Technical Manual

Labeling Head IXOR

Made in Germany
2 Technical Manual 2

Family Type
Labeling Head IXOR 124L
186L
248L
310L
124R
186R
248R
310R

Edition: 07/2018 - Part No. 9003214

Copyright
This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG.
The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original
intended purpose demand the previous written authorization by cab.

Editor
Regarding questions or comments please contact cab Produkttechnik GmbH & Co. KG.

Terms and conditions

Deliveries and performances are effected under the General conditions of sale of cab.
Table of Content 3
1 Introduction............................................................................................................................................. 6
1.1 Instructions................................................................................................................................................ 6
1.2 Intended Use............................................................................................................................................. 6
1.3 Safety Instructions..................................................................................................................................... 6
1.4 General Security Instructions.................................................................................................................... 7
1.5 General Operation..................................................................................................................................... 7
1.6 Safety Markings........................................................................................................................................ 7
1.7 Environment.............................................................................................................................................. 7

2 Component Overview............................................................................................................................. 8

Service / Adjustments.............................................................................................................................................. 9

3 Component Assembly............................................................................................................................ 9
3.1 Base Unit................................................................................................................................................... 9
3.1.1 Overview............................................................................................................................................. 9
3.1.2 Assembly Base Unit.......................................................................................................................... 10
3.2 Rewinder..................................................................................................................................................11
3.2.1 Overview............................................................................................................................................11
3.2.2 Dismounting and Mounting the Cover................................................................................................11
3.2.3 Mounting the Rewinder..................................................................................................................... 12
3.2.4 Cleaning............................................................................................................................................ 12
3.3 Unwinder................................................................................................................................................. 13
3.3.1 Overview........................................................................................................................................... 13
3.3.2 Mounting the Unwinder..................................................................................................................... 14
3.4 Peel Module............................................................................................................................................ 15
3.4.1 Overview........................................................................................................................................... 15
3.4.2 Mounting the Peel Module ............................................................................................................... 16
3.4.3 Auto Teach of the Forked Light Barrier/Label Sensor CEON............................................................ 16

4 Operation............................................................................................................................................... 17
4.1 Safety during Operation.......................................................................................................................... 17
4.2 Deposit Material...................................................................................................................................... 17
4.3 Setting up the Label Sensor.................................................................................................................... 19
4.4 Switch on the Device............................................................................................................................... 19
4.5 Operating panel....................................................................................................................................... 19
4.6 Cleaning.................................................................................................................................................. 20
4.7 Test and Synchronization without external starting signal....................................................................... 21
4.8 Long-term operation................................................................................................................................ 21

5 Settings - Components......................................................................................................................... 22
5.1 Setting up the Rewinder - Pendulum Arm............................................................................................... 22
5.2 Setting up the Unwinder - Swing Arm/Belt-brake.................................................................................... 23

6 Replacing Parts..................................................................................................................................... 24
6.1 Base unit: Replacing the Belt.................................................................................................................. 24
6.2 Base unit: Replacing the Roller............................................................................................................... 25
6.3 Base unit: Pressure Roller...................................................................................................................... 26

7 Settings - System.................................................................................................................................. 27
7.1 Navigating the Menu............................................................................................................................... 27
7.2 Status Bar............................................................................................................................................... 28
7.3 Menu Structure........................................................................................................................................ 29
7.4 Quick Menu............................................................................................................................................. 30
7.4.1 Speed................................................................................................................................................ 30
7.4.2 Start Delay......................................................................................................................................... 30
7.4.3 Stop Delay......................................................................................................................................... 30
7.5 Establishing the Connection.................................................................................................................... 32
7.5.1 Connection via a Browser................................................................................................................. 32
7.5.2 Connection via FTP........................................................................................................................... 32
7.6 Firmware Update..................................................................................................................................... 33
7.6.1 Firmware Update via the Internet ..................................................................................................... 33
7.6.2 Firmware Update via FTP from a local Computer............................................................................. 33
4 Table of Content 4
7.7 Speedkey to unlock a higher speed........................................................................................................ 34
7.8 Inserting a Logo...................................................................................................................................... 34
7.9 Safety...................................................................................................................................................... 35
7.9.1 User Types and Permissions............................................................................................................. 35
7.9.2 Activate/Reset the Password............................................................................................................ 35
7.9.3 Logging In/Out................................................................................................................................... 35
7.9.4 Delegation of permissions................................................................................................................. 35
7.9.5 Resetting the Password after loss..................................................................................................... 35

8 Operational Messages.......................................................................................................................... 36

9 Parameter............................................................................................................................................... 37

10 Service plan........................................................................................................................................... 37

Interfaces / Bus-System........................................................................................................................................ 38

11 Interfaces............................................................................................................................................... 38
11.1 Overview................................................................................................................................................. 38
11.2 Interface Specification............................................................................................................................. 38
11.3 START..................................................................................................................................................... 39
11.4 SYNC...................................................................................................................................................... 39
11.5 I/O........................................................................................................................................................... 40
11.6 APPLY..................................................................................................................................................... 40
11.7 POWER................................................................................................................................................... 41
11.8 END / DIM............................................................................................................................................... 41
11.9 PRINT .................................................................................................................................................... 41
11.10 STOP...................................................................................................................................................... 41
11.11 RS232 - optional ................................................................................................................................... 42
11.12 RS485 IN - optional................................................................................................................................. 42
11.13 RS485 OUT - optional............................................................................................................................. 42
11.14 LAN Port 1 & Port 2- optional.................................................................................................................. 42

12 External Connection - Examples......................................................................................................... 43

12.1 Start Sensor ........................................................................................................................................... 43
12.2 Connection to a PLC .............................................................................................................................. 43
12.3 Controlling via PLC................................................................................................................................. 44
12.4 Controlling via manual regulator............................................................................................................. 44
12.5 Connecting a Signal Light....................................................................................................................... 45
12.6 Label sensor CEON................................................................................................................................ 45

13 Signal-Diagram I/O Interface................................................................................................................ 46

14 ModBus interface reference................................................................................................................. 47

14.1 Overview................................................................................................................................................. 47
14.1.1 Quick start guide............................................................................................................................... 47
14.1.2 Recommended literature and weblinks............................................................................................. 47
14.2 Configuration........................................................................................................................................... 48
14.2.1 Connection status.............................................................................................................................. 48
14.2.2 Datatype............................................................................................................................................ 48
14.3 Capabilities.............................................................................................................................................. 48
14.3.1 Register-parameter mapping............................................................................................................. 48
14.3.2 Supported ModBus commands......................................................................................................... 49

15 MQTT interface...................................................................................................................................... 50
15.1 Overview................................................................................................................................................. 50
15.1.1 Quick start guide............................................................................................................................... 50
15.1.2 Recommended literature and weblinks............................................................................................. 53
15.2 Architecture............................................................................................................................................. 53
15.3 Configuration........................................................................................................................................... 54
15.3.1 Broker................................................................................................................................................ 54
15.3.2 Client................................................................................................................................................. 54
15.4 List of topics............................................................................................................................................ 55
15.4.1 Network and connection information................................................................................................. 55
15.4.2 Parameter access............................................................................................................................. 55
Table of Content 5
16 Spare parts............................................................................................................................................ 56
16.1 Base unit - Chassis, Guiding................................................................................................................... 56
16.2 Base unit - Control panel, Motor............................................................................................................. 57
16.3 Base unit - Electronics............................................................................................................................ 58
16.4 Base unit - Spare Parts Index................................................................................................................. 59
16.5 Unwinder - Chassis, Pendulum............................................................................................................... 61
16.6 Unwinder - Winding Spindle, Disk........................................................................................................... 62
16.7 Unwinder - Spare Parts Index................................................................................................................. 63
16.8 Rewinder - Chassis, Pendulum............................................................................................................... 65
16.9 Rewinder - Winding Spindle.................................................................................................................... 66
16.10 Rewinder - Spare Parts Index................................................................................................................. 67
16.11 Peel module............................................................................................................................................ 69
16.12 Peel module - Spare Parts Index............................................................................................................ 70
16.13 Label sensor CEON................................................................................................................................ 71
16.14 Column stand - Single-axle..................................................................................................................... 72
16.15 Column stand - Two-axle........................................................................................................................ 73
16.16 Column stand - Spare parts index........................................................................................................... 74
16.17 Mounting Columns - fixed or adjustable.................................................................................................. 75
16.18 Mounting Columns - precisely adjustable............................................................................................... 76
16.19 Mounting Columns - Spare parts index................................................................................................... 77

17 Technical Data....................................................................................................................................... 78

18 Index....................................................................................................................................................... 79
6 1 Introduction 6
1.1 Instructions
Important information and instructions in this documentation are designated as follows:

Danger!
Draws attention to an exceptionally great, imminent danger to your health or life due to hazardous
voltages.

Danger!
! Draws attention to a danger with high risk which, if not avoided, may result in death or serious injury.

Warning!
! Draws attention to a danger with medium risk which, if not avoided, may result in death or serious injury.

Caution!
! Draws attention to a danger with low risk which, if not avoided, may result in minor or moderate injury.

! Attention!
Draws attention to potential risks of property damage or loss of quality.

i Note!
Advice to make work routine easier or on important steps to be carried out.

  Environment!


Gives you tips on protecting the environment.

 Handling instruction

 Reference to section, position, illustration number or document.

 Option (accessories, peripheral equipment, special fittings).

Time Information in the display.

1.2 Intended Use

• The device is manufactured in accordance with the current technological status and the recognized safety rules.
However, danger to life and limb of the user or third parties and/or damage to the device and other tangible assets
can arise during use.
• The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with
regard to safety and dangers as stated in the operating manual.
• The device is intended exclusively for applying suitable materials that have been approved by the manufacturer.
Any other use or use going beyond this shall be regarded as improper use. The manufacturer/supplier shall not be
liable for damage resulting from unauthorized use; the user shall bear the risk alone.
• Usage for the intended purpose also includes complying with the operating manual, including the manufacturer‘s
maintenance recommendations and specifications.

i Note!
The complete and current version of the documentation are saved in the base unit. You can read it via FTP.

1.3 Safety Instructions

! Attention!
Initiation, adjustments and changing of parts are to be performed by qualified service personnel only.
• Before mounting the delivered components disconnect the labelling head from the power supply and close the
shutoff valve of the applicator.
• Only connect the device to other devices which have a protective low voltage.
• Switch off all affected devices (computer, printer, accessories) before connecting or disconnecting.
1 Introduction 7
1.4 General Security Instructions
• In operation, moving parts are easily accessible.
During operation do not reach into these zones and keep long hair, loose clothes, and jewelry away.
• The device may only be used in a dry environment, do not expose it to moisture (sprays of water, mists, etc.!)
• Do not use the device in an explosive atmosphere.
• Do not use the device close to high-voltage power lines.
• Perform only those actions described in this operating manual.
Work going beyond this may only be performed by trained personnel or service technicians.
• Unauthorized interference with electronic modules or their software can cause malfunctions.
• Other unauthorized work on or modifications to the device can also endanger operational safety.
• Always have service work done in a qualified workshop, where the personnel have the technical knowledge and
tools required to do the necessary work.
• There are various warning stickers on the device. They draw your attention to dangers. Warning stickers must
therefore not be removed, as then you and other people cannot be aware of dangers and may be injured.
1.5 General Operation
• The device should only be used if locally secured and indoors.
• Due to high mechanical strain through the rapid movement of large weights the device and all of its components
must be securely mounted on a stable mounting.
1.6 Safety Markings
1: Danger of injury by rotating parts.

1
Fig. 1 Safety marking

! Attention!
Never remove or cover safety markings! Replace it in case of damage!

1.7 Environment
  Obsolete devices contain valuable recyclable materials that should be sent for recycling.


XX Send to suitable collection points, separately from residual waste.

The modular construction of the applicator enables it to be easily disassembled into its component parts.
XX Send the parts for recycling.
8 2 Component Overview 8

Fig. 2 Components of the system

1 Base unit 3 Rewinder

2 Unwinder 4 Peel module
3 Component Assembly 9
3.1 Base Unit

Danger!
Risk of death by electrocution!
XX The power cable with shockproof plug (Schuko-plug (protective contact)) is to be kept freely accessible
at all times during operation and serves as a separation mechanism of the power supply by pulling it
out of the plug point.
XX In the version without a shockproof plug an approved separation mechanism, disconnecting every
pole of the contact opening width by at least 3mm, securely interrupting the power supply, must be
integrated into the device.
XX Do not open the casing while the device is in operation.
XX Especially when cleaning remove the device from the power grid and wait 10 minutes for the device to
fully discharge.
XX Under no circumstances my the cover be removed by anyone not qualified and accredited with
electronic knowledge such as service personnel. Electrical connection must only be carried out by a
certified electrician.
XX For power supply wiring, strictly conform to the Local Regulation in each country.

Warning!
! This is a class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.

! Attention!
Insufficient earthing can lead to disruptions during operation.
Ensure that all electrical devices connected to the IXOR, as well as connecting cabels are propperly
earthed.

! Attention!
Damage to the device by harsh solvents or abrasive.
XX Never use solvent or abrasive.
XX To clean synthetic materials only use appropriate solvent or a mild alkaline solution.

3.1.1 Overview

2
7
3
4
5
8

Fig. 3 Components of the systems

1 Guide roller 5 Label aperture

2 Display 6 Electrical connections
3 Button START 7 Brake plate
4 Button ON 8 Pinch roller
10 3 Component Assembly 10
3.1.2 Assembly Base Unit
Assembly on stand with fixed x-position

1 2 3 4 5 6

Y
Z
7
X
8

Fig. 4 Assembly base unit - fixed

1. Slide the base unit (6) with the opening (5) on holm (2) of the stand (1) with the opening (7) on holm (3).
2. Push the base unit (6) to the back stop.
3. Tighten screw (8) unto the tread (4).

