Total 0.127 711.2

Structural Flanges Wt: (Wt = 739.2 kg, El COG = 20.500 m)

Elev Flg Flg Gus Gus Wt Wt Wt Elev Qty Weight

OD Thk Ht Thk Gus Flg Bolts COG
m mm mm mm mm kg kg kg m kg
------ ------ ---- ----- --- ----- ----- ----- ------ --- ------
26.000 1320.0 12.0 350.0 9.0 89.0 66.3 59.0 26.000 2 369.6
15.000 1320.0 12.0 350.0 9.0 89.0 66.3 59.0 15.000 2 369.6
------ ------ ---- ----- --- ----- ----- ----- ------ --- ------
Total 178.0 132.6 118.0 20.500 739.2

1. Weight = (Wt_Flg + Wt_Gus)*Qty

Weights of Each Lifting Section

Assumes each section with a flange or field weld is a lifting section

Lift Section Elev Elev Section Elev Weight

Number Bottom Top Length Center of Gravity
m m m m kg
------------ ------ ------ ------- ----------------- -------
1 0.000 15.000 15.0000 6.020 7856.1
2 15.000 26.000 11.0000 20.462 2982.0
3 26.000 32.000 6.0000 29.028 1981.2
------------ ------ ------ ------- ----------------- -------
Total 0.000 32.000 32.0000 12.935 12819.3

Lifting Weight Detailed Breakdown

Component Lift Lift Lift Total

# 1 # 2 # 3
kg kg kg kg
-------------------- ------ ------ ------ -------
Stack 5682.2 1688.6 811.4 8182.1
Ladder(s) 616.1 479.2 136.9 1232.2
Platform(s) 372.9 335.7 747.5 1456.0
Jacket 289.0 0.0 0.0 289.0
Helical Strakes 0.0 109.0 100.6 209.6
Baseplate 711.2 0.0 0.0 711.2
Structural Flange(s) 184.8 369.6 184.8 739.2
-------------------- ------ ------ ------ -------
Total 7856.1 2982.0 1981.2 12819.3

Wind Area Summary

Elev Shape Fac Riser Ladder Platform Piping Attach Tot Uni Total
Riser Area Area Area Area Area Area Area
m m^2/m m^2/m m^2/m m^2/m m^2/m m^2/m sq m
------------- --------- ----- ------ -------- ------ ------ ------- ------
32.000 1.400 1.288 0.000 0.000 0.000 0.000 1.288 1.202
31.067 1.400 1.288 0.000 3.054 0.000 0.000 4.342 4.632
30.000 1.400 1.288 0.457 0.000 0.000 0.000 1.745 5.236
27.000 1.400 1.288 0.457 0.000 0.000 0.000 1.745 1.745
26.000 1.400 1.288 0.457 0.000 0.000 0.000 1.745 0.873
25.500 1.400 1.288 0.572 0.000 0.000 0.000 1.860 0.806
25.067 1.400 1.288 0.572 1.987 0.000 0.000 3.846 4.103
24.000 1.400 1.288 0.457 0.000 0.000 0.000 1.745 4.654
21.333 1.400 1.288 0.457 0.000 0.000 0.000 1.745 3.200
19.500 1.400 1.288 0.572 0.000 0.000 0.000 1.860 0.806
19.067 0.700 0.644 0.572 1.987 0.000 0.000 3.202 3.416
18.000 0.700 0.644 0.457 0.000 0.000 0.000 1.101 3.304
15.000 0.700 0.644 0.457 0.000 0.000 0.000 1.101 1.652
13.500 0.700 0.644 0.572 0.000 0.000 0.000 1.216 0.527
13.067 0.700 0.761 0.572 2.154 0.000 0.000 3.487 0.233
13.000 0.700 0.779 0.572 2.180 0.000 0.000 3.531 1.765
12.500 0.697 0.911 0.572 2.373 0.000 0.000 3.856 1.928
 12.000 0.680 1.019 0.457 0.000 0.000 0.000 1.477 4.430
9.000 0.680 1.019 0.457 0.000 0.000 0.000 1.477 2.215
7.500 0.680 1.019 0.572 0.000 0.000 0.000 1.591 0.689
7.067 0.680 1.019 0.572 2.567 0.000 0.000 4.158 4.436
6.000 0.680 1.019 0.457 0.000 0.000 0.000 1.477 2.215
4.500 0.680 1.019 0.457 0.000 0.000 0.000 1.477 0.738
4.000 0.670 1.094 0.457 0.000 0.000 0.000 1.551 0.776
3.500 0.662 1.169 0.457 0.000 0.000 0.000 1.626 0.813
3.000 0.655 1.244 0.457 0.000 0.000 0.000 1.701 2.041
1.800 0.648 1.329 0.457 0.000 0.000 0.000 1.787 2.671
0.305 0.648 1.329 0.457 0.000 0.000 3.469 5.256 1.602
------------- --------- ----- ------ -------- ------ ------ ------- ------
Total (m^2/m) 62.706

1. Total Riser Wind Area = 34.591 sq m (55.16 % of Total Area)

2. Total Ladder Wind Area = 14.402 sq m (22.97 % of Total Area)
3. Total Platform Wind Area = 12.656 sq m (20.18 % of Total Area)
4. Total Piping Wind Area = 0.000 sq m (0.00 % of Total Area)
5. Total Attachment Wind Area = 1.057 sq m (1.69 % of Total Area)

