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Machine Tool

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Machine Tool

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Pranta Debnath
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é Rajshahi University of Engineering & Technology Department of Mechanical Engineering B. Sc. Engineering 4th Year Even Semester. ‘Examination, 2020 ‘ot ME 4221 ‘Course Title: Mac Tools allots ae ‘Time: Three Hours NB: _ i) Answer any Six questions, taking ‘Three from each section. Figures in the margin indicate full marks. iif)Use separate answer script for each section. SECTION-A Q.1 (2) What is meant by complete location and concenttic location? How is the configuration of atypical work piece determined? (b) What is 3-2-1 method of location? Does the method of location apply to radial location of work pieces? Explain your opinion. (©). Why should the included angle between the two surfaces of a V-locator be 90°? What are the shortcomings of cavity location? Q.2(@) Del (6) Define drt j (©) What are the economic aspects ofthe use of fixtu Q3(a) What are the general tool design principles? Also write down the criteria of punch design. 1s. Also explain die cutting operation with neat sketch. die, inverted die and compound die. fine clamping. What are the essential requirements of clamps and clamping devices? - What are the differences between dril jig and fixture? (b) Listany six die cutting operat (©) Differéntiate among progressi Q4(@) What are the selection characteristics of a motor in electrical drive system? (b) Prove thatthe maximum relative loss of eutting speed is constant over the whole range of speed, ifthe speeds are stepped in a G-P series. (©) A machine tool gearbox consists of 12 stepped spindle speeds. The required speed range from 160 rpm to 2000 rpm. Calculate the rest of the speeds and draw the ray diagram. ECTION- (MAAtqur Rahman SECTION-B mete Q.5(a) How is the size of a lathe machine designated? Describe the thread cutting mechanism using lathe machine. (b) What are the cutting tool materials? Write down the properties of these materials. Draw ‘power transmission diagram of milling machine. (©) Define indexing. How spur gear is eut by milling machine? Q6(a) Explain the methods used forthe generation of tapers in a lathe with figute (6) What are the various types of milling cutters that are used in milling machine? (© A100 mm diameter cuter having 8 teeth cuts stee} at 30 m/min. The depth of eu is taken as 4 mm and table feed rate is 150 mm/min, The width of the work piece is 120 mm, Find the mean area of cross-section ofthe chip ina slab milling operation, Q.7(a) What is guideways? Why hydrodynamics slideways are used? Write down the requirements of slideways. (b). What is the difference between open and closed slideways? (©) Describe various metals used for slideway. Also lst the advantages of anti ways. Q8(a) Describe truing and dressing of grinding wheel. How can you interpret the standard marking system 51-A-36-L-5-V-23 ofa grinding wheel? (b). Write short note on the following: ( Broaching (i) Honing process (ii) Hobbing process (iv) Lapping process (©) What are the factors which are responsible for chatter? How to eliminate it? 04 o4 of o4 04 04 os 3 3 os g B 05 04 of 4 | . tL oe eavn's Light ls Our Guide Rajshahi University of Engineering & Technology Department of Mechanical Engincering B.Sc, Engineering 4 Year Even Semester Examination, 2018 Course Title: Machine Tools Pull Marks: 72 ‘Time: Three Hours NBs) Answer Ske questions taking Three from cach section. 1) Figures inthe margin Indicate fll marks. Fil) Use separate answer setp for ech section SECTION-A Q.1 (6). Whet is meant by locating? What are the shortcomings of Velocation and how these ean be 04 Ly ‘minimized? = (@) Whats 321 method of location? Does the method of locaton apply to radial location of 05 workpieces? Explain in your opinion! (9) Whats spherical washer and when itused? Why lamond pin is used? 03 Q2(a) Define fixture. How does it ifr fom ag? How fixtures are classified? o *(®) Mealion the general considerations in the design of drill jig. What ar the addtional O$ ‘considerations applied to lathe fixture? (©) Deseribe a leat jig with necessary ske(ches. Why is It poor practice to locate drill bushings 04 Snthe leaf of leat type dil jig? 3.) Write short notes on: (7) Notching; i) Lancing; (ii) Springback, & (©) Differentiate among progressive die, compound die and combination dic. a2 (©) Determine the force require to blank the workpiece shown in Fig. Q3(c). Assume that the 03 ‘material is of half hard steel no. 27 8282 0.014 in, and ultimate stress 35,000 psi. Fig: Q3) (@_ Draw structural diagram for 12 number of: In3 stages fo TP ee da gunbe of ssl sepsn3 saps forthefolawingcses: Of GD) PiKa) P20) PAK) Q4 (a) Which requirements should have ofa fsed gearbox? Also write the opllmization criteria for 04 selection of motor as a machine tool dive. (B)_ Why PALV. drive is s0 called? Describe the working principle ofa (© Ina hydraulic gear pump, find out the rate of delivery and mec following information: dive. 4 efficiency for the 04 Pitch diameter = 03 m Gear width= 7 em No, ofteth in a gear=28 Gear speed = 150 1pm Yower of electric motor™ 2 kW Delivery pressure =4 atm gage SECTIONB Q5(a) What is guideways? Why hydrodynamic slideways are used? Write down the requirements 04 of slideways, (B) Classify slideways based on design. Write down the advantages of any three of them. 04 (©) Why antiftiction slideways is called so? Write the differences between open and closed 04 slideways. . Q.6(@) What are the cutting tool materials? Write down the properties of these materials. Draw a 04 power transmission diagram of a lathe machine. oe (®) What are the main parts of column and knec type universal milling machine? Describe them 04 Scanned by CamScan shortly. Index the following 24°30" on milling machine by using smgular indexing. The index head has 40 teeth worm wheel und index plate with 11, 18, 26, 37, 43 holes, (© Explain with a figure, how linear motion is obtained from rotary motion in shaper machine. 04 Compare shaper and planner. Q.7 (a) How many ways you can design the size of a twist drill? 03 (&)_ Explain the following specification for « grinding wheel: 51-A-36-L-5-V-23, 03 (©) What are truing and dressing of grinding wheels? Why are these done? 03 (@)_ Whats broaching? How is a broach pulled? 