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Service Manual: Applicable Models Model Code

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0% found this document useful (0 votes)
134 views39 pages

Service Manual: Applicable Models Model Code

Uploaded by

Andres Bica
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 39

Service Manual, 2016-12

Service Manual
Applicable Models Model Code
CE-JC130GE-FR 22033010000381
UR-JC130GE-FR 22033010000101
CE-JC130GE-FR 22033010000322

(The picture is only for reference, and specific appearance and configuration are subject to the real product)

Prepared by R&D:Chen Feixiang


QA:Wang Tao
Reviewed by
SVC:Chen Lei
R&D:Zhang Huawei
Approved by
SVC:Guang Taoshuai

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Service Manual, 2016-12

Important Safety Notice


The Maintenance Manual is only for the use of maintenance personnel with certain experience and background
in electrical, electronic and mechanical field.
Any attempt to repair main devices may lead to personal injury and property loss.
Manufacturers or distributors are not responsible for the content of the Manual and interpretation thereof.

Midea Refrigerators
Technical Maintenance Manual
Copyright @2016
All rights reserved. Replication of all or part of the Manual in any forms shall not be allowed without written
approval by the Overseas Sales Corporation of Midea Refrigerators.

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Service Manual, 2016-12

Contents
1.Safety Warning Code................................................................................................................................. 5
1.1Warning for operation safety ........................................................................................................... 5
1.2Safety instruction for refrigerant ..................................................................................................... 8
2.Description for product features ................................................................................................................ 9
3.Installation and commissioning ............................................................................................................... 10
3.1Handling ........................................................................................................................................ 10
3.2 Door Disassembly and Assembly(None) ................................................................................ 10
3.3 Installation location ...................................................................................................................... 10
3.4Leveling of the refrigerator ............................................................................................................11
3.5Door reversal ..................................................................................................................................11
3.6Installation of handle(None) .................................................................................................... 13
3.7 Installation of door lock(None) .................................................................................................... 13
3.8 Adjustment to level the door(None) ........................................................................................ 13
4.Terms ....................................................................................................................................................... 14
4.1 Definition of model (None)..................................................................................................... 14
4.2Location of nameplate ................................................................................................................... 14
(The picture is only for reference, and specific appearance and configuration are subject to the real
product)5.Product specification ................................................................................................................. 14
5.1 Type specification(None) ........................................................................................................ 14
5.2 Electrical parameters .................................................................................................................... 14
5.3Inside temperature ......................................................................................................................... 15
5.4Defrosting parts(None) ............................................................................................................ 15
5.5Circuit diagram.............................................................................................................................. 15
6.Internal view and dimension ................................................................................................................... 16
6.1Main parts and their names ........................................................................................................... 16
6.2External dimension ........................................................................................................................ 16
7.Refrigerating piping system and circulating route of cooling air ............................................................ 18
7.1 Refrigerating piping system ......................................................................................................... 18
(The picture is only for reference, and specific appearance and configuration are subject to the real
product)7.2Circulating route of cooling air ........................................................................................ 18
8.Dismantling of parts ................................................................................................................................ 19
8.1 Parts on the door........................................................................................................................... 19
8.2Parts inside the wine cabinet ......................................................................................................... 19
8.3Light system .................................................................................................................................. 19
8.4Air duct components refrigeratingchamber(None)........................................................................ 20
8.5Air duct components in freezing chamber and fan motor(None) .................................................. 20
8.6Evaporator and temperature sensing system ................................................................................. 20
8.7Compressor case............................................................................................................................ 22
8.9 Bar counter(None) ........................................................................................................................ 25
8.10 Water dispenser(None) ............................................................................................................... 25
8.11Ice maker(None) .......................................................................................................................... 25

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9. Function and operation ........................................................................................................................... 26


