Ordering data

DATA SHEET

AI523
Analog Input Module

1 Ordering data
Part no. Description Product life cycle phase *)
1SAP 250 300 R0001 AI523, analog input module, 16 AI, Active
U/I/Pt100, 12 bits + sign, 2-wires
1SAP 450 300 R0001 AI523-XC, analog input module, 16 AI, Active
U/I/Pt100, 12 bits + sign, 2-wires,
XC version

*) Modules in lifecycle Classic are available from stock but not recommended for
planning and commissioning of new installations.

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Technical data

2 Dimensions

1 Din rail 15 mm
2 Din rail 7.5 mm

The dimensions are in mm and in brackets in inch.

3 Technical data
The system data of AC500 and S500 are applicable to the standard version Ä Chapter 4 “System
data AC500” on page 5.
The system data of AC500-XC are applicable to the XC version Ä Chapter 5 “System data AC500-
XC” on page 10.
Only additional details are therefore documented below.
The technical data are also applicable to the XC version.

Parameter Value
Process voltage
Connections Terminals 1.8, 2.8, 3.8 and 4.8 for +24 V
(UP) as well as 1.9, 2.9, 3.9 and 4.9 for 0
V (ZP)
Rated value 24 V DC
Max. ripple 5%

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 Technical data of the analog inputs

Parameter Value
Protection against reversed voltage Yes
Rated protection fuse on UP 10 A fast
Galvanic isolation Yes, per module
Current consumption
From 24 V DC power supply at the terminals Ca. 2 mA
UP/L+ and ZP/M of the CPU/communication
interface module
From UP at normal operation / with outputs 0.15 A + output loads
Inrush current from UP (at power up) 0.050 A2s
Max. length of analog cables, conductor cross section > 100 m
0.14 mm2
Weight 300 g
Mounting position Horizontal or vertical with derating
(output load reduced to 50 % at 40 °C
per group)
Cooling The natural convection cooling must not
be hindered by cable ducts or other parts
in the control cabinet.

NOTICE!
All I/O channels (digital and analog) are protected against reverse polarity, reverse
supply, short circuit and temporary overvoltage up to 30 V DC.

3.1 Technical data of the analog inputs

Parameter Value
Number of channels per module 16
Distribution of channels into groups 2 groups of 8 channels each
Connections of the channels I0- ... I7- Terminals 1.0 ... 1.7
Connections of the channels I0+ ... I7+ Terminals 2.0 ... 2.7
Connections of the channels I8- ... I15- Terminals 3.0 ... 3.7 Terminals 4.0 ... 4.7
Connections of the channels I8+ ... I15+
Input type Bipolar (not with current or Pt100/ Pt1000/ Ni1000)
Galvanic isolation Against internal supply and other modules
Configurability 0 V ... 10 V, -10 V ... +10 V, 0/4 mA ... 20 mA,
Pt100/1000, Ni1000 (each input can be configured
individually)
Channel input resistance Voltage: > 100 kW
Current: ca. 330 W
Time constant of the input filter Voltage: 100 µs
Current: 100 µs
Indication of the input signals 1 LED per channel
Conversion cycle 2 ms (for 16 inputs), with Pt/Ni... 1 s

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Technical data of the analog inputs, if used as digital inputs

Parameter Value
Resolution Range 0 V ... 10 V: 12 bits
Range -10 V ... +10 V: 12 bits + sign
Range 0 mA ... 20 mA: 12 bits
Range 4 mA ... 20 mA: 12 bits
Conversion error of the analog values caused Typ. ±0.5 % of full scale
by non-linearity, adjustment error at factory and
resolution within the normal range at 25 °C
Max. ±1 % of full scale (all ranges)
at 0 °C ... 60 °C or EMC disturbance
Relationship between input signal and hex code
Unused voltage inputs Are configured as "unused"
Unused current inputs Have a low resistance, can be left open-circuited
Overvoltage protection Yes

