Fundamentals
Fundamentals
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CONDUCTION
COUPLED MODES
The primary characteristic of slug flow ( ) is its inherent intermittence. An observer looking at a fixed position along the
DIFFUSION
axis would see the passage of a sequence of slugs of liquid containing dispersed bubbles, each looking somewhat like a
PHASE CHANGE
length of bubbly pipe flow, alternating with sections of separated flow within long bubbles (Figure 1). The flow is
MULTIPHASE PHENOMENA
unsteady, even when the flow rates of gas and liquid, QG and QL, are kept constant at the pipe inlet.
FLOW PHENOMENA.
TWO-PHASE (GAS-LIQUID,
LIQUID-LIQUID AND SOLID-
FLUID).
ANNULAR FLOW
BUBBLE FLOW
CHURN FLOW
CRITICAL FLOW
DISPERSED FLOW
FLUIDIZED BED slug. The slug of liquid of length L D carrying dispersed bubbles, travels at a velocity V. It overruns a slower moving
GAS-LIQUID FLOW liquid in the separated film. During stable slug flow liquid is shed from the back of the slug at the same rate that liquid is
picked up at the front. As a result the slug length stays constant as it travels along the tube. For horizontal or near
GAS-SOLID FLOWS
horizontal tubes, the liquid shed at the back decelerates under the influence of wall shear and forms a stratified layer. For
LIQUID-LIQUID FLOW
vertical or near vertical tubes the liquid forms a falling annular film and accelerates as it moves downward. The separated
LIQUID-SOLID FLOW
section containing a large gas bubble has a length L S Most of the gas is transported in these large gas bubbles.
SLUG FLOW
STRATIFIED GAS-LIQUID
As this kind of flow occurs over a wide range of intermediate flow rates of gas and liquid, it is interesting for many
FLOW industrial processes such as the production of oil and gas, the geothermal production of steam, the boiling and
T-JUNCTIONS condensation processes, the handling and transport of cryogenic fluids and the emergency cooling of nuclear reactors The
existence of slug flow can create problems for the designer or operator. The high momentum of the liquid slugs can create
TWO-PHASE FLOWS
considerable force as they change direction passing through elbows, tees, etc. Furthermore, the low frequencies of slug
WAVY FLOW
flow can be in resonance with large piping structures and severe damage can take place. In addition, the intermittent
WISPY ANNULAR FLOW
nature of the flow makes it necessary to design liquid separators to accommodate the largest slug length. In contrast,
THREE-PHASE GAS-LIQUID- there are numerous practical benefits which can result from operating in the slug flow pattern. Because of the very high
LIQUID.
liquid velocities, it is usually possible to move larger amounts of liquids in smaller lines than would otherwise be possible
DISPERSION AND INTERFACES.
in two phase flow. In addition, the high liquid velocities cause very high convective heat and mass transfers resulting in
NON-NEWTONIAN MULTIPHASE very efficient transport operations.
FLOWS.
MICRO AND NANO-SCALE The entry is organised as follows. In the first part we recall briefly the basic modelling concept. In the second part some of
MULTIPHASE FLOW. the closure laws quoted in the literature will be evaluated.
MULTIPHASE FLOW MODELS.
EXPERIMENTS. Wallis was probably the first to formulate clearly the concept of unit cell (UC) suggested by Nicklin et al. In the past twenty
years the model has been perfected by several investigators so that it appears now as the ultimate 1D approach. The
SPECIAL FLOWS.
concept reposes on the two following assumptions. Firstly, there exists a frame of a given velocity V in which the flow is
POROUS MEDIA
almost steady. Secondly, in this frame the flow of long bubbles and liquid slugs is fully developed. A review of the
COMBUSTION
scientific literature reveals an abundance of these laws with varying physical validity (see for example the overviews of
CRYOGENICS Taitel and Barnea, 1990; Fabre and Liné, 1992). The weakness of these laws often originates from the narrow range of flow
PLASMA conditions used in their calibration. Their critical role has been discussed by Dukler and Fabre, 1992.
