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REVISION SHEET

REV NO. DATE DESCRIPTION

0 04-Mar-23 ISSUED FOR COMMENT

     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     

Table of Contents
1. GENERAL..................................................................................................................................10
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1.1 Project Information..............................................................................................................10

1.2 Scope of Work.....................................................................................................................10

1.3 Applicable Documents.........................................................................................................11

1.3.1 Project Document.........................................................................................................11

1.3.2 Codes and Standards....................................................................................................11

1.4 Language and Units.............................................................................................................11

2 MATERIALS..............................................................................................................................11

3 LOAD AND LOAD COMBINATIONS.....................................................................................12

3.1 General................................................................................................................................12

3.1.1 Dead Load of Self weight (DL)....................................................................................12

3.1.2 Dead Load (Do)...........................................................................................................12

3.1.3 Pipe Load (PE, PO, PT)...............................................................................................12

3.1.4 Friction Load (F)..........................................................................................................14

3.1.5 Anchor Load (A)..........................................................................................................15

3.1.6 Live Load (L)...............................................................................................................15

3.1.7 Wind Load (W)............................................................................................................15

3.1.8 Earthquake Load (E)....................................................................................................18

3.1.9 Factored Load Combination.........................................................................................22

3.2 Loading Name & Load Combination...................................................................................24

3.2.1 Loadings Name............................................................................................................24

3.2.2 Load Combination.......................................................................................................24

4 STEEL STRUCTURES DESIGN...............................................................................................26

4.1 Design Method.....................................................................................................................26

4.2 High Strength Bolted Connection........................................................................................26

4.3 Design Strength...................................................................................................................26

4.4 Deflection Limit...................................................................................................................26

4.4.1 Deflection of Beams.....................................................................................................26

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4.4.2 Horizontal Drift............................................................................................................26

5 Structure Computer Modelling....................................................................................................27

5.1 3D model View....................................................................................................................27

5.2 3D Wire Frame....................................................................................................................28

5.3 Member Group ..................................................................................................................29

5.4 Member Properties of Pipe Rack.........................................................................................33

5.5 Member Specification..........................................................................................................34

5.5.1 Support.........................................................................................................................34

5.5.2 Release Member .........................................................................................................34

5.5.3 Truss Member ............................................................................................................35

5.6 Design Parameter.................................................................................................................36

5.6.1 Kz ..............................................................................................................................36

5.6.2 Lz.................................................................................................................................37

5.7 Loading Input.......................................................................................................................39

5.7.1 Dead Load ..................................................................................................................39

5.7.2 Pipe Empty .................................................................................................................39

5.7.3 Pipe Operating ...........................................................................................................40

5.7.4 Pipe Test......................................................................................................................40

5.7.5 Equipment Empty .....................................................................................................41

5.7.6 Equipment Operating .................................................................................................41

5.7.7 Equipment Test .........................................................................................................42

5.7.8 Friction ......................................................................................................................42

5.7.9 Wind from +X Direction ............................................................................................43

5.7.10 Wind from -X Direction...............................................................................................43

5.7.11 Wind from +Z Direction ............................................................................................44

5.7.12 Wind from -Z Direction...............................................................................................44

5.7.13 Seismic Load Seismic Definition ..............................................................................45

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6 Structural Design Summary.........................................................................................................46

6.1 Strength Check.....................................................................................................................46

6.2 Vertical Displacement Check...............................................................................................46

6.3 Horizontal Displacement Check..........................................................................................47

6.4 Support Reaction.................................................................................................................47

7 Estimated Row Material Purchased.............................................................................................47

ATTACHMENT-1 STAAD PRO INPUT

ATATCHMENT-2 FOUNDATION CALCULATION
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1. GENERAL
1.1 Project Information

 Project Title : OIL GAS REFINERY PLANT

 Owner : COMPANY
 Location : CEPU-BLORA

1.2 Scope of Work

The purpose of this calculation note is to check the adequacy of Steel Pipe Rack
structure to sustain the loads that may occur during the construction & operation..
Definition of the checking procedure given hereafter includes the assumptions, the
method of analysis and the data to be used.