3.2 Technical data of the analog inputs, if used as digital inputs

Parameter Value
Number of channels per module Max. 16
Distribution of channels into groups 2 groups of 8 channels each
Connections of the channels I0+ ... I7+ Terminals 2.0 ... 2.7
Connections of the channels I8+ ... I15+ Terminals 4.0 ... 4.7
Reference potential for the inputs Terminals 1.9, 2.9, 3.9 and 4.9 (ZP)
Input signal delay Typ. 8 ms, configurable from 0.1 ... 32 ms
Indication of the input signals 1 LED per channel
Input signal voltage 24 V DC
Signal 0 -30 V ... +5 V
Undefined signal +5 V ... +13 V
Signal 1 +13 V ... +30 V
Input current per channel
Input voltage +24 V Typ. 7 mA
Input voltage +5 V Typ. 1.4 mA
Input voltage +15 V Typ. 4.3 mA
Input voltage +30 V < 9 mA
Input resistance Ca. 3.5 kW

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 System data AC500
Environmental conditions

4 System data AC500

4.1 Environmental conditions
Table 1: Process and supply voltages
Parameter Value
24 V DC
Voltage 24 V (-15 %, +20 %)
Protection against reverse polarity Yes
120 V AC
Voltage 120 V (-15 %, +10 %)
Frequency 50/60 Hz (-6 %, +4 %)
230 V AC
Voltage 230 V AC (-15 %, +10 %)
Frequency 50/60 Hz (-6 %, +4 %)
120 V AC...240 V AC wide-range supply
Voltage 120 V ... 240 V (-15 %, +10 %)
Frequency 50/60 Hz (-6 %, +4 %)
Allowed interruptions of power supply, according to EN 61131-2
DC supply Interruption < 10 ms, time between 2 interrup-
tions > 1 s, PS2
AC supply Interruption < 0.5 periods, time between 2 inter-
ruptions > 1 s

NOTICE!
Risk of damaging the PLC due to improper voltage levels!

– Never exceed the maximum tolerance values for process and supply voltages.
– Never fall below the minimum tolerance values for process and supply voltages.
Observe the system data Ä Chapter 4 “System data AC500” on page 5 and the
technical data of the module used.

NOTICE!
Improper voltage level or frequency range which cause damage of AC inputs:
– AC voltage above 264 V
– Frenquency below 47 Hz or above 62.4 Hz

NOTICE!
Improper connection leads cause overtemperature on terminals.
PLC modules may be destroyed by using wrong cable type, wire size and cable
temperature classification.

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Insulation test voltages, routine test

Parameter Value
Temperature
Operating 0 °C ... +60 °C: Horizontal mounting of modules.
0 °C ... +40 °C: Vertical mounting of modules.
Output load reduced to 50 % per group.
Storage -40 °C ... +70 °C
Transport -40 °C ... +70 °C
Humidity Max. 95 %, without condensation
Air pressure
Operating > 800 hPa / < 2000 m
Storage > 660 hPa / < 3500 m

4.2 Creepage distances and clearances

The creepage distances and clearances meet the requirements of the overvoltage category II, pollu-
tion degree 2.

4.3 Insulation test voltages, routine test

According to EN Parameter Value
61131-2
230 V circuits against other cir- 2500 V 1.2/50 µs
cuitry
120 V circuits against other cir- 1500 V 1.2/50 µs
cuitry
120 V ... 240 V circuits against 2500 V 1.2/50 µs
other circuitry

24 V circuits (supply, 24 V 500 V 1.2/50 µs

inputs/outputs, analog inputs/
outputs), if they are galvanically
isolated against other circuitry
COM interfaces, galvanically 500 V 1.2/50 µs
isolated

Ethernet 500 V 1.2/50 µs

230 V circuits against other cir- 1350 V AC 2 s

cuitry
120 V circuits against other cir- 820 V AC 2 s
cuitry
120 V ... 240 V circuits against 1350 V AC 2 s
other circuitry

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 Power supply units

Parameter Value
24 V circuits (supply, 24 V 350 V AC 2 s
inputs/outputs, analog inputs/
outputs), if they are galvanically
isolated against other circuitry
COM interfaces, galvanically 350 V AC 2 s
isolated
Not applicable Not applicable
Ethernet 350 V AC 2 s

According to
IEC 61010-2-201 The content of the following table is only valid for PM56xx and TB56xx.