03 04 Q.8 (a) Compare the material of machine tool structures. Also classify machine tool structure, + (b) Draw and write down the advantages of the tetrahedral structures. Show a table with bed 04 sections and wall arrangements with their applicction, (©) Write the types of the forces that develup in machine tools during muchining. 04 aven's Light is Ost Gio Rajshahi University of Pusinesring & Technology’ Depariment of Mes!anical Engineering 4° Year Even Semester Examination 2017 Se, Course No. Conse Title: Machine Toots Full Marks: N +i) Anower sie questions taking three from exc sect i) Figures inthe margin indicate full marks. Use separate answer scripts foreach section, SECTION 8 (Qn what factors the locating design selected fra given work holding device depend on? {(b)_ Draw simple shetch o show the 3-21 locating principle 38 applied tothe workpisee shown in Fig. Q. (6) eating Fig. Quid) (6) With suitable shetch show the camping ection of eam clamp. How ean the plain wedge clanip be improves? GZ65) What rca by too design? Mesto ths eer cssifcation ef types of tsk Go} scent the working pnsipe of leaf spe dil jg. Why should the use of loose pars con dri jig beac (6) Lise sonic basic prin (4). What ype ot mately ae hold by Svtres, (b). Define (©) Apa shown feng. mild tel set 3 mm thick and 2 at eat be punched fom the strip Kay Wis ‘ fin Ueseguing diving systera? (b)_ Write down the criteria for optimum gear bos Zesigan. (6). Drawa schematic dis « drive and describe briefly. (4) Draw astruteald SECTION ~B J What are the advantages and disadvantages of Ve slide ways, (b) Describe variaus materials used for slide ways. Why good lubrication of a slide way is portant? (©). On what factors tke selection guide materia! dencras? Scanned by CamSc: Time: Three hours 03 0s 0 o on a of 3 oO a 22 (c) (d) W, 33% with a projected area of S00 In a hydrostatic slideway, the oil pressure drops at nun’, Determine the load capacity of the slide ¥# How thread cutting operation is done by Jathe mac! machine designated? ; i How does shaping differ from planning? Draw @ single pol different tool angles, exyemealeal illin Define and classify indexing of a milling machine. How can you index 24°30 a Bi ins machine by using angular indexing? The inbox head has 40 teeth, worm wheel and in plate has 11, 18, 26, 37, 43 holes. Differentiate drilling and boring. Show the different description, “ae oo Describe different types of grinding machine. Explain grinding wheel specification C-90-D-8-R-14 Dra broach and describe busic prinsiple of it. Define lapping and honing. Explain the design eriteria for selection of tuaterial for machine tool structure, Describe partitions that are used in #¢ machine tool bed with their advantages and limitations. Discuss the effect of vibration of machine tool on finished product and cutting tool. What ig chatter in lathe machine? Show the effect of tool wear on vibration amplitude. jyine? How is the size of a lathe int cutting tool showing rts of a twist drill with Scanned by CamScanner 04 04 epee eo iaacai “ena Rajshahi University of Engineéring & Technology Department of Mechanical Engineering B. Sc. Engineering 4" Year 8 Semester Examination, 2016 Course No: ME-1807 Course Title: Machine Tools-t Full Marks: 70 Time: Three Hours NB: _ i) Answer Sie questions taking Three from each section. fi) Figures in the margin indicate full marks. Use separate answer script for cach section. SECTION-A (a) Why is lathe machine known as father of all machine tools? How the size of a lathe is 03} determined? (®) Show the power transmission system of lathe machine. Also describe the PIV drive 04 mechanism. St (DA piece of Al is to rotate at 300 rpm and % min of stock is to be removed to leave a finished 04 (SAsurtace of Sem diameter. The length of cut is 4 cm and the feed is 0.25 mm per revolution, What will be the cutting time? Q2(a)_ Define indexing. How spur gear is cut by milling machine? o4 (b) What is mandrel? Differentiate between conventional and non-conventional milling. os (©) Speci mber of turns, the numberof holes in the circle and the number of spaces to 03? index 33 divisions on a universal dividing head with a 40:1 rato Q3 (a) Explain with a neat sketch, how linear motion is obtained from rotary motion in shaper 05 mad (b) Compare a shaper and planer in terms oftheir operation and types of work ost (©) Write brief notes about (i) Lapping, (ii) Honning, (ii) Broaching. 03 AQ (a) What is centerless grinder? How can you interpret the standard marking system S1-A-36-L- 04 $.V.23 of a grinding wheel? ) Whatare the four ways of designating the sizes oftvst ils? ost On workpiece is being cut 76 m/min, and power is found to be 2.0 KN. The feed is 0.25 04 ‘muvee and the depth of eut is 5.00 ram, (i) What isthe euting foree in Newton? (i) What is the unit power consumption in kW/em’/min? SECTION-B ,Q.5(a). What is bearing? Write down the selection criteria of a bearing with functions. 033 (©) Differentiate between hydrostatic and hydrodynamic bearing on the basis oftheir working 04 principle. © Define Journal bearing. Also explain its working principle, o4 Q.6(a)_ Explain the design criteria for sclection of material for machine tool structure. Hw 04 “(b) Describe the effect of vibration on the cutting condition. \ 03 © Explain the principle of Dynamic Absorber with damping for vibration control. / J oa Q7(@)_ Explain the working principle of hydraulic tracer control unit with neat sketch of (@)_ What is CNC? What are the major components of a CNC system? of (6) ADC servo-motor is coupled 10 a lead serew (pitch 5.00 mm) of a machine table. A digital” 0: encoder, which emits $00 pulses per revolution, is mounted on the lead screw. If the motor rotates at 600 rpm. find (i) The linear velocity of the table. ii) The BLU of the machine. (iii) The frequency of pulses emitted by the encoder, AS (a) Compare between conventional and unconventional machining, 03 (b)_ Explain the principle of LBM. What are the functions of carrier uid in USM? 08 (©) A square 2.0 in 2.0 in is to be milled using a % in end milling cutter. Write a NC part 04 ‘Program to make the square. Poge 1 of 1 Scanned by CamScanner 7 fy’ Najshahi University of Engineering & ‘Technology é Department of Mechanical Engineering necting 4th Year 8th Semester Examination 2018 Course Title: Machine Tools. Time: Three bors BS Course No MEE ARO Maths. 70 NIB: 11 Answer séx questions taking three from each section. 