9.1operation panel .............................................................................................................................. 26
9.2temperature control ....................................................................................................................... 26
9.3give an alarm(None) ...................................................................................................................... 26
9.4 Defrosting ..................................................................................................................................... 26
9.5 Error code and solution ................................................................................................................ 26
10.Circuit description ................................................................................................................................. 28
10.1 Power Supply ............................................................................................................................. 28
10.2Door trip test circuit .................................................................................................................... 29
10.3Temperature test circuit ............................................................................................................... 29
10.4Fan motor circuit of the freezing chamber(None) ....................................................................... 30
10.5Refrigerator fan motor circuit...................................................................................................... 30
The fan motor of refrigerator runs with the compressor, at this moment check if there is 12V voltage
between FAN pin and GND, in normal running, FAN is high-level input, there is 6V more voltage
between FAN pins. if there is no voltage detected when the compressor is running, replace the fan
motor or main PCB by new one, in test, adjust the multi meter to to gear of DC voltage, put the black
probe on the pin of GND, and put the red probe on the pin of FAN, when the motor is running, there
should be 6V more voltage detected; when the fan motor is in shutdown, the detected voltage should
be 0V10.6Condensing fan motor circuit (None) ................................................................................ 30
10.7Damper motor circuit (None) ...................................................................................................... 30
10.8Resistance value of the sensor (R/T) ........................................................................................... 30
11.Trouble shooting Method ...................................................................................................................... 31
11.1No cooling ................................................................................................................................... 31
11.2No working of compressor .......................................................................................................... 32
11.3Inside frosting, no defrosting ....................................................................................................... 33
11.5Lights inside the refrigerator don’t light up(None) ................................................................ 35
11.6Air duct not operated(None) ........................................................................................................ 35
11.7Fan failure(None) ................................................................................................................... 35
11.8Defective defrost circuit(None).............................................................................................. 35
11.9Noise............................................................................................................................................ 35
12. Figures and details of repair parts(Documents are provided separately) ............................................. 35
12.1Figures ......................................................................................................................................... 35
12.2List of parts and components....................................................................................................... 35
13Appendix: ............................................................................................................................................... 35
13.1Electrical Schematic Diagram(None) .................................................................................... 35
13.2Refrigerator maintenance tooling and equipment and material ................................................... 36

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1.Safety Warning Code

1.1Warning for operation safety

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1.2Safety instruction for refrigerant

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2.Description for product features

This product is provided with following features:

(The picture is only for reference, and specific appearance and configuration are subject to the real
product)
1) Electronic temperature control, more accurate.
2) High-end wooden wine shelf of better quality
3) Fashionable aluminium frame
4) Door open alarm

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Service Manual, 2016-12

3.Installation and commissioning

3.1Handling

1) Protect the refrigerator in moving it


Same as shown as left photo, please move it by
handcart with cushion
2) Remove all packing materials and bottom
cushion, then move into house for placement
3) After moving it to appropriate location, wait for
2 hours before power on.

3.2 Door Disassembly and Assembly(None)

The refrigerator door needs to be dismantled if it cannot enter the room in the whole.

3.3 Installation location

Location that is easy for ventilation shall be


chosen to facilitate heat dissipation, enhance
its performance and reduce the energy
consumption.

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3.4Leveling of the refrigerator

If the refrigerator cannot be placed steadily,


adjust the footing to level it.

3.5Door reversal

1)Disassemble the upper knuckle guard,


discharge the right tightening screws (3
screws) fixing the hinge and dismantle 3
plastic rivets on the left

2)Uplift the door slightly. Do not place


the door on the hard surface, avoid
scratching the glass.

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Service Manual, 2016-12

3 ) Disassemble stop block and lamp


switch of the door, rotate the door for
180°and assemble lamp switch and stop
block disassembled.

4)Move the hinge axis of upper hinge


from original axle hole to the
corresponding hole

5)Remove the screws fastening the lower


hinge on the right side of the case and the
plastic rivets on the left corner of the
case, and install the plastic rivets in the
original hole sites of screws.

6)Move the shaft of lower hinge from


original hole site to the corresponding
hole site

7)Install the adjusted lower hinge on the


left corner of the case and use the plastic
rivets to fill the vacancy of original
location of bolts

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Service Manual, 2016-12

8)Install the door on the lower hinge on


the left corner of the case to maintain the
door horizontal, fasten screws, improve
knuckle guard and install the plastic
rivets in the original location of screws.

3.6Installation of handle(None)

1)Install the handle on the handle holder


according to the corresponding hole site.

2)Use screw wrench to turn locking


screws (assembled on the handle) into
the holder.

3.7 Installation of door lock(None)

3.8 Adjustment to level the door(None)

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4.Terms

4.1 Definition of model (None)

4.2Location of nameplate

(The picture is only for reference, and specific appearance and configuration are subject to the real
product)

5.Product specification

5.1 Type specification(None)

5.2 Electrical parameters

Product Name CE-JC130GE-FR UR-JC130GE-FR CE-JC130GE-FR


Product Code 22033010000381 22033010000101 22033010000322
Name Item Type Specification Specification Specification
Compressor / SZ80E1H-SCL FZ59E1H SZ80E1H-SCL
8EA19C1/QP2-15/QP 8EA19C1/QP2-15
Starter PTC QP2-4R7
2-15 /QP2-15
Overload 3TM174TF2/DRB19 3TM174TF2/DRB1
OLP DRB25T61A1
Compre protector T61A1 9T61A1
ssor Winding
Rmc:23.12±7%Ω Rmc:9.65±7%Ω Rmc:23.12±7%Ω
resistance of
Rsc: 14.08±7%Ω Rsc: 8.91±7%Ω Rsc: 14.08±7%Ω
compressor
Rms=Rmc+Rsc Rms=Rmc+Rsc Rms=Rmc+Rsc
wiring
(20℃) (20℃) (20℃)
terminal
Fan motor of
Motor the / DC12V/4W / DC12V/4W
refrigerating