MICROSCALE/NANOSCALE
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FLUID FLOW FUNDAMENTALS
Suppose that we know the specific flow conditions: the pipe size (i.e. its diameter D or its cross-section area A=πD2/4 and
its inclination θ, the fluid properties (i.e. the density θk (k = L,G)), the kinematic viscosity νk , the surface tension σ and
the volumetric flux of each phase, j k =Qk /A.
A complete model of slug flow should produce at least the following information: the characteristic lengths, L D, L S , and
the mean bubble size in the liquid slug, the form of the liquid film (stratified, annular), the characteristic velocities, V, and
the mean velocities of both gas and liquid in each part of the cell, the cross-sectional phase fraction in each part of the cell,
the mean wall and interfacial shear stresses in each part of the cell and the pressure drop.
Assumptions
The main difficulty in modelling slug flow comes from its chaotic nature. This is suggested by the observation of the
succession of bubbles and slugs whose length appears randomly distributed with time (Figure 2). To avoid having to
account for the flow randomness, a few assumptions are needed. The initial assumption was to picture the flow as a
sequence of cells periodic with both space and time the UC concept was born. However, two weaker assumptions lead to
the same model.
The first assumption comes from experimental evidence which is illustrated in Figure 3. The probability density
distribution of bubble and slug velocities shows that they are narrowly distributed about their average—in other words
they are almost identical. Although this property becomes less evident at high gas or liquid flow rate, this quasi-steady
behaviour in a moving frame is the key of the success of the UC model. Indeed this property leads to a great simplification
since it allows to transform an unsteady problem into a steady one.
The second assumption consists in assuming that the flow is fully developed in each part of the cell. As a consequence, the
crossectional mean fraction and velocity of each phase do not depend on the longitudinal coordinate inside the long
bubbles and the liquid slugs. This assumption is probably stronger than the previous one.
Figure 2. Probability density distribution of bubble and slug lengths. Slug flow in pipe of 5 cm diameter at
superficial velocities jG=1.25 m/s and jL =0.97 m/s (Fabre et al., 1993).
Figure 3. Probability density distribution of bubble and slug velocities. Slug flow in pipe of 5 cm diameter at
superficial velocities jG=1.25 m/s and jL =0.97 m/s (Fabre et al., 1993).
Preliminary definitions
Considering steady inlet flow conditions, the mass flow rates of each phase can be specified as:
(1)
In order to simplify the discussion the density of both phases will be considered constant so that the "steadiness" dmk/dt is
equivalent to dj k/dt=0 .
The phase-k is distributed over two elementary regions pictured in Figure 1. The rate of occurrence of the large bubbles β
is thus defined by:
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(2)
where the overbar denotes a time average. Because the flow is supposed steady in some frame of reference this average is
likewise interpreted as a space average. β will be further referred to as the rate of intermittence.
Let εk be the fraction of each phase existing over any pipe cross-section: as gas and liquid fill the section, εG+εL=1.
Introducing the definitions of the time—or space—average of phase fractions over the cell, the separated region and the
dispersed region
(3)
(4)
The mean phase fraction may be expressed versus the phase fractions in each part of the cell through:
(5)
Balance equations
In the frame moving at the velocity V of the cells, the equations of mass and momentum take a simplified form. The
coordinate of the moving frame is defined as:
(6)
The velocity of phase-k averaged over the pipe cross-section is thus transformed by the change of frame as V - u k . Due to
steadiness of the flow in the moving frame, the continuity equation is expressed by:
(7)
φk represents the volumetric flux of phase-k entering the long bubble region, and shed from the liquid slug. The time—or
space—average of Equation 7 over the cell, the separated region and the dispersed region introduces the following
definitions of the mean velocities Uk, UkS , UkD of phase-k:
(8)
Equation 8 is the mass balance relating the flux of phase-k entering the long bubble to that entering the liquid slug. In
combining Equations 5 and 8 a relation similar to Equation 5 is easily deduced for the mean velocity of phase-k:
(9)
(10)
where p is the mean pressure over the cross-section area of phase-k, τ is the x-component of the stress exerted upon the
phase-k by the wall (subscript w) or the interface (subscript i), S is the wetted perimeter and g the gravity. The above
equation simplifies in using Equation 7:
(11)
In contrast to the continuity equations which can be simplified by an integration over the different parts of the cell, the
momentum equations cannot, unless we have
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(12)
According to the second assumption, the above equation holds in each part of the cell, so that Equation 11 simplifies and
may be averaged over each part of the cell. In the standing frame it yields:
(13)
(14)
Since the flow is fully developed, the pressure gradient is the same in both phases and must not be distinguished. The
mean pressure gradient over the cell results from the mean pressure gradient over each part of the cell weighted by their
rate of occurrence:
(15)
The pressure gradient involves two contributions the weight of the phases and the wall friction.