0) Figures in the margin indicate full mark, 1h) Uve separate answer serpts foreach section SECTION ~A 72 Ma) Difierentiae between the drive plate and face plate. For what purpose feed reverse lever and Teal 04 screw ate utilized? {u) Pesene the working peinerple of PIV drive? Discuss the foein lathe machine, 04 ‘termune the time required to turn a brass components $Omm diameters and 100mm long at 2 932 ‘cutting speed of Momn/min. The feed 1s 0 mun'revolution & only one eut ws taken ) What ate the va used in mailing? 03 Explain their application mentioning the most 03 2 commonly: used methud {c) What are type differences hetween compound indexing. and differential iidexing? Hinefly explain 05 somne ofthe problems caused sn milling. Give their causes and probable remedies 0-May Show with neat sketches the constructional features of a twist drill und label the amportant features. 03 (00) What ate the advantages and limitations of using centerless prinding? What 1s the marking system 0S follawed yn vase of grinding wheels? Eyplam the sndiiduat elements of the marking system from the standyennt ofthe functioning of the whee fe) Desenbe the operahon of the quick return motion in a mechanical shaper? Compare a shaper and 933 + an teemis of their opctation and types of workpicee -QA{a) Spectly the oumber of tums, the number of holes an the extele and the number of spaces to index. 92 3 3s divisions on a umversai deviding tad with 2401 esto by factors euttin speed far drills depends? For what purpose dell socket & sleeve 1s 03 (©) Define (4) gounter (a) Draw a ntermalpll 4a 15-20 tT Ne 21-4 (Ds TION-B 22 Jor Clas beanngs Whe dowa the requirement of beanngs and describe any four of tem (h) Deserbe briefly the different parts ofa bearing, What are the advantages of oils and greases? bs (©) Diferentate between hydrostatic and hydodyname beanies. Discuss the advantages of needle 03 bearing 20 Ola) Compare between steel and east iron as a bed materials for machine tools, 08 (th) How the bed ofa lathe machine ean be designed. Deseribe par too! bed with thear advantages and | Differentiste between vibration and chatter. What are the causes of vibration and its remedies? bs rons that are used inthe machine 93 © _ 7 applications”* — explain Po cave “ultasomie machining” wath applications. Also mention the requirements of dhe electric 4 (bh) Explain) NTMF, (ui) USM, (in) AIM, Gi laser beam machining af motor stopped? os Protection 48 necessary foram electric 2 03 (6) Inelectrn mechanscal machining of stel, the equivalent weight of stel is 28, density 7.87 ymiem’. op 1 What will be the metal removal rate f the current low is LOA? zen EEIBoa ta (d) How does AIM differ from conventional sand blasting process? o Scanned by CamScanner Rajstehi Universe ore p ‘4jshahi University of Engineering & Technology bse, Department of Mechanical Engineering Sc. Engincering 4th Year 8th Semester Exami Course No: ME-4807 ‘ull Marks: 70 NB: “ 2014 Course Title: Machine Tools-It ‘Time: Three Hours 4) Answer Six questions taking ‘Three fram each section, ) igures in the margin indicate full marks, ini) Use separate answer script for each section, SECTION-A (a) What is a machine tool? Stow ean yo differ i from a cuting too? Briefly intr slusie categories af machjne tools _ Name three ways of | umung a taper. Describe any one. (Ow should be the rym for tuming apiece of mild steel thats 1 in indiameter? Q.22) What is broaching? How broaching are classified? Draw an intemal pull ype broach an! label it. $3 (b) List the various ways that holes can be made in sheet metal. a AX6) When dill chuck, dil! sleeve aa dill socket are wsed? as 6 {@) What the difference between a mandiel and an arbor? ~ a Q.Ma)_ What is simple indexing, and how it is done? os (6) When isa milling machine more economical than a shaper, planer, or broaching machine? 4 pi Why dressing ts done on grinding wheel? 2 (a) \ihe regulating whee! of a centerless grinding machine is turning with a surface speed of 18 03 ‘niin, and its axis s inclined at an angle of 6 with the horizontal, What is the rate of thruteed of the work hetween the wiicels? Qei(a)_ What are the purposes of lapping, honing and super fi How is ning done? 3 EEN ste 28 in deametor ssid trough a easton piece 26mm thick by a HTS. dsl witha Of ee peat of 1S min. Tv dll rotates at 190 rpa with an advance of 4 mmirev, Caeulte total travel ofthe drill and cutting time. SECTION-B Q.5(a) Draws cross section of atypical lathe machine bed. Describe its feature in relation to its desi os (b) Calculate the maximum shear stress for an open section as shown in Fig Q.5(0) when subjected 03 to atwisting moment of 100 kgm. T| <1 20 Ie . Fig. Q5(6) (c) “Partition dwindles the rigidity”. To what extent do you agree oF disagree abot this statement 44 fla) What factors should be considered forthe selection of bearing? Describe any four of them. 3g «-.{(b) How needle bearings differ fiom soller bearings? Winte some important features of needle EPS. bearing, | () Detine hydrodynamic and hydrostatic beating. (@) Define bearing life and reliability ofa bea a Scanned by CamScanner ee 7 ae Depart ni of Mechanical Engineering . Sc. Engineering 4" Year 8" Semester Tinian, 2013 evutse No MEABOT + full Marks: 70 Course Title: Machine Tools-I1 . Time: Three Hours N.Be i) Answer Six questions taking Three from each section ii) Figures in the margin indicate full marks, . iii) Use separate answer script for cach section. SECTION-A N oP Q.Ma) Define machine tools, What are the design characteristics. of 3 (b) How does 9 turret lathe differ from an engine lathe? Give the essential features of an engine lathe. (6) List some lathe acessories For what purposes steady resis an follower rest are used? a {yA peve of metal 100 mm in diameter isto be cut ofT by a too! feed a 0.125 mmveew. The 02 lathe is set at 100 rp How long should thkeut take? (Q.2a)_ What ae the operations that can be done by Lathe machine? af 0 {b) Mention the procedure of taper uring by adjusting the compound rest 3 byt a Jp) A work piece 1s being cut at 76 avinin, and power is found to be 2.0 EN. The feed is 04 f Peeafer andthe fepth of eu is $0-nim. (i) What is the euting force in newtons? (i) What isthe unit power caramption in EW em min? Q.Hay How the size of the shaper designated? oy {h) What is the difference between a gang drill anda gun dll? What 153 radial dill? 03 sof twist drills? ot the four ways of designating the AL holes in the cirele and the number of spaces to 24 aad with a40:1 stn, (ce) What JA) Specify the number of tums, the num dex 120 divisions un a universal diving Qatay Name the cuiter which 1s cased to cot slot in the milling machines, What are the two 03 is af chimb mulling? Av) Explain te flowing marking system of er ding, wheel: S1-A-36-L-S-V-23 23 (e) Explain the economics of grinding with suuale exam 03 (3). What isthe difference between lapping and honing? What are their purposes? 