ZLJ5601JQZV3E Special Purpose

Chassis for All Terrain Crane

Spare Parts Catalog

Edition 1 1,2016
 Spare Parts Catalog for All Terrain Crane

To Users

We appreciate your choice of our machine for your application. We will try our best to provide you
with thoughtful and quality service.

This catalog introduc es the structural and assembling features of spare parts.

Carefully reading and understanding of the material presented in this catalog will save your repair
and ordering time.

For your better use of this spare parts catalog, the following symbols are meant to:

SYMBOL REMARKS
▲ Optional 1
△ Optional 2
▼ Optional 3
▽ Optional 4
● Optional
H Used in high-temperature region
L Used in low-temperature region
A Exchangeable
B Displaceable
C Non-removable
D Removable
E The part not directed in the drawing
F Unsellable part

Declaration
Our products and technical documents are subject to technical improvements and changes
without notice.Therefore, please acquaint yourself with our updated technology information.

ZLJ5601JQZV3E Special Purpose for All Terrain Crane I

 Spare Parts Catalog for All Terrain Crane

Contents

Chapter 1 Special purpose chassis for crane

1.1 ZLJ5601JQZV3E special purpose chassis for all terrain crane

D00678110000030000Y ......................................................................................................... 1-2

Chapter 2 Power system

2.1 Intercooling system D00678100910000000Y ................................................................. 2-2

2.2 Engine and suspension system D00678111030000000Y ............................................... 2-4
2.3 Fuel supply system D00678111120000000Y .................................................................. 2-6
2.4 Exhaust system D00678111230000000Y ....................................................................... 2-8
2.5 Cooling system D00678111320000000Y ...................................................................... 2-10
2.6 Air intake system D00678111430000000Y ................................................................... 2-12
2.6.1 Air filter assy. D1000100003Y-102337 ................................................................ 2-14
2.7 Diesel engine preheating system D00678100800000000Y .......................................... 2-16

Chapter 3 Drive system

3.1 Transmission installation D00678111720000000Y ......................................................... 3-2

3.2 Transfer case and its installation D00678101810000000Y ............................................. 3-4
3.3 Propeller shaft layout D00678112220000000Y .............................................................. 3-8
3.4 Steer and drive axle, pre-assembled D00678102310200001Y .................................... 3-10
3.5 Steer and drive axle, pre-assembled D00678102310400001Y .....................................3-11
3.6 Steer and drive axle, pre-assembled D00678102310600001Y .................................... 3-12
3.7 Steer and driven axle, pre-assembled D00678103010200001Y .................................. 3-13
3.8 Steer and driven axle, pre-assembled D00678103010400001Y .................................. 3-14
3.9 Wheel assy. D00678113120000000Y ........................................................................... 3-16

Chapter 4 Suspension system

4.1 Suspension mechanism D00678102910200000Y .......................................................... 4-2

Chapter 5 Steering system

5.1 Steering mechanim D00678113400200001Y ................................................................. 5-2

5.2 Centering cylinder assy. and its installation D00678103400600000Y ............................ 5-4

Chapter 6 Air conditioning system for vehicle

6.1 Air conditioning system D00678107610000000Y ........................................................... 6-2

6.2 Heater system D00678107700000000Y ......................................................................... 6-4

ZLJ5601JQZV3E Special Purpose for All Terrain Crane III

 Spare Parts Catalog for All Terrain Crane

Chapter 7 Structural elements assembled

7.1 Chassis frame assy. D00678112820000000Y ................................................................ 7-2

7.2 Vehicle body installation D00678104900000001Y .......................................................... 7-4
7.3 Engine housing assy. D00678115130000000Y .............................................................. 7-6
7.4 Platform assy. D00678115630000000Y .......................................................................... 7-8
7.5 Spare tire installation D00678115520000000Y ............................................................. 7-10
7.6 Boarding and its installation D00678115820000000Y .................................................. 7-12
7.7 Toolbox assy. and its installation D00678119420000000Y ........................................... 7-14
7.8 Boom support installation D00678110320000001Y ...................................................... 7-16
7.9 Name plate installation D00678117030000000Y .......................................................... 7-18

Chapter 8 Brake system

8.1 Schematic diagram – air brake system D00678113520200000Y ................................... 8-2

8.2 Pipe layout drawing – air brake system D00678113520400000Y .................................. 8-6
8.3 Auxiliary brake system D00678103610000000Y .......................................................... 8-14

Chapter 9 Electrical system

9.1 Chassis frame electric D00678116330000000Y ............................................................. 9-4

9.2 Schematic diagram – electrical system D00678116130001010Y ................................... 9-7

Chapter 10 Hydraulic system

10.1 Oil pump drive device D00678103920000000Y ......................................................... 10-2

10.2 Schematic diagram – hydraulic system, steering and suspension systems
D00678104110200000Y ....................................................................................................... 10-4
10.3 Schematic diagram – hydraulic system, outrigger D00678104100400000Y .............. 10-6
10.4 Pipe layout drawing – hydraulic system, steering system D00678114220000000Y . 10-10
10.5 Pipe layout drawing – hydraulic system, suspension D00678114320000000Y ........ 10-18
10.6 Pipe layout drawing – hydraulic system, outrigger D00678114420000001Y ............ 10-22
10.7 Hydraulic oil tank D00678104510000000Y ............................................................... 10-26

IV ZLJ5601JQZV3E Special Purpose for All Terrain Crane

Spare Parts Catalog for All Terrain Crane

Chapter 1 Special Purpose Chassis for Crane

 Spare Parts Catalog for All Terrain Crane

ZLJ5601JQZV4.2 SPECIAL PURPOSE CHASSIS FOR ALL TERRAIN

Chassis for Crane
Special Purpose

CRANE D00678110000030000Y

1-2 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

ZLJ5601JQZV4.2 SPECIAL PURPOSE CHASSIS FOR ALL TERRAIN

Chassis for Crane

Special Purpose
CRANE D00678110000030000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1130000537 Driver’s cab assy. 1

2 00678104900000001 Vehicle body installation 1
3 00678107610000000 Air conditioning system 1
4 00678107700000000 Heater system 1
5 00678116210000000 Driver’s cab electric 1
6 00678110320000001 Boom support installation 1
7 00678111320000000 Cooling system 1
8 00678100910000000 Intercooling system 1
9 00678115820000000 Boarding and its installation 1
10 00678111230000000 Exhaust system 1
11 00678115130000000 Engine housing assy. 1
12 00678111430000000 Air intake system 1
13 00678104510000000 Hydraulic oil tank 1
14 00678103920000000 Oil pump drive device 1
15 00678112820000000 Chassis frame assy. 1
16 00678113400000000 Steering system 1
17 00678115630000000 Platform assy. 1
18 00678101810000000 Transfer case and its installation 1
19 00678119420000000 Toolbox 1
20 00678104810000000 Hydraulic elements assembled 1
Schematic diagram – hydraulic system,
21 00678114120000000 1
chassis
Pipe layout drawing – hydraulic system,
22 00678114220000000 1
steering system
Pipe layout drawing – hydraulic system,
23 00678114320000000 1
suspension
Pipe layout drawing – hydraulic system,
24 00678114420000001 1
outrigger
25 00678115520000000 Spare tire installation 1
26 00678116330000000 Chassis frame electric 1
27 00678116130000000 Chassis electric 1
28 00678113520000000 Air brake system 1
39 00678113120000000 Wheel assy. 11
30 00678102310000000 Steer and drive axle group 1

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ZLJ5601JQZV4.2 SPECIAL PURPOSE CHASSIS FOR ALL TERRAIN

Chassis for Crane
Special Purpose

CRANE D00678110000030000Y

1-4 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

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ZLJ5601JQZV4.2 SPECIAL PURPOSE CHASSIS FOR ALL TERRAIN

Chassis for Crane

Special Purpose
CRANE D00678110000020000Y

POS. CODE DESCRIPTION QTY. REMARK

31 00678103610000000 Auxiliary brake system 1

32 00678112220000000 Propeller shaft layout 1
33 00678103010000000 Steer and driven axle group 1
34 00678102910000000 Suspension system 1
35 00678111720000000 Transmission installation 1
36 00678111030000000 Engine and suspension system 1
37 00678100800000000 Preheating system 1 ▼
38 00678111120000000 Fuel supply system 1
39 00678108010000001 ABS control system 1 E
40 00678117030000000 Name plate installation 1 E
41 00678100000020010 Zoomlion-made electrical purchase package 1 E
42 204060043 Hydraulic oil 360L 3E
42 204060002 Hydraulic oil 360L 5E
42 204060003 Hydraulic oil 360L 5E

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Spare Parts Catalog for All Terrain Crane

Chapter 2 Power System

 Spare Parts Catalog for All Terrain Crane

INTERCOOLING SYSTEM
D00678100910000000Y
Power System

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INTERCOOLING SYSTEM
D00678100910000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1990200525 Clamp for intercooler 2

2 00671920900001010 Intercooler air intake pipe 1

Power System
3 00671920900001020 Intercooler exhaust pipe 1
4 1990200524 Clamp for intercooler 2

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ENGINE AND SUSPENSION SYSTEM

D00678111030000000Y
Power System

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ENGINE AND SUSPENSION SYSTEM

D00678111030000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1000000537 Engine 1
2 1040000069 Bolt 2

Power System
3 1040300041 Washer 10
4 1001500000 Front bearing for engine 2
5 1040000288 Bolt 4
6 1040200192 Nut 4
7 1040300066 Washer 4
8 1040000466 Bolt 8
9 1040300055 Washer 8
10 00671821000400000 Engine seat, left rear 1
11 1040000127 Bolt 8
12 1001500003 Wedge support assy. 2
13 00671821000600000 Engine seat, right rear 1
14 204100001 Diesel oil 24L E
15 202230007 Loctite glue 0.05kg E

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FUEL SUPPLY SYSTEM

D00678111120000000Y
Power System

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FUEL SUPPLY SYSTEM

D00678111120000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00677301100200000 Fuel tank 1

2 00677301100600000 Tightening strap 2

Power System
3 1990300002 Rubber pad 2
4 00678111120001010 Oil delivery hose 1
5 00678101120001010 Fitting 2
6 00679501100001060 Fitting bolt 2
7 1081000008 Combination washer 4
8 1040000090 Bolt 4
9 1040300067 Washer 4
10 1040300061 Washer 4
11 1040200113 Nut 4
12 1040200096 Nut 4
13 1040300041 Washer 4
14 1040300054 Washer 4
15 1040500100 Pin 2
16 1040500075 Cotter pin 2
17 1040300052 Washer 2
18 00671621130001030 Fitting 2
19 1990200518 Worm clamp 6
20 00679501100001070 Blanking plug 2 E
21 1990200010 Nylon strap 20 E

