Protective POLYLON HP

& POLYURETHANE
Marine
Coatings PART A
PART B
B65-525
B65V525
SERIES
HARDENER

Revised 8/11 5.35

PRODUCT DESCRIPTION RECOMMENDED USES

POLYLON HP POLYURETHANE is a high performance, high solids • For industrial, commercial, or marine applications where a heavy
two component, exterior/interior, low VOC, polyester-aliphatic ure- duty polyurethane coating is required
thane coating. Provides a high gloss, excellent chemical resistance, • Resists splash, spillage, and fumes of dilute acids, alkalies,
color retention, and chalk resistance. solvents, and fuels
• Tank Exteriors
• Outstanding resistance to a wide range of chemical, weather, • Pipelines
and mechanical conditions • Bridges
• Abrasion and impact resistant • Machinery and Equipment
• Superior exterior color and gloss retention. • Marine Vessels
• Outstanding application properties • Product finish type application
• Suitable for use in USDA inspected facilities
PRODUCT CHARACTERISTICS
Finish: Gloss PERFORMANCE CHARACTERISTICS
Color: Wide range of colors available
Substrate*: Steel
Volume Solids: 70% ± 2%, mixed, may vary by color
Surface Preparation*: SSPC-SP10/NACE 2
Weight Solids: 80% ± 2%, mixed, may vary by color System Tested*:
VOC (EPA Method 24): Unreduced: <250 g/L; 2.1 lb/gal 1 ct. Macropoxy 646 @ 6.0 mils (150 microns) dft
mixed Reduced 10%: <340 g/L; 2.8 lb/gal 1 ct. Polylon HP @ 3.0 mils (75 microns) dft
*unless otherwise noted below
Mix Ratio: 2:1 by volume
Test Name Test Method Results
Recommended Spreading Rate per coat: ASTM D4060, CS17
Abrasion 63 mg loss (average
Minimum Maximum wheel, 1000 cycles,
Resistance of 5 trials)
1 kg load
Wet mils (microns) 3.0 (75) 4.5 (112)
Passes, >70% Gloss
Dry mils (microns) 2.0 (50) 3.0 (75)
Accelerated ASTM D4587, retention; Meets the
~Coverage sq ft/gal (m2/L) 380 (9.3) 570 (14.0) Weathering - QUV QUV-A, 3000 hours requirement of SSPC
Theoretical coverage sq ft/gal Paint No. 36, Level 3
(m2/L) @ 1 mil / 25 microns dft 1120 (27.4)
ASTM D3359 5B (ASTM D3359);
NOTE: Brush or roll application may require multiple coats to
achieve maximum film thickness and uniformity of appearance. Adhesion, steel Method B; ASTM 1200 psi (ASTM
D4541 D4541)
Drying Schedule @ 4.0 mils wet (100 microns): Direct Impact
ASTM D2794 100 in. lb.
Resistance
@ 50°F/10°C @ 77°F/25°C @ 100°F/38°C
200°F (93°C), 250°F
50% RH Dry Heat Resistance ASTM D2485
(121°C) intermittent
To touch: 16 hours 2 hours 30 minutes
Excellent, 87% gloss
To handle: 24 hours 5 hours 2 hours Exterior Durability 2 years at 45° South
retention
To recoat:
ASTM D522, 180°
minimum: 24 hours 12 hours 2 hours Flexibility Passes
bend, 1/4" mandrel
maximum: 3 days 48 hours 24 hours
No blistering, cracking,
To cure: 7 days 7 days 5 days ASTM D4585, 100°F
Humidity Resistance softening or delamina-
Pot Life: 5 hours 4 hours 45 minutes (38°C), 2000 hours
tion
Sweat-in-Time: None required Pencil Hardness ASTM D3363 H
If maximum recoat time is exceeded, abrade surface before recoating.
Rating 10 per ASTM
Drying time is temperature, humidity, and film thickness dependent.
D610 for rusting, less
Shelf Life: Part A - 36 months, unopened than 1/16" creepage at
Salt Fog Resistance, ASTM B117, 1000
Part B - 24 months, unopened scribe. No blistering,
Store indoors at 40°F (4.5°C) to with primer hours
cracking, softening,
100°F (38°C). or delamination of the
Flash Point: 102°F (39°C) TCC, mixed film.
Reducer: Reducer #225, R7K225 or
R7K111
Clean Up: R6K30, MAK
www.sherwin-williams.com/protective continued on back
 Protective POLYLON HP
& POLYURETHANE
Marine
Coatings PART A
PART B
B65-525
B65V525
SERIES
HARDENER