0 qn i SECTION-B t How bearings a Oyo Lusstied? Mention some advantages of sel sins on pelea 4 ‘yy Kaplan the working principle af pressucefed best aie 04 ni? Why sealing devises are necessary for bearing? = O4 pr iat ions of hibricalingo .6fa)_ What considerations ate involve in the design of hed prachine tool? 03 uration of machine tno! on finished product and cutting tool, of Aby Drseuss the etfect of vi WE How feed motion in bydauc machine tals achieved? Describe any one method. 4 ss uf contol systems of machine too rt cy uftne hire drive using constant delivery pump, O4 travel control system vd i fa) Discuss bret the requiem Donveaw expression far the effi thy i between centiallize (c) in 2 importance of automation yn machine tool? 02 (ees) ion some applications. 0s in) tAlatpr 0 Pticgicoiic fics m EDM process? What properties sho Shave 3} yer Scanned by CamScanner { Meaven s Lght w Uae Guide™ Vf Rajshahi University of Engineering & Technology |. Department of tte ing ° B. Se, Engincering 4" Year 8" Semester Examination, 2012 } Course fs 9: ME4807 / ca ae . Course Tiles ich U : ’ iree Tours NBs) Answer Six question taking Three from cach section, ' 1) Figures in the margin indicate full marks. oh 100) Hite separate answer seript fnr euch rect nN ‘ SECTION-A O1G) Statars machine mols? Classify dhe , i +b) rom where does the power feed come on a lathe? How ts ut varied? ee a Ei “(6) Tow is thesize of the lathe designated’? + © (W) A piece 25 mm in diameter by 50 mm long is to be cut at 30 fivmin with 2 feed of 0.25 23 snnvey. Compute the cutting tinie i minutes. - , , Sketch a twist dril Mow are shaping and planning alike, and how do they differ? ~ When is a milling machine more economical than a shaper, planer or noaching machine? — 34 ie down the advaitayes of centerless yrnding over a 0% Nhat is centerless grinder? cylindrical grinding? grinding wheel, Deseribe a stanslora syst 1 of marking a grind (c)_ilow do the wheel ost and time cost vary with the prunding rate? Fexpha dis watt the lel ofan example of a cost comparison furnished by grinding of any material fe between up 04 fat are the three movements on a plain mulling machine? Different Qa ; 4 vuulling and fown milling. i (b) What is broaching? How is a broach pulled? 05 Write brief notes on (i) Lapping (i!) Heaing (i Hobbing. 45 Es Lapping (F) Hoang i) SECTION-I 13s in machine tools? Classify them and give exacples 4 (b) Give a How chart to manufacture of ball bearing. What matenals are used to manufacture 04 tuts type of hearing? w iar th advantages of self aly wy hall bearing? Where needle bearings are used? 04 Irion the requirements of a machine wot structure os ction, the equircanents oF a 1a 4 2 teal? What is chatter? wuld be based on stillness rather than 43 ‘on machin What are the effects of vibra ‘lructure shh rave that the design of machine tou!) sgt. ine tools. 7 with relative niet ial elas Q ds 1yeseribe the functions of control system in 1 the working principle of hydtaulie drives motor? Why serve inator is suitable for.contiul ey . the selection factors of jentional 6 re the advantages of numerical contro! (NC) machining over what 3 anschining? What 1s EDM? How does it difler fram ECM process! : hanical machining of stecl, the equivalent weit af stect is 28, density 787 (oe iy YODA. (6), in eleet:o-mecl Vi srofen. What will be Uhe metal renova sate the euurent tow Scanned by CamScanner «ans x7 Zleavens Hak is our guide” ME‘oasona" ee a yg ty ce BSS. Engineering 4° Year f° gees ee amination, 2011 : Full Merks: 70 (Courne Title: Machize’ Toolt-It ‘ “Time: Three Heure NUS) Ansoer SiG estions taking any THREE frm eah ection Figurcu in th marpin indicates full merc, ) Use cepnrat answer script foreach wection ‘What does it mean by:Jtbe accesories? List Some lathe accessories. For what purpo: Tacepae wl ae dog eee ne trans G9) Armece of duminiunris to 3300 rp.m and {8 mm of sock is to be removed wo kavea Of fiithed ws tee of 5 em diameter. The legih ota is 0.25 mm per revolution. What will be the —— cutting time? 220) Wat sb ging in? Describe the procedines fr fing the ede withthe work Piece eld og between ce iters. 2) Wt ea cst dot? Describe ts vations parte wih neat akech, % ©) owt. Poershunk dil held? Why haul he oper be cand fe fom cil? How ie 2 GY What ath. {sie diference between shaper anda planer For what ype of woek shapers at ative? Deseribe various types of abrasive for making grinding wheel. SY Wt is ccmles grinder? Wate doum the alvanajes of tenteies seieing ove a About the following machining process (i) Honing (i) Hebbing ‘Qa{a) What Sct affect shapes speed? f (1) What 15a rosching machine end how does it ext? (©), Rint Give v ays of identifying a mulling cutter, Specify U.: nurabsr of turns, the number of holes in the circle end the number of spaces to —— ind the allowing divisions on a universal dividing head with a 0:1 ratio (i) 120, (0) 100 7 Ac: SECTION-B 12 Qfta)_ Mors bear ga are classified? What factors determine the sclection of peniculze hing fore partculse application? WP \ py Dae iret pes of le: beaag? What ee ib epi! What is it so called? ————— "Y Mate a parison between greate and ol, Wrat i hyronave 2640) Dew am heme dagras of hyp-mechacies! vem ies of ncedic bearing? 42 —_ a teu bewring? a 1 dedsee its expression 0 (8) How feo motion in hydraulic machine tool achicved? 1 o0e mete, 3 3 (©) A gear pap withthe following data availa os Pitch cin le diameter, d-30 max; module,m 10; tooth width, b= Sim speed, N80 rpm; ' ‘ working jreasure, p= 2kg/mm’, Determine the Volume of fluid ésiiy* power in eW. 270) Deb ect mcg eng eris Aasz® ating 05 and tails ack center of lathe machine, + 40) Mention the sources of vibration in machine tool, What is challer ‘A “e mie? Show the 03 ctfcet of oo! wear on vibration emplinde, (gy Corcside:ing thatthe cutting motion of th ool isrepaceablebyanc, ‘simple springs 2 mass dav ape pysiem with having an equivalest stiffness of § Nim, dsmping factor of 02 3 and freq) ency retio of 3. Ife force of 2 KN is sub’-zted to the machine tool, then determine . the simp! nude of beetion of the machine oly QEL2) How docs AIM differ from conventions! sand blasting ne-—-” a 6) Whistar the edvantages of ECG? Mention voracepplicatic x os (2) Whats be importares of Autorstion in msshine toi? Deserbe varcus eexsrsnen's of 2 (7°. ~ shine tool with their specific functions, s ~)0(-— Scanned by CamScanner SUC 'S Light 6 Ce Gunde Rajslahi University of Engiuceriny Department of 6 & Technology , MU -AH07 +70 + Answer Six questions taking Three Machit ‘Tine: Three Homs " A thi from cach section, 1+ Figofes inthe margin indicate fill arks iv) Use soparate wiswer script foreach section, Mover dnivess sac eenond are mzchine tools? 