**************************************************************************

USACE / NAVFAC / AFCESA / NASA UFGS-26 42 22.00 20 (January 2008)

--------------------------------
Preparing Activity: NAVFAC Superseding
UFGS-26 42 22.00 20 (April 2006)

UNIFIED FACILITIES GUIDE SPECIFICATIONS

References are in agreement with UMRL dated October 2010

**************************************************************************

SECTION TABLE OF CONTENTS

DIVISION 26 - ELECTRICAL

SECTION 26 42 22.00 20

CATHODIC PROTECTION SYSTEM FOR STEEL WATER TANKS

01/08

PART 1 GENERAL

1.1 REFERENCES
1.2 DEFINITIONS
1.3 SUBMITTALS
1.4 SERVICES OF CORROSION ENGINEER
1.5 QUALITY ASSURANCE
1.5.1 Regulatory Requirements
1.5.2 Standard Products
1.5.2.1 Alternative Qualifications
1.5.2.2 Material and Equipment Manufacturing Date
1.6 WARRANTY
1.7 VERIFICATION OF SITE CONDITIONS

PART 2 PRODUCTS

2.1 IMPRESSED CURRENT ANODES

2.1.1 High-Silicon Chromium Bearing Cast Iron
2.1.2 Aluminum Anodes
2.1.3 Precious Metal Anodes
2.2 GALVANIC ANODES
2.2.1 Magnesium Anodes
2.3 ANODE LEAD WIRES
2.3.1 Attachment of Anode Lead Wire
2.3.1.1 End Connected Anode
2.3.1.2 Center Connected Anode
2.3.1.3 Mixed Metal Oxide Anode Lead Wires
2.4 RECTIFIERS
2.4.1 Transformers
2.4.2 Electrical Ratings
2.4.3 Rectifying Elements
2.4.4 Enclosure
2.4.5 Oil Immersed Enclosures
2.4.6 Wiring and Schematic Diagram
2.4.7 Overload and Short Circuit Protection
2.4.8 DC Output Control

SECTION 26 42 22.00 20 Page 1

 2.4.8.1 Transformer Taps
2.4.8.2 Automatic Controls
2.4.9 Output Voltage and Current Meters
2.4.10 Grounding Provisions
2.4.11 Resistance to Ground
2.4.12 Fuses
2.4.13 Surge Protection
2.4.14 Efficiency
2.4.15 Rectifier Replacement/Spare Parts List
2.5 REFERENCE ELECTRODES
2.6 SHUNT RESISTORS
2.7 CONDUIT
2.8 CABLE OTHER THAN ANODE LEAD WIRES
2.8.1 AC Power Supply Wiring
2.8.2 Anode Wire
2.8.3 Rectifier DC Positive (Anode) Header Cable
2.8.4 Cable Identification Tags
2.8.5 Wire Connectors
2.8.6 Insulating Tape
2.8.7 Splices
2.9 ANODE JUNCTION BOXES
2.9.1 Post Top Mounted Type
2.9.2 Wall Mounted Type
2.9.3 Terminal Boards
2.10 CLEVIS ASSEMBLIES
2.11 PIN INSULATORS
2.12 HANDHOLE ASSEMBLIES
2.13 EXOTHERMIC WELD KITS
2.14 MANUFACTURER'S NAMEPLATE
2.15 FIELD FABRICATED NAMEPLATES

PART 3 EXECUTION

3.1 INSTALLATION
3.1.1 Anode Installation
3.1.1.1 Icing Climate Requirements
3.1.1.2 Anode Placement
3.1.1.3 Anode Hangers
3.1.1.4 Handholes
3.1.2 Anode Connection
3.1.2.1 Anode Lead Wires
3.1.2.2 Anode Header Cable
3.1.2.3 Splices
3.1.3 Rectifiers
3.1.3.1 Rectifier Installation
3.1.3.2 Wire-To-Tank Connections
3.1.4 Permanent Reference Electrodes
3.1.4.1 Permanent Reference Electrode Calibration
3.1.4.2 Installation
3.2 BOLTED AND RIVETED TANKS
3.3 GASEOUS EVOLUTION
3.4 CRITERIA FOR CATHODIC PROTECTION
3.4.1 Minimum
3.4.2 Maximum
3.5 FIELD QUALITY CONTROL
3.5.1 Destructive Testing
3.5.2 Wire for Power Service
3.5.3 Initial Cathodic Protection System Field Testing
3.5.4 Initial Cathodic Protection System Field Test Report

SECTION 26 42 22.00 20 Page 2

 3.5.5 One Year Warranty Period Testing
3.5.6 Final Field Testing
3.6 DEMONSTRATION
3.6.1 Instruction to Government Personnel

-- End of Section Table of Contents --

SECTION 26 42 22.00 20 Page 3

**************************************************************************
USACE / NAVFAC / AFCESA / NASA UFGS-26 42 22.00 20 (January 2008)
--------------------------------
Preparing Activity: NAVFAC Superseding
UFGS-26 42 22.00 20 (April 2006)

UNIFIED FACILITIES GUIDE SPECIFICATIONS

References are in agreement with UMRL dated October 2010

**************************************************************************

SECTION 26 42 22.00 20

CATHODIC PROTECTION SYSTEM FOR STEEL WATER TANKS

01/08

**************************************************************************
NOTE: This guide specification covers the
requirements for steel water tank cathodic
protection systems using impressed current systems
and galvanic anodes.

Edit this guide specification for project specific

requirements by adding, deleting, or revising text.
For bracketed items, choose applicable item(s) or
insert appropriate information.

Remove information and requirements not required in

respective project, whether or not brackets are
present.

Comments, suggestions and recommended changes for

this guide specification are welcome and should be
submitted as a Criteria Change Request (CCR).
**************************************************************************

**************************************************************************
The Preparing Activity, Naval Facilities Engineering
Command (NAVFAC) Atlantic, has significant
experience and technical expertise in the area of
field testing and commissioning of new systems. If
Reach-back support is required, the technical
representative (electrical engineer) editing this
document for a specific project shall contact the
NAVFAC Atlantic Capital Improvements Electrical
Engineering (CIEE) office for consultation during
the design stage of the project and include the
bracketed option in the 'Submittals' section.
**************************************************************************

**************************************************************************
NOTE: One of the major factors influencing
selection of the type of cathodic protection system
is the resistivity of the water involved. When the
water resistivity is higher than 10,000 ohm-cm,
impressed current systems are usually used. Other
considerations include availability of electric
power and the costs of installation, operation and

SECTION 26 42 22.00 20 Page 4

 maintenance. Where relatively small amounts of
current are required or where energy is not readily
available and water resistivity is low, galvanic
anodes may be applied. Where relatively large
currents are required and reasonable access to power
is available, the impressed current system will
generally be found to be more economical. The
requirements for the cathodic protection systems
should be determined by a corrosion engineer
following the criteria, design, and installation
recommendations included in the National Association
of Corrosion Engineers Standard; RPO-388, "Impressed
Current Cathodic Protection of Internal Submerged
Surfaces of Steel Water Tanks", and RP0-196,
"Galvanic Anode Cathodic Protection of Internal
Submerged Surfaces of Steel Water Tanks."
**************************************************************************

**************************************************************************
NOTE: The following information should be shown on
the drawings:

1. Dimensions of tank, including riser (if tank is

elevated), structural supports and overflow.