PRODUCT INFORMATION 5.35

RECOMMENDED SYSTEMS SURFACE PREPARATION

Dry Film Thickness / ct.
Mils (Microns) Surface must be clean, dry, and in sound condition. Remove all
Steel: oil, dust, grease, dirt, loose rust, and other foreign material to
1-2 cts. Macropoxy 646 5.0-10.0 (125-250) ensure adequate adhesion.
1-2 cts. Polylon HP Polyurethane 2.0-3.0 (50-75) Refer to product Application Bulletin for detailed surface prepara-
tion information.
Steel:
Minimum recommended surface preparation:
1-2 cts. Recoatable Epoxy Primer 4.0-6.0 (100-150) * Iron & Steel: SSPC-SP6/NACE 3
1-2 cts. Polylon HP Polyurethane 2.0-3.0 (50-75) * Aluminum SSPC-SP-1
* Galvanizing SSPC-SP-1
* Primer required
Steel: Surface Preparation Standards
1 ct. Zinc Clad II Plus 3.0-5.0 (75-125) Condition of ISO 8501-1 Swedish Std.
Surface BS7079:A1 SIS055900 SSPC NACE
1 ct. Epolon II Epoxy Primer 2.0-4.0 (50-100) White Metal Sa 3 Sa 3 SP 5 1
1-2 cts. Polylon HP Polyurethane 2.0-3.0 (50-75) Near White Metal Sa 2.5 Sa 2.5 SP 10 2
Commercial Blast Sa 2 Sa 2 SP 6 3
Brush-Off Blast Sa 1 Sa 1 SP 7 4
Hand Tool Cleaning Rusted
Pitted & Rusted
C St 2
D St 2
C St 2
D St 2
SP 2
SP 2
-
-
Steel:
Power Tool Cleaning Rusted C St 3 C St 3 SP 3 -
1 ct. Epoxy Mastic Aluminum II 6.0 (150) Pitted & Rusted D St 3 D St 3 SP 3 -
1-2 cts. Polylon HP Polyurethane 2.0-3.0 (50-75)
TINTING
Galvanizing: Tint Part A with Maxitoner Colorant at 100% tint strength (white tint
1-2 cts. Epolon II Epoxy Primer 2.0-4.0 (50-100) base and clear tint base only). Five minutes minimum mixing on a
1-2 cts. Polylon HP Polyurethane 2.0-3.0 (50-75) mechanical shaker is required for complete mixing of color.

Concrete/Masonry: APPLICATION CONDITIONS

1 ct. Kem Cati-Coat HS Epoxy 10.0-20.0 (250-500) Temperature: 40°F (4.5°C) minimum, 120°F (49°C)
maximum
Filler/Sealer (air, surface, and material)
At least 5°F (2.8°C) above dew point
1-2 cts. Polylon HP Polyurethane 2.0-3.0 (50-75) Relative humidity: 85% maximum
Refer to product Application Bulletin for detailed application infor-
mation.
The systems listed above are representative of the product's use,
other systems may be appropriate. ORDERING INFORMATION
Packaging:
Part A: 1 gallon (3.78L)
~2 gallon (7.56L) in a 3 gallon (11.3L)
container
Part B: I/2 gallon (1.89L) and 1 gallon (3.78L)
Weight: 10.78 ± 0.2 lb/gal ; 1.3 Kg/L
mixed, may vary with color

SAFETY PRECAUTIONS
Refer to the MSDS sheet before use.

Published technical data and instructions are subject to change without notice.
Contact your Sherwin-Williams representative for additional technical data and
instructions.

WARRANTY
DISCLAIMER The Sherwin-Williams Company warrants our products to be free of manufactur-
ing defects in accord with applicable Sherwin-Williams quality control procedures.
The information and recommendations set forth in this Product Data Sheet are
Liability for products proven defective, if any, is limited to replacement of the defec-
based upon tests conducted by or on behalf of The Sherwin-Williams Company.
tive product or the refund of the purchase price paid for the defective product as
Such information and recommendations set forth herein are subject to change and
determined by Sherwin-Williams. NO OTHER WARRANTY OR GUARANTEE
pertain to the product offered at the time of publication. Consult your Sherwin-
OF ANY KIND IS MADE BY SHERWIN-WILLIAMS, EXPRESSED OR IMPLIED,
Williams representative to obtain the most recent Product Data Information and
STATUTORY, BY OPERATION OF LAW OR OTHERWISE, INCLUDING MER-
Application Bulletin.
CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

www.sherwin-williams.com/protective
 Protective POLYLON HP
& POLYURETHANE
Marine
Coatings PART A
PART B
B65-525
B65V525
SERIES
HARDENER