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EXHAUST SYSTEM
D00678111230000000Y

(12)

1 7
8
Power System

4
9

10

5
13
7 2
8
6

(6)

14 (7)
(8)

11

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EXHAUST SYSTEM
D00678111230000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00670601200200000 Rainproof cap assy. 1

2 1000200146 Silencer assy. 1

Power System
3 00678111230001010 Exhaust pipe assy. 1
4 00678101220001020 Gasket 1
5 1040000110 Bolt 4
6 1040200192 Nut 10
7 1040300066 Washer 10
8 1040300063 Washer 10
9 1040000090 Bolt 6
10 1040300067 Washer 6
11 00671421220001050 Rubber pad 2
12 1040000288 Bolt 6
13 00678101220001030 Gasket 1
14 00678101210001040 Bracket 1

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COOLING SYSTEM
D00678111320000000Y
Power System

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COOLING SYSTEM
D00678111320000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1040000114 Bolt 12
2 1040200113 Nut 12

Power System
3 1040300067 Washer 12
4 1040300061 Washer 8
5 00671921300001050 Water outlet pipe, water tank 1
6 1990200546 T-clamp (without spring) 1
7 1990200580 T-clamp (without spring) 5
8 00678101320200000 Air deflector welded 1
9 1990300007 Rubber sealing strip 1
10 00678101320001011 Water outlet pipe 1
11 1000300501 Engine radiator 1
12 00678101320001021 Water outlet pipe 1
13 00678101320001040 Clamp 2
14 1040001276 Bolt 2
15 1040301509 Washer 2
16 1040200682 Nut 2
17 00678101320001050 Bracket 2
18 1990200548 Worm clamp 2
19 00677201300001021 Water pipe 1
20 1000300144 Expansion tank 1
21 1990200517 Worm clamp 6
22 00678101320001060 Water tank hose 1
23 00678101320001031 Water pipe 1
24 1990200010 Nylon strap 10 E
25 202270007 5 compound 1 Antifreeze & antirust fluid 50L E

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AIR INTAKE SYSTEM

D00678111430000000Y
Power System

11

13
12
6

14
5
9 4
(2)

15
3
2
1

16
(10)
(9)

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AIR INTAKE SYSTEM

D00678111430000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00678111430001020 Air Intake pipe 1

2 1990200534 Worm clamp 3

Power System
3 00678101420001020 Corrugated hose 1
4 00678101420001030 Corrugated hose 1
5 1990200535 Worm clamp 1
6 00678101410200000 Clamp 2
7 1000100003 Air filter assy. 1
8 1040000251 Bolt 2
9 1040200096 Nut 6
10 1040300054 Washer 6
11 1000100014 Rainproof cap 1
12 00678111430001010 Air Intake pipe 1
13 1990200515 T-clamp (without spring) 1
14 1991800027 Pressure differential indicator 1
15 1040000108 Bolt 4
16 1040300041 Washer 4

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AIR FILTER ASSY.

D1000100003Y
Power System

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AIR FILTER ASSY.

D1000100003Y

POS. CODE DESCRIPTION QTY. REMARK

1 1000100028 Main filter element 1

2 1000100029 Safety filter element 1

Power System
3 1019802996 Dust-removing valve 1

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 2-15

 Spare Parts Catalog for All Terrain Crane

DIESEL ENGINE PREHEATING SYSTEM

D00678100800000000Y
Power System

2-16 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

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DIESEL ENGINE PREHEATING SYSTEM

D00678100800000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00670117700001010 Fitting 2
2 1990200519 Worm clamp 4

Power System
3 1040000386 Bolt 9
4 1040200192 Nut 9
5 1040300063 Washer 9
6 1040300066 Washer 9
7 00679500800001010 Preheater housing 1
8 1009900205 Engine low-temperature preheater 1
9 00679500800001020 Bracket 1
10 1040000107 Bolt 3
11 1040200111 Nut 3
12 1040300062 Washer 3
13 1990200010 Nylon strap 20 E

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Chapter 3 Drive System

 Spare Parts Catalog for All Terrain Crane

TRANSMISSION INSTALLATION
D00678111720000000Y
Drive System

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TRANSMISSION INSTALLATION
D00678111720000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1040000574 Bolt 12
2 1040300061 Washer 12
3 1030300141 Transmission 1
4 1001500000 Front bearing for engine 2
5 00671921700200000 Crossbeam 1
6 1040000069 Bolt 2
7 1040300233 Washer 2

Drive System
8 1040000018 Bolt 4
9 1040200192 Nut 4
10 1040300063 Washer 4
11 1040300066 Washer 4
12 204050005 Gear oil for heavy-duty vehicle 16L E
13 204110014 Lithium-based grease 0.002kg E
14 202230016 Loctite glue 0.02kg E

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TRANSFER CASE AND ITS INSTALLATION

D00678101810000000Y
Drive System

3-4 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

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TRANSFER CASE AND ITS INSTALLATION

D00678101810000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00671701800001050 Pin 2
2 00671701800001060 Sleeve 2
3 1040200165 Nut 2
4 1040500132 Retaining clip 2
5 1040300041 Washer 2
6 00671701800001090 Threaded seat 2
7 00671901800001010 Threaded rod 2

Drive System
8 1040200119 Nut 2
9 1050000018 Rod-end knuckle bearing 2
10 00678101800200000 Seat 1
11 00671701800001080 Pin 2
12 1040300176 Washer 2
13 1040200123 Nut 2
14 1040000537 Bolt 1
15 1040200097 Nut 1
16 1040300038 Washer 1
17 1040300106 Washer 1
18 1010000076 Stand-by steering pump 1 ▲
18 1010001416 Stand-by steering pump 1 △
19 1040002348 Bolt 4
20 1040300063 Washer 8
21 1040000016 Bolt 2
22 1030201312 Tansfer case 1
23 1040000143 Bolt 16
24 00678101800400000 Seat 2
25 1040002385 Bolt 8
26 1040200501 Locknut 8
27 00678101800600000 Tansfer case cooling system 1
28 00677201800001021 Support block 4
29 00677201800001011 Support shaft 2
30 00677201800001031 Shock pad 2
31 1040500173 Cotter pin 2
32 1010000006 Stand-by steering pump 1
33 00671423400401070 Hexagon socket round head bolt 4

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TRANSFER CASE AND ITS INSTALLATION

D00678101810000000Y
Drive System

3-6 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

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TRANSFER CASE AND ITS INSTALLATION

D00678101810000000Y

POS. CODE DESCRIPTION QTY. REMARK

34 204050005 Gear oil for heavy-duty vehicle 12.8L E

35 202230016 Loctite glue 0.05kg E
36 1990200006 Nylon strap 10 E

Drive System

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 3-7

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PROPELLER SHAFT LAYOUT

D00678112220000000Y
Drive System

3-8 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

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PROPELLER SHAFT LAYOUT

D00678112220000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00671812200200000 Propeller shaft assy. 1

2 1040000305 Bolt 2
3 1040200500 Locknut 2
4 1040300053 Washer 2
5 1040000443 Bolt 4
6 1040200498 Locknut 36
7 00678102200200000 Propeller shaft assy. 1

Drive System
8 00678102200400000 Propeller shaft assy. 1
9 00678102200600000 Propeller shaft assy. 1
10 00677212201400001 Propeller shaft assy. 1
11 204110014 Lithium-based grease 0.05kg E
12 204040039 Lubricating grease 0.1L E

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STEER AND DRIVE AXLE, PRE-ASSEMBLED

D00678102310200001Y

POS. CODE DESCRIPTION QTY. REMARK

1 00561342300005X01 Front drive axle device 1

2 204050005 Gear oil for heavy-duty vehicle 22L
3 204110013 Lithium-based grease 0.2kg
Drive System

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STEER AND DRIVE AXLE, PRE-ASSEMBLED

D00678102310400001Y

POS. CODE DESCRIPTION QTY. REMARK

1 00561342500005X01, Through drive axle device 1

2 204050005 Gear oil for heavy-duty vehicle 22L
3 204110013 Lithium-based grease 0.2kg

Drive System

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STEER AND DRIVE AXLE, PRE-ASSEMBLED

D00678102310600001Y

POS. CODE DESCRIPTION QTY. REMARK

1 00561342400005X01 Rear drive axle device 1

2 204050005 Gear oil for heavy-duty vehicle 22L
3 204110013 Lithium-based grease 0．2kg
Drive System

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STEER AND DRIVEN AXLE, PRE-ASSEMBLED

D00678103010200001Y

POS. CODE DESCRIPTION QTY. REMARK

1 00561333000005X01 Front axle system device 1

2 204110013 Lithium-based grease 0．2kg

Drive System

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 3-13

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STEER AND DRIVEN AXLE, PRE-ASSEMBLED

D00678103010400001Y

POS. CODE DESCRIPTION QTY. REMARK

1 00561333300005X01 Rear axle system device 1

2 204110013 Lithium-based grease 0.2kg
Drive System

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WHEEL ASSY.
D00678113120000000Y
Drive System

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WHEEL ASSY.
D00678113120000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00677203100200000 Rim 1 ▲
1 00677203110200000 Rim 1 △
2 1030800002 Valve mouth 1 ▲
2 1030800003 Valve mouth 1 △
3 00677203110600000 Tire assy. 1 △
3 1030800290 Tire assy. 1 △
3 1030800102 Tire assy. 1 ▲

Drive System

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Chapter 4 Suspension System

 Spare Parts Catalog for All Terrain Crane

SUSPENSION MECHANISM
D00678102910200000Y
Suspension System

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SUSPENSION MECHANISM
D00678102910200000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00678002900210000 Thrust rod assy. 10

2 1039900008 Thrust rod assy. 10
3 1040000363 Bolt 72
4 1040200500 Check nut BY M18×1.5F-10 TB/T3019-2001 76
5 00677202900201010 Bolt 4
6 00677202900201020 Pressure plate 20
7 1040000269 Bolt 20
8 00677202900201031 Pin 20
9 00678102900201020 Protecting jacket 40
10 00678102900201010 Sleeve 40
11 1080000004 Oil cup 20

Suspension System
12 202230016 Loctite glue 0.3kg

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Chapter 5 Steering System

 Spare Parts Catalog for All Terrain Crane

STEERING MECHANISM
D00678113400200001Y

A 26
22
20 25
(19) 13 27 24

18 21
A
19
4
(2) 14
6 5
12
3 15
12

7
8
11
10
Steering System

29
(10)
16 (8)
B

28

17

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STEERING MECHANISM
D00678113400200001Y

