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American
» Petroleum
Institute
Programs In Learning Operating Techniques
The Mechanics of Fluids
Unit 2: The Behavior of Gases
1042wB,Program developed for API by:
Content Specialist for API:
Content Consultants:
Chairman, API Committee on Training:
Vice Chairman for Teaching Learning:
Validation provided through
‘the cooperation of:
Howell Training Company
13831 Northwest Freeway, Suite 520
Houston, Texas 77040-5215
E. J. Rollins
Atlantic Richfield Company
S. B. Snyder
Atlantic Richfield Company
R. W. Dorman
Mobil Oil Corporation
D. S. Tuer
‘The Standard Oil Company (Ohio)
Imperial Oil Limited
‘Standard Oil Company of California
Humble Oil and Refining Company
‘Special Acknowledgement
For the general encouragement and support given the PROFIT programed learning series by the API
Executive Committee on Training and Developmer
H.D. Aggers, Thums Long Beach Company,
Chairman,
.P. Malott, Continental Oil Company, Chairman;
Committee on Vocational Training;
Howard Swaim, Continental Oil Company, Chairman, API Subcommittee on Programed Learning, and
members of the subcommittee.
This text has been validated by the Committee on Training,
Division of Refining, American Petroleum Institute, 1969.
PLT ff) PROFIT
© Program Press 1969
Reprinted June 1996
Duplication or mocification of this copyrighted material, or any part thereof, is
‘violation of Federal Law. Violation of this copyright law may result in severe
‘lvl penaities anc criminal conviction. The Federal Bureau of investigation
investigates all allegations of criminal copyright infringement.THE MECHANICS
OF FLUIDS
Unit 2
The Behavior of Gases
Section
The Laws of Gus Behavior‘Hydrocarbon processing involves many types of fluids. The
Mechanics of Fluids is a programed course in four units on the
principles of fiuid handling as applied to refineries and other
process industries.
In Unit 2, The Behavior of Gases, you will learn how to pre-
dict the pressure, temperature, and volume changes that occur
in the compression and storing of gases. You will also learn
to recognize hazards in gas handling and the precautions used
to avoid these hazards.INSTRUCTIONS
This is a programed learning course.
Programed learning gives information in a series of steps
called frames. Each frame gives some information and asks
you to make use of it.
Here is how it works. First, cover the response column at the
right with a mask.
Read this frame and use the information it gives to fill in the
blank.
A micrometer is an instrument designed to measure in
thousandths of an inch.
A micrometer is a good tool for measuring very.
differences in size.
‘Move the mask down to uncover the word at the right of the
frame. If you have filled the blank with that word or a word
that means the same, you are ready to go ahead to the next
frame.
The drawing of 2 micrometer provides information that will
help you fill in the next blanks.
OBJECT
TO BE
MEASURED
ANVIL: HUB
THIMBLE
SPINDLE +
RATCHET
CAP
FRAME
Seven major parts are shown in the drawing, but only
the and the. contact the
object to be measured.
small
anvil; spindle‘The next frame calls for a choice. Circle or underline the ap-
propriate word.
Of the two parts that contact the object, only the (anvil/
spindle) moves.
A program is a series of frames that work like the ones you
have just done:
Read the frame.
‘Use the information to fill in the blanks or make a choice.
‘Move the mask down and check the response column.
Go on to the next frame.
Remember to cover the response column with a mask before
you begin each page.
Notice that the left-hand pages from here on are printed upside down.
The program is designed so that you will go through all the right-hand
pages first, and then turn the book upside down and go through the other
pages.
spindleSECTION 1
THE LAWS OF GAS BEHAVIOR
BASIC PRINCIPLES
1. We have learned that all substances are made up of
tiny particles called molecules.
At absolute zero, or —460°F, molecular motion
2. The motion of molecules depends upon temperature.
At very low temperatures, most substances are solid
because their molecular motion is (fast/slow).
3. When enough heat or pressure is added, increased mo-
lecular motion causes solids to into the
liquid phase.
4. When still more heat is added, or when pressure is re-
duced enough, molecules leave the liquid surface and
become
5. The motion of molecules, then, is greatest when a sub-
stance is in the phase.
6. Ina gas:
the heat motion of molecules is (great/small) ;
the distance between molecules is (great/small).
Pressure and Volume
7. Because of the distance between molecules, a gas can
be into a smaller volume.
8. A gas is compressed by forcing its closer
together.
9. Compression requires energy.
Energy is being (added to/removed from) this gas.
1
stops, or ceases
slow
melt, or change
gases, or vapor
‘gaseous, or gas, or vapor
great
great
compressed
molecules
added to10.
1.
12.
18.
14.
16.
16.
1.
18.
19.
20.
21.
22,
Gas pressure is caused by the impact of gas molecules
with the walls of the container.
When 2 gas is compressed, its molecules are forced to
occupy 2 smaller .
This means that the impact of the gas molecules is con-
centrated on a (larger/smaller) area,
In other words, foreing a gas to occupy a smaller volume
inereases the ________of the gas.
If gas is expanded into a larger container, the distance
between gas molecules will increase, and the energy of
the molecules will be distributed over # larger area.
This means that gas pressure will as the
gas expands into the larger volume.
Expanding 2 gas (increases/decreases) its volume and
(increases /decreases) its pressure,
Another way of saying this is that as the volume of the
gas increases, the pressure of the gas
Compression increases the of 2 gas and
decreases gas,
Gas pressure increases as volume
Gas pressure decreases as volume
This relationship between gas pressure and gas volume
is called an inverse relationship.
When one of these two gas variables changes one way,
the other variable changes in (the same/the opposite)
way.
In an inverse relationship, when one variable goes up,
the other variable goes (up/down).
And when one variable goes down, the other variable
goes _
This inverse relationship is the relationship between gas
—______ and gas :
2
volume, or space
smaller
pressure
decrease, or drop
increases
decreases
decreases
pressure
volume
decreases
inereases
the opposite
down
up
pressure; volumeTemperature, Pressure, and Volume
28. When you heat gas molecules, they move faster.
° ° .
920° ° °
203°
“Spee ° ° ° oe
oe °
°
° ‘a .
cae
Q
If the gas is not restricted, it (expands/contracts) when expands
it is heated.
24. This means simply that heat causes molecules to move
outward.
If the gas is free to expand, it will occupy a larger
‘when heat is added. volume, or space
25. A gas trapped in a sealed container is not able to expand.
‘The gas in this cylinder (can/eannot) expand. cannot
26. As the gas in the cylinder is heated, the molecules move
faster.
‘They strike each other and the cylinder wall (more/
Jess) often and the pressure in the cylinder (increases/ more
decreases) . increases
27. Heating gas in a closed container increases the pressure
of the gas.30.
31.
32,
34.
35.
‘The pressure of a gas in an open container cannot be
increased, since some of the gas will escape into the
surrounding atmosphere.
