MGAF5107 MGAF5107

2506CE15TAG1 2011/04/12

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 218

 Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

Front Page
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
 Engine Breakdown

Section Page Section Page

Cylinder Block & Liners 11 Cylinder Head Assembly 37

ACHD0409 ACHS1190

Cylinder Block & Liners 13 Cylinder Head Assembly 39

ACHD0409 ACHS1190

Cylinder Block & Liners 15 Timing Gears 41

ACHD0409 ACHS1194

Cylinder Block Cover 17 Timing Gears 43

ACHD0402 ACHS1194

Cylinder Head Plugs 19 Timing Gears 45

ACHD0403 ACHS1194

Cylinder Head Cover 21 Timing Gears 47

ACHD0406 ACHS1194

Crankshaft 23 Engine Identification Labels 49

ACHD0407 A1KFH

Camshaft 25 Pistons & Rings 51

ACHD0408 ADHD0053

Fuel Pump Drive 27 Connecting Rods & Big End Bearings 53

ACHS1170 ADHD0053

Rocker Shaft Assembly 29 Piston Cooling Jets 55

ACHS1173 ADHD0053

Cylinder Block Plugs 31 Timing Cover 57

ACHS1189 AEHD0070

Cylinder Block Plugs 33 Timing Case 59

ACHS1189 AEHS1070

Cylinder Head Assembly 35 Timing Case 61

ACHS1190 AEHS1071

Page 5
 Engine Breakdown

Section Page Section Page

Engine Control Module 63 Fan - Clamping Ring 89

AFHD0268 F1LFH

Lift Pump 65 Sump 91

AFHD0269 GBHD0192

Atomisers 67 Oil Strainer 93

AFHD0270 GBHD0192

Flywheel Housing 69 Oil Pump - Fixings 95

CDHS1100 GBHS1081

Flywheel & Starter Ring 71 Oil Pump 97

CDHS1101 GBHS1082

Starter Motor - Fixings 73 Filler 99

E1AFH GBHS1091

Starter Motor 75 Dipstick 101

E1CFH GBHS1092

Starter Motor - Blanking Cover 77 Blanking Plug 103

EDHS1041 GBHS1092

Fan Belt Tensioner 79 Breather Hose 105

F1AFH H1AFH

Fan Belt 81 Breather Clip 107

F1BFH HBHS1032

Fan 83 Oil Filter Head 109

F1DFH JBHS1155

Fan Drive 85 Oil Filter 111

F1FFH JBHS1155

Fan Drive 87 Oil Filter Head - Fixings 113

F1GFH JBHS1155

Page 6
 Engine Breakdown

Section Page Section Page

Oil Cooler 115 Leak-Off Pipes 141

JBHD0398 SBHD0165

Oil Cooler Pipes 117 Turbocharger 143

JBHD0398 SBHD0166

Coolant Pipes & Connections 119 Heatshield 145

JBHD0398 SBHS1087

Front End Drive Input 121 Air Filter Mounting 147

KBHD0055 T1AFH

Water Pump 123 Air Filter Assembly 149

LBHD0089 T1BFH

Water Pump 125 Air Filter Mounting 151

LBHD0090 T1BFH

Water Pump 127 Air Duct 153

LBHD0090 T1BFH

Alternator Mounting 129 Air Duct 155

N1AFH T1BFH

Alternator 131 Air Duct 157

N1BFH T1CFH

Alternator Bracket & Fixings 133 Pipework & Connections 159

N1BFH TBHD0154

Alternator Pulley and Belt 135 Exhaust Outlet Flange 161

N1BFH U1AFH

Alternator Belt 137 Exhaust Outlet Gasket 163

N1CFH U1BFH

Feed Pipes 139 Exhaust Outlet 165

SBHD0165 U1CFH

Page 7
 Engine Breakdown

Section Page Section Page

Exhaust Manifold 167 Radiator Hoses And Pipes 193

UBHS1035 Z1DFH

Low Pressure Fuel Pipe Clips 169 Inlet Elbow Bracket 195
V1AFH Z1EFH

Low Pressure Fuel Lines 171 Radiator Guard and Fixings 197
V1BFH Z1FFH

Low Pressure Fuel Lines 173 Interface Connector 199

VBHS1095 Z1MFH

Low Pressure Fuel Lines 175 Miscellaneous & Auxiliaries 201

VBHS1095 Z2BFH

Low Pressure Fuel Lines 177 Wiring Harness 203

VBHS1095 ZNHD0073

Filter Head Assembly 179 Temperature And Pressure Switch 205

VBHS1096 ZNHD0200

Fuel Filter 181 Speed Switch 207

VBHS1096 ZNHD0200

Engine Lifting Eyes 183 Speed Sensor 209

XBHS1032 ZNHD0200

Engine Lifting Eyes 185 Temperature Sensor 211

XBHS1033 ZNHD0200

Radiator 187 Earth Strap 213

Z1ZFH ZNHS1038

Radiator Coolant Level Switch 189 Sensor Mounting 215

Z1CFH ZNHS1047

Radiator Hoses And Pipes 191 Engine Mounts 217

Z1DFH ZCHS1057

Page 8
Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Page 9
 Cylinder Block & Liners Plate A

ACHD0409

10

Page 10
 Cylinder Block & Liners Plate A

ACHD0409

Item Part No. References Qty. Description Notes

1 CH12546 1 CRANKCASE
2 F CH12546 1 CYLINDER BLOCK
3 CH11180 6 CYLINDER LINER
4 CH10673 6 BAND
5 CH10674 6 SEAL - OIL
6 CH10677 6 SEAL - OIL
7 CH11179 6 SEAL - OIL
8 F CH12546 1 BEARING CAP
9 CH10679 14 BOLT
10 CH10672 14 WASHER

Page 11
 Cylinder Block & Liners Plate B

ACHD0409

11 10

14
13

12

Page 12
 Cylinder Block & Liners Plate B

ACHD0409

Item Part No. References Qty. Description Notes

1 CH10662 1 SPACER
2 F KRP1529 1 GASKET
3 F KRP1529 1 SEAL
4 CH10661 1 DOWEL
5 CH10656 1 DOWEL
6 CH10659 1 DOWEL
7 CH10660 1 SEAL - O RING (A)
8 CH10221 5 PLUG
9 CH10568 2 PLUG
10 CH10664 1 PLUG
11 CH10667 1 SEAL - O RING
12 CH10658 2 DOWEL
13 CH10666 2 PLUG
14 CH10657 2 SEAL - O RING

Footnotes

(A) ALSO INCLUDED IN KRP1529

Page 13
 Cylinder Block & Liners Plate C

ACHD0409

2
1

4
3

Page 14
 Cylinder Block & Liners Plate C

ACHD0409

Item Part No. References Qty. Description Notes

1 CH11867 1 PLUG
2 CH12756 1 SEAL - O RING
3 CH11375 1 PLUG
4 CH10131 1 SEAL - O RING

Page 15
 Cylinder Block Cover Plate A

ACHD0402

6 2
5
4
1

Page 16
 Cylinder Block Cover Plate A

ACHD0402

Item Part No. References Qty. Description Notes

1 KRP1532 1 COVER KIT

2 F KRP1532 1 BLANKING COVER
3 CH10561 F KRP1532 1 GASKET - BLANKING PLATE
4 CH10537 F KRP1532 2 BOLT
5 CH10541 F KRP1532 2 WASHER
6 CH10579 1 GASKET
7 CH10815 2 BOLT
8 CH11560 1 SEAL - O RING

Page 17
 Cylinder Head Plugs Plate A

ACHD0403

7
6
8 5

4
3

2
1

Page 18
 Cylinder Head Plugs Plate A

ACHD0403

Item Part No. References Qty. Description Notes

1 CH11375 1 PLUG
2 CH10119 1 SEAL - O RING
3 CH10287 1 PLUG
4 CH10230 1 SEAL - O RING
5 CH11928 4 PLUG
6 1 PLUG
7 CH10133 1 SEAL - O RING

Page 19
 Cylinder Head Cover Plate A

ACHD0406

3
2

Page 20
 Cylinder Head Cover Plate A

ACHD0406

Item Part No. References Qty. Description Notes

1 CH11512 1 CYL HEAD COVER ASSY

2 CH11353 1 SEAL - ROCKER BOX COVER
3 CH10955 15 FASTENER

Page 21
 Crankshaft Plate A

ACHD0407

4
6

Page 22
 Crankshaft Plate A

ACHD0407

Item Part No. References Qty. Description Notes

1 CH12792 R a. 1 CRANKSHAFT ASSEMBLY

2 F CH12792 1 CRANKSHAFT
3 CH12793 1 CRANKSHAFT GEAR
4 CH10653 1 DOWEL
5 CH10652 1 PIN
6 CH11379 1 SEAL - FRONT END OIL
7 KRP3122 1 MAIN BEARING KIT
8 KRP3206 1 THRUST WASHER KIT
Service Options
7 KRP3116/025 J (-)0.025" 1 MAIN BEARING KIT - U/S
7 KRP3116/050 J (-)0.050" 1 MAIN BEARING KIT - U/S
7 KRP3117/025 J (+)0.025" 1 MAIN BEARING KIT - U/S
7 KRP3117/050 J (+)0.050" 1 MAIN BEARING KIT - U/S