Revised 8/11 APPLICATION BULLETIN 5.35

SURFACE PREPARATIONS APPLICATION CONDITIONS

Temperature: 40°F (4.5°C) minimum, 120°F (49°C)
Surface must be clean, dry, and in sound condition. Remove all maximum
oil, dust, grease, dirt, loose rust, and other foreign material to
ensure adequate adhesion. (air, surface, and material)
At least 5°F (2.8°C) above dew point
Iron & Steel
Remove all oil and grease from surface by Solvent Cleaning per Relative humidity: 85% maximum
SSPC-SP1. Minimum surface preparation is Commercial Blast
Cleaning per SSPC-SP6/NACE 3. For better performance, use
Near White Metal Blast Cleaning per SSPC-SP10/NACE 2. Blast APPLICATION EQUIPMENT
clean all surfaces using a sharp, angular abrasive for optimum
surface profile (1-2 mils / 25-50 microns). Prime any bare steel the The following is a guide. Changes in pressures and tip sizes may
same day as it is cleaned or before flash rusting occurs. Primer
Required. be needed for proper spray characteristics. Always purge spray
equipment before use with listed reducer. Any reduction must be
Previously Painted Surfaces: compliant with existing VOC regulations and compatible with the
If in sound condition, clean the surface of all foreign material. existing environmental and application conditions.
Smooth, hard or glossy coatings and surfaces should be dulled by
abrading the surface. Apply a test area, allowing paint to dry one Reducer ...........................Reducer #225, R7K225 or R7K111
week before testing adhesion. If adhesion is poor, or if this products
attacks the previous finish, removal of the previous coating may be
necessary. If paint is peeling or badly weathered, clean surface to Clean Up ..........................R6K30, MAK
sound substrate and treat as a new surface as above.
Airless Spray
Galvanized Steel Pressure.........................2400 - 3000 psi
Allow to weather a minimum of six months prior to coating. Solvent
Clean per SSPC-SP1. When weathering is not possible, or the Hose...............................3/8" ID
surface has been treated with chromates or silicates, first Solvent Tip ...................................013" - .017"
Clean per SSPC-SP1 and apply a test patch. Allow paint to dry at Filter ...............................60 mesh
least one week before testing adhesion. If adhesion is poor, brush Reduction .......................As needed up to 10% by volume
blasting per SSPC-SP7 is necessary to remove these treatments.
Rusty galvanizing requires a minimum of Hand Tool Cleaning per
SSPC-SP2, prime the area the same day as cleaned or before Conventional Spray
flash rusting occurs. Primer required. Gun ................................Binks 95
Cap ................................63P
Concrete and Masonry Tip ..................................66
For surface preparation, refer to SSPC-SP13/NACE 6, or ICRI Atomization Pressure .....50 - 60 psi
No. 310.2, CSP 1-3. Surfaces should be thoroughly clean and
dry. Concrete and mortar must be cured at least 28 days @ 75°F Fluid Pressure ................20 - 30 psi
(24°C). Remove all loose mortar and foreign material. Surface Reduction .......................As needed up to 10% by volume
must be free of laitance, concrete dust, dirt, form release agents,
moisture curing membranes, loose cement and hardeners. Fill Brush
bug holes, air pockets and other voids with Steel-Seam FT910. Brush..............................Natural Bristle
Primer required.
Reduction .......................As needed up to 10% by volume
Follow the standard methods listed below when applicable:
ASTM D4258 Standard Practice for Cleaning Concrete. Roller
ASTM D4259 Standard Practice for Abrading Concrete. Cover .............................1/4" woven with solvent resistant core
ASTM D4260 Standard Practice for Etching Concrete. Reduction .......................As needed up to 10% by volume
ASTM F1869 Standard Test Method for Measuring Moisture Vapor
Emission Rate of Concrete.
SSPC-SP 13/Nace 6 Surface Preparation of Concrete.
ICRI No. 310.2 Concrete Surface Preparation. If specific application equipment is not listed above, equivalent
equipment may be substituted.
Surface Preparation Standards
Condition of ISO 8501-1 Swedish Std.
Surface BS7079:A1 SIS055900 SSPC NACE
White Metal Sa 3 Sa 3 SP 5 1
Near White Metal Sa 2.5 Sa 2.5 SP 10 2
Commercial Blast Sa 2 Sa 2 SP 6 3
Brush-Off Blast Sa 1 Sa 1 SP 7 4
Hand Tool Cleaning Pitted & Rusted C
Rusted St 2
D St 2
C St 2
D St 2
SP 2
SP 2
-
-
Power Tool Cleaning Pitted & Rusted D St
Rusted C 3
St 3
C St 3
D St 3
SP 3
SP 3
-
-

www.sherwin-williams.com/protective continued on back

 Protective POLYLON HP
& POLYURETHANE
Marine
Coatings PART A
PART B
B65-525
B65V525
SERIES
HARDENER

APPLICATION BULLETIN 5.35

APPLICATION PROCEDURES PERFORMANCE TIPS

Stripe coat all crevices, welds, and sharp angles to prevent early
Surface preparation must be completed as indicated. failure in these areas.