Wind Area: Ladders

Elev Bot Elev Top Shape Factor Overlap Wind Area

m m m^2/m
-------- -------- ------------ ------- ---------
7.067 7.500 2.000 No 0.457
6.000 7.067 2.000 No 0.457
4.500 6.000 2.000 No 0.457
4.000 4.500 2.000 No 0.457
3.500 4.000 2.000 No 0.457
3.000 3.500 2.000 No 0.457
1.800 3.000 2.000 No 0.457
0.305 1.800 2.000 No 0.457
0.000 0.305 2.000 No 0.457
13.067 13.500 2.000 No 0.457
13.000 13.067 2.000 No 0.457
12.500 13.000 2.000 No 0.457
12.000 12.500 2.000 No 0.457
9.000 12.000 2.000 No 0.457
7.500 9.000 2.000 No 0.457
7.067 7.500 2.000 Yes 0.572
6.000 7.067 2.000 Yes 0.572
19.067 19.500 2.000 No 0.457
18.000 19.067 2.000 No 0.457
15.000 18.000 2.000 No 0.457
13.500 15.000 2.000 No 0.457
13.067 13.500 2.000 Yes 0.572
13.000 13.067 2.000 Yes 0.572
12.500 13.000 2.000 Yes 0.572
12.000 12.500 2.000 Yes 0.572
25.067 25.500 2.000 No 0.457
24.000 25.067 2.000 No 0.457
21.333 24.000 2.000 No 0.457
19.500 21.333 2.000 No 0.457
19.067 19.500 2.000 Yes 0.572
18.000 19.067 2.000 Yes 0.572
27.000 30.000 2.000 No 0.457
26.000 27.000 2.000 No 0.457
25.500 26.000 2.000 No 0.457
25.067 25.500 2.000 Yes 0.572
24.000 25.067 2.000 Yes 0.572

Overlap : When 2 ladders overlap only 25% of one ladder is considered due to shielding.

Wind Area: Platforms

Elev Top Elev Bot Shape Factor Wind Area Tot Wind Area
m m m^2/m sq m
-------- -------- ------------ --------- -------------
7.067 6.000 2.000 2.567 2.738
13.067 12.000 2.000 2.373 2.532
19.067 18.000 2.000 1.987 2.120
25.067 24.000 2.000 1.987 2.120
31.067 30.000 2.000 3.054 3.258

Wind Area: Baseplate

OD = Outer diameter of baseplate = 2.3500 m

StackOD = Outer Diameter of Stack = 1.9000 m
Cf_Riser = Wind Shape Factor for Riser = 0.648
Cf_LandP = Wind Shape Factor for Ladders & Platforms = 2.000
Wind Area = OD * Cf_LandP - StackOD * Cf_Riser = 3.469 m^2/m
The Baseplate wind area is included in the 'Attachment' category.

Section Properties
Properties calculated based upon Corroded stack

Top Bot Outer Thick Rad of Area Plastic Elastic Mom of Section
Elev Elev Diameter Gyration Sec Mod Sec Mod Inertia Props
m m mm mm mm sq cm cm^3 cm^3 cm^4
------ ------ -------- ----- -------- -------- ------- ------- ---------- -------
32.000 31.067 920.0 6.0 323.2 172.285 5012.4 3911.2 179915.44 Ideal
31.067 30.000 920.0 6.0 323.2 172.285 5012.4 3911.2 179915.44 Ideal
30.000 27.000 920.0 6.0 323.2 172.285 5012.4 3911.2 179915.44 Ideal
27.000 26.000 920.0 6.0 323.2 172.285 5012.4 3911.2 179915.44 Ideal
26.000 25.500 920.0 6.0 323.2 172.285 5012.4 3911.2 179915.44 Ideal
25.500 25.067 920.0 6.0 323.2 172.285 5012.4 3911.2 179915.44 Ideal
25.067 24.000 920.0 6.0 323.2 172.285 5012.4 3911.2 179915.44 Ideal
24.000 21.333 920.0 6.0 323.2 172.285 5012.4 3911.2 179915.44 Ideal
21.333 19.500 920.0 6.0 323.2 172.285 5012.4 3911.2 179915.44 Ideal
19.500 19.067 920.0 8.0 322.5 229.211 6654.1 5181.0 238324.01 Ideal
19.067 18.000 920.0 8.0 322.5 229.211 6654.1 5181.0 238324.01 Ideal
18.000 15.000 920.0 8.0 322.5 229.211 6654.1 5181.0 238324.01 Ideal
15.000 13.500 920.0 8.0 322.5 229.211 6654.1 5181.0 238324.01 Ideal
13.500 13.067 920.0 8.0 322.5 229.211 6654.1 5181.0 238324.01 Ideal
13.067 13.000 1087.5 8.0 381.7 271.309 9322.8 7268.5 395225.41 Ideal
13.000 12.500 1113.3 8.0 390.8 277.801 9774.3 7621.8 424279.87 Ideal
12.500 12.000 1306.7 8.0 459.2 326.391 13492.5 10532.3 688112.48 Ideal
12.000 9.000 1500.0 10.0 526.8 468.097 22201.3 17321.2 1299087.05 Ideal
9.000 7.500 1500.0 10.0 526.8 468.097 22201.3 17321.2 1299087.05 Ideal
7.500 7.067 1500.0 10.0 526.8 468.097 22201.3 17321.2 1299087.05 Ideal
7.067 6.000 1500.0 10.0 526.8 468.097 22201.3 17321.2 1299087.05 Ideal
6.000 4.500 1500.0 10.0 526.8 468.097 22201.3 17321.2 1299087.05 Ideal
4.500 4.000 1500.0 10.0 526.8 468.097 22201.3 17321.2 1299087.05 Ideal
4.000 3.500 1633.3 10.0 573.9 509.985 26352.4 20570.9 1679955.65 Ideal
3.500 3.000 1766.7 10.0 621.1 551.872 30859.0 24099.9 2128820.08 Ideal
3.000 1.800 1900.0 12.0 667.5 711.757 42774.8 33384.0 3171468.08 Ideal
1.800 0.305 1900.0 12.0 667.5 711.757 42774.8 33384.0 3171468.08 Ideal
0.305 0.000 1900.0 12.0 706.7 1283.265 69892.8 54548.4 6409441.99 1

Section Props - If a number is shown, then the section contains something unusual
(Breach, nozzle, stiffeners, etc..) and so the properties were
calculated using numerical methods.
- 'Ideal' indicates the properties calculated using ideal equations

Section Properties calculated using Numerical Methods

These sections contains unusual geometry (Nozzles, Breach, stiffeners, etc..)

