适合系统:

MACH3运动控制系统

MACH3控制卡
MKX(标准版）-4代说明书

标准卡：184x110x30mm

MK3- IV：带USB接口 的，3轴 运 动控 制卡

型号

MK4- IV：带USB接口 的，4轴 运 动控 制卡

MK6- IV：带USB接口 的，6轴 运 动控 制卡
 第2部份：英文介绍/ English Introduction
The following information describes the English

Features:
★ Fully supporting all Mach3 versions

★ Full support for USB hot-swappable, the card is Monitoring

USB connection status at any time.

★ Supports Up 6-axis

★ Maximum step-pulse frequency is 2000KHz

★ Status indicator LED can be useful to show the USB

connection, and working stauts by flashing.

★ 16 general-purpose input

★ has speed function, the spindle actual speed Mach3

interface in real-time display

★ all IO-port isolation, interference, stable performance

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 第2部份：英文介绍/ English Introduction
Simpl e connection description

Application Connection Diagram

USB Motion Control Card Application

MACH3
Input switch Spindle
TOOLS
probe Spindle drive

USB

POWER
INPUT

Drive
Relays

Motor

Support: 3-axis or 4-axis, or 6-axis

Mk3-IV: 3-axis; Mk4-IV: 4-axis: Mk6-IV: 6-axis

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-9-
6-24V Input

power In
0V-INPUT

Flash: that is working properly,

To increase the interference,
0V-outPUT

Off: The USB connection is not normal

Work LED

Slow flash: driver is not installed properly

output 7#
5V power LED
please contact the machine bed PE

output 6#
output 5# PE:Protected GND
output 4#
0v ouput
output 3# 6-24V ouput
output 2# X-axis home(input-#0)
Digital Ground Y-axis home(input-#1)
Reversion: output 1# Z-axis home(input-#2)

Drive
For ward: output 0# A-axis home(input-#3)
Probe z(input-#4)
16 Input port

Direction -
input -#5
Pulse -

X-axis
5V input -#6
input -#7
Direction -
Pulse - input -#8

Y-axis
5V input -#9
input -#10
Direction -
input -#11
Pulse -

Z-axis
5V input -#12
input -#13
Direction -
input -#14
Pulse -
Spindle control

A-axis
5V input -#15

Direction - 5V PWM output

Pulse - DC 10V Input

Frequency Control Output：0-10V

Direction -
第2部份：英文介绍/ English Introduction

Pulse - Frequency ACM:0V-OUTPUT

B-axis C-axis
Signal Description
 第2部份：英文介绍/ English Introduction
Wiring diagram shows
NOTE: If the inverter is turned on, the control card is not working properly because of interference caused
by the inverter ; Replace inverter.
the inverter speed
regulator wiring
diagram

Frequency Control Output：0-10V

Input switch connection diagram

Frequency ACM:0V-OUTPUT
DC 10V Input
Pulse+ and direction +
Digital Ground
Reversion:
For ward:

Direction -
Pulse -

relay connection
diagram
the inverter wiring Ser vo or stepper
power In: 6-24V
diagram Drive connection diagrams

-10-
 第2部份：英文介绍/ English Introduction
Electrical Characteristics

Parameter Description
axis output Drive Current Isolated open collector output; 5V, 20mA
control:
Drive Pulse + direction output
Output frequency 20 00KHZ
axes MK3:3-axis;MK4:4-axis;MK6:6-axis
Isolation Voltage 3.5KV
Spindle inverter Analog voltage output 0—10V
output:
PWM output 5V,1KHZ,Duty;0-100%
3 types of output
modes Pulse+direction output 5V,15HZ to 4KHZ
8 IO output Drive Current Isolation:50mA, 25V
Isolation Voltage 3.5KV
16 IO output Inupt Current Isolated inputs, 5 mA, maximum voltage 25V
Isolation Voltage 3.5KV
USB interface Complies with USB2.0 standard

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 附件1： 操作步骤( Annex 1 : peration steps )
操作步骤（Operation steps）

第1步：安装MACH3软件
No.1:Install MACH3 software

产品附带的光盘里边，双击Mach3Version3.043.066.exe文件，进行安装。
The product comes with the CD inside,
double-click the Mach3Version3.043.066.exe file, installation

第2步：拷贝驱动到指定的MACH3目录
No.2: copy drive to the specified MACH3 director y

具体操作：参见光盘资料..\中文资料\MACH3卡驱动v2.38.5 \《驱动安装说明.txt》
see the disc information:..\English Manual\usb card driver-v2.38.5\readme.txt

第3步：参见附件2，将控制卡连线正确
No.3: See Annex 2, which will control the card connection correctly

第4步：用USB线将控制卡和电脑连接起来
No.4: Connect the control card and computer to the computer with the USB line.