1.3 Applicable Documents

1.3.1 Project Document

ENG-JOB-001-TCIV-BOD-03-001 : Design Parameter & Criteria for Civil & Structure

1.3.2 Codes and Standards

The following specifications, standards and drawings shall be applied to the design
and details of the above, mentioned work in conjunction with this specification:

• ACI 318 – 05 American Concrete Institute.

• AISC 13th Edition (ASD) American Institute of Steel Construction.
• ASCE 7 – 16 American Society of Civil Engineers - Minimum
Design Loads for Buildings and Other Structures.
• SNI 03-1727-2013 Standar Nasional Indonesia - Beban Minimum
untuk Perancangan Bangunan Gedung dan
Struktur Lain.
• SNI 03-1726-2019 Standar Nasional Indonesia - Tata Cara
Perencanaan Ketahanan Gempa untuk Struktur
Bangunan Gedung dan Non Gedung.
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1.4 Language and Units

(1) Language
English shall be used.

(2) Units
SI unit shall be used. Nominal pipe size may be in inches.

2 MATERIALS

 Yield strength for steel structure fy = 23.5 kN/cm2

 Compressive strength of concrete fc' = 20 Mpa = 250 kg/cm2 (K-250)
 Yield strength for deform rebar fy = 4800 kg/cm (U-48)
 Unit weight of reinforcement concrete c = 2400 kg/m3
 Unit weight of soil s = 2000 kg/m3
 Unit weight of water w = 1000 kg/m3

3 LOAD AND LOAD COMBINATIONS

3.1 General
The following loads and forces shall be considered in structural and foundation design of
shelter:

Table 2. Load Cases

Symbol Loads and Forces

DL Dead Load of Selfweight
LL Live Load
PE Pipe Empty
PO Pipe Operating
PT Pipe Test
F Friction
A Anchor
W Wind Load
S Earthquake/Seismic Load
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3.1.1 Dead Load of Self weight (DL)

Weight of Modeled Steel Structure, generated by STAAD PRO

3.1.2 Dead Load (Do)

Dead loads are non structural items permanently attached appurtenances such as railing,
handrail, plate, grating, walkway

3.1.3 Pipe Load (PE, PO, PT)

INSERT SKETSA LOAD DISINI

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DRY O PERATING TEST

p ip e p ip e + o il p ip e + w a te r
kN kN kN
Ele v + 9.00 D (in c h )
P1 10 3.60 5.20 6.10
P2 10 3.60 5.20 6.10
P3 14 4.70 5.50 6.70
P4 16 7.60 8.90 10.30
Ele v + 7.00
P5 16 8.20 10.80 11.70
P6 12 4.20 6.60 7.40
P7 12 4.20 6.60 7.40
P8 10 3.60 5.20 6.10
P9 16 5.40 11.00 14.50
P10 16 5.40 11.00 14.50

*unit weight of pipe is refer to Pipe Data Pro

INSERT TABLE PIPE LOAD DISINI

3.1.4 Friction Load (F)
Friction force caused by the sliding of pipes due to thermal expansion

INSERT TABEL FRICTION CALCULATION DISINI

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3.1.5 Anchor Load (A)

Anchor force caused by the thermal expansion of pipes. Thrust force on the equipment, pipe
anchor, and guide forces will be included.

3.1.6 Live Load (L)

Since there is no platform installed in pipe rack therefore this load is not applicable for pipe
rack design.

3.1.7 Wind Load (W)

Wind Load calculation refers to SNI-1727-2013, Velocity Pressure above grade is shown in
below :

qz = 0.613 x Kz x Kzt x Kd x V2

Where :
qz = Velocity pressure evaluated at height z above ground
Kz = Velocity pressure exposure coefficient
Kzt = Topographic factor = 1
Kd = Wind directional factor (Table 6-4) = 0.7
V = Basic Wind Speed = 144km/hr (40 m/sec)
I = Importance factor = 1 (Category II)