Assembly on Stand with Variable x-position

1 2 3 4 5

Y
Z

X 6

Fig. 5 Assembly base unit - variable

4. Place the base unit (5) with opening (4) on holm (2) of the stand (1) whilst placing opening (6) unto holm (3).
5. Push the base unit (5) to the desired position on the x-axis.
6. Tighten screw (7).
3 Component Assembly 11
3.2 Rewinder
3.2.1 Overview
5 6 7 8

4
1

3 9 10
Fig. 6 Overview
1 Rewinder 6 Pendulum arm
2 Base unit 7 Roller on pendulum arm
3 Peel edge 8 Plate
4 Unwinder 9 Clamping rings
5 Rewinder body 10 Turning grip
3.2.2 Dismounting and Mounting the Cover
Danger!
Risk of death by electrocution!
XX Especially when cleaning remove the device from the power grid and wait 10 minutes for the device to
fully discharge.
1 2 3 4 5 6

Fig. 7 Mounting/demounting the cover

To mount the rewinder (3) to the base unit (6) the back covers of both devices need to be removed.

! Attention!
Protect opened devices from dirt to ensure functionality.
1. Loosen the five screws (2) of the rewinder (3) and remove the cover (1).
2. Unscrew the eight screws (5) of the base unit (6) and remove the cover (4).
12 3 Component Assembly 12
3.2.3 Mounting the Rewinder

3 7 8 6

Fig. 8 Mounting the rewinder to the base unit

XX Place the rewinder (3) to the base unit (6) as illustrated.

! Attention!
When assembling both devices ensure that the belt is not hindered for the best power transmission.
Incase of damage replace the belt.
1. Fasten the rewinder (3) to the base unit (6) with the two screws (7) supplied with the delivery.
2. Feed the belt (8) through the opening of the rewinder (3) and the opening of the base unit (6).

9 10 11

Fig. 9 Belt guide

3. Thread the belt (8) over the belt gear (9) of the rewinder and over the belt gear (11). The belt would run on top of
the belt gear (10).
4. Fasten both covers to their devices again.  „Removing and fastening the cover “ on page 10.
3.2.4 Cleaning

i Note!
Don't use pressure air, a brush or the like for cleaning. Use a extraction system or a wet fluffless cloth.
3 Component Assembly 13
3.3 Unwinder
3.3.1 Overview

8
5 9

1
6
4
10

2
7
8
9

Fig. 10 Unwinder

1 Unwinder 6 Binding rings

2 Base unit 7 Unwinder body
3 Peel edge 8 Guidance of the pendulum arm
4 Rewinder 9 Roller of pendulum arm
5 Plate 10 Turning grip
14 3 Component Assembly 14
3.3.2 Mounting the Unwinder

5
1

2
7

Fig. 11 Mounting the unwinder

The unwinder moves passively and is not accelerated electronically or via transmission.
The unwinder is fastened with four screws.

1. Remove the five screws on the rear side of the unwinder (4).
2. Place the unwinder (4) so that the guiding pins (7) are at the bottom part of the unwinder (4) and place them in the
appropriate openings (6) on the top part of the base unit (3).
3. Screw the unwinder (4) to the base unit with the cylinder screws M5x16 (5).

Should further settings, such as adjustments to the brake of the unwinder, be necessary the cover can stay detached.

4. Attach the cover (2) to rear side of the unwinder (4) with the screws (1).
3 Component Assembly 15
3.4 Peel Module
3.4.1 Overview

3
5
4 6

7
2

1 9

7
8
10
11
9

Fig. 12 Peel module

1 Peel module 5 Forked light barrier

2 Base unit 6 Holder for forked light barrier
3 Unwinder 7 Assembly rod, variable length
4 Rewinder 8 Peel edge
9 Wipe-down roller
10 Label sensor CEON
11 Profile for label sensor CEON
16 3 Component Assembly 16
3.4.2 Mounting the Peel Module

1
5

2
3 6

7
4
3

Fig. 13 Mounting the peel module

The mounted peel module consists of peel edge, assembly rods, forked light barrier or label sensor CEON and
optional wipe-down roller.

1. Loosen screws (4 and 6) on the base unit.

2. Move in the assembly rods (3) into the holes (2 and 7) .
3. Tighten screw (6) and screw (4) at the bottom side of the base unit to fix the peel module.
4. Put in the round plug (5) of the forked light barrier or the label sensor CEON into the
connector START (1) of the base unit.
5. The forked light barrier or the label sensor CEON is adjusted when the Auto-Teach mode has been activated.
3.4.3 Auto Teach of the Forked Light Barrier/Label Sensor CEON

Fig. 14 Selection sensor adjustment auto - teach

1. Switch on the base unit.
1. Press the button Stop Delay (1) at least 3 sec. up to the menu Auto-Teach is visible.
2. Press the button Continue. The process takes approximately 8 sec.
3. Press the button Continue again.
Forked light barrier or label sensor CEON are ready.
4 Operation 17
4.1 Safety during Operation
Warning!
! Rotating parts! Be aware that clothes, hair, jewelery or the like does not come in contact with the rotating
parts.

Caution!
! Danger of being cut by fast moving paper. Do not reach into the area where the paper is being guided while
the device in active!

4.2 Deposit Material

XX Turn the grips of the media supply shaft and the arbor anti-clockwise to release their tension.
XX Place the material onto and push it against the plate. If available put the counter-holder (option) onto the shaft.
XX Push the cardboard core against the plate.
XX Turn the grips of the media supply and arbor clockwise to fasten the material via the cardboard core.
XX Push the pendulum arm down against the media supply shaft and unroll about 200 cm material of which the labels
of the first 100cm should be removed.
XX Release the guiding plate as displayed in the illustration to allow the placement of material through it.

Fig. 15 Guiding plate

XX Open the pinch roller by lifting it via its grip in the direction of the display or drive.

Fig. 16 Opening the pinch roller

18 4 Operation 18
XX Feed the material as illustrated

inner-feed

outer-feed

Fig. 17 Material flow

XX Fix the material on the arbor with a label.
XX Snap the guiding plate back into place.
XX Swing the pendulum arm of the rewinder back to the foundation and turn the grip of the rewinder shaft anti-
clockwise to wind the material on.
XX Fold the pinch roller into place.
4 Operation 19
4.3 Setting up the Label Sensor

i Note!
When changing the label type the label sensor needs to be set up anew.
The acquisition of the label through the label sensor should result from the furthest part of the label in the
direction of dispensation.  Graphic
Direction of labeling

Examples of labels

Acquisition of the label should start at these points via the label sensor.

Fig. 18 Acquisitions points of different types of labels via the label sensor

4.4 Switch on the Device

The device is connected to power and on standby.

the green pulses show that the device is in standby mode and if the button is pressed will switch to ready
mode.

4.5 Operating panel

The operating panel consists of a touch screen and two buttons.

Fig. 19 Operating panel / Starting screen

ON switch If the button pulses green pushing it briefly will switch it to ready mode.

Feed button Button to synchronize the system after labeling material has been changed or to
manually adjust settings.
20 4 Operation 20
4.6 Cleaning
Warning!
Risk of death by electrocution!
XX Especially when cleaning remove the device from the power grid!
It is advised to clean the device once a month.

! Attention!
Damage to the device by harsh solvents or abrasive.
XX Never use solvent or abrasive.
XX To clean synthetic materials only use appropriate solvent or a mild alkaline solution.

XX Clean the exterior surfaces with all purpose cleaner.

XX The touchscreen is best cleaned with a lint-free cloth.
Normally it is sufficient to use small circular movements without applying pressure to the screen. For hardier dirt
dampen the cloth with water. Alternatively display cleaning cloths can be used.
Pinch roller
Open the ribbon shield before you remove the pinch roller.

1 2 3 1

Fig. 20 Cleaning the pinch roller

Fig. 21 Release material brake

XX Open the lever with the pinch roller.
XX Loosen the thumbscrew (2) and remove the transport locking roller (3).
XX Clean the transport locking roller.
XX Restore functionality by reversing the process.
4 Operation 21
4.7 Test and Synchronization without external starting signal
After inserting new material a synchronization of the dispensation is necessary.
A new synchronization is also necessary if the labeling material was manually moved.

XX Push feed button repeatedly until the label is at the dispensing plate. This will also test the status of the label
sensor.

i Note!
The necessary adjustments for the optimization of the labeling and peeling processes are explained in detail
in the service manual.

XX Restore functionality by reversing the process.

4.8 2500 Long-term operation 50 m/min

Label output (max.) in permanent operation depend of speed and label length 100 m/min
150 m/min
Tabelle1
200 m/min
1500
2000
50 m/min
100 m/min
150 m/min
200 m/min
1250

1500
min / min

1000
Etikettenin/ label
Durchsatz inOutput

750
1000

500

500

250

00
00 50
50 100
100 150
150 200
200 250
250 300
300 350
350 400 450
450 500
500
Etikettenlänge
Label length inin mm
mm

Fig. 22 Label output

Seite 2
A higher label throughput is possible in an intermittent operation mode.
then:
operation time Ton = max. 30 min
length of deactivation Ton : Toff is 1 : 1
22 5 Settings - Components 22
5.1 Setting up the Rewinder - Pendulum Arm

G B
E A
C
F

1 2 3 6 4 5

Fig. 23 Demounting the rewinder

1. Push the turning grip (5) in the direction (A) and turn it counter-clockwise direction (B) to pull it off in direction (C).
2. Pull the pin (6) out of the rewinder core in the direction (D).
3. When pulling off the clamping rings and spacers (4) in direction (E) take care to place them aside in the same
order as they are mounted.
4. Loosen the two screws (3) and pull the rewinder core (2) from the axis of the rewinder (1) in direction (G).

45°

9
7

Fig. 24 Adjusting the position of the pendulum arm

5. Loosen screw (8).
6. Turn the pendulum arm (7) 45° to the base unit.
7. Tighten screw (8) so the lever cannot turn against the axis. The screw (8) may not hit the spring bolt (9)
5 Settings - Components 23
5.2 Setting up the Unwinder - Swing Arm/Belt-brake

1 2 3 4

Fig. 25 Spring force according to material

XX Springs (1-3) according to the weight of the material on the unwinder (4).
Material outer diameter mm 310 410
Working width mm 124 186 248 124 186 248
Active springs in the horizontal assembly 1 1 2 1 1 2
Active springs in the vertical assembly 1 2 3 1 2 3

Table 1 Standard settings - springs in the unwinder

Fig. 26 Adjust the activation point of the break in conjunction with the position of the pendulum arm
XX Set the activation point of the break by turning the eccentric (5) so that the pendulum arm does not impact the
stopper and tear the material.
24 6 Replacing Parts 24
6.1 Base unit: Replacing the Belt
1. Disconnect the device from the power source.
Danger!
Risk of death by electrocution!
XX When adjusting or cleaning remove the device from the power grid and wait 10 minutes for the device to
fully discharge.

4
2 3 5

Fig. 27 Loosening the eccentric

2. Remove the cover.  „3.2.2 Dismounting and Mounting the Cover“
3. Place the face pin spanner wrench (2) in the two holes (4) without thread of the cone (5) and hold it steady.
4. Use a 5 mm hexagonal wrench (1) to loosen screw (3).

Fig. 28 Pushing out the eccentric

5. Screw the four M4 screws (6) from the lid into the threaded holes of the cone (5) till the backstop.
6. Tighten the screws (6) alternately. Turn them in about 3 mm.
7. The cone (5) will be pushed out and can be taken out.

5 7 8 9 10

Fig. 29 Remove the toothed belt and gear

8. Pull the gear (7), washer (8) and toothed belt (9) from the shaft (10).
9. Assemble the components in the reverse order.
6 Replacing Parts 25
6.2 Base unit: Replacing the Roller
1. Demount the cone and the gear.  „„6.1 Base unit: Replacing the Belt““
2. Unscrew and remove the screws (2).
3. Swing off the pinch roller (3).
4. Pull off the guiding-grid (1).

3
2

Fig. 30 Demounting the guiding-grid

5. Loosen (6) screws.

6. Remove the side plate (5).
7. Pull off the pinch roller(4).

Fig. 31 Removing the pinch roller

8. Reconstruction takes places in the reverse order.
26 6 Replacing Parts 26
6.3 Base unit: Pressure Roller
Danger!
Risk of death by electrocution!
XX Especially when cleaning remove the device from the power grid.
It is beneficial to clean the device at least once an month.

! Attention!
Damage to the device by harsh solvents or abrasive.
XX Never use solvent or abrasive.
XX To clean synthetic materials only use appropriate solvent or a mild alkaline solution.

XX Clean outer surfaces with a general purpose cleaner.

XX The touchscreen should be cleaned with a lint-free cloth.
Normally it is sufficient to wipe over the touchscreen in circular movements. During this process it is desirable
apply as little as possible pressure to the touchscreen.
With tougher stains it is usually sufficient to dampen the cloth with clean water.
Alternatively specialized screen cleaners can be used to clean the touchscreen.

Pressure roller

1 2 3 1

Fig. 32 Cleaning the pinch roller

XX Lift the lever of the pinch roller (1).
XX Loosen the knurled screw (2) and remove the pinch roller (3).
XX Clean the pinch roller.
XX Reassemble the pinch roller in the reverse order.
7 Settings - System 27
7.1 Navigating the Menu
Homescreen Quick menu Main menu Menu

Fig. 33 Menu screen

XX To reach the selection screen push .

XX Select the topic from the selection screen.
Different topics have substructures with further options.
The back button caused the previous screen to appear while the home button opens the homescreen.
XX Continue with the selection until the parameter-/functions screen is reached.
XX Selecting the function. Occasionally the selection will only be applied after a dialogue window.
- or -
Selecting parameters. The settings differ according to the type of parameter.

◄◄ Status bar

◄◄ Information display

◄◄ Counter and diagnostics display

◄◄ Menu button

◄◄ Quick menu button

Fig. 34 Homescreen

Slider for the rough setting of the value.

Successive reduction of the value.

Successive increase of the value.

Exit setting without saving.

Exit setting with saving.

Parameter is switched off. Activation enables it.

Parameter is switched on. Activation disables it.

28 7 Settings - System 28
7.2 Status Bar

• Display of the speed version

• Display of the label winder
• Display of the current diameter of the label roll
• Display of the Wi-Fi signal strength
• Display of the status of the start- and stop- signal

By pushing the status bar in the homescreen important system information about the communication parameters
appear.