8 shee machine (ould Use, why? (> vin #o2s it mzan by Tathe aeeessoics? List te plate and athe doys are used? (o)) What are the disfercut methods of we DP hei (page 9677.) Q2(@) Vinit functions ace performed by the Mutes and ifferentiate betwecis nnachine is and Hand tools, Is enyine OF eesorigs. For wha 2. oF laper tuming? Describe any one of them with neat 04 i on a drill?» drat a poh) Vhy is milling better suited than shaping for producing flat surfaces vas ping (©) explain what si « © “38 are required (o produce a “T” slot by milling. — muuing ed cin. Vial are the distinctive feature of a vertical pull-up and horizontal broaching machine? —-O2<~"™; © : s ‘i QAR Vist is comerless grinder? Write down the advantages of centerless grinding over 42 ylindical grinding, —p grinein 2 Yb) Deseribe a standard systeun of marke a My 4) Ym which facturs the speed of shaper muchine depends? Ifa median 0 eS cquires.a stroke, what will be the cutt I) —» shape (A (yy Vis it necessary (o relate this design of a broach to the specific workpicce that is to be 03 A wnachined? cp bestry ; {b) ‘low part program is wrllten for NC? —& SP/>/C, « 22 3 2c) Write brief nots about the following machining processes: (i) Lapping (ii) Honing (ii) 06 Hlobbing. — 6p w/e. SECTION-B — . . are classified? What factors determine the selection of pra cose How bean / cor a particular application hvcaring 2 3 brie What frctors’ dSternine the’ eosifiguration ne bel, base or colunun? Discuss siclly. : Q O°) (uy Why is concrete not usc s conmmon machine tol eur —(@) (e) “Partition statement. 05 3 sy ETRE tixigty™ wo whist extent do you disayiee or agree about the Ie Q2fp) What is EDM? How docs it difler from ECM process? 3 A (W) De-tibe “ultrasonic “machi livemnents of dic O4 stectri¢ fluids, i) ts feebo-mechanieal machining of steel, the equivalent weight of steel is 28, density 03 ie 78. geen’, ‘What will be the nictal Femoyal rate if the current Now is 900 A, . with applications, Mention the 1 Q4fa) What are the selection factors of a moior? Whiy servo motor is suitable for contol 04 (b)" 03° “ (¢)Explaia the working principle of a mechanical egntrol system, — @rrzjuf, 2 Scanned by CamScanner oh ee Rajshahi University of Engineering & Technology Department of Mechanical Engineering Course N25, Engineering 4th Year 6th Semester Examination 2008 al Manone NO ME-4807 Course Title: Machine Toots -11 NB. i) Answers Six question taking Three from each section. omnes ii) Figures in the margin indicate full marks. iil) Use separate answer script for each section. SECTION-A Q.I(@) What are machine tools? Differentiate between machine tools and hand tools. Describe 2 the methods by which you can perform taper turning operation. 3 (8) Differentiate between steady rest and follower rest. For what purposes feed reverse lever 04 and lead screw are utilized? (©) A piece of 200mm in diameter is to be cut off by a tool feed at 0.30mm per revolution. 02 The lathe is set at 19pm. How long should the cut take? Q2(2) What is the difference between up milling and down milling? Which can be done on 04 smaller milling machine? () Why is milling better than shaping for producing flat surfaces in mass production 03 machining? (©) Define indexing. Explain how simple and differential indexing are done? 42 3 Q:3(a) What is cenrtreless grinder? Write down the advantages of centreless grinding over 04 cylindrical grinding. (b) Describe briefly the quick-retum mechanism of a shaper machine, a2 3 (©) On which factors drill performance depend? For what purpose drill socket and drill sleeve 03 is used? Q44(@) Define dressing and truing, State the scope of abrasive machining over other machining 04 methods. (®) How can you interpret the standard marking system 51-A-36-L-5-V-23 of a grinding 04 wheel? (©) Define broaching and describe continuous type broaching machine, 32 3 SECTION-B 05 Q.5(@) Prove that the design of machine tool structure should be based on stiffness rather than strength, (b) Why closed box profile is preferred for machine tool bed? Why it is not possible to use 03 perfectly closed box profile for machine tool bed? ; (©) What kind of material is preferred for machine tool structure and why? Mention the 32 possible ways to reduce vibration in machine tools. Q6(a) What is bearing? Classify it. Mention the merits of rolling elements bearing over slider bearing. : (b) What are the functions of lubricating oil? Why sealing devices are necessary for bearing? 03 (©) Explain the working principle of pressure-fed bearing. at QHa) Describe the functions of control system in machine tools. o (b) What do you mean by automatic and semi-automatic control system? : (©) Explain the working principle of hydraulic drives with relative merits and demerits. ab Q.8(@) What ae the advantages of numerical control (NC) over conventional machining process? 4 (b) What is EDM? How does it differ from ECM process? 4 B Bey, ‘ i " (©) In clectro-methanical machining of steel, the equivalent weight of steel is 28, density 7,81 gm/om’, What will be the metal removal rate if the current flow is 900A? Scanned by CamScanner “ay a Soa oh. tm ont P- Rajshahi University of itiadting PLE ~ Department of Mechanical Regine se eomeiadesh B. Sc. Engineering 4" Year 8" Semester ; ‘Course No: ME-4807: 2007 Saree Course Title: Machine Tools-IL NB: i) Answer SIX questions taking any THREE from each section. ii) Figures in the margin indicate fall marks. s » fii) Use separate answer script for each section ~ - * m SECTION-A % : yous ‘What is a machine tool? How can you perform taper turning by using compound rest? 4 PS. How can you designate the size of a lathe machine? Differentiate between a steady rest and, 03 follower rest. 7 (©) Describe the working principle of a PIV drive with neat sketch. 