If gas is heated in an open container, the
of the gas remains the same, but the gas expands into
a larger
Suppose gas is in a container that can expand,
If the gas is heated and allowed to expand, pressure
stays the same, but the of the gas in-
creases.
If pressure is held constant, heating a gas increases its
But, if volume is held constant, heating a gas increases
its
Combustion gas turbines use the principle of heating gas
to expand its volume.
The gas turbine first compresses air to increase its
Then the air in the turbine is expanded and heated at
the same time.
‘The air is heated to expand its
maintaining a constant pressure.
while
This means that the turbine has stored a larger amount
of usable energy.
Both heating and compression increase the
of a gas.
If a gas is cooled, its molecules move slower.
In a constant volume container, the pressure of a gas
when heat is removed.
4
pressure
volume
volume
volume
pressure
pressure
‘volume
energy, or pressure
decreases36. But, if the gas is at a constant pressure, its
will decrease when heat is removed.
87. In other words, when a gas is at a constant pressure,
heat volume and cooling
volume.
38. When a gas has a constant volume, heat increases
and cooling decreases
39. In each of these cases, suppose you change one gas vari-
able and hold one variable constant. What will happen
to the third variable?
PRESSURE ‘TEMPERATURE VOLUME
hold constant —_inerease
hold constant —_decrease ee
increase hold constant
decrease hold constant
hold constant —inerease
hold constant decrease
40. You can see that pressure and volume are inversely re-
lated gas variables.
That is, when one of these variables increases, the other
variable
41. On the other hand, temperature and volume are directly
related gas variables.
‘When temperature changes, gas volume changes in (the
same/the opposite) way, if pressure remains the same.
42. Temperature and pressure are also directly related vari-
ables.
When volume remains the same, gas temperature and
pressure change in (the same/the opposite) direction.
THE GAS LAWS
48. The relationship between pressure, temperature, and vol-
ume is the basis of a set of laws or equations that de-
seribe the behavior of gases.
Since liquids are not compressible, these laws (apply/
do not apply) to the behavior of liquids.
44. Like a gas, a liquid expands when it is heated.
And, heating liquid in a closed container increases the
of a liquid,
45. But the volume changes described in the gas laws hold
‘true only for substances in the phase.
5
volume
increases; decreases
pressure; pressure
increases
decreases
increases
decreases
decreases
increases
decreases
the same
do not apply
pressure
gas46. And the mathematical relationships between pressure,
temperature, and volume expressed in the gas laws are
based on an “ideal” or perfect gas in which there are
no attractions between molecules.
Since molecular attractions are an important factor in
liguid behavior, the mathematical relationships expressed
in the gas laws (hold/do not hold) true for substances
in the liquid phase.
Boyle's Law
47. A basic law of gas behavior is based on the reasoning of
Charles Boyle that gas pressure is due entirely to the
heat motion of molecules.
In other words, Boyle reasoned that gas pressure (is/
is not) caused by gas density or weight.
48. Assume that the temperature of this gas remains con-
stant, while the volume is exactly halved.
The gas molecules should exert exactly
as much pressure on the wall of the cylinder.
49. Suppose the gas is air, at atmospheric pressure.
‘The absolute pressure of the atmosphere is approximately
PSIA.
50. If gas is compressed into half its original volume, its final
pressure should be (half/double) its original pressure.
51. In other words, multiply by the fraction /2) to find
the new pressure.
52. Twice atmospheric pressure is PSIA,
58. This is equivalent to a gage pressure of
PSIG.
In other words, when air at atmospheric pressure is com-
pressed to half its original volume, the final pressure
should be PSIG.
6
do not hold
is not
twice
147
double
29.4
14.7
14756.
31.
58.
59,
60.
61.
62.
When the temperature of the gas does not change,
Boyle’s law gives the final pressure resulting from a
change in gas
Boyle’s law states that the change in the absolute pres-
sure of a gas is inversely proportional to a change in
volume.
In other words, if the volume is doubled, the absolute
pressure is (doubled/halved).
If the volume is halved, the absolute pressure is
To use Boyle’s law, you must convert all pressure meas-
urements to absolute units.
Gage pressure can be converted to absolute pressure by
adding _____PSI to the pressure shown on
the gage.
Or, a chart can be used to__ pressure meas-
urements into absolute units.
In this drawing, the absolute pressure has tripled.
This must mean that the volume at A is exactly three
times as great as the volume at B, or that the volume at
B is exactly __________of the volume at A.
‘Suppose you know how much gas pressure has changed
(without any change in temperature), and you want to
Imow how much the volume has changed.
If the pressure has increased, you must multiply by a
fraction (larger/smaller) than 1 to get the new volume.
On the other hand, if the pressure has decreased (with-
out any change in temperature), the new volume must
be larger than the old volume.
To find the volume change that accompanies a decrease
in pressure, you must multiply by a fraction that is
than 1.
volume
halved
doubled
147
convert, or change
one-third, or ¥%
smaller
larger, or more63.
65.
66.
67.
68.
69.
70.
n.
72.
7B.
74.
A volume of 20,000 CF of gas is compressed into
10,000 CF.
The ratio of the new pressure to the old pressure (in
absolute units) would be _______ to 1.
To find the new pressure, multiply the old pressure (in
absolute units) by the fraction @/2,
If the gas pressure was originally 20 PSIA (or 5.3 PSIG),
the new pressure will be PSIA.
This is equivalent to a gage pressure of
PSIG.
200 CF of gas at 30 PSIG is expanded into a 400
CF container.
Pressure will (increase/decrease).
To find the new pressure, multiply by the fraction
(00 /400,
'700/ 200°
The old pressure was PSIA.
The new pressure is_______ PSIA.
This is equivalent to a gage pressure of.
PSIG.
In calculating pressure and volume changes in gases, it
is necessary to:
convert all pressure measurements into
units; and to
multiply by the appropriate
If 1,600,000 CF of gas is compressed to 700,000 CF, you
would multiply the old (absolute) pressure by.
to find the new pressure.
But if the 700,000 CF were being expanded into 1,600,000
CF, you would multiply by the fraction
to find the new pressure.
When a gas is being compressed, the ratio of the new pres-
sure to the old is always a fraction that is.
than 1
leo
40
25.3
decrease
200
400
447
22.85
absolute
ratio, or fraction
more, or greater75. But expanding a gas always decreases its pressure (if
temperature does not change).
‘Therefore, the ratio of the new pressure to the old is always
than 1 when a gas is being expanded.
76. Suppose you know the pressure change and want to find
the new volume.
If the pressure has increased, the new volume must be
than the old, and the fraction to use must
be (larger/smaller) than 1.
‘77. But if the pressure has decreased (assuming no change
in temperature), the new volume must be
than the old and the fraction to use must be
than 1,
Charles’ Law
‘78, When the temperature of a gas increases, the molecules
move faster.
