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SKF TMEA 2

Instructions for use Gebruiksaanwijzing

Mode of employment Instructions for use
Bedienungsanleitung Brugervejledning
Instructions for use
Instruction Manual Käyttöohje !"#$%&' ()*+#'
bruksanvisning
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EU DECLARATION OF CONFORMITY 5

SAFETY RECOMMENDATIONS 6

1. INTRODUCTION 1.1 7
Principle ofMachine
1.2 operation
configuration 7

1.3 Measuring positions 8

8

2. SHAFT ALIGNMENT TOOL 2.1

Technical data 9 12

3. INSTRUCTIONS FOR USE 3.1 13

Measurement units 3.2 Feet on 13
the ground 3.3 Attachment of 13
measuring units 3.4 Switch on 3.5 Machine 14
dimensions 3.6 Aiming the laser lines 3.7 15
Measuring sequence 3.8 Alignment results 16
3.8.1 Measured misalignment 3.8.28 18
Horizontal alignment 3. 3.9 Verify alignment 22
3.10 Soft foot 24
24
25
27
28
30

4. ALIGNMENT REPORT 32

5.ADVANCED USE 34
5.1 Limited rotation 34
5.2 Trouble shooting 34
5.2.1 The system does not switch 34
on 5.2.2 No laser lines 5.2.3 No 34
measurement values 5.2.4 35
Fluctuating measurement values 35
5.2.5 Incorrect measuring results 35
5.2.6 Measurement results cannot be repeated 35

6. MAINTENANCE 6.1 36
Handle with care 6.2 36
Cleanliness 6.3 Batteries of 36
the display unit 6.4 Replacement of 36
measuring units or display unit 6.5 Spare parts and accessories 36
37

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EU DECLARATION OF CONFORMITY 5

SAFETY RECOMMENDATIONS 6

1. INTRODUCTION 1.1 7
Principle ofMachine
1.2 operation
configuration 7

1.3 Measuring positions 8

8

2. SHAFT ALIGNMENT TOOL 2.1

Technical data 9 12

3. INSTRUCTIONS FOR USE 3.1 13

Measurement units 3.2 Feet on 13
the ground 3.3 Attachment of 13
measuring units 3.4 Switch on 3.5 Machine 14
dimensions 3.6 Aiming the laser lines 3.7 15
Measuring sequence 3.8 Alignment results 16
3.8.1 Measured misalignment 3.8.28 18
Horizontal alignment 3. 3.9 Verify alignment 22
3.10 Soft foot 24
24
25
27
28
30

4. ALIGNMENT REPORT 32

5.ADVANCED USE 34
5.1 Limited rotation 34
5.2 Trouble shooting 34
5.2.1 The system does not switch 34
on 5.2.2 No laser lines 5.2.3 No 34
measurement values 5.2.4 35
Fluctuating measurement values 35
5.2.5 Incorrect measuring results 35
5.2.6 Measurement results cannot be repeated 35

6. MAINTENANCE 6.1 36
Handle with care 6.2 36
Cleanliness 6.3 Batteries of 36
the display unit 6.4 Replacement of 36
measuring units or display unit 6.5 Spare parts and accessories 36
37

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EU DECLARATION OF CONFORMITY

We, SKF Maintenance Products, Kelvinbaan 16,

3439 MT Nieuwegein, The Netherlands, declare that the

SHAFT ALIGNMENT TOOL

TMEA 2

has been designed and manufactured in accordance with

EMC DIRECTIVE 89/336/EEC as outlined in the harmonized
norm for Emission EN 50081-1, EN 55011 (B)

Immunity EN 50082-2, EN 61000-4-2, -3, level 3.

The laser is classified in accordance with

the Swedish Standard SS-EN-60825-1-1994
British Standard BS 4803 Parts 1 to 3
Deutsche Industrie Norm DIN SEC 76 (CO)
6 USA FDA Standard 21 CFR, Ch 1, Part 1040.10 and
1040.11 and is provided with the European CE approval.