Table 2: Insulation, test voltages and continuous voltages

Insulation Test Voltage Continuous Voltage
COM interfaces, gal- 1.1 mm 1216 V DC (60 s) 75 V
vanically isolated
1500 V (1.2/50µs)
CAN interface, galvani- 1.1 mm 1216 V DC (60 s) 75 V
cally isolated
1500 V (1.2/50µs)
Ethernet 1.1 mm 1500 V rms (50-60 Hz, On request
60 s)
2400 V (1.2/50µs)

4.4 Power supply units

For the supply of the modules, power supply units according to SELV or PELV specifications must be
used.

Safety Extra Low Voltage (SELV) and Protective Extra Low Voltage (PELV)
To ensure electrical safety of AC500/AC500-eCo extra low voltage circuits, 24 V DC
supply, communication interfaces, I/O circuits, and all connected devices must be
powered from sources meeting requirements of SELV, PELV, class 2, limited voltage
or limited power according to applicable standards.

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Electromagnetic compatibility

WARNING!
Improper installation can lead to death by touching hazardous voltages!
To avoid personal injury, safe separation, double or reinforced insulation and separa-
tion of the primary and secondary circuit must be observed and implemented during
installation.
– Only use power converters for safety extra-low voltages (SELV) with safe galvanic
separation of the primary and secondary circuit.
– Safe separation means that the primary circuit of mains transformers must be
separated from the secondary circuit by double or reinforced insulation. The pro-
tective extra-low voltage (PELV) offers protection against electric shock.

4.5 Electromagnetic compatibility

Table 3: Range of use
Application
Device suitable only as Control Equipment for Industrial Applications.

Table 4: Immunity against electrostatic discharge (ESD), according to IEC 61000-4-2, zone B, crite-
rion B
Parameter Value
Electrostatic voltage in case of air discharge 8 kV
Electrostatic voltage in case of contact discharge 4 kV, in a closed control cabinet 6 kV 1)
ESD with communication connectors In order to prevent operating malfunctions, it is
recommended, that the operating personnel dis-
charge themselves prior to touching communica-
tion connectors or perform other suitable meas-
ures to reduce effects of electrostatic discharges.
ESD with connectors of terminal bases The connectors between the terminal bases and
processor modules or communication modules
must not be touched during operation. The same
is valid for the I/O bus with all modules involved.
1) High requirement for shipping classes are achieved with additional specific measures (see specific

documentation).

Table 5: Immunity against the influence of radiated (CW radiated), according to IEC 61000-4-3, zone
B, criterion A
Parameter Value
Test field strength 10 V/m

Table 6: Immunity against fast transient interference voltages (burst), according to IEC 61000-4-4,
zone B, criterion B
Parameter Value
Power supply (DC) 2 kV
Power supply (AC) 2 kV
Digital inputs/outputs (24 V DC) 1 kV
Digital inputs/outputs (120 V AC ... 240 V AC) 2 kV

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 Mechanical data

Parameter Value
Analog inputs/outputs 1 kV
CS31 bus 1 kV
Serial RS-485 interfaces (COM) 1 kV
Serial RS-232 interfaces (COM) 1 kV
Ethernet 1 kV
I/O supply (DC-out) 1 kV

Table 7: Immunity against the influence of line-conducted interferences (CW conducted), according to
IEC 61000-4-6, zone B, criterion A
Parameter Value
Test voltage 3V zone B, 10 V is also met.
High energy surges According to IEC 61000-4-5, zone B, criterion B
Power supply (DC) 1 kV CM / 0.5 kV DM ²)
DC I/O supply 0.5 kV CM / 0.5 kV DM ²)
Communication Lines, shielded 1 kV CM ²)
AC I/O unshielded 3) 2 kV CM / 1 kV DM ²)
I/O analog, I/O DC unshielded 3) 1 kV CM / 0.5 kV DM ²)
Radiation (radio disturbance) According to IEC 55011, group 1, class A

²) CM = Common Mode, DM = Differential Mode

3)
When DC I/O inputs are used with AC voltage, external filters limiting high energy surges to 1 kV
CM / 0.5 DM are required to meet requirements according IEC 61131-2.