History
a.
1 CH11986 1 CRANKSHAFT ASSEMBLY

Page 23
 Camshaft Plate A

ACHD0408

Page 24
 Camshaft Plate A

ACHD0408

Item Part No. References Qty. Description Notes

1 CH11988 1 CAMSHAFT
2 CH10587 1 SEAL - O RING
3 CH10588 1 END COVER
4 CH10589 3 SCREW METRIC

Page 25
 Fuel Pump Drive Plate A

ACHS1170

2
5
6
10
1

11

8
7

Page 26
 Fuel Pump Drive Plate A

ACHS1170

Item Part No. References Qty. Description Notes

1 CH10594 1 ADAPTOR
2 CH10581 1 SNAP RING
3 CH10004 2 BALL BEARING
4 CH10592 1 FUEL INJECTION PUMP GEAR
5 CH10583 3 BOLT
6 CH10593 3 WASHER
7 CH10550 3 BOLT
8 CH10255 4 WASHER
9 CH10590 1 SEAL - O RING
10 CH10798 1 NUT
11 CH12764 1 STUD

Page 27
 Rocker Shaft Assembly Plate A

ACHS1173

13

10
3

8 5
6

9
7

11

12

Page 28
 Rocker Shaft Assembly Plate A

ACHS1173

Item Part No. References Qty. Description Notes

1 CH12695 3 ROCKER SHAFT

2 CH11165 12 ROCKER ARM ASSEMBLY
3 CH12701 12 SCREW
4 CH12697 12 NUT
5 CH10229 12 SEAL - O RING
6 CH12702 12 PIVOT
7 CH10680 12 BRIDGE
8 CH12698 6 ROCKER ARM ASSEMBLY
9 CH11076 6 SCREW
10 CH11077 6 NUT
11 CH11079 6 SEAL - O RING
12 CH11078 6 BUTTON
13 CH10566 4 BOLT

Page 29
 Cylinder Block Plugs Plate A

ACHS1189

6
5

4
3

2
1

Page 30
 Cylinder Block Plugs Plate A

ACHS1189

Item Part No. References Qty. Description Notes

1 CH11375 1 PLUG
2 CH11479 1 SEAL - O RING
3 CH10287 6 PLUG
4 CH10230 6 SEAL - O RING
5 CH10287 2 PLUG
6 CH10146 2 SEAL - O RING

Page 31
 Cylinder Block Plugs Plate B

ACHS1189

2
1

Page 32
 Cylinder Block Plugs Plate B

ACHS1189

Item Part No. References Qty. Description Notes

1 CH10287 1 PLUG
2 CH10146 1 SEAL - O RING

Page 33
 Cylinder Head Assembly Plate A

ACHS1190

13

12

11

10

9
8

7
18

19

14
3
20
15
5
21 16
4
17

Page 34
 Cylinder Head Assembly Plate A

ACHS1190

Item Part No. References Qty. Description Notes

1 CH11399 1 CYLINDER HEAD ASSEMBLY

2 F CH11399 1 CYLINDER HEAD
3 CH10731 12 VALVE SEAT INSERT
4 CH11021 12 INTAKE VALVE
5 CH10732 F CH11399 12 VALVE SEAT INSERT
6 CH11022 12 EXHAUST VALVE
7 CH10724 24 VALVE GUIDE
8 CH10716 24 WASHER
9 CH11486 24 SEAL - VALVE STEM
10 CH11487 24 VALVE SPRING OUTER
11 CH11489 24 VALVE SPRING INNER
12 CH10715 24 SEAT
13 CH10019 48 VALVE COLLET
14 CH11311 6 SLEEVE
15 CH10726 6 SEAL - O RING
16 CH10727 6 SEAL - O RING
17 CH10723 6 SEAL - O RING
18 CH10032 17 PLUG
19 CH10258 3 PLUG
20 CH11228 7 CAMSHAFT BUSH
21 CH10722 20 PLUG
Service Options
1 R/CH11399 1 CYLINDER HEAD KIT - EXCH

Page 35
 Cylinder Head Assembly Plate B

ACHS1190

8
7

Page 36
 Cylinder Head Assembly Plate B

ACHS1190

Item Part No. References Qty. Description Notes

1 F KRP1529 1 GASKET - CYLINDER HEAD

2 CH10712 16 BOLT
3 CH10711 16 WASHER
4 CH10713 10 BOLT
5 CH10711 10 WASHER
6 CH10708 6 SLEEVE
7 CH10286 3 PLUG
8 CH10133 3 SEAL - O RING

Page 37
 Cylinder Head Assembly Plate C

ACHS1190

Page 38
 Cylinder Head Assembly Plate C

ACHS1190

Item Part No. References Qty. Description Notes

1 CH10703 24 SEAL (A)

2 CH10660 1 SEAL - O RING (A)

Footnotes

(A) ALSO INCLUDED IN KRP1529

Page 39
 Timing Gears Plate A

ACHS1194

2
3
1

9 6

Page 40
 Timing Gears Plate A

ACHS1194

Item Part No. References Qty. Description Notes

1 CH10963 1 IDLER GEAR

2 CH10876 1 STUB
3 CH10611 5 BOLT
4 CH10619 1 THRUST PLATE
5 CH10621 4 BOLT
6 CH10622 1 OIL PUMP GEAR
7 CH10005 1 WOODRUFF KEY
8 CH10609 1 BOLT
9 CH10610 1 WASHER

Page 41
 Timing Gears Plate B

ACHS1194

12

11 13
10
8

2
1
3
5

4
6

Page 42
 Timing Gears Plate B

ACHS1194

Item Part No. References Qty. Description Notes

1 CH10910 1 CAMSHAFT GEAR

2 F CH10910 1 CAMSHAFT GEAR
3 F CH10910 8 ROLLER
4 F CH10910 2 RETAINING PLATE
5 CH10641 1 DOWEL
6 CH10639 16 BOLT
7 CH10616 6 BOLT
8 CH10617 1 THRUST PLATE
9 CH10618 3 BOLT
10 CH10625 1 GASKET
11 CH10620 1 SEAL - O RING
12 CH10612 1 SEAL - O RING
13 CH10627 1 ADAPTOR

Page 43
 Timing Gears Plate C

ACHS1194

6
5

7
8
2

1
3
4

Page 44
 Timing Gears Plate C

ACHS1194

Item Part No. References Qty. Description Notes

1 CH10635 1 IDLER GEAR

2 CH10623 1 STUB
3 CH10614 1 THRUST PLATE
4 CH10621 3 BOLT
5 CH10609 1 BOLT
6 CH10615 1 WASHER
7 CH10615 5 WASHER
8 CH10290 5 NUT

Page 45
 Timing Gears Plate D

ACHS1194

6
5

2
4
3

7 1
8

Page 46
 Timing Gears Plate D

ACHS1194

Item Part No. References Qty. Description Notes

1 CH10632 1 IDLER GEAR

2 CH10624 1 STUB
3 CH10290 5 NUT
4 CH10615 5 WASHER
5 CH10609 1 BOLT
6 CH10615 1 WASHER
7 CH10614 1 THRUST PLATE
8 CH10621 3 BOLT

Page 47
 Engine Identification Labels Plate A

A1KFH

Page 48
 Engine Identification Labels Plate A

A1KFH

Item Part No. References Qty. Description Notes

1 CH11083 1 NAMEPLATE

Page 49
 Pistons & Rings Plate A

ADHD0053

1
3

Page 50
 Pistons & Rings Plate A

ADHD0053

Item Part No. References Qty. Description Notes

1 KRP3017 6 PISTON KIT

2 F KRP3017 1 PISTON
3 CH11503 1 GUDGEON PIN
4 CH11992 2 CIRCLIP
5 KRP3019 6 PISTON RING KIT

Page 51
 Connecting Rods & Big End Bearings Plate A

ADHD0053

Page 52
 Connecting Rods & Big End Bearings Plate A

ADHD0053

Item Part No. References Qty. Description Notes

1 CH11507 6 CON ROD ASSEMBLY

2 F CH11507 1 CON ROD
3 F CH11507 1 SMALL END BUSH
4 CH11684 4 CON ROD BOLT
5 CH11494 2 PIN
6 KRP3016 P 1 BIG END BEARING KIT
Service Options
6 KRP3016/064 1 BIG END BRG KIT - U/S
6 KRP3016/127 1 BIG END BRG KIT - U/S

Page 53
 Piston Cooling Jets Plate A

ADHD0053

Page 54
 Piston Cooling Jets Plate A

ADHD0053

Item Part No. References Qty. Description Notes

1 CH11994 6 PISTON COOLING JET

2 CH10600 6 BOLT

Page 55
 Timing Cover Plate A

AEHD0070

3
1

Page 56
 Timing Cover Plate A

AEHD0070

Item Part No. References Qty. Description Notes

1 CH11848 1 TIMING COVER

2 F CH11848 1 TIMINGGEAR COVER
3 CH11352 1 SEAL
4 CH10946 14 SCREW

Page 57
 Timing Case Plate A

AEHS1070

2
3

Page 58
 Timing Case Plate A

AEHS1070

Item Part No. References Qty. Description Notes

1 CH10952 2 STUD
2 CH10099 2 WASHER
3 CH10564 2 NUT

Page 59
 Timing Case Plate A

AEHS1071

9
8

5
4

6 1

Page 60
 Timing Case Plate A

AEHS1071

Item Part No. References Qty. Description Notes

1 CH11667 1 TIMING GEAR CASE

2 CH10829 1 GASKET - TIMING CASE
3 CH10953 10 STUD
4 CH10815 8 BOLT
5 CH10255 8 WASHER
6 CH10791 9 BOLT
7 CH10832 1 SUPPORT BRACKET
8 CH11895 2 BOLT
9 CH10615 2 WASHER

