13 Pressure Die Casting by Estolkar

PROJECT PROFILE ON
PRESSURE DIE CASTING BELOW 0.75 KG
PREPARED BY :
SHRI N.N.ESTOLKAR, JT. DIRECTOR

Br.MSME Development Institute
AURANGABAD
PROJECT PROFILE ON PRESSURE DIE CASTING BELOW 0.75 KG
INDEX
Sl. Topic Page Number
1 INDEX 01
COMMERCIAL DETAILS 02-06
2 HSN CODE OF THE PRODUCT 03
3 NIC CODE OF THE PRODUCT 04
TECHNICAL DETAILS 07 -14
4 INTRODUCTION: CASTINGS AND FORGINGS 08
5 PRESSURE DIE CASTING 09
6 End users of the Product / Sectors 10
7 FLOW PROCESS CHART OF THE MANUFACTURING 11– 12
8 MAIN MACHIN / EQUIPMENT 13
PROJECT REPORT 15 – 23
9 LIST OF TESTING FACILITIES UNDER MINISTERY OF 24

MSME, Govt. OF INDIA
10 DETAILS OF SUPPLIERS OF RAW MATERIAL 25
&MACHINARY SUPPLIERS
SCHEMESAND CONSULTANCY SERVICES 26 – 28
11 LIST OF MSME TECHNOLOGY CENTERS UNDER 27- 28

MINISTERY OF MSME, Govt. OF INDIA
12 GIST OF FEEDBACK RECEIVED FROM MSMES 29
13 REFERENCES 30
14 PHOTO GALLERY 31 – 38
Br.MS ME-DI Au ra ng a ba d P a g e 1 | 39
NOMENCLATURE OF THE PRODUCT:
Commercial Details
1. HSN Code of the Product:
Sl. Product Description HS Code

1. Aluminium Auto Castings (Isri), Aluminium Auto Castings (Isri) 76020010
Insulated Aluminium Wire Scrap (Isri) Aluminium Airplane
Castings (Isri) Fragmentizer Aluminium Scrap
2. Lamps and Lighting Fittings including searchlights and 94051010
spotlights and parts thereof not elsewhere Specified or included
- Chandeliers and other electric ceiling or wall lighting fittings,
excluding those of akind used for lighting public open spaces or
thorough fares: Hanging
3. Wheeled toys designed to be ridden by children (for example, 94060099
tricycles, scooters, pedal cars); dollr carriages
4. Tricycles, scooters, pedal cars and similar wheeled toys; dolls 95030020
carriages; dolls; other toys; reduced-size (*scale*) models and
similar recreational models, working or not; puzzles of all kinds -
tricycles, scooters, pedal cars and similar wheeled toys; dolls
carriages; dolls; other toys; reduced-size (*scale*) models and
similar recreational models, working or not; puzzles of all kinds -
-- of metal
5.. Manufacture of diverse parts and accessories for motor 29301
vehiclessucs as brakes, gearboxes, axles, road wheels,
suspension shock absorbers, radiators, silencers, exhaust
pipes, catalyzers, clutches, steering wheels, steering columns
and steering boxes etc.
6. Manufacture of domestic electric appliances such as 27501
refrigerators, washing machines, vacuum cleaners, mixers,
grinders etc.
7. Manufacture of other domestic appliances n.e.c. 27509
8. Casting machines 8454.30
9. Die-casting machines 8454.30.10
10. Continuous casting machines 8454.30.20
2. NIC Code of the Product :
24319 Manufacture of other iron and steel casting and products thereof.
Sl Name of the Part/ Product Description NIC Code
1. Casting of metals Group 243
This group includes the manufacture of semi-finished
products and various castings by a casting process.This
group excludes: - Manufacture of finished cast products
2. Casting of iron and steel 2431
3 Manufacture of other iron and steel casting and products 24319
thereof
4 Die-casting of non-ferrous metal castings 24320
Boilers and radiators, 2512
Cast household items 2599
5 Manufacture of domestic electric appliances such as 27501
grinders etc.
6 Manufacture of electric lighting equipment 27400
7 Fans, Manufacture of domestic appliances 2750
8 Manufacture of machinery and equipment for handling hot 2823

metals (converters, ingot moulds, ladles, casting machines)
9 Manufacture of other general purpose machinery n.e.c 28199
10. Manufacture of diverse parts and accessories for motor 29301

vehicles such as brakes, gearboxes, axles, road wheels,
suspension shock absorbers, radiators, silencers, exhaust
pipes, catalyzers, clutches, steering wheels, steering
columns and steering boxes etc.
11. Manufacture of domestic electric appliances such as 27501
grinders etc.
12.. Manufacture of other domestic appliances n.e.c. 27509
13. Manufacture of telephone and facsimile equipment, 26302

including telephone answering machines, PBX
14. Manufacture of microphones, amplifiers, loudspeakers, 3220

headphones and similar components, see 2640
3. Cluster already existing on the Product : No
4. Possibility to create establish clusters on the product:
MSMEs engaged in manufacturing of parts using Pressure Die Casting and