Design wind pressure for main wind force resisting system of buildings shall be determined by
the following equation :

p = qz x G x Cp
Where :
p = Wind Pressure (N/m2)
G = Gust effect factor = 0.85
Cf = Pressure coefficient (Table 6-21 ASCE 7-05, force coefficient Cf for other structure category)
 WF flange side , Flat : 1.0
 WF web side : 1.8
 Pipe (Round) : 0.7

Velocity Pressure Exposure Coeffecient. Kz (Exposure D= Flat Area)

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Wind Load from Z Direction +El. +9.00

Wind Load from Z Direction +El. +7.00

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Wind Load from X Direction El +9.00

Wind Load from X Direction El +7.00

3.1.8 Earthquake Load (E)

Earthquake load shall be in accordance with SNI 1726-2019 with the following parameters:
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(1) Important Factor (I) and Occupancy Category

The occupancy Important Factor for Pipe Rack shall be taken I = 1.0
(2) Site Class : D
:

(3) Mapped Acceleration Parameters

The mapped Maximum Consider Earthquake (MCE) Spectral Response
Acceleration Parameters are taken from Puskim PU for Batulicin Area as
follows:

• At short period (0.2 sec) : SS = 0.120 g

• At 1.0 second period : S1 = 0.052 g

(4) Design Spectral Response Acceleration Parameters

• For short period : SDS = 0.200 g
• For 1 second period : SD1 = 0.120 g
• LT : 20 s
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MASUKAN DATA GEMPA CEPU, TIPE TANAH LUNAK SE

3.1.8.1 Risk Category

3.1.8.2 Seismic Importance Factor

3.1.8.3 Seismic Design Category

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3.1.8.4 Fa & Fv
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3.1.8.5 Response Modification Factor

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3.1.9 Factored Load Combination

For strength design foundations, the following load combinations shall be used.

A) Normal operation & Wind

(301) 1.2 (Ds + Do +Po+ F + A) + 1.0 Wind (+X) Direction
(302) 1.2 (Ds + Do + Po+ F + A) + 1.0 Wind (-X) Direction
(303) 1.2 (Ds + Do + Po+ F +A) + 1.0 Wind (+Z) Direction

3.1.9.1 Time Period

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3.2 Loading Name & Load Combination

3.2.1 Loadings Name

NO LOADING NAME
1 SEISMIC STRUCTURE X-DIR (+SX)
2 SEISMIC STRUCTURE X-DIR (-SX)
3 SEISMIC STRUCTURE Z-DIR (+SZ)
4 SEISMIC STRUCTURE Z-DIR (-SZ)
5 DEAD LOAD (DL)
6 LIVE LOAD (LL)
7 PIPE EMPTY (PE)
8 PIPE OPERATING (PO)
9 PIPE TEST (PT)
10 EQUIPMENT EMPTY (EE)
11 EQUIPMENT OPERATING (EO)
12 EQUIPMENT TEST (ET)
13 FRICTION (TF)
14 ANCHOR (A)
15 WIND +X (+WX)
16 WIND -X (-WX)
17 WIND +Z (+WZ)
18 WIND -Z (-WZ)
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3.2.2 Load Combination

Load Combination for design and details of steel structures shall be in accordance
with AISC WSD & ASCE 7-16 as follows

D+L
101 DL + PO + MO+ F+A + LL
D + 0.6W
201 DL + PO + MO+ F+A + 0.6 Wx
202 DL + PO + MO+ F+A - 0.6 Wx
201 DL + PO + MO+ F+A + 0.6 Wz
201 DL + PO + MO+ F+A - 0.6 Wz
D + 0.75(0.6W) + 0.75 L
301 DL + PO + MO+ F+A + 0.45 Wx + 0.75 LL
302 DL + PO + MO+ F+A - 0.45 Wx + 0.75 LL
303 DL + PO + MO+ F+A + 0.45 Wz + 0.75 LL
304 DL + PO + MO+ F+A - 0.45 Wz + 0.75 LL

0.6 D + 0.6W
401 0.6(DL + PO + MO+ F+ A) + 0.6 Wx
402 0.6(DL + PO + MO+ F+ A) - 0.6 Wx
403 0.6(DL + PO + MO+ F+ A) + 0.6 Wz
404 0.6(DL + PO + MO+ F+ A) - 0.6 Wz