Page 61
 Engine Control Module Plate A

AFHD0268

1
3

11

8
10
9

Page 62
 Engine Control Module Plate A

AFHD0268

Item Part No. References Qty. Description Notes

1 R/CH12104 1 ENGINE CONTROL MODULE

2 CH10578 4 STUD
3 CH10272 8 VIBRATION MOUNT
4 CH10108 4 SPACER
5 CH10279 8 WASHER
6 CH10576 1 SUPPORT
7 CH10577 1 SUPPORT
8 CH11932 2 BRACKET
9 CH11931 2 UNC BOLT
10 CH11933 2 PLAIN WASHER
11 CH10277 2 WASHER

Page 63
 Lift Pump Plate A

AFHD0269

Page 64
 Lift Pump Plate A

AFHD0269

Item Part No. References Qty. Description Notes

1 KRP1679 1 LIFT PUMP

2 F KRP1679 1 LIFT PUMP
3 CH10340 1 SEAL - O RING
4 CH10582 2 BOLT

Page 65
 Atomisers Plate A

AFHD0270

2
4

Page 66
 Atomisers Plate A

AFHD0270

Item Part No. References Qty. Description Notes

1 R/CH11945 6 INJECTOR - EXCHANGE

2 KRP1643 1 SEAL KIT
3 F KRP1643 1 SEAL - INJECTOR
4 F KRP1643 1 SEAL - INJECTOR
5 F KRP1643 1 SEAL - INJECTOR
6 CH10790 6 CLAMP
7 CH10791 6 BOLT
8 CH10792 6 SPACER

Page 67
 Flywheel Housing Plate A

CDHS1100

11
12
13
14

4
3
6
5
9
10

2 8

Page 68
 Flywheel Housing Plate A

CDHS1100

Item Part No. References Qty. Description Notes

1 CH10933 1 FLYWHEEL HOUSING

2 CH11304 1 SEAL - REAR END OIL
3 CH10539 1 BLANKING COVER
4 CH10540 1 GASKET
5 CH10538 1 BOLT
6 CH10541 2 WASHER
7 CH10537 1 BOLT
8 CH10262 2 PLUG
9 CH10783 9 BOLT
10 CH10099 9 WASHER
11 CH10586 15 BOLT
12 CH10541 15 WASHER
13 CH10939 1 DRAIN PLUG
14 CH10940 1 GASKET

Page 69
 Flywheel & Starter Ring Plate A

CDHS1101

2
1

5
3

Page 70
 Flywheel & Starter Ring Plate A

CDHS1101

Item Part No. References Qty. Description Notes

1 CH11058 1 FLYWHEEL ASSEMBLY

2 F CH11058 1 FLYWHEEL
3 CH10065 1 STARTER RING GEAR
4 CH10880 12 BOLT
5 CH10058 12 WASHER

Page 71
 Starter Motor - Fixings Plate A

E1AFH

1
2

Page 72
 Starter Motor - Fixings Plate A

E1AFH

Item Part No. References Qty. Description Notes

1 CH10237 3 BOLT
2 0920007 1 WASHER

Page 73
 Starter Motor Plate A

E1CFH

Page 74
 Starter Motor Plate A

E1CFH

Item Part No. References Qty. Description Notes

1 CH12807 M 1 STARTER MOTOR

R a.

History
a.
1 CH12405 M 1 STARTER MOTOR

Page 75
 Starter Motor - Blanking Cover Plate A

EDHS1041

1
4
3

Page 76
 Starter Motor - Blanking Cover Plate A

EDHS1041

Item Part No. References Qty. Description Notes

1 CH10064 1 BLANKING COVER

2 CH10310 1 GASKET - BLANKING PLATE
3 CH10000 3 BOLT
4 CH10058 3 WASHER

Page 77
 Fan Belt Tensioner Plate A

F1AFH

1
18

17

3
16
15
14

4
5
6
7

8
13

9
12
10

11

Page 78
 Fan Belt Tensioner Plate A

F1AFH

Item Part No. References Qty. Description Notes

1 CH11024 1 TENSIONER ARM

2 F CH11024 1 HOUSING
3 CV17729 1 SHAFT
4 CV17731 1 WASHER
5 CV5324 1 NUT
6 CH11444 1 BALL BEARING
7 CV17765 1 SLEEVE
8 CV17732 1 TENSIONER PULLEY
9 CH11444 1 BALL BEARING
10 2722A022 1 CIRCLIP
11 2721351 1 CIRCLIP
12 CV19793 1 BOLT
13 2131A012 1 WASHER
14 2131A012 1 WASHER
15 2318A210 1 NUT
16 2318A210 1 NUT
17 CH10813 4 BOLT
18 ST15903 4 WASHER

Page 79
 Fan Belt Plate A

F1BFH

Page 80
 Fan Belt Plate A

F1BFH

Item Part No. References Qty. Description Notes

1 CH11950 1 BELT

Page 81
 Fan Plate A

F1DFH

Page 82
 Fan Plate A

F1DFH

Item Part No. References Qty. Description Notes

1 CH12009 1 FAN
2 1 FAN ADAPTOR

Page 83
 Fan Drive Plate A

F1FFH

2 1

5
7
6
10 4
11
12

Page 84
 Fan Drive Plate A

F1FFH

Item Part No. References Qty. Description Notes

1 CH11197 1 FANDRIVE
2 F CH11197 1 FAN DRIVE HOUSING
3 CH11175 1 FAN DRIVE PULLEY
4 ST49004 1 CIRCLIP
5 CH11032 1 CAP
6 ST43563 2 BOLT
7 2131A010 2 WASHER
8 CH11090 1 DRIVE SHAFT
9 CH11027 1 ROLLER BEARING
10 CH11033 2 STUD
11 0920007 2 WASHER
12 2238155 2 NUT

Page 85
 Fan Drive Plate A

F1GFH

4
2

7
8

16
9
10 5
11 6
12
13
1
14

19

17

15

18

Page 86
 Fan Drive Plate A

F1GFH

Item Part No. References Qty. Description Notes

1 CH12386 1 FANDRIVE (A)

2 CH12391 1 SHAFT
3 F CH12386 1 FAN DRIVE HOUSING
4 CH12376 1 RELIEF VALVE
5 CH12387 1 FAN DRIVE PULLEY
6 CH12374 1 BALL
7 CH12378 1 SEAL
8 CH12379 1 SPACER
9 CH12382 1 BALL BEARING
10 CH12383 1 SPACER
11 CH12375 1 BALL BEARING
12 CH12384 1 SEAL - O RING
13 CH12380 1 WASHER
14 CH12377 2 BOLT
15 CH12390 1 ADAPTOR
16 CH10585 6 BOLT
17 CH10220 1 PLUG
18 CH12433 1 RING
19 2315C066 6 SCREW

Footnotes

(A) CHECK YOUR ENGINE SPECIFICATION BEFORE ORDERING

Page 87
 Fan - Clamping Ring Plate A

F1LFH

Page 88
 Fan - Clamping Ring Plate A

F1LFH

Item Part No. References Qty. Description Notes

1 CH12433 1 RING
2 2315C066 6 SCREW

Page 89
 Sump Plate A

GBHD0192

12
13
10
11
9
7
8
5
6
4

Page 90
 Sump Plate A

GBHD0192

Item Part No. References Qty. Description Notes

1 CH11846 1 SUMP
2 CH10887 1 SEAL - SUMP
3 CH10944 20 FASTENER
4 CH10992 2 DRAIN PLUG
5 ST49857 2 WASHER
6 CH11455 2 SUMP ADAPTOR
7 CH10228 2 SEAL - O RING
8 CH11459 2 UNF NUT
9 CH12757 2 SUMP DRAIN PLUG
10 CH11573 2 SEAL - O RING
11 CH11456 2 ADAPTOR
12 CH10316 2 SEAL - O RING
13 CH11460 2 UNF NUT

Page 91
 Oil Strainer Plate A

GBHD0192

7
1
6

11
10
8

2
5
9
4

Page 92
 Oil Strainer Plate A

GBHD0192

Item Part No. References Qty. Description Notes

1 CH10789 1 FRAME
2 CH10537 5 BOLT
3 CH10541 5 WASHER
4 CH10550 2 BOLT
5 CH10541 2 WASHER
6 CH10968 1 PIPE - OIL SUCTION
7 CH10787 1 SEAL - O RING
8 CH10855 1 SUPPORT BRACKET
9 CH10785 2 LOCKNUT
10 CH10786 1 OIL PIPE
11 CH10788 1 SEAL - O RING