Section Principal Centroid Centroid Area Minimum Maximum Min Elas Minimum
Props Axis Xc Yc Mom of Iner Mom of Iner Sec Mod Rad of Gyr
Deg mm mm sq cm cm^4 cm^4 cm^3 mm
------- --------- -------- -------- -------- ----------- ----------- -------- ----------
1 18.0 0.0 0.0 1283.265 6409441.99 6409441.99 54548.4 706.7

Thermal Expansion of Stack

+ values are in the +Y (up) direction and - values are in the -Y (Down)

Elev Installation Hot Hot Cold Cold

Temperature Temperature Expansion Temperature Expansion
m Deg C Deg C mm Deg C mm
------ ------------ ----------- --------- ----------- ---------
32.000 21.11 176.67 62.7 21.11 0.0
31.067 21.11 176.67 60.9 21.11 0.0
30.000 21.11 176.67 58.8 21.11 0.0
27.000 21.11 176.67 52.9 21.11 0.0
26.000 21.11 176.67 51.0 21.11 0.0
25.500 21.11 176.67 50.0 21.11 0.0
25.067 21.11 176.67 49.1 21.11 0.0
24.000 21.11 176.67 47.0 21.11 0.0
21.333 21.11 176.67 41.8 21.11 0.0
19.500 21.11 176.67 38.2 21.11 0.0
19.067 21.11 176.67 37.4 21.11 0.0
18.000 21.11 176.67 35.3 21.11 0.0
15.000 21.11 176.67 29.4 21.11 0.0
13.500 21.11 176.67 26.5 21.11 0.0
13.067 21.11 176.67 25.6 21.11 0.0
13.000 21.11 176.67 25.5 21.11 0.0
12.500 21.11 176.67 24.5 21.11 0.0
12.000 21.11 176.67 23.5 21.11 0.0
9.000 21.11 176.67 17.6 21.11 0.0
7.500 21.11 176.67 14.7 21.11 0.0
7.067 21.11 176.67 13.9 21.11 0.0
6.000 21.11 176.67 11.8 21.11 0.0
4.500 21.11 176.67 8.8 21.11 0.0
4.000 21.11 176.67 7.8 21.11 0.0
3.500 21.11 176.67 6.9 21.11 0.0
3.000 21.11 176.67 5.9 21.11 0.0
1.800 21.11 176.67 3.5 21.11 0.0
0.305 21.11 176.67 0.6 21.11 0.0
0.000 21.11 176.67 0.0 21.11 0.0

1. Elevation for Y restraint = 0.0 m

Frequency Summary

Description Direction Mode Mode Mode

# 1 # 2 # 3
Deg Hz Hz Hz
----------------- --------- ----- ----- ------
Hot & UnCorroded 0.0 1.327 6.212 15.269
Cold & Uncorroded 0.0 1.357 6.354 15.618

Mode Shape (Hot & UnCorroded)

Elevation Mode # 1 Mode # 2 Mode # 3

(1.327 Hz) (6.212 Hz) (15.269 Hz)
m Normalized Normalized Normalized
--------- ---------- ---------- -----------
32.000 1.000 1.000 1.000
31.067 0.944 0.814 0.726
30.000 0.880 0.602 0.415
27.000 0.700 0.029 -0.343
26.000 0.641 -0.145 -0.513
25.500 0.612 -0.226 -0.577
25.067 0.588 -0.293 -0.619
24.000 0.527 -0.445 -0.672
21.333 0.387 -0.714 -0.510
19.500 0.301 -0.796 -0.224
19.067 0.283 -0.804 -0.147
18.000 0.240 -0.805 0.044
15.000 0.141 -0.702 0.465
13.500 0.106 -0.607 0.544
13.067 0.098 -0.576 0.545
13.000 0.097 -0.572 0.545
12.500 0.089 -0.536 0.535
12.000 0.081 -0.500 0.519
9.000 0.043 -0.293 0.371
7.500 0.028 -0.201 0.278
7.067 0.024 -0.176 0.250
6.000 0.016 -0.122 0.184
4.500 0.008 -0.063 0.102
4.000 0.006 -0.049 0.081
3.500 0.004 -0.037 0.062
3.000 0.003 -0.027 0.046
1.800 0.001 -0.009 0.016
0.305 0.000 0.000 0.000

Mode Shape (Cold & Uncorroded)

Elevation Mode # 1 Mode # 2 Mode # 3

(1.357 Hz) (6.354 Hz) (15.618 Hz)
m Normalized Normalized Normalized
--------- ---------- ---------- -----------
32.000 1.000 1.000 1.000
31.067 0.944 0.814 0.726
30.000 0.880 0.602 0.415
27.000 0.700 0.029 -0.343
26.000 0.641 -0.145 -0.513
25.500 0.612 -0.226 -0.577
25.067 0.588 -0.293 -0.619
24.000 0.527 -0.445 -0.672
21.333 0.387 -0.714 -0.510
19.500 0.301 -0.796 -0.224
19.067 0.283 -0.804 -0.147
18.000 0.240 -0.805 0.044
15.000 0.141 -0.702 0.465
13.500 0.106 -0.607 0.544
13.067 0.098 -0.576 0.545
13.000 0.097 -0.572 0.545
12.500 0.089 -0.536 0.535
12.000 0.081 -0.500 0.519
9.000 0.043 -0.293 0.371
7.500 0.028 -0.201 0.278
7.067 0.024 -0.176 0.250
6.000 0.016 -0.122 0.184
 4.500 0.008 -0.063 0.102
4.000 0.006 -0.049 0.081
3.500 0.004 -0.037 0.062
3.000 0.003 -0.027 0.046
1.800 0.001 -0.009 0.016
0.305 0.000 0.000 0.000

Wind Loads per ASME STS-1-2016

Pressures calculated based upon lowest natural frequency

V: Wind Speed = 53.64 m/s f: Natural Frequency = 1.327 Hz

C: Structure Category = III Exp: Exposure Category = C
I: Importance Factor = 1.15 H: Structure Height = 32.2000 m
D: Structure Depth = 1.1907 m b: Structure Width = 1.1907 m

B: Damping Coeff. (beta) = 0.008 Zmin: Const from Table 6-2 = 15.000
ATri: Const from Table 6-2 = 0.105 Btri: Const from Table 6-2 = 1.000
Amean: Const from Table 6-2 = 0.154 Bmean: Const from Table 6-2 = 0.650
Zg: Const from Table 6-2 = 900.000 Alpha: Const from Table 6-2 = 9.500
C: Const from Table 6-2 = 0.200 Epsilon: Const from Table 6-2 = 0.200
Dist from Grade to Bottom of Stack= 0.2000 m Length Shielded from Wind = 0.0000 m