Fig. 35 Dispenser information

7 Settings - System 29
7.3 Menu Structure
The menu enables settings of various elements to configure the labeling device to meet specific labeling needs.
Furthermore test- and diagnostic- functions are available to support the configurations or to test the functionality of
the labeling device.
Selection level 1 Selection level 2 Selection level 3 Selection level 4
Speed

Start delay

Stop delay

System Speed

Start

Stop

Print

Apply

System Display

Presets

Error after

I/O config

Interface Wi-Fi

MQTT

Modbus

LAN

Redundancy

Security

Info

Format

Test Simulation

I/O test

I/O report

Service Manual

Wizards

Counters

Diagnostics

Table 2 Menu structure

30 7 Settings - System 30
7.4 Quick Menu
7.4.1 Speed

The quick menu button Speed opens the parameters menu to configure the transportation
speed of the labeling material.
The value of the speed is set in meters per minute.
The increments are set up in 0.1m/min.
XX Open the speed menu.
XX Set the speed via the slider.
XX Fine tune the values using or .
XX Confirm with the button.

7.4.2 Start Delay

The quick menu button Start delay opens the parameter menu for setting up the delay of the
labeling start.
The value of the delay is set in millimeters.
The increments are set in steps of 0.1 mm.
XX Open the start delay menu.
XX Use the slider to set the value.
XX Fine tune the setting with the or .
XX Confirm with .

7.4.3 Stop Delay

The quick menu button Stop delay opens the parameter menu for setting up the delay for
stopping the feed. The position to the dispensing plate can be varied with this setting.
The increments are set in 0.1 mm increments.
XX Open the menu Stop delay.
XX Set the value via the slider.
XX Fine tune the setting with and .
XX Confirm with .
7 Settings - System 31
VNC is a software that enables communication from the Labeling Head (server) to a computer (client) sharing the
GUI of the Labeling Head with the computer and mouse and keyboard functionality with the Labeling Head.
VNC is platform interdependent and allows Windows-, iOS- or Android- users remote access to the printer provided a
VNC-client is installed on the client device.

Preparing the Computer

XX Install the VNC-client on the computer (client device).

Preparing the Labeling Head

XX Activate the VNC server via Settings > System > Display > VNC on.

for Wi-Fi Access

XX Activate Wi-Fi by enabling the function Settings > System > Wi-Fi > Wi-Fi on.
XX Determine the Wi-Fi IP address.

for Ethernet Access:

XX Determine Ethernet IP address.

Establishing the Connection

XX Start the VNC client on the computer (client device)
XX Enter the IP address of the Labeling Head in the VNC-client.
XX Activate the Connection.
On the display of the client device the menu of the Labeling Head can be navigated. Using a mouse, keyboard or
touch screen all the Labeling Head functions, except the sliders, can be operated remotely.
32 7 Settings - System 32
7.5 Establishing the Connection
To connect the device to the internet or a computer in a local network the IP adress is necessary. The IP adress as
well as other system information is visible when pressing the status line in the start display of the base unit.

Status bar in the start display IP adress in the system info.

7.5.1 Connection via a Browser
XX Wireless connection to a network with internet access.
XX Find the IP adress in the dispenser dialog field (press the status line in the start display).
XX Enter the IP adress in the adress bar of the web browser.

After the connection has been established the following page will be displayed:

7.5.2 Connection via FTP

XX Establish a connection to the the wireless network to wich the computer of choice is connected to.
XX Find the IP adress of the IXOR by pressing the status bar.
XX In Windows Explorer (not Internet Explorer) enter the IP adress in the adress bar ftp://<IXOR-IP> (e.g.
FTP://10.20.2.55). An authentification dialog will open.
XX Enter name: ftpadmin, password: admin.

XX The folders manuals as well as reports and screenschots will be displayed.

7 Settings - System 33
7.6 Firmware Update
There are two methods to update the firmware.
The first method downloads the firmware from the internet.
The second method creates an FTP connection to a computer on wich the new firmware version has been saved.
The latest Firmware-Version can be found under cab.de.
7.6.1 Firmware Update via the Internet
XX Create a wireless connection to a network with internet access.
XX Follow the menu guide:

Menu System Info

After pushing the button Check for update a connection to the internet is established and the firmware status is
displayed.

The latest firmware version has been installed, no further updates are required.
Pushing Continue will exit this message.

A newer version of the firmware After the download of the firmware Messages about the completion of
has been found. another confirmation query is the update.
Continue will start the update by displayed. Continue closes the message and
downloading the firmware. Continue starts the update restarts the device.
Cancel will quit the process procedure.
without further action. Cancel quits the window without
further action.
7.6.2 Firmware Update via FTP from a local Computer
XX Establish an FTP connection between PC and IXOR.
The IXOR has to be in the same network as the computer.
XX Find the IP address of the IXOR in the device info dialog (tap the status bar on the display).
XX An authentication window will open.
XX Enter name: ftpadmin, password: admin
XX Copy the firmware from the computer to the device via drag & drop.
XX After the file has been successfully copied to the device follow the dialogs visible on the IXOR display.
34 7 Settings - System 34
7.7 Speedkey to unlock a higher speed
To unlock a higher speed in the device it's possible to purchase a Speedkey.
Please contact the cab IXOR-Service . You need the serial number and the ID. The IP adress as well as other system
information is visible when pressing the status line in the start display of the base unit.
The generated 12-digit code is valid only for your device and the selected speed.

XX Follow the menu guide:

Menu System Info Enter speedkey

The labeling head IXOR is ready immediately.

7.8 Inserting a Logo

It is possible to replace the manufacturer logo with a different one. This logo will be shown in the start display of the
base unit.
The logo must be in a .PNG format with an aspect ration of 240x120 pixels (WxH).
Transparency is permitted.

XX To initiate the process a log on with the service password must be completed.
XX Establish an FTP connection to the PC where the logo is saved.
XX Drag the file (xxx.png) into the folder.
XX Press Continue while the window is open.

The new logo will be displayed

If the logo is not visible the function Custom logo is switched off.

XX Menu navigation:

Menu System Display

XX Tick the option Custom logo to display the custom image.

7 Settings - System 35
7.9 Safety
7.9.1 User Types and Permissions
There are three types of accounts within a hierarchy.
Administrator - distributes permissions as well as limitation to the expert and the user.
Expert - distributes permissions as well as limitation to the user and receives permissions from the administrator.
User - receives permissions from the administrator as well as the expert.

! Attention!
If the security settings are disabled the administrator is the only active account by default.

7.9.2 Activate/Reset the Password

By factory default the password protection is disabled.
XX Enable the security setting:

Menu System Security

XX Password (min. 4 characters) allocated via:

Menu System Security

XX By deactivating the Security option the password will be reset.

7.9.3 Logging In/Out

To access safeguarded options hold the menu button for about 3 seconds or attempt to access locked options.
By submitting the password the account type is recognized and permissions acknowledged.
A username is not required.

Logout is achieved by pressing the menu button for 3 seconds or switching off the device. When the device is
powered on again the User account is active.

7.9.4 Delegation of permissions

The delegation of permissions is set as follows:

Menu System Security

7.9.5 Resetting the Password after loss

If the self defined password has been lost please contact cab service to receive a one time password to unlock the
device.
36 8 Operational Messages 36
The messages are described in a separate file. Please follow the next link:
https://www.cab.de/ftp/media/firmware/ixor/doc/current/messages.html
In case this messages file is not displayed correctly in your browser, please use an other browser. (like Mozilla firefox)

Information
Information shows production statuses of the process or of the device.
ID Group Displayed text Description How to fix
107 Feed Clamp roller open? This note will be triggered if Check if you clamp roller is correctly
you have executed a manual attached and the label web is moving. If so,
feed and there is no STOP check if the label stop sensor is correctly
signal received. teached and if you receive a signal. The
stop icon in the top right corner of the home
screen will indicate if a signal at the STOP
input is detected. If not, please check if
the 24V power supply of the stop sensor
is working, by checking Menu - Service -
Diagnostics - Multimeter - I/O 24V.

Table 3 Example Information

Warning
Critical states, warnings and issues potentially affecting the workflow are shown on the display..

ID Group Displayed text Description How to fix

101 Feed Reverse master Several START signals were Please check if the product speed
encoder direction. received when the detected displayed on the left quick button in the
product speed has been homescreen, show a positive value when
negative.. your master encoder is rotating. To reverse
the direction by software, change the ME
direction parameter (Speed - ME direction).

Table 4 Example Warning

Error
Error messages show the disruption within the production process or the device and lead to an interruption
of the work flow.

ID Group Displayed text Description How to fix

501 Unwinder End of label reel. End of label reel on unwinder If you don't want this error to be produced,
1 was detected. disable the End of reel parameter (System
- Error after - End of reel) .

Table 5 Example Error messages

Service
Service messages show the service cycle times.

ID Group Displayed text Description How to fix

301 Rewinder Replace round belt Round belt of the rewinder Please change the round belt and confirm
needs to be replaced, the replacement in the menu.
because 2.5m feed cycles or
a total feed length of 50km
was reached.

Table 6 Example Service messages

9 Parameter 37
The parameters are described in a separate file. Please follow the next link:
https://www.cab.de/ftp/media/firmware/ixor/doc/current/parameters.html
In case this parameter file is not displayed correctly in your browser, please use an other browser. (like Mozilla firefox)

ID Icon Title Name Min Max Default Precision Description

5 Speed Speed 1 m/min 200 m/min 10 m/min 1/10 Label speed (if master
encoder, then only for
manual feed).

Table 7 Example Parameter

10 Service plan
Base unit Unwinder Rewinder
Service A • Change damper • Change round belt
2,5 m. cycles
or1 50 km
Service B • Change • Service A • Service A
10 m. cycles pinch roller (17)2 • Change brake lever • Change lever bearing
or1 200 km with springs • Change axial bearing
• Change swing arm • Slide bearing cleaning
springs and grease
Service C • Service B • Service B • Service B
50 m. cycles • Change belt (2)2 + • Change clutch lining
or1 1000 km bearing +
roller (16)2
1 First arrived value is essential
2 Position number in the spare parts list
Base unit
cab part number Description Number of pieces
5971227.001 Pinch Roller 1
5907112.001 Belt 1
5971229.001 Roller 124 1
5971325.001 Roller 186 1
5971323.001 Roller 248 1
Unwinder
cab part number Description Number of pieces
5983279.001 Damper 1
5971283.001 Damper 2
5906323.001 Spring 3
5977633.001 Brake lever 1
Rewinder
cab part number Description Number of pieces
5906328.001 Round belt 1
5971221.001 Lever bearing L 1
5971222.001 lever bearing R 1
5977606.001 Axial bearingr 1
5970959 Cluth lining 1
High performance grease OKS 470
38 11 Interfaces 38
11.1 Overview

1
2 7
3
4 8
5

Interface:
1 START 6 END / DIM
2 I/O 7 PRINT
3 SYNC 8 STOP
4 APPLY
5 POWER

11.2 Interface Specification

Digital Inputs Digital Outputs
• Conform to IEC/EN 61131-2 (Type 1+3) • Conform to IEC/EN 61131-2
• Operating voltage: 24 V DC (18..30 V) • Operating voltage: 24 V DC (18..30 V)
• Switching logic: PNP • Max. output current:
• Low level „0“: < 5 V DC - Internal 24V per channel out: 500mA
• High level „1“: > 15 V DC total: 500mA
• Input current per channel in 4..5 mA (at 24 V DC) - External 24V per channel out: 700mA
• Reverse polarity protection: Yes total: 1000mA
• ESD protection: up to 8 kV • Overload protection: Yes
• Galvanic isolation: 3,75 kV • Short-circuit proof: Yes
• Reverse polarity protection: Yes
• ESD protection: up to 8 kV
• Galvanic isolation: 3,75 kV
11 Interfaces 39
11.3 START
Interface to start labeling and roller prism
Pin Symbol I/O Description Color
1 24V OUT Power supply brown

2 PRISM IN Start product centering (e.g. roller prism) white

3 GND Ground blue

4 START IN Start labeling black

5 START_X IN Internal test pin gray

11.4 SYNC
Speed synchronization e.g. via master encoder
Pin Symbol I/O Description Color
1 24V OUT Power supply brown

2 ME_A IN Master encoder channel A white

3 GND Ground blue

4 ME_B IN Master encoder channel B black

5 ME_X IN Internal test pin gray

40 11 Interfaces 40
11.5 I/O
Interface for PLC or signal lights
Pin Symbol I/O Description Color
1 24V I/O ! Power supply brown

2 GND Ground blue

3 BTN_FEED OUT Button FEED pressed white

4 FEED IN Manual label feed green

5 START IN Labeling start pink

6 LOCK I/O Labeling locked yellow

7 STOP OUT Stop label feed black

8 FEEDING OUT Label transport in motion gray

9 NO_LABEL OUT Missing label on label web red

10 READY OUT Device ready for START violet

11 DIM OUT Diminishing label reel gray pink

12 END OUT End of label reel red blue

13 ERROR OUT Device error white green

14 RESET IN Reset error brown green

15 ON IN Device ON (only if on/off switch has been disabled) white yellow

16 USER_IN IN User defined input yellow brown

17 USER_OUT OUT User defined output white gray

11.6 APPLY
Connection to the applicator module
Pin Symbol I/O Description Color
1 24V OUT Power supply brown

2 GND Ground blue

3 5V OUT USB power supply white

4 USB1_P I/O USB data line + green

5 USB1_N I/O USB data line - pink

6 GND USB ground yellow

7 APPLY OUT Applicator unit (Pivot dispensing plate, telescope ...) black

8 TAMP_ IN Applicator unit in home position gray

HOME
9 TAMP_END IN Applicator unit in work position red

10 BLOW OUT Blow off the label violet

11 PRT OUT Start printing orange

12 PRT-BUSY IN Printer busy/printer error dark red

11 Interfaces 41
11.7 POWER
Power supply 100-240V AC (50-60Hz)
Pin Symbol I/O Description Color Color
5918758 5918531
1 L IN Phase black red brown