D + 0.7 Ev + 0.7 Eh
501 1.094(DL + PO + MO+ F+A) + 0.7 Sx + 0.21 Sz
502 1.094(DL + PO + MO+ F+A) + 0.7 Sx - 0.21 Sz
503 1.094(DL + PO + MO+ F+A) - 0.7 Sx + 0.21 Sz
504 1.094(DL + PO + MO+ F+A) - 0.7 Sx - 0.21 Sz
505 1.094(DL + PO + MO+ F+A) + 0.7 Sz + 0.21 Sx
506 1.094(DL + PO + MO+ F+A) + 0.7 Sz - 0.21 Sx
507 1.094(DL + PO + MO+ F+A) - 0.7 Sz + 0.21 Sx
508 1.094(DL + PO + MO+ F+A) - 0.7 Sz - 0.21 Sx

D + 0.525 Ev + 0.525 Eh + 0.75 LL

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601 1.07(DL + PO + MO+ F+A) + 0.525 Sx + 0.158 Sz + 0.75 LL

602 1.07(DL + PO + MO+ F+A) + 0.525 Sx - 0.158 Sz + 0.75 LL
603 1.07(DL + PO + MO+ F+A) - 0.525 Sx + 0.158 Sz + 0.75 LL
604 1.07(DL + PO + MO+ F+A) - 0.525 Sx - 0.158 Sz + 0.75 LL
605 1.07(DL + PO + MO+ F+A) + 0.525 Sz + 0.158 Sx + 0.75 LL
606 1.07(DL + PO + MO+ F+A) + 0.525 Sz - 0.158 Sx + 0.75 LL
607 1.07(DL + PO + MO+ F+A) - 0.525 Sz + 0.158 Sx + 0.75 LL
608 1.07(DL + PO + MO+ F+A) - 0.525 Sz - 0.158 Sx + 0.75 LL

0.6 D - 0.7 Ev + 0.7 Eh

701 0.506 (DL + PO + MO+ F+ A) + 0.7 Sx + 0.21 Sz
702 0.506 (DL + PO + MO+ F+ A) + 0.7 Sx - 0.21 Sz
703 0.506 (DL + PO + MO+ F+ A) - 0.7 Sx + 0.21 Sz
704 0.506 (DL + PO + MO+ F+ A) - 0.7 Sx - 0.21 Sz
705 0.506 (DL + PO + MO+ F+ A) + 0.7 Sz + 0.21 Sx
706 0.506 (DL + PO + MO+ F+ A) + 0.7 Sz - 0.21 Sx
707 0.506 (DL + PO + MO+ F+ A) - 0.7 Sz + 0.21 Sx
708 0.506 (DL + PO + MO+ F+ A) - 0.7 Sz - 0.21 Sx

4 STEEL STRUCTURES DESIGN

4.1 Design Method

The design and details of steel structures shall be in accordance with the AISC “Manual of
Steel Construction ASD, Thirteenth Edition”,

4.2 High Strength Bolted Connection

High Strength bolted connection shall be designed as bearing-type connections, with threads
included. The allowable loads shall be based on all bolts having threads in the shear plane.

4.3 Design Strength

Design yield strength of structural steel shall be 235 Mpa.

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4.4 Deflection Limit

4.4.1 Deflection of Beams

Allowable vertical displacement shall not exceed L/240 (L = beam or girder support length).
4.4.2 Horizontal Drift

Allowable horizontal displacement shall not exceed H/100 (H = the height of structure).