Bs = Structural Damping of Mode # 1 = 0.0020

Rho = Air Density = 1.225 Kg/m^3
Dm = Average Diameter = 0.9200 m
Cf = Shape factor of Cylinder = 0.700
ma = Average mass of top 1/3 of stack = 305.08 kg/m
Ba = Aerodynamic Damping (Eqn 5-1): (Cf*Rho*Dm*Vzmean) / (4*PI*ma*f) = 0.0060
Zmean = 0.6 * H = 19.3200 m
Izm = c * (10 / Zmean) ^ (1 / 6) = 0.179
Lzmean = l * (Zmean / 10) ^ eps = 569.725
Q = Sqrt(1/(1+.63*((b+h)/Lzmean)^.63)) = 0.904
Kd = Directionality factor = 1.000
Kzt = Terrain factor = 1.000

Since ASME STS criteria being following, always calculate flexible gust factor

Gust factor (Flexible Or Dynamically sensitive Structure) :

User has elected to always use the flexible gust factor to be conservative
Bmean = Constant based upon Exposure = 0.650
Amean = Constant based upon Exposure = 0.154
V0 = Wind Velocity converted to m/s = 53.64 m/s
VZmean = Bmean * (Zmean/10)^Amean * V0 = 38.55 m/s
N1 = f * Lzmean / VZmean = 5.978 Hz
Rn = 7.465 * N1 / (1 + 10.302 * N1)^(5/3) = 0.045
nh = 4.6 * f * h / VZmean = 5.099
Rh = (1 / nh) - (1 / (2 * nh^2)) *(1 - Exp(-2*nh)) = 0.177
nb = 4.6 * f * b / VZmean = 0.189
Rb = (1 / nb) - (1 / (2 * nb^2)) * (1 - Exp(-2 * nb)) = 0.885
nl = 15.4 * f * D / VZmean = 0.631
Rl = (1 / nl) - (1 / (2 * nl^2)) * (1 - Exp(-2 * nl)) = 0.684
R = Sqrt((1 / Beta) * Rn * Rh * Rb * (.53 + .47 * Rl)) = 0.870
g = (2 * Ln(3600 * f))^0.5 + 0.577 / (2 * Ln(3600 * f))^0.5 = 4.256
G = .925*((1+1.7*Izm*(3.4^2 * Q^2 +g^2 * R^2)^.5)/(1+1.7*3.4*Izm)) = 1.120
qz = 0.613 * Kzt * Kd * V^2 * I = 2.030 kPa

z Kz Qz wm wd w Total
Force
m kPa N/m N/m N/m N
------ ----- ----- ------ ------ ------ ------
32.000 1.280 2.599 1507.9 4836.3 6344.2 5920
31.067 1.272 2.583 5051.5 4695.2 9746.7 10398
30.000 1.263 2.564 2015.8 4534.0 6549.8 19649
27.000 1.236 2.508 1971.9 4080.6 6052.5 6052
26.000 1.226 2.488 1956.4 3929.5 5885.8 2943
25.500 1.221 2.478 2076.1 3853.9 5930.0 2569
25.067 1.217 2.469 4278.9 3788.4 8067.4 8606
24.000 1.206 2.447 1923.9 3627.2 5551.1 14803
21.333 1.176 2.388 1877.2 3224.2 5101.4 9353
19.500 1.155 2.343 1963.1 2947.1 4910.2 2127
19.067 1.149 2.332 3364.9 2881.6 6246.5 6664
18.000 1.135 2.305 1143.3 2720.4 3863.7 11591
15.000 1.093 2.219 1100.8 2267.0 3367.8 5052
13.500 1.070 2.171 1188.7 2040.3 3229.0 1399
13.067 1.062 2.156 3387.3 1974.8 5362.1 358
13.000 1.061 2.154 3426.3 1964.7 5391.0 2696
12.500 1.053 2.137 3711.3 1889.2 5600.5 2800
12.000 1.044 2.119 1409.3 1813.6 3222.9 9669
9.000 0.984 1.996 1328.0 1360.2 2688.2 4032
7.500 0.947 1.923 1378.2 1133.5 2511.7 1088
7.067 0.936 1.900 3558.0 1068.0 4626.1 4935
6.000 0.905 1.837 1222.1 906.8 2128.9 3193
4.500 0.854 1.733 1152.9 680.1 1833.0 916
4.000 0.849 1.723 1204.3 604.5 1808.8 904
3.500 0.849 1.723 1262.4 529.0 1791.3 896
 3.000 0.849 1.723 1320.4 453.4 1773.8 2129
1.800 0.849 1.723 1386.8 272.0 1658.8 2480
0.305 0.849 1.723 4079.8 46.1 4125.8 1258
------ ----- ----- ------ ------ ------ ------
Total 144480

DQ = D*Qz^0.5
Kz = 2.01 * (Elevation / Zg)^(2/Alpha) [If Elevation > 15 ft (4.572 m)]
Kz = 2.01 * (15 / Zg)^(2/Alpha) [If Elevation <= 15 ft (4.572 m)]
Qz = qz * Kz
wm = Mean Along wind load on stack: Cf*qz*Kz*D / (1+6.8*Izm)
Mo = Moment due to Mean Along Wind Load = 1109.94 KN-m
wd = Fluctuating Along Wind Load: (3*Z*Mo/h^3)*((Gf*(1+6.8*Izm))-1)
w = wm + wd

Wind Loads Applied to Model

Top Bot Uniform Total

Elev Elev Load Load
m m N/m N
------ ------ ------- ------
32.000 31.067 6344.2 5920
31.067 30.000 9746.7 10398
30.000 27.000 6549.8 19649
27.000 26.000 6052.5 6052
26.000 25.500 5885.8 2943
25.500 25.067 5930.0 2569
25.067 24.000 8067.4 8606
24.000 21.333 5551.1 14803
21.333 19.500 5101.4 9353
19.500 19.067 4910.2 2127
19.067 18.000 6246.5 6664
18.000 15.000 3863.7 11591
15.000 13.500 3367.8 5052
13.500 13.067 3229.0 1399
13.067 13.000 5362.1 358
13.000 12.500 5391.0 2696
12.500 12.000 5600.5 2800
12.000 9.000 3222.9 9669
9.000 7.500 2688.2 4032
7.500 7.067 2511.7 1088
7.067 6.000 4626.1 4935
6.000 4.500 2128.9 3193
4.500 4.000 1833.0 916
4.000 3.500 1808.8 904
3.500 3.000 1791.3 896
3.000 1.800 1773.8 2129
1.800 0.305 1658.8 2480
0.305 0.000 4125.8 1258
------ ------ ------- ------
Total 144480