Page 93
 Oil Pump - Fixings Plate A

GBHS1081

Page 94
 Oil Pump - Fixings Plate A

GBHS1081

Item Part No. References Qty. Description Notes

1 CH10585 2 BOLT
2 CH10586 1 BOLT
3 CH10541 3 WASHER

Page 95
 Oil Pump Plate A

GBHS1082

10
9

11
8

5
12

6
7
13

Page 96
 Oil Pump Plate A

GBHS1082

Item Part No. References Qty. Description Notes

1 CH10860 1 OIL PUMP

2 F CH10860 1 PUMP BODY
3 CH10746 2 BUSH
4 CH10747 2 DOWEL
5 CH10861 1 END COVER
6 CH10862 1 SHAFT
7 CH10863 1 DRIVE SHAFT
8 CH10748 4 BOLT
9 CH10736 1 RETAINER
10 CH10735 2 BOLT
11 CH10541 2 WASHER
12 CH10737 1 SPRING
13 CH10738 1 PLUNGER
Service Options
1 R/CH10860 1 OIL PUMP - EXCHANGE

Page 97
 Filler Plate A

GBHS1091

1
2

Page 98
 Filler Plate A

GBHS1091

Item Part No. References Qty. Description Notes

1 CH11101 1 OIL FILLER TUBE

2 CH11103 1 OIL FILLER CAP
3 CH10567 2 BOLT
4 CH10541 2 WASHER
5 CH11102 1 SEAL - O RING

Page 99
 Dipstick Plate A

GBHS1092

3
2

Page 100
 Dipstick Plate A

GBHS1092

Item Part No. References Qty. Description Notes

1 CH10980 1 DIPSTICK ASSEMBLY

2 CH10794 1 BOLT
3 CH10541 1 WASHER

Page 101
 Blanking Plug Plate B

GBHS1092

Page 102
 Blanking Plug Plate B

GBHS1092

Item Part No. References Qty. Description Notes

1 CH10795 3 PLUG

Page 103
 Breather Hose Plate A

H1AFH

2
1

Page 104
 Breather Hose Plate A

H1AFH

Item Part No. References Qty. Description Notes

1 CH10962 1 PIPE - BREATHER

2 ST46408 1 CLIP

Page 105
 Breather Clip Plate A

HBHS1032

3
2

Page 106
 Breather Clip Plate A

HBHS1032

Item Part No. References Qty. Description Notes

1 CH10850 2 CLIP
2 CH10794 1 BOLT
3 CH10541 1 WASHER

Page 107
 Oil Filter Head Plate A

JBHS1155

4
14

5
6 15

7 10

11
8
12
9 13

Page 108
 Oil Filter Head Plate A

JBHS1155

Item Part No. References Qty. Description Notes

1 CH11250 1 OIL FILTER HEAD

2 F CH11250 1 OIL FILTER HEAD
3 CH10818 1 OIL FILTER HEAD
4 CH10316 2 SEAL - O RING
5 CH10567 4 BOLT
6 CH10541 4 WASHER
7 CH10133 1 SEAL - O RING
8 CH10888 1 ADAPTOR
9 CH10262 1 PLUG
10 CH10513 2 RELIEF VALVE
11 CH10819 2 SPRING
12 CH10091 2 SEAL - O RING
13 CH10291 2 PLUG
14 CH10133 1 SEAL - O RING
15 CH10284 1 PLUG

Page 109
 Oil Filter Plate B

JBHS1155

4
6

Page 110
 Oil Filter Plate B

JBHS1155

Item Part No. References Qty. Description Notes

1 CH10929 1 OIL FILTER

2 F CH10929 1 OIL FILTER
3 CH12010 1 SEAL
4 KRP1570 1 FILTER HOUSING
5 F KRP1570 1 FILTER HOUSING
6 CH10046 1 SEAL - O RING
7 CH10284 1 PLUG

Page 111
 Oil Filter Head - Fixings Plate C

JBHS1155

8
7
10

9 4

Page 112
 Oil Filter Head - Fixings Plate C

JBHS1155

Item Part No. References Qty. Description Notes

1 CH10816 2 SEAL - O RING

2 CH10567 2 BOLT
3 CH10541 2 WASHER
4 CH10814 2 BOLT
5 CH10541 2 WASHER
6 CH10224 2 SEAL - O RING
7 CH10815 4 BOLT
8 CH10541 4 WASHER
9 CH10751 2 BOLT
10 CH10541 2 WASHER

Page 113
 Oil Cooler Plate A

JBHD0398

4
1
5

Page 114
 Oil Cooler Plate A

JBHD0398

Item Part No. References Qty. Description Notes

1 CH10903 1 OIL COOLER

2 F CH10903 1 HOUSING
3 F CH10903 2 END COVER
4 1 TUBESTACK
5 2 PLUG

Page 115
 Oil Cooler Pipes Plate A

JBHD0398

11
8
10
9
13
14

12 17
22
18

6 2

15

19 16

20 3
1
7 4
21 5

Page 116
 Oil Cooler Pipes Plate A

JBHD0398

Item Part No. References Qty. Description Notes

1 CH10769 1 WATER PIPE

2 CH10757 1 SEAL
3 CH10537 2 BOLT
4 CH10263 1 PLUG
5 CH10220 1 PLUG
6 CH10220 1 PLUG
7 CH10544 1 SEAL - O RING
8 CH11059 1 SUPPORT
9 CH10815 4 BOLT
10 CH10541 4 WASHER
11 CH10579 2 GASKET
12 CH10579 1 GASKET
13 CH10537 2 BOLT
14 CH10541 2 WASHER
15 CH10544 1 SEAL - O RING
16 CH10768 1 WATER PIPE
17 CH10260 2 PLUG
18 CH10220 1 PLUG
19 CH10259 1 PLUG
20 CH10751 4 BOLT
21 CH10220 1 PLUG
22 CH10220 1 PLUG

Page 117
 Coolant Pipes & Connections Plate A

JBHD0398

7
18

3
9

10
2
4
1
5 11

12

13
6

14

17
15

20
19

16

Page 118
 Coolant Pipes & Connections Plate A

JBHD0398

Item Part No. References Qty. Description Notes

1 KRP1645 1 THERMOSTAT KIT

2 CH11620 2 THERMOSTAT
3 CH10766 1 SEAL - O RING
4 CH10770 1 SEAL - THERMOSTAT HOUSING
5 CH10056 2 SEAL - THERMOSTAT HOUSING
6 CH10755 2 SEAL - O RING
7 CH11224 1 HOUSING
8 CH10260 2 PLUG
9 CH10765 1 THERMOSTAT HOUSING
10 CH10751 1 BOLT
11 CH10753 1 BOLT
12 CH10260 1 PLUG
13 CH10751 1 BOLT
14 CH10752 1 PIPE
15 CH11618 1 COVER
16 CH10537 5 BOLT
17 CH11619 1 SEAL - O RING
18 CH11621 3 SEAL - O RING
19 CH11622 3 PLUG
20 CH11621 1 SEAL - O RING

Page 119
 Front End Drive Input Plate A

KBHD0055

3
1
2

Page 120
 Front End Drive Input Plate A

KBHD0055

Item Part No. References Qty. Description Notes

1 CH11648 1 CRANKSHAFT PULLEY

2 CH10809 6 BOLT
3 CH11651 6 WASHER
4 CH11646 1 DAMPER
5 CH11647 1 ADAPTOR
6 CH11652 12 BOLT
7 CH11650 12 WASHER

Page 121
 Water Pump Plate A

LBHD0089

Page 122
 Water Pump Plate A

LBHD0089

Item Part No. References Qty. Description Notes

1 CH11895 1 BOLT

Page 123
 Water Pump Plate A

B U18531S LBHD0090

2
1
12

11

10 9

8
6

13
3

5
4

Page 124
 Water Pump Plate A

B U18531S LBHD0090

Item Part No. References Qty. Description Notes

1 KRP1678 1 WATER PUMP KIT

2 1 WATER PUMP
3 1 WATER PUMP HOUSING
4 CH11634 1 STRAINER
5 CH11545 1 PLUG
6 CH10559 1 RETAINING PLATE
7 CH11544 1 WATER PUMP GEAR
8 CH10557 1 BOLT
9 CH11943 1 IMPELLER
10 CH11941 1 SEAL - WATER PUMP
11 CH11942 1 SHAFT
12 CH10558 1 ROLLER BEARING
13 CH11568 1 SEAL - O RING

Page 125
 Water Pump Plate A

A U18532S LBHD0090

11

12

10

7
8

13

3
5
4

Page 126
 Water Pump Plate A

A U18532S LBHD0090

Item Part No. References Qty. Description Notes

1 KRP1715 1 WATER PUMP KIT

2 F KRP1715 1 WATER PUMP
3 F KRP1715 1 WATER PUMP HOUSING
4 CH12680 1 STRAINER
5 CH11545 1 PLUG
6 CH10559 1 RETAINING PLATE
7 CH11544 1 WATER PUMP GEAR
8 CH10557 4 BOLT
9 CH11943 1 IMPELLER
10 CH11942 1 SHAFT
11 CH10558 1 ROLLER BEARING
12 CH10554 1 SEAL - WATER PUMP
13 CH11568 1 SEAL - O RING

