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Load Sense and HP Control Adjustment For HPR-02TL1 Pump

This document provides instructions for adjusting the load sense and horsepower control settings of an HPR-02TL1 pump. The load sense adjustment procedure involves using pressure gauges to set the margin pressure between 297-311 psi. The horsepower adjustment procedure involves gradually increasing the pump's load until the prime mover's RPM drops by 100-200 RPM to prevent stalling. Safety warnings and required tools are also listed.

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164 views5 pages

Load Sense and HP Control Adjustment For HPR-02TL1 Pump

This document provides instructions for adjusting the load sense and horsepower control settings of an HPR-02TL1 pump. The load sense adjustment procedure involves using pressure gauges to set the margin pressure between 297-311 psi. The horsepower adjustment procedure involves gradually increasing the pump's load until the prime mover's RPM drops by 100-200 RPM to prevent stalling. Safety warnings and required tools are also listed.

Uploaded by

Chris Chris
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Load Sense and HP Control Adjustment for

HPR-02TL1 Pump

Tools / Equipment Required:


o 0-7000 psi pressure gauge or transducer
o 0-500 psi Δp gauge
o 13mm wrench
o 6mm wrench (optional: small adjustable wrench)
o 5mm Allen key
o 4mm Allen key

WARNING:
If performing this procedure on a vehicle, care must be taken. The pump will be put on
stroke during this procedure, hence all personnel should be removed from the area of the
machine. If using the pump for a propelling function, then the vehicle must be safely
elevated to allow the propel motor to free-wheel.

Prepared By: Farid M. Taghaboni Doc No. 1107 1 of 5


Load Sense and HP Control Adjustment for
HPR-02TL1 Pump

Load Sense "Margin Pressure" Adjustment Procedure:

1. Install the p-gauge as illustrated in the schematic above. Make sure that the "HI" side of
the gauge is connected to "P" and the "LO" side is connected to "LS".
NOTE:
There are two methods which can be used to set the "margin pressure" on an HPR-02 pump. The
method illustrated in "Step #2" is recommended to accurately set the "margin pressure". However,
the method illustrated in "Step #3" is sufficient for field adjustments or if the parameters in "Step #2"
cannot be met.

The recommended pressure range for the "margin pressure" setting is 297 to 311 psi. Margin
pressure set greater than 311 psi may lead to erratic and unstable performance from the pump.
Margin pressure set less than 297 psi may lead to smoother or sluggish performance from the
pump.

2. This is the recommended procedure to use:


a. Set the pump input speed to 2300 RPM.
b. Use a loading valve or relief valve to limit the pump output pressure (at port "P") to
145073 psi.
c. Set the pump output flow to 6.61.3 GPM.
d. Use the p-gauge to determine the "margin pressure" setting.
e. To Adjust the "Margin Pressure":
o Use the 13mm wrench to loosen the locking nut on the "Load Sense Adjustment".
o Use the 6mm wrench to turn the "Load Sense Adjustment" stud. Turn it IN to
increase the "margin pressure" setting or turn it OUT to decrease it.
o When the desired "margin pressure" is acquired, hold the adjustment stud
stationary with the 6mm wrench and tighten the locking nut with the 13mm
wrench.
3. The following procedure is optional for field adjustment:
a. Set the pump input speed to 2300 RPM. If this is not possible, set it to high idle.
b. Actuate a function so that the pump supplies flow. If possible, limit the pump flow to
18 to 20 GPM. Also, if possible, actuate a function which only requires around 1500
psi to move.
c. Use the p-gauge to determine the "margin pressure" setting

Prepared By: Farid M. Taghaboni Doc No. 1107 2 of 5


Load Sense and HP Control Adjustment for
HPR-02TL1 Pump

d. To Adjust the "Margin Pressure":


o Use the 13mm wrench to loosen the locking nut on the "Load Sense Adjustment".
o Use the 6mm wrench to turn the "Load Sense Adjustment" stud. Turn it IN to
increase the "margin pressure" setting or turn it OUT to decrease it.
o When the desired "margin pressure" is acquired, hold the adjustment stud
stationary with the 6mm wrench and tighten the locking nut with the 13mm
wrench.

Horsepower Adjustment by Engine Lug-Down:

Note: This is a Field Adustment Procedure, hence it is only intended to help set the horsepower
control to prevent the prime mover from stalling.

1. Create the following load condition:


a. Set the prime mover at maximum speed.
b. Actuate enough functions as to demand 30 GPM (or more) flow.
c. Gradually and smoothly increase the load on the pump from zero load to
maximum pump output pressure.

DO NOT Stall any cylinder function that have workport relief valves adjusted higher than the main
load sense relief valve (if the main load sense relief valve is active, the pump displacement will
decrease which will reduce the horsepower demand from the pump)

2. To Adjust the Horsepower control:

a. Stop the function and turn the engine off.

b. Use the 5mm wrench to remove the two bolts that hold the horsepower
adjustment cover then remove the cover.

c. While holding the adjustment stud with a 4mm Allen key, use the 13mm wrench
to loosen the locking nut on the "horsepower adjustment".

d. Use the 4mm wrench to turn the "horsepower adjustment".

o If the Prime Mover did not stall or lug-down during step one, turn the
adjustment stud OUT one turn.
o If the Prime Mover stalled during step one, turn the adjustment stud IN one
turn

Prepared By: Farid M. Taghaboni Doc No. 1107 3 of 5


Load Sense and HP Control Adjustment for
HPR-02TL1 Pump

e. While holding the adjustment stud, use the 13mm wrench to thighten the locking
nut.

f. Use the 5mm wrench to install the horsepower adjustment cover and tighten the
bolts

g. Make sure that the pump’s case is full of oil.

3. Repeat steps #1 and 2 until the Prime Mover lugs down by 100 to 200 RPM, but DOES NOT
Stall.

Prepared By: Farid M. Taghaboni Doc No. 1107 4 of 5


Load Sense and HP Control Adjustment for
HPR-02TL1 Pump

*****ATTENTION*****
You have been provided information on conversion, repair
and/or service of Linde components. Proper application of the
information requires specific training and may require use of
specialized tooling and equipment. If you choose to proceed
with the conversion, repair and/or service of the Linde
component(s) absent the necessary training and/or these
specialized tools, you do so at your risk.

Linde Hydraulics Corporation will accept no claim for warranty or


other consideration resulting from deficiencies in the conversion,
repair and/or service done in accordance with the guidance
offered herein when the necessary training has not been
conducted and/or required specialized tooling and equipment
has not been utilized.

All requests for training must be coordinated through your Linde


Account Manager. He can also provide you price and availability
of any specialized tooling.

Questions regarding the information provided or this disclaimer


should be addressed to the Warranty & Service Department,
Linde Hydraulics Corporation.

5089 Western Reserve Road


Canfield, OH 44406
330.533.6801 (Telephone)
330.533.9873 (Facsimile)
www.lindeamerica.com (Web Site)

Prepared By: Farid M. Taghaboni Doc No. 1107 5 of 5

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