POS. CODE DESCRIPTION QTY. REMARK

1 1040300082 Retaining ring 1

2 00671003400201030 Spacer sleeve 2
3 1040300157 Retaining ring 1
4 00671003400201020 Pin 1
5 1050000004 Knuckle bearing 1
6 00677203400201010 Steering rocker arm 1
7 1032300035 Angle drive device 1
8 1040000110 Bolt 8
9 1040200192 Nut 4
10 1040300063 Washer 8
11 1040300066 Washer 4
12 00677203400210000 Steering propeller shaft 1
13 1032300112 Steering gear 1
14 1032300202 Drag link section 1 assy. 1
15 1032300203 Drag link section 2 assy. 1
16 1032300204 Drag link section 3 assy. 1

Steering System
17 00678003400280000 Drag link section 5 assy. 1
18 1040000360 Bolt 3
19 1040300065 Washer 4
20 1040000224 Bolt 1
21 00678113400210001 Drag link section 1 assy. 1
22 01139803400201010 Baffle 1
23 1080000002 Oil cup 2
24 1040000090 Bolt 2
25 1040300067 Washer 2
26 1081002687 Seal ring 2
27 01139803400201020 Baffle 1
28 00678103400220000 Drag link section 2 assy. 1
29 00677203400201020 Retaining baffle 1
30 204110014 Lithium-based grease 0.1kg E

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CENTERING CYLINDER ASSY. AND ITS INSTALLATION

D00678103400600000Y
Steering System

5-4 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

CENTERING CYLINDER ASSY. AND ITS INSTALLATION

D00678103400600000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1010200470 Centering cylinder 1

2 204110014 Lithium-based grease 0.1kg E

Steering System

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 5-5

Spare Parts Catalog for All Terrain Crane

Chapter 6 Air Conditioning System for Vehicle

 Spare Parts Catalog for All Terrain Crane

AIR CONDITIONING SYSTEM

D00678107610000000Y
System for Vehicle
Air Conditioning

6-2 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

AIR CONDITIONING SYSTEM

D00678107610000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1040000107 Bolt 1
2 1040200111 Nut 5
3 1040300062 Washer 5
4 1130100113 Air conditioning system for vehicle 1
5 1040000222 Bolt 4
6 1040300051 Washer 4
7 1040000110 Bolt 3
8 1040200192 Nut 3
9 1040300063 Washer 4
10 1040300066 Washer 2
11 00670907600001040 Bracket 1
12 1040100073 Screw 1
13 1081000053 O-ring 2
14 1029902080 Nylon strap 20 E
15 207130011 Coolant 1.2kg E
16 204100012 Refrigerant oil 0.08L E
17 202230007 Loctite glue 0.005kg E

System for Vehicle

Air Conditioning

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 6-3

 Spare Parts Catalog for All Terrain Crane

HEATER SYSTEM
D00678107700000000Y
System for Vehicle
Air Conditioning

6-4 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

HEATER SYSTEM
D00678107700000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1990200519 Worm clamp 6

2 00670117700001010 Fitting 1
3 00679507700001030 Heater hose 1
4 1000300189 Ball valve 1
5 00679507700001050 Heater hose 1
6 1990200010 Nylon strap 20

System for Vehicle

Air Conditioning

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 6-5

Spare Parts Catalog for All Terrain Crane

Chapter 7 Structural Element Assembled

 Spare Parts Catalog for All Terrain Crane

CHASSIS FRAME ASSY.

D00678112820000000Y
Structural Element
Assembled

7-2 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

CHASSIS FRAME ASSY.

D00678112820000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00671832822000000 Front tow hook 1

2 00676412800001120 Pin 1
3 1040000088 Bolt 4
4 1040200097 Nut 4
5 1040300038 Washer 4
6 006340000029 Retaining clip 1
7 00678102800001010 Plate 2
8 00678102810001020 Plate 1
9 1040000096 Bolt 12
10 1040300062 Washer 12
11 1040000288 Bolt 4
12 1040201078 Nut 4
13 1040300063 Washer 4
14 00676525700001020 Mounting plate for license 1
15 00678112822000000 Chassis and attachments welded assy. 1
16 1040300066 Washer 4

Structural Element
Assembled

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 7-3

 Spare Parts Catalog for All Terrain Crane

VEHICLE BODY INSTALLATION

D00678104900000001Y
Structural Element
Assembled

7-4 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

VEHICLE BODY INSTALLATION

D00678104900000001Y

POS. CODE DESCRIPTION QTY. REMARK

1 1040000273 Bolt 4
2 1040200096 Nut 4
3 1040300041 Washer 4
4 1040300054 Washer 4
5 1990400030 Rubber shock absorber 4
6 00671404900001010 Warning sign 1

Structural Element
Assembled

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 7-5

 Spare Parts Catalog for All Terrain Crane

ENGINE HOUSING ASSY.

D00678115130000000Y
Structural Element
Assembled

7-6 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

ENGINE HOUSING ASSY.

D00678115130000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1040000362 Bolt 2
2 00678115130200000 Engine housing body 1
3 00678105110400000 Cover plate assy. I 1
4 00678105110600000 Cover plate assy. II 2
5 00677211400001020 Support 1
6 1040000069 Bolt 1
7 1040200096 Nut 1
8 1040300054 Washer 1
9 1040300041 Washer 1
10 00678115120400000 Cover plate assy. III 1
11 1040000386 Bolt 10
12 1040200192 Nut 10
13 1040300094 Washer 10
14 00678115120001010 Seal plate 1
15 1990300007 Rubber sealing strip 550mm
16 00678115120001020 Rubber pad 1 E

Structural Element
Assembled

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 7-7

 Spare Parts Catalog for All Terrain Crane

PLATFORM ASSY.
D00678115630000000Y
Structural Element
Assembled

7-8 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

PLATFORM ASSY.
D00678115630000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00678115630200000 Front platform assy. 1

2 00678115620400000 Intermediate platform assy. 1
3 00678115620600000 Rear platform assy. 1
4 00678115620800000 Guard board assy. 1
5 00678115621000000 Empty box installation 1

Structural Element
Assembled

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 7-9

 Spare Parts Catalog for All Terrain Crane

SPARE TIRE INSTALLATION

D00678115520000000Y
Structural Element
Assembled

7-10 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

SPARE TIRE INSTALLATION

D00678115520000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00678115520001030 Seat 1
2 00678115520001040 Pulley 1
3 00677205500001030 Pin 1
4 00677205500001040 Sliding bearing 1
5 1040200098 Nut 2
6 00678115520200000 Steel pipe welded assy. 1
7 00677205500400000 Hand crank mechanism 1
8 1040000288 Bolt 8
9 1040200192 Nut 8
10 1040300063 Washer 8
11 1040300066 Washer 8
12 00678115520001010 Pin 1
13 1040500134 Pin 1
14 00678115520400000 Mounting seat for steel pipe 1
15 00678115520001020 Pin 1
16 00677205500001050 Retaining clip 2
17 00678115520600000 Wire rope 1
18 1040200024 Nut 3
19 00633250000000008 Spare tire carrier wheel bolt 3
20 00677205500001070 Bracket 1
21 00677205500001090 Pin 1
22 00677205501200000 Adjusting rope 1
23 1040200291 Nut 1
24 1040300189 Washer 1
Structural Element
Assembled

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 7-11

 Spare Parts Catalog for All Terrain Crane

BOARDING AND ITS INSTALLATION

D00678115820000000Y
Structural Element
Assembled

7-12 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

BOARDING AND ITS INSTALLATION

D00678115820000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00678115820200000 Left front boarding 1

2 00678115820400000 Right front boarding 1
3 00671305800001020 Bracket for left boarding 1
4 00678105800200000 Left rear boarding 1
5 00671305800001010 Bracket for right boarding 1
6 00678105800400000 Right rear boarding 1
7 1040000876 Bolt 32
8 1040200111 Nut 32
9 1040300051 Washer 32
10 00678115820001010 Rubber pad 1
11 1040100177 Screw 4

Structural Element
Assembled

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 7-13

 Spare Parts Catalog for All Terrain Crane

TOOLBOX ASSY. AND ITS INSTALLATION

D00678119420000000Y
Structural Element
Assembled

7-14 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

TOOLBOX ASSY. AND ITS INSTALLATION

D00678119420000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00678105610801030 Stay III 1

2 00678115620801060 Stay III 1
3 00678119420200000 Guard board welded 1
4 00678119420400000 Toolbox body 1
5 00678119420001010 Connecting plate, left front 1
6 1040000107 Bolt 14
7 1040200111 Nut 14
8 1040300062 Washer 14
9 1040000095 Bolt 4
10 1040200110 Nut 4
11 1040300065 Washer 4
12 1040300052 Washer 4
13 00671929400001020 Adjusting washer 2 4
14 00671929400001010 Adjusting washer 1 4

Structural Element
Assembled

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 7-15

 Spare Parts Catalog for All Terrain Crane

BOOM SUPPORT INSTALLATION

D00678110320000001Y

6
7 1

5
4
Structural Element
Assembled

7-16 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

BOOM SUPPORT INSTALLATION

D00678110320000001Y

POS. CODE DESCRIPTION QTY. REMARK

1 00631440300001010 Pad 2
2 00678110320200001 Boom support assy. 1
3 1040000088 Bolt 8
4 1040200097 Nut 8
5 1040300038 Washer 8
6 1040100073 Screw 8
7 1040300066 Washer 8
8 202230016 Loctite glue 0.3kg E

Structural Element
Assembled

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 7-17

 Spare Parts Catalog for All Terrain Crane

NAME PLATE INSTALLATION

D00678117030000000Y
Structural Element
Assembled

7-18 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

NAME PLATE INSTALLATION

D00678117030000000Y

POS. CODE DESCRIPTION QTY. REMARK

Name plate for special purpose chassis for all
1 006340000112 1
terrain crane
2 1040400016 Rivet 4
3 006340000225 Tire inflation pressure name plate 2
4 1040400038 Self-plugging rivet 20
5 1990900071 Mark plate on the left side of vehicle tail 1 ▲
5 1139900995 Tail mark plate (left) 1 △
6 1990900163 Mark plate on the right side of vehicle tail 1 ▲
6 1139900999 Tail mark plate (right) 1 △

Structural Element
Assembled

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 7-19

Spare Parts Catalog for All Terrain Crane

Chapter 8 Bake System

 Brake System

6,7,14

8-2
2 3

To port X (6 points) of hydro- Transfer case gearshift cylinder

pneumatic suspension valve 5
To suspension rigid locking 4
valve (2 points) 3 (stage 1)