Closure problem
It is worth noting that the fully developed flow assumption makes the equation independent of the cell length. Only the
intermittence factor b appears. On the other hand, the pressure gradient appears only in Equation 15. Therefore, once the
phase fractions and the velocities are determined, the wall friction and the weight of the phases may be calculated. This
remark suggests that the problem can be split into two steps. In a first step the phase fractions, RL, RLS , RLD to be
In order to solve the closure problem for the determination of the phase fractions, the seven independent algebraic
equations have been grouped in Table 1 They are nonlinear and present a deficit of four equations with respect to the
eleven unknown quantities: RL, RLS , RLD , UL , ULS , ULD, UG, UGS , UGD, β, V. The role of the four closure equations is
to restore the missing information. We shall limit the discussion to the most classical method which requires equations
for: the velocity V of the large bubble, the void fraction in the large bubble RGS , the void fraction in the liquid slug RGD
and the drift velocity in liquid slug UGD-ULD .
Whereas the phase fractions are not coupled to the pressure gradient, the pressure gradient does depend on the phase
distribution as shown by Equation 15. Even for horizontal flow in which the weight vanishes, they still have a great
influence on the pressure gradient through the intermittence factor β. For the pressure gradient to be calculated, two
other closure laws are needed for the shear stress at the wall in the film τkwS and in the slug τLwD .
Different models have been published in the scientific literature. What makes the difference is the choice of the closure
laws.
Closure Laws
(16)
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This relation does a fairly good job in some simplified cases. This shows that the phase fractions are primarily sensitive to
the long bubble velocity.
Our present knowledge of the motion of long bubbles comes from both theory and a considerable amount of data (see the
review of Dukler and Fabre, 1992). Cylindrical bubbles rising in vertical tubes have the shape of a prolate spheroid
independent of their length. The shape at the rear depends on whether or not the viscous force is negligible. When
negligible, the bubble has a flat back indicating that flow separation and vortex shedding occur. In upward liquid slug
flow, the nose may be distorted by the turbulence generated in the wake of the preceding bubble. In downward liquid
flow, the structure of the free surface is more complex. The bubble migrates with an asymmetrical shape. Moreover, above
some critical liquid flow rate, the bubble is distorted alternately on one side of the tube and then the other.
The shape of the bubble depends upon the pipe inclination. Indeed the experiments in still liquid (Zukoski, 1996) show
clearly that the eccentricity increases when the pipe is deviated from the vertical position. When the inclination decreases
from 90° to 0°, the cross-sectional area of the film far from the nose departs from a centred annulus to a segment of circle
indicating that stratified flow is reached in the liquid film. According to Spedding and Nguyen, 1978, this change in shape
occurs between 30° and 40°. When the flow in the film is stratified, the tail has the appearance of a hydraulic jump.
Measured bubble velocities as a function of mixture velocity are shown in Figure 4 for vertical flow, and in Figure 5 for
horizontal flow. At high velocity the data are much more scattered. For a more extensive analysis, see the review of Fabre
and Liné.
The V(j) relation is linear over certain ranges of mixture velocity j=j G+j L thus supporting the assumption of Nicklin et al.