2. Locations of all anodes, reference electrodes,

junction boxes, test boxes, rectifiers, power
connections, wire and conduit.

3. Installation details for anodes and rectifiers.

4. Electrical single-line diagrams, elevations,

limiting dimensions, and equipment ratings which are
not covered in the specification.

5. Remote indicating or control requirements.

**************************************************************************

PART 1 GENERAL

1.1 REFERENCES

**************************************************************************
NOTE: This paragraph is used to list the
publications cited in the text of the guide
specification. The publications are referred to in
the text by basic designation only and listed in
this paragraph by organization, designation, date,
and title.

Use the Reference Wizard's Check Reference feature

when you add a RID outside of the Section's
Reference Article to automatically place the
reference in the Reference Article. Also use the
Reference Wizard's Check Reference feature to update
the issue dates.

References not used in the text will automatically

be deleted from this section of the project

SECTION 26 42 22.00 20 Page 5

 specification when you choose to reconcile
references in the publish print process.
**************************************************************************

The publications listed below form a part of this specification to the

extent referenced. The publications are referred to within the text by the
basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM A 518/A 518M (1999; R 2008) Standard Specification for

Corrosion-Resistant High-Silicon Iron
Castings

ASTM B 3 (2001; R 2007) Standard Specification for

Soft or Annealed Copper Wire

ASTM B 8 (2004) Standard Specification for

Concentric-Lay-Stranded Copper Conductors,
Hard, Medium-Hard, or Soft

ASTM B 843 (2007) Standard Specification for

Magnesium Alloy Anodes for Cathodic
Protection

ASTM D 1248 (2005) Standard Specification for

Polyethylene Plastics Extrusion Materials
for Wire and Cable

ASTM D 709 (2001; R 2007) Laminated Thermosetting

Materials

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE 100 (2000; Archived) The Authoritative

Dictionary of IEEE Standards Terms

IEEE 81 (1983) Guide for Measuring Earth

Resistivity, Ground Impedance, and Earth
Surface Potentials of a Ground System

IEEE C135.30 (1988) Standard for Zinc-Coated Ferrous

Ground Rods for Overhead or Underground
Line Construction

IEEE C2 (2007; TIA 2007-1; TIA 2007-2; TIA 2007-3;

TIA 2007-4; TIA 2007-5; Errata 2006-1;
Errata 2007-2; Errata 2009-3) National
Electrical Safety Code

NACE INTERNATIONAL (NACE)

NACE RP0196 (2004) Galvanic Anode Cathodic Protection

of Internal Submerged Surfaces of Steel
Water Storage Tanks

NACE SP0388 (2007) Impressed Current Cathodic

Protection of Internal Submerged Surfaces

SECTION 26 42 22.00 20 Page 6

 NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

ANSI C119.1 (2006) Electric Connectors - Sealed

Insulated Underground Connector Systems
Rated 600 Volts

NEMA FU 1 (2002; R 2007) Low Voltage Cartridge Fuses

NEMA ICS 6 (1993; R 2001; R 2006) Enclosures

NEMA RN 1 (2005) Polyvinyl-Chloride (PVC) Externally

Coated Galvanized Rigid Steel Conduit and
Intermediate Metal Conduit

NEMA ST 1 (1988; R 1994; R 1997) Specialty

Transformers (Except General Purpose Type)

NEMA TC 2 (2003) Standard for Electrical Polyvinyl

Chloride (PVC) Conduit

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2011) National Electrical Code

U.S. DEPARTMENT OF DEFENSE (DOD)

MIL-I-1361 (1991; Rev C; Notice 1) Instrument

Auxiliaries, Electrical Measuring:
Shunts, Resistors and Transformers

UNDERWRITERS LABORATORIES (UL)

UL 44 (2005; R 2005) Thermoset-Insulated Wires

and Cables

UL 467 (2007) Grounding and Bonding Equipment

UL 486A-486B (2003; R 2004 - R 2010) Wire Connectors

UL 489 (2009) Molded-Case Circuit Breakers,

Molded-Case Switches, and Circuit-Breaker
Enclosures

UL 506 (2008; R 2010) Specialty Transformers

UL 510 (2005; R 2008) Polyvinyl Chloride,

Polyethylene and Rubber Insulating Tape

UL 514A (2004; R 2005 ; R 2007; R 2009; R 2010)

Metallic Outlet Boxes

UL 514B (2004; R 2006; R 2007; R 2009) Conduit,

Tubing and Cable Fittings

UL 6 (2007) Electrical Rigid Metal Conduit-Steel

UL 83 (2008) Thermoplastic-Insulated Wires and

Cables

SECTION 26 42 22.00 20 Page 7

 UL 854 (2004; R 2007) Standard for
Service-Entrance Cables

1.2 DEFINITIONS

Unless otherwise specified or indicated, electrical and electronics terms

used in these specifications, and on the drawings, shall be as defined in
IEEE 100.

1.3 SUBMITTALS

**************************************************************************
NOTE: Review submittal description (SD) definitions
in Section 01 33 00 SUBMITTAL PROCEDURES and edit
the following list to reflect only the submittals
required for the project. Submittals should be kept
to the minimum required for adequate quality control.

A “G” following a submittal item indicates that the

submittal requires Government approval. Some
submittals are already marked with a “G”. Only
delete an existing “G” if the submittal item is not
complex and can be reviewed through the Contractor’s
Quality Control system. Only add a “G” if the
submittal is sufficiently important or complex in
context of the project.

For submittals requiring Government approval on Army

projects, a code of up to three characters within
the submittal tags may be used following the "G"
designation to indicate the approving authority.
Codes for Army projects using the Resident
Management System (RMS) are: "AE" for
Architect-Engineer; "DO" for District Office
(Engineering Division or other organization in the
District Office); "AO" for Area Office; "RO" for
Resident Office; and "PO" for Project Office. Codes
following the "G" typically are not used for Navy,
Air Force, and NASA projects.

Choose the first bracketed item for Navy, Air Force

and NASA projects, or choose the second bracketed
item for Army projects.
**************************************************************************

**************************************************************************
NOTE: If submittal review by NAVFAC Atlantic is
specifically desired, the responsible Field
Engineering Command shall coordinate with Code CIEE
during the design process. Include bracketed option
and add appropriate information in Section 01 33 00
"SUBMITTAL PROCEDURES" to coordinate with the
special requirements.
**************************************************************************

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are [for Contractor Quality Control
approval.][for information only. When used, a designation following the
"G" designation identifies the office that will review the submittal for

SECTION 26 42 22.00 20 Page 8

 the Government.] [Code CIEE, Naval Facilities Engineering Command (NAVFAC)
Atlantic, will review and approve [all][the "Field Quality Control"]
submittals requiring Government approval.] Submit the following in
accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Rectifier installation

Anode installation

Wiring and schematic diagram

Anode junction boxes

SD-03 Product Data

[ Rectifiers[; G][; G, [_____]]]

[ Impressed current anodes[; G][; G, [_____]]]

[ Galvanic anodes[; G][; G, [_____]]]

Permanent reference electrodes[; G][; G, [_____]]

Shunt resistors

Include certified test data for the impressed current anodes

stating the maximum recommended anode current output density and
the rate of gaseous production if any at that current density.