Vortex Shedding Analysis not Performed Due to use of Helical Strakes

Note: No further vortex shedding analysis is performed since strakes are used.
It is up to the designer to determine if strakes are an acceptable
solution. Please note, strakes should not be used where there are
possible interference effects from adjacent structures. The strakes
also need to be continuous helical strakes, not segmented. The
strakes must also meet the following minimums:
* Cover top 1/3 of stack * Width = 0.1 * Diameter
* Pitch = 5 * Diameter * 3 starts, 120 deg apart

Primary Loads
Abbreviations are used in Load Combinations

Number Description Abbreviation

------ ----------- ------------
1 Dead D
2 Live L
3 Operating O
4 Thermal Hot TH
5 Wind W
6 Seismic Hor Eh
7 Seismic Ver Ev

Load Combinations
Column Abbreviations can be found in the Primary Load Table

Num Description S D FS Dir D L O TH W Eh Ev

Deg
--- ----------- - - ----- --- --- --- --- -- --- -- --
8 D+W 0 Deg X X 1.500 0 1.0 1.0
9 D+L+W 0 Deg X X 1.500 0 1.0 1.0 1.0
10 D+O+P 0 Deg X 1.000 0 1.0 1.0

FS: Factor of Safety used in Conjunction with the Stress Code which has been selected.
Dir: Direction of Lateral Loads (Wind/Seismic/Vortex), 0 Deg = X Axis, 90 Deg = Z Axis
P: Internal Pressure (Doesn't produce support loads only used for stack tensile stress)
S: Include in Stress Analysis D: Calculate Deflections
Load Combinations were Automatically generated
Stress Criteria: ASME STS-1-2016 (ASD)
Wind Criteria: ASCE 7-05 (ASD)
Seismic Criteria: NONE (N/A)
Wind Combinations:
Based upon ASME STS-1 Table 4.4.6-1

Boundary Conditions Specified for System

'F' is translational restraint and 'M' is rotational restraint

Joint # Description X Y Z Fx Fy Fz Mx My Mz
m m m
------- ----------- ------ ------ ------ ----- ----- ----- ----- ----- -----
29 Fixed 0.0000 0.0000 0.0000 Fixed Fixed Fixed Fixed Fixed Fixed

Riser Stiffening Ring Property Summary

All stiffening rings as well as other components that behave as stiffening rings

ID Country Shape Size Config Material Inside Stack?

-- ------- ----- ---- ------ -------- -------------

The material properties for the shell/ring section are based upon the shell.
Software does not evaluate any problems that could arise if the riser is a
different material than the stiffening rings.

Ring Elev Stiff Eff Shell Shell Ls Area Mom of Section Xc

Num Ring Width Thickness Inertia Modulus
m mm mm m sq cm cm^4 cm^3 mm
---- ------ ------------- --------- --------- ------- ------ --------- --------- -----
1 26.000 Flange 96.0 6.0 11.5000 53.760 2145.78 193.3 89.0
2 15.000 Flange 128.0 8.0 12.8476 58.240 2513.37 212.5 81.7
3 0.305 Baseplate Top 192.0 12.0 7.5000 63.541 3773.68 242.7 69.5
4 0.000 Baseplate Bot 96.0 12.0 0.1524 80.270 6365.84 402.7 116.9

Properties are for the combined stiffener and effective shell (Corroded)
Ls = Ring spacing, 1/2 of shell on each side of ring.
Xc = Centroid of combined section from OD of stack shell
Effective Shell Width = 16 * Shell_Thk

Stiffening Ring: [1] Flange

El 26.0 m

Description Dx Dy Xc Yc Area Iy_Loc Iy_Tot

mm mm mm mm sq cm cm^4 cm^4
----------- ----- ---- ----- ----- ------ ------- -------
Flat_Bar 200.0 24.0 100.0 0.0 48.000 1600.00 1658.46
Shell Above 6.0 48.0 -3.0 24.0 2.880 0.09 243.66
Shell Below 6.0 48.0 -3.0 -24.0 2.880 0.09 243.66
----------- ----- ---- ----- ----- ------ ------- -------
Total 89.0 0.0 53.760 2145.78

X & Y axis are local used for this calculation & may not correspond to global X & Y.
Dx = Dimension of the rectangle in X Dir, Dy = Dimension of Rectangle in Y Dir.
Xc = Centroid of Rect in X Dir, Yc = Centroid of Rect in Y Dir
Ix_Tot = Ix_Loc + Area*(Yc-Yc_Tot)^2, Iy_Tot = Iy_Loc + Area*(Xc-Xc_Tot)^2
Sy_Tot = 193.3 cm^3

Stiffening Ring: [2] Flange

El 15.0 m

Description Dx Dy Xc Yc Area Iy_Loc Iy_Tot

mm mm mm mm sq cm cm^4 cm^4
----------- ----- ---- ----- ----- ------ ------- -------
Flat_Bar 200.0 24.0 100.0 0.0 48.000 1600.00 1760.50
Shell Above 8.0 64.0 -4.0 32.0 5.120 0.27 376.44
Shell Below 8.0 64.0 -4.0 -32.0 5.120 0.27 376.44
----------- ----- ---- ----- ----- ------ ------- -------
Total 81.7 0.0 58.240 2513.37

X & Y axis are local used for this calculation & may not correspond to global X & Y.
 Dx = Dimension of the rectangle in X Dir, Dy = Dimension of Rectangle in Y Dir.
Xc = Centroid of Rect in X Dir, Yc = Centroid of Rect in Y Dir
Ix_Tot = Ix_Loc + Area*(Yc-Yc_Tot)^2, Iy_Tot = Iy_Loc + Area*(Xc-Xc_Tot)^2
Sy_Tot = 212.5 cm^3