Gravity Die Castings processhaving similar activities can be motivated to avail
the benefit of MSE- CDP Scheme.
5. Probable areas or Districts where the products manufacturing or Project can be

established.
The pressure Die Casting Units can be established in the surrounding areas of
Medium and Large industries where in demand of pressure Die Casing Products
is more.
(Maharashtra -Palghar, Pune, Aurangabad, Thane, Nashik)
6. Number of Industries registered as MSME is available in the manufacturing of the

Product
State wise total number of applications with 5 digits NIC code ( 24320-Casting of
non-ferrous metals ) Under Udyam Registration
Micro Small Medium Total

Nos. 2868 679 136 3683
7. Number of Industries available in Large Scale Industries

Under compilation.
8. Data about the Imports of this product for the past three years
Data obtained from DC MSME website. Value (Rs in Crores)
Year 2017-18 2018-19 2019-20

Import 62.149291 95.92478 64.8814692
9. Data available for the Exports well against this product for the past two years
Data obtained from DC MSME website. Value (Rs in Crores)
Year 2017-18 2018-19 2019-20

Export 0.304907 0.1311062 ----
10. Scope for the number of unit’s number of years can be established further
11. The demand in the domestic market-
The parts/products produce by Pressure Die Casting process having continues

demand in the various sectors such as Automobile, Domestic Appliance,
Industrial Products, Toyssector , Electrical and electronics etc.
12. Demand in the Export Market
Most of the MSMEs are engaged in supplying the products/parts/Assemblies to

the OEMs who are using this parts in their products and exporting to the different
countries..
Technical Details
1. Sector in which the Product is Falling
2591 : Castings and Forgings (Metallurgy )
Introduction:CASTINGS AND FORGINGS
Definition of Casting &Forgings:
It is the process of producing metal or alloy parts.
The parts or object of desired shape are produced by pouring the molten metal or alloy
into a prepared mould which contains a hallow cavity of the desired shape and then
allowing the metal or alloy to cool and solidify.
The solidified piece of metal or alloy is called as Casting, which is ejected or broken out
of the mould to complete the process.
Different types of the Casting process:
1) Sand Casting
2) Investment Casting,
3) Die Castings,
4) Low Pressure Castings,
5) Centrifugal Castings,
6) Gravity Die Castings, etc…
Castings is most often used for making complex shapes that would be otherwise difficult
or uneconomical to make by other methods.
Casting process is used to produce the desired cross sectional or three-dimensional

shapes and then solidified it.
Advantages of Metal Casting :
Casting is one of the most versatile manufacturing processes.
It provides the greatest freedom of design in terms of shape, size and quality of product.
Casting provides uniform directional properties and better vibration damping capacity to
the cast components.
Complex and uneconomical shapes which are difficult to produce by other process can
be easily produced by casting process.
Pressure Die- Casting :
• In pressure die-casting molten metal is poured by pressure into a metal mold

known as die.
• Because the metal solidifies under pressure, the casting confirms to the die
cavity in shape and surface finish.
• The Pressure is generally obtained with the help of compressed air or
hydraulically.
• The pressure varies from 70 to 5000 kg/cm2 .
• The main types of die-casting machines are :
(a) Hot Chamber die-casting

(b) Cold chamber die-casting.
• The principle difference between the two methods is determined by the location
of the melting pot.
• In the hot chamber method, a melting pot is included with the machine and the
injection cylinder is immersed in the molten metal at all time.
• The injection cylinder is operated by either hydraulic or air pressure, which forces
the metal into the dies to form a casting.
Whereas, cold chamber machine consists of separate melting furnace and metal is
introduced into injection cylinder by hand or mechanical means.
Advantages ofPressure Die Casting :

• High production rates are possible.
• Economical for large production quantities.
• Close tolerances upto 0.076 mm on small parts is possible.
• Good surface finish can be obtained.
• Thin sections upto 0.5 mm can be cast.
Disadvantages ofPressure Die Casting :

• Only small parts can be made.
• Only non- ferrous alloys and metals can be commercially cast.
• Due to high cost of equipment and dies, the process is economical only for mass
production.
1. End users of the Product/ Sectors:

• Household equipment’s like decorative parts, mechanical parts of mixers, fans,
vacuum cleaners, washing machines, can openers, refrigerators, etc can be
made.
• Industrial equipment’s like motor housing, crane parts, motor, rotor fan, impeller
wheel, etc. can be made.
• Automotive parts like windshield frames, window channels, bodies of fuel pump
and carburetor, handles, rear view mirror parts, brake shoe (AI), etc. can be
made.
• Toys like pistols, electric trains, model aircrafts, automobiles, etc. can be made.
• Other parts like taps, valves, burners, fire alarm system, telephone sets,
speakers, staplers, typewriters, etc. can be made.
2. Governing Indian Specification :

Refer Link :
https://standardsbis.bsbedge.com/BIS_SearchStandard.aspx?keyword=pressure%20di
e%20casting%20&id=0
IS 1655 : 1991 (Reaffirmed Year : 2018 )
Zinc alloys - Code of practice for manufacture of pressure die castings
Sl. Standard No. Year Title