2 DATA I/O cab PowerBus (IXOR=Master, black white N/C

Winder=Slave)
3 N IN Neutral conductor black green blue

4 PE IN Protective earth conductor green yellow green

yellow

11.8 END / DIM

Sensor for end of reel/diminishing label reel (internal or external)
Pin Symbol I/O Description Color

1 24V OUT Power supply Sensor brown

2 DIM_IN IN End of label reel sensor white

3 GND_i Ground blue

4 END_IN IN Diminishing label reel sensor black

5 END_DIM IN END/DIM sensor 3,3V only gray

11.9 PRINT
Pin Symbol I/O Description Color

1 24V OUT Power supply brown

2 APPLY OUT Applicator unit white

(Pivot plate, telescope ...)
3 GND Ground blue

4 PRT OUT Print signal black

5 PRT_BUSY IN Printer busy/printer error gray

11.10 STOP
Pin Symbol I/O Description Color

1 24V OUT Power supply brown

2 TEACH OUT “Teach“ the label sensor and cab white

SensorBus
3 GND Ground blue

4 STOP IN Stop label feed (label sensor) black

5 PE OUT PE XXX Protective earth for sensor gray

housing
42 11 Interfaces 42
11.11 RS232 - optional
Pin Symbol I/O Description Color

1 +5V Out +5V brown

2 TXD I/O RS232 TXD white

3 GND RS232 Ground blue

4 RXD I/O RS232 RXD black

5 PE PE on cable protection

11.12 RS485 IN - optional

Pin Symbol I/O Description Color

1 NC brown

2 RS485A I/O Bus cable RS485 A white

3 NC blue

4 RS485B I/O Bus cable RS485 B black

5 PE PE on cable protection

11.13 RS485 OUT - optional

Pin Symbol I/O Description Color

1 +5V IN +5V brown

2 RS485A I/O Bus cable RS485 A white

3 GND RS232 Ground blue

4 RS485B I/O Bus cable RS485 B black

5 PE PE on cable protection

11.14 LAN Port 1 & Port 2- optional

Pin Symbol I/O Description Color

1 TD+ I/O Ethernet TD+ brown

2 RD+ I/O Ethernet RD+ white

3 TD- I/O Ethernet TD- blue

4 RD- I/O Ethernet RD- black

5 PE PE on cable protection
12 External Connection - Examples 43
12.1 Start Sensor

START (M12 5-pin)

Name I/O Pin
brown
24V OUT 1
Start Sensor
PRISM IN 2 (e.g. Product
GND 3 blue light-sensor)
black
START IN 4
START_X IN 5

12.2 Connection to a PLC

Galvanically separated connections to a PLC:
Menu > System > I/O config > Presets > 24V for I/Os = use external 24V (or = autom. recognition)

I/O (M12 17-pin)

Name I/O Pin
I IN
24V I/O 1 +24V
GND 2 GND 24V - Power supply
Button FEED on device is pressed
BTN_FEED OUT 3
Unlock of the button FEED by PLC +24V
FEED IN 4
Only if labelling is not active
GND PLC
START IN 5
Sensor directly on START connector
LOCK IN 6
STOP I/O 7 State of label sensor
Label feeding
FEEDING OUT 8 Only in settings:
Missing label on label web IN
NO_LABEL OUT 9
Ready for labelling Menu  System 
READY OUT 10 Presets
Diminishing label reel
DIM OUT 11
End of label reel
END OUT 12
13 Collection error
ERROR OUT
Locking START
RESET Error reset e.g. machine OUT
IN 14 Input ON only if:
ADC1
Menu  System  Presets
ON Device switch ON/OFF e.g. machine panel
IN 15 Device ON/OFF
ADC2
= via input ON
USER_IN User defined signal from PLC Analog
IN 16
ADC3
User defined signal to PLC
USER_OUT OUT 17 OUT
44 12 External Connection - Examples 44
12.3 Controlling via PLC
Galvanically separated connections to a PLC:
Menu > System > Presets > I/O config > 24V for I/Os = use external 24V (or = autom. recognition > Auto detection)

I/O (M12 17-pin)

Name I/O Pin IIN
24V I/O 1 +24V
GND 24V Power Supply
GND 2
BTN_FEED OUT 3
+24V
FEED IN 4 GND PLC
START IN 5
LOCK IN 6
STOP I/O 7
FEEDING OUT 8
IN
NO_LABEL OUT 9
READY OUT 10
DIM OUT 11
END OUT 12
ERROR OUT 13
RESET Label speed
- (0..10V or 0..24V)
IN 14 OUT
ADC1
ON Start delay (0..10V or 0..24V)
IN 15
ADC2 Menu:
USER_IN Stop delay (0..10V or 0..24V) Analog  Speed  Control
IN 16
ADC3
USER_OUT OUT 17 OUT  Start Delay Control

12.4 Controlling via manual regulator

Galvanically separated connections to a PLC:
Menu > System > Presets > I/O config > 24V for I/Os = use external 24V (or = autom. recognition > Auto detection)
I/O (M12 17-pin)
Name I/O Pin
24V I/O 1
GND 2
BTN_FEED OUT 3
FEED IN 4 P1 P2 P3
4,7k..10k 4,7k..10k 4,7k..10k
START IN 5
LOCK IN 6
STOP I/O 7
FEEDING OUT 8
NO_LABEL OUT 9
Menu:
READY OUT 10  Speed  Control
DIM OUT 11
 Start delay  Control
END OUT 12
ERROR OUT 13
RESET Label speed (0..24V)
IN 14
ADC1
ON Start delay (0..24V)
IN 15
ADC2
USER_IN Stop delay (0..24V)
IN 16
ADC3
USER_OUT OUT 17
12 External Connection - Examples 45
12.5 Connecting a Signal Light
Galvanically separated connections to a PLC:
Menu > System > Presets > I/O config > 24V for I/Os = use external 24V (or = autom. recognition > Auto detection)

I/O (M12 17-pin)

Name I/O Pin
24V I/O 1
GND 2
BTN_FEED OUT 3
FEED IN 4
START IN 5
0 GND
LOCK IN 6
STOP I/O 7 1 green

FEEDING OUT 8 2 yellow

NO_LABEL OUT 9
3 red
READY OUT 10
DIM OUT 11 4 free
END OUT 12 free
5
ERROR OUT 13
RESET
IN 14
ADC1
ON
IN 15
ADC2
USER_IN
IN 16
ADC3
USER_OUT OUT 17

12.6 Label sensor CEON

STOP (M12 5-pin)

24V OUT 1 brown 1

TEACH OUT 2 white 2
GND 3 blue 3 Label sensor
CEON
STOP IN 4 black 4
PE OUT 5 gray 5
46 13 Signal-Diagram I/O Interface 46

I/O I/O-Interface (e.g. for PLC or signal lights)

Input START will be disabeld

Label transport running after
Label transport running after

Error is cancelled by RESET

will lead to error (ERROR)

Device with button ON or

Device with button ON or

label tape = NO_LABEL

Input START for a new
Input START for a new

input ON switched off

input ON switched on

Label feed stopt after

Label tape end (END)

Label feed stopping

label tape end (DIM)

a simuliated STOP

Adwance warning

Missing label on
Button FEED or

after stop delay

Power supply
switched on

input FEED

start delay

start delay

label feed
label feed

via LOCK
Pin I/O Name
3 OUT BTN_FEED either switch FEED …

4 IN FEED … or input FEED

5 IN START
START
6 IN LOCK disabled!

7 I/O STOP Sensor is on label (=1) missing label => simulated STOP

8 OUT FEEDING Start

Delay
Start
Delay
Start
Delay

9 OUT NO_LABEL Missing label on medium tape

10 OUT READY
Ready for operation (= ready for FEED and START)

11 OUT DIM Low label reel

12 OUT END

13 OUT ERROR

14 IN RESET

15 IN ON either push button switch ON or input ON (behold: Menu -> System -> Presets)

16 IN USER_IN

17 OUT USER_OUT
14 ModBus interface reference 47

14.1 Overview
• IXOR devices since FW 1.110 offer ModBus TCP support
• Please check the ModBus documentation on the device for the currently supported commands in that specific
firmware
• Or visit https://www.cab.de/en/marking/print-apply/ixor/#software to upgrade to the newest firmware
• Get the parameter documentation (includes parameter ID, default and min/max values and more) directly from
your IXOR device via FTP / USB
14.1.1 Quick start guide
• Enable ModBus on your IXOR device
- System  Interfaces  ModBus  ModBus TCP ✓
- For simplicity choose 16-bit integer as datatype
- On success connection status will display Listening on port 502
• Acquire an IP-address by enabling Wi-Fi or LAN and connecting to your network router
• On the command line of your windows or linux system try pinging the device by its IP-address, to ensure your
IXOR can be accessed from your network
• Choose your favorite client application for a test run, recommendation:
http://www.modbusdriver.com/modpoll.html
• Read out the start delay (parameter ID 22) from your host system using:

modpoll –m tcp <IPADDR> –c 1 –r 22 –t 3

- where AAA.BBB.CCC.DDD should be the IXOR’s IP address in your network
• On success modpoll’s output should look like this:
modpoll 3.4 - FieldTalk(tm) Modbus(R) Master Simulator
Copyright (c) 2002-2013 proconX Pty Ltd
Visit http://www.modbusdriver.com for Modbus libraries and tools.

Protocol configuration: MODBUS/TCP

Slave configuration...: address = 1, start reference = 22, count = 1
Communication.........: 192.168.200.40, port 502, t/o 1.00 s, poll rate 1000 ms
Data type.............: 16-bit register, input register table

-- Polling slave... (Ctrl-C to stop)

[22]: 116
-- Polling slave... (Ctrl-C to stop)
[22]: 116
-- Polling slave... (Ctrl-C to stop)

• In this example the start delay was set to 11.6mm, which results in 116 being sent by IXOR, because the precision
of the start delay parameter is one decimal place

14.1.2 Recommended literature and weblinks

Overview and up-to-date reference documents:
http://www.modbus.org/specs.php
Protocol specification:
http://www.modbus.org/docs/Modbus_Application_Protocol_V1_1b3.pdf
Modbus TCP/IP implementation guide:
http://www.modbus.org/docs/Modbus_Messaging_Implementation_Guide_V1_0b.pdf
Modpoll utility (all platforms) for testing:
http://www.modbusdriver.com/modpoll.html
48 14 ModBus interface reference 48
14.2 Configuration
14.2.1 Connection status
Listening on port 502 The IXOR is listening on port 502 and ready for a new ModBus connection.
Connected to client A client application is connected to port 502.
►Note that because of security concerns only one client can be connected at a time.
Disconnected by client The client application has disconnected from IXOR.
14.2.2 Datatype
16-bit integer Sufficient for accessing control and status parameters except overall counters
32-bit integer Needed for overall counter read access
32-bit floating point Can be more straight-forward to implement on your client application if your system
supports it

14.3 Capabilities
14.3.1 Register-parameter mapping
The ModBus protocol specifies the telegram structure and the access to register on a ModBus compatible device.
Therefore the mapping between the registers and the actual parameters is vendor specific and will be explained for
the IXOR device in this chapter.
The mapping of the all registers and parameters depends on the selected datatype. If you change the datatype
all parameters will be accessible with the corresponding mapping. The mapping is applicable to both reading and
writing.
To access a parameter you first need to find out its parameter ID. A complete list of all available parameters can be
found on the web interface of each IXOR device under <IPADDR>/para_doc.html.

Scaling of parameter values for 16-bit and 32-bit integer data types
To access the decimal places of parameter values with the 16-bit and 32-bit integer datatype, you need to scale the
values appropriately. In the parameter description table (web-interface: <IPADDR>/para_doc.html) please check the
precision column for each parameter. When reading data you need to multiply the received value with its precision to
get the actual value. When writing data you need to divide the actual/desired value by its precision before sending it.
For example:
• Writing a speed value (ID=5) of 20.5 m/min with precision = 1/10:
• 20.5 / (1 / 10) = 205 = value to be transmitted

16-bit integer: register address = parameter ID

Para-ID (int16) 1 2 3 4 5 6 7 8
Register 1 2 3 4 5 6 7 8
int16 value H L H L H L H L H L H L H L H L

32-bit integer: register address = parameter ID x 2

Para-ID (int32 1 2 3 4
Register 2 3 4 5 6 7 8 9
int 32 value L H L H L H L H
H L H L H L H L H L H L H L H L

32-bit floating point: register address = parameter ID x 2

Para-ID (float) 1 2 3 4
Register 2 3 4 5 6 7 8 9
Float value FLOAT FLOAT FLOAT FLOAT
XXX Floating
valueASS Ab
14 ModBus interface reference 49
14.3.2 Supported ModBus commands
Read input registers – 0x04
See modbus protocol specification on page 16 / section 6.4 for telegram structure.
• 16-bit integer: register address = parameter ID
To test this command try the following modpoll command:
modpoll –m tcp <IPADDR> –c 20 –r 1 –t 3
This will read 20 subsequent registers and display their values interpreted as 16-bit integers. Therefore this command
displays parameters with IDs from 1 to 19. Note that any parameters with more than 16-bit will be truncated.
• 32-bit integer: register address = parameter ID x 2
To test this command try the following modpoll command:
modpoll –m tcp <IPADDR> -0 –c 20 –r 2 –t 3:int
This will read 40 subsequent registers and display their values interpreted as 32-bit integers. Note that two registers
make up the value of one parameter. Therefore this command displays parameters with IDs from 1 to 19.
• 32-bit floating point: register address = parameter ID x 2
To test this command try the following modpoll command:
modpoll –m tcp <IPADDR> -0 –c 20 –r 2 –t 3:float
This will read 40 subsequent registers and display their values interpreted as 32-bit integers. Note that two registers
make up the value of one parameter. Therefore this command displays parameters with IDs from 1 to 19.

Write single register – 0x06

See modbus protocol specification on page 19 / section 6.6 for telegram structure.

