Iso TS 10839 2022
Iso TS 10839 2022
Iso TS 10839 2022
SPECIFICATION 10839
Second edition
2022-07
(standards.iteh.ai)
ISO/TS 10839:2022
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Reference number
ISO/TS 10839:2022(E)
© ISO 2022
ISO/TS 10839:2022(E)
Contents Page
Foreword......................................................................................................................................................................................................................................... iv
1 Scope.................................................................................................................................................................................................................................. 1
2 Normative references...................................................................................................................................................................................... 1
3 Terms, definitions and abbreviated terms............................................................................................................................... 2
3.1 Terms and definitions....................................................................................................................................................................... 2
3.2 Symbols and abbreviated terms.............................................................................................................................................. 3
4 Design............................................................................................................................................................................................................................... 4
4.1 General............................................................................................................................................................................................................ 4
4.2 Material, components and jointing equipment........................................................................................................... 4
4.3 Maximum operating pressure................................................................................................................................................... 5
4.4 Assembly techniques......................................................................................................................................................................... 5
4.5 Squeeze-off properties..................................................................................................................................................................... 5
5 Construction.............................................................................................................................................................................................................. 6
5.1 Competences.............................................................................................................................................................................................. 6
5.2 Storage, handling and transport.............................................................................................................................................. 6
5.2.1 General......................................................................................................................................................................................... 6
5.2.2 Storage.......................................................................................................................................................................................... 6
5.2.3 Handling...................................................................................................................................................................................... 7
5.2.4 Transport................................................................................................................................................................................... 7
5.4
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5.3 Jointing........................................................................................................................................................................................................... 8
Laying.............................................................................................................................................................................................................. 8
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5.4.1 General......................................................................................................................................................................................... 8
5.4.2 Trench........................................................................................................................................................................................... 9
5.4.3 Drag forces................................................................................................................................................................................ 9
5.4.4 Valves..........................................................................................................................................................................................
ISO/TS 10839:2022 10
5.4.5 Connection to working systems......................................................................................................................... 10
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5.4.6 Backfilling .............................................................................................................................................................................. 10
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5.5 Pressure testing and commissioning............................................................................................................................... 10
6 Quality control..................................................................................................................................................................................................... 11
6.1 General......................................................................................................................................................................................................... 11
6.2 Inspection prior to laying........................................................................................................................................................... 11
6.3 Inspection during laying.............................................................................................................................................................. 11
6.3.1 Laying......................................................................................................................................................................................... 11
6.3.2 Joint integrity...................................................................................................................................................................... 12
Annex A (normative) Butt fusion jointing procedure...................................................................................................................... 20
Annex B (normative) Electrofusion jointing............................................................................................................................................. 25
Annex C (normative) Mechanical jointing................................................................................................................................................... 30
Annex D (informative) Socket fusion and saddle fusion fittings jointing procedures................................. 31
Annex E (informative) Derating coefficient for various operating temperatures............................................ 32
Bibliography.............................................................................................................................................................................................................................. 33
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
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expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www.iso.org/
iso/foreword.html.
(standards.iteh.ai)
This document was prepared by Technical Committee ISO/TC 138, Plastics pipes, fittings and valves for
the transport of fluids, Subcommittee SC 4, Plastics pipes and fittings for the supply of gaseous fuels.
ISO/TS 10839:2022
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This second edition cancels and replaces the first edition (ISO/TS 10839:2000), which has been
technically revised. b268cb787278/iso-ts-10839-2022
The main changes are as follows:
— the whole document has been redrafted in order to improve its readability;
— clauses referring to the jointing processes have been transformed into normative annexes (see
Annex A, Annex B and Annex C);
— the Scope has been updated to include hydrogen;
— Clause 2 and Clause 3 have been updated;
— various additional updates and corrections have been made throughout the document to reflect the
current state of the art;
— information on socket fusion jointing procedures has been deleted as this is the subject of other
published documents (see Annex D).