The Netherlands, March 2003

Magnus Rydin
Product Development and Quality Manager

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SAFETY RECOMMENDATIONS

• Always turn off the power of the drive machine before you start
working.
• Do not expose the equipment to rough handling or heavy
impacts. • Always read and follow the operating instructions. •
The tool uses two laser diodes with an output power below 1 mW.
Still, never stare directly into the laser
transmitter. • Calibrate the equipment regularly.
• Never aim the laser line into someone's eyes. •
Opening the housing of the measuring unit may result
in hazardous light exposure and voids warranty.
• The equipment should not be used in areas where there is a
risk for explosion. • Do not expose the equipment to high
humidity or direct contact
with water.
• All repair work should be taken care of by an SKF repair shop.

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one. INTRODUCTION ng
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Perfect alignment of machinery shafts is crucial to prevent

premature bearing failure, shaft fatigue, sealing problems and
vibrations. It further reduces the risk of over-heating and
excessive energy consumption. The SKF Shaft Alignment Tool
TMEA 2 offers an easy and accurate way of adjusting two units
of rotating machinery so that the shafts of the units are in a straight line.

1.1 Principle of operation

The TMEA 2 system uses two measuring units both provided

with a laser diode and a positioning detector. As the shafts are
rotated through 180° any parallel misalignment or angular
misalignment causes the two laser lines to deflect from their initial relative posit

The measurements from the two positioning detectors

automatically enter the logic circuitry inside the display unit,
which calculates the misalignment of the shafts and advises on
corrective alignments of the machine feet.

Fig. 1. Parallel misalignment Fig. 2. Angular misalignment

After a straightforward measuring procedure, the tool

immediately displays the misalignment of the shafts and the
necessary corrective adjustments of the feet of the machine.
Since the calculations are done in real time the progress of the alignment can be

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1.2 Machine configuration

During the alignment procedure we will refer to the part of the

machinery which will be adjusted as the "Movable machine". The
other part we will refer to as the "Stationary machine".

Fig. 3. Stationary and Movable machine

1.3 measuring positions

To define the various measuring positions during the alignment

procedure we use the analogy of a clock as viewed from behind the
Movable machine. The position with the measuring units in an upright
position is defined as 12 o'clock while 90° left or right is defined as 9
and 3 o'clock.

B.

C.

F1
F2

Fig. 4. The analogy of a clock

A Stationary B Movable C
Movable machine

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2. SHAFT ALIGNMENT TOOL he i

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The following components are included with the TMEA

2 tools: • Display unit • 2 measuring units with spirit
levels • 2 magnetic / mechanical shaft fixtures • 2 locking
chains • 5 sets of shims • Measuring tape • Instructions
for use • Set of alignment reports • carrying case

Fig. 5. Tool components

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Details of the display unit and the mechanical fixture with measuring unit can be seen
on figures 6 and 7.

A B. A Connector for measuring unit on

stationary machine
B Connector for measuring unit on
mobile machine
CLCD Display
D ON/OFF button
E Increase (+) button
F Next button
C. G Previous button
H Decrease (-) button
J Machine dimensions (A,B and
C) / Measured values (S and M)
K Rear feet values
D.
L Front feet values
M Indication of parallel
AND
coupling value direction
F N Indication of angular
G. coupling value direction
h P Position (9/12/3 o'clock)
of measuring units
R Low battery
S Imperial or metric units

P
R.
S

No.

Fig. 6. Display unit

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A

B.

C.

J
D.

AND

G.

Fig. 7. Magnetic / Mechanical fixture with measuring

screw A Position sensor detector F Locking
unit E Chain
chainfixation
G
B Spirit level Magnetic / mechanical
C Wheel for vertical fine fixture H Connection rod J
adjustment of laser line Release / tightening knob
D-Warning LED