Page 127
 Alternator Mounting Plate A

N1AFH

Page 128
 Alternator Mounting Plate A

N1AFH

Item Part No. References Qty. Description Notes

1 CH11034 1 ADJUSTING LINK

2 ST29054 1 CAPSCREW
3 ST15905 1 WASHER

Page 129
 Alternator Plate A

N1BFH

Page 130
 Alternator Plate A

N1BFH

Item Part No. References Qty. Description Notes

1 CH11087 1 ALTERNATOR

Page 131
 Alternator Bracket & Fixings Plate A

N1BFH

6
5

Page 132
 Alternator Bracket & Fixings Plate A

N1BFH

Item Part No. References Qty. Description Notes

1 ST29802 1 SETSCREW
2 OE49437 1 SPACER
3 UF1676 1 BOLT
4 CH11035 1 SPACER
5 ST15905 2 WASHER
6 UF4357 1 NUT

Page 133
 Alternator Pulley and Belt Plate A

N1BFH

Page 134
 Alternator Pulley and Belt Plate A

N1BFH

Item Part No. References Qty. Description Notes

1 CH11036 1 ALTERNATOR PULLEY

2 CH11202 1 BELT

Page 135
 Alternator Belt Plate A

N1CFH

Page 136
 Alternator Belt Plate A

N1CFH

Item Part No. References Qty. Description Notes

1 CH11202 1 BELT

Page 137
 Feed Pipes Plate A

SBHD0165

1
3

9
8
7
4
5
6

11

10

Page 138
 Feed Pipes Plate A

SBHD0165

Item Part No. References Qty. Description Notes

1 CH11978 1 PIPE - TURBO OIL FEED

2 CH11223 1 GASKET
3 CH10609 2 BOLT
4 CH10915 1 CLAMP
5 CH10915 1 CLAMP
6 CH10815 1 BOLT
7 CH10916 1 WASHER
8 CH10255 1 WASHER
9 CH10798 1 NUT
10 CH11980 1 CONNECTOR
11 CH11479 1 SEAL - O RING

Page 139
 Leak-Off Pipes Plate A

SBHD0165

5 7

Page 140
 Leak-Off Pipes Plate A

SBHD0165

Item Part No. References Qty. Description Notes

1 CH11977 1 PIPE - TURBO OIL DRAIN

2 CH11979 1 GASKET
3 CH10609 1 BOLT
4 CH10538 1 BOLT
5 CH11558 1 ELBOW
6 CH11560 1 SEAL - O RING
7 CH11562 1 SEAL - O RING

Page 141
 Turbocharger Plate A

SBHD0166

Page 142
 Turbocharger Plate A

SBHD0166

Item Part No. References Qty. Description Notes

1 CH11946 1 TURBOCHARGER
2 CH11471 1 GASKET - TURBOCHARGER
3 CH10733 4 BOLT
4 CH10734 4 LOCKNUT
Service Options
1 R/CH11946 1 TURBOCHARGER - EXCHANGE

Page 143
 Heatshield Plate A

SBHS1087

4
3
2

Page 144
 Heatshield Plate A

SBHS1087

Item Part No. References Qty. Description Notes

1 CH10936 1 HEATSHIELD
2 CH11895 4 BOLT
3 CH10255 4 WASHER
4 CH11896 4 SPACER

Page 145
 Air Filter Mounting Plate A

T1AFH

2
3

Page 146
 Air Filter Mounting Plate A

T1AFH

Item Part No. References Qty. Description Notes

1 CH11105 1 MOUNTING BRACKET

2 2234215 4 UNC BOLT
3 0920004 4 WASHER

Page 147
 Air Filter Assembly Plate A

T1BFH

Page 148
 Air Filter Assembly Plate A

T1BFH

Item Part No. References Qty. Description Notes

1 CH11038 1 AIR FILTER ASSEMBLY

2 F CH11038 1 AIR FILTER BODY
3 SEV551F/4 1 MAIN AIR FILTER
4 CH11287 1 COVER
5 CV4178 1 VALVE
6 CV10891 1 CAP

Page 149
 Air Filter Mounting Plate B

T1BFH

2 1
3

Page 150
 Air Filter Mounting Plate B

T1BFH

Item Part No. References Qty. Description Notes

1 CH11221 1 BAND
2 2315A381 2 METRIC BOLT
3 CV70393 2 WASHER
4 2318D010 2 METRIC NUT
5 CV5479 1 INDICATOR

Page 151
 Air Duct Plate A

T1BFH

Page 152
 Air Duct Plate A

T1BFH

Item Part No. References Qty. Description Notes

1 CH11383 1 HOSE
2 525/62 2 HOSE CLIP
3 CH11384 1 HOSE

Page 153
 Air Duct Plate A

T1BFH

3
4

Page 154
 Air Duct Plate A

T1BFH

Item Part No. References Qty. Description Notes

1 CH11040 1 AIR DUCT

2 ST91130 1 HOSE
3 ST46419 1 HOSE CLIP
4 CH11082 1 AIR DUCT
5 ST46419 1 HOSE CLIP

Page 155
 Air Duct Plate A

T1CFH

Page 156
 Air Duct Plate A

T1CFH

Item Part No. References Qty. Description Notes

1 CH12797 1 AIR DUCT

Page 157
 Pipework & Connections Plate A

TBHD0154

3
5
4

Page 158
 Pipework & Connections Plate A

TBHD0154

Item Part No. References Qty. Description Notes

1 CH11613 1 INLET ELBOW

2 CH11614 1 SEAL - O RING
3 CH10262 1 PLUG
4 CH10567 4 BOLT
5 CH10255 4 WASHER

Page 159
 Exhaust Outlet Flange Plate A

U1AFH

Page 160
 Exhaust Outlet Flange Plate A

U1AFH

Item Part No. References Qty. Description Notes

1 CH11605 1 EXHAUST FLANGE

2 CV70399 8 BOLT
3 CV70394 8 WASHER
4 CV1343 8 METRIC NUT

Page 161
 Exhaust Outlet Gasket Plate A

U1BFH

Page 162
 Exhaust Outlet Gasket Plate A

U1BFH

Item Part No. References Qty. Description Notes

1 CH11606 1 GASKET - EXHAUST OUTLET

Page 163
 Exhaust Outlet Plate A

U1CFH

Page 164
 Exhaust Outlet Plate A

U1CFH

Item Part No. References Qty. Description Notes

1 CH12787 R a. 1 EXHAUST ELBOW

2 CH12794 R a. 1 CLAMP

History
a.
1 CH11355 1 EXHAUST ELBOW
2 CH11377 1 BAND

Page 165
 Exhaust Manifold Plate A

UBHS1035

7 9
2

4
10
5
6

Page 166
 Exhaust Manifold Plate A

UBHS1035

Item Part No. References Qty. Description Notes

1 CH10774 1 EXHAUST MANIFOLD

2 CH10777 6 GASKET - EXHAUST MANIFOLD
3 CH10776 11 SPACER
4 CH10775 11 STUD
5 CH10541 12 WASHER
6 CH10734 12 LOCKNUT
7 CH10901 1 EXHAUST MANIFOLD
8 CH10756 1 SPACER
9 CH10772 1 STUD
10 CH10774 1 EXHAUST MANIFOLD

Page 167
 Low Pressure Fuel Pipe Clips Plate A

V1AFH

2
3
1

5
4

Page 168
 Low Pressure Fuel Pipe Clips Plate A

V1AFH

Item Part No. References Qty. Description Notes

1 CH10943 1 PIPE CLIP

2 0748523 1 SCREW
3 ST15903 1 WASHER
4 2318D010 1 METRIC NUT
5 ST15903 1 WASHER

Page 169
 Low Pressure Fuel Lines Plate A

V1BFH

Page 170
 Low Pressure Fuel Lines Plate A

V1BFH

Item Part No. References Qty. Description Notes

1 CH11760 1 HOSE - FUEL

Page 171
 Low Pressure Fuel Lines Plate A

VBHS1095

4 6
5

Page 172
 Low Pressure Fuel Lines Plate A

VBHS1095

Item Part No. References Qty. Description Notes

1 CH10999 1 PIPE - HIGH PRESSURE FUEL

2 CH10841 2 CONNECTION
3 CH10840 2 SEAL - O RING
4 CH10943 1 PIPE CLIP
5 CH11897 1 BOLT
6 CH10255 1 WASHER

Page 173
 Low Pressure Fuel Lines Plate B

VBHS1095

4
6
5
7

Page 174
 Low Pressure Fuel Lines Plate B

VBHS1095

Item Part No. References Qty. Description Notes

1 CH11328 1 PIPE - LOW PRESSURE FUEL

2 CH10026 1 CONNECTION
3 CH10840 1 SEAL - O RING
4 CH10943 1 PIPE CLIP
5 CH11897 1 BOLT
6 CH10255 1 WASHER
7 CH11066 1 CONNECTOR
8 CH10840 1 SEAL - O RING