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Service Manual, 2016-12

chamber
Ventilation
door of the
/ / / /
refrigerating
chamber
Condensatio
/ / / /
n fan
Lights inside
the
LED 12V/0.6W 12V/0.6W 12V/0.6W
Light refrigerating
inside chamber
the Switch of the
refriger refrigerator / / / /
ator door
Indicator
/ / / /
lamp

5.3Inside temperature

Temperature tolerance ≤ 2°C


Compartment The highest (°C) Lowest (°C)
Refrigerating 10 1

5.4Defrosting parts(None)

5.5Circuit diagram

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6.Internal view and dimension

6.1Main parts and their names

(The picture is only for reference, and specific appearance and configuration are subject to the real
product)
1.Display panel 3.Steel-wire wine basket (Black PVC coated)
2.Steel-wire wine shelf (Black PVC coated) 4.Door lamp switch

6.2External dimension

Front view Side view

Down view Open Door

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Service Manual, 2016-12

Maximum open angle of door(135°)

(The picture is only for reference, and specific appearance and configuration are subject to the real
product)

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7.Refrigerating piping system and circulating route of cooling air

7.1 Refrigerating piping system

1Compressor→ 2condenser → 3Dry filter →2Capillary tube→ 1Evaporator

(The picture is only for reference, and specific appearance and


configuration are subject to the real product)7.2Circulating route of cooling air

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8.Dismantling of parts

8.1 Parts on the door

Door seal

Door seal is installed into door liner


groove.
1) Open the wine cabinet door;
2) Take the door seal ①out of door liner.

8.2Parts inside the wine cabinet

Rack
1) Lift up the rack with a proper force and
pull it out towards yourself.

8.3Light system

Light

1) Push the lampshade inner and take it


down

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Service Manual, 2016-12

2) Take down the screw on LED light panel,


then light.

3) Remove the connecting harness terminals


on LED light panel and take down the
LED light panel.

8.4Air duct components refrigeratingchamber(None)

Air duct components refrigeratingchamber None

8.5Air duct components in freezing chamber and fan motor(None)

Disassembly and installation of Air duct None

Fan motor of air duct None

8.6Evaporator and temperature sensing system

Evaporator in freezing chamber None


Components on the evaporator
Defrost thermostat None
Fuse
Defrost sensor None

Defrost heater None


Evaporator in refrigerating chamber

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Service Manual, 2016-12

1 ) Take down screws and gaskets on the


evaporator

Take the evaporator from the hole site on the box


liner

Components on the evaporator


Defrost sensor(Not replace)
The defrost sensor is located on back of the
evaporator.

Sensor
Sensor in freezing chamber None
Sensor in refrigerating chamber
1) To remove the sensor cover, you may
squeeze it up and down;Take the sensor
out from card slot.

Sensor in Variable temperature chamber None


Ambient temperature sensor None
Thermostat None

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Service Manual, 2016-12

8.7Compressor case

Rear cover and compressor case

Rear cover and compressor case


1)Remove by cross screwdriver the screws fixing
back cover plate of compressor chamber
anticlockwise
2)Take the back cover plate of compressor
chamber upward.

Terminal box of the compressor

1) Remove the screwsTwo screws


outsideOne screw inside

Remove the clipping stripSlowly pull it out

1. Remove the protective cover


1)Pry the protective cover slowly from the
upper part,
2)Pull it out and remove it.

2. Remove the starter


and protector
Unplug the starter and protector (you can use a
screwdriver to pry it slowly)

1. The reverse process can complete


/
installation.