4.6 Mechanical data

Parameter Value
Mounting Horizontal
Degree of protection PLC system: IP 20
● with all modules plugged in
● with all terminals plugged in
● with all covers closed
Housing Classification V-2 according to UL 94
Vibration resistance acc. to EN 61131-2 all three axes
2 Hz ... 8.4 Hz, continuous 3.5 mm
8.4 Hz ... 150 Hz, continuous 1 g (higher values
on request)
Shock test All three axes
15 g, 11 ms, half-sinusoidal
Mounting of the modules:
DIN rail according to DIN EN 50022 35 mm, depth 7.5 mm or 15 mm
Mounting with screws Screws with a diameter of 4 mm
Fastening torque 1.2 Nm

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System data AC500-XC
Environmental conditions

4.7 Approvals and certifications

Information on approvals and certificates can be found in the PLC Automation catalog, in the table
"Certifications" in the chapter "Additional information".

5 System data AC500-XC

Assembly, construction and connection of devices of the variant AC500-XC is iden-
tical to AC500 (standard). The following description provides information on general
technical data of AC500-XC system.

5.1 Environmental conditions

Table 8: Process and supply voltages
Parameter Value
24 V DC
Voltage 24 V (-15 %, +20 %)
Protection against reverse polarity Yes
120 V AC...240 V AC wide-range supply
Voltage 120 ... 240 V (-15 %, +10 %)
Frequency 50/60 Hz (-6 %, +4 %)
Allowed interruptions of power supply
DC supply Interruption < 10 ms, time between 2 interruptions >
1 s, PS2

NOTICE!
Risk of damaging the PLC due to improper voltage levels!

– Never exceed the maximum tolerance values for process and supply voltages.
– Never fall below the minimum tolerance values for process and supply voltages.

NOTICE!
For the supply of the modules, power supply units according to PELV or SELV specifi-
cations must be used.

NOTICE!
Improper voltage level or frequency range which cause damage of AC inputs:
– AC voltage above 264 V
– Frenquency below 47 Hz or above 62.4 Hz

10 3ADR010029, 9, en_US 2023/03/08

 Environmental conditions

NOTICE!
Improper connection leads cause overtemperature on terminals.
PLC modules may be destroyed by using wrong cable type, wire size and cable
temperature classification.

The creepage distances and clearances meet the requirements of the overvoltage
category II, pollution degree 2.

Parameter Value
Temperature
Operating -40 °C ... +70 °C
-40 °C ... -30 °C: Proper start-up of system; tech-
nical data not guaranteed
-40 °C ... 0 °C: Due to the LCD technology, the
display might respond very slowly.
-40 °C ... +40 °C: Vertical mounting of modules
possible, output load limited to 50 % per group
+60 °C ... +70 °C with the following deratings:
● System is limited to max. 2 communication
modules per terminal base
● Digital inputs: maximum number of simultane-
ously switched on input channels limited to
75 % per group (e.g. 8 channels => 6 chan-
nels)
● Digital outputs: output current maximum
value (all channels together) limited to 75 %
per group (e.g. 8 A => 6 A)
● Analog outputs only if configured as
voltage output: maximum total output cur-
rent per group is limited to 75 %
(e.g. 40 mA => 30 mA)
● Analog outputs only if configured as current
output: maximum number of simultaneously
used output channels limited to 75 % per
group (e.g. 4 channels => 3 channels)
Storage / Transport -40 °C ... +85 °C
Humidity Operating / Storage: 100 % r. H. with condensa-
tion
Air pressure Operating:
-1000 m .... 4000 m (1080 hPa ... 620 hPa)
> 2000 m (< 795 hPa):
● max. operating temperature must be reduced
by 10 K (e.g. 70 °C ... 60°C)
● I/O module relay contacts must be operated
with 24 V nominal only

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Environmental conditions

Parameter Value
Immunity to corrosive gases Operating: Yes, according to:
ISA S71.04.1985 Harsh group A, G3/GX
IEC 60721-3-3 3C2 / 3C3
Immunity to salt mist Operating: Yes, horizontal mounting only,
according to IEC 60068-2-52 severity level: 1

NOTICE!
Risk of corrosion!
Unused connectors and slots may corrode if XC devices are used in salt-mist environ-
ments.
Protect unused connectors and slots with TA535 protective caps for XC devices.

