DC system battery and charger sizing calculation for Substation 25-05-2023

DC SYSTEM BATTERY AND CHARGER SIZING CALCULATION

LOAD DETAILS
MANAS RANJAN SUBUDHI @ https://www.linkedin.com/in/manassubudhi/
System voltage 110 Volt DC Design Margin 15% 10 to 15 %
Battery type VRLA Ageing Factor (As per IEEE 485-1997) 1.25 =>1.25
0
Nominal cell voltage 2 Volt Min Ambient Temp 15 C
End cell voltage 1.85 Temperature Correction Factor 1.15
Float charging voltage 2.2 (As per Manufacturer's Standard)
Back up time
10 Capacity Rating Factor 'Kt' for Battery performance
(Should be more then 2 Hours) Hours
Min. System Voltage (Volt) 85% 93.5 a)For 1 minute 1.4
Max. System voltgae (volt) 110% 121 b) For 60 minutes 2.9
Cable drop 3% c) For 120 minutes 4
Battery Sytem type Redundant d) For 600 minutes 10.8

No. of cells selected 52 Battery Charger Spare capacity 25%

Maximum Battery Voltage 114.4 OK Wattage of largest DC motor 500 Watt
Minimum Battery Voltage 96.2 OK Charger type Redundant

BATTERY DUTY CYCLE

Sl. No. Load Duration(Min.) Load Types Load (A)
1 0 to 1 Min. A1 446.70
2 1 to 60 Min. A2 268.06
3 61 to 120 Min. A3 213.52
4 121 Min. to 600 Min. A4 88.06

BATTERY DUTY CYCLE DIAGRAM

500.00
446.70
268.06
450.00

89.06 88.06
400.00 213.52

350.00

300.00
268.06

250.00
213.52

200.00

150.00 134.52

88.06
100.00

50.00

0.00
0.1 1 10 100 1000

CALCULATION FOR SIZING OF BATTERY

Required Section Sizes

Time to End of Capacity RatingFactor
Pos. Value Neg. Value
Period Load(A) Change in Load(A) Duration of Period(Min.) Section (Min.) at t Min rate (Kt)
Section 1
1 446.70 446.70 1 1 1.4 625.38
Section 2
1 446.70 446.70 1 60 2.9 1295.43 0
2 268.06 -178.64 59 59 2.9 0 -518.045455
Section3
1 446.70 446.70 1 120 2.9 1295.43 0
2 268.06 -178.64 59 119 2.9 0 -518.045455
3 213.52 -54.55 60 60 4 0 -218.181818
Section 4
1 446.70 446.70 1 600 10.8 4824.36 0
2 268.06 -178.64 59 599 10.8 -1929.27273
3 213.52 -54.55 60 540 10 -545.454545
4 88.06 -125.45 480 480 9.4 -1179.27273
625.38 777.3845 559.20273 1170.36
Minimum Capacity required 1170.36 Ah SELECTION OF BATTERY CHARGER
Design Margin 1.15 Battery Float Charging Current(4mA per AH) 8 A
Ageing Factor 1.25 Continuous Load 88.06 A
Temp. Correction Factor 1.15 Spare capacity 24.02 A
Total Battery Capacity 1934.75 Ah Full load current of largest DC motor 45.45 A
Required Float Charging Current of Charger 165.53 A
The Selected Battery Size : 2000 Ah Boost Charging Current for Battery 388.06 A
The Selected Charger Size : 400 A

FINAL BOQ OF BARRETY AND CHARGER

Batter capacity 2000 Ah System voltage 110 Volt
Charger rating 400 A Quantity of main chargers 2
Quantity of Batteries provided 104 Nos. Type of charger Float cum Boost type

THANK YOU 1