SD-07, Certificates

Qualifications of Corrosion Engineer[; G][; G, [_____]]

Icing Climate Requirements[; G][; G, [_____]]

Submit certification from the manufacturer indicating

conformance with the paragraph entitled "Icing Climate
Requirements."

SD-09, Manufacturer's Field Reports

Initial Cathodic Protection System Field Test Report[; G][; G,

[_____]]

One Year Warranty Period Cathodic Protection System Field Test

Report[; G][; G, [_____]]

Final Cathodic Protection System Field Test Report[; G][; G,

[_____]]

SD-10 Operation and Maintenance Data

Cathodic Protection System, Data Package 5[; G][; G, [_____]]

Submit in accordance with Section 01 78 23 OPERATION AND

MAINTENANCE DATA.

SECTION 26 42 22.00 20 Page 9

1.4 SERVICES OF CORROSION ENGINEER

Obtain the services of a Corrosion Engineer to supervise, inspect and test

the installation of the cathodic protection system(s). Corrosion Engineer
refers to a registered professional engineer with certification or
licensing that includes education and experience in cathodic protection of
buried or submerged metal structures, or a person certified by the National
Association or Corrosion Engineers at the level of Corrosion Specialist or
Cathodic Protection Specialist. Such a person shall have not less than
[three] [five] [_____] years experience in the cathodic protection of water
[storage tanks] or submerged structures. Submit evidence of the
qualifications of corrosion engineer to the Contracting Officer for review
and approval.

1.5 QUALITY ASSURANCE

1.5.1 Regulatory Requirements

In each of the publications referred to herein, consider the advisory

provisions to be mandatory, as though the word, "shall" had been
substituted for "should" wherever it appears. Interpret references in
these publications to the "authority having jurisdiction," or words of
similar meaning, to mean the Contracting Officer. Equipment, materials,
installation, and workmanship shall be in accordance with the mandatory and
advisory provisions of NFPA 70 unless more stringent requirements are
specified or indicated.

1.5.2 Standard Products

Provide materials and equipment that are products of manufacturers

regularly engaged in the production of such products which are of equal
material, design and workmanship. Products shall have been in satisfactory
commercial or industrial use for 2 years prior to bid opening. The 2-year
period shall include applications of equipment and materials under similar
circumstances and of similar size. The product shall have been on sale on
the commercial market through advertisements, manufacturers' catalogs, or
brochures during the 2-year period. Where two or more items of the same
class of equipment are required, these items shall be products of a single
manufacturer; however, the component parts of the item need not be the
products of the same manufacturer unless stated in this section.

1.5.2.1 Alternative Qualifications

Products having less than a 2-year field service record will be acceptable
if a certified record of satisfactory field operation for not less than
6000 hours, exclusive of the manufacturers' factory or laboratory tests, is
furnished.

1.5.2.2 Material and Equipment Manufacturing Date

Products manufactured more than 3 years prior to date of delivery to site

shall not be used, unless specified otherwise.

1.6 WARRANTY

The equipment items shall be supported by service organizations which are

reasonably convenient to the equipment installation in order to render
satisfactory service to the equipment on a regular and emergency basis
during the warranty period of the contract.

SECTION 26 42 22.00 20 Page 10

 well.

**************************************************************************
NOTE: For impressed current systems only.
**************************************************************************

[c. Rectifier testing: Upon completion of the installation, "Base

Potential" tests, and "Permanent Reference Electrode" tests,
energize and adjust the rectifier to provide current to the anode
at a level that will protect the tank[/riser pipe] in accordance
with the NACE criteria listed in this specification. Measure dc
output of the rectifier and current output of each anode at
different rectifier settings. Measure the current outputs across
the installed shunts. Verify these readings using portable,
calibrated meters and shunts. Testing shall demonstrate if the
rectifier system is capable of functioning properly as required to
provide effective cathodic protection.]

**************************************************************************
NOTE: For galvanic systems only.
**************************************************************************

[d. Anode-to-water potential and anode output current tests: Upon

completion of the installation, "Base Potential" tests, and
"Permanent Reference Electrode" tests, measure anode-to-water
potential of each anode or each anode string with the anodes
disconnected. After connecting the anodes to the tank [through
junction box], measure current output of each anode or anode
string across the calibrated shunt.]

**************************************************************************
NOTE: For all types of cathodic protection systems.
**************************************************************************

e. Energized tank[/riser pipe]-to-water potential tests: After

operation of the cathodic protection system for at least 24 hours
[one week] [_____], perform the tank[/riser pipe]-to-water
measurements listed in the following five paragraphs with a
portable reference electrode placed within 25 mm one inch of, but
not touching, the tank[/riser pipe] wall and bottom surfaces and
appurtenances.

(1) On a vertical line midway between two anode strings beginning

at a point 305 mm one foot below water level and continuing at
point 915 mm 3 feet apart until the bottom of the tank is reached.

(2) On a second vertical line midway between two anode strings on

the opposite side of the tank from the first vertical line
beginning at a point 305 mm one foot below water level and
continuing at points 915 mm 3 feet apart until the bottom of the
tank is reached.

(3) Across the bottom of the tank in a line between the two
vertical lines at [915] [_____] mm [3] [_____] foot intervals.

(4) In at least [4] [_____] places which are close to anodes.

(5) On a vertical line in the riser pipe beginning at the top of

the riser and continuing at [915] [_____] mm [3] [_____] foot

SECTION 26 42 22.00 20 Page 25

 c. Coefficient of expansion from zero to 100 degrees C 32 to 212
degrees F: 0.0000132 centimeter per degree C 0.00000733
centimeter per degree F.

][2.1.2 Aluminum Anodes

**************************************************************************
NOTE: Aluminum anodes are used in cases where
annual or frequent replacement is required due to
ice damage, and routine cleaning of the tank makes
it possible to remove any expended or broken pieces
of anode stock from the tank before they
accumulate. Also, see the technical note for
"Precious Metal Anodes" regarding alternative anode
systems for icing conditions. The designer must
consider system maintainability impacts when
selecting the anode system.
**************************************************************************

Provide aluminum anodes with composition and size conforming to NACE

mandated requirements.

][2.1.3 Precious Metal Anodes

**************************************************************************
NOTE: At installations where icing conditions exist
and the scaling index of water is less than 20,000
(i.e., low hardness water), the designer should
consider using precious metal anodes, such as
platinized niobium, platinized titanium, or mixed
metal oxide for cathodic protection systems. The
consumption rate of precious metal anodes is less
than that of other relatively non-sacrificial
anodes. However, precious metal anodes are more
vulnerable to damage and loss particularly during
cleaning and reconditioning of the tank.