Stiffening Ring: [3] Baseplate Top

El 0.305 m

Description Dx Dy Xc Yc Area Iy_Loc Iy_Tot

mm mm mm mm sq cm cm^4 cm^4
----------- ----- ---- ----- ----- ------ ------- -------
Flat_Bar 225.0 18.0 112.5 0.0 40.501 1708.66 2456.44
Shell Above 12.0 96.0 -6.0 48.0 11.520 1.38 658.62
Shell Below 12.0 96.0 -6.0 -48.0 11.520 1.38 658.62
----------- ----- ---- ----- ----- ------ ------- -------
Total 69.5 0.0 63.541 3773.68

X & Y axis are local used for this calculation & may not correspond to global X & Y.
Dx = Dimension of the rectangle in X Dir, Dy = Dimension of Rectangle in Y Dir.
Xc = Centroid of Rect in X Dir, Yc = Centroid of Rect in Y Dir
Ix_Tot = Ix_Loc + Area*(Yc-Yc_Tot)^2, Iy_Tot = Iy_Loc + Area*(Xc-Xc_Tot)^2
Sy_Tot = 242.7 cm^3

Stiffening Ring: [4] Baseplate Bot

El 0.0 m

Description Dx Dy Xc Yc Area Iy_Loc Iy_Tot

mm mm mm mm sq cm cm^4 cm^4
----------- ----- ---- ----- ---- ------ ------- -------
Flat_Bar 275.0 25.0 137.5 0.0 68.750 4332.68 4624.27
Shell Above 12.0 96.0 -6.0 48.0 11.520 1.38 1741.57
Shell Below 12.0 0.0 -6.0 0.0 0.000 0.00 0.00
----------- ----- ---- ----- ---- ------ ------- -------
Total 116.9 6.9 80.270 6365.84

X & Y axis are local used for this calculation & may not correspond to global X & Y.
Dx = Dimension of the rectangle in X Dir, Dy = Dimension of Rectangle in Y Dir.
Xc = Centroid of Rect in X Dir, Yc = Centroid of Rect in Y Dir
Ix_Tot = Ix_Loc + Area*(Yc-Yc_Tot)^2, Iy_Tot = Iy_Loc + Area*(Xc-Xc_Tot)^2
Sy_Tot = 402.7 cm^3

Summary Of Circumferential Stiffening Rings Parameters

Check Stiffening Rings per ASME STS-1-2016

Num Stiff Elev Ls OD Fy E

Type Max Min Min
m mm mm MPa MPa
--- ------------- ------ ------- ------ ------ ---------
1 Flange 26.000 11500.0 920.0 215.81 193742.33
2 Flange 15.000 12847.6 920.0 215.81 193742.33
3 Baseplate Top 0.305 7500.0 1900.0 215.81 193742.33
4 Baseplate Bot 0.000 152.4 1900.0 215.81 193742.33

Ls = Sum Of 1/2 Of Distances On Each side Of Stiffening Ring

OD_Max = Maximum OD of stack that exists between stiffening rings
Fy_Min = Minimum Yield stress that occurs between stiffening rings.
E_Min = Minimum modulus of Elasticity that occurs between stiffening rings.

Baseplate Analysis, Worst Case Load # 9 - D+L+W 0 Deg

Based Upon 'Process Equipment Design' by Brownell & Young

The following components are Controlled by this Load Case:

Bottom Plate

M = Moment on Baseplate = 2832.43 KN-m

V = Vertical Load on Baseplate (+ is compression / - is tension) = 189.22 KN
S = Shear Load on Baseplate = 144.48 KN
Ds = Outer Diameter of Stack at Base = 1900.0 mm
Type = Type of Baseplate = Chair
Continuous Plate
SupType = Type of Support = Rigid Steel Base
Friction = Coefficient of Friction for Support = 0.300
BasisBolt = Basis for Bolt Design = Brownell & Young
Nbolt = Number of Bolts = 20
Dbolt = Nominal Bolt Diameter = 24.0 mm
Dbh = Bolt Hole Diameter = 28.0 mm
CAbolt = Corrosion Allowance on Bolt = 0.0 mm
CAplt = Corrosion Allowance on Plates = 0.0 mm
ID = Inside Diameter of Baseplate = 1800.0 mm
BCD = Bolt Circle Diameter of Baseplate = 2200.0 mm
OD = Outer Diameter of Baseplate = 2350.0 mm
Tb = Thickness of Bottom Plate = 25.0 mm
Tt = Thickness of Top Plate = 18.0 mm
Fw = Fillet Weld Size = 9.0 mm
Fwu = Weld Ultimate Tensile Strength = 482632.1 KPa
Ngus = Number of Gussets per Bolt = 1
Hg = Height of Anchor Chair = 304.8 mm
Tg = Thickness of Gusset = 12.7 mm
Material: (Properties looked up from database)
Spec = Material Specification = A-36
Dens = Material Density = 7849 Kg/m^3
Temp = Design Temperature = 21.11 Deg C
Fy = Minimum Yield Stress = 248210.8 KPa
Fu = Ultimate Tensile Stress = 399895.2 KPa
Sa = Allowable Tensile Stress = 114452.8 KPa
E = Modulus of Elasticity = 202705497.9 KPa
A = Coefficient of Thermal Expansion = 1.15E-05 mm/mm/C

Bolt Material:
Override = Manually Specify Material = False
Matl = Bolt Material Specification = Gr. 8.8
Fu = Ultimate Tensile Stress = 800548.8 KPa
Fy = Yield Stress = 640440.4 KPa
Fproof = Proof Stress = 544374.4 KPa
Eb = Modulus of Elasticity = 202705497.9 KPa
Anchor Bolt Pretension:
Pretension= Pretension for Bolt as % of Ultimate Tensile = 0.00 %
Fult = Bolt Ultimate Tensile Stress = 800.55 MPa
PreStress = Pretension Stress on Bolt = 0.00 MPa

Plate Washer:
Ptype = The Type of Plate Washer = Rectangular
Pt = Plate Washer Thickness = 20.0 mm
Pw = Width of Washer Perpendicular to Shell = 100.0 mm
Pl = Length of Washer Parallel to Shell = 100.0 mm
Pdh = Bolt Hole Diameter = 26.0 mm
Bolt Properties:
P = Thread Pitch = 3.0 mm
Dminor = Minor Diameter: Dboltc - 1.22689*P = 20.3 mm
Aroot = Bolt Minor Area: (PI/4)*Dminor^2 = 3.243 sq cm