Table 9: Electromagnetic compatibility

Parameter Value
Device suitable only as Control Equipment for Industial Applications.
Radiated emission (radio disturbances) Yes, according to:
CISPR 16-2-3
Conducted emission (radio disturbances) Yes, according to:
CISPR 16-2-1, CISPR
16-1-2
Electrostatic discharge (ESD) Yes, according to:
IEC 61000-4-2, zone B, cri-
terion B
Fast transient interference voltages (burst) Yes, according to:
IEC 61000-4-4, zone B, cri-
terion B
High energy transient interference voltages (surge) Yes, according to:
IEC 61000-4-5, zone B, cri-
terion B
Influence of radiated disturbances Yes, according to:
IEC 61000-4-3, zone B, cri-
terion A
Influence of line-conducted interferences Yes, according to:
IEC 61000-4-6, zone B, cri-
terion A
Influence of power frequency magnetic fields Yes, according to:
IEC 61000-4-8, zone B, cri-
terion A

In order to prevent malfunctions, it is recommended, that the operating personnel

discharge themselves prior to touching communication connectors or perform other
suitable measures to reduce effects of electrostatic discharges.

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 Environmental tests

NOTICE!
Risk of malfunctions!
Unused slots for communication modules are not protected against accidental phys-
ical contact.
– Unused slots for communication modules must be covered with dummy communi-
cation modules to achieve IP20 rating.
– I/O bus connectors must not be touched during operation.

5.2 Mechanical data

Parameter Value
Wiring method Spring terminals
Degree of protection PLC system: IP 20
● with all modules plugged in
● with all terminals plugged in
● with all covers closed
Vibration resistance Yes, according to:
IEC 61131-2
IEC 60068-2-6
IEC 60068-2-64
Shock resistance Yes, according to:
IEC 60068-2-27
Assembly position Horizontal
Vertical (no application in salt mist environment)
Assembly on DIN rail
DIN rail type According to IEC 60715
35 mm, depth 7.5 mm or 15 mm
Assembly with screws
Screw diameter 4 mm
Fastening torque 1.2 Nm

5.3 Environmental tests

Parameter Value
Storage IEC 60068-2-1 Test Ab: cold withstand test -40 °C / 16 h
IEC 60068-2-2 Test Bb: dry heat withstand test +85 °C / 16 h
Humidity IEC 60068-2-30 Test Db: Cyclic (12 h / 12 h) damp-heat test 55 °C,
93 % r. H. / 25 °C, 95 % r. H., 6 cycles
IEC 60068-2-78, stationary humidity test: 40 °C, 93 % r. H., 240 h
Insulation Test IEC 61131-2

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Environmental tests

Parameter Value
Vibration resistance IEC 61131-2 / IEC 60068-26: 5 Hz ... 500 Hz, 2 g (with memory
card inserted)
IEC 60068-2-64: 5 Hz ... 500 Hz, 4 g rms
Shock resistance IEC 60068-2-27: all 3 axes 15 g, 11 ms, half-sinusoidal

Table 10: EMC immunity

Parameter Value
Electrostatic discharge (ESD) Electrostatic voltage in case of air discharge: 8 kV
Electrostatic voltage in case of contact discharge: 6 kV
Fast transient interference voltages Power supply (DC): 4 kV
(burst)
Digital inputs/outputs (24 V DC): 2 kV
Analog inputs/outputs: 2 kV
Communication lines shielded: 2 kV
I/O supply (DC-out): 2 kV
High energy transient interference Power supply (DC): 1 kV CM *) / 0.5 kV DM *)
voltages (surge)
Digital inputs/outputs (24 V DC): 1 kV CM *) / 0.5 kV DM *)
Digital inputs/outputs (AC): 4 kV
Analog inputs/outputs: 1 kV CM *) / 0.5 kV DM *)
Communication lines shielded: 1 kV CM )*
I/O supply (DC-out): 0,5 kV CM *) / 0.5 kV DM *)
Influence of radiated disturbances Test field strength: 10 V/m
Influence of line-conducted interfer- Test voltage: 10 V
ences
Power frequency magnetic fields 30 A/m 50 Hz
30 A/m 60 Hz

*) CM = Common Mode, * DM = Differential Mode

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