If this happens in a constant volume container, the
of the gas increases.
79, Suppose the gas is in a balloon or other elastic container.
1 CUBIC FooT 2 CUBIC FEET
As temperature increases, the of the gas
increases.
less.
smaller, or less
smaller
larger, or greater
larger, or more
pressure
volume80. A telescopic gas holder is a constant pressure container.
TELESCOPING SECTIONS
We
ea
[oo
He |
iid
As temperature changes, the telescopic gas holder main-
tains a constant pressure by allowing changes in gas
81. If a hot sun heats the gas in a telescopic holder, the
inereases while the pressure remains the
same.
82. If a cold rain or snow falls on the telescopic gas holder,
‘the volume of the gas will
88. Changes in gas volume or pressure are proportional to
changes in absolute temperature.
If the temperature of gas increases while the volume re-
mains the same, the absolute pressure of the gas increases
in the same ratio as the absolute of the
gas.
84. Suppose the absolute temperature of gas in a constant
volume container is doubled.
‘The absolute
doubled.
of the gas will also be
85. Suppose gas temperature decreases and the volume re-
mains the same.
‘The absolute pressure will in the same
ratio as the decrease in absolute temperature.
86. A gas in a closed container is heated from 400°R to
800°R.
Its final pressure will be (half/double) its original pres-
sure.
87. To find the new pressure, multiply the old (absolute)
pressure by the ratio Qo?
10
volume
volume
decrease
temperature
Pressure
decrease
double88.
89,
90.
91.
92.
93.
94,
95.
‘Now assume the gas is in a telescopic gas holder.
‘As the temperature of the gas increases, the
of gas in the holder increases.
Since the gas holder offers no resistance to expansion,
pressure inside the holder (increases/remains the same)
as the volume increases.
If the temperature increases while the pressure remains
the same, the volume of the gas will in
the same ratio as its absolute temperature increases.
In other words, if the absolute temperature is doubled,
the volume of the gas is_________, if pressure re-
‘mains the same.
This law is known as Charles’ law, after the scientist
who discovered it.
Charles’ law states that the volume or the absolute pres-
sure of a gas varies in a direct proportion to the change
in absolute
If the absolute temperature of a gas is halved, Charles’
law states that either:
the volume will be
remains the same; or, that
while the pressure
the pressure will be » While the volume
remains the same.
According to Charles’ law, if this cube were completely
elastic, we could double the volume of the cube by heat
alone. -
‘To double the volume of the cube, we would need to
the absolute temperature of the gas in
the cube,
Assuming a rigid cube that cannot expand, doubling the
absolute temperature will the absolute
pressure of the gas in the cube,
uw
volume
remains the same
increase
doubled
temperature
halved
halved
double
double96. | A helium balloon containing 400 cubic feet of gas
is heated from 400°R to 800°R.
of
If the pressure does not change, the
the gas in the balloon will increase.
97. To find the new volume, multiply 400 cubie feet by the
fraction
98. The final volume of the gas in the balloon is
cubic feet.
100,000 CF of gas in a constant pressure telescopic
holder is heated from 500°R to 600°R.
‘The new volume will be 100,000 CF times
100. This fraction is greater than 1 because the increase in
temperature acts to___________the volume, when
Pressure remains the same.
101. If a pressurized cylinder of gas is heated from 510°R to
630°R while the volume remains the same, the new pres-
sure will be the old pressure in absolute units times the
fraction
102. Suppose you know the pressure change and you want to
find the temperature change (at a constant volume).
If gas pressure changes without a change in volume, this
change must be caused by a change in
103. | Gas at a constant volume rises from 20 PSIA to
80 PSIA. The old temperature was 430°
‘The new temperature must be 430°R times the fraction
'104. The fraction to use is greater than 1 because a rise in pres-
sure with a constant volume must mean an
in gas temperature,
105. If the pressure had fallen without a change in volume,
this would mean that the had fallen,
106. To calculate the new temperature resulting from a de-
crease in pressure (at a constant volume), multiply the
ratio of the absolute pressure change by the old tem-
perature.
This will give the new absolute
12
volume
800 92
q00 8 FT
800
increase
630 | 63.
ry 8 SF
temperature
30 08
20 seat 2:
inerease
temperature
temperature107.
108.
109,
The
110.
111
112.
118.
14.
‘You can convert temperature in °F to absolute units by
adding ________* to the Fahrenheit reading.
60°F is equivalent to
Or, 600°R is equivalent to
General Law
Boyle's law and Charles’ law combine to give the general
law of gas behavior.
With reference to the volume of a gas, this law states
that:
gas volume changes in a direct ratio to changes in ab-
solute ____; and
gas volume changes in an inverse ratio to changes in
absolute
This law can be expressed by an equation.
In other words, if you multiply the original pressure and
volume of a gas and divide by its , you
have a constant number.
‘Then any new changes in pressure, volume or temperature,
when multiplied and divided in the equation 2Y, must
come out to the same constant number.
Since the product or total value of this fraction must
always be the same for a given gas, you can find the
exact amount of in one of these variables,
if you know the other two variables.
The value of the constant number HY is sometimes called
the gas constant R. It is different for different gases.
In other words, the value of R is a (variable/property)
of gases.
This means that you must always compare the same gas
or mixture of gases to calculate the PVT changes.
‘The gas laws state that for any gas or mixture of gases,
the value of the equation EY will always be (different/
the same).
18
460
520
140
temperature
pressure
temperature
change
Property
the samePROBLEMS IN GAS MEASUREMENT
115. This cube is filled with gas at atmospheric pressure and
existing temperature.
‘The volume of the gas in the cube is one cubic
foot
116. If 1000 of these one foot cubes contained gas, the total
volume of the gas would be cubic feet. 1000
117. One cubic foot is abbreviated 1 CF. 1000 CF is abbre-
viated 1 MCF.
‘M is an abbreviation for____ thousand, or 1000
118. MIM is one thousand times one thousand, or one million.
1 MMCF of gas is one ____ cubic feet of gas. million
119. MM is also written M%, or M.
a MAGE: gas fe onesie reenact recientes million cubic feet
120, Write the abbreviations for these gas measurement units.
NUMBER ABBREVIATION
500 cubic feet cuguauinaa 500 CF
7,000 cubic feet 7 MCF
80,000,000 cubic feet. = 80 MMCF, or 80 MCF, or
80 MCF
121. The actual quantity or amount of gas in any container
depends on the pressure and the temperature of the gas.
As temperature increases, the quantity of gas per cubic
foot See decreases
122. As pressure increases, the quantity of gas per cubic foot
: increases
4123.
124,
125.
126.
127.
128.
129.
130.
181.
132,
138.
184.
For standard measurements, gas volume must be speci-
fied at a standard pressure and
In the American petroleum industry, the standard pres-
sure for gas measurement is 0 PSIG, or 14.7 PSIA.