Write multiple registers – 0x10

See modbus protocol specification on page 30 / section 6.12 for telegram structure.
• 16-bit integer: register address = parameter ID
To test this command try the following modpoll command:
modpoll –m tcp <IPADDR> -0 -r 24 -t 4 2000 3000 4000 5000
This will write 4 subsequent registers / parameters starting from ID=24 (Start Delay 2).
• 32-bit integer: register address = parameter ID x 2
To test this command try the following modpoll command:
modpoll -m tcp <IPADDR> -0 -r 48 -t 4:int 2000 3000 4000 5000
This will write 8 subsequent registers, which equals 4 parameters interpreted as 32-bit numbers. This starts from
register 48 (= parameter ID 24, Start Delay 2).
• 32-bit floating point: register address = parameter ID x 2
To test this command use the following modpoll command:
modpoll -m tcp <IPADDR> -0 -r 48 -t 4:float 200.0 300.0 400.0 500.0
This will write 8 subsequent registers, which equals 4 parameters interpreted as 32-bit numbers. This starts from
register 48 (= parameter ID 24, Start Delay 2).
50 15 MQTT interface 50

15.1 Overview
• IXOR devices since FW 1.099 offer MQTT support
• Please check the MQTT documentation on the device for the currently supported commands in that specific
firmware
• Or visit https://www.cab.de/en/marking/print-apply/ixor/#software to upgrade to the newest firmware
• Get the parameter documentation (includes parameter ID, default and min/max values and more) directly from
your IXOR device via FTP / USB
15.1.1 Quick start guide
• Enable MQTT on your IXOR device
o System Interfaces MQTT Broker
o Broker status should say ‘running now’
o System Interfaces MQTT Client
o Client will connect to the broker and change its status to ‘connected: local broker’
• Acquire an IP-address by enabling Wi-Fi or LAN and connect to your network router or directly to your host device
• On the command line of your windows or linux system try pinging the device by its IP-address, to ensure your
IXOR can be accessed from your network
• Choose your favorite client application for a test run, recommendation:
MQTT.fx (http://mqttfx.jensd.de/) – platform independent java-based client

• Click on settings to create a new broker connection

15 MQTT interface 51

• Click on + to create a new profile

• Enter the IP address of your IXOR device into the broker address field and choose a desired profile name
(e.g. IXOR)
52 15 MQTT interface 52

• lick connect to establish the connection to the IXOR’s broker

• Change to the Subscribe tab and enter # into the topic field to subscribe to all topics
• To start the subscription click Subscribe
15 MQTT interface 53

• This subscription will lead to an overload of messages, to stop the reception just click unsubscribe under the #
topic
• A collection of all received messages will be seen on the right-side panel, this will give a first insight on the topic
structure
15.1.2 Recommended literature and weblinks
Great overview by hivemq:
https://www.hivemq.com/blog/mqtt-essentials-part-1-introducing-mqtt
Short breakdown of important MQTT keywords:
https://mosquitto.org/man/mqtt-7.html

15.2 Architecture
MQTT networks will need a broker as the central message management point. IXOR provides an internal broker
to be enabled. Anyhow, to exchange payload data IXOR also needs to be MQTT client, because a broker cannot
publish or subscribe data to topics.
For controlling and monitoring of multiple IXOR devices, two approaches are feasible:
• configuring only one IXOR as broker,
• using an external broker.
In the first approach one IXOR needs to be configured as broker and therefore differently to the others, causing an
asymmetrical behavior. Moreover if this IXOR is losing its network connection or powers down, the whole network
will be disconnected. Nevertheless there is no additional software needed, the IXOR devices provide everything for
building up a MQTT network.
The second approach will need a running broker, where the IXOR devices can connect to, for example on the users
host PC. The IXOR devices can be configured symmetrically and any error on one of the devices can be tracked
down very reliably. Nevertheless a MQTT broker needs to be configured.
54 15 MQTT interface 54

15.3 Configuration
This chapter will give information on how to configure a MQTT connection to IXOR using the GUI interface.
15.3.1 Broker
Broker enabled / disabled
• Menu System Interfaces MQTT Broker
On Internal broker is active, clients can connect to it through port 1883
Off Internal broker is deactivated, yet the IXOR client may connect to another broker.

Broker status
• Menu System Interfaces MQTT Broker status
Running The broker is ready and will be waiting for a connection request on port 1883.
Not running The broker process is not active, please restart the broker by disabling and enabling the parameter
Broker (Menu System Interfaces MQTT Broker)
15.3.2 Client
Client enabled / disabled
• Menu System Interfaces MQTT Client
On Client is active and can be connected to a broker, without connected broker the client serves no purpose.
Off Client is deactivated, without client no data can be transmitted or received via MQTT.

Client status
• Menu System Interfaces MQTT Client status
Not running The client process has been terminated, please disable and enabled it by changing Menu
System Interfaces MQTT Client to off and the on

Starting The client process is starting, if this is shown more than 5 seconds, please restart the client.

Not connected A broker connection was not established since the client was started. Maybe your broker IP
address cannot be reached?

Connected: <IP> The client is successfully connected to a broker.

Connected: local broker The client is connected to the internal broker, to reach this state enable the broker first and
then the client.

Connection lost to broker After a successful connection the client was disconnected from the broker. This could be
caused by a faulty network connection or a hang-up of the broker.

Broker IP
• Menu System Interfaces MQTT Broker IP
Set the IP address of the broker, the client should connect to.

Client ID
• Menu System Interfaces MQTT Client ID
Set a symbolic name by which the client will be addressed in the MQTT network
15 MQTT interface 55

15.4 List of topics

All messages published by IXOR are flagged as retained, so any newly connected clients will see the current value
(last change) of the subscribed parameter values. Variable topic are shown in square brackets and are described
below:
• [serial number] … the serial number of IXOR, this value cannot be changed
• [client-id] … the symbolic name, which can be set by the Client ID parameter
(Menu System Interfaces MQTT Client ID) and is set to
ixor_[serial number] by default
• [parameter] … the parameter name, which should be read or written
15.4.1 Network and connection information
Topic Value Description
network / activity / [client-id] / [serial number] [empty] Client is disconnected from broker
1 Client is connected to broker
It is always a good start to subscribe to network/# to keep track of incoming connections and/or disconnecting
clients.
15.4.2 Parameter access
The [parameter] identifier can be found by checking the parameter documentation, which can be accessed via the
web interface of IXOR.

Read access

Topic Value Description

devices / [client-id] / menutree / [parameter] / get dynamic dynamic Parameter value, will be
devices / [serial number] / menutree / [parameter] / get published on both topics

Write access

Topic Value Description

devices / [client-id] / menutree / [parameter] / set dynamic Parameter value, both topics will set
devices / [serial number] / menutree / [parameter] / set the same parameter value

Value structure

Datatype Structure
Numeric (16/32-bit unsigned/signed) Plain text without unit, floating point numbers as plain text with period
as decimal point
Boolean Plain text: True == on; False == off
List Plain text: integer value which indicates the list index, described in the
parameter documentation
String Plain text
Complex Plain text, complex values are in general read-only
56 16 Spare parts 56
16.1 Base unit - Chassis, Guiding
No Part No. Description PU Note Serial No. No Part No. Description PU Note Serial No.
from to from to
1 5909209.001 Screw DIN7984 M4x10 10 14.1 5971255.001 Axle 1 A
2.1 5971205.001 Cover 1 L 14.2 5983209.001 Axle 1 B
2.2 5983177.001 Cover 1 R 14.3 5983335.001 Axle 1 C
3 5909207.001 Screw DIN7984 M4x16 10 14.4 6121114.001 Axle 1 D
4.1 5971202.001 Chassis 1 L 15.1 5971218.001 Guiding Plate 1 A
4.2 5971372.001 Chassis 1 R 15.2 5983207.001 Guiding Plate 1 B
5 5907187.001 O-Ring 10x 1.5 10 16.1 5971229.001 Roller 1 A
6 5907284.001 Cover 1 16.2 5971325.001 Roller 1 B
7 5983181.001 Set Screw 1 16.3 5971323.001 Roller 1 C
8.1 5983189.001 Axle 1 A 16.4 6121111.001 Roller 1 D
8.2 5983210.001 Axle 1 B 17 5909208.001 Screw DIN912 M5x30 10
8.3 5983332.001 Axle 1 C 18.1 5971210.001 Profile 1 A
9.1 5983188.001 Belt Roller 1 A 18.2 5971212.001 Profile 1 B
9.2 5983212.001 Belt Roller 1 B 18.3 5971214.001 Profile 1 C
9.3 5983333.001 Belt Roller 1 C 18.4 6121113.001 Profile 1 D
10 5983190.001 Screw 1 19 5983192.001 Screw DIN7991 M4x37.5 10
11.1 5983179.001 Axle 1 A, B 20 5971340.001 Margin Stop 1
11.2 5983331.001 Axle 1 C, D 21 5971220.001 Bar 1
12 5907390.001 O-Ring 9x1.5 10 22 5902428.001 Screw DIN912 M4x12 10
13.1 5971247.001 Brake Plate 1 A, B 23.1 5971228.001 Locking System 1 L
13.2 5971376.001 Brake Plate 1 C, D 23.2 5983199.001 Locking System 1 R
24 5971227.001 Pinch Roller 1
25 5983161.001 Protective Cover 1
26 5902437.001 Screw DIN7991 M4x10 10
27 5971234.001 Axle 1
28 5971256.001 Lever 1
29 5983191.001 Clamp 1

L L version
R R version
A Working width 124 mm
B Working width 186 mm
C Working width 248 mm
D Working width 310 mm
16 Spare parts 57
16.2 Base unit - Control panel, Motor
No Part No. Description PU Note Serial No.
from to
30 5971232.001 Screw M3x123
31 5902137.001 Screw DIN912-M6x12
32 5971241.001 Cone
33 5971244.001 Gear 32
34 5971242.001 Washer 43x9x1.4
35 5907112.001 Belt
36 5550945.001 Cable Display
37 5903113.001 Washer 43x9x1.4
38 5983168.001 Bolt
39 5971274.001 Control Panel
40 5971271.001 PCB Display
41 5971326.001 Blind Display
42 5918501.001 Display
43 5971273.001 Foil Display
44 5902168.001 Screw DIN912-M3x5
45 5983298.001 Motor
46 5902565.001 Screw DIN7984-M4x10
47 5971236.001 Gear 14
48 5971240.001 Clamping Ring
49 5918326.001 Motor
50 5902836.001 Screw DIN7984-M4x12
58 16 Spare parts 58
16.3 Base unit - Electronics
No Part No. Description PU Note Serial No.
from to
3 5909207.001 Screw DIN7984-M4x16
5 5907187.001 O-Ring 10x 1.5
6 5907284.001 Cover
36 5550945.001 Cable Display
51 5971300.001 PCB CPU
52 5902049.001 Screw DIN912-M4x6
53 5902571.001 Screw DIN7984-M4x6
54 5907155.001 Cover
55 5907213.001 Cover
56 5971264.001 PCB IO
57 5918424.001 Cable
58 5550197.001 PCB STOP
59 5918398.001 Distance Bushing
60 5971262.001 PCB Power
16 Spare parts 59
16.4 Base unit - Spare Parts Index
Serial No.
Pos. Figure/Page No. Part No. Description PU SPR Notes
from to
1 x 58 5550197.001 PCB STOP 1
2 x x 36 5550945.001 Cable Display 1
3 x 52 5902049.001 Screw DIN912-M4x6 10
4 x 31 5902137.001 Screw DIN912-M6x12 10
5 x 44 5902168.001 Screw DIN912-M3x5 10
6 x 22 5902428.001 Screw DIN912 M4x12 10
7 x 26 5902437.001 Screw DIN7991 M4x10 10
8 x 46 5902565.001 Screw DIN7984-M4x10 10
9 x 53 5902571.001 Screw DIN7984-M4x6 10
10 x 50 5902836.001 Screw DIN7984-M4x12 10
11 x 37 5903113.001 Washer 43x9x1.4 10
12 x 35 5907112.001 Belt 1 A B C D
13 x 54 5907155.001 Cover 1 B C D
14 x x 5 5907187.001 O-Ring 10x 1.5 10
15 x 55 5907213.001 Cover 1 B C D
16 x x 6 5907284.001 Cover 1 B C D
17 x 12 5907390.001 O-Ring 9x1.5 10
18 x x 3 5909207.001 Screw DIN7984 M4x16 10
19 x 17 5909208.001 Screw DIN912 M5x30 10
20 x 1 5909209.001 Screw DIN7984 M4x10 10
21 x 49 5918326.001 Motor 1
22 x 59 5918398.001 Distance Bushing 1
23 x 57 5918424.001 Cable 1
24 x 42 5918501.001 Display 1
25 x 4.1 5971202.001 Chassis 1 L
26 x 2.1 5971205.001 Cover 1 L
27 x 18.1 5971210.001 Profile 1 A
28 x 18.2 5971212.001 Profile 1 B
29 x 18.3 5971214.001 Profile 1 C
30 x 15.1 5971218.001 Guiding Plate 1 B C D A
31 x 21 5971220.001 Bar 1
32 x 24 5971227.001 Pinch Roller 1 A B C D
33 x 23.1 5971228.001 Locking System 1 A B C D L
34 x 16.1 5971229.001 Roller 1 A B C D A
35 x 30 5971232.001 Screw M3x123 1
36 x 27 5971234.001 Axle 1
37 x 47 5971236.001 Gear 14 1
38 x 48 5971240.001 Clamping Ring 1
39 x 32 5971241.001 Cone 1
40 x 34 5971242.001 Washer 43x9x1.4 10
41 x 33 5971244.001 Gear 32 1
42 x 13.1 5971247.001 Brake Plate 1 B C D A, B
43 x 14.1 5971255.001 Axle 1 A
44 x 28 5971256.001 Lever 1
45 x 60 5971262.001 PCB Power 1
46 x 56 5971264.001 PCB IO 1
47 x 40 5971271.001 PCB Display 1
48 x 43 5971273.001 Foil Display 1
49 x 39 5971274.001 Control Panel 1 B C D
50 x 51 5971300.001 PCB CPU 1
51 x 16.3 5971323.001 Roller 1 A B C D C
52 x 16.2 5971325.001 Roller 1 A B C D B
53 x 41 5971326.001 Blind Display 1
54 x 20 5971340.001 Margin Stop 1 A B C D
55 x 4.2 5971372.001 Chassis 1 R
56 x 13.2 5971376.001 Brake Plate 1 B C D C, D