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2.1 technical data

name 1 thousand = 1 thousandth of an inch

Measuring units
housing material ABS plastic
type of laser Diode laser
Laser wave length 670 - 675 nm 2
Laser class 1 mW
Maximum laser power
Maximum distance between
measuring units (measured between
fixture center line) 850mm (2.8ft)
Minimum distance between
measuring units (measured between
fixture center line) 70mm (2.7in)
Type of detectors Single-axis PSD, 8.5 x 0.9 mm (0.3
x 0.04 in) 1.6 m (5.2 ft) 87 x 79 x
cable length 39 mm (3.4 x 3.1 x 1.5 in) 210 gram
Dimensions (7.3 oz)
Weight
display unit
housing material ABS plastic
display type LCD 35 x 48 mm (1.4 x 1.9 in) 2 x
Battery type 1.5V LR14 Alkaline 20 hours
Operating time continuous operating after 1 hour
auto power off if no keys are pressed 0.01 mm (0.1
Displayed resolution mil with "inch" setting) 230 x 81 x 62
Dimensions mm (9.1 x 3.2 x 2.4in) 300g (10.5oz)
Weight
shims
size 50 x 50 mm (2.0 x 2.0 in)
thickness 0.05 - 0.10 - 0.25 - 0.50 - 1.00 mm (1.96
- 3.93 - 9.84 - 19.68 - 39.37 mils) 13 mm
(0.51 in)
Slot width
Complete system
Shaft diameter range 30-500mm (1.2 - 20in) 30 -
Magnetic Chain 500mm (1.2 - 20in) 30 -
Optional chain 150mm (1.2 - 5.9in) 150 -
Accuracy of system 500mm (5.9 - 20in) <2%
Temperature range +/-0.01mm 0- 40 °C (32 - 104
Operating humidity °F) < 90% 390 x 340 x 95 (15.4
Carrying case x 13.4 x 3.7 in) 3.7 kg (8.1 lb)
dimensions Total weight valid for two years 12 months
(incl. case)
Calibration certificate
Warranty

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3. INSTRUCTIONS FOR USE ng
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3.1 Measurement units

Metric or imperial sizes

The tool is delivered with a pre-selection for measurements in mm.
In case you want to change into inches, press the minus
sign simultaneously to switch the tool on. To revert back to mm
press the plus sign when switching on. The last setting will
always be remembered.

3.2 Feet on the ground

If there is any doubt whether the machine is resting equally on

all feet please check for so called "soft foot". The procedure for
this operation is described in chapter 3.10.

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3.3 Attachment of measuring units a)

Use the magnetic fixtures to attach the measuring units to
the shafts. If the shafts are in good condition, only the
magnetic fixture is required. When using the magnetic
fixture always try to place it on the shaft and press it against
the coupling. If the shafts are not in good condition or if the
fixtures are not sufficiently secured to them, use the chains.
Make sure that the M-marked unit is attached to the Movable
machine and the S-marked unit to the Stationary machine.
For diameters larger than 150 mm, if chains are still needed
an accessory extension chain (TMEA C2) is required.

Fig. 8. Attachment of magnetic / mechanical fixture with chain

If it is not possible to attach the fixtures directly to the shafts

(eg in case of space problems) the fixtures can be attached to the coupling.

note!
It is highly recommended to position the measuring units at
equal distance from the middle of the coupling.

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b) Connect the measuring units to the display unit. Make sure ng
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that the marking on the cables corresponds to the marking sh

of the ports in the display unit (fig. 9).

Fig. 9. Connection of the measuring units

3.4 switch on

Switch on the display unit by pressing the ON/OFF button.

You will now be prompted to enter the machine dimensions as
per chapter 3.5. If no button is pressed within 60 minutes, the
unit will turn off automatically.

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3.5 Machine dimensions

The configuration of the machinery is defined by three dimensions.

A: The distance between the two measuring units, as measured
between the fixture center marks.
B: The distance between the M-marked measuring unit and the front
pair of feet of the Movable machine.
C: The distance between the front feet and the rear feet of the
Movable machine.

A B. C.

Fig. 10. Machine dimensions

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a) Measure the A, B and C ng
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distances. The default sh

values for these three

distances are: A = 200 mm (8 in)
B = 200mm (8in)
C = 400 mm (15
in) b) Adjust each value by
using the + and - buttons.
c) Confirm the setting of each
value by pressing the
"next" button.

note!
If you need to go back
and change values already
entered use the "previous" button.

Fig. 11. Distances A, B and C

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3.6 Aiming the laser lines a)

Put the two measuring units in the 12 o'clock position with the
help of the spirit levels (fig. 12).

