Industrial Training Report

On

“Navnath Industries”

Submitted By,

Rohit sawant

Under the Guidance of

Prof. A. Kulkarni

Department of Mechanical Engineering

K. E. Society’s,
Rajarambapu Institute of Technology
Rajaramnagar(Diploma)
[Academic Year 2023-
24]
 Kasegaon Education Society’s
Rajarambapu Institute of Technology, Rajaramnagar
DEPARTMENT OF MECHANICAL ENGINEERING

CERTIFICATE
This is to certify that Rohit sawant Has successfully completed Inplant
training in “Navnath Industries” under my supervision, in the partial
fulfilment of Diploma in Mechanical Engineering of Maharashtra State Board
of Technical Education, Mumbai.

Date: _

Place:

Rajaramnagar

Name of Guide Head of Department Dean Rajarambapu

Department of Institute of Technology,
Prof. A. Kulkarni
MechanicalEngineering Rajaramnagar
(Diploma)
 ACKNOWLEDGEMENTS

I take this opportunity to thank all those who have contributed in successful
completion of this Training Report work. I sincerely wish to express my gratitude to my
Training guide Prof . K .
S. Kulkarni for full support, expert guidance, and encouragement and kind cooperation
throughout the micro project work. I am greatly indebted to her for guiding us
throughoutTraining Report work.

Rohit sawant
(Diploma in Mechanical Engineering)
 INDEX
Page
Sr. No Content
No.
1 Title Page 1

2 Certificate 2
3 Acknowledgement 3

4 Index 4-5
Chapter 1 6-8
Company Details 6
1.1.1.Owner of company 6
1.1.2.Type of company: Small Scale/ Medium 6

1.1 1.1.3. Turnover of company 6

1.1.4. Year of Establishment of the company 6
1.1.5. Vision/Mission Statements of the Company 6
1.1.6.Collaboration of the company 6
1.2 Various Departments in company 6
1.3 Plant Layout 7
Nature of company -Product/ Manufacturing process /
1.4 8
Service
Chapter 2 9-13
Types of machine / equipment’s with detail information with their
2.1 9-12
specifications and their maintenance procedure, schedule etc.
Any Special Equipment / Machine Tool / Inspection Tool with
2.2 13
theirspecifications
Chapter 3 14-17
Various measuring Instrument used in Company, their types and
3.1 14-15
application
3.2 Material Handling Devices in company 16
3.3 Safety gadgets used on machines and personal safety equipment’s 17
Chapter 4 18-20
Products Manufactured by the company with correct technical name
4.1 18
List
the Product
4.2 Case Studies: -Explain in details any two product 18-20
Chapter 5 21
5.1 Quality Policy of the Company 21
 Quality system employed, Quality Improvement Technique
5.2 used incompany 21

Chapter 6 22
6.1 Company Group Overview. 22
6.2 Group with Goodness. 22
Chapter 7 23
7.1 Information about customer. 23
7.2 Information about competitor. 23
Chapter 8 24-25
8.1 Brief if any activities done during the vocation training 24
Pamphlets/Scaled/Free Hand 2D sketches of these
8.2 25
Machines/Equipment’s/Material Handling Devices.
Conclusion Knowledge gained, skill developed / learned / enhanced 25
Feedback Opinion and view of students and company about Industry training 25
 Chapter 1

1.1. Company Details

1.1.1 Owner of company – Mr. Nikhil Porwal

1.1.2 Type of company: Small Scale/ Medium - Medium
1.1.3 Turnover of company – 10 Cr
1.1.4 Year of Establishment of the company – 1988
1.1.5 Vision/Mission Statements of the Company – Good Quality Products
1.1.6 Collaboration of the company – Commercial Price

1.2. Various Departments in company

1) Quality Control
2) Maintenance
3) Production
4) Weld Mesh
5) Wire Draw
6) Barbed Wire
7) Chain link
8) Rolling
Lathe Machine

Lathe Machine is known as one of the oldest machine tools in the production
machine. This Machine is also known as the mother of all machines.

In these articles we will try to learn Definition, Parts, Operation we perform on it,
The Types, Specification advantages, disadvantages, and application of lathe
machine.

Lathe Machine Introduction:

Lathe machine is probably the oldest machine tool know to mankind. Its first use
dates back to 1300 BC in Egypt. The first lathe was a simple Lathe which is now
called a two-person lathe.

In this one person would turn the wood workpiece using rope and the other
person would shape the workpiece using a sharp tool.

This design was further improved by the Ancient Romans who added the turning
bow and lather the paddle (as there in the sewing machine) was added.

Further during the industrial revolution Steam Engines and water wheel were
attached to the Lathe to turn the workpiece to a higher speed which made the
work faster and easier.

Then in 1950 servo mechanism was used to control the lathe machine.
From this crude begging and over a period of more than two centuries, the
modern engine lathe has evolved. Now we have the most advanced form of the
Lathe Machine which is the CNC Lathe Machine.

HENRY MAUDSLAY, a British Engineer is considered as the inventor of the metal

lathe

Lathe Machine Definition

A lathe machine is a machine tool which removes the undesired material from a
rotating workpiece in the form of chips with the help of a tool which is traversed
across the work and can be feed deep into the work.

A lathe is a machine which is one of the most versatile and widely used

machine tool all over the world.
Lathe is also known as the ‘Mother of all Machines’.
Nowadays, Lathe Machine has become a general-purpose machine tool,
employed in production and repair work, because it permits a large variety of
operations to be performed on it.

Lathe Machine Parts and thre

BED:
The bed of the lathe machine is the base on which all the other parts
of the lathe are mounted.

The bed is made from Cast iron or nickel cast iron alloy and is supported on
broad box-section columns.

