Boiler Course 2

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Boilers and Steam system


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✓ Fire Tube Boiler


➢ Introduction ‫مقدمة‬
➢ Pressure Vessel ‫وعاء الضغط‬
➢ Burner ‫الوالعة‬
➢ Water System ‫نظام الماء في الغالية‬
➢ Boiler Room ‫غرفة الغالية‬
➢ Preventive Maintenance ‫الصيانة الوقائية‬
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➢ Pressure Vessel (Shell)


❖ Pressure Vessel Rolling (Shell)
❖ Pressure vessel design ‫وعاء الضغط‬
❖ Tube Sheets ‫المرايا‬
❖ Furnace ‫بيت النار‬
❖ Fire tubes ‫أنابيب اللهب‬
❖ Boiler doors ‫أبواب الغالية‬
❖ Boiler Refractory ‫الطوب الحرارى‬
❖ Boiler Insulation ‫عزل الغالية‬
❖ Fire passes ‫مسارات اللهب‬
❖ Damper stack ‫بوابة المدحنة‬
❖ Safety Valves ‫صمامات اآلمان‬
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Boilers and Steam system

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Boiler BURNER

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➢ Boiler Burner
❖ Theory of Combustion
❖ What is burner
❖ Type of burners
❖ Burner parts :
1st internal , Dual , Modulated ; Ex : Clever Brooks
2nd External , Dual , 2 stage ; Ex : Weishaupt , Riello , Baltur , …
❑ Nature gas train
❑ Combustion air
❑ Light oil System
❑ Modulating system
❑ Ignition transformer
❑ Ignition electrode
❑ Flame detector
❑ Firing rate Control Devices
❑ Sequence of operation
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Boilers and Steam system


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➢ Water system
❖ Low Water Cut Off (LWCO)
❖ Auxiliary low- water cutoff
❖ Feed Water Treatment
❑ Softener
❑ Deaerator
❑ Chemical Treatment
❖ Blowdown system
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Boilers and Steam system


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❖ Chemical Treatment: ‫المعالجة الكميائية‬


❑ Corrosion Inhibitor
❑ Alkaline Builder (pH)
❑ Condensate treatment
❑ Anti-scaling agents
❑ Foaming , Carryover
❑ Boiler Preservation Methods (Dry & Wet)
❑ Dosing System
❑ Boiler Blow down
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Boilers and Steam system


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✓ Steam system
➢ Introduction
➢ Expansion problem solution
➢ PRVS
➢ Steam separator
➢ Air Vent
➢ Type of valves used for steam
➢ Steam Gaskets
➢ Application
➢ Steam traps
➢ Steam recovery
➢ Water Hammering
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Steam System Overview


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➢ Steam recovery
❑ What is Condensate?
❑ Latent Heat
❑ What is Condensate Recovery?
❑ Flash steam
❑ Cavitation in Condensate Pumps
❑ What is water hammering /Steam hammering?
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❖Thermal Oil System Components


❑ Thermal oil heater ‫غالية الزيت‬
❑ Heat carrier (Thermal oil) ‫ناقل الحرارة الزيت الحرارى‬
❑ circulating pump ‫طلمبة التدوير‬
❑ heat consuming device ‫المبادل الحراري‬
❑ expansion tank ‫خزان التمدد‬
❑ piping ‫شبكة االنابيب‬
❑ control pane ‫لوحة التحكم‬
❑ Safety Devices ‫وسائل اآلمان‬
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Thanks …

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