Selection of the configuration should be left to the

designer of the system. Long, continuous wire from
lengths of precious metal anodes may have an
attenuating effect. This can be overcome by using
an anode header cable connected to lengths of
precious metal anodes at a common junction box. Such
precious metal anode assemblies must be assembled
with factory sealed and tested electrical
connections to the anodes.
**************************************************************************

Provide [precious metal anodes] [_____], [solid] [composite] [wire] [rod]

[expanded mesh] [ribbon] in form. Anode core shall be [copper] [niobium]
[titanium] with [platinum] [mixed metal oxide] [_____] coating with
thickness of [_____] millimeters mils.[ Precious metal anode assemblies
shall have factory sealed and tested electrical connections to the
anodes.] Size and length as indicated.

SECTION 26 42 22.00 20 Page 12

]][2.2 GALVANIC ANODES

2.2.1 Magnesium Anodes

[ASTM B 843] Chemical composition as mandated by NACE.

a. Bare anode weight: [4.1] [7.72] [14.53] [_____] kg [9] [17] [32]
[_____] pounds [not including core].

]2.3 ANODE LEAD WIRES

**************************************************************************
NOTE: Any pinhole, cut, scratch or other damage to
the anode cable exposing bare copper to the
electrolyte will result in early failure of the
impressed current cathodic protection system. For
this reason, special, extra heavy insulation is used
on anode cable.
**************************************************************************

No. [8] [_____] AWG, stranded copper wire conforming to ASTM B 3 and
ASTM B 8. Provide wires with [2.8 mm110 mils [_____] thick, ASTM D 1248,
high molecular weight polyethylene (HMWPE) insulation] [a primary
insulation of ethylene propylene rubber and an outer jacket of chloro
sulphonated polyethylene insulation]. Wires shall be [3050] [6100]
[_____] mm [10] [20] [_____] feet in length [of sufficient length to extend
to the anode header cable [junction box] without splicing].

2.3.1 Attachment of Anode Lead Wire

Install anode lead wires at factory.

2.3.1.1 End Connected Anode

[Drill] [Cast] a recess [150] [_____] mm [6] [_____] inches deep in one end
of the anode. Attach the lead wire to the anode with an anchor device.
Not more than 10 mm 1/2 inch of bare wire shall protrude from the anchor
device. Attachment shall withstand a 1446 Newton 325 pound pull without
loosening the wire or anchor device. Fill the recess with an epoxy sealing
compound [, leaving sufficient space for a plug]. [Provide non-metallic
plug flush with the anode end surface.] [Install a heat shrinkable anode
cap over the attachment, cap shall extend not less than 65 mm 2 1/2 inches
on the lead wire and 75 mm 3 inches on the anode.] Cable to anode contact
resistance shall not exceed 0.02 ohms.

2.3.1.2 Center Connected Anode

Attach the lead wire to the center of the anode with an anchor device
suitably fastened to the wire. Not more than 20 mm one inch of bare wire
shall protrude from the anchor device. Encapsulate [each side of] the
connection point with [a minimum of 152 mm 6 inches [_____] of] high
voltage insulating compound mastic and 102 mm 4 inches [_____] of epoxy
resin. Attachment shall withstand [4000] [6675] [_____] N [900] [1500]
[_____] pounds pull without loosening the wire or anchor device. Provide a
non-metallic [plug flush with the anode end] [end cap] to prevent chaffing
of the anode lead wire. Cable to anode contact resistance shall not exceed
0.02 ohms.

SECTION 26 42 22.00 20 Page 13

2.3.1.3 Mixed Metal Oxide Anode Lead Wires

[[Solidly crimp] [and solder] the connection between the anode rod or
ribbon and the lead wire. Seal the connection [with two layers of half
lapped mastic tape covered with a heat shrinkable sleeve] [in cast epoxy].]
[Tin and anneal the copper wire and hydraulically swage the tubular anode
onto copper bushings in contact with the wire. Place a 28 mm 1 1/8 inch
long copper sleeve, inner diameter slightly larger than the tubular anode
outer diameter, over the tube prior to swaging.] Cable to anode contact
resistance shall not exceed 0.02 ohms.

2.4 RECTIFIERS

**************************************************************************
NOTE: FOR USE ONLY WITH IMPRESSED CURRENT SYSTEMS.
Air-cooled rectifiers will be used for most
applications. Where highly corrosive atmosphere
exist, the equipment will be oil-immersed in a tank
type housing. For hazardous area applications,
oil-immersed equipment will be provided with an
explosion-proof or dust-ignition-proof housing, as
appropriate. Transformer tap adjusters will be
provided in cases where an automatic system is not
provided. Variacs should not be used where
subjected to corrosive or marine air atmospheres.
**************************************************************************

2.4.1 Transformers

UL 506 and NEMA ST 1, as applicable.

2.4.2 Electrical Ratings

Electrical ratings as follows: Input voltage at 60 Hz: [[115] [208] [230]

volts single phase] [[208] [230] [460] volts three phase]

a. Output voltage, dc: [9] [12] [18] [24] [_____] volts [as
indicated].

b. Output current, dc: [8] [16] [24] [32] [_____] amperes [as
indicated].

The rectifier shall be capable of supplying continuous full rated output at

an ambient temperature of 44 degrees C 112 degrees F in full sunlight with
expected life of 10 years minimum.

2.4.3 Rectifying Elements

Provide silicon diode rectifying elements, connected in such manner as to

provide full-wave rectification. [Protect silicon diodes with selenium
cells or varistors against overvoltage surges and by current limiting
devices against overcurrent surges.]

[2.4.4 Enclosure

**************************************************************************
NOTE: Choose this paragraph for air cooled
rectifier enclosures or the paragraph below entitled
"Oil Immersed Enclosures." Oil immersed enclosures

SECTION 26 42 22.00 20 Page 14

 shall be used where highly corrosive atmospheres
exist. When locating oil immersed rectifiers near
buildings, consult with paragraph 6-28.2 of UFC
3-600-01, "Fire Protection Engineering For
Facilities", for fire safety requirements.
**************************************************************************

NEMA ICS 6, Type [3][3X][4X][7][_____], suitable for [wall][post][pad]

mounting. Enclosure shall include hinged door with [padlock hasp] [key
lock, provide [three][_____] keys.][locks keyed alike.] Fit enclosure with
screened openings to provide for cooling by natural convection. Provide
holes, conduit knockouts and threaded hubs of sufficient size and
location. The cabinet and mounting support must be [painted][hot-dipped
galvanized][aluminum][stainless] steel [according to the manufacturer's
standards].