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
1 Scope
This document presents a code of practice dealing with polyethylene (PE) pipes and fittings for buried
pipeline systems outside buildings, conforming to the ISO 4437 series, and designed to transport
gaseous fuels [as defined in ISO 4437-1, e.g. methane, liquified petroleum gas (LPG), manufactured gas
and hydrogen] within the temperature range –20 °C to +40 °C. This document also gives appropriate
temperature-related requirements.
The code of practice covers mains and service lines whose components are prepared for fusion or
mechanical jointing. It also gives instructions for the design, storage, handling, transportation, laying
conditions and fusion quality control of PE pipes and fittings as well as subsequent joint testing,
backfilling, pipe system testing and commissioning.
NOTE For the renovation code of practice, reference is made to the ISO 11299 series and to ISO 11295 for
classification and to the ISO 21225 series for further information for trenchless replacement.
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The minimal requirements for the jointing methods are given in:
— Annex A (butt fusion); (standards.iteh.ai)
— Annex B (electrofusion); and
ISO/TS 10839:2022
— Annex C (mechanical jointing).
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In some countries the use of heated-tools socket and saddle fusion is permitted; information on heated-
tools fusion jointing techniques is given in Annex D.
In the case of ground movement or shaking (e.g. earthquakes, etc.) it can be necessary to implement
precautions mentioned in this document following guidelines provided by authorities (e.g. Eurocode
8,[7] EN 12007-1:2012, Annex A,[8] etc.),
Workers' health and safety issues are outside the scope of this document.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 4437-1, Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 1: General
ISO 4437-2:2014, Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 2:
Pipes
ISO 4437-3, Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 3: Fittings
ISO 4437-4, Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 4: Valves
ISO 4437-5, Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 5: Fitness
for purpose of the system
ISO 12176-1, Plastics pipes and fittings — Equipment for fusion jointing polyethylene systems — Part 1:
Butt fusion
ISO 12176-2, Plastics pipes and fittings — Equipment for fusion jointing polyethylene systems — Part 2:
Electrofusion
ISO 12176-3, Plastics pipes and fittings — Equipment for fusion jointing polyethylene systems — Part 3:
Operator's badge
ISO 12176-4, Plastics pipes and fittings — Equipment for fusion jointing polyethylene systems — Part 4:
Traceability coding
ISO 12176-5, Plastics pipes and fittings — Equipment for fusion jointing polyethylene systems — Part 5:
Two-dimensional data coding of components and data exchange format for PE piping systems
ISO 13950, Plastics pipes and fittings — Automatic recognition systems for electrofusion joints
ISO 17885:2021, Plastics piping systems — Mechanical fittings for pressure piping systems — Specifications
EN 12327, Gas infrastructure — Pressure testing, commissioning and decommissioning procedures —
Functional requirements
3.1.6
fusion operator
person trained to carry out fusion jointing between polyethylene (PE) pipes and/or fittings
Note 1 to entry: Fusion jointing is based on a written procedure agreed by the pipeline operator
Note 2 to entry: The fusion operator is trained for one or more fusion–jointing procedures
3.1.7
interface force
force between the fusion surfaces of the pipe(s) and/or fitting(s) during the fusion cycle, as specified in
the fusion diagram
3.1.8
operator
person authorized to build polyethylene (PE) systems from pipes and/or fittings, based on a written
procedure agreed by the pipeline operator
3.1.9
overall service (design) coefficient
C
overall coefficient, with a value greater than 1, which takes into consideration service conditions as
well as properties of the components of a piping system
3.1.10
pipeline operator
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private or public organization authorized to design, construct and/or operate and maintain a gas supply
system
3.1.11
(standards.iteh.ai)
soil cover
vertical distance between the top of aISO/TS 10839:2022
buried pipe and the normal surface after finishing work
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EXAMPLE Including pavement.