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Piping system in the compressor case↓

1 Condenser-1(in)DrierCapillary 3 CapacitorCompressor coverCompressordrain


Tube.Transition pipe trayCondenser-2(out)
2 Main control board box 4 Suction connection Pipe
Condenser fan motor
Fan motor None
Standby condenser None
 8.8operation panel

1. Take down the display control board

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2Take the wiring harness from display


control board

 8.9main panel

1. Take down screws

2Take out main control panel cover

3. Disconnect the fast connector

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Service Manual, 2016-12

4. Take screws on main control panel

8.9 Bar counter(None)

Disassembly and installation of bar counter None


Disassembly and installation bar doorseal None

8.10 Water dispenser(None)

Disassembly and installation of water valve None


Disassembly and installation of water tank None

8.11Ice maker(None)

Disassembly and installation of ice maker None


Disassembly and installation of water system None
Disassembly and installation ice machine None
sensor

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Service Manual, 2016-12

9. Function and operation

9.1operation panel

9.2temperature control

Instructions to temperature regulation of lower chamber:


Press the key “∧” each time, the temperature will rise one degree centigrade;
Press the key “∨” each time, the temperature will drop one degree centigrade;
Instructions to temperature regulation of upper chamber:
Press the key “∧” each time, the temperature will rise one degree centigrade;
Press the key “∨” each time, the temperature will drop one degree centigrade;

“ ” temperature display inside the box;


“Light” for inner LED lamp swicth; press it each time to control power-on/off of inner LED lamp;
“Power” for power supply of wine cabinet; press it each time to control power-on/off of wine cabinet;
Press the key “light” and “power” at the same time to switch degree Fahrenheit and centigrade degree
of win cabinet

9.3give an alarm(None)

9.4 Defrosting

The defrosting of evaporator is activated when the temperature monitored by defrosting sensor is
below setted point., compressor switching off,following the temperature rise, the frost on evaporator
becomes water, and the water flow into the evaporating pan via the draining system, the water in
evaporating pan evaporate away finally.

9.5 Error code and solution

Fault code Fault content Code visible Steps for maintenance methods
Step 1: Check whether the terminal CN3 is well stuck, pull
out the terminal and re-stick it in place
Temperature
Step 2: Check to see if there’re foreign matters on the
sensor fault in
E1 Yes terminal. Pull out the refrigerating sensor according to the
refrigerating
method in described in Article 8.4 and then inspect the sensor
chamber
against the resistance value table in 10.8
Step 3: Replace main control board

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Service Manual, 2016-12

Step 4: Replace electrical wiring main harness


Step 1: Check whether the terminal CN4 of the main control
board is well stuck, pull out the terminal and re-stick it in
place, and check if there is any foreign matter on the
Communication terminal.
E9 Yes
fault Step 2: Replace main control board.
Step 3: Replace display control board.
Step 4: Check whether the signal cables of the main display
board are connected.

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10.Circuit description

10.1 Power Supply

AC input voltage is lowered by linear transformer, then filtered by rectifier diode & LC into DC 18V,
DC18V is changed through the adjuster 7812 into DC12V, DV12V provide power to reply what controls
the switches of compressor and defroster. DC12V is changed through adjuster 7805 in to stable
DC5V,DC5V provide the power to control chip, control chip monitor the temperature changes in the
refrigerator
If no power detected in test, firstly check if there is input voltage between the L and N line of main PCB,
if no 230V/115V voltage detected, check if there is voltage provided in socket; if there is 230V/115V
voltage detected, put the black probe of multi meter on the pin of “GND” and put red probe of multi
meter on the pin of “+12v” or “+15v ” to check if there is 12V or 5V voltage detected, if there is correct
voltage detected, check if there is loose problem with each wiring connector; if no correct voltage
detected, it means the main PCB is broken, replace it by a new one.

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10.2Door trip test circuit

CN5 is wiring connector of door switch, when door is closed, control chip detect 5V voltage, it judge the
door to be in closed state, when door is open, control chip detect 0V voltage, it judge the door to be in
open state, and the 0V voltage detected between corresponding pins.

10.3Temperature test circuit

The characteristic that resistance value reduces as the temperature increases is deemed to have negative
slope or negative temperature coefficient (NTC), and such thermistor is called as NTC thermistor. The
resistance value changes sensitively with temperature and typically changes 7% ~ 3% per degree
centigrade. Sensor used in the refrigerator is NTC thermistor.
There is following computing formula for the sensor:Sampling voltage / reference voltage =
R1 / (RNTC + R1)
AD value / reference AD value = R1 / (RNTC + R1)
The reference voltage is 5V, RNTC is the resistance value of the sensor

The sensors work rely on the resistance value changes in accordance with the temperature, by using of the
thermal couple what has resistance and coefficient of middle temperature. This kind of thermal couple
which resistance decrease following the temperature increase is call NTC(negative temperature
coefficient), the typical change of resistance value is 7%~3% per ℃, by using the character of voltage
dividing of resistance, the specific voltage value is sent to main PCB.
In inspection, unplug the wiring connector of sensor( picture10.4, socket 1&2 ), adjust the multi meter to
the gear of resistance detection, put the red probe and black probe on the corresponding pins to detect the
resistance value of sensor, then check with resistance table (10.8) to identify whether the sensor is
damaged.