1 IS 1655 1991 Zinc alloys - Code of practice for manufacture of pressure die
castings
2 IS 11804 1986 Code Of Practice For Manufacture Of Aluminium Alloy
Pressure Die Castings
IS 11804 : 1986 (Reaffirmed Year : 2017 )
4. Governing International Specification:
Refer Link
:https://www.engineersedge.com/mechanical,045tolerances/casting_tolerances_13791.
htm
5. Flow process chart of the manufacturing :
6. Qualitative parameters of the product :
Depends upon products, applications and requirement of customer.
7. Equipment required for the manufacturing of the product:
Sl Particulars
Main Machines/ Equipment

1 120/180/350 kg Melting Holding Furnace for Alloys
2 120/180/350 T High Pressure Die casting machine @ 3.1 kg/ shot
Automatic Ladling manipulator
3 Cooling Conveyor / Manipulator
4 Trimming Press 8T and 12T capacity
5 Reciprocating Mold spray unit
6 Surface treatment machine, Tumbling unit
7 Polishing Belt grinder
8 Heat Treatment furnace
9 Lathe machine
10 Drilling machine
11 Milling machine
12 Air Compressor unit
8. Test facilities required for the product :

• CMM
• Digital Linear Height Gauge
• Crack Detection
• Spectrometer
• Density Indexing Meter
• Micrometer
• Gauges
9. The technology existing the manufacturing of the product :
Cold Pressure Die Casting and Hot Die Pressure Die Casting
10. Suggested modern technology for implementation or available in the

market
11. Raw material required and availability :
The aluminium alloy groups are suitable for high pressure die casting: aluminium-
silicon –alloys, aluminium-silicon-magnesium –alloys, aluminium-silicon-copper –
alloys, and aluminium-magnesium –alloys. The high pressure die cast able
magnesium alloy groups are: − Magnesium - aluminium-manganese –alloys −
Magnesium-aluminium-silicon –alloys – Magnesium - aluminium-zinc –alloys.
LM2, LM5, LM 6, LM 16, LM 24, LM 25, LM 31 etc. grade alloys are required for die
casting. These alloys are standardized in the as cast condition, but it has been
shown that the tensile properties may be substantially increased by appropriate heat
treatment.
Raw materials required IS 1490, LSI 132, ADC-12, LM are available locally.
12. Covering Raw material Standards Indian/ International Standards.
As per the specifications
Project Report
1. The detailed bankable project report of the product (Financial, Space, Manpower
requirement, Technology, Quality Requirements, etc)
PRESSURE DIE CASTINGS

INTRODUCTION:
Pressure die castings has gain popularity, due to several advantages like high
productivity, better surface finish and appearance, less machining, close
dimensional tolerance, very thin sections can be cast without any casting defects,
very low metal wastage etc.
Aluminum zinc magnesium etc. alloys can be easily die cast and it plays a major
role because of its intrinsic and versatile properties of lightness, strength to
weight ratio, corrosion resistance, electrical and thermal conductivity, non-toxicity
etc.
The molten metal is poured into a “cold chamber” through a port or pouring slot
by a hand or automatic ladle. A hydraulically operated plunger, advancing
forward, seals the port forcing metal into the locked die at high pressures.
PRODUCT & ITS APPLICATION:

Automobile components like car and bigger engine pistons, gear box housings,
crank cases, clutch shoes, engine housing, hydraulic and pneumatic pump and
valve bodies, in automobiles etc. are made by high pressure die casting. Most of
the aerospace components are made from high strength aluminium titanium
alloys with high pressure die casting process.
Also the kitchen and electrical home appliances, textile machine components,
food industry, dairy and brewery machines and equipment, pharma machinery
components etc. are mostly made from Aluminium alloy pressure castings.
INDUSTRY OUTLOOK/TREND
The automobile industry is highly dependent onthe die-casting industry, as the
auto industry is forced to seek higher fuel efficiencies and lower emissions by
lowering weight of the vehicles. Aluminum and specifically aluminum pressure
die-castings are now being used for power train and engine areas in new
advanced vehicles. This is one of the major reasons for the predicted growth of
the industry.
The global die casting market is forecasting indicates it will grow from USD
55.47 billion in 2015 to USD 80 billion by 2022. The market is poised to grow at a
CAGR of over 6.60%.The end market for die-casting is quite huge dominated by
auto and aerospace and other industrial requirements. The market for die-
castings in industrial applications is expected to grow at a faster CAGR of 7.83%
during the forecast period. Additionally, the die-casting market in the electrical
and electronic applications is expected to witness a steady growth. This segment
accounted for 11% of the global die-casting market share as of 2016. Pressure
die-casting is the most preferred production process. The market for magnesium
die-casting is expected to grow at a higher CAGR of 10.0% over the coming 5
years, while that of zinc is expected to grow at a slower pace.
As of today, India boasts of over 400 die casting companies, making it one of the
major suppliers of die cast parts in the global market. Of these, over 25 units
produce around 12,000 tons of die cast parts per year. While production of
aluminum has touched 1.3 million tons of aluminum production, the Indian
industry hardly consumes over 0.28 million tons of die-castings. This indicates
huge growth potential in coming years.
MARKET POTENTIAL AND MARKETING ISSUES. IF ANY:

Asia-Pacific is the largest market for die-casting and globally accounted for over
70% share. The huge market in this region was mainly due to large-scale
domestic production, government initiative and availability of resources. India is
considered as an emerging hub for the pressure die cast automobile
components, of aluminum, magnesium and zinc die cast parts.
The auto-component industry of India has expanded by 14.3 per cent because of
strong growth in the spares or after-market sales to reach at a level of Rs 2.92
lakh crore (US$ 44.90 billion) in the year 2017. The domestic demand is huge
and steadily growing for auto components and it is likely to play very important
role in expansion of pressure die casting industry not only for meeting the
domestic demand but also for exports globally. Rockman Industries, Endurance
Group, Super Auto India, Devilog Group, Spira Engineers are some of the local
players who have successfully entered the global market with their product
portfolio. There are global players like Cummins, Ford, General motors; John
Deere, Mercedes Benz, Bosch, Toyota and Volkswagen sourcing the aluminum
die casting parts from India.
The automobiles component and fittings, telephone industry, electrical

appliances, electronic components and builder hardware & fittings etc. are the
major markets that will also offer scope for export of Pressure Die Castings
products. The requirement of defence, aeronautic and space is also likely to
open up demand for domestic pressure die casting industry. Besides sectors like
builder hardware, domestic appliances, electronic components, telephone
industry etc. is growing demanding die cast parts. Make in India paving way for
the global industry coming to our country.
RAW MATERIAL REQUIREMENTS:

The aluminium alloy groups are suitable for high pressure die casting: aluminium-
silicon –alloys, aluminium-silicon-magnesium –alloys, aluminium-silicon-copper –
alloys, and aluminium-magnesium –alloys. The high pressure die cast able
magnesium alloy groups are: − Magnesium-aluminium-manganese –alloys −
Magnesium-aluminium-silicon –alloys − Magnesium-aluminium-zinc –alloys.
LM2, LM5, LM 6, LM 16, LM 24, LM 25, LM 31 etc. grade alloys are required for
die casting. These alloys are standardized in the as cast condition, but it has
been shown that the tensile properties may be substantially increased by
appropriate heat treatment.
MANUFACTURING PROCESS:
Pressure die casting also called cold chamber die casting is better suited for
metals with high melting points such as aluminium. Metal is liquefied in a furnace
alloyed and then ladled into a cold chamber where a hydraulically operated
plunger pushes the metal into the die.
Actuation of the injection piston forces the metal into the die—this is a single shot
operation. This procedure minimizes the contact time between the hot metal and
the injector components, which helps to extend their operating life. Injection
pressures range from 3,000 to over 10,000 psi for both aluminium and
magnesium alloys, and from 6,000 to over 15,000 psi for copper-based alloys.
Depending on machine capacity, the process may use Dies with single cavity,
multiple cavity, and combination and “unit” die. Multiple cavity die has several
cavities which are all identical. Die that has cavities of different shapes, it’s called
a combination die. A combination die is used to produce several parts of single
product for an assembly. Several parts for an assembly, or for different
customers, might be cast at the same time with unit dies. One or more unit dies
are assembled in a common holder and connected by runners to a common
opening or spruce hole. This permits simultaneous filling of all cavities.
MANPOWER REQUIREMENT:
The unit shall require highly skilled service persons. The unit can start from 11
employees initially and increase to 30 or more depending on business volume.
Sr. Type of Employees Monthly No of Employees
No. Salary Year Year Year Year Year
1 2 3 4 5
1 Skilled Operators 18000 3 4 4 6 6

2 Semi-Skilled/ Helpers 8000 6 12 12 18 18
3 Supervisor/ Manager 30000 1 1 1 1 1
4 Accounts/ Marketing 18000 0 0 1 2 2
5 Other Staff 8000 1 1 1 1 1
TOTAL 11 18 19 28 28
IMPLEMENTATION SCHEDULE:
The unit can be implemented within 8 months from the serious initiation of project
work.
Sr. Activities Time Required
No. in Months
1 Acquisition of Premises 1
2 Construction (if Applicable) 2
3 Procurement and Installation of Plant and Machinery 3
4 Arrangement of Finance 2
5 Manpower Recruitment and start up 2
Total Time Required (Some Activities run 8
concurrently)
COST OF PROJECT:
The unit will require total project cost of Rs. 183.08 lakhs as shown below:
Sr. Particulars In Lakhs
No.
1 Land 25.00
2 Building 40.00
3 Plant and Machinery 66.45
4 Fixtures and Electrical Installation 3.90
5 Other Assets/ Preliminary and Preoperative 1.80
Expenses
6 Margin for working Capital 45.93
TOTAL PROJECT COST 183.08
MEANS OF FINANCE:
The project will require promoter to invest about Rs 80.22 lakhs and seek bank
loans of Rs 102.86 lakhs based on 70% loan on fixed assets.
Sr Particulars In Lakhs
1 Promoters Contribution 80.22