][2.4.5 Oil Immersed Enclosures

Provide enclosures of 11-gage steel or heavier, with an accessible drain

plug. Provide a hinged lid with quick release clamps to secure it in a
closed position. Clearly mark the oil level. Provide a compressive, oil
resistance, positive sealing gasket. Based mounting shall have 100 mm 4
inch high channels. Provide an internal terminal board and connections
above oil level for monitoring and adjustment. The cabinet and mounting
support shall be [painted] [hot-dipped galvanized] [stainless] steel
[according to the manufacturer's standards].

]2.4.6 Wiring and Schematic Diagram

Provide a complete wiring and schematic diagram of the power unit showing
both the ac and the dc connections to anodes on the inside of the cabinet
door. Show and label components.

2.4.7 Overload and Short Circuit Protection

Provide UL 489, single-pole, flush-mounted molded case circuit breaker,

[magnetic] [thermal-magnetic] type, in the primary circuit of the rectifier
supply transformer.

2.4.8 DC Output Control

Provide adjustable dc output voltage by [transformer taps] [automatic

controls].

[2.4.8.1 Transformer Taps

**************************************************************************
NOTE: A minimum of five coarse and five fine taps
is recommended to provide sufficient voltage
adjustment. Variacs should not be used where
subjected to corrosive or marine air atmospheres.
**************************************************************************

[Transformer taps, [5] [_____] coarse, [5] [_____] fine.] [Variac.]

[_____].

][2.4.8.2 Automatic Controls

Provide control system capable of maintaining a preselected tank-to-water

SECTION 26 42 22.00 20 Page 15

 potential, within plus or minus 0.025 volt regardless of changes in water
chemistry, temperature, or water level in the tank. [Provide separate dc
output circuits, means of adjustment, reference electrodes, and metering
for the tank bowl and riser pipe.] Make provisions for readily changing
the range and limits of the operating potential.

]2.4.9 Output Voltage and Current Meters

Provide separate panel voltmeter and ammeter, not less than 63.5 mm 2 1/2
inch [round] [rectangular] 2 percent full scale accuracy at 30 degrees C
80 degrees F, temperature stability above and below 30 degrees C 80 degrees
F of at least 1 percent per 5 degrees C 10 degrees F. Provide toggle
switch for each meter.

2.4.10 Grounding Provisions

Grounding provisions shall [be as specified in Section 26 20 00 INTERIOR

DISTRIBUTION SYSTEM.] [comply with NFPA 70 and UL 467 including a ground
terminal in the cabinet.] The grounding conductor from the terminal to the
earth grounding system shall be solid or stranded copper not smaller than
No. 6 AWG. Provide an earth grounding system consisting of one or more
rods. Ground rods shall be [copper-clad steel conforming to UL 467]
[zinc-coated steel conforming to IEEE C135.30] [solid stainless steel] not
less than [16] [19] mm [5/8] [3/4] inch in diameter by [2.4] [3.1] m [8]
[10] feet in length. Drive rods full length into the earth. Sectional
type rods may be used.

2.4.11 Resistance to Ground

**************************************************************************
NOTE: Remove this paragraph if not required in the
project
**************************************************************************

Measure the resistance to ground using the fall-of-potential method

described in IEEE 81. The maximum resistance of driven ground shall not
exceed 25 ohms under normally dry conditions. If this resistance cannot be
obtained with a single rod, [_____] additional rods not less than 1.8 m 6
feet on centers, or if sectional type rods are used, [_____] additional
couple sections and drive with the first rod. In high-ground-resistance,
use UL listed chemically charged ground rods. If the resultant resistance
exceeds 25 ohms measured not less than 48 hours after rainfall, notify the
Contracting Officer immediately. Exothermically weld all connections below
grade. Exothermically weld connections above grade or use UL 467 approved
connectors.

2.4.12 Fuses

Cartridge-type fuses conforming to NEMA FU 1. Provide suitable fuse

holders in each leg of the D.C. circuit.

2.4.13 Surge Protection

Protect silicon diodes by use of ac and dc lightning arresters or metal

oxide varistors against overvoltage surges and by current-limiting device
against overcurrent surges.

SECTION 26 42 22.00 20 Page 16

2.4.14 Efficiency

Overall efficiency of [65 percent] [90 percent] [_____] minimum when

operated at full output.

2.4.15 Rectifier Replacement/Spare Parts List

Provide identification and coverage for all parts of each component,

assembly, and accessory of the items subject to replacement in accordance
with Section 01 78 23 OPERATION AND MAINTENANCE DATA.

2.5 REFERENCE ELECTRODES

[Zinc][copper-copper sulfate] type provided with micro-pore diffusion

window for water contact and water-tight plug. Provide cells with No. [10]
[12] [_____] AWG, stranded copper conductor with 2.8 mm 110 mils [_____]
thick ASTM D 1248, high molecular weight polyethylene (HMWPE) insulation
cable of sufficient length to extend to the [test station] [junction box]
without splicing. Reference electrodes shall have a minimum 15 year life,
stability of plus or minus 5 millivolts under 3 micro-amp load, and an
initial accuracy of plus or minus 10 millivolts referenced to a calibrated
portable reference electrode.

2.6 SHUNT RESISTORS

[0.01] [_____] ohm, [6] [_____] amp, with an accuracy of plus or minus one
percent. [Shunts shall conform to MIL-I-1361 [rating as shown]].

2.7 CONDUIT

[UL 6, rigid galvanized steel.] [Outlet boxes: UL 514A and Fitting:

UL 514B, threaded hubs.] [Metallic conduit and fittings to be
polyvinyl-chloride coated in accordance with [NEMA RN 1, Type A40] [
NEMA TC 2, Type EPC-40-PVC]]. Provide nonmetallic conduit conforming to
NEMA TC 2. Provide conduit support in accordance with NFPA 70.

2.8 CABLE OTHER THAN ANODE LEAD WIRES

**************************************************************************
NOTE: Any pinhole, cut, scratch or other damage to
the anode cable exposing bare copper to the
electrolyte will result in early failure of the
impressed current cathodic protection system. For
this reason, special, extra heavy insulation is used
on anode cable.
**************************************************************************

Provide copper wire conforming to ASTM B 3 and ASTM B 8. Wires terminating

in a rectifier, junction box or test station shall have a cable
identification tag. Refer to paragraph 2.1.4 [_____] for anode lead wires.

2.8.1 AC Power Supply Wiring

[UL 83, Type [THW] [THWN] [TW]] [UL 44, Type RHW,] [UL 854, Type USE],
stranded [solid] copper conductors, gage (AWG) and color coded as indicated.

2.8.2 Anode Wire

Type CP [ASTM D 1248, High Molecular Weight Polyethylene (HMWPE)] [cross

SECTION 26 42 22.00 20 Page 17

 linked polyethylene (XLPE)] insulation, stranded copper conductors, gage
(AWG) as indicated.

The anode wire material shall sustain current densities of 100 ampere per
square meter 10.764 square feet in an oxygen generating electrolyte for 20
years. The manufacturer shall certify that a representative sample taken
from the same lot used to construct the anode, has been tested and meets
the following criteria:

a. The test cell sustains a current density of 10,000 ampere persquare

meter 10.764 square feet in a 15 weight percent sulfuric acid
electrolyte at 66 degrees C 150 degrees F without an increase in anode
to cathode potential of more than 1 volt.

b. The cell containing the anode shall be powered with a constant

current power supply for the 30 day test period.

c The representative sample shall be 125 mm 5 inch in length taken

from the lot of wire that is to be used for the anode.