完成以上步骤，你就可以打开MACH3软件，进行操作，使用了。
To complete the above steps, you can open the MACH3
software, and use

参见印刷说明书：《MACH3软件参数设置》，调整脉冲当量等参数
设置
See print Manual: "MACH3 parameter setting", adjust the
parameters such as pulse equivalent set

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 附件2： 接线图( Annex 2:Wiring schematics )
应用接 线 图
MKX Wiring schematics
1.第1步，给控制卡接上电源线
NO.1： power input
power：6—24V,0.5A
DC 6-24V-INPUT

DC 0V_GND

使用控制卡前，需要给控制卡提供电源
直流6V到24V都可以；工作电流0.5A

2.第2步：驱动器连接：支持伺服或步进驱动器，共阳接法
NO.2： Drive Interface： Supporting ser vo or stepping drive
脉冲和方向输出 DIR-
X-Axis

的驱动电流最大 PUL-
50毫安 DIR+
PUL+
Drive current
maximum 50 mA DIR-
Y-Axis

PUL-
DIR+
Stepper or ser vo drives

PUL+
DIR-
Z-Axis

PUL-
步进或伺服驱动器

DIR+
PUL+
DIR-
A -Axis

PUL-
DIR+
PUL+
DIR-
B-Axis

PUL-
DIR+
PUL+
DIR-
C-Axis

-13- PUL-
DIR+
PUL+
 应用接 线 图
MKX Wiring schematics
3.第3步：主轴控制-变频器连接
NO.3：I nverter Interface
Connected to the machine housing

将该信号连接到机床地线（外壳）

+10v
power supply
AVI
for ward on/off

ACM
FwD 变频器正转控制
DCM

0 TO 10v
Analog gnd
digital gnd
PE

inverter
变频器10V输出
变频器模拟信号输入
模拟信号地线

变频器
数字信号地
为了增加抗干扰性，

保护地线

变频器数字接口 变频器调速接口 -14-

Digital Interface Speed adjustment
 应用接 线 图
MKX Wiring schematics

4.第4步：输出口 继电器连接：OUT2到OUT7连接继电器方式
NO.4： Relay Interface：OUT2 to OUT7 Relay Interface

Power DC：24V
电源
电源正极 电源负极
Power+ Power-

继电器
Relay

输出低电平有效
驱动电流小于50毫安
Output low level: drive current is less than 50 mA

继电器连接：OUT0到OUT1连接继电器方式
Relay Interface：OUT0 to OUT1 Relay Interface

Power DC：24V
电源
电源正极 电源负极
Power+ Power-

继电器
Relay

输出低电平有效
驱动电流小于50毫安
Output low level: drive current is less than 50 mA

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 应用 接 线图
MKX Wiring schematics

主轴控制：步进或伺服驱动器
stepper or ser vo drives

DIR-
Spindle connected stepper or ser vo drives

DIR+
PUL+
PUL-
5V
0V

5.第5步：16个输入口IN0-IN15接法：限位开关等接口：输入低电平有效
NO.5： input Interface：15 input port;In0 to In15
输入信号，低电平有效,最小电流5毫安
Input, active low Minimum current 5 mA

机械开关连接方式
Mechanical switch

GND
NPN 电子开关

OUT VCC
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只支持NPN类型的电子开关
Supports only NPN type electronic switch
 附件3： 常见问题描述( Annex 3: Common problem )
常见问题（Common problem ）
因为干扰，MACH3找不到USB卡
问题描述：控制卡工作正常，当突然打开主轴的时候，或则进行主轴速度调节的时候，出现
该问题：MACH3软件处于急停状态，状态栏提示：请插入USB卡。

Because of the interference, MACH3 can not find the USB card
Problem Description: control cards, when suddenly turn on the spindle, or for
spindle speed adjustment.
The problem: MACH3 software is stoping, status bar : please insert USB card.

解决方法：该问题，是由干扰引起的。
请将变频器的地线（PE)和主轴的地线，连接到大地，以增加抗干扰
Solution: the problem is caused by interference
Please connect the ground wire (PE) of the inverter and
the ground wire of the shaft to the The earth
为了增加抗干扰性，
将该信号连接到机床地线（外壳）
Connected to the machine housing

保护地线
变频器
PE

-17- inverter
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