‘The standard temperature for volume measurement in
the petroleum industry is ______°F, or 520°R.
A standard cubic foot of gas is abbreviated 1 SCF.
1 SCF of gas means one cubic foot of gas measured under
conditions of 60°F and 14.7 PSIA.
‘One thousand standard cubic feet is abbreviated 1 MSCF.
One million standard cubic feet is abbreviated 1
‘The letter S indicates a gas measurement assuming
conditions of pressure and temperature.
It is not often possible to measure or meter gas at stan-
dard conditions of pressure and temperature.
Gas is usually measured or metered under (standard/
actual) conditions.
One thousand actual cubie feet is abbreviated 1 MCF.
This actual measurement figure should be followed by a
specification of the _____ and
at which the gas was measured.
‘Suppose gas is metered at 10 MCF, actual (0 PSIG;
100°F).
To convert this actual measure to standard units, you
need to correct for the difference in (pressure/tempera-
ture).
‘The standard temperature for gas measurement in abso-
lute temperature units is oR.
With 10 MCF of gas metered at 100°F, the actual abso-
Jute temperature is
‘Since the gas was metered at higher than standard tem-
perature, the standard volume will be
than the metered volume.
Multiply by the ratio (280 0/0) to find the new volume.
520/560
temperature
60
standard
MMSCF, or M'SCF, or
MSCF
standard
actual
pressure; temperature
temperature
520
560
less
520
560185. The metered volume of the gas was 10 MCF.
52, 10,000
i : 9285.7
‘The standard volume of the metered gas is
SCF, or _____ SCF.
186. This cylinder holds ten cubic feet of gas at high pressure.
Its contents may be expressed as (10 SCF/10 CF).
187. If the contents of this cylinder were expressed in SCF,
the volume would be (more/less) than 10.
188. Gas has to be measured under actual conditions, but the
‘measured volume is always converted to
conditions for accounting purposes.
189. For recording gas quantity under different conditions,
the operator needs to understand the meaning of these
abbreviations.
CF means
SCF means
M means
MM hegns Se eee ee
M? means sae
MSCF means
10 MSCF means 10
140. Standard conditions for gas measurement are__°F.
and______PSIA.
141. Actual conditions are measurements of gas volume at the
existing and
16
9285.7
93
10 CF
more
standard
cubie feet
standard cubic feet
one thousand
one million
one million
one million standard
cubic feet
million standard
cubic feet
60
14.7
temperature; pressure142,
143,
144.
145.
146.
uz.
148,
149.
150.
151.
152.
158.
154,
One of the most frequent uses of the gas laws is in
changing actual or observed gas measurement units to
conditions.
To find SCF we use the same method we used to find new
volumes.
Standard conditions become the (new/old) values,
One standard cubic foot (SCF) contains 1 cubic foot at
°F and____PSIA.
A 1000 cubic foot tank contains methane at 80°F
and 0 PSIG.
‘There (is/is not) 1 MSCF of methane in the tank.
The new volume will be (more/less) than 1 MSCF.
80°F is
Standard temperature is 520°R.
‘To find the standard volume, use the fraction
The actual volume is 1000 cubic feet.
26 1000 _
ele
The standard volume is ________ SCF.
A storage cylinder holds 10 CF of gas at 200 PSIG
and 60°F.
‘The cylinder holds (more/less) than 10 SCF of gas.
200 PSIG is_____ PSIA.
Standard pressure is______ PSIA.
es! 7
Use the fraction Gr7/gypq) to find the standard
‘volume.
‘The actual volume is 10 CF.
247 10 _
Tar * P= Mer
The cylinder contains _____ SCF of gas.
7
standard
new
60; 14.7
is not
less
540
eres:
B40" °° 27
963,
more
214.7
146.1155.
156.
187.
158.
159,
160.
161.
162,
163.
164.
A refinery buys gas that is metered at 45°F, and
0 PSIG. The refinery pays for the gas in a price
per SCF. Over a certain period of time, the refinery
buys gas metered at 1 MCF actual. How many
SCF did the refinery buy?
The temperature ratio in absolute units is:
‘Multiply this times the metered volume.
The refinery bought ________ SCF of gas.
So far we have been discussing problems in which only
one gas variable changes.
But under actual gas measurement conditions, both the
and the______are usually dif-
ferent from standard conditions.
‘Suppose you have 1 MCF of methane at 80°F and
10 PSIG.
Standard conditions are___*F and
PSIG (or 14.7 PSIA).
Absolute actual temperature is
Absolute standard temperature is
Actual temperature is (more/less) than standard tem-
perature,
This means that the standard volume of the gas would
be ____than the actual volume, if temperature
were the only variable.
‘ ; 540/520
The temperature correction ratio, then, is (257/355)
The measured pressure of the gas is 10 PSIG, or
PSIA.
18
520, 104
505” 101
1,029,703
pressure; temperature
more
less
320
540
24.7166.
166.
167.
168.
169.
170.
qm.
172.
173.
174.
176.
176.
177.
Standard absolute pressure is PSIA.
‘The effect of this deviation from standard pressure would
be to___the standard volume of the gas.
The pressure correction factor is
Now we have two correction factors for the gas measure-
ment.
‘The temperature correction factor is __ than 1.
‘The pressure correction factor is _______ than 1.
Multiplying out, we get
1000 520 24.7
“YT * 340 * Ta7
The standard volume of the gas in the cylinder is
SCF, or MSCF,
= 1618,
Does it make any difference which ratio is multiplied
out first? (yes/no)
Calculations involving two gas variables can be done in
any sequence.
‘The important thing is to use the appropriate
for the changes to be calculated.
In converting actual measurements to standard measure-
ments, use:
a temperature correction factor of more than 1 if the
gas is metered at_________ than 60°F;
a temperature correction factor of less than 1 if the
measured temperature is ________ than 60°F.
‘The fact that heat increases gas volume means that a
higher temperature indicates (more/less) SCF.
And a measured temperature below 60°F means a stan-
dard gas volume that is__________ than the meas-
ured volume.
On the other hand, pressures above 0 PSIG or 14.7 PSIA
mean an SCF that is__________ than the metered
volume.
A cubic foot of gas at vacuum pressure contains
than 1 SCF.
19
14.7
increase
24.7
less
more, or greater
1618; 1.6
no
ratio, or fraction
less
more, or greater
less
more, or greater
more, or greater
less178. In converting actual measurement to standard measure-
ment, the pressure correction factor should be:
more than 1 if the gas is _______ atmospheric above
pressure;
less than 1 if the gas is atmospheric below
pressure.
179. In gas measurement conversion problems, first think of
the way the difference in variables affects gas volume.