1 (stage 2)
1
2.4 3.4 2.3 3.3 2.1 3.1 2.2 3.2 2.2 3.2 2.1 3.1
1

21 22 1
Y2 S32 S24 S34 21
To clutch

±
±
±
±
±
±
±
±
±
±
±
±
Y2 To transmission control port 6.4 6.3 6.1 6.2 1 6.2 6.1 1
23 24
For control(30L) 22 4/
10 23
3
To engine exhaust brake cylinder 2 1 For engine(20L) For transmission(20L) 3

9 (4)
8

(4)
Front axle (75L)
2
1

Axles 4 and 5(40L) Axles 4 and 5 (40L)

Front axle (75L)

12 11 11 12 12 11 11 12

S41

3 4.2 3 4.2
S42 4.1 4.1
2 2 Parking brake (40L)
4.3 4.3
1 Y50 1 Y44
3 4.2 4.2 3

4.1 4.1
D00678113520200000Y

2 2
4.3 13 4.3
4.5 bar
1 Y46 Y48 1
1 1 1 1
12 11 1
2 2 2
2 2
S43 4 4 4
1 1 4
22 21 41 41

11 (11) 11 (11)
42 42
2 2
S22

1 Y49 1 Y43 12 (12) 1 Y45 Y47 1

4.3 4.3 2 4.3 4.3

S23 2 2 2
SCHEMATIC DIAGRAM – AIR BRAKE SYSTEM

4.1 4.1 4.1 4.1

4.2 4.2 3 4.2 4.2
3 3 3

12 11 12 11
11 12 11 12

Axle 1 Axle 2 Axle 4 Axle 5

Spare Parts Catalog for All Terrain Crane

Axle 3

ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

SCHEMATIC DIAGRAM – AIR BRAKE SYSTEM

D00678113520200000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1010300347 2 position 3 way solenoid valve 1

2 1070500496 Solenoid valve block 1
3 1070500494 Solenoid valve block 1
4 1070500026 Safety valve 2
5 1070500163 4-circuit protection valve 1
6 1070600026 Air drier 1
7 1020700715 Conducting wire 1
8 1070600004 Regeneration air reservoir assy. 1
9 1070500127 Tire inflation valve 1
10 1070500142 Check valve 1
11 1070500160 Relay valve 4
12 1070500125 Differential relay valve 2
13 1070600085 Pressure limiting valve 1
14 1000200037 Silencer 1

Brake System

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 8-3

 PIPE LAYOUT DRAWING – AIR BRAKE SYSTEM Spare Parts Catalog for All Terrain Crane
D00678113520400000Y
Brake System

8-6 ZLJ5601JQZV4.2 Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – AIR BRAKE SYSTEM

D00678113520400000Y

POS. CODE DESCRIPTION QTY. REMARK

Illustration – pipeline connection, air line
1 00678103520401010 1 E
system
2 1029902080 Strap 400 E
3 202230005 Loctite glue 0.4kg E
4 1990300003 Rubber sealing groove 5000mm E
5 00678103520401020 Sleeve pipe 1 E
6 00678103520401030 Sleeve pipe 1 E
7 00678103520401040 Sleeve pipe 1 E
8 00678103520401050 Sleeve pipe 1 E
350 00678123503500000 Nylon tube assy. 1
351 00678103513510000 Nylon tube assy. 1
352 00678123503520000 Nylon tube assy. 1
353 00678123503530000 Nylon tube assy. 1
354 00678123503540000 Nylon tube assy. 1
355 00678123503550000 Nylon tube assy. 1
356 00678123503560000 Nylon tube assy. 1
357 00678123503570000 Nylon tube assy. 1
358 00678123503580000 Nylon tube assy. 1
359 00678123503590000 Nylon tube assy. 3
360 00678123503600000 Nylon tube assy. 2
361 00678123503610000 Nylon tube assy. 1
362 00678123503620000 Nylon tube assy. 1
363 00678123503630000 Nylon tube assy. 1
364 00678123503640000 Nylon tube assy. 1
365 00678123503650000 Nylon tube assy. 1
366 00678123503660000 Nylon tube assy. 1
367 00678123503670000 Nylon tube assy. 1
368 00678123503680000 Nylon tube assy. 1
369 00678123503690000 Nylon tube assy. 1
370 00678123503700000 Nylon tube assy. 1
371 00678123503710000 Nylon tube assy. 1
Brake System

372 00678123503720000 Nylon tube assy. 1

373 00678123503730000 Nylon tube assy. 1
374 00678123503740000 Nylon tube assy. 1

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 8-7

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – AIR BRAKE SYSTEM

D00678113520400000Y

POS. CODE DESCRIPTION QTY. REMARK

375 00678123503750000 Nylon tube assy. 1

378 00678123503780001 Nylon tube assy. 1
379 00678123503790001 Nylon tube assy. 1
383 00678103503830000 Nylon tube assy. 1
384 00678103503840000 Nylon tube assy. 1
385 00678103503850000 Nylon tube assy. 1
389 00678103523890000 Nylon tube assy. 1
391 00678123503910000 Nylon tube assy. 1
392 00678123503920000 Nylon tube assy. 1
393 00678123503930000 Nylon tube assy. 1
394 00678123503940000 Nylon tube assy. 1
395 00678123503950000 Nylon tube assy. 1
396 00678123503960000 Nylon tube assy. 1
397 00678123503970000 Nylon tube assy. 1
398 00678123503980000 Nylon tube assy. 1
399 00678123503990000 Nylon tube assy. 1
400 00678103504000000 Nylon tube assy. 1
401 00678103504010000 Nylon tube assy. 1
402 00678103504020000 Nylon tube assy. 1
403 00678103504030000 Nylon tube assy. 1
404 00678103504040000 Nylon tube assy. 1
405 00678103504050000 Nylon tube assy. 1
406 00678103504060000 Nylon tube assy. 1
407 00678103504070000 Nylon tube assy. 1
408 00678103504080000 Nylon tube assy. 1
409 00678123504090000 Nylon tube assy. 1
410 00678123504100000 Nylon tube assy. 1
411 00678123504110000 Nylon tube assy. 1
412 00678103504120000 Nylon tube assy. 1
413 00678103504130000 Nylon tube assy. 1
414 00678103504140000 Nylon tube assy. 1
Brake System

415 00678103504150000 Nylon tube assy. 1

416 00678103504160000 Nylon tube assy. 1
417 00678103504170000 Nylon tube assy. 1

8-8 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – AIR BRAKE SYSTEM

D00678113520400000Y

POS. CODE DESCRIPTION QTY. REMARK

418 00678103504180000 Nylon tube assy. 1

419 00678103504190000 Nylon tube assy. 1
420 00678103504200000 Nylon tube assy. 1
421 00678103504210000 Nylon tube assy. 1
422 00678103504220000 Nylon tube assy. 1
423 00678103504230000 Nylon tube assy. 1
424 00678103504240000 Nylon tube assy. 1
425 00678103504250000 Nylon tube assy. 1
426 00678103504260000 Nylon tube assy. 1
427 00678103504270000 Nylon tube assy. 1
428 00678103524280000 Nylon tube assy. 1
429 00678103524290000 Nylon tube assy. 1
430 00678103524300000 Nylon tube assy. 1
431 00678103524310000 Nylon tube assy. 1
432 00678123504260000 Nylon tube assy. 1
433 00678123504250000 Nylon tube assy. 1
434 00678123503890001 Nylon tube assy. 1
435 00678103513920000 Nylon tube assy. 1
436 00678123504000000 Nylon tube assy. 1
437 00678123504010000 Nylon tube assy. 1
438 00678123503880000 Nylon tube assy. 1
439 00678123504360000 Nylon tube assy. 1
440 00678123503870000 Nylon tube assy. 1
441 00678123504390000 Nylon tube assy. 1
442 00678103513930000 Nylon tube assy. 1
446 00678103504460000 Nylon tube assy. 1
447 00678103514470000 Nylon tube assy. 1
448 00678103514480000 Nylon tube assy. 1
452 00678103514520000 Nylon tube assy. 1
453 00678103514530000 Nylon tube assy. 1
454 00678103514540000 Nylon tube assy. 1
Brake System

455 00678103514550000 Nylon tube assy. 1

456 00678103514560000 Nylon tube assy. 1
457 00678103514570000 Nylon tube assy. 1

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 8-9

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – AIR BRAKE SYSTEM

D00678113520400000Y

POS. CODE DESCRIPTION QTY. REMARK

458 00678103514580000 Nylon tube assy. 1

459 00678103524640000 Nylon tube assy. 1
501 00678103525010000 Steel pipe assy. 1
502 00678103525020001 Steel pipe assy. 1
503 00678103525030001 Steel pipe assy. 1
701 1140223486 Teflon high temperature pipe 1
702 1140200532 Rubber hose assy. 1
703 1140201127 Rubber hose assy. 1
704 1140202797 Brake hose assy. 4
705 1140201766 Rubber hose assy. 2
706 1140200487 Rubber hose assy. 5
707 1140202789 Brake hose assy. 18
708 1140201088 Rubber hose assy. 1
710 1140220620 Brake hose assy. 18
101 1040200154 Nut 29
102 1040200164 Nut 18
103 1040200157 Nut 27
106 1040200040 Nut 16
201 1140100577 Fitting 1
202 1140100644 Fitting 3
203 1140100616 Fitting 1
204 00677203500001030 Straight thread connector 1
205 1140103446 Fitting 2
206 1140101619 Fitting body 9
207 00670603500001040 Union tee 1
208 00676603500601020 Elbow union 13
210 00671813501401060 Union tee 1
211 1140100929 Fitting body 1
212 1070600000 Water drain valve (manual) 8
213 00676603501401010 Straight thread elbow 6
214 00676603500001140 Straight thread connector 10
Brake System

215 1140100952 Fitting body 9

216 1140100925 Fitting body 17
217 00677233500401070 Union tee 4

8-10 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – AIR BRAKE SYSTEM

D00678113520400000Y

POS. CODE DESCRIPTION QTY. REMARK

218 1140101274 Plug 3

219 00676533500201011 Straight thread connector 12
221 1140100951 Fitting body 2
222 00671813510401020 Union tee 6
223 1140100989 Fitting body 3
224 00676433501201010 Straight thread connector 2
225 00677233500401080 Elbow union 14
226 1140100930 Fitting body 9
227 00676603500001020 Elbow union 6
228 1140100971 Fitting body 18
229 00676603500001070 Union tee 2
230 00670403500001020 Elbow union 1
231 00670403500001030 Union tee 2
232 00670103510801010 Straight thread connector 4
233 00677233500401090 Fitting 6
234 1140101275 Plug 1
235 00670603500001030 Union tee 1
236 00676413510401020 Straight thread connector 8
237 1140100911 Fitting body 8
238 00671203510001020 Union tee 1
239 00679503500401070 Union tee 18
240 00670403500001050 Union tee 2
241 00676433500001030 Straight thread connector 1
242 00677203500001020 Straight thread connector 9
244 1140102449 Test fitting 18
245 00676603500801020 Straight thread connector 7
246 00676503502001020 Union tee 5
247 00676603500401010 Elbow union 1
301 1040300105 Washer 62
302 1040300022 Washer 53
303 1040300023 Washer 5
Brake System