2 3 ‘Q2(a) What is plain or simple indexing and how is it done? 04 (®) What are the main types of broaching machines? : eo ag (©) Describe template gear cutting process with figure. For what kind of work is it adopted? 42. 3 « gp 23(a) What is centerless grinder? Write ‘down the advantages of centerless grinding over cylindrical 04 pe grinding. ©) How can you interpret the standard marking system 51-A-36-L-5-V-23 of a grinding wheel? 3 (What do you know about honing and hobbing operations? Draw a honing tool. ond QA(s}_ Define: Reaming; counterboring and countersinking. 03° QB How are shaping and planning alike and how do they differ? 03 (¢) Describe with neat sketch a horizontal boring tool. 0st SECTION-B 2 R5@) Draw a cross section of atypical lathe machine bed. Describe its features in relation to its design. 043 Se 46 What are the types of vibration in machine too!? a © (c) How you minimize vibration in machine tools? 03 GB What materials are generally used for machine tool bed? Why? 02 YAR What are the advantages of Numerical Control (NC) over conventional machining processes? 03 ‘Name some NC machines? When NC (Numerical Control) is economical?” 7 UY © Whatare meant by AIM and USM? How laser can be used for machining? 052 . 073 7a) Describe the principles of selecting bearing. i 4 .) How needle bearings differ from roller bearings? Describe some of the important features of needle bearing. Also mention its primary advantages. ; | a Q.8(2) What are the factors that must be considered before selecting a motor fora machine ns ek os '—@) Describe various methods of starting a 3-phase induction motor. Explain any one o! han suitable circuit diagram. / / }) Why braking of motor in machine tool is important? How the rotation of motor is sige 0}. Scanned by CamScanner Briefly deseri Peper te Fd and depth of eu in.a lathe machine, For what Pots fed eve ‘piece of 100 mm in diameter istobe oS aw tone should ie earn 0 Be ut off by soot fed a 0.25 mnmev. The late is et at 100 apm, NW Describe the method of milling with relative advantages. (tf Why is milling better than shaping for producing flat surfaces in mass production, machining? Pi ght > pete pb ie fea 4 vertical milling machine differ from a.vertical drill press? For what Kind of work is each adopted? Ma“ How can you interpret the standard marking system 51-A-36-L-5-V-23 ofa grinding wl wale (b) What are truing and dressing of grinding wheels? Why are these done? eet ‘ « Come brietly the quick-retum mechanism of shaper machine, pao ot Atay Pefine broaching and describe an intemal pull ype broach with suitable ketch. 99 (Describe the honing operation with neat sketch ofa honing tool. aa 3 A : og eo 2 (8Y What do you understand by indexing? Classify it. ~ : i ; ne ster SM; -B Draw a circuit diagram for starting a motor? Why overload protection is necessary for an electric motor °° in machine tools? How it works? (b) How the speed of an electric motor changed and reversed its direction? % What are the advantages of hydraulic conteol over elegtrie control? 8 (a) What are the assumptions are made for the development of hydrodynamic theory? Derive a general relationship to predict the build-up of pressure for any geometric shape of hydrodynamic bearing. (b) Whats he funtion of ubicaton? Lnumnerate the advantages and disadvantages fol andreas a2 2 (c) Write down the function of needle bearing. ; HatCompare steel and cast iron as a bed material in machine tools. As . in nat is EDM? How do EDM and ECM compare each other? be | (ea Enlist some safety devices used in machine tools. Describe anyone of them. : ie automation. Classify it. 8 : 4, “Define robot. Deseribe in brief with classification. rek vat do you understand by numerical control (NC) system? Write down the functions 1 Scanned by CamScanner 0 whi es ot fagaa at aut * catamaran ; : : is ‘Define indexing. Explain how simple and differential indexing are done, 4 Whats a broaching press and how is it used? 04 Define dressing and tring. Sweeps faba mchinng ove of machining mato 52 ¢ he 3 What is centres grnde? Distinguish betien a cent jpe and centerless grinder wih skeich 04 you differ grinding from abrasive machining? What is shaping? os ‘Name the principal parts ot ‘a twist drill with neat sketch. How is the size or capacity of a drill press if determined? 2 7 ‘On which factors dil performance depend? For what purpose dil socket and dril sleeve is used?” 03 ‘Define coring, spot facing, counter sinking and counter boring, 02 What do you mean by lapping, honing and super finishing. oe SECTION -B (a) How bearings are classified? What factors determine the selection of particular bearing fora particular 0% application? Describe any two of them. (0) Why are ball and roller bearing described as “antiftiction bearing"? Under what condition the following 04 bearings are used (i) needle bearing (ii) self aligning ball bearing (iii) tapered bearing (iv) spherical roller bearing. (6) What are the functions of lubrication? Enumerate the advantages and disadvantages of ol and greases. 2 a a (a) What are the various causes of machine tool vibration? Are they harmful? Discuss. a2 3 ~ Discuss the effect of vibration on finished product and cutting tool. 03 ©. Discuss briefly how the rigidity of machine too bed can be increased? 04 1a), How is EDM done? How does it differ from ECM process? 03 (b) Differentiate between USM process and AJM process with applications. Why is softer material not 2 ‘suitable for AJM process? 3 In electrochemical machining of steel, the equivalent weight of steel is 28, density 7.87 gem’, What 04 ‘ill be the metal removal rate, if the current flow is 1000? Distinguish between automatic and semiautomatic control. Also discuss briefly the requirements of 04 ae control system. b ‘Nae of some safety devices used in machine tools. Describe any one of them. 04. - What ae the common types electric motors used in machine tools? State their characteristics, 3 2 Scanned by CamScanner se gncg armenia, ‘Course No.: ME 4807C _ Full Maris: 70 ‘Time: 3 NB.: i) Answer SIX questions, taking THREE from cach Section. ii) Figures in the margin indicate fall marks. iii) Use separate answer script for each Section. : iv) Notations have their usual meanings. a SECTION-A a) What is a machine tool? What are the five basic arts of metal cutting? 'b) How can you designate the size of a lathe machine? Differentiate between the steady rest and the follower rest. ©) What are the work holding devices for lathe machine? Write down the advantages of ‘turret lathe. = 2. a) Differentiate between up milling and down milling with neat sketch. What do you 3 understand by indexing? 