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10.4Fan motor circuit of the freezing chamber(None)

10.5Refrigerator fan motor circuit

The fan motor of refrigerator runs with the compressor, at this moment check if there is 12V voltage
between FAN pin and GND, in normal running, FAN is high-level input, there is 6V more voltage
between FAN pins. if there is no voltage detected when the compressor is running, replace the fan motor
or main PCB by new one, in test, adjust the multi meter to to gear of DC voltage, put the black probe on
the pin of GND, and put the red probe on the pin of FAN, when the motor is running, there should be 6V
more voltage detected; when the fan motor is in shutdown, the detected voltage should be 0V

10.6Condensing fan motor circuit (None)

10.7Damper motor circuit (None)

10.8Resistance value of the sensor (R/T)

Tx(℃) R(KΩ) Tx(℃) R(KΩ) Tx(℃) R(KΩ) Tx(℃) R(KΩ) Tx(℃) R(KΩ)

-30 33.81 -15 14.31 0 6.495 15 3.141 30 1.617

-29 31.85 -14 13.55 1 6.175 16 2.999 31 1.55

-28 30.01 -13 12.83 2 5.873 17 2.865 32 1.486

-27 28.29 -12 12.16 3 5.587 18 2.737 33 1.426

-26 26.68 -11 11.52 4 5.315 19 2.616 34 1.368

-25 25.17 -10 10.92 5 5.06 20 2.501 35 1.312

-24 23.76 -9 10.35 6 4.818 21 2.391 36 1.259

-23 22.43 -8 9.82 7 4.589 22 2.287 37 1.209

-22 21.18 -7 9.316 8 4.372 23 2.188 38 1.161

-21 20.01 -6 8.841 9 4.167 24 2.094 39 1.115

-20 18.9 -5 8.392 10 3.972 25 2.005 40 1.071

-19 17.87 -4 7.968 11 3.788 26 1.919 41 1.029

-18 16.9 -3 7.568 12 3.613 27 1.838 42 0.9885

-17 15.98 -2 7.19 13 3.447 28 1.761 43 0.9506

-16 15.12 -1 6.833 14 3.29 29 1.687 44 0.914

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11.Trouble shooting Method

11.1No cooling

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11.2No working of compressor

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11.3Inside frosting, no defrosting

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11.5Lights inside the refrigerator don’t light up(None)

11.6Air duct not operated(None)

11.7Fan failure(None)

11.8Defective defrost circuit(None)

11.9Noise

12. Figures and details of repair parts(Documents are provided separately)

12.1Figures

12.2List of parts and components

13Appendix:

13.1Electrical Schematic Diagram(None)

(Model:JC46/66/96)

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13.2Refrigerator maintenance tooling and equipment and material

Tooling

No. Name Photo


Main Usage

1
Phillips screwdriver screw assemble and disassemble

screw and rivet assemble and


2 slotted screwdriver/scraper
disassemble

hinge and compressor screw


3
Socket spanner 5/16″ assemble and disassemble

display panel and air duct


4 Sucker
cover disassemble

5 handle assemble and


Allen wrench(2.8~4mm)
disassemble

6 Vise grip pliers


sealing process tube

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Service Manual, 2016-12

7
Pipe cutter pipe cutting

8
Knife assistive tool

9
Nipper pliers assistive tool

10 Capillary tube scissors Shear capillary

Equipment
No.
Name Photo Main Usage

1
Vacuum pump vacuum pumping

2
Electronic scale weighing refrigerant/gas

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Service Manual, 2016-12

pipe and cooling


3 High pressure nitrogen with
system(condenser, evaporator,
piezometer
etc) impurities clean

4
Soldering gun heating and welding

connection process pipeline,


5 Quick coupling vacuum or charge refrigerant wi
ll be used.

welding point leakage detect, if


6 hand leak detector
no, use soap-suds

material
No.
Name Photo Main Usage

1 Process pipeline Charge the refrigerant

Involving a system failure to be


2 Dry filter
replaced

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3 Copper welding rod


tube welding

4 Refrigerant/gas
Add refrigerant to the system

door fixing for reversible door


5
Sealing tape option

Midea Refrigerators
If you need to get detailed technical information from the manufacturer, please contact:

[email protected]
Refrigeration Division
Overseas Sales Company
Address: No. 176, Jinxiu Avenue, Economic-Technological Development Area, Hefei, Anhui, China

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