PU Package unit Notes L L version

R R version
SPR Recommendation A Working width 124 mm
A - wearing parts and accessories B Working width 186 mm
B - recommended spare parts for quick repair C Working width 248 mm
C - recommended spare parts for distributors D Working width 310 mm
D - recommended spare parts for central stores
60 16 Spare parts 60
16.4 Base unit - Spare Parts Index
Serial No.
Pos. Figure/Page No. Part No. Description PU SPR Notes
from to
57 x 25 5983161.001 Protective Cover 1
58 x 38 5983168.001 Bolt 1
59 x 2.2 5983177.001 Cover 1 R
60 x 11.1 5983179.001 Axle 1 A, B
61 x 7 5983181.001 Set Screw 1 B C D
62 x 9.1 5983188.001 Belt Roller 1 B C D A
63 x 8.1 5983189.001 Axle 1 A
64 x 10 5983190.001 Screw 1 C D
65 x 29 5983191.001 Clamp 1 A B C D
66 x 19 5983192.001 Screw DIN7991 M4x37.5 10
67 x 23.2 5983199.001 Locking System 1 A B C D R
68 x 15.2 5983207.001 Guiding Plate 1 B C D B
69 x 14.2 5983209.001 Axle 1 B
70 x 8.2 5983210.001 Axle 1 B
71 x 9.2 5983212.001 Belt Roller 1 B C D B
72 x 45 5983298.001 Motor 10
73 x 11.2 5983331.001 Axle 1 C, D
74 x 8.3 5983332.001 Axle 1 C
75 x 9.3 5983333.001 Belt Roller 1 B C D C
76 x 14.3 5983335.001 Axle 1 C
77 x 16.4 6121111.001 Roller 1 A B C D D
78 x 18.4 6121113.001 Profile 1 D
79 x 14.4 6121114.001 Axle 1 310

PU Package unit Notes L L version

R R version
SPR Recommendation A Working width 124 mm
A - wearing parts and accessories B Working width 186 mm
B - recommended spare parts for quick repair C Working width 248 mm
C - recommended spare parts for distributors D Working width 310 mm
D - recommended spare parts for central stores
16 Spare parts 61
16.5 Unwinder - Chassis, Pendulum
No Part No. Description PU Note Serial No. No Part No. Description PU Note Serial No.
from to from to
1 5977632.001 Pendulum Axle 1 24 5902450.001 Screw DIN912 M4x10 10
2 5977613.001 Lever cpl. 1 25 5918608.001 Cable 1
3 5983266.001 Lever 1 1 26 5551212.001 PCB Sensor 1
4 5977609.001 Lever 2 1 27 5983279.001 Damper 11
5 5983267.001 Lever 3 1 28 5977629.001 Eccentric 1
6 5904122.001 Pin DIN7-3m6x8 10 29 5902920.001 Screw ISO7380F M3x4 10
7 5977612.001 Pin 10 30 5977603.001 Chassis 1
8 5902345.001 Screw DIN7985-M2x12 10 31 5971283.001 Damper 1
9 5906323.001 Spring 1 32 5977615.001 Axle 1
10 5907387.001 Amature 1 33 5903526.001 E-Ring DIN6799 10 10
11 5902477.001 Screw DIN7991 M5x16 10 34 5902452.001 Screw DIN912 M4x16 10
12 5977616.001 Brake Disk 1 35.1 5977630.001 Pendulum Arm 1 A
13 5903553.001 Snap Ring DIN471 10 10 35.2 5977631.001 Pendulum Arm 1 B
14 5977633.001 Brake Lever 1 36 5983198.001 Paper Guiding 1
15 5902421.001 Screw DIN7984-M4x10 10 37.1 5983197.001 Axle 1 C
16 5977622.001 Half Shell 1 1 37.2 5983271.001 Axle 1 D
17 5907385.001 Belt 1 37.3 5983276.001 Axle 1 E
18 5906302.001 Spring 1 38.1 5983196.001 Roller 1 C
19 5977623.001 Half Shell 2 1 38.2 5983272.001 Roller 1 D
20 5902582.001 Nut DIN439-M4 10 38.3 5983277.001 Roller 1 E
21 5977624.001 Rod 1 39 5983190.001 Screw 1
22 5902436.001 Screw DIN7991-M3x8 10 57 5902587.001 Screw DIN7984-M5x16 10
23 5977625.001 Cover 1

A Diameter 310 mm
B Diameter 410 mm
C Working width 124 mm
D Working width 186 mm
E Working width 248 mm
62 16 Spare parts 62
16.6 Unwinder - Winding Spindle, Disk
No Part No. Description PU Note Serial No. No Part No. Description PU Note Serial No.
from to from to
11 5902477.001 Screw DIN7991 M5x16 10 47 5983134.001 Handle Assembly 1
40.1 5983142.001 Disc 1 A 48 5977711.001 Chute 1
40.2 5983133.001 Disc 1 B 49 5905892.001 O-Ring 4,5x1 10
41 5904575.001 Set Screw DIN914 M6x8 10 50 5907220.001 Bearing d=6; B=6 10
42.1 5983140.001 Profile 1 C 51 5977714.001 Rod 1
42.2 5983138.001 Profile 1 D 52 5905570.001 O-Ring 5x1.5 10
42.3 5983136.001 Profile 1 E 53 5983275.001 Spacer Bushing 1 B
42.4 5983131.001 Profile 1 F 54 5983269.001 Distance Bolt 1 B
43 5971634.001 Washer 1 55 5983270.001 Spacer Bushing 1 B
44 5971402.001 Clamping Element 1 56 5903141.001 Washer DIN988- 17x24x1,0 10
45 5971636.001 Spacer 1
46 5971637.001 Spacer Bushing 1

A Diameter 310 mm
B Diameter 410 mm
C Working width 124 mm
D Working width 186 mm
E Working width 248 mm
F Working width 310 mm
16 Spare parts 63
16.7 Unwinder - Spare Parts Index
Serial No.
Pos. Figure/Page No. Part No. Description PU SPR Notes
from to
1 x 26 5551212.001 PCB Sensor 1
2 x 8 5902345.001 Screw DIN7985-M2x12 10
3 x 15 5902421.001 Screw DIN7984-M4x10 10
4 x 22 5902436.001 Screw DIN7991-M3x8 10
5 x 24 5902450.001 Screw DIN912 M4x10 10
6 x 34 5902452.001 Screw DIN912 M4x16 10
7 x x 11 5902477.001 Screw DIN7991 M5x16 10
8 x 20 5902582.001 Nut DIN439-M4 10
9 x 57 5902587.001 Screw DIN7984-M5x16 10
10 x 29 5902920.001 Screw ISO7380F M3x4 10
11 x 56 5903141.001 Washer DIN988- 17x24x1,0 10
12 x 33 5903526.001 E-Ring DIN6799 10 10
13 x 13 5903553.001 Snap Ring DIN471 10 10
14 x 6 5904122.001 Pin DIN7-3m6x8 10
15 x 41 5904575.001 Set Screw DIN914 M6x8 10
16 x 52 5905570.001 O-Ring 5x1.5 10
17 x 49 5905892.001 O-Ring 4,5x1 10
18 x 18 5906302.001 Spring 1
19 x 9 5906323.001 Spring 1 B C D
20 x 50 5907220.001 Bearing d=6; B=6 10
21 x 17 5907385.001 Belt 1
22 x 10 5907387.001 Amature 1
23 x 25 5918608.001 Cable 1
24 x 31 5971283.001 Damper 1 B C D
25 x 44 5971402.001 Clamping Element 1
26 x 43 5971634.001 Washer 1
27 x 45 5971636.001 Spacer 1
28 x 46 5971637.001 Spacer Bushing 1
29 x 30 5977603.001 Chassis 1
30 x 4 5977609.001 Lever 2 1
31 x 7 5977612.001 Pin 10
32 x 2 5977613.001 Lever cpl. 1
33 x 32 5977615.001 Axle 1
34 x 12 5977616.001 Brake Disk 1
35 x 16 5977622.001 Half Shell 1 1
36 x 19 5977623.001 Half Shell 2 1
37 x 21 5977624.001 Rod 1
38 x 23 5977625.001 Cover 1
39 x 28 5977629.001 Eccentric 1
40 x 35.1 5977630.001 Pendulum Arm 1 A
41 x 35.2 5977631.001 Pendulum Arm 1 B
42 x 1 5977632.001 Pendulum Axle 1
43 x 14 5977633.001 Brake Lever 1 B C D
44 x 48 5977711.001 Chute 1
45 x 51 5977714.001 Rod 1
46 x 42.4 5983131.001 Profile 1 F
47 x 40.2 5983133.001 Disc 1 B
48 x 47 5983134.001 Handle Assembly 1
49 x 42.3 5983136.001 Profile 1 E
50 x 42.2 5983138.001 Profile 1 D
51 x 42.1 5983140.001 Profile 1 C
52 x 40.1 5983142.001 Disc 1 A
53 x 39 5983190.001 Screw 1 B C D
54 x 38.1 5983196.001 Roller 1 B C D C
55 x 37.1 5983197.001 Axle 1 C
56 x 36 5983198.001 Paper Guiding 1

PU Package unit Notes A Diameter 310 mm

B Diameter 410 mm
SPR Recommendation C Working width 124 mm
A - wearing parts and accessories D Working width 186 mm
B - recommended spare parts for quick repair E Working width 248 mm
C - recommended spare parts for distributors F Working width 310 mm
D - recommended spare parts for central stores
64 16 Spare parts 64
16.7 Unwinder - Spare Parts Index
Serial No.
Pos. Figure/Page No. Part No. Description PU SPR Notes
from to
57 x 3 5983266.001 Lever 1 1
58 x 5 5983267.001 Lever 3 1
59 x 54 5983269.001 Distance Bolt 1 B
60 x 55 5983270.001 Spacer Bushing 1 B
61 x 37.2 5983271.001 Axle 1 D
62 x 38.2 5983272.001 Roller 1 B C D D
63 x 53 5983275.001 Spacer Bushing 1 B
64 x 37.3 5983276.001 Axle 1 E
65 x 38.3 5983277.001 Roller 1 B C D E
66 x 27 5983279.001 Damper 11 B C D

PU Package unit Notes A Diameter 310 mm

B Diameter 410 mm
SPR Recommendation C Working width 124 mm
A - wearing parts and accessories D Working width 186 mm
B - recommended spare parts for quick repair E Working width 248 mm
C - recommended spare parts for distributors F Working width 310 mm
D - recommended spare parts for central stores
16 Spare parts 65
16.8 Rewinder - Chassis, Pendulum
No Part No. Description PU Note Serial No. No Part No. Description PU Note Serial No.
from to from to
1 5902436.001 Screw DIN7991-M3x8 10 20.6 5983243.001 Pendulum 1 AER
2 5977625.001 Cover 1 20.7 5983244.001 Pendulum 1 BCL
3 5983591.001 Axle 1 20.8 5983246.001 Pendulum 1 BDL
4 5983264.001 Friction Disc 1 20.9 5983248.001 Pendulum 1 BEL
5 5970959.001 Friction Surface 1 20.10 5983245.001 Pendulum 1 BCR
6.1 5906328.001 Round Belt 5,0x585 1 A 20.11 5983247.001 Pendulum 1 BDR
6.2 5906331.001 Round Belt 5,0x680 1 B 20.12 5983249.001 Pendulum 1 BER
7 5970957.001 Gear 1 21 5902899.001 Screw DIN7991 M6x20 10
8 5901162.001 Washer 1 22.1 5970939.001 Pendulum 1 A
9 5901161.001 Needle Ring 1 22.2 5983239.001 Pendulum 1 B
10 5902918.001 Screw ISO7380F M4x10 10 23 5902446.001 Screw DIN912 M4x30 10
11 5971292.001 Gear 1 24.1 5970934.001 Pendulum Axle 1 C
14 5902587.001 Screw DIN7984-M5x16 10 24.2 5983233.001 Pendulum Axle 1 D
15 5983285.001 Spacer Bushing 1 24.3 5983236.001 Pendulum Axle 1 E
16 5983269.001 Distance Bolt 1 25.1 5970941.001 Pendulum Axle 1 C
17.1 5970970.001 Chassis 1 L 25.2 5983234.001 Pendulum Axle 1 D
17.2 5983227.001 Chassis 1 R 25.3 5983237.001 Pendulum Axle 1 E
18 5907387.001 Spring Bolt 1 26 6111001.001 Roller 1
19 5906317.001 Spring RZ-109EX 1 27 5903553.001 E-Ring DIN471 10 10
20.1 5970940.001 Pendulum 1 ACL 28.1 5971221.001 Bracket 1 L
20.2 5983229.001 Pendulum 1 ADL 28.2 5971222.001 Bracket 1 R
20.3 5983240.001 Pendulum 1 AEL 29 5983284.001 Clamping 1
20.4 5983241.001 Pendulum 1 ACR 30 5902836.001 Screw DIN7984-M4x12 10
20.5 5983242.001 Pendulum 1 ADR