2 Loan Finance 102.86
TOTAL 183.08
WORKING CAPITAL REQUIREMENTS:

Working capital requirements are calculated as below:
Sr. Particulars Gross Margin Margin Bank Finance
No. Amount % Amount
1 Inventories 31.22 40 12.49 18.73
2 Receivables 36.53 50 18.27 18.27
3 Overheads 2.69 100 2.69 0.00
4 Creditors 31.22 40 12.49 18.73
TOTAL 101.65 45.93 55.72
LIST OF MACHINERY REQUIRED:

Sr. Particulars UOM Qty Rate Total Value
No.
Main Machines/ Equipment
1 350 kg Melting Holding Furnace for Nos 1 650000 650000
Alloys
2 350 T High Pressure Die casting Nos 1 3500000 3500000
machine @ 3.1 kg/ shot
Automatic Ladling manipulator 1 300000 300000
3 Cooling Conveyor / Manipulator Nos 1 235000 235000
4 Trimming Press 8T and 12T capacity Nos 2 40000 80000
5 Reciprocating Mold spray unit Nos 1 140000 140000
6 Surface treatment machine, Tumbling Nos 3 90000 270000
unit
7 Polishing Belt grinder Nos 5 15000 75000
8 Heat Treatment furnace Nos 2 180000 360000
9 Lathe machine Nos 5 70000 350000
10 Drilling machine Nos 2 40000 80000

11 Milling machine Nos 1 140000 140000
12 Air Compressor unit Nos 1 80000 80000
subtotal : 6260000
Tools and Ancillaries
1 Die Repair tools and Grinders LS 1 200000 200000
2 Misc. tools Trolleys etc. LS 1 140000 140000
3 Hoist for Mold load/ unload LS 1 20000 20000
4 Air Handling unit LS 1 25000 25000
Subtotal : 385000
Fixtures and Elect Installation
Storage racks LS 1 25000 25000
Other Furniture LS 1 25000 25000
Telephones/Computer LS 1 40000 40000
Electrical Installation LS 1 300000 300000
subtotal : 390000
Other Assets/ Preliminary and LS 1 180000 180000
Preoperative Expenses
TOTAL PLANT MACHINERY COST 7215000
PROFITABILITY CALCULATIONS:
Sr. Particulars UOM Year Wise estimates
Rs. In
Year 1 Year 2 Year 3 Year 4 Year 5
Lakhs
1 Sales Rs 438.38 563.63 751.50 876.75 1002.00
Lakhs
2 Raw Materials & Rs 374.58 481.61 642.14 749.16 856.19
Other Direct Inputs Lakhs
3 Gross Margin Rs 63.79 82.02 109.36 127.59 145.81
Lakhs
4 Overheads Except Rs 17.89 17.89 17.89 17.89 17.89
Interest Lakhs
5 Interest Rs 14.40 14.40 14.40 14.40 14.40
Lakhs
6 Depreciation Rs 13.46 13.46 13.46 13.46 13.46
Lakhs
7 Net Profit Before Rs 18.05 36.27 63.61 81.84 100.07
Tax Lakhs
The basis of profitability calculation:

The Unit will have capacity of 500 MT of gravity castings per year of assorted
types/ designs. The sales prices of die cast parts range from Rs 150 to Rs 400
per kg or more depending on type, metal, alloy composition, and volumes. The
raw material cost of is ranging from 120 to 350 per kg depending on alloy grades.
The material requirements are considered with wastage/ scrap/burnouts etc. of 8
% of finished products as most of generated scrap is reused. The unusable scrap
is sold at @ Rs 15 ~ 30 per Kg. and the income of same is added. Energy Costs
are considered at Rs 7 per Kwh and fuel cost is considered at Rs. 65 per liter.
The depreciation of plant is taken at 10 % and Interest costs are taken at 14 -15
% depending on type of industry.
BREAK EVEN ANALYSIS
The project is can reach breakeven capacity at 25.10 % of the installed capacity
as depicted here below:
Sr. No Particulars UOM Value
1 Sales at Full Capacity Rs Lakhs 1252.50

2 Variable Costs Rs Lakhs 1070.23
3 Fixed Cost incl. Interest Rs Lakhs 45.74
4 Break Even Capacity % of Inst 25.10
Capacity
List of Testingfacilities of Ministry of MSME, Govt. of India
TESTING CENTERS
Sl. Name of the Institute Phone No. Email Address
1 MSME-Testing Centers (NR), Ph.011-26847973, [email protected]
Shahid Capt. Gaur Marg, 2631461 www.msme-tc-nr.gov.in
Okhla, New Delhi- 11020.
2 MSME-Testing Centers (WR), Ph.022-28570588, [email protected]
Kurla- Andheri Road, 6998, 1775, 1771 www.msmetcmumbai.gov.in
Saki-Naka, Mumbai- 400072. Fax-022-28572238
3 MSME-Testing Centers (SR), 044-22500634, [email protected]
65/1, G.S.T. Road, 22500 284 www.msmetc.com
Guindy, Chennai-600032
4 MSME-Testing Centers (ER), 033-25771353 [email protected]
111 and 112, B.T. Road, www.rtcer.nic.in
Kolkata- 700035
FIELD TESTING STATIONS
Name of the Institute Phone No. Email Address
1 MSME-TS, Tel.: 040-23704371 [email protected]
Opp. State Bank of India, [email protected]
Industrial Estate, www.msmehyd.ap.nic.in/
Hyderabad-500018 (AP)
2 MSME-TS, Tel: 080-23202540 dctc-
Sisi Campus, Rajaji Nagar. [email protected]
Bangaluru-560010,Karnataka [email protected]
3 MSME TS Tel-0481-2532718 msmeti-
(Now in MSME TI, Industrial [email protected]
Estate, Ettumanur-686631)
Changacherry (Kerala)
4 MSME-TS, Ph: 0755-2586075 dcts-
Shed No.W.47e,Indl. Area [email protected]
Govindpura,Bhopal-462023, [email protected]
MadhyaPradesh
5 MSME-TS, Ph-Fax :0230- [email protected]
P-31, MIDC Shiroli : Industrial 2469366
Area, Kolhapur-416122, (Mah)
6 MSME-TS, Ph : 0141-2212090 [email protected]
Laboratory Building 22,Godown, [email protected]
Jaipur-302010 Rajasthan
7 MSME-TS, Tamil Nadu, Ph: 0413-2248110 dcts-
Indl. State, Thattachavadi. [email protected]
Puducherry-605009
2. Details of Raw Materials Suppliers