Will the standard volume be __or ‘more, or increased ; less, or
because of this pressure or temperature difference? decreased
180. Then calculate the appropriate ratios, first converting the
measured values to units. absolute
181. Finally, multiply the measured or metered volume by
these correction factors to find the _______ volume. new, or standard
182. Let’s take one more gas measurement problem.
20 MCF of gas is metered at 25 PSIG and 100°F.
What is the standard volume of the gas?
‘The temperature correction factor is:
520 | 18
eo OT ig
183. The pressure correction factor is:
184. Correct the 20 MCF for temperature.
CF. 18,5714
20185. Now correct the volume for pressure.
SCF.
186. The standard volume of 20 MCF of gas metered at 25
PSIG and 100°F is SCF, or
MSCF.
PROBLEMS IN GAS HANDLING
187. In practical situations, it may be necessary to solve for
any of the three gas variables.
For example, if you are storing gas in a cylinder with
a certain pressure rating, you need to know how much
gas you can store at a safe :
188. In a telescopic gas holder, the volume of the gas changes
with changes in temperature.
‘You may need to know the actual______of gas
in a container.
189. A compressor operates with a certain quantity of gas.
‘You may need to vary the flow rate into a
to compensate for changes in temperature and pressure.
190. | 10 MCF of gas is in a constant pressure (telescop-
ing) gas holder at 50°F. Temperature increases to
10°F. What is the new volume of the gas?
In this problem, ____does not change,
the
191. The temperature change will act to
volume of the gas.
192. The absolute temperature ratio to use in correcting for
volume is:
21
50,155.4
50,155.45 50.2
pressure
volume
compressor
pressure
increase
560, 85
mo % BT193.
194.
197.
198.
199.
‘The original volume was 10 MCF.
3 x 10900 - ro9804
‘The new volume is MCF.
Suppose a telescopic gas holder held 1 MCF of gas
at 40°F and 6 PSIG. Now the temperature is 60°F
and the pressure gage reads 10 PSIG. What is the
actual volume of gas in the holder in MCF?
The increase in pressure indicates a_i
actual volume.
The increase in temperature indicates an
in actual volume.
. The temperature correction factor is:
‘The pressure correction factor is:
‘The original volume was 1 M:CF.
520. 20.7 _
41,000,000 x Foy x 502 = 972,000
The new volume of the gas in the container is approxi-
mately. ‘MCF.
1 M°CF of gas at 6 PSIG and 50°F is compressed
to 800 MCF. At the same time, the gas is cooled
to 40°F. What is the new pressure of the gas?
‘The temperature correction factor is:
10.98, or 11
decrease
increase
520. 26
B00" °F 25
5
iS
g
500200. The volume change acts to (increase/decrease) pressure.
201. Therefore, the volume correction factor for pressure in-
202. The original pressure was 6 PSIG, or 20.7 PSIA.
7 x 300, 10
207 x Fx B=
‘The new pressure is 25.4 PSIA, or ______PSIG.
203. | An air cylinder with a volume of 1 MCF has a
pressure of 50 PSIG at 60°F. What is the gage
pressure at 70°F?
‘The temperature correction factor is:
204. Gas_________ does not change.
205. Therefore, the new pressure will be 50 PSIG, or
PSIA times the ______corree-
tion factor.
206. The new absolute pressure is:
PSIA.
207. The pressure gage will read:
PSIG.
23
increase
520
volume
64.7; temperature
B12208.
209.
210.
2u1.
212.
218.
20 MCF of air at standard conditions is compressed
to 10 MCF, actual and heated to 100°F. What is
the new pressure?
‘The old pressure was______ PSA.
‘The volume ratio is.
‘The old temperature was___°R.
‘The temperature ratio is
‘The new pressure is:
PSsIA,
PSIG.
or
A gas metered at 10 MCF at 60°F and 25 PSIG.
‘The temperature of the gas is increased to 100°F
and the pressure is reduced to 5 PSIG. What is the
volume of the gas?
‘The temperature correction factor is:
214. The pressure correction factor is
147
520
560 4, 14
520° 13
317
17.0
560 4
Bay * is
3
sl
Now turn the page,
tum the book over, ond go on.215. The new volume is:
cr,
or about MCF.
216. Sometimes temperature is measured in °C. 0°K is
~278°C,
To convert °C to °K, add 7
217. | A refinery gas is stored in a steel cylinder at 100
PSIG at 15°C. The cylinder is brought into a lab
where the temperature is 25°C. What will be the
gage pressure at the cylinder?
15°C is ___°K; 25°C is °K.
218. Since temperature has increased, the temperature correc-
tion factor to use in solving for pressure is the ratio
219. Original pressure was 100 PSIG, or PSIA.
220. The pressure gage at the heated cylinder will read
PSIG.
221, | A container of acetylene at 250 PSIG and 80°F is
vented to an evacuated, equal-sized container, and
Pressure equalizes across the two. The temperature
of the gas drops to 50°F.
What is the pressure in the two tanks?
Since the two containers are of equal size, the ratio of
the new volume to the old volume must be
to
222. Pressure will because of the volume change.
223. Therefore, the volume correction factor is
25
21,702.5,
217
2738
288; 298
298
288
14.7
104
2
1
decrease
7
2224. For a temperature drop from 80°F to 50°F, the tempera-
ture correction factor to find pressure is:
225. The original pressure was 250 PSIG, or 264.7 PSIA.
2647, 510, 1
ae 540 2
The pressure equalizes at 124.9 PSIA, or
PSIG.
124.9
226. | A compressor intake is maintained at 100 SCF per
minute. Suction temperature rises from 60°F to
80°F. How should the rate be adjusted to maintain
a flow of 100 SCF/min. into the compressor?
‘Since temperature has increased, the operator will need
to (inerease/decrease) the rate to maintain 100 SCF/min.
227, The temperature correction factor is:
228. If the gas were at standard conditions, the rate should
be 100 CF/min. At this higher intake temperature, the
rate should b
CF/min., actual.
REVIEW
229, There are two basic laws of gas behavior.
The first law states that absolute gas pressure varies in-
versely with changes in gas
230. The second law states that absolute temperature varies
directly with changes in _____ and .
231, The general gas law states that for any given gas or mix-
ture, the relationship EY is always © constant number.
‘You can solve any PVT problem in gas handling by using
‘the ________ of the old values to the new values,
26
510
540
110.2
increase
540
520
108.8
volume
volume; pressure
ratio232. For the purposes of calculation, the temperature and pres-
sure measurements used in the gas laws must always be
units of pressure and
‘temperature.
288. One of the primary applications of the gas law is in con-
verting actual gas measurements into units of
volume measures.
234, But the gas laws can also be used to predict pressure,
temperature, and volume in gas handling
situations.
absolute; absolute
standard
changesSection 2
Gas HandlingSECTION 2
GAS HANDLING
REAL AND IDEAL GASES
1. The gas laws describe an “ideal” or perfect gas.
An ordinary gas is a real gas,
All gases are actually ______gases.
2. Some of the behavior of real gases is not accounted for
in the gas laws.