Page 175
 Low Pressure Fuel Lines Plate C

VBHS1095

6
5

3
2

Page 176
 Low Pressure Fuel Lines Plate C

VBHS1095

Item Part No. References Qty. Description Notes

1 CH11002 1 PIPE - FUEL

2 CH10893 2 CONNECTION
3 CH10230 2 SEAL - O RING
4 CH11001 1 PIPE - FUEL
5 CH10841 2 CONNECTION
6 CH10840 2 SEAL - O RING

Page 177
 Filter Head Assembly Plate A

VBHS1096

12
10

11

13

1 9 8

14
15

21

5
4

7
6
18
17
16

20
19

Page 178
 Filter Head Assembly Plate A

VBHS1096

Item Part No. References Qty. Description Notes

1 CH12434 1 FUEL FILTER HEAD

2 CH10609 1 BOLT
3 CH10255 1 WASHER
4 CH10286 1 PLUG
5 CH10046 1 SEAL - O RING
6 CH10287 1 PLUG
7 CH10048 1 SEAL - O RING
8 CH10439 1 PRIMING PUMP
9 CH10008 1 GASKET
10 CH10557 1 BOLT
11 CH10277 1 WASHER
12 CH10848 1 BOLT
13 CH10086 1 WASHER
14 CH10836 1 VALVE
15 CH10837 1 SEAL - O RING
16 CH12017 R a. 1 NON RETURN VALVE
17 CH10839 1 SEAL - O RING
18 CH10838 1 SEALING RING
19 F CH12017 1 VALVE
20 CH10131 1 SEAL - O RING
21 CH11410 1 PLUG

History
a.
16 CH12017 1 NON RETURN VALVE
CH10131 1 SEAL - O RING

Page 179
 Fuel Filter Plate A

VBHS1096

10

8
3

9
1

12

5
11
13
4
14
6

Page 180
 Fuel Filter Plate A

VBHS1096

Item Part No. References Qty. Description Notes

1 CH10930 1 PRE-FUEL FILTER

2 F CH10930 1 FUEL FILTER ELEMENT
3 CH12010 1 SEAL
4 CH11094 1 FILTER HOUSING
5 F CH11094 1 FILTER HOUSING
6 CH10046 1 SEAL - O RING
7 CH10284 1 PLUG
8 CH10931 1 FUEL FILTER
9 F CH10931 1 FUEL FILTER ELEMENT
10 CH12010 1 SEAL
11 CH11096 1 FUEL FILTER HOUSING
12 F CH11096 1 FILTER HOUSING
13 CH10046 1 SEAL - O RING
14 CH10284 1 PLUG

Page 181
 Engine Lifting Eyes Plate A

XBHS1032

4 2
3

Page 182
 Engine Lifting Eyes Plate A

XBHS1032

Item Part No. References Qty. Description Notes

1 KRP1525 1 LIFTING EYE KIT

2 F KRP1525 1 LIFTING EYE
3 CH10537 8 BOLT
4 CH10541 8 WASHER

Page 183
 Engine Lifting Eyes Plate A

XBHS1033

2
4
3

Page 184
 Engine Lifting Eyes Plate A

XBHS1033

Item Part No. References Qty. Description Notes

1 KRP1526 1 LIFTING EYE KIT

2 F KRP1526 1 LIFTING EYE
3 CH10570 4 BOLT
4 CH10099 4 WASHER

Page 185
 Radiator Plate A

Z1ZFH

Page 186
 Radiator Plate A

Z1ZFH

Item Part No. References Qty. Description Notes

1 CH11964 1 RADIATOR
2 Y06/00017 1 RADIATOR CAP
3 CV60917 1 HEADER TANK
4 CV60963 1 COVER (A)
5 CV60964 1 COVER (A)
6 CV60971 1 INTERCOOLER

Footnotes

(A) NOT ILLUSTRATED

Page 187
 Radiator Coolant Level Switch Plate A

Z1CFH

Page 188
 Radiator Coolant Level Switch Plate A

Z1CFH

Item Part No. References Qty. Description Notes

1 CV25001 1 SWITCH

Page 189
 Radiator Hoses And Pipes Plate A

Z1DFH

9 12

10 6 5 13
8
7

4
2

11

Page 190
 Radiator Hoses And Pipes Plate A

Z1DFH

Item Part No. References Qty. Description Notes

1 CH11051 1 WATER PIPE

2 ST46410 1 CLIP
3 ST46410 2 CLIP
4 ST91230 1 HOSE
5 CH11049 1 DUCT
6 CH10979 1 BRACKET
7 CV70401 1 SETSCREW
8 CV70395 1 SPRING WASHER
9 CH11110 2 CLAMP
10 CH11128 1 HOSE
11 CV69938 1 SWITCH
12 CH11110 1 CLAMP
13 CH11128 1 HOSE

Page 191
 Radiator Hoses And Pipes Plate B

Z1DFH

10

21 9
20
17
18 15

16
19
14

7
6

13

2
3
1

Page 192
 Radiator Hoses And Pipes Plate B

Z1DFH

Item Part No. References Qty. Description Notes

1 CH10979 1 BRACKET
2 CV70401 2 SETSCREW
3 CV70395 2 SPRING WASHER
4 CH11110 2 CLAMP
5 CH11128 1 HOSE
6 CV12198 1 DRAIN PLUG
7 ST49891 1 WASHER
8 ST46410 1 CLIP
9 ST46411 2 CLIP
10 ST91237 1 HOSE
13 CH11966 1 AIR PIPE
14 CH11498 1 SEAL - O RING
15 CH11497 1 CLAMP
16 CH12025 1 ADAPTOR
17 525/46M 2 HOSE CLIP
18 CH12079 1 ADAPTOR
19 CH12080 1 ADAPTOR
20 CH12081 1 HOSE CLIP
21 CH12015 1 HOSE - COOLANT

Page 193
 Inlet Elbow Bracket Plate A

Z1EFH

Page 194
 Inlet Elbow Bracket Plate A

Z1EFH

Item Part No. References Qty. Description Notes

1 CH11057 1 BRACKET

Page 195
 Radiator Guard and Fixings Plate A

Z1FFH

3
2

7 6
8

Page 196
 Radiator Guard and Fixings Plate A

Z1FFH

Item Part No. References Qty. Description Notes

1 CH12646 1 GUARD KIT

2 CH12401 1 FAN GUARD
3 CH12399 1 PLATE
4 CH12402 1 FAN GUARD
5 CH12538 1 FAN GUARD
6 CH12539 1 FAN GUARD
7 312050 27 SETSCREW
8 318011 27 WASHER

Page 197
 Interface Connector Plate A

Z1MFH

4 5

Page 198
 Interface Connector Plate A

Z1MFH

Item Part No. References Qty. Description Notes

1 CH11173 1 CONNECTION KIT

2 CH11169 1 TOOL
3 CH11154 1 CONNECTOR
4 CH11170 40 SOCKET
5 CH11171 10 SOCKET
6 CH11918 40 PLUG

Page 199
 Miscellaneous & Auxiliaries Plate A

Z2BFH

Page 200
 Miscellaneous & Auxiliaries Plate A

Z2BFH

Item Part No. References Qty. Description Notes

1 CH12043 1 WIRING HARNESS

Page 201
 Wiring Harness Plate A

ZNHD0073

3
6
5
11
12
19
20
14 10
13 9
2
21
22
7

8
1

15

16
18
17

Page 202
 Wiring Harness Plate A

ZNHD0073

Item Part No. References Qty. Description Notes

1 CH11985 1 WIRING HARNESS

2 CH11981 1 CABLE TIE
3 CH10071 2 CLIP
4 CH10054 2 CABLE TIE
5 CH10794 2 BOLT
6 CH10541 2 WASHER
7 CH10799 2 CLIP
8 CH10054 2 CABLE TIE
9 CH10797 2 BOLT
10 CH10100 2 WASHER
11 CH10072 1 CLIP
12 CH10054 1 CABLE TIE
13 CH10537 1 BOLT
14 CH10541 1 WASHER
15 CH10072 2 CLIP
16 CH10054 2 CABLE TIE
17 CH10794 2 BOLT
18 CH10541 2 WASHER
19 CH10072 1 CLIP
20 CH10054 1 CABLE TIE
21 CH10796 1 BOLT
22 CH10277 1 WASHER

Page 203
 Temperature And Pressure Switch Plate A

ZNHD0200

3 4

2 6

7 10

9 12
8 11

Page 204
 Temperature And Pressure Switch Plate A

ZNHD0200

Item Part No. References Qty. Description Notes

1 CH12006 1 OIL PRESSURE SENSOR KIT

2 F CH12006 1 OIL PRESSURE SENSOR KIT
3 CH10132 1 SEAL - O RING
4 KRP1692 1 AIR PRESSURE SENSOR KIT
5 F KRP1692 1 SENSOR
6 CH10132 1 SEAL - O RING
7 KRP1693 1 AIR PRESSURE SENSOR KIT
8 F KRP1693 1 TEMPERATURE SENSOR
9 CH10133 1 SEAL - O RING
10 KRP1688 1 TEMPERATURE SENSOR (A)
11 F KRP1688 1 TEMPERATURE SENSOR
12 CH10146 1 SEAL - O RING