2.8.3 Rectifier DC Positive (Anode) Header Cable

Type CP [ASTM D 1248, High Molecular Weight Polyethylene (HMWPE)] [cross

linked polyethylene (XLPE)] insulation, stranded copper conductors, gage
(AWG) as indicated. Refer to paragraph 2.1.4 [_____] for anode lead wires.

2.8.4 Cable Identification Tags

[Laminated plastic material with black letters on a yellow background]

[[Brass] [Stainless steel] material with stamped or engraved letters.]
Print letters and numbers a minimum 5 mm 3/16 inch in size. Provide
identifier legend [in accordance with the drawings] [_____].

2.8.5 Wire Connectors

UL 486A-486B.

2.8.6 Insulating Tape

UL 510.

2.8.7 Splices

[Splices are not permitted in submerged sections of anode lead wire or

anode header cable.] Provide splices with a compression connector on the
conductor, and insulation and waterproofing using one of the following
methods which are suitable for continuous submersion in water and comply
with ANSI C119.1.

a. Provide cast-type splice insulation by means of molded casting

process employing a thermosetting epoxy resin insulating material
applied by a gravity poured method or pressure injected method.
Provide component materials of the resin insulation in a packaged
form ready for convenient mixing without removing from the package.

(1) Gravity poured method shall employ materials and equipment

contained in and approved commercial splicing kit which includes a
mold suitable for the cables to be spliced. When the mold is in
place around the joined conductors, prepare the resin mix and pour

SECTION 26 42 22.00 20 Page 18

 into the mold.

b. Provide [heavy wall] heat shrinkable splice insulation by means of

a thermoplastic adhesive sealant material which shall be applied
with a clean burning propane gas torch per manufacturer's
instructions.

2.9 ANODE JUNCTION BOXES

2.9.1 Post Top Mounted Type

NEMA ICS 6. Metallic or non-metallic with terminal board, [5] [8] [_____]
terminal posts and lockable lid. A non-metallic enclosure shall be high
impact strength molded plastic. The unit shall be of standard design,
manufactured for use as a cathodic protection test station, complete with
cover, terminal board, shunts, and brass or Type [304] [316] stainless
steel hardware. Provide removable terminal board for easy access to
wires. Mount the test station atop 1830 mm 6 foot long polyethylene
conduit with anchor.

2.9.2 Wall Mounted Type

NEMA ICS 6, Type [3R] [4X] [_____] enclosure with [clamped cover] [Type
[304] [316] stainless steel hinges and [clamped] [latched] cover] [and
padlocked hasp]. Provide enclosure constructed of [galvanized steel]
[painted steel] [aluminum] [fiberglass] [non-metallic] construction with
terminal board and labeled with nameplate. Enclosure mounting posts shall
be [galvanized steel pipe,schedule [40] [80] [_____]], [wood post, full
length pressure treated with pentachlorophenol] [as indicated]. Mount
enclosure 1066 mm 42 inches above finished grade [as indicated].

2.9.3 Terminal Boards

Provide terminal boards for anode junction boxes, bonding boxes, and test
stations made of phenolic plastic [3] [6] [_____] mm [1/8] [1/4] [_____]
inch thick with dimensions as indicated. Provide insulated terminal
boards with the required number of terminals (one terminal required for
each conductor). Install solderless copper lugs and copper buss bars,
shunts, and variable resistors on the terminal board as indicated.
Permanently tag test station terminal connections to identify each
termination of conductors (e.g. identify the conductors connected to the
protected structure, anodes, and reference electrodes). Permanently
identify conductors by means of plastic or metal tags, or plastic sleeves
to indicate termination. [Color code each conductor as follows:

Anode lead wire - black

Structure lead wire - white
Reference electrode lead wire - red]

2.10 CLEVIS ASSEMBLIES

Provide clevis assemblies, 6.35 mm 1/4 inch flat steel with a spool opening
of 53.975 mm 2 1/8 inch, 114.3 mm 4 1/2 inch long to the centerline of the
spindle. Provide porcelain spools, with an outside diameter of 57.15 mm 2
1/4 inch and an overall height of 53.975 mm 2 1/8 inch.

2.11 PIN INSULATORS

Provide pin insulator assemblies, 100 mm 4 inches long overall and 6.35 mm

SECTION 26 42 22.00 20 Page 19

 1/4 inch diameter aluminum bolt 19 mm 3/4 inch long attached to the flat
end with a aluminum nut and lock washer. Provide porcelain insulator of
non-conducting material with hard glazed finish. Provide insulator with a
hole through the bottom no smaller than 13 mm 1/2 inch diameter.

2.12 HANDHOLE ASSEMBLIES

Provide aluminum handhole covers, 175 mm 7 inches in diameter and 1.588 mm

1/16 inch thick and connected to insulating rubber gasket, 175 mm 7 inches
in diameter and 3.175 mm 1/8 inch thick. Cut handholes 150 mm 6 inches in
diameter. Provide handhole assemblies with 12.7 mm 1/2 inch bolts and 6.35
mm 1/4 inch plate clamping bars.

2.13 EXOTHERMIC WELD KITS

Provide exothermic weld kits specifically designed by the manufacturer for

welding the types of materials and shapes provided.

2.14 MANUFACTURER'S NAMEPLATE

Each item of equipment shall have a nameplate bearing the manufacturer's

name, address, model number, and serial number securely affixed in a
conspicuous place; the nameplate of the distributing agent will not be
acceptable.

2.15 FIELD FABRICATED NAMEPLATES

**************************************************************************
NOTE: Use the following paragraph where nameplates
are fabricated to identify specific equipment
designated on the drawings.
**************************************************************************

ASTM D 709. Provide laminated plastic nameplates for each equipment

enclosure, relay, switch, and device; as specified or as indicated on the
drawings. Each nameplate inscription shall identify the function and, when
applicable, the position. Nameplates shall be melamine plastic, 3 mm0.125
inch thick, white with [black] [_____] center core. Surface shall be matte
finish. Corners shall be square. Accurately align lettering and engrave
into the core. Minimum size of nameplates shall be 25 by 65 mmone by 2.5
inches. Lettering shall be a minimum of 6.35 mm0.25 inch high normal block
style.

PART 3 EXECUTION

3.1 INSTALLATION

Electrical installations shall conform to IEEE C2, NFPA 70, and to the
requirements specified herein.

3.1.1 Anode Installation

**************************************************************************
NOTE: Proprietary systems of anode installations
are available for areas where icing is expected.
For such areas paragraph entitled "Icing Climates"
below should be included.
**************************************************************************

SECTION 26 42 22.00 20 Page 20

 [IEEE C2] [NFPA 70].

