RAILWAY WHEELS

AXLES
RAILWAY WHEEL SETS
2 Balu Industries Limited Balu Industries Limited 3

COMPANY OVERVIEW
We have become a name symbolising quality & excellence in the field of
precision engineering since our inception in 1989. Our in-house capability
& state of the art automotive engineering enables us to manufacture in
a large range of applications suitable for Agriculture: Tractors, Harvesters
IHeavy Duty:Trucks, Buses, Trailers I AutomotiveI Generators: Industrial,
StandbyHome backup, Portable I Oil & Gas: Pumps & Compressors I
Refrigeration:Compressor I Industrial I Off Road & On Road: Motorcycles, C
 arts,
Jet Skis I High Performance: Racing SeriesI Locomotive I Marine | Aerospace.

Balu Forge has evolved to produce a wide range of wheels, axles, and wheel
sets to meet the needs of its customers, hence contributing sustainably to
the Indian government's Made in India initiative.It's one of the world's few
fully integrated businesses, producingwheels, axles, and wheel sets all under
one roof The firm has anexperienced railway vehicle design staff on hand to
serve users with quick, high-quality services at any moment.

Balu Forge meets the bulk requirements for locomotives,passenger vehicles,

freight vehicles,and other coaching vehicles in terms of wheels, axles, and
wheel sets. Balu Forge produces high-quality wheel sets for clients all over
the world,with a production capacity of about 48000 wheels per year, which
are used for railway waggons,passenger coaches,and locomotives in various
gauges.
4 Balu Industries Limited

GAUGE DESCRIPTION WHEEL TYPE

Broad Gauge 958 mm dia EMU wheel (TC) (Rough) Passenger Application

Broad Gauge 958 mm dia EMU wheel (Rough) (MC) Passenger Application

PRODUCT RANGE Broad Gauge 958 mm dia EMU wheel (Rough) Passenger Application
for Milk Tank use
WHEELS
Broad Gauge 921 mm dia BG Coaching (Rough) Passenger Application

Broad Gauge 915 mm dia LHB Passenger Application

Broad Gauge 866 mm dia for Kolkata Metro Passenger Application

GAUGE DESCRIPTION WHEEL TYPE
Broad Gauge 731 mm dia MG Coaching (Rough) Passenger Application

Broad Gauge 1098mm dia BG Loco (Rough)- WDM2, Locomotive application Broad Gauge 844 mm dia DEMU MG Passenger Application
DM3A,WDM3D,WCG2,WCAM1,WCAM3,
Broad Gauge 513 mm dia for NG Coaching for Passenger Application
WCAG1,WAP1,WDP1,WDP2,WDG3A,
WAM4,WAG7,WAG5,WAP4 Locos. Broad Gauge Kalka- Shimla section

Broad Gauge 1098mm dia for ABB Loco (Rough) Locomotive application

Broad Gauge 1098mm dia for GM Loco (Rough)- Locomotive application

GAUGE DESCRIPTION WHEEL TYPE
WDG4 Loco
Broad Gauge BOX N - 22.9t Loco Application
Broad Gauge 970mm dia MG Loco (Rough) Locomotive application
Broad Gauge 25T axle suitable for k class CTRB Loco Application
Metre Gauge 970 mm dia MG Loco (Rough)
Broad Gauge 25t axle load axle Loco Application

Broad Gauge WDM-2C Loco Application

Broad Gauge WDM-2 Loco Application

Broad Gauge WAG-7 Loco Application

GAUGE DESCRIPTION WHEEL TYPE
Broad Gauge WDP-2 Loco Application
Broad Gauge 840 mm dia Container Freight application Broad Gauge TAO-659 Loco Application
Flat Wagon - 20.3 t axle load.
Broad Gauge WDP-1 & WDG-2 Loco Application
Broad Gauge 915 mm dia BG Defence Freight application Broad Gauge WDG2 & WDG3 Loco Application
Broad Gauge 1000 mm dia BOX-N Freight application Broad Gauge WAP-1, WAP-4 Loco Application
Broad Gauge 1000 mm dia BG BOX Freight application Broad Gauge WAG-9 Loco Application
Broad Gauge 1000 mm dia – 25t axle load wheel Freight application Broad Gauge WAP-5 Loco Application
Broad Gauge 840 mm dia for 25t axle load wheel Freight application Broad Gauge WDP-4 Loco Application
(Developed based on FEA done by RWF)
Broad Gauge WDG-4 Loco Application
upgraded to 25t axle load.
Broad Gauge X Class Loco Application
Broad Gauge 1090 mm dia wheel for Milk Tank for RMT Freight application
Broad Gauge VDM-4 Loco Application
Metre Gauge 725 mm dia MG Wagon
6 Balu Industries Limited Balu Industries Limited 7

THE WIDEST RANGE

PRODUCT DESCRIPTION

MONOBLOC, TYRED, RESILIENT,

WHEELS
FROM Ø 300 MM UP TO Ø 1450 MM

AXLES ALL TYPES

TYRES ALL TYPES

WHEELS ALL TYPES OF WHEELSETS COMPLETE WITH

CENTERS BRAKE DISCS, AXLE BOXES AND DRIVE UNITS
8 Balu Industries Limited Balu Industries Limited 9

MANUFACTURING PROCESS

WHEELS
Heat
9000 5000 treatment Inspection Inspection
Cold Cutting ton press ton press tanks

1 2 3 4 5 6 7 8 9 10 11 12 13

Ingot Heating Furnace Rolling Mill Heat Sand Machining Shipment

in ingot section for Wheels treatment Blasting
Furnace

AXLES
Heat
9000 treatment
Cold Cutting ton press tanks Inspection

1 2 3 4 5 6 7 8 9

Ingot Heating Furnace Heat treatment Machining Shipment

in ingot section Furnace

WHEEL SETS
Brake disc Axlebox
press fitting Inspection Shipment Wheels Dissembly Mounting

1 2 3 4 5 6 1 2 3 4 5 6

Axles Wheel Axlebox Wheelset Inspection Shipment

press fitting Mounting Overhaul
BALU FORGE INDUSTRIES LTD (BIFL)

OUR BRANCHES
Registered Office Plant Address Unit 1

506 , Imperial Palace, 45, Telly Park 43-B, Katki Industrual Area, katki,
Road, Andheri (E), Mumbai-400069, Belagum-591113, Karnataka, India
Maharashtra,India.
Plant Address Unit 2
+91-22-26839916
+91-22-26842860
44-B, Katki Industrual Area, katki,
[email protected], Belagum-591113, Karnataka, India
[email protected]
Plant Address Unit 3

Regional Office 1
Shah & Mehta Ind.Estate, Plot No.
Turkey - Will be 28,29, Village Ghonsai, Tal. Wada,
commissioned Q3 2021 Dist. Palghar, Pin - 421312

Plant Address Unit 3

Regional Office 2

United States - Will be S21 - 11, Al-Hulaila Industrial Zone-FZ,

commissioned Q1 2022 Ras Al Khaimah Economic Zone