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3.2 Symbols and abbreviated terms
A depth
B bead width
EF electrofusion
L insertion depth
MPa megapascal
N Newton
p pressure
SF safety factor
t time
UV ultraviolet
V misalignment
σy (standards.iteh.ai)
tensile stress at yield (MPa)
the components shall meet the performance requirements of the system as demonstrated by the
manufacturer.
The fusion equipment used for the construction of the pipeline shall conform to the requirements of
ISO 12176-1 or ISO 12176-2. If the operation of the fusion equipment requires an operator's badge,
the badge shall conform to ISO 12176-3. Traceability of PE materials shall refer to ISO 12176-4 and/or
ISO 12176-5.
The temperature derating coefficient, DF, for various operating temperatures is given in Annex E.
ISO/TS 10839:2022
The ratio of the critical RCP pressure, pRCP, to the MOP shall be ≥ 1,5 at the minimum operating
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temperature. The critical RCP pressure, pRCP, is dependent upon temperature, pipe size, SDR and type
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of PE material used. It is defined in accordance with ISO 4437-1 and ISO 4437-2, which specify a test
temperature of 0 °C.
Where the pipe operating temperature decreases below 0 °C, the pRCP/MOP ratio shall be recalculated
using a pRCP value determined from the minimum expected operating temperature of the pipe. If
necessary, the value of the MOP shall be reduced so as to maintain the pRCP/MOP ratio at a value ≥ 1,5.
5 Construction
5.1 Competences
Operators shall be competent in the field of the assigned job. Operators shall possess the necessary
skills and required knowledge and the ability to operate with awareness.
NOTE 1 Specific courses provide training for the competencies that can be certified by a third party
organization operating, for example, in accordance with ISO/IEC 17020.
NOTE 2 An example of a specific training course for fusion operators can be found in ISO/TR 19480.
5.2.1 General
PE pipes are available in coils, drums or straight lengths. Fittings are normally individually packed.
Mishandling of the pipes and fittings shall be avoided to protect them against gouges, scratches, cuts,
holes, kinks or flattening.
5.2.2 Storage
PE pipes can be stored outside and under UV radiation provided that requirements for the resin as
stated in ISO 4437-1 are met. Coloured pipes (e.g. yellow or orange) can be subject to degradation
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if solar UV radiation exceeds values as given in ISO 4437-1:2014, Table 2. The user of this document
should consider information of the pipe manufacturer for allowable UV radiation dose with determined
(standards.iteh.ai)
regional UV radiation level during storage.
NOTE 1 Information on regional levels of UV radiation may be found on web pages of national authorities e.g.
meteorological institutes. ISO/TS 10839:2022
NOTE 2 https://standards.iteh.ai/catalog/standards/sist/214fa035-af56-4538-94c3-
ISO 4437-1 resistance to weathering is based on a cumulative exposure of 3,5 GJ/m2 UV radiation level
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Coloured pipes which have been stored outdoor uncovered for longer than recommended by the
manufacturer shall only be used if tested in accordance with Table 1.
Table 1 — Minimum tests for evaluating coloured pipes when over-exposed to UV radiation
Test Source and method
Elongation at break (all wall thicknesses) ISO 4437-2:2014, Table 4
Hydrostatic strength (80 °C, 1 000 h) ISO 4437-2:2014, Table 4
Decohesive resistance ISO 4437-5:2014, Table 5
Key
x distance between supports
1 support frame
The exact height to which straight pipes can be stacked depends on many factors such as material,
size, wall thickness and ambient temperature. Stacking shall avoid distortion of pipes over the limits as
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PE pipes may be coiled or wound on drums. Coils of large-diameter pipes with d ≥ 110 mm shall be
e
stored vertically in purpose-built racks or cradles. Where loose straight pipes are stacked in pyramidal
fashion, this shall not exceed a height of 1 m. Fittings shall be stored in their original packaging until
being prepared for use. Contact with aggressive reagents or solvents shall be avoided.