A Diameter 210 mm
B Diameter 290 mm
C Working width 124 mm
D Working width 186 mm
E Working width 248 mm
L Direction left
R Direction right
66 16 Spare parts 66
16.9 Rewinder - Winding Spindle
No Part No. Description PU Note Serial No. No Part No. Description PU Note Serial No.
from to from to
10 5902918.001 Screw ISO7380F M4x10 10 40 5977714.001 Rod 1
31.1 5983159.001 Winding Spindle 1 AC 41 5905570.001 O-Ring 5x1.5 10
31.2 5983158.001 Winding Spindle 1 AD 42 5971634.001 Washer 1
31.3 5983157.001 Winding Spindle 1 AE 43 5977724.001 Clamping Element 1
31.4 5983153.001 Winding Spindle 1 BC 44 5971636.001 Slider 1
31.5 5983151.001 Winding Spindle 1 BD 45 5971637.001 Spacer Bushing 1
31.6 5983149.001 Winding Spindle 1 BE 46.1 5983295.001 Shell 1 C
32 5902477.001 Screw DIN7991 M5x16 10 46.2 5983296.001 Shell 1 D
33.1 5983156.001 Disk 1 A 46.3 5983297.001 Shell 1 E
33.2 5983147.001 Disk 1 B 47 5906336.001 Spring d=0,36 De=2,5 1
34 5971632.001 Spindle 1 48.1 5983356.001 Cover 1 C
35.1 5983154.001 Profile 1 C 48.2 5983357.001 Cover 1 D
35.2 5983152.001 Profile 1 D 48.3 5983358.001 Cover 1 E
35.3 5983150.001 Profile 1 E 38 5971632.001 Spindle 1
36 5904575.001 Set Screw DIN914 M6x8 10 40 5904575.001 Set Screw DIN914 M6x8 10
37 5983132.001 Rod 1 49 5983134.001 Handle Assembly 1
38 5905892.001 O-Ring 4,5x1 10
39 5907220.001 Bearing d=6; B=6 10 A Diameter 210 mm
B Diameter 290 mm
C Working width 124 mm
D Working width 186 mm
E Working width 248 mm
L Direction left
R Direcktion right
16 Spare parts 67
16.10 Rewinder - Spare Parts Index
Serial No.
Pos. Figure/Page No. Part No. Description PU SPR Notes
from to
1 x 9 5901161.001 Needle Ring 1 A B C D
2 x 8 5901162.001 Washer 1 A B C D
3 x 1 5902436.001 Screw DIN7991-M3x8 10
4 x 23 5902446.001 Screw DIN912 M4x30 10
5 x 32 5902477.001 Screw DIN7991 M5x16 10
6 x 14 5902587.001 Screw DIN7984-M5x16 10
7 x 30 5902836.001 Screw DIN7984-M4x12 10
8 x 21 5902899.001 Screw DIN7991 M6x20 10
9 x x 10 5902918.001 Screw ISO7380F M4x10 10
10 x 27 5903553.001 E-Ring DIN471 10 10
11 x 36 5904575.001 Set Screw DIN914 M6x8 10
12 x 41 5905570.001 O-Ring 5x1.5 10
13 x 38 5905892.001 O-Ring 4,5x1 10
14 x 19 5906317.001 Spring RZ-109EX 1 A B C D
15 x 6.1 5906328.001 Round Belt 5,0x585 1 A B C D A
16 x 6.2 5906331.001 Round Belt 5,0x680 1 B C D B
17 x 47 5906336.001 Spring d=0,36 De=2,5 1
18 x 39 5907220.001 Bearing d=6; B=6 10
19 x 18 5907387.001 Spring Bolt 1
20 x 24.1 5970934.001 Pendulum Axle 1 C
21 x 22.1 5970939.001 Pendulum 1 A
22 x 20.1 5970940.001 Pendulum 1 ACL
23 x 25.1 5970941.001 Pendulum Axle 1 A B C D C
24 x 7 5970957.001 Gear 1 A B C D
25 x 5 5970959.001 Friction Surface 1
26 x 17.1 5970970.001 Chassis 1 A B C D L
27 x 28.1 5971221.001 Bracket 1 A B C D L
28 x 28.2 5971222.001 Bracket 1 B C D R
29 x 11 5971292.001 Gear 1
30 x 34 5971632.001 Spindle 1
31 x 42 5971634.001 Washer 1
32 x 44 5971636.001 Slider 1
33 x 45 5971637.001 Spacer Bushing 1
34 x 2 5977625.001 Cover 1
35 x 40 5977714.001 Rod 1 A B C D
36 x 43 5977724.001 Clamping Element 1 B C D
37 x 37 5983132.001 Rod 1
38 x 49 5983134.001 Handle Assembly 1
39 x 33.2 5983147.001 Disk 1 B
40 x 31.6 5983149.001 Winding Spindle 1 BE
41 x 35.3 5983150.001 Profile 1 E
42 x 31.5 5983151.001 Winding Spindle 1 BD
43 x 35.2 5983152.001 Profile 1 D
44 x 31.4 5983153.001 Winding Spindle 1 BC
45 x 35.1 5983154.001 Profile 1 C
46 x 33.1 5983156.001 Disk 1 A
47 x 31.3 5983157.001 Winding Spindle 1 AE
48 x 31.2 5983158.001 Winding Spindle 1 AD
49 x 31.1 5983159.001 Winding Spindle 1 AC
50 x 17.2 5983227.001 Chassis 1 R
51 x 20.2 5983229.001 Pendulum 1 ADL
52 x 24.2 5983233.001 Pendulum Axle 1 D
53 x 25.2 5983234.001 Pendulum Axle 1 D
54 x 24.3 5983236.001 Pendulum Axle 1 E
55 x 25.3 5983237.001 Pendulum Axle 1 E
56 x 22.2 5983239.001 Pendulum 1 B

PU Package unit Notes A Diameter 210 mm

B Diameter 290 mm
SPR Recommendation C Working width 124 mm
A - wearing parts and accessories D Working width 186 mm
B - recommended spare parts for quick repair E Working width 248 mm
C - recommended spare parts for distributors L Direction left
D - recommended spare parts for central stores R Direcktion right
68 16 Spare parts 68
16.10 Rewinder - Spare Parts Index
Serial No.
Pos. Figure/Page No. Part No. Description PU SPR Notes
from to
57 x 20.3 5983240.001 Pendulum 1 AEL
58 x 20.4 5983241.001 Pendulum 1 ACR
59 x 20.5 5983242.001 Pendulum 1 ADR
60 x 20.6 5983243.001 Pendulum 1 AER
61 x 20.7 5983244.001 Pendulum 1 BCL
62 x 20.10 5983245.001 Pendulum 1 BCR
63 x 20.8 5983246.001 Pendulum 1 BDL
64 x 20.11 5983247.001 Pendulum 1 BDR
65 x 20.9 5983248.001 Pendulum 1 BEL
66 x 20.12 5983249.001 Pendulum 1 BER
67 x 4 5983264.001 Friction Disc 1
68 x 16 5983269.001 Distance Bolt 1
69 x 29 5983284.001 Clamping 1
70 x 15 5983285.001 Spacer Bushing 1
71 x 46.1 5983295.001 Shell 1 B C D C
72 x 46.2 5983296.001 Shell 1 B C D D
73 x 46.3 5983297.001 Shell 1 B C D E
74 x 48.1 5983356.001 Cover 1 B C D C
75 x 48.2 5983357.001 Cover 1 B C D D
76 x 48.3 5983358.001 Cover 1 B C D E
77 x 3 5983591.001 Axle 1
78 x 26 6111001.001 Roller 1

PU Package unit Notes A Diameter 210 mm

B Diameter 290 mm
SPR Recommendation C Working width 124 mm
A - wearing parts and accessories D Working width 186 mm
B - recommended spare parts for quick repair E Working width 248 mm
C - recommended spare parts for distributors L Direction left
D - recommended spare parts for central stores R Direcktion right
16 Spare parts 69
16.11 Peel module
No Part No. Description PU Note Serial No. No Part No. Description PU Note Serial No.
from to from to
1 5902945.001 Screw DIN965 M3x8 10 15 5904581.001 Set Screw DIN913-M 6x12 10
2 5902946.001 Screw DIN965 M4x10 10 16 5902688.001 Nut DIN934-M6 10
3 6127830.001 Bar 1 17.1 6127879.001 Pinch Roller 1 A
4.1 6127841.001 Bar 1 A 17.2 6127878.001 Pinch Roller 1 B
4.1 6127853.001 Bar 1 B 17.3 6127880.001 Pinch Roller 1 C
4.2 6127837.001 Bar 1 C 18 5903072.001 Washer DIN988-6x10x0.2 10
5 5902916.001 Screw DIN7984 M6x35 10 19.1 6127810.001 Plate 1 D
6 5903119.001 Washer DIN125 A6.4 10 19.2 6127812.001 Plate 1 E
7 6127831.001 Bar 1 20.1 6127820.001 Axle 1 A
8.1 6127842.001 Bracket 1 D 20.2 6127849.001 Axle 1 B
8.2 6127822.001 Bracket 1 E 20.3 6127818.001 Axle 1 C
9 6127839.001 Spring 1 21.1 6127815.001 Tube 1 A
10.1 6127808.001 Slide Plate 1 A 21.2 6127848.001 Tube 1 B
10.2 6127846.001 Slide Plate 1 B 21.3 6127817.001 Tube 1 C
10.3 6127809.001 Slide Plate 1 C 22.1 6127811.001 Plate 1 D
11.1 6127821.001 Axle 1 A 22.2 6127813.001 Plate 1 E
11.2 6127850.001 Axle 1 B 23.1 6127824.001 Dispense Plate 1 A/D
11.3 6127819.001 Axle 1 C 23.2 6127825.001 Dispense Plate 1 B/D
12.1 6127805.001 Retainer 1 A 23.3 6127826.001 Dispense Plate 1 C/D
12.2 6127845.001 Retainer 1 B 23.4 6127827.001 Dispense Plate 1 C/E
12.3 6127807.001 Retainer 1 C 24.1 6127828.001 Bar 1 A
13 6127838.001 Spring 1 24.2 6127851.001 Bar 1 B
14.1 6127843.001 Bracket 1 D 24.3 6127829.001 Bar 1 C
14.2 6127823.001 Bracket 1 E 25 5902426.001 Screw DIN912-M3x6 10
A Working width 42
B Working width 62
C Working width 82
D Length Dispense Plate 50
E Length Dispense Plate 100

1/3x
70 16 Spare parts 70
16.12 Peel module - Spare Parts Index
Serial No.
Pos. Figure/Page No. Part No. Description PU SPR Notes
from to
1 3 25 5902426.001 Screw DIN912-M3x6 10
2 3 16 5902688.001 Nut DIN934-M6 10
3 3 5 5902916.001 Screw DIN7984 M6x35 10
4 3 1 5902945.001 Screw DIN965 M3x8 10
5 3 2 5902946.001 Screw DIN965 M4x10 10
6 3 18 5903072.001 Washer DIN988-6x10x0.2 10
7 3 6 5903119.001 Washer DIN125 A6.4 10
8 3 15 5904581.001 Set Screw DIN913-M 6x12 10
9 3 12.1 6127805.001 Retainer 1 A
10 3 12.3 6127807.001 Retainer 1 C
11 3 10.1 6127808.001 Slide Plate 1 A
12 3 10.3 6127809.001 Slide Plate 1 C
13 3 19.1 6127810.001 Plate 1 D
14 3 22.1 6127811.001 Plate 1 D
15 3 19.2 6127812.001 Plate 1 E
16 3 22.2 6127813.001 Plate 1 E
17 3 21.1 6127815.001 Tube 1 A B C D A
18 3 21.3 6127817.001 Tube 1 A B C D C
19 3 20.3 6127818.001 Axle 1 C
20 3 11.3 6127819.001 Axle 1 C
21 3 20.1 6127820.001 Axle 1 A
22 3 11.1 6127821.001 Axle 1 A
23 3 8.2 6127822.001 Bracket 1 E
24 3 14.2 6127823.001 Bracket 1 E
25 3 23.1 6127824.001 Dispense Plate 1 A/D
26 3 23.2 6127825.001 Dispense Plate 1 B/D
27 3 23.3 6127826.001 Dispense Plate 1 C/D
28 3 23.4 6127827.001 Dispense Plate 1 C/E
29 3 24.1 6127828.001 Bar 1 A
30 3 24.3 6127829.001 Bar 1 C
31 3 3 6127830.001 Bar 1
32 3 7 6127831.001 Bar 1
33 3 4.2 6127837.001 Bar 1 C
34 3 13 6127838.001 Spring 1 B C D
35 3 9 6127839.001 Spring 1 B C D
36 3 4.1 6127841.001 Bar 1 A
37 3 8.1 6127842.001 Bracket 1 D
38 3 14.1 6127843.001 Bracket 1 D
39 3 12.2 6127845.001 Retainer 1 B
40 3 10.2 6127846.001 Slide Plate 1 B
41 3 21.2 6127848.001 Tube 1 A B C D B
42 3 20.2 6127849.001 Axle 1 B
43 3 11.2 6127850.001 Axle 1 B
44 3 24.2 6127851.001 Bar 1 B
45 3 4.1 6127853.001 Bar 1 B
46 3 17.2 6127878.001 Pinch Roller 1 A B C D B
47 3 17.1 6127879.001 Pinch Roller 1 A B C D A
48 3 17.3 6127880.001 Pinch Roller 1 A B C D C

PU Package unit Notes A Working width 42

B Working width 62
SPR Recommendation C Working width 82
A - wearing parts and accessories D Length Dispense Plate 50
B - recommended spare parts for quick repair E Length Dispense Plate 100
C - recommended spare parts for distributors
D - recommended spare parts for central stores
16 Spare parts 71
16.13 Label sensor CEON
No Part No. Description PU Note Serial No.
from to
1 5977649.001 Casing 1
2 5983437.001 Pick-up head 1
3 5902904.001 EJOT-PT-Screw K18x6 10
72 16 Spare parts 72
16.14 Column stand - Single-axle
No Part No. Description PU Note Serial No. No Part No. Description PU Note Serial No.
from to from to
1.1 5972697.001 Spindle 400 1 A 9 5972078.001 Guiding B 1
1.2 5972110.001 Spindle 600 1 B 10 5902931.001 Screw DIN912 M8x30 10
1.3 5971398.001 Spindle 800 1 C 11 5972091.001 Guiding A 1 A,B,C
2 5972107.001 Crank Lever 1 12 5907200.001 Clamp 1
3 5902929.001 Screw DIN7991 M6x16 10 13 5902905.001 Screw DIN931-M8x130 10
4 5904578.001 Set Screw DIN913-M5x6 10 14.1 5972696.001 Rod 400 1 A
5 5903576.001 Snap Ring DIN472 26 10 14.2 5972106.001 Rod 600 1 B
6 5903140.001 Washer DIN988- 10x16x2 10 14.3 5971384.001 Rod 800 1 C
7 5901049.001 Ball Bearing DIN625-6000 1
8.1 5972698.001 Spindle Axle 400 1 A
8.2 5972093.001 Spindle Axle 600 1 B
8.3 5971397.001 Spindle Axle 800 1 C