Fig. 12. The 12 o'clock position

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b) Aim the laser lines so that they hit in the center of the target of the he i

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opposite measuring unit (fig. 13).

A A

Fig. 13. Hit the target

A Laser line

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c) For coarse adjustment release the measuring unit by unlocking the knob on the side
of the unit (fig. 14). This allows the measuring unit to slide up and down the rod at
the same time as it can swivel freely. For the fine adjustment in height use the
adjustment wheels on the measuring units.

C.

B.

Fig. 14. Adjustment mechanism

A Vertical positioning of measuring
unit B Horizontal rotation of measuring
unit C Vertical fine adjustment of laser

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e) If the horizontal alignment is very poor the laser lines might travel outside the detector he i

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areas. If this happens a rough alignment must be done. Do this by aiming the laser
lines at the positioning detectors in the 9 o'clock position. Turn the measuring units
to the 3 o'clock position when the lines will hit outside the detector areas. Adjust the
lines to the position half-way between the detector center and the actual position by
means of the adjustment mechanism as per fig. 15. Align the Movable machine until
the lines hit the center of the positioning detector.

B.

C.

Fig. 15. Rough alignment

A The beam moves outside the detector
area B Adjust the beam to half the travel C
Direct the machine to hit the center

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3.7 Measuring sequence

During the measuring cycle
the shafts are rotated through
180 degrees. Any relative
movement of the laser lines
during this rotation indicates
some sort of misalignment.
The logic circuitry within the
tool will translate this
movement to misalignment
figures and advise on how to
correct it. A circle symbol on
the display will help, indicating
the required position of the measuring units during each step (fig. 16).
As described earlier (chapter
1.3) we use the analogy of a
clock to describe the different positions.

Fig. 16. Display guides you to

the 9 o'clock position

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a) Adjust the measuring units ng
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to the 9 o'clock position sh

with the aid of the spirit

levels (fig. 17). b) Confirm the
measurement by pressing .

Fig. 17. Adjust to the 9

o'clock position

c) Follow the circle symbol

on the display and rotate
the measuring units to
the 3 o'clock position (fig.
18). d) Confirm the measurement
by pressing .

note!
By pressing the Fig. 18. Rotate to the 3
"previous" button, you o'clock position
will reverse the process in
order to repeat any of the
measurement steps or to
adjust any of the machine dimensions.

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3.8 Alignment results

3.8.1 Measured
misalignment
After the second measurement
at 3 o'clock has been confirmed,
the misalignment of the two
machines in the measurement
plane, the plane where the
measuring units are (ie
horizontal in this case) is displayed (fig. 19) .

Coupling values
The coupling value on top of
the display shows the angle
between the center lines of the
two shafts in the measurement
plane (measured in mm/100
mm or 0.001"/1").

The value below on the

display shows the parallel Fig. 19. Measured misalignment
offset of the two center lines
in the measurement plane.

These two values are the

coupling values in the measurement plane.

Feet values
The values F1 and F2 on the display indicate the relative positions
of the Movable machine in the measurement plane.

The F1 value indicates the relative position of the front pair of

feet of the Movable machine.

The F2 value indicates the relative position of the rear pair of

feet of the Movable machine.

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3.8.2 Vertical alignment he i

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Adjust the measuring units to

the 12 o'clock position (fig. 20)
with the aid of the spirit levels

Observe the coupling and

feet values live adjustment.

Fig. 20. The 12 o'clock position

The machine misalignment should always be within

the manufacturer's specified tolerances. In case such
tolerances are missing table 1 can be used as a rough guide-line.

Table 1. Acceptable maximum misalignment

rpm mm/100mm 0.001”/1” 0.10 1.0 mm 0.001”

0 - 1000 0.08 0.8 0.07 0.7 0.06
0.05
0.60.5 0.13 5.1
1000 - 2000 0.10 3.9
2000 - 3000 0.07 2.8
3000 - 4000 0.05 2.0
4000 - 6000 0.03 1.2

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a) If the measured coupling

values are within the
tolerances, the Movable
machine does not have to
be adjusted. Correct the
horizontal misalignment.