1. M/S. Hindustan AluminiumCo.United commercial Bank Building,
Parlament street, New Delhi-110001
2. .M/S.IndianAluminiumCo,Bank building ,Parlament street, New Delhi-110001
3. .Local market.
3. Details of the Machinery Suppliers

1. M/s.Rapid Flow India Private Limited , 6/2, Mathura Rd, opp. BadkalMor
Metro Station, Industrial Area, Sector 20, Faridabad, Haryana
121002.Phone: 080 4803 8571.
2. M/s.B S Jagdev And Sons, 6555, Street Number 5 Back side gill market, New
Janta Nagar Ludhiana, Punjab 141003,Phone: 098157 21023.
3. M/s.Bharat Machine Tools, Old Mall Mandi, GT Rd, Batala, Punjab 143505
4. M/s.Macpower Industries, 5, Umakant Udyognagar, Mavadi Plot, Rajkot,

Gujarat 360004, Phone: 0281 236 0520.
5. M/s. Balaji Motors Engineering, Sidhivinayak Ind Area, Gat No 712, Plot No
31-b, Kudalwadi, Chikhali, Chikhali, Pune, Maharashtra
412114,Phone: 098504 70064.
6. M/s.Indinox Solus Building, Shop No.8 Ground Floor, Ghodbunder

Road, Hiranandani, Thane West, Thane-400615, Maharashtra, India.
7. M/s.Phoenix Industries Limited , Udyog Bhavan, Sonawala Road,

Goregaon East, Mumbai-400063, Maharashtra, India,
Phone 0804602971
Schemes and Consultancy Services
1. Existing Schemes available and their details

• Credit Guarantee Trust for Micro & Small Enterprises (CGTMSE) and
• Credit Linked Capital Subsidy Scheme (CLCSS)
2. Proposed Scheme (If existing is not suitable)

In addition to the above, clusters under MSE-CDP scheme is proposed.
3. Details of agencies who can provide guidance (CSIR, MSME TCs, Sector
Councils etc.)List of MSME Technology Centers under Ministry of MSME
Sl Name of TC Address Phone No. Email

1. MSME-Technology Centre P-31, MIDC, Ph: 0240- 2486832 [email protected]
(Indo German Tool Room), ChikalthanaIndl. Fax:0240- 2484028 http://www.igtr-aur.org/
Aurangabad.) Area, Aurangabad
Shri H.D. Kapse, 431 006.
Managing Director,
2. MSME-Technology Centre Plot-5003, Phase- Ph: 079- 25840966 [email protected]
(Indo German Tool Room) IV,GIDC Vatva, Fax: 079-25841962 https://www.igtrahd.com/
Ahmedabad, MehmedabadRoad,A
Shri IndrakumarHariramani hmedabad 382 445
General Manager (Gujarat)
3. MSME-Technology Centre Plot No.291/B, Ph: 0731-4210704 [email protected]
(Indo German Tool Room) 302/A,Sector-E, Fax: 0731-2720353 [email protected]
Indore. Sanwer Road, http://www.igtr-
ShriR.PanneerSelvam, Industrial Area, indore.com/
General Manager Indore 452 015 (MP)
4. MSME-Technology A-5, Focal Point Ph: 0161-2670057 [email protected]
Centre (Central Tool Ludhiana 141 010 Fax:0161-2674746 https://www.ctrludhiana.c
Room)Ludhiana (Punjab) om/
Shri A.P. Sharma
General Manager,
5. MSME-Technology Centre A-1 to A-8 APIE, Ph: 040- 23772748 [email protected]
(Central Institute of Tool Balanagar Fax:040-3772658 om
Design)Hyderabad Hyderabad 500 037 [email protected]
Shri Prabhu H.S. (Telangana) http://www.citdindia.org/
Principal Director,
6. MSME-Technology Centre BonhooghlyIndl. Ph: 033- 25776350 [email protected]
(Central Tool Room & Area Fax: 033-25772494 debdutta.guha@msmeto
Training Centre), Kolkata Kolkata 700 108 olroomkolkata.com
Shri Debdutta Guha (W.B.) http://www.msmetoolroo
General Manager, mkolkata.com/
7. MSME-Technology Centre B-36,Chandaka Ph: 0674-3011701 [email protected]
(Central Tool Room & Industrial Area,P.O. Fax: 0674-3011750 https://www.cttc.gov.in/
Training Centre), Patia
Bhubaneswar Bhubaneswar 751
Shri L Rajashekhar 024 (Orissa)
General Manager,
8. MSME-Technology Centre M-4 (Part) Phase-VI, Ph: 0657-2201261/2 [email protected]