[3.1.1.1 Icing Climate Requirements

Suspend anodes in a manner similar to that in non-icing climates, except

provisions shall be made to prevent the anodes and suspending cables from
being damaged by freezing or falling ice.

]3.1.1.2 Anode Placement

Arrange anodes in the tank [and riser pipe] as shown in the drawings [so
that protection can be provided to surfaces without exceeding potentials
[in the vicinity of the anodes] that will be detrimental to coatings].
Suspend anodes from roof [plate] [structure] by means of factory-installed
connecting wire designed to support the anodes in air [before submergence]
without failure of the electrical wire insulation or the electrical
conductors. Prevent contact between anode and tank surfaces such as
man-access hatches, ladders, heater pipes, and stay rods.

3.1.1.3 Anode Hangers

Anode hangers shall electrically insulate the anode suspending wire from
the tank steel.

3.1.1.4 Handholes

Provide a handhole having a diameter of 150 mm 6 inches in the tank roof

for each anode string to permit replacement or inspection of anodes.

3.1.2 Anode Connection

**************************************************************************
NOTE: A single split-bolt will work loose when
wires it connects are moved. Minimum of two split
bolts will prevent this from happening. In water
tanks, split bolts are used (above water line only)
because working space is limited and hydraulic or
mechanical compression tools may be cumbersome and
hazardous to use. At ground level or in trenches,
compression tools can be used conveniently, and
swedged sleeve connection produced by such tools is
more reliable than split bolts.
**************************************************************************

3.1.2.1 Anode Lead Wires

Electrically connect anodes to the positive D.C. header cable with

compression connectors or split bolts, or the header cable may terminate in
a junction box for connection with all anodes cables. Use a minimum of two
split bolts for each connection if split bolts are used. Mark each of the
wires terminating in the junction box.

3.1.2.2 Anode Header Cable

Provide header cable on the [underside of the roof] [wall] with

electrically insulating hangers which enter the tank near the roof line
from an externally mounted junction box. External wiring shall be in
conduit. Mark each of the wires terminating in the junction box.

SECTION 26 42 22.00 20 Page 21

3.1.2.3 Splices

**************************************************************************
NOTE: Splices are not allowed below water level.
**************************************************************************

Locate under-roof electric wire splices above the high water line and seal
water-tight using a minimum of two 1/2-lap layers of butyl rubber tape
followed by two 1/2-lap layers of plastic tape.

3.1.3 Rectifiers

**************************************************************************
NOTE: For impressed current systems only.
**************************************************************************

3.1.3.1 Rectifier Installation

Location and mounting as indicated. Assemble and attach equipment

enclosures to [wall] [post] [pad] in accordance with the manufacturer's
instructions. Handle wires to prevent stretching or kinking the conductors
or damaging the insulation. Use lubricants when pulling wires into
conduits. Bond the equipment enclosures to a grounding electrode.

3.1.3.2 Wire-To-Tank Connections

Connect the structure wire to the tank [_____] [by use of an exothermic
weld kit] [by brazing]. Clean the structure surface by scraping, filing,
or wire brushing to produce a clean, bright surface. [Weld connections
using the exothermic weld kits in accordance with the manufacturer's
instructions. Test the integrity of the weld, prior to coating, by
striking with a 908 gram two pound hammer.] [Cover connections and
surrounding cleaned surface with an electrically insulating coating
compatible with the existing coating.]

3.1.4 Permanent Reference Electrodes

3.1.4.1 Permanent Reference Electrode Calibration

Calibrate permanent reference electrodes against a portable electrode in

the presence of the Contracting Officer or his approved representative
before installation. Calibrate in a test tank containing water with the
same composition as the tank to be protected. Permanent electrode shall
measure a reference potential agreeing with that measured by the portable
electrode within plus or minus 0.010 volt when the sensing windows of the
two electrodes being compared are not more than 2 mm 1/6 inch apart but not
touching. Remove permanent reference electrodes not within this potential
range from the construction site by the end of the day and replace at the
Contractor's expense. The testing provision applies to replacement
reference electrodes as well.

3.1.4.2 Installation

Provide permanent reference electrodes at points in the tank [and riser

pipe] which monitor minimum and maximum tank[/riser]-to-water potentials[,
regulate the automatic control system] [_____], and maintain continuous
immersion. Sensing windows of reference electrodes shall be equidistant to
and located within 25 mm one inch of the steel tank[/rise pipe] surface and
be fixed in position, preventing contact with tank wall or appurtenances.

SECTION 26 42 22.00 20 Page 22

3.2 BOLTED AND RIVETED TANKS

Ensure electrical continuity of joining components.

3.3 GASEOUS EVOLUTION

Provide for possible evolution of gases from anode reaction and ventilation
requirements.

3.4 CRITERIA FOR CATHODIC PROTECTION

Conduct in accordance with [NACE SP0388][ and ][NACE RP0196].

3.4.1 Minimum

The criterion for cathodic protection shall be a negative potential of at

least 0.85 volt as measured between the tank[/riser pipe] and a
copper-copper sulfate reference electrode across the tank[/riser pipe] to
water interface. Determination of this potential shall be made with the
protective current applied to the tank [and riser] for a minimum of [24]
[ ] hours. Voltage drops must be considered for valid interpretation of
this voltage measurement. The method of voltage drop consideration shall
be identified by the Contractor's corrosion engineer.

3.4.2 Maximum

The potential between a copper-copper sulfate reference electrode and the

tank[/riser pipe] at any point shall not be more negative than a negative
1.1 volt potential taken with the [electrode located within 25 mm one inch
of the tank[/riser pipe] surface but not touching it] [protective current
interrupted instantaneously or modulated] to minimize the voltage drop
effect.

3.5 FIELD QUALITY CONTROL

The Government reserves the right to witness tests. Notify the Contracting
Officer [5] [_____] days prior to performing each field test. Quality
control for the cathodic protection system shall consist of the following:

a. Initial field testing by the contractor upon construction

b. Warranty period field testing by the Contractor.

c. Final field testing by the contractor after one year of service.

**************************************************************************
NOTE: Additional testing may be required, based
upon the specific project or design. All tests
listed below may not be required. Designer should
consider the project requirements for selection of
test procedures.
**************************************************************************

3.5.1 Destructive Testing

Perform the tests in the presence of the Contracting Officer. Include the
cost of an additional anode with the longest lead wire for the destructive
test in his bid. Choose one completed anode of each type with lead wires

SECTION 26 42 22.00 20 Page 23

 at random for destructive testing and submit to a static pull test.
Conduct a lead wire pull test to confirm the minimum lead wire tensile load
capacity indicated in paragraph entitled "Attachment of Anode Lead Wire"
and following subparagraphs. [The anode shall also be cut into sections to
verify conformance with this specification. Check such items as
anode-to-wire connection, complete encapsulation of the wire connector, and
wire to anode electrical resistance.] [Failure of the test anode to
conform to this specification can be cause for rejecting all anodes from
the same lot as the test anode. Mark all rejected anodes on the ends with
a 6" high "X" using yellow spray paint. Remove all failed anodes from the
job site by the end of the day. Replace any rejected anodes at
contractor's expense. The destructive testing provision also applies to
replacement anodes as well.]