For example, the gas laws assume that gas molecules
(are/are not) attracted to each other.
3. However, there are attractions between gas molecules.
‘These attractions are stronger in (high density/low den-
sity) gases.
In gas handling, there will sometimes be differences be-
tween the calculated PVT changes and the real changes.
These differences will be greater when very (high/low)
density gases are being handled.
5. The deviation of gases from the gas laws is also greater
at extremely high pressures and temperatures.
The gas laws are of most use in predicting the behavior
of (high/low) density gases at (high/moderate) pres-
sures and temperatures.
6. Some gas charts distinguish between real and ideal gases.
A gas marked ideal is one that will follow the
without great deviation.
7. If the deviation from the gas laws is great enough to be
significant, the gas is marked :
Compression and Expansion
8. One distinction between real gases and the ideal gas
defined in the gas laws is important in many refinery
operations.
‘The gas laws do not assume that a gas expends work,
or uses energy, in expanding.
But a gas does expend____in expanding.
9. This use of gas energy means (an increase/a decrease)
in pressure or temperature.
28
real
are not
high density
high
low; moderate
gas
laws
real
energy, or work
a decrease10.
i.
12.
13.
4.
16.
16.
Ir.
18.
19.
20.
21.
22.
In moving gas from one container to another, the energy
loss is usually slight.
But in the design and operation of compressors and in the
behavior of flowing gases, the expenditure of
by gases is an important factor.
A compressor expends work or energy on the gas.
‘Mechanical energy is required to the gas.
As gas molecules are forced closer together, they exert
more_____on everything they touch.
But, as the compressor moves the molecules, it also in-
creases the speed of molecular motion.
Compressing a gas causes its molecules to move (faster/
slower).
The speed of molecules is a direct cause of heat, or
temperature.
So when a gas is compressed, its as well
as its pressure increases.
‘You would expect a higher temperature at a compressor’s
(suction/discharge)
‘The temperature change and the pressure change both
result from the expended on the gas
through the compressor.
‘The compression ratio is an index of the work done by
compressor.
This ratio is directly proportional to the
increase in the gas.
‘The greater the pressure increase or compression ratio,
the_________ the temperature inerease.
For safe operation, compressed gases should not be
allowed to get too hot.
Usually, the final temperature is kept low by —__
the gas before and after it goes through the compressor.
Most compressors have intercoolers or aftercoolers to
prevent excessive rises in
If the compressed gas cannot be cooled to within safe
limits, it may be necessary to____ the com-
pression ratio in order to reduce the final temperature.
Now think of steam in a turbine,
In a steam turbine, the ____of steam is used
to do work.
29
work, or energy
compress
pressure
faster
temperature
discharge
work, or energy
pressure
greater
cooling
temperature
reduee, or decrease,
or lower
pressure, or energy28. As the steam expands in the turbine, the energy of the
steam (increases /decreases) .
24. And, as energy is expended, the molecules move (faster/
slower), and the temperature of the steam (increases /
decreases/remains the same).
25. Compressing a gas ______its temperature.
26. Except for hydrogen, most gases show a
in temperature when they are allowed to expand.
27. The cooling effect of expansion may cause a gas to drop
below its dew point.
At its dew point, a gas is beginning to
28. Steam under pressure may ____if it is allowed
to expand into a larger volume.
Volume Effects of Phase Change
29. Another distinction between real and ideal gases is that
by definition an “ideal” gas is always a gas.
‘The gas laws do not allow for changes of gases into the
phase.
30. The gas laws, then, do not apply to a gas that is at or
below its boiling point.
In applying the gas laws to gas handling problems, you
should be sure that the gas is well above its___
temperature and pressure.
81. For example, in the gas laws, gas volume is related to
gas temperature.
‘This would mean logically that at 0° absolute, a gas
would have (some/no) volume.
82. This is true only in the sense that all real gases condense
before they reach a temperature of absolute 0°.
As a liquid, a substance (is/is not) compressible and it
(has/does not have) a fixed volume.
88, However, the volume of a substance is much greater in
the (liquid/gas) phase.
84. Condensation is accompanied by a
volume.
in
85. Evaporation means an_________in volume.
30
decreases
slower
decreases
increases
decrease
condense
condense
liquid
boiling
point
no
is not
has
gas
decrease, or reduction
increase36. This vessel had been steamed and someone forgot to
vent it.
CONDENSATE.
As the vessel cools, the steam begins to
87. The condensate takes up __________space than the
vapor did.
88. Pressure in the vessel
39. The vessel is in danger of :
COLLAPSE RUPTURE
(rupture/collapse)
40. If a layer of condensate is allowed to collect at the bottom
of a tank, the water may flash to vapor when hot oil
is added.
Pressure in the vessel (increases/decreases), and there
sie caeeregiene See eceeeeceee cease
41. Unlike most oil mixtures, water evaporates or condenses
at a single temperature and pressure.
This means that the total quantity of ________in
a vessel can convert quickly to steam or condensate.
42, Water can enter towers with the feed.
If the water flashes to vapor, tower pressure can get
dangerously (high/low).
48. In changes from the liquid to the gaseous phase, either
volume ____ or pressure
31
condense
less
decreases, or drops
collapse
inereases
rupture
water, or H.0
high
increases; increases44,
45.
46.
41.
GAS
48.
49.
50.
BL.
52.
53.
54,
55.
Condensation either the pressure or vol-
ume of a fluid.
Ice has a greater volume than an equal quantity of water.
When water freezes, volume.
‘The expansion of freezing liquids may
piping or vessels.
For safety, all traces of steam or water should be re-
moved from hydrocarbon storage vessels and lines.
And in handling gases at pressures and temperatures near
their boiling range, precautions should be taken against
the pressure and volume effects of sudden
change.
HANDLING PRECAUTIONS
Air is a mixture of about 78% nitrogen, 21% oxygen,
and 1% other gases.
The gas in the air that supports life is
‘The normal percentage of oxygen in the air is ___%.
Oxygen is necessary for life; it is also necessary for
combustion.
A fuel cannot without a supply of oxygen.
‘This triangle is called the fire triangle.
2 IGNITION \
It represents the three elements that must be present
before can occur.
‘These elements are:
a source of. :
a source of ___; and
a source of
If any one of these elements is missing, combustion (can/
cannot) occur.
A fuel cannot ignite unless it is mixed with
A mixture of gasoline vapor and air must be ignited
before it will :
32
decreases, or lowers
increases
rupture, or burst
phase
oxygen
21
burn
combustion, or burning,
or fire
oxygen
fuel
ignition
cannot
oxygen
burn87.
58.
59.
60.
61.
The
62,
68.
64.
Check all of the possible sources of ignition in this list,
a lighted match
a furnace
—— lightning
an internal combustion engine
an explosion-proof electrical switch
sparks of static electricity
a welding torch
‘Most liguids will not burn.