A D30 H400
B D30 H600
C D30 H800
16 Spare parts 73
16.15 Column stand - Two-axle
No Part No. Description PU Note Serial No. No Part No. Description PU Note Serial No.
from to from to
1.1 5972697.001 Spindle 400 1 D 9 5972078.001 Guiding B 1
1.2 5972110.001 Spindle 600 1 E 10 5902931.001 Screw DIN912 M8x30 10
2 5972107.001 Crank Lever 1 12 5907200.001 Clamp 1
3 5902929.001 Screw DIN7991 M6x16 10 13 5902905.001 Screw DIN931-M8x130 10
4 5904578.001 Set Screw DIN913-M5x6 10 14.1 5972696.001 Rod 400 1 D
5 5903576.001 Snap Ring DIN472 26 10 14.2 5972106.001 Rod 600 1 E
6 5903140.001 Washer DIN988- 10x16x2 10 15 5907227.001 Bushing 6x8x10 10 D,E
7 5901049.001 Ball Bearing DIN625-6000 1 16 5971238.001 Guiding A 1
8.1 5972698.001 Spindle Axle 400 1 D 17 5909213.001 Screw DIN912 M6x60 10 D,E
8.2 5972093.001 Spindle Axle 600 1 E

D D30 H600 B400

E D30 H600 B600

D30 H600
74 16 Spare parts 74
16.16 Column stand - Spare parts index

Serial No.
Pos. Figure/Page No. Part No. Description PU SPR Notes
from to
1 3 4 7 5901049.001 Ball Bearing DIN625-6000-2RS 1
2 3 4 13 5902905.001 Screw DIN931-M8x130 10
3 3 4 3 5902929.001 Screw DIN7991 M6x16 10
4 3 4 10 5902931.001 Screw DIN912 M8x30 10
5 3 4 6 5903140.001 Washer DIN988- 10x16x2 10
6 3 4 5 5903576.001 Snap Ring DIN472 26 10
7 3 4 4 5904578.001 Set Screw DIN913-M5x6 10
8 3 4 12 5907200.001 Clamp 1
9 4 15 5907227.001 Bushing 6x8x10 10 D,E
10 4 17 5909213.001 Screw DIN912 M6x60 10 D,E
11 4 16 5971238.001 Guiding A 1
12 3 14.3 5971384.001 Rod 800 1 C
13 3 8.3 5971397.001 Spindle Axle 800 1 C
14 3 1.3 5971398.001 Spindle 800 1 C
15 3 4 9 5972078.001 Guiding B 1
16 3 11 5972091.001 Guiding A 1 A,B,C
17 3 4 8.2 5972093.001 Spindle Axle 600 1 B,D,E
18 3 4 14.2 5972106.001 Rod 600 1 B,D,E
19 3 4 2 5972107.001 Crank Lever 1
20 3 4 1.2 5972110.001 Spindle 600 1 B,D,E
21 3 4 14.1 5972696.001 Rod 400 1 A,D
22 3 4 1.1 5972697.001 Spindle 400 1 A,D
23 3 4 8.1 5972698.001 Spindle Axle 400 1 A,D

PU Package unit Notes A D30 H400

B D30 H600
SPR Recommendation C D30 H800
A - wearing parts and accessories D D30 H600 B400
B - recommended spare parts for quick repair E D30 H600 B600
C - recommended spare parts for distributors
D - recommended spare parts for central stores
16 Spare parts 75
16.17 Mounting Columns - fixed or adjustable
No Part No. Description PU Note Serial No. No Part No. Description PU Note Serial No.
from to from to
1 5902924.001 Screw DIN912 M10x35 10 8.1 5983342.001 Axle 1 A/G
2 5902915.001 Screw DIN912 M10x50 10 8.2 5983343.001 Axle 1 B/G
3 5983336.001 Axle 1 E/F 8.3 5983344.001 Axle 1 C/G
4.1 5977643.001 Axle 1 A/E 8.4 5983345.001 Axle 1 D/G
4.2 5977644.001 Axle 1 B/E
4.3 5977645.001 Axle 1 C/E
4.4 5977646.001 Axle 1 D/E
A Working width 124 mm
5 5983265.001 Screw 1
B Working width 186 mm
6.1 5983337.001 Axle 1 A/F
C Working width 248 mm
6.2 5983338.001 Axle 1 B/F
D Working width 310 mm
6.3 5983339.001 Axle 1 C/F
E fixed, not pivoted /
6.4 5983340.001 Axle 1 D/F
F fixed, pivoted
7 5983341.001 Axle 1 G
G adjustable
76 16 Spare parts 76
16.18 Mounting Columns - precisely adjustable
No Part No. Description PU Note Serial No.
from to
1 5902924.001 Screw DIN912 M10x35 10
2 5902915.001 Screw DIN912 M10x50 10
9 5983346.001 Axle 1
10.1 5983347.001 Axle 1 A
10.2 5983348.001 Axle 1 B
10.3 5983349.001 Axle 1 C
10.4 5983350.001 Axle 1 D
11 5971342.001 Spindle 1
12 5902446.001 Screw DIN912-M4x30 10
13 5971343.001 Socket 1
14 5903140.001 Washer DIN988-10x16x2 10
15 5904578.001 Set Screw DIN913-M5x6 10 A Working width 124 mm
16 5972107.001 Crank Lever 1 B Working width 186 mm
17 5902929.001 Screw DIN7991 M6x16 10 C Working width 248 mm
18 5971341.001 Spindle 1 D Working width 310 mm
16 Spare parts 77
16.19 Mounting Columns - Spare parts index

Figure/ Length, Serial No.

Pos. No. Part No. Description PU SPR Notes
Page absolute from to
1 x 17 5902446.001 Screw DIN912-M4x30 10
2 x x 2 5902915.001 Screw DIN912 M10x50 10
3 x x 1 5902924.001 Screw DIN912 M10x35 10
4 x 12 5902929.001 Screw DIN7991 M6x16 10
5 x 14 5903140.001 Washer DIN988-10x16x2 10
6 x 15 5904578.001 Set Screw DIN913-M5x6 10
7 x 18 5971341.001 Spindle 1
8 x 11 5971342.001 Spindle 1
9 x 13 5971343.001 Socket 1
10 x 16 5972107.001 Crank Lever 1
11 x 4.1 5977643.001 Axle 1 A 189,0 mm
12 x 4.2 5977644.001 Axle 1 B 251,0 mm
13 x 4.3 5977645.001 Axle 1 C 313,0 mm
14 x 4.4 5977646.001 Axle 1 D 375,0 mm
15 x 5 5983265.001 Screw 1
16 x 3 5983336.001 Axle 1 56,0 mm
17 x 6.1 5983337.001 Axle 1 A 215,5 mm
18 x 6.2 5983338.001 Axle 1 B 277,5 mm
19 x 6.3 5983339.001 Axle 1 C 339,5 mm
20 x 6.4 5983340.001 Axle 1 D 401,5 mm
21 x 7 5983341.001 Axle 1 270,0 mm
22 x 8.1 5983342.001 Axle 1 A 417,5 mm
23 x 8.2 5983343.001 Axle 1 B 479,5 mm
24 x 8.3 5983344.001 Axle 1 C 541,5 mm
25 x 8.4 5983345.001 Axle 1 D 603,5 mm
26 x 9 5983346.001 Axle 1 236,0 mm
27 x 10.1 5983347.001 Axle 1 A 400,0 mm
28 x 10.2 5983348.001 Axle 1 B 462,0 mm
29 x 10.3 5983349.001 Axle 1 C 524,0 mm
30 x 10.4 5983350.001 Axle 1 D 586,0 mm

PU Package unit Notes A D30 H400

B D30 H600
SPR Recommendation C D30 H800
A - wearing parts and accessories D D30 H600 B400
B - recommended spare parts for quick repair E D30 H600 B600
C - recommended spare parts for distributors
D - recommended spare parts for central stores
78 17 Technical Data 78
Labeling head Working width 124 mm Working width 186 mm Working width 248 mm Working width 310 mm
Power data
Label web speed up to m/min 25, 50, 100, 200 - depending on device type
up to ipm 1,000 / 2,000 / 4,000 / 8,000 - depending on device type
Material
Labels on reel Paper, plastics PET, PE, PP, PVC
Thickness mm / weight g/m2 0.055 - 1 / 60 - 700
Width Labels1) up to mm 120 182 244 306
Liner up to mm 124 186 248 310
Label length mm 5-6000
Supply roll Outer diameter mm 310/410 410
Core diameter mm 76
Winding Outside or inside
Labeling head sizes and weights
Height with supply roll 310 mm min. mm 600 x 600 -
x Width with supply roll 410 mm min. mm 700 x 680 825 x 925
Depth mm 266 328 390 452
Weight min. kg 14 14.5 15 32
Device data
Drive AC servo motor
Display QVGA-resoluted LCD color display
Masterencoder (option) 24 V HTL, signal A + B
Mounting Vertical/horizontal
Label sensor
Method Light barrier, inductive, capacitive2), ultrasonic2)
Function For label edge detection and end of material
Interfaces
Digital I/O 17 pin, 24 V PNP for signal exchange with master controller (galvanically isolated)
Analog Analog inputs (0 - 10 V / 0 - 24 V) for parameters SPEED, START, STOP
combined with a PLC or potentiometer installed by the customer (galvanically isolated)
WLAN WLAN 802.11 b, g, n, 150 MBit/s, 2.4 GHz
Peripherals (APPLY) 12 pin, for USB warning light and applicator (24 V PNP, galvanically isolated)
End of label web sensor 5 pin, 24 V PNP or cab end of label web sensor
Start and stop sensor 5 pin each, 24 V PNP (galvanically isolated)
Product speed synchronization 5 pin, 24 V PNP synchronization signal externally or from masterencoder (galvanically isolated),
masterencoder as an option
Serial (option) RS232/RS485
LAN (option) MQTT, Modbus, Ethernet/IP2), OPC-UA2)
Operating data
Mains supply Primarily TN and TT grids
Protection class Class I equipment
Power supply 100 - 240 VAC 50/60 Hz
Power consumption 120 V: 4 A / 230 V: 2 A
External fusing 120 V: minimum 6 A slow, maximum 20 A / 230 V: minimum 3 A slow, maximum 16 A
Leakage current EN 60950: 260 V / 60 Hz: 2.6 mA
Type of protection IEC 60529: IP 66, UL 50 type 12, NEMA 250 type 12
Temperature / Operation 0 - 40 °C / 10 - 85 % not condensing
humidity Storage 0 - 60 °C / 20 - 80 % not condensing
Transport –25 - 60 °C / 20 - 80 % not condensing
Approvals CE, ICES 3, CB, c UL us, FCC class A, IC
Operation panel
Buttons with LED display ON and FEED
LCD graphic display Width x Height mm 54 x 70
Settings Language settings, device settings, interfaces, formats memory for 100 products
On display Operational and warning messages
Control/testing
Label web Pre-warning to end of label web, end of label web, label web broken
Drive Torque, temperature, power supplies, currents
Electrical outputs Protection from overload, short circuit, reverse polarity
System diagnostics Diagnostics when switched on, integrated menu for I/O testing

1)
Label size is further determined by the type of applicator. Limitations may apply to small labels, thin materials or strong adhesives. These applications need to be tested and approved.
2)
on request

Tabelle 8 Techncal Data

18 Index 79
A M Start delay
Quick menu.......................... 30
Apply......................................... 29 Manual regulator....................... 44
Start Delay................................. 30
Markings...................................... 7
B Start Sensor.............................. 43
Material...................................... 17
Base Unit..................................... 9 Status bar............................ 27, 28
Material brake............................ 20
Belt-brake Stop delay................................. 30
Menu......................................... 27
Unwinder.............................. 23 Quick menu.......................... 30
Structure.............................. 29
Broker........................................ 54 Stop Delay................................. 30
Menu Structure.......................... 29
Browser..................................... 32 Swing Arm
Messages.................................. 36
Unwinder.............................. 23
C ModBus..................................... 47
T
MQTT........................................ 50
Cleaning.................................... 20
Techncal Data............................ 78
Client......................................... 54 N
Components................................ 8 U
Navigation................................. 27
Connection................................ 31 Unwinder................................... 13
O
D Update via the Internet.............. 33
Operating panel......................... 19 User Types................................ 35
Dispenser information............... 28
P V
Display........................... 28, 29, 31
Parameter.................................. 37 VNC........................................... 31
E
Parameters................................ 27
Environment................................ 7 W
Password................................... 35
External starting signal.............. 21 Peel Module.............................. 15 Warnungen................................ 36
F Pendulum Arm........................... 22 X
PLC..................................... 43, 44
Fehler........................................ 36 XENO........................................ 45
Power supply............................. 41
Firmware.................................... 33
Print........................................... 29
FTP...................................... 32, 33
Q
H
Quick Menu......................... 27, 30
Homescreen.............................. 27
R
I
Replacing the Belt
Information display.................... 27
Base unit.............................. 24
Informationen............................ 36
Rewinder.................................... 11
Intended use................................ 6
RS232....................................... 42
Intended Use............................... 6
RS485....................................... 42
Interfaces................................... 38
Interface Specification............... 38 S
I/O Interface............................... 46 Safety.................................... 6, 17
IP address................................. 31 Service plan............................... 37
L Signal Light................................ 45
Spare parts................................ 56
Label output............................... 21
Speed........................................ 30
Label sensor.............................. 45 Quick Menu.......................... 30
Label Sensor............................. 19 Speedkey.................................. 34
LAN........................................... 42 Stand......................................... 10
Logo.......................................... 34