ISO/TS 10839:2022
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The pipes with the earliest extrusion date should be used first for installation. The fittings with
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the earliest manufacturing date should be used first for installation. Guidance from the product
manufacturer should be considered.
5.2.3 Handling
Initial handling of straight pipes shall be made with the pipes as delivered by the manufacturer (e.g.
in their own packaging), thus minimizing damage during this phase. When loading, unloading or
handling, it is preferable to use mechanical equipment to move or stack the packages. The pipes shall
not be dragged or thrown along the ground. If handling equipment is not used, choose techniques which
are not likely to damage the pipes and/or fittings.
Coils of pipe stacked on pallets are easily handled using a forklift truck. Individual coils shall not be
rolled off the edge of a vehicle load platform. Coils shall be slung individually when off-loading with a
crane. Before laying a pipe, ensure that the drum is positioned correctly and that its axle will remain
stable during the unrolling operation. While unrolling, ensure that the pipe is not damaged.
Fittings and valves shall be handled in accordance with manufacturer instructions and left in original
packaging until use.
5.2.4 Transport
When transporting straight pipes, flatbed vehicles shall be used. The bed shall be free from nails and
other protuberances. The pipes shall rest uniformly on the vehicle over their whole length, and shall be
securely held in place during transport.
Coiled pipes shall be transported stacked on a pallet or as individual coils, and be firmly secured to the
vehicle. The height of the top of a drum when loaded on a vehicle shall take into consideration the local
regulations on the maximum height and any limitations expected on the route. Drums shall be firmly
secured to the vehicle.
Fittings and valves shall be transported in accordance with manufacturer instructions.
5.3 Jointing
The jointing operation, either mechanical or fusion, shall be performed in accordance with the pipeline
operator’s written procedure. The minimal jointing requirements, given in Annex A, Annex B and
Annex C, shall be respected.
The fusion procedure specification shall take into account the relevant fusion standards, if existing,
and any recommendation from the pipe, fitting and accessory manufacturers.
NOTE 1 The relevant International Standard for butt-fusion jointing procedure is ISO 21307.
NOTE 2 In some countries “fusion procedure specification” is also defined as “welding procedure specification
(WPS)”
PE pipes, fittings and accessories may be jointed either by heated-tool fusion jointing, electrofusion
jointing or mechanical jointing. The jointing and quality control methods used for the construction of
the gas supply system shall be appropriate to the design of the network.
Fusion operators shall possess the necessary skill and knowledge and ability to produce joints of
consistently high quality. To this end, they shall receive formal training under the supervision of a
qualified instructor.
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The gas company can require evidence of training or qualification for fusion.
(standards.iteh.ai)
NOTE 3 An example of formal training and assessment can be found in ISO/TR 19480.
5.4.1 General
Care shall be taken to prevent damage to the pipes and fittings during the whole of the laying process.
Changes in direction of a PE pipeline when laying can be made using pre-formed bends or elbow fittings
or by making use, within limits, of the natural flexibility of the pipe. Natural flexibility may be used for
bend radii ≥ 25 × de, and also for smaller radii for certain SDR values and materials, provided that this is
consistent with operational experience and good engineering practice.
NOTE 1 In general, the flexibility is a factor of SDR, environmental temperature and material. The pipe
manufacturer can be consulted for additional guidance or instructions.
NOTE 2 Information on the bend radii for mechanical joints are given in Annex C.
The flexibility of PE pipes is reduced in cold weather. If the temperature falls below –15 °C for straight
pipes and for fittings, or below 0 °C for coiled pipes, special handling instructions, issued by the
manufacturers, shall be followed.
Machine-bending of pipes or bending after the application of heat in the fields shall not be used.
Where PE pipes, fittings and valves are allowed to be installed above ground they shall be protected
against mechanical damage and, in case of non-black pipes, UV degradation.
If the gas pipeline isn’t protected by the surrounding soil, special consideration should be taken to
reduce any kind of risk, e.g. ignition sources, high temperatures, etc.