Liquip ; : VAPOR
When a match is touched to liquid gasoline, the
does not burn.
But a mateh touched to the above the
liguid will cause burning.
The liquid gasoline contains no oxygen.
But in the space above the liquid, the gasoline vapor is
mixed with
It is this mixture of and
that can burn,
Potential hazards in refinery operations are flammable
mixtures of with air.
Flammable Range
Not all vapor-air mixtures are flammable.
When a car is flooded, it will not.
In a flooded car, the vapor-air mixture is too rich for
ignition.
That is, there is too much_________for the pro-
portion of. in the engine,
Suppose a mixture is too lean for ignition.
This means there is not enough for the
proportion of __________in the mixture.
33
a lighted match
a furnace
lightning
an internal combustion
engine
sparks of static electricity
a welding torch
gasoline, or liquid
vapor
oxygen, or air
vapor, or gasoline; oxygen,
or air
vapors, or fuel
ignite, or start
vapor, or fuel
oxygen, or air
vapor, or fuel
oxygen65.
67.
68.
68.
70.
6.
11.
A vapor-oxygen mixture will not ignite if it is too
or if it is too :
Every gas has a specific flammable range, within which
it will ignite.
‘This flammable range indicates the proportion of fuel
to___that will ignite.
Below the lower limit, there is not enough fuel for com-
bustion, and so the mixture is too _____ to ignite.
Above the upper limit, there is too much fuel so the mix-
ture is too________to ignite.
Fuels will burn if the vapor-air concentration is within
the___________of the fuel.
For example, the flammable range of gasoline vapor is
about 1% to 7% gasoline to air.
If the mixture contains less than 1% gasoline vapor, it
is too________ to ignite,
‘The mixture is too rich to ignite if it contains
than 7% gasoline vapor.
‘Suppose there is a gasoline spill.
A concentration of 1% gasoline vapor in air (is/is not)
a flammable mixture.
The flammable range of acetylene is 2% to 81% vapor
to air.
Acetylene has a (wider/narrower) flammable range than
gasoline.
Some fluids are volatile.
These are fluids with high vapor pressures.
‘They vaporize at relatively (high/low) temperatures or
high pressures.
Heavy oils have low vapor pressures.
‘They are usually classified as (volatile/nonvolatile) fluids,
Normally, volatile liquids are considered more hazardous
than nonvolatile liquids.
This is because the _______ liquids can vaporize
more easily and become part of a flammable mixture.
However, even nonvolatile liquids can release enough
vapor to develop a flammable mixture.
The flash point of a nonvolatile fluid is the temperature
at which it releases enough to develop a
flammable mixture.
34
rich; lean
oxygen, or air
lean
rich
flammable range
Jean
more
is
wider
low
nonvolatile
volatile
vapor79,
80.
81.
82.
85.
86.
87.
88.
89.
90.
Flash points are measured at atmospheric pressure.
At atmospheric pressure, a heavy fuel releases enough
vapor to ignite when it is at or above its
Increasing the pressure increases the flash point.
‘The flash point temperature will be lower if the fuel is in
a (pressurized/vacuum) container.
The best way to avoid fire hazards is to prevent
mixtures from developing.
Gases and volatile liquids are usually stored in pressur-
ized cylinders or storage spheres.
‘The cylinders and spheres maintain pressure on the fluid
and seal out
High pressure on volatile liquids also helps to prevent
the liquid from —__.
Fluids in closed storage vessels and pipelines are hazard-
ous only when_____develop, or when enough
air enters the container to form a mixture.
Combustion in closed vessels causes explosions or deto-
nations.
The fire causes a great and sudden increase in pressure
in the vessel, and this can____the vessel.
‘To prevent explosions, _____ should be kept out
of closed hydrocarbon vessels and pipelines.
The lower limit of concentration of hydrocarbon vapor
needed to create a flammable mixture is generally (low/
high).
Normally, increasing the pressure will widen the flam-
mable range of a hydrocarbon.
If air has entered a closed vessel, lowering the pressure
will (increase/decrease) the chances of an explosion.
A decrease in pressure reduces the density of the flam-
mable mixture and thus (increases/decreases) the pos-
sible force of the explosion.
If there is any chance that a mixture may become ex-
plosive, operation will be made safer by (decreasing/
increasing) pressure.
During depressuring, an explosive mixture should not
be allowed to contact a source of _________such as
a flare.
35
flash
point
vacuum,
flammable
air, or oxygen
vaporizing
leaks
flammable
rupture, or burst
air, or oxygen
low
decrease
decreases
decreasing
ignition91. This storage tank for jet fuel has a “floating” roof.
92.
98.
ay
A ee 3
ee =
>
oon
(
oe
‘The floating roof __________ the space above the jet
fuel.
‘This prevents flammable _____-air mixtures from
developing above the liquid.
A floating roof on a storage tank is a precaution to avoid
the development of ________ mixtures.
Detecting Flammable Mixtures
94,
96.
97.
Some gases have color; some gases have odor.
‘Some hydrocarbon gases have neither _____nor
Natural gas, which contains mostly methane and ethane,
has a distinctive odor, but this odor is not actually caused
by the methane and ethane.
Small quantities of a sulfur compound give
its distinctive odor.
Refined methane and ethane do not contain these impur-
ities; therefore, they (have/do not have) odor.
Hydrogen sulfide (HS) occurring in natural gas is use-
ful in detecting gas leaks, but it is also hazardous.
A very small quantity of
can deaden the sense of smell.
36
eliminates, or displaces
vapor
flammable
color
odor
natural
do not have
hydrogen sulfide, or HS,
or natural gas,98. The danger is in continuing to breathe the
without smelling it.
99. Oxygen is necessary for burning.
It is also necessary to support human
100. In all gas handling, and especially in handling leaks, it is
important to avoid closed spaces.
Any gas can dilute the concentration of
in the air and so cause asphyxiation.
101. In handling gas leaks, it is important for the operator to
stay in a well_____area.
102. This would indicate that the best gas detector (is/is not)
the human nose.
108. Using your nose to detect gas leaks is hazardous.
And the sense of smell (is/is not) a reliable indicator
of the presence of flammable mixtures.
104, Gas leaks can often be detected by sound.
Escaping ______ makes a hissing sound.
105. The best detection of flammable mixtures is by gas de-
tectors.
This drawing shows an MSA detector for the presence
of flammable mixtures of _________in air, based
on the flammable range of methane.
37
natural
gas, or HS.
life, or breathing
oxygen
ventilated, or aired
is not
is not
hydrocarbons106. The dial shows the percentage of flammability of the
mixture.
If the dial reads 50, this means that the concentration of
hydrocarbon vapor in air is__________-way to the
lowest limit of an explosive mixture.
107. The percentage read from the dial is the percentage of
the (upper/lower) explosive limit,
108. There are several variations of the MSA detector.
For example, in purging tanks, the hydrocarbon vapor
concentration may need to be measured before the vapor
is mixed with air.