304 1040300021 Washer 15

305 1040200148 Nut 2
306 1140100934 Cutting sleeve 2

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 8-11

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – AIR BRAKE SYSTEM

D00678113520400000Y

POS. CODE DESCRIPTION QTY. REMARK

307 1040200043 Nut 2

308 1140100098 Cutting sleeve 2
309 1140100095 Cutting sleeve 16
310 1990200059 Pipe clamp 18
311 1990200044 Pipe clamp 8
312 1990200455 Slide 8
313 1040200133 Nut 2
314 1140100922 Cutting sleeve 2
320 1040200139 Nut 6
321 1140100938 Cutting sleeve 6
Brake System

8-12 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

AUXILIARY BRAKE SYSTEM

D00678103610000000Y
Brake System

8-14 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

AUXILIARY BRAKE SYSTEM

D00678103610000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1039900382 Eddy current brake 1

2 202230016 Loctite glue 0.05kg E

Brake System

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 8-15

Spare Parts Catalog for All Terrain Crane

Chapter 9 Electrial System

 CHASSIS FRAME ELECTRIC Spare Parts Catalog for All Terrain Crane
D00678116330000000Y
Electrical System

7,8,9,10,11 12 13,14 15 16 18,(3),(4),(5),(6)

17
2,3,4,5,6 -H70 -H71 -E14 -H72 -H73 -H74 -H75 -E13

-BA5 -BA6 -BA7 -BA8

1 -B1 -S63
-S60 -A11 -S64
-S59

3A
-X -S44 -Y4.Y2.Y32.Y3
-H53
-A5
-X10 11
-S19
-M4 -Y1 -S36
-M5 S77 Direction A
-K4

-S45
-H56 ECU
-S22 -S23 S38 -Y26 -AX
B37
-G3 -A13 B38 -M1 -Y13 -S74 -S16 -S26
-S35
-S41 -S24 -S25 -S34
-S43
-Y6 -S69 -M8 -H64
-S42 -X22
电源控制盒 -S57
-S58 -S61
- + - +
-S62

-G1 -G2
-H77 -E11 -H78 -H79 -H80 -H81 -E12
-H76

23,24
37 36 35 25,26,27,28,29 22 21 20 19
30,31,32,33,34 Rotate in direction A

转向灯
-H87 倒车灯
-H90
-H69 -H52 -H70
侧标志灯 -H51
-H65 H57 H67 E3 E15 H58 H66
示宽灯 制动灯 后位灯 后雾灯 H68
牌照灯

9-4 ZLJ5601JQZV4.2 Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

CHASSIS FRAME ELECTRIC

Electrical System
D00678116330000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00678116310200000 Cable harness, chassis frame 1

2 1020400094 Basin electric horn 1
3 1040000288 Bolt 83
4 1040300066 Washer 83
5 1040300063 Washer 13
6 1040200192 Nut 13
7 1020404352 Side marking light (2) 12
8 1040100070 Screw 24
9 1040300048 Washer 42
10 1040300060 Washer 42
11 1040200107 Nut 32
12 1021400134 Angle displacement sensor 4
13 1020500669 Proximity switch 8
14 1029902080 Strap 240
15 00678116310400000 Cable harness in steer-by-wire system 1
16 00678116310600000 Cable harness, suspension system 1
17 1020404358 Sliding beam illumination (2) 4
18 1020400404 Reversing warning device 1
7-function rear combination signals (right-
19 1020404303 1
CE-2)
20 1020519966 Temperature switch 1
21 1020404301 7-function rear combination signals (left-CE-2) 1
22 1020400143 Camera 1
23 00678116330200000 Cable harness, ECU 1
24 00678116330400000 Cable harness, engine 1
Wire (connecting battery master switch to
25 00678106321800000 1
starting motor)
Wire (connecting starting motor to generator
26 00671826301800000 1
positive post B+)
Wire (connecting battery negative pole to
27 00678106302200000 1
power control box negative pole)
28 00677206301600000 Series wire 1
30 1020900005 Battery bracket assy. 1
31 1040000090 Bolt 5
32 1040300061 Washer 9

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 9-5

 Spare Parts Catalog for All Terrain Crane

CHASSIS FRAME ELECTRIC

Electrical System

D00678116330000000Y

POS. CODE DESCRIPTION QTY. REMARK

33 1040300067 Washer 9
34 1040200113 Nut 9
35 00677236303200000 Power control box assy. 1
36 1020500046 Brake light switch 1
37 1020520035 Warning light switch 4
38 00677326301600000 Ground wire 2 E
39 00678116311400000 CAN2 bus 1 E
Wire (connecting preheating relay to preheater
40 00678106323000000 1 E
positive pole)
Wire (connecting preheater to battery negative
41 00678106322600000 1 E
pole)
Wire (connecting preheating relay to battery
42 00678106322800000 1 E
positive pole)
43 00678106321200001 ABS cable harness modification 1 E
44 00678106302600000 Wire (connecting battery to power control box) 1 E
46 1990200005 Nylon strap 80 E
47 1990200244 Electrical tape 1 E
48 1020703288 Multi-core video connecting wire 1 E
49 1020519971 Switch, engine coolant level low 1 E
50 1081000085 Combination washer 9 E
51 1040100619 Screw 6 E
52 1020519967 Temperature switch 1 E
53 00678106300001020 Name plate, power control box 1 E
54 1020700750 Corrugated pipe 1 E
55 00678106300001031 Cover plate 1 E
56 1020700338 Corrugated pipe 1 E
57 1020500725 Threaded socket 7 E
58 1021500395 Mentor, reversing radar controller 1 E
59 1021500396 Cable harness, reversing radar 1 E
60 1021500397 Horn, reversing radar 1 E
61 1021500398 Probe, reversing radar 4 E
62 00678106321400000 Cable harness bracket 50 E
63 1040000267 Bolt 50 E
64 1021400291 Pressure sensor 1 E

9-6 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

CHASSIS FRAME ELECTRIC

Electrical System
D00678116330000000Y

POS. CODE DESCRIPTION QTY. REMARK

65 1020700228 Waterproof terminal plug 2 E

66 00678116311200000 Electrical accessories, chassis frame 1 E

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 9-7

 Spare Parts Catalog for All Terrain Crane

Schematic diagram – electrical system

Electrical System
D00678116130001010Y

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 9-8

 Electrical System

9-9
-A20
181 -X42:1 -X1:01
1.5 Max3A -X2:24 2.5
(+24V volt) (ECU power input +) -X1:03 -MX:4 FC1
-X5:21 -S38 -X5:13 18 -X1:54 2.5 2.5
18 -X1:05 -MX:3 22 30A
(gear neutral switch) 4
L7 /4 2.5 2.5 4.0R KL30/1
-X5:12 85 50 53 -X5:11 -X1:37 -X1:02 902
(preheater relay) ECU 2.5 2.5 6.0B KL31/1
-KA3 -X1:04
1L.5G (ECU power input -) 2.5 2.5 engine off
-X1:06
-MX1:20 12 -MX1:5 2.5 2.5 87a 144 F15 19 181
-X1:68 44
(cruise accelerate) -X1:59 -MX:2 03 L3/1
2L.6A (key switch signal) 87
2L.1B
11 -MX1:4 -X1:51 5A
-X1:58 -MX1:21 5
-S4 (cruise decelerate) (start signal) KL50/1
13 -MX1:7 -X5:8 -X6:5
6 2 -X1:63
(cruise off) ignition signal from support control unit
14 -MX1:8 -X1:64
-S5 1 (cruise resume) 87a 87
86 -K29
3
10 -MX1:3 -X1:61 85
Relay
181 30
-K23 87
(main brake switch signal)
30
-X1:62
9 -MX1:2 -MX1:11 -X5:5 -X6:2
87a (vice brake switch signal)
-X1:47 123 -MX1:12
370 -MX:19
(outrigger accelerator) accel signal from support control unit
-X1:57
L11/5 (speed limited switch signal) -X1:67
-S78 182 -MX1:18 (remote accelerator switch)
-X1:60
(diagnosis request switch)
-S19 16 -MX1:9
-X1:65
(engine brake switch)
30

50i
-KA3

52 -X4:3
-H12 -X1:40 194
(cold start light)

183 -X4:4
-X1:23 -A13
(water in fuel indicator)
-H93 preheater
185 -X4:7
-X1:35
(diagnostic light) 16 B
-H94

-X4:5
184 -X42:2 -X1:22 188 -X5:14
1.5 Max4A -X2:74 starter relay
(+24V volt) 85
16 R
2
-X5:17 20 -X5:16 50 M1 30 70 R
-X1:20 K1 /1
(engine brake control valve) -B38 31
85- 86+ -X1:12 192 -X5:19 -X46:2
-M1 0
Signal
S
Q KL31/1
-H13 -MX1:15 green starter
56
87 water in fuel level sensor
L1 /1 30 -X1:32 187 -X5:7 -X46:3 yellow 181 1L.1A water in fuel level sensor
87a engine brake light GND S red -X46:1
-K27 CANH1 463 -X1:45
-X47 -A1
1 CAN1_H -X1:24 -X49:1 36a A red accel pedal sensor 1
D00678116130001010Y

power supply of engine brake light -X14 -X1:46 (download interface of ECU (CAN1)) 5V_APP1
9 CAN1_L -X1:07 38
-X49:2 B black
CANL1 464 Sig_APP1
-X1:25 -X49:3 37a C white
4
Gnd_APP1
-X8A -X1:28 36b D
Engine connectors specification：
000 -X49:4 green
(accelerator pedal) 5V_APP2 -X1:08 -X49:5 39 E orange
Sig_APP2 X47 is a 6 way connector attached to accel pedal and X14 is the diagnosis port attached to the engine.
-X1:27 -X49:6 37b F blue
14 Gnd_APP2
6 accel pedal sensor2 and X42 is a 2 way connector attached to chassis cable.
Schematic diagram – electrical system

Power supply wire

X1and X2 are respectively black 67 way receptacle and grey 67 way receptacle.
460 16 (diagnosis port)
-MX2:12
L6 /2
-X59

24
-X1:42
-X51:1 CAN0_H
-X1:43
24 CAN2_H CAN0_L
26
L20/6 CAN2_L
26 -X51:3
L22/6
CAN SAE J 1939
Spare Parts Catalog for All Terrain Crane