**************************************************************************
NOTE: Paragraph entitled "Wire for Power Service"
for impressed current systems only.
**************************************************************************

[3.5.2 Wire for Power Service

Test wire for power service at 600 volts or less to determine that the
wiring system and equipment are free from short circuits and grounds [by a
minimum of two megohms]. Perform the test with a megohmmeter having a
500-volt rating.

]3.5.3 Initial Cathodic Protection System Field Testing

Upon completion of the installation, fill tank to maximum working level,

and the Contractor's corrosion engineer shall test and inspect the cathodic
protection system in the presence of the Contracting Officer or his
designated representative. Record test data, including date, time, and
location of testing and submit to the Contracting Officer. Contractor
shall correct and retest, at his expense, deficiencies in the materials and
installation observed during the tests and inspections. Take measurements
with voltmeters having input impedance not less than 10 megohms. Testing
shall include the following:

a. Base potential tests: At least [one week] [24 hours] [_____]

after the tank has been filled, but before energizing of the
cathodic protection system, measure the base (native)
structure-to-water potentials of the tank [and riser]. The
locations of these measurements shall be identical to the
locations specified for measuring energized structure-to-water
potentials.

b. Permanent reference electrode tests: Verify proper operation and

calibration of the reference electrode (s) including the entire
reference electrode wiring circuit. Verify calibration of the
reference electrode in accordance with the paragraph entitled
"Permanent Reference Electrode Calibration". [Potential
differences between the two electrodes of the same generic type
should not exceed [10] [15] millivolts.] [Zinc permanent
reference electrodes should be within the range of -1000 to -1150
millivolts when calibrated with a copper-copper sulfate reference
electrode.] Remove permanent reference electrodes not within
these potential differences from the construction site by the end
of the day and replace at the contractor's expense. The testing
provision also applies to replacement reference electrodes as

SECTION 26 42 22.00 20 Page 24

 well.

**************************************************************************
NOTE: For impressed current systems only.
**************************************************************************

[c. Rectifier testing: Upon completion of the installation, "Base

Potential" tests, and "Permanent Reference Electrode" tests,
energize and adjust the rectifier to provide current to the anode
at a level that will protect the tank[/riser pipe] in accordance
with the NACE criteria listed in this specification. Measure dc
output of the rectifier and current output of each anode at
different rectifier settings. Measure the current outputs across
the installed shunts. Verify these readings using portable,
calibrated meters and shunts. Testing shall demonstrate if the
rectifier system is capable of functioning properly as required to
provide effective cathodic protection.]

**************************************************************************
NOTE: For galvanic systems only.
**************************************************************************

[d. Anode-to-water potential and anode output current tests: Upon

completion of the installation, "Base Potential" tests, and
"Permanent Reference Electrode" tests, measure anode-to-water
potential of each anode or each anode string with the anodes
disconnected. After connecting the anodes to the tank [through
junction box], measure current output of each anode or anode
string across the calibrated shunt.]

**************************************************************************
NOTE: For all types of cathodic protection systems.
**************************************************************************

e. Energized tank[/riser pipe]-to-water potential tests: After

operation of the cathodic protection system for at least 24 hours
[one week] [_____], perform the tank[/riser pipe]-to-water
measurements listed in the following five paragraphs with a
portable reference electrode placed within 25 mm one inch of, but
not touching, the tank[/riser pipe] wall and bottom surfaces and
appurtenances.

(1) On a vertical line midway between two anode strings beginning

at a point 305 mm one foot below water level and continuing at
point 915 mm 3 feet apart until the bottom of the tank is reached.

(2) On a second vertical line midway between two anode strings on

the opposite side of the tank from the first vertical line
beginning at a point 305 mm one foot below water level and
continuing at points 915 mm 3 feet apart until the bottom of the
tank is reached.

(3) Across the bottom of the tank in a line between the two
vertical lines at [915] [_____] mm [3] [_____] foot intervals.

(4) In at least [4] [_____] places which are close to anodes.

(5) On a vertical line in the riser pipe beginning at the top of

the riser and continuing at [915] [_____] mm [3] [_____] foot

SECTION 26 42 22.00 20 Page 25

 intervals until the bottom of the riser is reached.

3.5.4 Initial Cathodic Protection System Field Test Report

Submit a field test report of the cathodic protection system. Record on

applicable forms all rectifier measurements, anode output current
measurements, and structure-to-electrolyte measurements, including initial
potentials. Coordinate identification of rectifiers, anode junction boxes,
test locations, and test stations with the as-built drawings and provide
on system drawings in the report. Locate, correct, and report to the
Contracting Officer any short circuits encountered during the checkout of
the installed cathodic protection system.

3.5.5 One Year Warranty Period Testing

Inspect, test, and adjust the cathodic protection system [quarterly]

[semi-annually] [_____] for one year, [4] [2] [ ] interim inspections
total, to ensure its continued conformance with the criteria outlined
below. Commence the performance period for these tests upon the completion
of all cathodic protection work, including changes required to correct
deficiencies identified during initial testing, and preliminary acceptance
of the cathodic protection system by the Contracting Officer. The One Year
Warranty Period Cathodic Protection System Field Test Report, including
field data, shall be certified by the Contractor's corrosion engineer.

3.5.6 Final Field Testing

Conduct final field testing of the cathodic protection system utilizing the
same procedures specified under, "Initial Cathodic Protection System Field
Testing". Inspect, test, and adjust the cathodic protection system after
one year of operation to ensure its continued conformance with the criteria
outlined below. Commence the performance period for these tests upon the
completion of all cathodic protection work, including changes required to
correct deficiencies identified during initial testing, and preliminary
acceptance of the cathodic protection system by the Contracting Officer.
The Final Cathodic Protection System Field Test Report shall be certified
by the Contractor's corrosion engineer and included as an attachment to the
operation and maintenance manual in accordance with Section 01 78 23
OPERATION AND MAINTENANCE DATA.

3.6 DEMONSTRATION

3.6.1 Instruction to Government Personnel

**************************************************************************
NOTE: There are restrictions on the type and extent
of training. Training is usually on-site, 2 days or
less. Factory representatives or others provide
basic instructions to facility maintenance and
operation personnel. If more extensive training is
required, i.e., student travel, special consultants,
etc., consult the Contract Division Director and the
head of the Comptroller Department for assistance.
**************************************************************************

Furnish the services of competent instructors to give full instruction to

designated Government personnel in the adjustment, operation, and
maintenance of the specified systems and equipment, including pertinent
safety requirements as required. Instructors shall be thoroughly familiar

SECTION 26 42 22.00 20 Page 26

with all parts of the installation and shall be trained in operating theory
as well as practical operation and maintenance work. Instruction shall be
given during the first regular work week after the equipment or system has
been accepted and turned over to the Government for regular operation.
Provide [8] [_____] hours of instruction for [_____] personnel.

-- End of Section --

SECTION 26 42 22.00 20 Page 27