‘The basic MSA instrument requires the presence of both
hydrocarbon vapor and for measurement.
109. An air dilution valve may be used with the MSA instru-
ment to admit air separately into the instrument.
‘This adaptation is used for detecting the concentration
of hydrocarbon vapors in situations where the vapor is
not yet mixed with :
110. Steam is often used for purging.
AIR-IN-STEAM ANALYZER
analyzer.
This analyzer is called an air-1
111. The analyzer measures the amount of light (noncondens-
ible) gases in
38
1, or half
lower
air
steam
steam112, The analyzer condenses the steam and leaves the light
hydrocarbon gases in vapor form.
‘The amount of vacuum after the steam is condensed in-
dicates the proportion of light hydrocarbon
‘trapped in the steam.
118. For this analyzer, hydrocarbons lighter than those in the
Cy range are considered noncondensibles.
‘These light hydrocarbons in steam can be detected with
the ine analyzer.
114, This drawing shows a device for detecting heavier hydro-
carbons in steam.
COPPER COOLING COIL
ICE WATER BATH
In this detector, both the hydrocarbons and the steam
are into the liquid phase.
115. The proportion of liquid hydrocarbon to_____
can then be measured.
116. This condensation coil can be portable.
It would be used when the vapors to be measured have
(more/less) than six hydrocarbon atoms per molecule.
117. For example, heptane (C-Hys) vapors in steam would be
detected by:
an air-in-steam analyzer.
‘a condensation coil,
118. For detecting butane (C,Hs) vapors in steam, you would
use:
an air-in-steam analyzer.
a condensation coil.
39
gases, or vapors
air; steam
condensed, or cooled
water
more
a condensation coil
an air-in-steam analyzer119. Let’s review some gas handling principles and precau-
tions.
The
flammable mixtures.
detector is used for the detection of
120. The MSA detector is used to detect the presence of hydro-
carbon gases in
121. A special adaptation of the MSA detector is required when
the vapor (is/is not) mixed with air.
122. Other detectors and analyzers can be used to help pre-
vent flammable mixtures from forming.
‘The air-in-steam analyzer can be used to detect (light/
heavy) hydrocarbon gases in
128. A condensation device is used for detecting the presence
of (heavy/light) hydrocarbon vapors in
124. The best way to prevent flammable mixtures from de-
veloping is to keep _____ away from hydrocarbon
vapors.
125. If a flammable mixture develops, it is important to keep
flares, sparks, and other sources of away
from the mixture.
126. If a flammable mixture develops in a closed vessel, you
should (inerease/decrease) the pressure in the vessel.
Vapor Dispersal
127. In an open area, gases that are lighter than air will
eventually _________into the atmosphere.
128. In partially open vessels or tanks with roofs, flammable
mixtures of light vapors with air are likely to aecumu-
late near the of the vessel.
129. If the vapor is heavier than air, flammable mixtures ac-
cumulate near the _____ level.
130. Once a fammable mixture develops in an open or partially
open container, the hazard can be reduced by dispersing
the vapors.
The object in dispersing the vapors is to get the hydro-
carbon concentration (above/below) its flammable range.
181. If the gas is lighter than air, vapor dispersal can be
accomplished by natural forces.
‘The operator must make sure that there is a clear
for the gas to rise into the atmosphere.
40
MSA
air
is not
light; steam
heavy; steam
air, or oxygen
ignition
decrease
roof, or top
ground, or bottom
below
path, or space, or area182. This tank roof is equipped with a gas vent.
GAS INTO VENT TRAP
—
The roof (is/is not) clear of flammable mixtures.
183. In purging or clearing a tank of light vapors, care should
be taken to make sure there are no traps at high points
in the tank.
For safety, vents should be located as
a tank roof as possible.
on
134, Traps for flammable mixtures involving heavier-than-air
vapors are likely to develop in__________ points,
such as trenches or fire banks.
135. When the vapor is heavier than air, flammable mixtures
are usually dispersed with hoses.
‘The water from the hose
a wide area.
the vapor over
136. In all dispersal of flammable mixtures, the MSA detector
should be used.
‘The detector helps to make sure that the gas is well-
187, And the MSA detector can help to assure that at all
points the dispersed mixture is too to
ignite.
REVIEW AND SUMMARY
138. Gases have many uses in refineries.
Steam and compressed air are both used as sources of
139, Steam is used also as a source of
140. Propane and other gases are used in
systems,
AL
is not
high
low
disperses, or spreads
dispersed, or scattered
lean
pressure, or power, or
energy
heat
refrigeration, or cooling141.
142.
143.
144,
145.
146.
148.
149,
150.
151.
182,
‘The major use of petroleum product is as a source of
‘The basic principles of the gas laws can be applied to
many practical situations.
Suppose pressure in a fixed-volume storage sphere is
dangerously high.
‘The best way to reduce the pressure is to:
vent the gas to the atmosphere.
cool the sphere.
Venting the gas to the atmosphere would be
of product and would present a possible
to safety.
‘When pressure is too high, you can use the gas laws to
calculate the exact amount of temperature decrease that
would be needed to bring the within the
rating of the sphere.
‘Suppose the sphere would require more cooling than is
available.
‘You could__ the gas into another vessel.
‘The gas laws could also be used to find the —__
of gas that would need to be released in order to bring
the pressure within limits.
One problem with the gas laws is that they do not take
into account the point at which a gas changes into the
liquid phase.
In gas handling, it is important to know the
of the gas being handled.
Sudden condensation can cause a vessel to collapse.
Sudden evaporation can cause a vessel to
Fire hazards in processing and handling can be prevented
by keeping ______ mixtures from forming.
This can be done best by keeping hydrocarbon vapors
well protected from .
An MSA detector can be used to locate flammable mix-
tures of hydrocarbon and :
Any gas can dilute the oxygen content of air below 14%.
For personnel safety, gases should always be handled in
well_____ areas.
THE END
42
fuel, or energy
cool the sphere
loss, or waste
hazard, or danger
pressure
vent, or release
volume, or amount
boiling
point, or vapor pressure
rupture or burst
flammable
oxygen, or air
ventilated, or airedSection 1
The Laws of Gas Behavior
THE MECHANICS OF FLUIDS
UNIT 2: THE BEHAVIOR OF GASES
Basic Principles
Pressure and Volume .
‘Temperature, Pressure, and Volume
The Gas Laws ..... ee
Boyle's Law ..
Charles’ Law
The General Law
Problems in Gas Measurement .
Problems in Gas Handling
Review... :
Section 2
Gas Handling .
Real and Ideal Gases .
Compression and Expansion... .
Volume Effects of Phase Change .
Gas Handling Precautions ..
‘The Flammable Range .
Detecting Flammable Mixtures
Vapor Dispersal .
Review and Summary -
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