L20/3
L22/3

ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

Schematic diagram – electrical system

Electrical System
D00678116130001010Y

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 9-10

 Spare Parts Catalog for All Terrain Crane

Schematic diagram – electrical system

Electrical System

D00678116130001010Y

9-11 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

Schematic diagram – electrical system

Electrical System
D00678116130001010Y

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 9-12

 Spare Parts Catalog for All Terrain Crane

Schematic diagram – electrical system

Electrical System

D00678116130001010Y

9-13 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 902
KL31/3
19
L3 /1
4
KL30/1
020
KL31M/1
-X33diagnosis interface -X34 diagnosis interface

-F42 5A

-F39 15A
-F41 15A

-F40 5A
10 1 8 2 10 1 8 2
0
I

(214)
(201)
-S17

(202)
(216)
86（+）
-H32
2.5 R 2.5 R
-K28 -H31 ASR ASR
85（-）

-H25 ABS -H26 ABS

(204)
(215)
(216)

(202)
(902)
(020)

(902)
(020)
(219)

(213)
(214)
(220)
(219)
8/14
7/14

14/14
9/14

4/14
13/14

(502) 15/14

(201) 10/14
(503) 15/14

13/14
(202) 10/14

4/14

8/14
7/14
9/14
(220) 14/14

11/14

11/14
18 PINS 14 PINS 18 PINS 14 PINS
-A14 -A15
1 4 7 10 13 16 1 4 7 10 13 1 4 7 10 13 16 1 4 7 10 13
EV AV NC IGM IG NC NC ECU-ECU+ k-line NC EV AV NC IGM IG NC NC ECU- ECU+ k-line NC

2 5 8 11 14 17 2 5 8 11 14 2 5 8 11 14 17 2 5 8 11 14
EV AV EV IGM IG IGM NC NC UB NC DBR EV AV EV IGM IG IGM NC NC UB NC DBR
Spare Parts Catalog for All Terrain Crane

ZLJ5601JQZV3E Special Purpose for All Terrain Crane

3 6 9 12 15 18 3 6 9 15 3 6 9 12 15 18 3 6 9 15
EV AV AV IGM IG IG NC NC 0V WL EV AV AV IGM IG IG NC NC 0V WL
5/18

10/18
2/18 (254)
18/18 (258)

1/18 (248)

4/18 (247)

8/18 (239)
17/18 (241)
3/18 (246)
9/18 (256)

18/18 (242)
(253)
8/18 (255)
17/18 (257)

9/18 (240)

5/18 (237)

1/18 (232)

4/18 (231)
2/18 (238)
14/18 (252)

6/18 (245)

14/18 (236)

11/18 (235)
11/18 (251)

13/18 (234)
(233)
12/18 (244)
13/18 (250)

10/18 (249)

3/18 (230)

6/18 (229)

12/18 (228)
15/18 (243)

15/18 (227)
(COM)
(COM)

(COM)
(COM)

(COM)
(COM)

(COM)

(COM)
brown blue brown blue brown blue brown blue brown blue brown blue brown blue brown blue
D00678116130001010Y

3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2
n n n n n n n n
1 1 1 1 1 1 1 1

-B19 -Y43 -Y44 -B20 -B21 -Y45 -Y46 -B22 -B23 -Y47 -Y48 -B24 -B25 -Y49 -Y50 -B26
green yellow green yellow green yellow green yellow green yellow green yellow green yellow green yellow
Schematic diagram – electrical system

wheel speed sensor solenoid valve wheel speed sensor wheel speed sensor solenoid valve wheel speed sensor wheel speed sensor solenoid valve wheel speed sensor wheel speed sensor solenoid valve wheel speed sensor
axle1(left) axle1 left side axle1 right side axle1(right) axle2(left) axle2 left axle2 right axle2 right axle4(left) axle4 left side axle4 right side axle4(right) axle5(left) axle5 left side axle5 right side axle5(right)

1 4

3 2

Valve plug
6.1Exhaust coil(blue) 6.3Intake coil(brown)
1 3

4 2
6.2 ground(green yellow)

9-14
Electrical System
 Spare Parts Catalog for All Terrain Crane

Schematic diagram – electrical system

Electrical System

D00678116130001010Y

9-15 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

Schematic diagram – electrical system

Electrical System
D00678116130001010Y

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 9-16

 Spare Parts Catalog for All Terrain Crane

Schematic diagram – electrical system

Electrical System

D00678116130001010Y

PLC controller
A25
47 CAN1 H
29 CAN1 L

outside of main cab electrical control box

PLC controller
display A17
A24 CAN1 H 14
(302)
2 CAN1 H
CAN1 L 32 (303) 6 CAN1 L
(25) 3 CAN GND
GND 33
CANOPEN bus wire
inside of main cab electrical control box cab display

central control board of cab inside of The front board of Vice cab on the Meter board of cab inside of The front board of Vice cab

transmission SLU range select handle transmission diagnose connector engine diagnosis port
transmission range display

-X14
CANH
CANL

X14:14
X14:6
X36:14
X1.81

X36:6
X1.61

5
3

PLC controller
engine ECU
A24 (24)
CAN2 H 26 1.42
CAN2 L 25 (26) 1.43

J1939 BUS wire

inside of main cab electrical control box on the body of engine

9-17 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

Spare Parts Catalog for All Terrain Crane

Chapter 10 Hydraulic System

 Spare Parts Catalog for All Terrain Crane

OIL PUMP DRIVE DEVICE

D00678103920000000Y
Hydraulic System

10-2 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

OIL PUMP DRIVE DEVICE

D00678103920000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1040200110 Bolt 6

Hydraulic System
2 1040200192 Nut 14
3 00678103920400000 Oil pump propeller shaft assy. 1
4 00678103920200000 Oil pump drive connector 1
5 00677303910001020 Oil pump gasket 1
6 1010001186 Variable pump 1
7 1040000286 Bolt 2
8 1040300065 Washer 2
9 1040200110 Nut 2
10 1080000001 Oil cup 1
11 204110014 Lithium-based grease 1kg
12 1040000018 Bolt 8
13 1040300063 Washer 8
14 202230016 Loctite glue 0.02kg E
15 1010001208 Gear pump 1

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 10-3

 Spare Parts Catalog for All Terrain Crane

SCHEMATIC DIAGRAM – HYDRAULIC SYSTEM, STEERING AND

SUSPENSION SYSTEMS D00678104110200000Y
Hydraulic System

10-4 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

SCHEMATIC DIAGRAM – HYDRAULIC SYSTEM, STEERING AND

SUSPENSION SYSTEMS D00678104110200000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1010600166 High pressure oil filter 1

Hydraulic System
2 1010301555 Damper valve 1
3 1010600023 Pressure oil filter 1
4 1010800015 Accumulator 2
5 1010302100 Control valve block 4
6 1010800008 Accumulator 6
7 1991800109 Pressure gauge 4
8 1010300075 S-type check valve 1
9 1010302094 Control valve block 1
10 1010300341 Emergency steering valve 1
11 1010302091 Current limiting valve 1
12 1010301281 Rigid locking valve 4
13 1010302760 Control valve block 1
14 1010302962 Control valve block 1
15 1010302963 Control valve block 1
16 1010300072 S-type check valve 1

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 10-5

 Spare Parts Catalog for All Terrain Crane

SCHEMATIC DIAGRAM – HYDRAULIC SYSTEM, OUTRIGGER

D00678104100400000Y
Hydraulic System

10-6 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

SCHEMATIC DIAGRAM – HYDRAULIC SYSTEM, OUTRIGGER

D00678104100400000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00631501500420000 Solenoid valve block 2 4

Hydraulic System

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 10-7

 PIPE LAYOUT DRAWING – HYDRAULIC SYSTEM, STEERING Spare Parts Catalog for All Terrain Crane
MECHANISM D00678114220000000Y

507 245 508 251 521

405

Booster cylinder for axle 2, steering to the left

Booster cylinder for axle 1, steering to the lef
254 405 405

254 538
565

Booster cylinder for axle 5, steering to the left

242

Booster cylinder for axle 3, steering to the left

Booster cylinder for axle 4, steering to the left

2－M18×1.5 2－M18×1.5
254 254 253 254 253 253 254
541 254

705 2－M18×1.5 247 2－M18×1.5 705 711 253 254

2－M18×1.5
253
Electrical System

254 Rigid locking valve 254 253

703 703 239
703 703 255 237 705 711
705 P1 255
218
240 255
556 403 703 703 2-M27X2
243 255 712 712
237 Check valve 708 403 548
255 708 P M
Accumulator P2 B2 246
253
254
253
254 534 246 P
B
246 241 536 210 403 254 M42X2 254 255 241 246 B1A、B、T1: 4-G1/2 551 254
245 239 403 403

Booster cylinder for axle 5, steering to the right

Booster cylinder for axle 2, steering to the right
Booster cylinder for axle 1, steering to the right

Booster cylinder for axle 4, steering to the right

M1、M2、M、Y: 4-G1/4
4-G1/2
2－M18×1.5
539
P、T: 2-G3/4

Booster cylinder for axle 3, steering to the right

2－M18×1.5 2－M18×1.5
Steering valve 1 2－M18×1.5 2－M18×1.5 Steering valve 2 246 254
254 246 T 246 537 210 557 403 254 249 254 549 241 246 A1 241 552
253 A A2
403 403 M2
254 258 M1 M 247 M1 T
253 258 258
Rigid locking valve 258
542 243
237
702 218
535 240
237
702 704 704 To pipe layout drawing - hydraulic circuit, suspension 241 522
Accumulator
T5 M42X2
242 To pipe layout drawing - hydraulic circuit, suspension T3 To pipe layout drawing - hydraulic circuit, outrigger
405 244 T6
531 210 533 255 403
252 510 251 511 207
403 403 403 203
245 216 405 405 405 245 405 512 405 215 405 513 405
530 210 532 255
252 543 403
731 403 403 403
544 242 553
T2 To pipe layout drawing - hydraulic circuit, outrigger
731 405 242 403
210 249

210 706 246 709 241 246 P 713 241 246 P

403 509 P
403 545 246 R 246 259
527 R R
506 405 246 710 714
403 526 Stop valve 260
241 2-G3\8