Continue to chapter
3.8.3 Horizontal alignment.

b) If the measured coupling

values are higher than
the acceptable tolerances
check the recommended
corrections of the feet.

The F1 and F2 values on

the display indicate the
Fig. 21. Display vertical alignment
relative positions of the Movable
machine when viewed from the
side (fig. 21).
A positive value means that
the feet are too high and need
to be lowered while a negative
value means the opposite (fig. 22).

Loosen the feet of the

movable machine.

Use the shims included with

the tool to adjust the height of
the machine. Observe the Fig. 22. Vertical alignment
coupling and feet values live adjustment.

After having carried out

the vertical alignment proceed
to the horizontal alignment
(chapter 3.8.3).

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3.8.3 Horizontal alignment ng
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Move the measuring units to
the 3 o'clock position (fig. 23).

Observe the coupling and

feet values live adjustment.

Fig. 23. The 3 o'clock position

Machine misalignment should

be within the manufacturer's
specified tolerances. In case
such tolerances are missing,
table 1 can again be used as a
general recommendation.

a) If the measured coupling

values are within the
tolerances, no sideways
adjustment is necessary.
b) If the measured coupling
values are higher than
the acceptable tolerances
check the recommended
correction on the feet.
Fig. 24. Horizontal alignment

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The F1 and F2 values indicated

on the display give the relative
positions of the Movable
machine when viewed from above (fig. 25).
The F1 value for the front pair
of feet, the F2 value is for the
rear pair of feet.

The alignment values indicate

the necessary corrective
sideways movement of the
Movable machine (when viewed
from behind the Movable machine).
A negative value means that
the feet have to be moved to the right.
A positive value means that
the feet have to be moved to
the left (fig. 26). Fig. 25. Display horizontal
alignment
Observe the coupling and
feet values live adjustment
while moving the movable
machine sideways.

The alignment is complete.

Fig. 26. Horizontal alignment
Tighten the feet of the
movable machine.

3.9 Verify alignment

To verify the alignment of the machinery, it is recommended

to execute the measuring procedure once again. To do so, go
back by using the previous button until you reach the first
measuring step (9 o'clock position) and continue as per chapter 3.7.

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3.10 Soft foot

Before starting the alignment
it is recommended to check
the Movable machine for soft foot.
"Soft foot" is the expression
used when a machine is not
resting equally on all feet.

To find and correct the soft foot

do as follows: 1. Tighten all
bolts.
2. Execute all preparation steps
as per chapter 3.1 to 3.6.

Fig. 27. Soft foot

A Soft foot

3. Press + and - simultaneously

to reach the soft foot mode.
The text "soft foot"
should now be visible on
the screen as shown on the figure 28.
4. Position the measuring units
in the 12 o'clock position.
5. Press Next to zero the display
values.

Fig. 28. Soft foot display

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6. Loosen one of the bolts and monitor the change of the displayed he i

values. sh

•
If the deviations are less than 0.05 mm (2 mils), the foot has a good
support. Tighten the bolt and go to the next foot.
•
If any of the deviations is larger than 0.05 mm (2 mils), the foot or its
diagonally opposed foot is a soft foot. Tighten the bolt and check the
diagonally opposed foot.
•
If the deviation is larger than the previously tightened foot, then
this is the soft foot.
•
If not, tighten the bolt and go back to the previous diagonally opposed
foot. It is normally worthwhile to try to improve the support of the soft
foot by adding shims. Add the amount of shims corresponding to the
largest deviation measured.
7. Tighten and loosen the bolt once again to check that the deviation
does not exceed 0.05 mm (2 mils).
8. Repeat steps 5 to 8 for the remaining feet. The soft foot is now checked
and corrected.
9. Press + and - simultaneously to leave the soft foot mode and enter the
measuring sequence.