(Indo Danish Tool Room) Tata Kandra Road, Fax: 0657-2202723 om
Jamshedpur Gamharia 2201261 https://www.idtr.gov.in/
Shri Anand Dayal Jamshedpur 832 108
General Manager, (Jharkhand)
9. MSME-Technology Centre Amingaon Industrial Ph: 0361- 2680907 [email protected]

(Tool Room & Training Area, North Fax: 0361-2681030 https://www.trtcguwahati.
Centre)Guwahati Guwahati Road, org/
Shri Kajal Kumar Saha, Amingaon,
Project Manager, Guwahati 781 031
10 MSME-Technology Centre G.T. Road, Bye Ph: 0181-2290225- [email protected],

(Central Institute of Hand Pass, Opp. Shaheed Fax: 0181-2290457 http://www.ciht.in/
Tools)Jalandhar Bhagat Singh Colony
Shri Sarabjit Singh Jalandhar-144008
Principal Director, (Punjab)
11 MSME-Technology SwatantryaveerTatya Ph: 022 -24050301/2 [email protected]

Centre (Institute for Design of Tope Marg,
Electrical Measuring Chunabhatti, Sion, Fax:022-24050016 http://www.idemi.org/
Instruments) Mumbai – 400 022
Mumbai.
Shri Pradeep Gujarathi,
Principal Director I/c
12 MSME-Technology Dhela Rd, Kaniya, Ph: 05947-252168 [email protected]
Centre(Electronics Service & Ramnagar
Training Centre), Ramnagar Dist. Nainital-244715 Fax: 05947-251294 http://www.estcindia.com
Shri Sanjeev Kumar Uttarakhand /
Chetti.Principal Director
13 MSME-Technology Centre Foundry Nagar, Ph: 0562-2344673 [email protected]

(Process and Product Agra-282006 (U.P.) Fax: 0562-2344381 [email protected]
Development Centre), http://www.ppdcagra.dcm
Agra,Shri R. sme.gov.in/
PanneerSelvam,Principal
Director
14 MSME-Technology Sports Goods Ph: 0121-2511779 [email protected]
Centre (Process cum Product Complex, Delhi Fax: 0121-2530444 [email protected]
Development Centre), Meerut Road, Meerut- n
Shri Sunil Gupta 250002 (U.P.) http://www.ppdcmeerut.c
Principal Director om/
15 MSME-Technology Centre C – 41& 42, Site ‘C’ Ph: 0562-2642005 [email protected]
(Central Footwear Training Sikandra Road, sanatansahoo27@gmail.
Institute), Agra. Industrial Area Fax 0562-2280882 com
Shri Sanatan Sahoo Agra-282007 (U.P.) http://www.cftiagra.org.in/
Director,
16 MSME-Technology 65/1, G.S.T. Road, Ph: 044-22501529 [email protected],
Centre (Central Footwear Guindy Fax: 044-22500876 [email protected]
Training Institute ), Chennai-600032 https://www.cftichennai.in
Chennai.Shri K. Murali /
Director
17 MSME-Technology Industrial Estate Ph:05694-234791 [email protected],
Centre (Fragrance &Flavour GT Road, P.O. Fax: 05694-235242 [email protected]
Development Centre), Makrand Nagar http://www.ffdcindia.org/
Kannauj Kannauj -209726
Shri S.V. Shukla (U.P.)
Principal Director
18 MSME-Technology A-1/1, Industrial Ph: 05612-203238 [email protected]
Centre(Centre for the Area,JalesarRoad,P. Fax: 05612-233087 htp://www.cdgiindia.net/
Development of Glass O. Muiddinpur
Industry), Firozabad Firozabad-283203
Shri Sanjeev Chinmalli (U.P.)
Principal Director
Services of these technology centers can be utilized for development of tooling, dies,
jigs, fixtures and manpower skilling
GIST OF FEEDBACK RECEIVED FROM MSMSE.
Sl Name of the Unit Feedback / Suggestions received.