Its upper surface is either scraped or grounded and the guiding and the sliding
surfaces are provided.

The bed consists of heavy metal slides running lengthwise, with ways or v’s
forced upon them. It is rigidly supported by cross griths.

Headstock

Headstock is present on the left end of the bed.

The main function of the headstock is to transmit power to the different parts of

the lathe.
 It supports the main spindle in the bearing and align it properly. It also houses a
necessary transmission mechanism with speed changing levers to obtain
different speeds.

 Tailstock:
Tail stock is a movable casting located opposite to the headstock on the
way of the bed. The basic function of the tailstock is:

1. To support the other end of the work when being machined.

2. To hold a tool for performing operations like drilling, reaming, tapping, etc.
It consists of the dead centers, the adjusting screws and the handwheel. The
body of the tailstock is adjustable on the base which is mounted on the
guideways of the bed and can be moved to and fro.

 
 CARRIAGE:
 
Carriage is located between headstock and tailstock. The basic function of the
carriage is to support, guide and feed the tool against the job during operation.
Radial Drilling Machine Parts:

1) Base 
The base is the most important part of the machine. Usually, it is made of cast
iron. The reason behind this is that when you use the radial drill for machining,
there will be a lot of vibration in it. And because of this vibration, the machine
parts could break.

In this situation, a base made of cast iron is very helpful. Because cast iron has a
remarkable ability to absorb the vibration produced by the machine parts. But
that is not the main function of the base. The main function of the base is to
provide support to the assembly mounted on it.

Another thing you should know about the base is that most radial drill machine
manufacturers make t-slot on the surface of the base so that you can fit
worktable or other clamping devices easily.

2) Column
The column is a vertical pillar that is mounted on the rear side of the base. The
main function of the column is to support and hold the radial arm assembly. Just
like the base, it is also made from cast iron.

But before mounting the column on the base, the manufacturer of the radial drill
has to make the column surface super smooth. There is a good reason behind
it, You see, the radial arm that is mounted on the column is designed in such a
way that it can slide easily up and down on the surface of the pillar. If the surface
finish is not good, there will be a lot of friction between the two parts while
moving the arm up or down.

3) Radial Arm

The radial arm is the coolest part of all. Because it has so many unique
movements that make the radial drill machine different from any other drill
machine. In fact, a radial arm is the only reason why the machine is called a
radial drill.

Here is the list of movements of the arm along with benefits:

You can rotate the arm 360 degrees around the column. This feature is very
beneficial when you want to make a hole in a large-size part that you cannot
place on the worktable.

You can drill a part (very easily) without placing it on the table, simply by moving
the arm on either side.
You can slide the drill head horizontally from left to right. It enables you to drill
multiple holes in a single setup. You don't need to relocate the workpiece, just
slide the drill bit to a desirable place and you are ready to go.

4) Drill Head

Drill Head is the driving force behind the radial drill. It is mounted on the radial
arm.  It contains many important elements such as gearbox, motor, spindle,
depth gauge, control panel, and many more.
By using the control panel, you can change the speed of the spindle, and with the
use of a depth gauge, you can set the depth of the drill bit. You can also switch
between auto or manual feed mode by using a spindle wheel.

5) Motor

The motor is mounted just above the drill head. Its main job is to provide rotary
drive to the spindle. When you are buying a new radial drilling machine, you
should check for the motor power. The more drill capacity you want the more
powerful motor you will need.

6) Spindle
A spindle is a rotating shaft with a fixture that holds your cutting tool.  The main
function of the spindle is to support your tool and provide a rotary drive so that it
can easily make a hole in your workpiece without breaking or falling.

7) Table

Table, as it sounds, is a worktable. It provides you the facility to hold the

workpiece during the drilling operation.  Just like the base, the table also has a
few t-slots on it so that you can fit clamping devices to hold your job.

Usually, the table comes in a round or rectangle shape. (most users do prefer
rectangle table). But you can also purchase a modified table so that you can drill
a cross hole in your workpiece if you want. 

Working Principle of Radial Drilling Machine:

Radial Drill Machine Mechanism
When the operator turns on the motor, it starts spinning. With the help of a gear
or pulley drive, the power of the motor is transmitted to the spindle. 

There is a medium-size control wheel on the right-hand side of the drill head. By
using this wheel, the operator starts applying a slow-pressor on the job which is
pre-located below the drill bit. Due to the pressure, the excess material starts
coming out of the workpiece and a hole starts to form inside the job.

Radial Drill Machine Construction:  

When it comes to the construction of the radial drilling machine, the base is the
most important part because it weighs the rest of the machine parts. At the rear
end of the base, the column is placed. On the other hand, t-slots are made on the
front-end surface. Nowadays, a small coolant tank is also made inside the base.

If we talk about the column, mainly two parts are attached to it. Radial arm and
elevating screw. With the help of elevating screw-up-down movement is given to
the arm. A sliding drill head is mounted on the arm. On the head, there various
small to medium size parts are fitted. In which motor, spindle, depth gauge, and
control panel are chief.

Two wheels are also fitted on the drill head, one is to feed the spindle, and the
other is for the head’s sliding movement over the arm. At last, there are
numerous levers fitted to lock or unlock radial arm and spindle movements.

Types of Radial Drill Machine

Here is the list of the most popular types of radial drill machines:

Plain Radial Drilling Machine

Semi-Universal Radial Drilling Machine

Universal Radial Drilling Machine

All Geared Radial Drilling Machine

Double Column Radial Drilling Machine

Automatic Radial Drilling Machine

CNC Radial Drilling Machine

Heavy Duty Radial Drilling Machine

Small Radial Drilling Machine