(17)
where C0 and C∞ are two coefficients which remains constant for some range of mixture velocity and fluid properties.
This relationship has the peculiarity of separating two physical effects: the mean flow transportation contained in the first
term of the r.h.s. and the driving force included in the second term of the r.h.s.
Figure 4. Velocity of long bubbles vs. mixture velocity, θ=0°. D=50mm (Fréchou, 1986); 140 mm ♦, 100 mm ◊, 26 mm
, (Martin) ____: Equation 17 with C0=1.2, C∞ =0.35
Figure 5. Velocity of long bubbles vs. mixture velocity, θ=0°. D=146 mm (Ferschneider, 1982); 189 mm (Linga);
____: Equation 17 with C0=1.2, C∞ =0 ; _ _ _: Equation 17 with C0=1, C∞ =0.54
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However, secondary effects due to viscosity, surface tension and pipe inclination complicate this law. Indeed the
coefficients of Equation 17 take the form:
(18)
where the Reynolds, Froude and Eötvös—or Bond—Numbers are defined by:
(19)
We know very little about the theoretical expression of the coefficients, except the very nice proofs that
(20)
which were given by Dumitrescu, 1943, and Benjamin, 1968, respectively. However, we have a substantial amount of
experimental data which illuminates some unexpected features of the bubble motion. These features may be summarised as
follows:
C0, C∞ vary monotonously with pipe inclination and surface tension through the Eötvös number and, to a lesser
extent, with viscosity through the Reynolds number: these points will not be discussed here.
C0, C∞ may change drastically for some critical values of the dimensionless parameters: in other words the coefficients
experience some transitions which deserve to be discussed.
The first transition appears in vertical flow. It is clearly visible in Figure 4 in the vicinity of j=0. For upflow (j>0),
Equation 17 fits nicely the experimental data with the recommended values C0=1.2 and C∞ =0.35, whereas for downflow
(j<0), one must take C0=1and C∞ =0.7. Martin observed that the bubble nose experiences a shape transition near j=0, from
centred nose in upflow to unstable and non symmetrical nose for downflow. It is likely that the transition occurs when
the destabilizing inertia force balances with surface tension force, the transition arising at some critical Weber Number.
The second transition has for a long time been a matter of controversy. It is shown in Figure 5 for horizontal flow. At
high enough mixture velocity the long bubble velocity only depends on the mean flow with C0≈1.2 - 1.3 and C∞ =0. In
contrast, at low enough velocity C0=1 and C∞ =0.54 in agreement with theoretical prediction indicating that the bubble
should experience a drift in a horizontal pipe containing a still liquid. In fact, this phenomenon may be put in evidence
experimentally only in large pipe.
The third transition was put in evidence in vertical flow, although it may also occur in horizontal flow. It can be proven
theoretically that the bubble moves faster when the liquid flow is laminar upstream of the bubble nose than when it is
turbulent: C0 =0.27 in laminar flow, C0 =1.2 for turbulent flow. This unexpected result suggested to Nicklin et al., 1962,
that "the bubble velocity is very nearly the sum of the velocity on the center line above the bubble plus the characteristic
velocity in still liquid". The result was confirmed from experiments earned out in a wide range of Reynolds number by
Fréchou, 1986 (Figure 6).
(21)
In the foregoing equation the shear stresses at both wall and interface are expressed by single phase relationships, in
which the friction factors have to be closed following the method indicated in the entry Stratified Flow. Solving Equation
21 addresses an important issue: the pattern of the interface within the bubble must be known. For vertical flow the liquid
forms an annulus, whereas it is stratified in horizontal flow. A transition thus occurs which must be modeled. Very little
is known on this problem.
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Figure 6. Influence of the flow regime on bubble motion. : Fréchou, 1986; : Mao & Dukler, 1991; ————:
empirical fit
A description of the mechanism of entrainment may be explained as follows. The liquid shed from the rear of a liquid slug
flows around the nose of the long bubble to form a stratified or annular film flowing downward. This film enters at a
relatively high velocity into the front of the next slug at high relative velocity. As the liquid film enters the slug it entrains
some gas. In the mixing zone at the front of the next slug there is a local region of high void fraction, which is clearly
observable. In this region of high turbulence level, the mixing process carries some of the bubbles to the front of the slug
where they coalesce back into the long bubble.