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Four. ALIGNMENT REPORT

In order to facilitate recording of the alignment operation, the

TMEA 2 is provided with a set of alignment reports.
The report contains the following data
fields: a) Name of the equipment b) Name
of the operator c) Date d) Name and/or
reference of Stationary machine e) Name
and/or reference of Movable machine f)
Maximum rotational speed g) Maximum
acceptable angle between center lines of the
shafts h) Maximum acceptable off-set of center lines i)
Selection of metric or imperial dimensions j) Machine
configuration; distances A, B and C k) Soft foot correction
done l) Vertical alignment: resulting angular error m) Vertical
alignment: resulting parallel offset n) Horizontal alignment:
resulting angular error o) Horizontal alignment: resulting
parallel offset p) Vertical alignment: resulting height position
of the front feet q) Vertical alignment: resulting height position
of the rear feet r) Height of shims to be added or removed
under front feet

(excluding soft foot correction)

s) Height of shims to be added or removed under rear feet
(excluding soft foot
correction) t) Horizontal alignment: resulting sideways position
of the front feet u) Horizontal alignment: resulting sideways
position of rear feet v) Remaining vertical angle w) Remaining
vertical off-set x) Remaining horizontal angle y) Remaining
horizontal off-set z) Space for own notes

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5. ADVANCED USE

5.1 Limited rotation

In some applications, limited space around the shaft coupling

prohibits the rotation of the measuring units to the 9 or 3 o'clock position.
However, it is still possible to perform the alignment as long
as the measuring units can rotate 180°.

Execute all preparation steps as per chapter 3.1 to 3.6.

Measuring sequence:

1. The display unit indicates that the measuring units should be

placed in the 9 o'clock position. Since you can't reach it,
place the measuring units in your start position (in our
example 11 o'clock) and confirm the measurement by pressing the "next" bu
2. The display unit now indicates the measuring units should
be placed in the 3 o'clock position. Rotate the measuring
units by 180° (in our example to the 5 o'clock position)
and confirm the measurement: .
3. You can now complete the alignment following the
instructions sequence as per chapter 3.8.

5.2 Trouble shooting

5.2.1 The system does not switch on a)

Check that batteries are inserted in the right way.
b) Replace the batteries. Use mainly Alkaline batteries for a
better life span.

5.2.2 No laser lines

a) Make sure that the display unit is switched
ON. b) Check the cables and connectors. Assure that all cables are
properly connected.
c) Check to see if the measuring units' warning LEDs
flash. d) Replace the batteries.

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5.2.3 No measurement values ng
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a) Check the cables and connectors.
b) Assure that the laser lines hit the positioning
detectors. c) Assure uninterrupted travel of the laser lines.

5.2.4 Fluctuating measurement values

a) Assure tight attachment of fixtures and measuring
units. b) Assure that the laser lines hit the detectors.
c) Assure that air turbulence does not influence the
measurement. d) Assure that direct bright light or obstructed laser lines do no
influence the measurement results.
e) Assure that external extensive vibrations do not influence the
measurement.
f) Assure that radio communications (like walkie-talkies) do
not influence the measurement.

5.2.5 Incorrect measuring results

a) Assure you face the Stationary machine from behind the Movable
machine.
b) Check the attachment of fixtures and measuring
units. c) S-cable to S-unit and M-cable to M-unit? d) S-
unit on Stationary and M-unit on Movable machine? e)
Assure right position before confirmation of measurements.

5.2.6 Measurement results cannot be repeated

a) Check if there is a soft foot condition. b)
Check if there are any loose mechanical parts, play in bearing
or movements in the machinery. c) Check the status of
foundation, base plate, bolts and existing
shims.

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6. MAINTENANCE

6.1 Handle with care

The measuring units are equipped with sensitive electronic

and optical parts. Handle them with care.

6.2 cleanliness

For best function the system should be kept clean. The optics
near the laser and detector should be free of fingerprints. If
necessary clean with cotton cloth.

6.3 Batteries of the display unit

The display unit is powered by two LR14 (C) batteries. Most LR14
(C) batteries can be used, but Alkaline batteries have the longest
life. If not using the system for a long period, remove the batteries
from the display unit. Flat batteries will be indicated by the battery
signal on the display.

6.4 Replacement of measuring units or display unit

Both measuring units are calibrated in pairs and hence they

must be replaced as a pair.

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