Footnotes

(A) WATER TEMPERATURE

Page 205
 Speed Switch Plate B

ZNHD0200

1
7
3 2

5 4

Page 206
 Speed Switch Plate B

ZNHD0200

Item Part No. References Qty. Description Notes

1 CH12003 1 SPEED SENSOR

2 F CH12003 1 SENSOR
3 CH12356 1 SEAL - O RING
4 CH10796 1 BOLT
5 CH10277 1 WASHER
6 CH10867 1 SPACER
7 CH10870 1 SEAL - O RING

Page 207
 Speed Sensor Plate C

ZNHD0200

1 9

2
3
5 4

Page 208
 Speed Sensor Plate C

ZNHD0200

Item Part No. References Qty. Description Notes

1 CH12004 1 SPEED SENSOR

2 F CH12004 1 SENSOR
3 CH12356 1 SEAL - O RING
4 CH10796 1 BOLT
5 CH10277 1 WASHER
6 CH10873 1 CONNECTOR
7 CH10132 1 SEAL - O RING
8 CH10133 1 SEAL - O RING
9 CH12001 1 ELBOW

Page 209
 Temperature Sensor Plate D

ZNHD0200

Page 210
 Temperature Sensor Plate D

ZNHD0200

Item Part No. References Qty. Description Notes

1 KRP1687 2 TEMPERATURE SENSOR

2 F KRP1687 1 TEMPERATURE SENSOR
3 CH10230 1 SEAL - O RING

Page 211
 Earth Strap Plate A

ZNHS1038

3
2

Page 212
 Earth Strap Plate A

ZNHS1038

Item Part No. References Qty. Description Notes

1 CH11093 1 EARTH STRAP

2 CH10707 1 BOLT
3 CH10255 1 WASHER
4 CH10798 1 NUT

Page 213
 Sensor Mounting Plate A

ZNHS1047

2
3

7
6

Page 214
 Sensor Mounting Plate A

ZNHS1047

Item Part No. References Qty. Description Notes

1 CH10907 1 ADAPTOR
2 CH10875 1 SEAL - O RING
3 CH10228 1 SEAL - O RING
4 CH10567 2 BOLT
5 CH10541 2 WASHER
6 CH10282 1 PLUG
7 CH10132 1 SEAL - O RING

Page 215
 Engine Mounts Plate A

ZCHS1057

1 2
4

Page 216
 Engine Mounts Plate A

ZCHS1057

Item Part No. References Qty. Description Notes

1 KRP1670 1 MOUNTING BRACKET

2 1 MOUNTING BRACKET
3 CH11581 8 BOLT
4 CH10099 8 WASHER

Page 217
 Parts Index

Page 218
 Parts Index

Description Part No. Page Description Part No. Page

ADAPTOR CH10594 27 CH11221 151

CH10627 43 CH11377 165

CH10888 109 BELT CH11202 135, 137

CH10907 215 CH11950 81

CH11456 91 BIG END BEARING KRP3016 53

KIT
CH11647 121
BIG END BRG KIT - KRP3016/064 53
CH12025 193 U/S
CH12079 193 KRP3016/127 53
CH12080 193 BLANKING COVER CH10064 77
CH12390 87 CH10539 69
ADJUSTING LINK CH11034 129 BOLT CH10000 77
AIR DUCT CH11040 155 CH10237 73
CH11082 155 CH10537 17, 69,
93, 117,
CH12797 157
117, 119,
AIR FILTER CH11038 149 183, 203
ASSEMBLY
CH10538 69, 141
AIR PIPE CH11966 193
CH10550 27, 93
AIR PRESSURE KRP1692 205
CH10557 125, 127,
SENSOR KIT
179
KRP1693 205
CH10566 29
ALTERNATOR CH11087 131
CH10567 99, 109,
ALTERNATOR CH11036 135 113, 159,
PULLEY 215

BALL CH12374 87 CH10570 185

BALL BEARING CH10004 27 CH10582 65

CH11444 79, 79 CH10583 27

CH12375 87 CH10585 87, 95

CH12382 87 CH10586 69, 95

BAND CH10673 11 CH10600 55

Page 219
 Parts Index

Description Part No. Page Description Part No. Page

CH10609 41, 45, CH10848 179

47, 139,
141, 179 CH10880 71

CH10611 41 CH11581 217

CH10616 43 CH11652 121

CH10618 43 CH11895 61, 123,

145
CH10621 41, 45, 47
CH11897 173, 175
CH10639 43
CH12377 87
CH10679 11
CV19793 79
CH10707 213
CV70399 161
CH10712 37
ST43563 85
CH10713 37
UF1676 133
CH10733 143
BRACKET CH10979 191, 193
CH10735 97
CH11057 195
CH10748 97
CH11932 63
CH10751 113, 117,
119, 119 BRIDGE CH10680 29

CH10753 119 BUSH CH10746 97

CH10783 69 BUTTON CH11078 29

CH10791 61, 67 CABLE TIE CH10054 203, 203,

203, 203,
CH10794 101, 107, 203
203, 203
CH11981 203
CH10796 203, 207,
209 CAMSHAFT CH11988 25

CH10797 203 CAMSHAFT BUSH CH11228 35

CH10809 121 CAMSHAFT GEAR CH10910 43

CH10813 79 CAP CH11032 85

CH10814 113 CV10891 149

CH10815 17, 61, CAPSCREW ST29054 129

113, 117,
CIRCLIP 2721351 79
139

Page 220
 Parts Index

Description Part No. Page Description Part No. Page

2722A022 79 COVER CH11287 149

CH11992 51 CH11618 119

ST49004 85 CV60963 187

CLAMP CH10790 67 CV60964 187

CH10915 139, 139 COVER KIT KRP1532 17

CH11110 191, 191, CRANKCASE CH12546 11

193
CRANKSHAFT CH11986 23
CH11497 193 ASSEMBLY

CH12794 165 CH12792 23

CLIP CH10071 203 CRANKSHAFT CH12793 23

GEAR
CH10072 203, 203,
203 CRANKSHAFT CH11648 121
PULLEY
CH10799 203
CYL HEAD COVER CH11512 21
CH10850 107 ASSY
ST46408 105 CYLINDER HEAD CH11399 35
ASSEMBLY
ST46410 191, 191,
193 CYLINDER HEAD R/CH11399 35
KIT - EXCH
ST46411 193
CYLINDER LINER CH11180 11
CON ROD CH11507 53
ASSEMBLY DAMPER CH11646 121
CON ROD BOLT CH11684 53 DIPSTICK CH10980 101
ASSEMBLY
CONNECTION CH10026 175
DOWEL CH10641 43
CH10841 173, 177
CH10653 23
CH10893 177
CH10656 13
CONNECTION KIT CH11173 199
CH10658 13
CONNECTOR CH10873 209
CH10659 13
CH11066 175
CH10661 13
CH11154 199
CH10747 97
CH11980 139

Page 221
 Parts Index

Description Part No. Page Description Part No. Page

DRAIN PLUG CH10939 69 CH12386 87

CH10992 91 FASTENER CH10944 91

CV12198 193 CH10955 21

DRIVE SHAFT CH10863 97 FILTER HOUSING CH11094 181

CH11090 85 KRP1570 111

DUCT CH11049 191 FLYWHEEL CH11058 71

ASSEMBLY
EARTH STRAP CH11093 213
FLYWHEEL CH10933 69
ELBOW CH11558 141 HOUSING
CH12001 209 FRAME CH10789 93
END COVER CH10588 25 FUEL FILTER CH10931 181
CH10861 97 FUEL FILTER HEAD CH12434 179
ENGINE CONTROL R/CH12104 63 FUEL FILTER CH11096 181
MODULE HOUSING
EXHAUST ELBOW CH11355 165 FUEL INJECTION CH10592 27
PUMP GEAR
CH12787 165
GASKET CH10008 179
EXHAUST FLANGE CH11605 161
CH10540 69
EXHAUST CH10774 167, 167
MANIFOLD CH10579 17, 117,
117
CH10901 167
CH10625 43
EXHAUST VALVE CH11022 35
CH10940 69
FAN CH12009 83
CH11223 139
FAN DRIVE CH11175 85
PULLEY CH11979 141
CH12387 87 GASKET - CH10310 77
BLANKING PLATE
FAN GUARD CH12401 197
CH10561 17
CH12402 197
GASKET - CH10777 167
CH12538 197
EXHAUST
CH12539 197 MANIFOLD

FANDRIVE CH11197 85

Page 222
 Parts Index

Description Part No. Page Description Part No. Page

GASKET - CH11606 163 INJECTOR - R/CH11945 67

EXHAUST OUTLET EXCHANGE

GASKET - TIMING CH10829 61 INLET ELBOW CH11613 159

CASE
INTAKE VALVE CH11021 35
GASKET - CH11471 143
TURBOCHARGER INTERCOOLER CV60971 187

GUARD KIT CH12646 197 LIFT PUMP KRP1679 65

GUDGEON PIN CH11503 51 LIFTING EYE KIT KRP1525 183

HEADER TANK CV60917 187 KRP1526 185

HEATSHIELD CH10936 145 LOCKNUT CH10734 143, 167

HOSE CH11128 191, 191, CH10785 93

193
MAIN AIR FILTER SEV551F/4 149
CH11383 153
MAIN BEARING KIT KRP3122 23
CH11384 153
MAIN BEARING KIT KRP3116/025 23
ST91130 155 - U/S