Bolt Tensile Strength per 'Process Equipment Design' by Brownell and Young:
Fu = Bolt Ultimate Tensile Stress = 800.55 MPa
Dbolt = Diameter of Bolt = 24.0 mm
Cor Allow = Bolt Corrosion Allowance = 0.0 mm
Dboltc = Bolt Diameter Corroded: Dbolt - Cor Allow = 24.0 mm
P = Thread Pitch = 3.0 mm
Dminor = Minor Diameter: Dboltc - 1.22689*P = 20.3 mm
Abolt = Bolt Minor Area: (PI/4)*Dminor^2 = 3.243 sq cm
Phi = Factor for ASD: 0.333 = 0.33
Pallow = Bolt Tensile Strength: Phi*Fu*Abolt = 85.67 KN

Stack Shell Properties: (Uses Stack Hot Properties at the Baseplate Location)
Fys = Yield Stress of Shell Material = 215.81 MPa
Fb_shell = Allowable Plate Weak Bending: (ASD) 0.9*Fy = 194.22 MPa

Baseplate Stress Limits: (Uses Baseplate Material Properties)

Fb = Allowable Plate Weak Bending: (ASD) 0.9*Fy = 223.39 MPa
Fbs = Allowable Plate Strong Bending: (ASD) 0.6*Fy = 148.93 MPa

BASEPLATE COMPRESSIVE STRESS:

fcmax = [4*M/(PI*Ds^2) + V/(PI*Ds)] / [(OD-ID)*0.5] = 3748.0 KPa

BOLT LOADING:
Pbolt = Max Bolt Load: 4*M/(N*Dbc) - V / N = 248032 N
Pallow = Allowable Bolt Tensile Load = 85667 N
Ratio = Unity Ratio: Pbolt / Pallow = 2.895

Bottom (Bearing) Plate: ('Pressure Vessel Design Manual' 3rd Edition by Dennis Moss)
Tension Case Between Gussets where gussets attempt to Lift up Bottom Plate
b = Gusset Inside Spacing Between Gussets: (BCD*PI/Nbolt)-Tg = 332.9 mm
bs = Gusset Inside Spacing Outside Gussets: b = 332.9 mm
Mo = Moment due to Tension: Pbolt*b/8 = 629789.8 KPa
w = Radial Width of Bottom Plate: 0.5*(OD-ID) = 275.0 mm
tbt = Thickness Req'd for Tension: (6*Mo/((w-Dbh)*Fb)^0.5+CAplt = 33.5 mm
Compression Case where concrete bearing is applied to Bottom Plate
bmax = Controlling Inside Gusset Spacing: Max(b, bs) = 332.9 mm
l = Radial bending width of baseplate: 0.5*(OD-Ds) = 225.0 mm
l/bmax = Ratio used for Moment Calculation: l/b = 0.676
cc1 = Moment coefficient taken from Table 3-36 using l/b = 0.0570
cc2 = Moment coefficient taken from Table 3-36 using l/b = 0.2238
Mx = Moment in x dir: cc1 * fcmax * b^2 {Units Force*Length/Length} = 23.69 KN
My = Moment in y dir: cc2 * fcmax * L^2 {Units Force*Length/Length} = 42.46 KN
Mmax = Maximum Moment: Max(Mx, My) {Units Force*Length/Length} = 42.46 KN
tbc = Thickness req'd for Compression: (6*Mmax/Fb)^.5+CAplt = 33.8 mm
tb_reqd = Thickness req'd for Bottom Plate: Max(tbc, tbt) = 33.8 mm
Ratio = Unity Ratio: tb_reqd / Tb = 1.351

TOP PLATE: ('Process Equipment Design' by Brownell & Young)

bt = Gusset Inside Spacing Between Gussets: (BCD*PI/Nbolt)-Tg = 332.9 mm
Lt = Radial distance: (Do-Dbc)/2 = 225.0 mm
bl = bt / Lt = 1.479
ly = Distance in x direction: lt = 225.0 mm
at = (Dbc - Ds) / 2 = 150.0 mm
G1 = Gamma1 Value from Table 10.6 = 0.177
G2 = Gamma 1 Value from Table 10.6 = 0.074
e = 1/2 Distance across flats of Bolting Nut = 19.6 mm
Term1 = Pbolt / (4*PI) = 4437.2085
Term2 = [2*ly*Sin(PI*at1/ly)]/(PI*e) = 6.3331
Mx = Term1 * ((1 + U) * Log(Term2) + 1) - (1 - U - G2t) [Eqn 10.39] = 1.39 KN-m
My = Term1 * ((1 + U) * Log(Term2) + 1) - (G1t * Term1) [Eqn 10.38] = 1.62 KN-m
tt_reqd = Req'd Thickness: (6*Mmax / Fb)^0.5 + CAplt = 41.3 mm
Ratio = Unity Ratio tt_reqd / Tt = 2.296

GUSSET: (AISC 15th Edition for Column Buckling)

Gusset: Nominal Compressive Strength per AISC 360-16 Sec E3:
Lc = Effective Length of Member = 261.8 mm
r = Minimum of Radius of gyration: Min(rx, ry) = 3.7 mm
Lc/r = Slenderness Ratio = 71.410
Limit = Limit used for Lc/r: 4.71*(E/Fy)^0.5 = 134.599
Fe = Elastic Buckling Stress: PI^2*E / (Lc/r)^2 {E3-4} = 392.33 MPa
Limit = Limit used for Lc/r: 4.71*(E/Fy)^0.5 = 134.599
Fcr = Critical Stress: [0.658^(Fy/Fe)]*Fy {E3-2} = 190.47 MPa
Ag = Gross Cross Sectional Area of Member = 28.575 sq cm
Pn = Flexural Buckling Strength: Fcr*Ag {E3-1} = 544.27 KN
Pc = Design Compressive Strength: Pn/1.67 (ASD) = 325.91 KN
Pg = Bolt load per gusset: Pbolt / Ngus = 248.03 KN
Ratio = Unity Ratio: Pg / Pc = 0.761