206 403
245 T1 To pipe layout drawing - hydraulic circuit, outrigger 239 259
A
206 T4 To pipe layout drawing - hydraulic circuit, outrigger 707
524 3-M27X2 239 To pipe layout drawing - hydraulic circuit, suspension
Unloading P To pipe layout drawing - hydraulic circuit, suspension T7
525 514 T8
203
204 213 239
203 405 244 244 241
241 546
213 214 213 729 516 517 518 519 554
201 201 405 217 215 405 405 245 245 216 405 405 245 405 245 244 403
4 3 218
559 240
Distribution valve for steering gear 406
M26*1.5
560 240
218 406 727
1 2 224
201 202 P2
Check valve
204 205 2-M33X2
203 725
P1
To pipe layout drawing - hydraulic circuit, suspension 723 723
500 726 P suspension
224
229
223 X 722
505 230
558 404
1
S:77.8*42.9 L 238 238 410X4
Control valve block 220 220 B:58.7*30.2
502 730 218 248 302 302 248 218 228 L:1-1/16"-12UN 402X8
2-G3/4
2 243 719 231 232 700 302 302
404 216
Oil filter 303 B S 302 Oil drain Oil return
401X4
223 408X8 Oil return
209 407X8 227 413X4
402X4 Variable pump 415X4
216 728
208 503 520 233 valDisvce
218 219 416X4 Oil suction
P:flangeSFCE3003
224 Constant pump 303 414X8
501 211 564 222 205 724 222 2-M33*2 218 225 2-M42X2 225 218 718 218 226 236 721
403 P1 Steady flow valve
224 720
Oil filter P1 Chassis hydraulic
404 404 212 216 T
220 M26*1.5 M22*1.5 S1 401X4
256 oil tank
550 401X4 flange58.7*30.2 402X4
Emergency steering 402X4 701
403 valve
210 547 210 563 221 A
P2 221 716 221 M22*1.5 M33*2 224 218 717 715 M33*2
Auxiliary
403 403 3-M22*1.5 Outlet Suction port 234 235 234 224 S pump P 221 241
Emergency steering M22*1.5
pump

10-10 QAY300V733.1 All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – HYDRAULIC SYSTEM, STEERING

MECHANISM D00678114220000000Y

POS. CODE DESCRIPTION QTY. REMARK

700 1140221224 Rubber hose assy. 1

Hydraulic System
701 1140222598 Rubber hose assy. 1
702 1140207151 Rubber hose assy. 2
703 1140203038 Rubber hose assy. 6
704 1140207149 Rubber hose assy. 2
705 1140217109 Rubber hose assy. 4
706 1140217371 Rubber hose assy. 1
707 1140206947 Rubber hose assy. 1
708 1140215953 Rubber hose assy. 2
709 1140206945 Rubber hose assy. 1
710 1140201481 Rubber hose assy. 1
711 1140217373 Rubber hose assy. 2
712 1140216855 Rubber hose assy. 2
713 1140202437 Rubber hose assy. 1
714 1140219475 Rubber hose assy. 1
715 1140210900 Rubber hose assy. 1
716 1140221342 Rubber hose assy. 1
717 1140203975 Rubber hose assy. 1
718 1140216859 Rubber hose assy. 1
719 1140202973 Rubber hose assy. 1
720 1140219419 Rubber hose assy. 1
721 1140238625 Rubber hose assy. 1
722 1140221328 Rubber hose assy. 1
723 1140233757 Rubber hose assy. 2
724 1140215661 Rubber hose assy. 1
725 1140219421 Rubber hose assy. 1
726 1140206828 Rubber hose assy. 1
727 1140206780 Rubber hose assy. 1
728 1140225872 Rubber hose assy. 1
729 1140221037 Rubber hose assy. 1
730 1140221329 Rubber hose assy. 1
731 1140201593 Rubber hose assy. 2
500 00678114225000000 Steel pipe assy. 1

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 10-11

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – HYDRAULIC SYSTEM, STEERING

MECHANISM D00678114220000000Y

POS. CODE DESCRIPTION QTY. REMARK

501 00678114225010000 Steel pipe assy. 1

Hydraulic System

502 00678114225020000 Steel pipe assy. 1

503 00678114225030000 Steel pipe assy. 1
505 00678114225050000 Steel pipe assy. 1
506 00678114225060000 Steel pipe assy. 1
507 00678114225070000 Steel pipe assy. 1
508 00678114225080000 Steel pipe assy. 1
509 00678114225090000 Steel pipe assy. 1
510 00678114225100000 Steel pipe assy. 1
511 00678114225110000 Steel pipe assy. 1
512 00678114225120000 Steel pipe assy. 1
513 00678114225130000 Steel pipe assy. 1
514 00678114225140000 Steel pipe assy. 1
516 00678114225160000 Steel pipe assy. 1
517 00678114225170000 Steel pipe assy. 1
518 00678114225180000 Steel pipe assy. 1
519 00678114225190000 Steel pipe assy. 1
520 00678114225200000 Steel pipe assy. 1
521 00678114225210000 Steel pipe assy. 1
522 00678114225220000 Steel pipe assy. 1
523 00678114225230000 Steel pipe assy. 1
524 00678114225240000 Steel pipe assy. 1
525 00678114225250000 Steel pipe assy. 1
526 00678114225260000 Steel pipe assy. 1
527 00678114225270000 Steel pipe assy. 1
530 00678114225300000 Steel pipe assy. 1
531 00678114225310000 Steel pipe assy. 1
532 00678114225320000 Steel pipe assy. 1
533 00678114225330000 Steel pipe assy. 1
534 00678114225340000 Steel pipe assy. 1
535 00678114225350000 Steel pipe assy. 1
536 00678114225360000 Steel pipe assy. 1
537 00678114225370000 Steel pipe assy. 1

10-12 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

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PIPE LAYOUT DRAWING – HYDRAULIC SYSTEM, STEERING

MECHANISM D00678114220000000Y

POS. CODE DESCRIPTION QTY. REMARK

538 00678114225380000 Steel pipe assy. 1

Hydraulic System
539 00678114225390000 Steel pipe assy. 1
541 00678114225410000 Steel pipe assy. 1
542 00678114225420000 Steel pipe assy. 1
543 00678114225430000 Steel pipe assy. 1
544 00678114225440000 Steel pipe assy. 1
545 00678114225450000 Steel pipe assy. 1
546 00678114225460000 Steel pipe assy. 1
547 00678114225470000 Steel pipe assy. 1
548 00678114225480000 Steel pipe assy. 1
549 00678114225490000 Steel pipe assy. 1
550 00678114225500000 Steel pipe assy. 1
551 00678114225510000 Steel pipe assy. 1
552 00678114225520000 Steel pipe assy. 1
553 00678114225530000 Steel pipe assy. 1
554 00678114225540000 Steel pipe assy. 1
556 00678114225560000 Steel pipe assy. 1
557 00678114225570000 Steel pipe assy. 1
558 00678114225580000 Steel pipe assy. 1
563 00678114225630000 Steel pipe assy. 1
564 00678114225640000 Steel pipe assy. 1
565 00678114225650000 Steel pipe assy. 1
201 1140109802 Fitting 3
202 1140109776 Fitting 1
203 1140100586 Fitting 4
204 1140102954 Pressure testing fitting 2
205 1140100633 Fitting 2
206 1140100725 Fitting 2
207 1140100590 Fitting 1
208 1140100602 Fitting 1
209 1140100762 Fitting 1
210 1140100601 Fitting 10
211 1140100632 Fitting 1

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 10-13

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – HYDRAULIC SYSTEM, STEERING

MECHANISM D00678114220000000Y

POS. CODE DESCRIPTION QTY. REMARK

212 1140100642 Fitting 1

Hydraulic System

213 1140100690 Fitting 3

214 1140100726 Fitting 1
215 1140100579 Fitting 2
216 1140100731 Fitting 5
217 1140100700 Fitting 1
218 1140100616 Fitting 11
219 1140100578 Fitting 1
220 1140100577 Fitting 3
221 1140100533 Fitting body 4
222 1140100591 Fitting 2
223 1140100623 Fitting 2
224 1140108738 Straight thread connector 6
225 1140109782 Fitting 2
226 1140105814 Fitting 1
227 1140102782 Fitting 1
228 00678104200800000 Flange fitting 1
229 1140102097 Fitting 1
230 1140102104 Fitting 1
231 1140100032 Flange 1
232 00678104220400000 Suction union 1
233 00678104220200001 Suction union 1
234 1140100667 Fitting 2
235 1140100669 Fitting 1
236 00678104201400000 Suction union 1
237 1140101853 Fitting 4
238 00671814200600000 Oil return connector 2
239 1140109803 Fitting 5
240 1140100607 Fitting 4
241 1140100587 Fitting 11
242 1140100594 Fitting 4
243 1140100167 Fitting body 3
244 1140100738 Fitting 4

10-14 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – HYDRAULIC SYSTEM, STEERING

MECHANISM D00678114220000000Y

POS. CODE DESCRIPTION QTY. REMARK

245 1140100600 Fitting 9

Hydraulic System
246 1140100618 Fitting 14
247 1140100637 Fitting 2
248 00678104220001010 Flange plate 2
249 1140100639 Fitting 2
251 1140100644 Fitting 2
252 1140100589 Fitting 2
253 1140100647 Fitting 10
254 1140100648 Fitting 20
255 1140100693 Fitting 8
256 1140100730 Fitting 1
258 1140102828 Pressure testing fitting 4
259 1140100643 Fitting 2
260 1010300399 High-pressure threaded ball valve 1
302 1081000105 O-ring 5
303 1081000032 O-ring 2
401 1040000090 Bolt 16
402 1040300067 Washer 20
403 1990200128 Pipe clamp 26
404 1990200046 Pipe clamp 4
405 1990200044 Pipe clamp 20
406 1990201005 Pipe clamp 2
407 1040300065 Washer 8
408 1040000065 Bolt 8
410 1040200113 Nut 4
413 1040000159 Bolt 4
414 1040300054 Washer 8
415 1040000108 Bolt 4
416 1040000069 Bolt 4

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 10-15

 PIPE LAYOUT DRAWING – HYDRAULIC SYSTEM, OUTRIGGER Spare Parts Catalog for All Terrain Crane
D00678114420000001Y

201 202 705 201

Horizontal cylinder
A1
Piston side
2-M14X1.5
501 202 201 201 202 705 201
To pipe layout drawing - hydraulic circuit, suspension P B1 Piston-rod side
401

Solenoid valve block

403X4 404X4
405X4 405X4
201 510 202 201 204 702 204 4-M14X1.5 204 522 207 704 204
Electrical System

519 502 A2 4-M14X1.5

To pipe layout drawing - hydraulic circuit, steering system T1 203 201
401 T Hydraulic lock for
Oil catcher Oil catcher vertical cylinder
201 511 202 201 208 204 702 204 209 204 521 207 704 204
6-M14X1.5 B2 2-M14X1.5

503 201 201 202 705 201

Horizontal cylinder
To pipe layout drawing - hydraulic circuit, suspension A1
401 P Piston side
2-M14X1.5
201 202 705 201
B1 Piston-rod side