ST91230 191 KRP3116/050 23

ST91237 193 KRP3117/025 23

HOSE - COOLANT CH12015 193 KRP3117/050 23

HOSE - FUEL CH11760 171 METRIC BOLT 2315A381 151

HOSE CLIP 525/46M 193 METRIC NUT 2318D010 151, 169

525/62 153 CV1343 161

CH12081 193 MOUNTING CH11105 147

BRACKET
ST46419 155, 155
KRP1670 217
HOUSING CH11224 119
NAMEPLATE CH11083 49
IDLER GEAR CH10632 47
NON RETURN CH12017 179, 179
CH10635 45 VALVE

CH10963 41 NUT 2238155 85

IMPELLER CH11943 125, 127 2318A210 79, 79

INDICATOR CV5479 151 CH10290 45, 47

Page 223
 Parts Index

Description Part No. Page Description Part No. Page

CH10564 59 PIPE - OIL SUCTION CH10968 93

CH10798 27, 139, PIPE - TURBO OIL CH11977 141

213 DRAIN

CH11077 29 PIPE - TURBO OIL CH11978 139

FEED
CH12697 29
PIPE CLIP CH10943 169, 173,
CV5324 79 175
UF4357 133 PISTON COOLING CH11994 55
JET
OIL COOLER CH10903 115
PISTON KIT KRP3017 51
OIL FILLER CAP CH11103 99
PISTON RING KIT KRP3019 51
OIL FILLER TUBE CH11101 99
PIVOT CH12702 29
OIL FILTER CH10929 111
PLAIN WASHER CH11933 63
OIL FILTER HEAD CH10818 109
PLATE CH12399 197
CH11250 109
PLUG CH10032 35
OIL PIPE CH10786 93
CH10220 87, 117,
OIL PRESSURE CH12006 205
117, 117,
SENSOR KIT
117, 117
OIL PUMP CH10860 97
CH10221 13
OIL PUMP - R/CH10860 97
CH10258 35
EXCHANGE
CH10259 117
OIL PUMP GEAR CH10622 41
CH10260 117, 119,
PIN CH10652 23
119
CH11494 53
CH10262 69, 109,
PIPE CH10752 119 159

PIPE - BREATHER CH10962 105 CH10263 117

PIPE - FUEL CH11001 177 CH10282 215

CH11002 177 CH10284 109, 111,

181, 181
PIPE - HIGH CH10999 173
PRESSURE FUEL CH10286 37, 179

PIPE - LOW CH11328 175

PRESSURE FUEL

Page 224
 Parts Index

Description Part No. Page Description Part No. Page

CH10287 19, 31, ROCKER SHAFT CH12695 29

31, 33,
179 ROLLER BEARING CH10558 125, 127

CH10291 109 CH11027 85

CH10568 13 SCREW 0748523 169

CH10664 13 2315C066 87, 89

CH10666 13 CH10946 57

CH10722 35 CH11076 29

CH10795 103 CH12701 29

CH11375 15, 19, 31 SCREW METRIC CH10589 25

CH11410 179 SEAL CH10703 39

CH11545 125, 127 CH10757 117

CH11622 119 CH11352 57

CH11867 15 CH12010 111, 181,

181
CH11918 199
CH12378 87
CH11928 19
SEAL - FRONT END CH11379 23
PLUNGER CH10738 97 OIL

PRE-FUEL FILTER CH10930 181 SEAL - O RING CH10046 111, 179,

181, 181
PRIMING PUMP CH10439 179
CH10048 179
RADIATOR CH11964 187
CH10091 109
RADIATOR CAP Y06/00017 187
CH10119 19
RELIEF VALVE CH10513 109
CH10131 15, 179,
CH12376 87 179
RETAINER CH10736 97 CH10132 205, 205,
209, 215
RETAINING PLATE CH10559 125, 127
CH10133 19, 37,
RING CH12433 87, 89
109, 109,
ROCKER ARM CH11165 29 205, 209
ASSEMBLY
CH10146 31, 33,
CH12698 29 205

Page 225
 Parts Index

Description Part No. Page Description Part No. Page

CH10224 113 CH10875 215

CH10228 91, 215 CH11079 29

CH10229 29 CH11102 99

CH10230 19, 31, CH11479 31, 139

177, 211
CH11498 193
CH10316 91, 109
CH11560 17, 141
CH10340 65
CH11562 141
CH10544 117, 117
CH11568 125, 127
CH10587 25
CH11573 91
CH10590 27
CH11614 159
CH10612 43
CH11619 119
CH10620 43
CH11621 119, 119
CH10657 13
CH12356 207, 209
CH10660 13, 39
CH12384 87
CH10667 13
CH12756 15
CH10723 35
SEAL - OIL CH10674 11
CH10726 35
CH10677 11
CH10727 35
CH11179 11
CH10755 119
SEAL - REAR END CH11304 69
CH10766 119 OIL

CH10787 93 SEAL - ROCKER CH11353 21

BOX COVER
CH10788 93
SEAL - SUMP CH10887 91
CH10816 113
SEAL - CH10056 119
CH10837 179 THERMOSTAT
HOUSING
CH10839 179
CH10770 119
CH10840 173, 175,
175, 177 SEAL - VALVE CH11486 35
STEM
CH10870 207

Page 226
 Parts Index

Description Part No. Page Description Part No. Page

SEAL - WATER CH10554 127 CH12383 87

PUMP
OE49437 133
CH11941 125
SPEED SENSOR CH12003 207
SEAL KIT KRP1643 67
CH12004 209
SEALING RING CH10838 179
SPRING CH10737 97
SEAT CH10715 35
CH10819 109
SETSCREW 312050 197
SPRING WASHER CV70395 191, 193
CV70401 191, 193
STARTER MOTOR CH12405 75
ST29802 133
CH12807 75
SHAFT CH10862 97
STARTER RING CH10065 71
CH11942 125, 127 GEAR

CH12391 87 STRAINER CH11634 125

CV17729 79 CH12680 127

SLEEVE CH10708 37 STUB CH10623 45

CH11311 35 CH10624 47

CV17765 79 CH10876 41

SNAP RING CH10581 27 STUD CH10578 63

SOCKET CH11170 199 CH10772 167

CH11171 199 CH10775 167

SPACER CH10108 63 CH10952 59

CH10662 13 CH10953 61

CH10756 167 CH11033 85

CH10776 167 CH12764 27

CH10792 67 SUMP CH11846 91

CH10867 207 SUMP ADAPTOR CH11455 91

CH11035 133 SUMP DRAIN PLUG CH12757 91

CH11896 145 SUPPORT CH10576 63

CH12379 87 CH10577 63

Page 227
 Parts Index

Description Part No. Page Description Part No. Page

CH11059 117 CH11460 91

SUPPORT BRACKET CH10832 61 VALVE CH10836 179

CH10855 93 CV4178 149

SWITCH CV25001 189 VALVE COLLET CH10019 35

CV69938 191 VALVE GUIDE CH10724 35

TEMPERATURE KRP1687 211 VALVE SEAT CH10731 35

SENSOR INSERT

KRP1688 205 CH10732 35

TENSIONER ARM CH11024 79 VALVE SPRING CH11489 35

INNER
TENSIONER CV17732 79
PULLEY VALVE SPRING CH11487 35
OUTER
THERMOSTAT CH11620 119
VIBRATION CH10272 63
THERMOSTAT CH10765 119 MOUNT
HOUSING
WASHER 0920004 147
THERMOSTAT KIT KRP1645 119
0920007 73, 85
THRUST PLATE CH10614 45, 47
2131A010 85
CH10617 43
2131A012 79, 79
CH10619 41
318011 197
THRUST WASHER KRP3206 23
KIT CH10058 71, 77

TIMING COVER CH11848 57 CH10086 179

TIMING GEAR CH11667 61 CH10099 59, 69,

CASE 185, 217

TOOL CH11169 199 CH10100 203

TURBOCHARGER CH11946 143 CH10255 27, 61,

139, 145,
TURBOCHARGER - R/CH11946 143 159, 173,
EXCHANGE 175, 179,
213
UNC BOLT 2234215 147
CH10277 63, 179,
CH11931 63
203, 207,
UNF NUT CH11459 91 209

Page 228
 Parts Index

Description Part No. Page Description Part No. Page

CH10279 63 CH10769 117

CH10541 17, 69, CH11051 191

69, 93,
93, 95, WATER PUMP GEAR CH11544 125, 127
97, 99,
WATER PUMP KIT KRP1678 125
101, 107,
109, 113, KRP1715 127
113, 113,
113, 117, WIRING HARNESS CH11985 203
117, 167,
183, 203, CH12043 201
203, 203,
215 WOODRUFF KEY CH10005 41

CH10593 27

CH10610 41

CH10615 45, 45,

47, 47, 61

CH10672 11

CH10711 37, 37

CH10716 35

CH10916 139

CH11650 121

CH11651 121

CH12380 87

CV17731 79

CV70393 151

CV70394 161

ST15903 79, 169,

169

ST15905 129, 133

ST49857 91

ST49891 193

WATER PIPE CH10768 117

Page 229