What is the basic difference between horizontal and vertical flows? Even if the gas fraction is higher in vertical than in
horizontal flow, the net flux of entrained gas could be the same provided that the relative bubble velocity is smaller. Since
the bubble drift is higher in vertical than in horizontal flow, this could be true. However, V>UGD and we can firmly state
that the gas flux is higher in vertical than in horizontal flow. The gas entrainment raises another question. Figure 7
shows that below some mixture velocity there are no bubbles in the slugs. There is some critical velocity difference above
which gas is entrained: this is the onset of bubble entrainment. In vertical flow, small bubbles are always generated at the
tail of the long ones.
There are a few models in the literature which were developed for predicting the gas fraction in the liquid slugs. We shall
not make room for those which are less than satisfactory. These models were developed specifically either for horizontal
flow or vertical flow, and the result is quite disappointing when one tries to apply each to the other case. Keeping in mind
that the mechanism of entrainment is basically the same whatever the pipe slope, a reliable model should do a good job in
both cases.
Figure 7. Gas fraction in liquid slugs. Air-water, D=5cm Vertical flow. : Barnea & Shemer, 1989, : Mao & Dukler,
1991, Horizontal flow. : Andreussi & Bendiksen, 1989; Horizontal flow. ————; Vertical flow. - - -: Equation 22
Andreussi and Bendiksen, 1989, proposed a model which applies satisfactorily to horizontal or slightly inclined flows. It
may be demonstrated that the gas fraction is expressed as:
(22)
In this equation, the critical mixture velocity and the velocity scale are given by empirical expressions including
coefficients chosen for the best fit with experimental data. The onset of entrainment corresponds to a critical mixture
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velocity which is close to the velocity at the transition pictured in Figure 5.
(23)
However, this law is not expected to work properly when the viscosity of the liquid is too high.
Another choice is to use a Drift Flux Model for the bubbly region. This model has been proposed from theoretical
grounds by Kowe et al., 1988:
(24)
in which C1 accounts for the velocity and gas fraction distribution, Cm is the entrained mass coefficient and VB is the rise
velocity of bubble in still liquid. For inclined pipe the question has not yet been resolved. As the bubble diameter is needed
it has to be closed following the method indicated in the entry Bubble Flow.
The mean slug length is one of the characteristic length scales. Since the probability distribution of the velocities are
narrowly distributed about their average (Figure 2), the time and length scales are related through:
(25)
where , are the mean times of residence of slugs and long bubbles. Introducing the mean time of passage of the cell
, the slug frequency may be defined as . Using Equation (2), it can be shown that the mean slug
length and the slug frequency are related by:
(26)
In the case of horizontal flow, when the superficial gas velocity increases the mean length of the liquid slugs increases and
then reaches an asymptotic value lying between 30 to 40D. Up to now, the modeling of slug frequency is not resolved. A
more detailed discussion and modelling will be found in the review of Dukler and Fabre.
Conclusion
The UC model concept still appears as modern and robust. It uses at best the 1D balance equations together with two
assumptions which are the corner stone of the model, and four closure laws. Concerning the closure laws, it may show
that each has a specific influence.
The physical law of bubble velocity supports the model accuracy. There are still some uncertainties which concern mainly
the transitions which have a strong influence on the dynamics: loss of symmetry in vertical flow, centred to non-centred
nose in horizontal flow, influence of flow regime, annular to stratified regime of the film. The numerous results existing in
horizontal and vertical flow must not disguise the lack of result for different inclinations. Much can be learned from
numerical experiments of single phase flow around long bubbles.
The two other major issues concern the bubbly part of the liquid slugs: gas fraction and bubble motion. The paths by
which gas enters and leaves a slug appear to have been identified. However the models necessary to convert these ideas
into general predictive methods have not yet been developed. Careful experiments are needed.