1 Jet Age Engineers Can Manufacture Locally as per standards based on
Customers requirements if given chance. Need to spread
more awareness about the same for local manufacturers &
import substitution.
2 Sipra Engineers P vt. Ltd. Its' good for Made in India
3 Shakti Fixtures Pvt Ltd Please stop black marketing and hoarding by the metal lobby
who seems to be stronger than the govt.
4 Kay Pee Lighting industries Make technology knowldge and grants available to MSME
5 Ritesh Electricals Encourage domestic production .. increase tool rooms..

decrease cost .. focus on total supply chain
6 Lumens Industries Price & RM availability with right specs
7 Namaskaar Enterprises A vailability of raw material
8 Pulsar Electronics P vt Ltd * Organised seminar for die casting machine and usage
* Give knowledge as well as funding at cheaper rate so any
company can invest in die Casting moulding as well as die
casting machine
* Give subsidy or Tax holidays if you want to to reduc e the
import of die casting.
9 Krsnalite Infra availability increase
10 Jdianm Lighting P Ltd Yes
11 Lighting Engineers Give financial and technical support to Indian Manufactures
REFERENCES:
Lists of references:
Web sitesreferred :
O/o DC MSME, SIDBI, BIS , CIPET
Consultation Experts
• Joint Director of Industries , Aurangabad

• Industry Associations: LACMA, Mumbai , CMIA, Aurangabad, MASSIA ,
Aurangabad
• Professors of Govt. Engineering College, Aurangabad.
• Shri BalkrishanaGundarkar, Ex Senior Training Executive, TELCO, Pune.
Unit visited:
• M/s.Samarth Industries, Chakan, Pune

• M/s Hari Om Industries, Chikalthana, Aurngabad.
• M/s. Madhura Dia Cast Pvt. Ltd, Aurangabad
• M/s. Gaike Industries, Chikalthana , Aurangabad.
Telephonic Discussion:
• M/s. Silicon Castech, Goa

• M/s. Dinaquip , Karsawada, Goa
Books Referred :
• Manufacturing Process -1, By Shri Anup Goel.

• Material Science – By O.P. Khanna
• Production Technology- By O.P. Khanna
Inputs Obtained through Online Form
• M/s.Jet Age Engineers, Mumbai

• M/s.Sipra Engineers Pvt. Ltd.Mumbai
• M/s.Shakti Fixtures Pvt Ltd, Mumbai
• Kay Pee Lighting industries, Mumbai
• M/s. Lumens Industries, Mumbai
• M/s. Namaskaar Enterprises, Mumbai
• M/s. Pulsar Electronics Pvt Ltd, Mumbai
• M/s.Krsnalite Mumbai
• M/s Jdianm Lighting P Ltd, Mumbai
• M/s. Lighting Engineers, Mumbai
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13 Pressure Die Casting by Estolkar

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PROJECT PROFILE ON

PRESSURE DIE CASTING BELOW 0.75 KG

SHRI N.N.ESTOLKAR, JT. DIRECTOR

Sl. Topic Page Number

COMMERCIAL DETAILS 02-06

2 HSN CODE OF THE PRODUCT 03

3 NIC CODE OF THE PRODUCT 04

TECHNICAL DETAILS 07 -14

4 INTRODUCTION: CASTINGS AND FORGINGS 08

5 PRESSURE DIE CASTING 09

6 End users of the Product / Sectors 10

7 FLOW PROCESS CHART OF THE MANUFACTURING 11– 12

8 MAIN MACHIN / EQUIPMENT 13

9 LIST OF TESTING FACILITIES UNDER MINISTERY OF 24

11 LIST OF MSME TECHNOLOGY CENTERS UNDER 27- 28

NOMENCLATURE OF THE PRODUCT:

1. HSN Code of the Product:

Sl. Product Description HS Code

8. Casting machines 8454.30

9. Die-casting machines 8454.30.10

10. Continuous casting machines 8454.30.20

2. NIC Code of the Product :

7 Fans, Manufacture of domestic appliances 2750

8 Manufacture of machinery and equipment for handling hot 2823

10. Manufacture of diverse parts and accessories for motor 29301

13. Manufacture of telephone and facsimile equipment, 26302

14. Manufacture of microphones, amplifiers, loudspeakers, 3220

3. Cluster already existing on the Product : No

4. Possibility to create establish clusters on the product:

MSMEs engaged in manufacturing of parts using Pressure Die Casting and

5. Probable areas or Districts where the products manufacturing or Project can be

6. Number of Industries registered as MSME is available in the manufacturing of the

Micro Small Medium Total

7. Number of Industries available in Large Scale Industries

Data obtained from DC MSME website. Value (Rs in Crores)

Year 2017-18 2018-19 2019-20

Year 2017-18 2018-19 2019-20

11. The demand in the domestic market-

The parts/products produce by Pressure Die Casting process having continues

12. Demand in the Export Market

Most of the MSMEs are engaged in supplying the products/parts/Assemblies to

1. Sector in which the Product is Falling

2591 : Castings and Forgings (Metallurgy )

Introduction:CASTINGS AND FORGINGS

Definition of Casting &Forgings:

It is the process of producing metal or alloy parts.

Different types of the Casting process:

Casting process is used to produce the desired cross sectional or three-dimensional

Advantages of Metal Casting :

Casting is one of the most versatile manufacturing processes.

Pressure Die- Casting :

• In pressure die-casting molten metal is poured by pressure into a metal mold

(a) Hot Chamber die-casting

Advantages ofPressure Die Casting :

Disadvantages ofPressure Die Casting :

1. End users of the Product/ Sectors:

2. Governing Indian Specification :

Zinc alloys - Code of practice for manufacture of pressure die castings