'b) Describe the quick return mechanism of shaper machine. 4 ©) Define boring and counter boring, How is the size or capacity ofa drill press determined? 3. a)How can you interpret the standard marking system S1-A-36L-5-V-23 ofa grinding wheel. 1b) What do you know about Honning and Hobbing operations? Draw a Honning tool. 32 3 ©) Define broaching and describe an internal pull type broach with suitable sketch. 6 4. a) What do you mean by unconventional machining? Give their examples? How much average current is required to remove steel by EDM at the rate of 16 cm’/min? 'b) Describe the AJM process. Why is softer material not suitable for AJM process? How dog ECM compare with EDM? SECTION -B 5. a) What are the advantages and drawbacks of hydraulic drive? Draw a vane type hydraulic 2 motor showing its principal elements — 7 — *3 +) What are the factors that should be considered before selecting an electric motor? 4 Classify common types of electrical motors for machine tool drive. ©) What is vibration of machine tools? How is it occurred? 3 6. a) What is bearing? What is slider type bearing? How does it differ from rolling element 4 bearing? ») Describe the principles of selecting bearing. Te 7. a) Compare steel and cast iron as a bed material in machine tools. 'b) Draw and describe briefly the different types of slide ways. WIN wie NIH BIN Ww c) Draw a Y- A circuit diagram of starting of a three phase electric motor. What is the use of this circuit? 8. a) Define automation. Classify it. ) Define robot. Classify it and describe them in brief. 7 ©) What do you understand by numerical control (NC) system? Write down the functions } that are performed by the NC controls. ial as Scanned by CamScanner Diyyd onan! University of Engitéeritig and Technology, 8 a Department of Mechanical Engineering. vs 8. Sc: Engineering 4th Year, . .. 8th Semester Exathination, 2003 ‘+ Course No: ME- 4807C Course Title! Michie Elements-22 _, Full Marks: 70 Time: Three Hourg NBs _ i) Answer SIX questions taking any THREE from each section, This by li) Figures in the margin indicate full marks. iii) Use separate answer script for each section i SECTION-A Q.1.(@) What isa machine tool? What are the five basic arf of metal cutting? "” (8)_ How the size of lathe is determined? Write down the essential features of a turret lather” : ‘ —— . yhr49-...” Full Marks: 70 : Tirge: 03 tours" NB. Answer Six questions taking three from each section, ii) Figures in the margin indicate full marks. iii) Use separate answer script for each section, SECTION-A ‘ J Qa) Differentiate between an engine lathe and a turret lathe. Draw a neat sketch of a turret lathe and label its main parts. athe, ©) What are the different methods of taper turning? Describe any one of them. (©) Describe the thread cutting operation on an engine lathe. 24g) Describe the principal characteristics of general purpose milling machines. (6) Define indexing. Explai aim sketches. are_done with suitable List various generating processes used! in making gears. Describe any one, JQ3(a) What are the advantages of the broaching process and classify broaching machines according (o method of operation. (b) How are shaping and planing alike, and how do they differ? (©) For a 305 mm length of stroke on a shaper with a cutting to idle stroke ratio _of 1.8:1, how many strokes per minute are required for a cutting speed of ~~ 15in/min? JQ.4(a) What are the different types of abrasives usccin grinding? Discuss. (b) Write down the advantages of contertess grinding over cylindrical grinding. (©) What are the Durpo: f super-linishing a machined surface? Also explain the terms ‘Lappijig’ and ‘Monn 04 032 3 04 032 3 04 04 03 042 3 04 04 04 03- Scanned by CamScanner 4 voaitute of Techn Departm tology, Rajshahi bio ree ed sea mtleal Engineering. Semester, Course No: ME-4807C; Course TN zt Full Marks:70 Biel Time: 3 Hours: NB: Aner any six questions taking three from each section. ii) Use separate answer script for ach sacion, til) Figures in the margin indicate full marks. \ : Section-A : Matar ‘Pt(a)_ How the sizo of a lathe dotorminod? Sains 2 athe 4, Q2a) How is a spar shank dill held? Why should the lapor_be cleai froo tron 3 oil? How is the drill removed? ie ‘i 7 What is the basic difference between shaper pnd a planer? For what lypo. 4 cil of work are shapers best suited? 2, Se eas (c) Wha is tho motal removal ralo when a 1.5 W?dlameter holo, 2 Wihhus 4? deop, is drilled In 1020 sleel al a culling speed of 129 fpm with a foad ol 1 0.020 ipr? Poo @er Batine poring, counter boring, spol facing counter sinking, 4 accurately a hole can be cul? a " (b) What deter Wire (c) My is mi suiled than shaping for producing tal wurlacon iy 4 * ies fotivelbn aching? So \ cot fB}-Name the selection criteria of ae il 8 “fer Doscribe ti pperation of a cenierless grinder, ty 4a) What is the purpose of a wheel dresser? ie i lata esses i Section-B pockaaitek «+ 95(a) How bearings are classiied and 0 arlicuilar bearing for a particular a plicalion. Describe any Iwo of thoi Wat is the function of lubrication? Eriumerate tho advantayou scl isadvanlages of oils and greases. i ‘Name differant types of solloc bearing? What aro tho spacial funy. wl noadle bearing? Why iLis so called? fay What is challer? Whal variables are responsible for this? Discus tho Ie eed on‘chalter. Arb) Descn ferent melhiods of ninimizing or eliminating machine tool 4 a ibration. (c) Classify motorg generally used in machine tools. : 2 ee Qa Compare sleel and cast iron as.a bi isin machine tools. 4 es on as.a.bed material in, macy ee (b) How the. sail af siructure of bed may be increased? —p penta PSH 3 (c) Describe the aulomalic control system. Siege at : ‘ f Q8{a) Lis! the basic parameter for design efficiency of a machina luol. 3 {b) How is electrodigch Wining done? Desctbe ti (ECM) 01 i Ab) How Is electrauischarge machining done? Describe tho ECM )rocoss é ey (c) What power inpul ip 90% efficient EDM circuil is requiror! to romove 24 k »_ghiFfmin Trait Slael for an average gap voltage of SOV? Scanned by CamScanner w7EN” 7 cae “Heaven's Light is Our Guide" a igladesh [nett of Technology Rajshahi B. Sc, Englneering 4th « 7th Semester Exainination 1999 ig N te Courge No. ME-707 Course Title: Machine Tools- Full Marks: 70 ‘Time: 3H ._ Time: 3 Hours on- SECTION-A 4 2. 2 (b) Igures Inthe margin indteate fll marks Ce jeparate Answer Script for each section OE ee m4 wn pormee fa) Wha production is connected, why?