Solenoid valve block

403X4 404X4
405X4 405X4
201 512 202 201 204 702 204 2-M14X1.5 204 522 207 704 204
A2 4-M14X1.5
T Hydraulic lock for
Oil catcher Oil catcher vertical cylinder
504 201 202 201 208 209
To pipe layout drawing - hydraulic circuit, steering system T2 201 513 204 702 204 204 521 207 704 204
401 6-M14X1.5 B2 2-M14X1.5

201 202 701 201

Horizontal cylinder
A1
Piston side
2-M14X1.5
201 202 701 201
To pipe layout drawing - hydraulic circuit, suspension 505 201 P B1 Piston-rod side

Solenoid valve block 403X4 404X4

405X4 405X4
201 514 202 201 204 702 204 204 522 207 703 204
A2 4-M14X1.5 4-M14X1.5
520 206 507 201 T Hydraulic lock for
To pipe layout drawing - hydraulic circuit, steering system T3 Oil catcher Oil catcher vertical cylinder
201 515 202 201 208 204 702 204 209 204 521 207 703 204
6-M14X1.5 B2 2-M14X1.5

201 202 701

Horizontal cylinder
A1 201
508 201 Piston side
To pipe layout drawing - hydraulic circuit, suspension P
2-M14X1.5
701 201
B1 201 202
Piston-rod side
Solenoid valve block

403X4 404X4
519 206 509 201 405X4 405X4
To pipe layout drawing - hydraulic circuit, steering system T4 201 517 202 201 204 702 204 4-M14X1.5 204 522 207 703 204
A2 4-M14X1.5
T Hydraulic lock for
Oil catcher Oil catcher Oil catcher vertical cylinder
201 518 202 201 208 204 702 204 209 204 521 207 703 204
6-M14X1.5 B2 2-M14X1.5

Steel
cuttingpipesleeve
specification, Steel pipe Cutting sleeve
and nutspecification Steel pipe assy.
Ser. No. of steel pipe assy. (D) and nut
501--520 Ø15X2 DS15-L
521--522 Ø10X1.5 DS10-L/S
Cutting sleeve
Steel pipe

Nut

10-18 QAY300V733.1 All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – HYDRAULIC SYSTEM, OUTRIGGER

D00678114420000001Y

POS. CODE DESCRIPTION QTY. REMARK

201 1140102488 Pipe Fitting 40

Hydraulic System
202 1140100587 Fitting 17
203 1140100601 Fitting 1
204 1140100527 Fitting 32
206 1140100602 Fitting 2
207 1140100583 Fitting 8
208 00672604410800000 Oil catcher 4
209 00672604410600000 Oil catcher 4
401 1990200128 Pipe clamp 4
403 1040000077 Bolt 16
404 1040100024 Screw 16
405 1040300063 Washer 32
701 1140219937 Rubber hose assy. 4 E
702 1140226504 Rubber hose assy. 8
703 1140201752 Rubber hose assy. 4
704 1140217432 Rubber hose assy. 4
705 1140202437 Rubber hose assy. 4
501 00678114425010000 Steel pipe assy. 1
502 00678114425020000 Steel pipe assy. 1
503 00678114425030000 Steel pipe assy. 1
504 00678114425040000 Steel pipe assy. 1
505 00678114425050000 Steel pipe assy. 1
506 00678114425060000 Steel pipe assy. 1
507 00678114425070000 Steel pipe assy. 1
508 00678114425080000 Steel pipe assy. 1
509 00678114425090000 Steel pipe assy. 1
510 00678114425100000 Steel pipe assy. 1
511 00678114425110000 Steel pipe assy. 1
512 00678114425120000 Steel pipe assy. 1
513 00678114425130000 Steel pipe assy. 1
514 00678114425140000 Steel pipe assy. 1
515 00678114425150000 Steel pipe assy. 1
517 00678114425170000 Steel pipe assy. 1

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 10-19

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – HYDRAULIC SYSTEM, OUTRIGGER

D00678114420000001Y

POS. CODE DESCRIPTION QTY. REMARK

518 00678114425180000 Steel pipe assy. 1

Hydraulic System

519 00678114425190000 Steel pipe assy. 1

520 00678114425200000 Steel pipe assy. 1
521 00678114425210000 Steel pipe assy. 4
522 00678114425220000 Steel pipe assy. 4

10-20 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 PIPE LAYOUT DRAWING – SUSPENSION HYDRAULIC SYSTEM Spare Parts Catalog for All Terrain Crane
D00678114320000000Y

P右前

204

503 205 504 205 505 206 P Right r

203
401 401 401 401
Electrical System

718 507 719 509

213 207 213 207

T8
506 211 207 T M P 209 210 508 211 207 M P 209 210 Accumulator
To pipe layout drawing of steering hydraulic circuit A1：G3/4 SP
A2，A3，P，T：G1/2
Accumulator
M42X2 接转向回路配管图
To pipe layout drawing of steering hydraulic circuit T
A1：G3/4 SP
A2，A3，P，T：G1/2
M42X2
Control valve block
217 A3
M：G1/4
SP：M42X2
X： G1/8
217 A3
Control valve block
M：G1/4
SP：M42X2
X： G1/8 To brake system
A1 A2 x To brake system A2 A1 x
502
208 207 207 208

Right 215 215

208 202 703 215 720 710
G3/4
Rigid locking valve 215 701 215 215 215 713 214 716
M42X2 214
209 212
702 709 212 708 712 714 201
201
210 201 201 201 201
Right suspension cylinder for axle 4 Right suspension cylinder for axle 5
Right suspension cylinder for axle 1 Right suspension cylinder for axle 2 Right suspension cylinder for axle 3

208 202 501 Accumulator

Control valve block
2-G3/4
203 M42X2

204 721 510

711
711 721

Accumulator
M42X2
Left suspension cylinder for axle 1 Left suspension cylinder for axle 2 Left suspension cylinder for axle 3 Left suspension cylinder for axle 4 Left suspension cylinder for axle 5

517
210 201 705 201 201 709 708 201 201 717 707 201
212 212
209
M42X2 214 715 214 706
Left
Rigid locking valve
G3/4
208 202 703 215 215 704 215 215 710 720 215 215 215

208 207 207 208

A1 A2 x To brake system x A2 A1
To brake system A1：G3/4
212 515 207 PControl valveA1：G3/4
block
A2，A3，P，T：G1/2
M：G1/4
207
A2，A3，P，T：G1/2
Control valve blockM：G1/4 P 512 216 511 P Left r

217 A3
SP：M42X2
X： G1/8 209 210 210 209 SP：M42X2
X： G1/8 A3
217 212
T M SP
Accumulator
M42X2
Accumulator
M42X2 SP M T
接转向回路配管图 207 213 213 207
T五 514 211 211 513 T6 To pipe layout drawing of steering hydraulic circuit
P左前
718 719

Specification & CodeSteel pipe specificationCutting

(D) sleeve Steel pipe assy.
Ser.No. of steel pipe assy. Nut

501--505 Ø22X3 DS22-L M22-L

506--517 Ø15X2 DS15-L M15-L
3 Nut
1 Steel pipe
2 Cutting sleeve

10-22 QAY300V733.1 All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – SUSPENSION HYDRAULIC SYSTEM

D00678114320000000Y

POS. CODE DESCRIPTION QTY. REMARK

201 1140100592 Fitting 12

Hydraulic System
202 1140100616 Fitting 3
203 1140100579 Fitting 2
204 1140100738 Fitting 2
205 1140100600 Fitting 2
206 1140100761 Fitting 1
207 1140100618 Fitting 12
208 1140100167 Fitting body 7
209 1140100561 Fitting 6
210 1140100685 Fitting 6
211 1140100587 Fitting 4
212 1140100594 Fitting 6
213 1140102828 Pressure testing fitting 4
214 1140100731 Fitting 4
215 1140100724 Fitting 14
216 1140100601 Fitting 1
217 1140101314 Blanking plug 4
401 1990200044 Pipe clamp 4
402 1990200128 Pipe clamp 4
501 00678114325010000 Steel pipe assy. 1
502 00678114325020000 Steel pipe assy. 1
503 00678114325030000 Steel pipe assy. 1
504 00678114325040000 Steel pipe assy. 1
505 00678114325050000 Steel pipe assy. 1
506 00678114325060000 Steel pipe assy. 1
507 00678114325070000 Steel pipe assy. 1
508 00678114325080000 Steel pipe assy. 1
509 00678114325090000 Steel pipe assy. 1
510 00678114325100000 Steel pipe assy. 1
511 00678114325110000 Steel pipe assy. 1
512 00678114325120000 Steel pipe assy. 1
513 00678114325130000 Steel pipe assy. 1
514 00678114325140000 Steel pipe assy. 1
515 00678114325150000 Steel pipe assy. 1

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 10-23

 Spare Parts Catalog for All Terrain Crane

PIPE LAYOUT DRAWING – SUSPENSION HYDRAULIC SYSTEM

D00678114320000000Y

POS. CODE DESCRIPTION QTY. REMARK

517 00678114325170000 Steel pipe assy. 1

Hydraulic System

701 1140221327 Rubber 1

702 1140221213 Rubber 1
703 1140221329 Rubber 2
704 1140221330 Rubber 1
705 1140217089 Rubber 1
706 1140221340 Rubber 1
707 1140218477 Rubber 1
708 1140217101 Rubber 2
709 1140209691 Rubber 2
710 1140218669 Rubber 2
711 1140221335 Rubber 2
712 1140206722 Rubber 1
713 1140222461 Rubber 1
714 1140206946 Rubber 1
715 1140216563 Rubber 1
716 1140221337 Rubber 1
717 1140210804 Rubber 1
718 1140218466 Measuring hose 2
719 1140202833 Measuring hose 2
720 1140202968 Rubber 2
721 1140222460 Rubber 2

10-24 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

HYDRAULIC OIL TANK

D00678104510000000Y
Hydraulic System

10-26 ZLJ5601JQZV3E Special Purpose for All Terrain Crane

 Spare Parts Catalog for All Terrain Crane

HYDRAULIC OIL TANK

D00678104510000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 1010500015 Return-line filter 2

Hydraulic System
2 1019900002 Liquid level gauge YWZ-100T 1
3 1040000109 Bolt 22
4 1040300062 Washer 22
5 1010500006 Air filter EF4-50 1
6 1020300090 Liquid level control relay YKJD24-400-ZL 1
7 00678104500400000 Cover plate II 1
8 00678104500001010 Gasket 1
9 00677304510200001 Cover plate 1
10 00677304510001011 Gasket 1
11 00678104510200000 Tank 1
12 1040002439 Bolt 4
13 1040300054 Washer 4
14 1010300467 Butterfly valve 1
15 1140101787 Blanking plug 2

ZLJ5601JQZV3E Special Purpose for All Terrain Crane 10-27