SHELL LOCAL STRESS: ('Process Equipment Design' by Brownell & Young)

a = Radial Dist to Bolts: (BCD-Ds)/2 = 150.0 mm
m = PI * BCD / Nbolt = 345.6 mm
Fb_shell = Allowable bending stress of shell = 194.22 MPa
ts = 1.76*(Pbolt*a/(m*hg*Fb_shell))^0.6667 * [Ds/2]^0.333 [Eqn 10.59]= 25.8 mm
Ratio = Unity Ratio ts / Ts = 2.148

WELD STRESS: (Per AISC 15th ed)

m = PI * Ds / Nbolt = 298.5 mm
Aw = Weld Area per Bolt: Lw*Fw/1.414 = 37.992 sq cm
Lw = Weld Length per Bolt: 2*m = 596.9 mm
Abm = Area of Base Metal (Assumes Ts is thinnest): Ts*Lw = 71.628 sq cm
Fnw = Nominal Stress of Weld Material: 0.6*Fwu {Table J2.5} = 289579.3 KPa
Rnw = Allowable Weld Strength (ASD): Fnw*Aw/2 {Eqn J2-2} = 550091 N
Rnpy = Allowable Base Metal Strength (ASD): 0.6*Fy*Abm/1.5 {Eqn J4-3} = 618312 N
Rnpr = Allowable Base Rupture (ASD): 0.6*Fu*Abm/2 {Eqn J4-5} = 859315 N
Pnw = Minimum of Rnw, Rnpy, and Rnpr = 550091 N
Ratio = Unity Ratio: Pbolt / Pnw = 0.451

Static Summation of Forces

Total sum of all loads acting on system, Shear = (Fx^2+Fz^2)^0.5

Ld Load Case Dir Fx Fy Fz Shear

(P)=Primary, (C)=Combination
Deg KN KN KN KN
-- ---------------------------- --- ------ ------- ---- ------
1 (P)Dead 0 0.00 -125.71 0.00 0.00
2 (P)Live 0 0.00 -63.51 0.00 0.00
3 (P)Operating 0 0.00 0.00 0.00 0.00
4 (P)Thermal Hot 0 0.00 0.00 0.00 0.00
5 (P)Wind 0 144.48 0.00 0.00 144.48
6 (P)Seismic Hor 0 0.00 0.00 0.00 0.00
7 (P)Seismic Ver 0 0.00 0.00 0.00 0.00
8 (C)D+W 0 Deg 0 144.48 -125.71 0.00 144.48
9 (C)D+L+W 0 Deg 0 144.48 -189.22 0.00 144.48
10 (C)D+O+P 0 Deg 0 0.00 -125.71 0.00 0.00

Support Loading Notes

These notes apply to the support loading data which follows

1) Joint = Joint Number, Load = Load Number, Type = P(Primary) Or C(Combination)

2) Dir= Direction Of Lateral Loads (Wind/Seismic/Vortex), 0 Deg=+X axis, 90 Deg=+Z Axis
3) Fx/Fy/Fz = Forces In X/Y/Z directions, Mx/My/Mz = Moments about X/Y/Z Axis
4) Y Is the vertical direction, And + loads are acting up, And - Is acting down.

Detailed Support Loads: Fixed @ El 0.0 m

 Loads acting on the support points (+Y is Vertical and Upward)

Load Load Case Dir Fx Fy Fz Mx My Mz

(P)=Primary,(C)=Combo
Deg KN KN KN KN-m KN-m KN-m
---- --------------------- --- ------ ------- ---- ---- ---- --------
1 (P)Dead 0 0.00 -125.71 0.00 0.00 0.00 0.00
2 (P)Live 0 0.00 -63.51 0.00 0.00 0.00 0.00
3 (P)Operating 0 0.00 0.00 0.00 0.00 0.00 0.00
4 (P)Thermal Hot 0 0.00 0.00 0.00 0.00 0.00 0.00
5 (P)Wind 0 144.48 0.00 0.00 0.00 0.00 -2832.43
6 (P)Seismic Hor 0 0.00 0.00 0.00 0.00 0.00 0.00
7 (P)Seismic Ver 0 0.00 0.00 0.00 0.00 0.00 0.00
8 (C)D+W 0 Deg 0 144.48 -125.71 0.00 0.00 0.00 -2832.43
9 (C)D+L+W 0 Deg 0 144.48 -189.22 0.00 0.00 0.00 -2832.43
10 (C)D+O+P 0 Deg 0 0.00 -125.71 0.00 0.00 0.00 0.00

Load Load Case Vertical Shear Moment

(P)=Primary,(C)=Combo
KN KN KN-m
---- --------------------- -------- ------ -------
1 (P)Dead -125.71 0.00 0.00
2 (P)Live -63.51 0.00 0.00
3 (P)Operating 0.00 0.00 0.00
4 (P)Thermal Hot 0.00 0.00 0.00
5 (P)Wind 0.00 144.48 2832.43
6 (P)Seismic Hor 0.00 0.00 0.00
7 (P)Seismic Ver 0.00 0.00 0.00
8 (C)D+W 0 Deg -125.71 144.48 2832.43
9 (C)D+L+W 0 Deg -189.22 144.48 2832.43
10 (C)D+O+P 0 Deg -125.71 0.00 0.00

These are the resultant forces and the shear and moment can occur in any direction
Shear = Resultant Shear: (Fx^2 + Fz^2)^0.5
Moment = Resultant Mom: (Mx^2 + Mz^2)^0.5
Vertical load is the Fy force.

Maximum Support Loads for All Load Combinations

Maximum loading for each restraint, but loads may not necessarily occur at the same time

Restraint Description Vertical Uplift Shear Moment Torsion

KN KN KN KN-m KN-m
--------------------- -------- ------ ------ ------- -------
Fixed -189.22 0.00 144.48 2832.43 0.00

Vertical = Max downward acting Fy (Largest negative Fy value)

Uplift = Max upward acting Fy (Largest postive Fy value)
Shear = Resultant Shear: (Fx^2 + Fz^2)^0.5
Moment = Resultant Overturning Moment: (Mx^2 + Mz^2)^0.5
Torsion = Maximum magnitude of My