There are no experimental data on the slip velocity between bubbles in the liquid slug and the surrounding liquid. It
turns out that none of the existing experiments of bubbly flow are applicable to liquid slugs: it must be realised that in
most cases the velocities in liquid slugs are considerably greater than they are in bubbly flow experiments. Numerical
experiments on this problem are probably useless since the current turbulence models fail in the presence of a dense cloud
of bubbles.
References
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1. Andreussi, P. and Bendiksen, K. (1989) An investigation of void fraction in liquid slugs for horizontal and inclined
gas-liquid pipe flow, Int. J. Multiphase Flow, 15, 937-46.DOI: 10.1016/0301-9322(89)90022-0
2. Barnea, D. and Shemer, L. (1989) Void fraction measurements in vertical slug flow: applications to slug characteristics
and transition, Int. J. Multiphase Flow, 15, 495-504. DOI: 10.1016/0301-9322(89)90049-9
3. Benjamin, T. B. (1968). Gravity currents and related phenomena, J. Fluid Mech., 31, 209-248. DOI:
10.1017/S0022112068000133
4. Dukler, A. E. and Fabre, J. (1992) Gas liquid slug flow: knots and loose ends. In Multiphase Science and Technology. Two
phase flow fundamentals. Vol. 8, 355-470, Eds. Hewitt, G. F. et al., Begell House.
5. Dumitrescu, D. T. (1943) Strömung an einer Luftblase im senkrechten Rohr, Z., Angew. Math. Mech., 23, 139-49. DOI:
10.1002/zamm.19430230303
6. Fabre, J., Grenier, P., and Gadoin, E. (1993) Evolution of slug flow in long pipe, 6th International Conference on Multi
Phase Production, Cannes, France, June 1993, in Multi Phase Production, Ed. A. Wilson, pp. 165-177, MEP, London.
7. Fabre, J. and Liné, A. (1992) Modelling of two phase slug flow, Annu. Rev. Fluid Mech., 24, 21-46. DOI:
10.1146/annurev.fluid.24.1.21
8. Ferschneider, G. (1982) Ecoulements gaz-liquide à poches et à bouchons en conduite, Rev. Inst. Fr. Pét., 38, 153-82. DOI:
10.2516/ogst:1983010
9. Fréchou, D. (1986) Etude de l'écoulement ascendant à trois fluides en conduits verticale. ThÉse, Inst. Natl. Polytech. de
Toulouse, France. DOI: 10.2516/ogst:1986006
10. Harmathy, T. Z. (1960) Velocity of large drops and bubbles in media of infinite or restricted extent, AIChE J., 6, 281-88.
DOI: 10.1002/aic.690060222
11. Kowe R., Hunt J. C. R., Hunt A., Couet B., and Bradbury L. J. S. (1988) Int. J. Mult. Flow, 14, 587-606.
12. Linga, H. (1991) Flow pattern evolution; some experimental results obtained at the SINTEF Multiphase Flow
Laboratory, 5th International Conference on Multi Phase Production, Cannes, France, June 1991, in Multi Phase Production,
Ed. A. P. Burns, pp. 51-67, Elsevier.
13. Mao Z. and Dukler, A. E. (1989) An experimental study of gas-liquid slug flow, Exp. Fluids, 8, 169-82. DOI:
10.1007/BF00195792
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for laminar and turbulent flow, Chem. Eng. Sci., 46, 2055-64. DOI: 10.1016/0009-2509(91)80164-T
15. Martin, C. S. (1976) Vertically downward two-phase slug flow, J. Fluids Eng., 98, 715-22.
16. Nicklin, D. J., Wilkes, J. O. and Davidson, J. F. (1962) Two phase flow in vertical tubes, Trans. Inst. Chem. Engs., 40, 61-
68.
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19. Wallis, G. B. (1969) One-Dimensional Two-Phase Flow, McGraw-Hill, New-York. DOI: 10.1016/0017-9310(68)90089-6
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