Mix contents of each component thoroughly with low speed power When using spray application, use a 50% overlap with each pass
agitation. Make certain no pigment remains on the bottom of the of the gun to avoid holidays, bare areas, and pinholes. If necessary,
cross spray at a right angle.
can. Then combine two parts by volume of Part A with one part
by volume of Part B. Thoroughly agitate the mixture with power
Spreading rates are calculated on volume solids and do not include
agitation. Allow the material to sweat-in as indicated. Re-stir before
an application loss factor due to surface profile, roughness or po-
using. rosity of the surface, skill and technique of the applicator, method
of application, various surface irregularities, material lost during
If reducer is used, add only after both components have been mixing, spillage, overthinning, climatic conditions, and excessive
thoroughly mixed. film build.
Apply paint at the recommended film thickness and spreading Excessive reduction of material can affect film build, appearance,
rate as indicated below: and adhesion.
Do not apply the material beyond recommended pot life.
Recommended Spreading Rate per coat:
Minimum Maximum Do not mix previously catalyzed material with new.
Wet mils (microns) 3.0 (75) 4.5 (112) In order to avoid blockage of spray equipment, clean equipment
Dry mils (microns) 2.0 (50) 3.0 (75) before use or before periods of extended downtime with Reducer
#R6K30.
~Coverage sq ft/gal (m2/L) 380 (9.3) 570 (14.0)
Theoretical coverage sq ft/gal
1120 (27.4) Mixed coating is sensitive to water. Use water traps in all air lines.
(m2/L) @ 1 mil / 25 microns dft Moisture contact can reduce pot life and affect gloss and color.
NOTE: Brush or roll application may require multiple coats to
achieve maximum film thickness and uniformity of appearance. When rolling this product, always maintain a wet edge to avoid roller
marks. Roll as close to any cut-in areas as possible to eliminate
visual imperfections. Roller application must be from a roller tray,
Drying Schedule @ 4.0 mils wet (100 microns): not by pouring the material onto the surface.
@ 50°F/10°C @ 77°F/25°C @ 100°F/38°C
50% RH Quick-Thane Urethane Accelerator is acceptable for use. See
To touch: 16 hours 2 hours 30 minutes data page 5.97 for details.
To handle: 24 hours 5 hours 2 hours
To recoat:
minimum: 24 hours 12 hours 2 hours
maximum: 3 days 48 hours 24 hours
To cure: 7 days 7 days 5 days
Pot Life: 5 hours 4 hours 45 minutes
Sweat-in-Time: None required
If maximum recoat time is exceeded, abrade surface before recoating.
Drying time is temperature, humidity, and film thickness dependent.
Refer to Product Information sheet for additional performance
Application of coating above maximum or below minimum characteristics and properties.
recommended spreading rate may adversely affect coating
performance.
SAFETY PRECAUTIONS
Refer to the MSDS sheet before use.

Published technical data and instructions are subject to change without notice.
CLEAN UP INSTRUCTIONS Contact your Sherwin-Williams representative for additional technical data and
Clean spills and spatters immediately with Reducer #R6K30. Clean instructions.
tools immediately after use with Reducer #R6K30. Follow manu-
facturer's safety recommendations when using any solvent. WARRANTY
The Sherwin-Williams Company warrants our products to be free of manufacturing
DISCLAIMER defects in accord with applicable Sherwin-Williams quality control procedures.
The information and recommendations set forth in this Product Data Sheet are Liability for products proven defective, if any, is limited to replacement of the de-
based upon tests conducted by or on behalf of The Sherwin-Williams Company. fective product or the refund of the purchase price paid for the defective product
Such information and recommendations set forth herein are subject to change and as determined by Sherwin-Williams. NO OTHER WARRANTY OR GUARANTEE
pertain to the product offered at the time of publication. Consult your Sherwin- OF ANY KIND IS MADE BY SHERWIN-WILLIAMS, EXPRESSED OR IMPLIED,
Williams representative to obtain the most recent Product Data Information and STATUTORY, BY OPERATION OF LAW OR OTHERWISE, INCLUDING MER-
Application Bulletin. CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

www.sherwin-williams.com/protective