5 Structure Computer Modelling

5.1 3D model View

Picture 1. 3 D Model of Pipe Rack

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5.2 3D Wire Frame

Isometric View
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Side View

Front View
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5.3 Member Group

Member Group C1 (H200x200)

Member Group T1 (WF250X125X)

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Member Group T2 (WF250X125X)

Member Group T3 (WF 200X100)

Member Group L1 (W20X100)

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Member Group L2 (WF150X75)

Member Group L3 (WF200X100)

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Member Group VB (Double L80x80)

Member Group HB (Double L80x80)

5.4 Member Properties of Pipe Rack

Member Occupation
Properties Material
Group
C1 Column H200X200x5x8 steel
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Member Occupation
Properties Material
Group
T1 Transversal Beam Elev +7.00 WF150X75 steel
T2 Transversal Beam Elev +9.00 WF200X100 steel
T3 Diaphragm Beam Elev +7.00 & +9.00 WF200X100 steel
L1 Longitudinal Beam Elev +7.00 & +9.00 WF200X100 steel
L2 Diaphragm Beam Elev +7.00 & +9.00 WF150X75 steel
L3 Longitudinal Beam Elev +7.00 WF200X100 steel
VB Bracing Vertical Double L80x80 steel
HB Horizontal Bracing Double L80x80 steel

5.5 Member Specification

5.5.1 Support

All Support are pinned

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5.5.2 Release Member

Release Member at El +7.00 & +9.00 (released at My, Mz)

5.5.3 Truss Member

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5.6 Design Parameter

5.6.1 Kz

Kz = 0.5
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Kz = 2.8

Kz = 1.8

5.6.2 Lz
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5.7 Loading Input

5.7.1 Dead Load

5.7.2 Pipe Empty

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5.7.3 Pipe Operating

5.7.4 Pipe Test

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5.7.5 Equipment Empty

5.7.6 Equipment Operating

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5.7.7 Equipment Test

5.7.8 Friction
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5.7.9 Wind from +X Direction

5.7.10 Wind from -X Direction

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5.7.11 Wind from +Z Direction

5.7.12 Wind from -Z Direction

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5.7.13 Seismic Load

Seismic Definition
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6 Structural Design Summary

Generally the structure has the adequacy to sustain the loads that may occur during construction
& operation

6.1 Strength Check

Membe Beam LC REMARKS

Properties Max. Ratio
r Group No
C1 WF200X100 0.668 186 505 OK
T1 WF150X75 OK
T2 WF200X100 OK
T3 WF200X100 OK
L1 WF200X100 OK
L2 WF200X100 OK
L3 UNP125.65.6.8 OK
VB Double L80.80
HB Double L80.80 OK

6.2 Vertical Displacement Check

Beam Length All. REMARKS

Member Max. Def
Properties No mm LC Deft
Group mm
mm
C2 WF200X100
T1 WF150X75
T2 WF200X100 9-47-12 6000 5.7 503 25 OK
T3 WF200X100
L1 WF200X100
L2 WF200X100
L3 UNP125.65.6.8
VB Double L80.80
HB Double L80.80
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6.3 Horizontal Displacement Check

Refer to picture maximum horizontal displacement occurred at the top of column (node 4)
which is 17 mm less than 9000/100 = 90 mm) thus the horizontal displacement is sufficient.

Displacement Allowable
Node L/C REMARKS
mm Deflection mm
18 503 140 90 NOT OK

6.4 Support Reaction

7 Estimated Row Material Purchased

Member Price (12 m) Length Nos Nos Price

Properties
Group Rp m Purchased Rp
(1) (2) (1 x 2)
C2 H 200 x 200 x 8,0 x 12 10,095,999 7.0 16 16 161,535,984
T1 WF 200 x 100 x 5,5 x 8,0 4,495,000 5.0 7 4 17,980,000
T2 WF 250 x 125 x 6,0 x 9,0 6,237,000 5.0 7 4 24,948,000
T3 WF 200 x 100 x 5,5 x 8,0 4,495,000 5.0 6 3 13,485,000
L1 WF 200 x 100 x 5,5 x 8,0 4,495,000 6.0 24 12 53,940,000
L2 WF 200 x 100 x 5,5 x 8,0 4,495,000 3.0 24 6 26,970,000
L3 WF 150 x 75 x 5,0 x 7,0 2,950,000 6.0 4 2 5,900,000
VB Double L80.80 (6 m) 795,000 10.0 8 16 12,720,000
HB Double L80.80 (6 m) 795,000 7.5 8 16 12,720,000
TOTAL 330,198,984