/).- 3 Mention the work holding attachments of a lathe machine. For holding what type of work 04 ~ plece Dog plates and Face plales are usec? Sketch three types of faceplates. movements does the tool have on a lathe? How are they obtained? : Sketch a typical milling cutter tooth anc name its elements. What is a fly cutler and whal 04 Is lls purpose? oath (c) What is the chlef difference between universal milling machine and plan milling imachine? 02 iso mention the difference between side milling and straddle milling. . Whal is simple indexing? Whal are the arrangements you need (o cut a 45 teeth ona spur 3 2 ‘ 3 \nswer 06 Questions Taking 03 from E. Wet? How do the engine lathe and turret late"compare as far as quantity of 32 Jona is the function of lead screw, feed rod, half nut lever and thread chasing dial 7 What 4 How the size of a iniling machine Is designated? ; 02 gear? Explain. (a) ' 4 How can you interpret the slandard marking system 51-A-36-L-5-V-23 of a glinding 02 wheel? — A What are the seven factors that should be considered when selecting a grinding wheel? * 03) What are trying and dressing of grinding wheels? What is the most common kind of chuck . 03 - used to hold work pieces on the stface grinder?.--/) * Pe at (d) What do you kfiew about Honing and Hobbing operations? Oraw a Honing tool.) 9-b, 32 aera ay FOR” eee 4 pu What are the consequence operations among Lulling, reaming and Boring? Yd 2! (b) () ) Whal Is a bioaching press, and low is il used? What determines. the lengll eand 03 ! ie pull requited in’a broaching operation? Draw a hole binzich. B ———te Describe non precision and precision grinding. What considerations enter into the selection of a qinding wheel? .& Scanned by CamScanner 1, stale ils Junction sification of roller-bearing. sketch a 1a] er roller be: ring, es of the important fealumes ings. Describe some and applicallon. roller beat a Bee catiet pore spa ‘advantages and disadvantages of 04 _ oils and greases. ©. 6{a) Whal etd the selection factors of electrical motors? Discuss in brief. A 2 (b) Draw Y-Acircuil diagram for three phase electric motors, What Is the use of these 04 chcuils? (c) Whal is a magnellc switch? How does It work? ©. 7{a) Whal are the design paramelers «2 bed, lables and columns of machine tool? Discuss 04 Abo he rigidly of a machine tool '~! ean be Increased? (b) Wirt se tia. Hee gener... ar the construction of bed, base and column of 04 ae hal are the advantages of casl iron over olher materials? a and describe some principal shapes of machine tool slide ways, 2. Ga) What Is“challer? Wi Pn Whal variables are responsible for this? Mow can you minimize 4 (6) Whal are the ada lages olfere yarn Ive for application ea 1 : " iylag q nydraulic drive for cetlain application ii hine (¢) Sketch and esctve an elementary constant-delivery hydraulic system, e S Scanned by CamScanner aS dAiHAce coer LeChnoloy Pi Hoag int of Mechanical Eagheeng a maa ae RSe, Engineering Hvarnination 1998 Rea »ME-707, Course Titld: Machhie Tools if ~~~. ang wala Mee : p Time : 3 Hours Minha: ek ITE tow ech eto, seh i ak SHAD aurea a beak tice . ““SECTIONA” . ate nd a WCE : ) How ts te, eigs ‘moved for cutting threads on a Ithe 7 For other “OpatAlblid “deme <1 ; be ve), Hove ata ops hpi for machining in an cgne ate? Diss, * - Cy 704% (0) Wt oe io two talit types of horizoiital turret {aihes ? Tell 'liow they G- 6 ler to vt Il pthet and to an engine lathe. Put some of their appfiations. 3 2.24 Naww tf fli kinds oniling cutee, Alo sigga shouts cols = 42 of ptbpet cullers fot lie {lowing milling operations: (i) cutting a slotor, 23 key-way.tn the culier'éf''a romid workpiece, (li). Vory. thin gloiting: or’ , cutllag-off, "ll ig aut angle plain uch as bovel, chamfer orc tapers, weal ; (b) What exlta characteristics does a universal type kneo and ooluma miliitg 4 {Nigolilue possess ? Also define ganginilling, straddle milling, face pailling.> (C0). What.id plain of situple indexing ? For a culling a gear hiivitig 36 teetll, ve]o- Mit the situnber of turus tha, 1e crank must have to be turted. Alst fell the amoutit of crank advance ~~" Mer each fill ura, eee aah Tow do fou relate diling, boring and senming? B -216 (Az) * ; 03 4 1 (&) Howls ie size df capacity of a drill press determined 7A~ . 03, (ce) What effect does the helix angle on dill performance Pour a 22 re eal ‘em i ; (dd) What is the procedure forpro gan accurate hole 7.» 03 aay eel surface be Mon ‘ 02 (b) What gfe this adyAntages ar '"” uns of bronching provoss ? 03 AC) List thé abrasives used for grinding. - “90 /f) 202 (0) Whit bonding mjatorials are used in grinding wheel manufacture ? °@ 02 (0), In purohiging a grinding whic! for n specific purpose wha faotors must be 2 consideted 7 elem PY Woe vebuficds silieale, shewactyyebber, ay! xc)! i cours: Mee | all ghveniglh ewe parestly Used re i ais TRE NHocified am Sikicale. te wrest abaut Vilatified pond’ ig used in marin Jetinding Wheelo- Becarse Ibs enables p —-29%- Scanned by CamScanner SECTION -& tatic and hydrodynamic bearing. Under what , iat in hydros 3 tema ingen bearings are used? TTT Fall of use. f the followings: . ees boa. (ii) Needle bearing, and (iii) Roller bearing: {by Why are ball and roller bearings described as “antifriction bearing’? ar 02 inctions of lubrication, Describe the advantages and limitations {c) Mention the fut of oils and greases as lubricants. 3 oe 7 5 Ogka) What are the most important requirements made to beds of a machine tool? 032 E m a “(hy Discuss the reiative ‘advantages and disadvantages of using stecl and concrete (4 an bed materials it Hy machine tool. 4 “fe) Discuss the factots on which the configuration of a machine toot depends. (um What are the important factors that affect the selection of electric motors for od machine tools? (b) List different types of pumps uscd in hydraulic drive system and describe uny onic of them with suitable sketch. (c) What is meant by gutomatic and semi-automatic control? Discuss the various 032. requirements of a mpdem control sysicm. : m1 Kin} With neat sketch. describe EDM system. What are the factors thal determine the Od performance ofan GDM operation? tb) tribe Ei Show at least two EC! app! ons und Ih) Describe ECM." k 'M tooling. looling. Show some applica {e) Hesctibe briefly diff ng ats ; . i sie ee efferent methods of minimizing or cleminating muchine tool os: Scanned by CamScanner

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