D-245 Engine - Specifications
D-245 Engine - Specifications
D-245 Engine - Specifications
Трактор-РЕВЮ
Интернет-журнал о сельскохозяйственной спецтехнике
ДВИГАТЕЛИ
От тракторного мотора до
распространённого
автодизеля
All modifications of the diesel engine "D-
245" of the Minsk Motor Plant are 4-stroke
piston four-cylinder engines. The
arrangement of cylinders in them is in-
line, vertical, diesel fuel injection is direct, with compression ignition. Initially, it
was a typical tractor engine - for Belarus MTZ-100, -102, -890, -892 tractors ,
VG-1201 vibratory rollers of the Dormash Rybinsk plant, and other road
equipment. Power units "D-245" are equipped with the products of the Oryol
loader plant and the Tver excavator plant, the Petrozavodsk Onega tractor
plant. But the forced versions of this motor have found wide application in
medium-duty trucks, starting with the ZIL-5301 Bull, and in buses.
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With the privatization of the Moscow Likhachev Plant and the start of
production of trucks of a new format on it - the ZIL-5301 Bychok, it was the D-
245 tractor that was chosen as the engine for this model. During 1992-1993,
the first automotive version of the simple, reliable, durable and inexpensive D-
245 was developed at MMZ. The first automobile modification "D-245.1" was
intended specifically for deliveries to the AMO "ZIL".
In the following 90s, various changes and improvements were made to the
design of this version, taking into account operating experience, and new auto
modifications for trucks and buses were produced: "D-245.9", "D-245.12", "D-
245.20"
ZIL-5301 Bull.
In 1999, the D-245.16 tractor diesel engine was put into serial production,
especially for the Onezhets skidder tractors of the Petrozavodsk OTZ. In 2000,
they mastered the serial production of the D-245.2 tractor engine. In 2001, the
administration of UE "MMZ" received certificates of compliance with Euro-2
standards (UNECE rules 24-03, 85, 49-02B) for the D-245 automobile versions.
In the same year, a contract for the supply of D-245 engines was concluded
with the Dnepropetrovsk Southern Machine-Building Plant. And at the
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7/23/23, 11:15 PM D-245 engine: Specifications
prestigious Moscow Motor Show in August 2001, the D-245.11 E2 and D-
245.30 E2 engines for trucks and buses were presented.
At the 2005 victory parade, dedicated to the 60th anniversary of victory in the
Great Patriotic War, cars stylized as wartime paraded through Red Square. All
of them were manufactured at the Likhachev Automobile Plant and equipped
with D-245.9 power units.
In the same 2005, the first prototypes of the D-245 engines, which already
meet Euro-3 environmental standards, were delivered to GAZ, ZIL, and MAZ.
The year 2008 was marked by the start of production of D-245 automobile
diesel engines that meet modern Euro-4 standards. In the fall of 2008, the first
D-245.9E4 engines were sent to PAZ and GAZ after bench tests. International
certification of four modifications of "D-245" for compliance with Euro-4
standards was held in 2011, and from January 2012 their mass production
began.
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7/23/23, 11:15 PM D-245 engine: Specifications
lubrication system (breather, oil crankcase, oil pump receiver and oil
pump itself, oil filter with liquid-oil heat exchanger, turbocharger oil lines);
power supply system (fuel pipelines and fuel equipment, fine and coarse
filters, air cleaner and air outlet path);
cooling system (pump, thermostat, fan).
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Cylinder block
This is the main body part of the diesel engine - a rigid cast iron casting. In the
vertical bores of the BC there are four sleeves, removable, made of cast iron of
a special grade. Coolant circulates between the walls of the cylinder block and
the liners.
The design of the cylinder block provides for the presence of tides with covers
for five camshaft bearings; an oil channel from which lubrication is supplied to
these bearings and crankshaft bearings; nozzles in the n parts of the 2nd and
4th bearings - for cooling the pistons with oil jets.
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The outer surfaces of the BC have mating planes - for attaching an oil filter, a
water pump, fuel filters, a distribution board.
cylinder head
This is a cast iron casting with inlet and outlet valves in the internal cavities.
Inlet - with a screw profile. To carry out the removal of heat in the cylinder
head, internal cavities are provided for the circulation of the coolant. The valve
seats of the cylinder head are made of an alloy with heat-resistant and wear-
resistant properties.
On top of the cylinder head are mounted racks, rocker shaft + rocker arms,
head cover, intake manifold, and a cover cap closing the valve mechanism. On
the left (from the side of the fuel pump) there are four nozzles in the head, as
well as four glow plugs; on the right is the exhaust manifold. The connection
between the head and the cylinder block is sealed with a gasket made of
asbestos-free fabric, which is reinforced with perforated steel sheet.
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crank mechanism
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The steel crankshaft has 5 main and 4 connecting rod journals. The connecting
rod journals of the crankshaft have cavities for additional centrifugal oil
cleaning. The cavities of the necks are covered with threaded plugs.
The pistons are made of aluminum alloy. In the bottom of the pistons there are
combustion chambers displaced relative to their axes. There are 3 grooves in
the upper part of the piston - compression rings are installed in 2 of them, and
an oil scraper ring in the 3rd. The piston bosses have holes for the piston pins.
Piston pins are hollow, they are made of nickel-chromium steel.
Connecting rod steel, I-section, with a sleeve pressed into the upper head. The
upper head of the connecting rod and the sleeve have holes for lubricating the
piston pin. The shells of the main and connecting rod bearings of the crankshaft
are made of a bimetallic strip. The flywheel is made of cast iron and bolted to
the crankshaft flange.
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Pushers, rods and rocker arms - steel. The intake and exhaust valves are made
of heat resistant steel. The valves move in guide bushings that are pressed into
the cylinder head. Each valve closes under the action of 2 springs: external and
internal, acting on it through a plate and croutons.
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Lubrication system
The D-245 diesel lubrication system is combined: some of the parts and
mechanisms are lubricated under pressure, and some are splash lubricated.
Under pressure pumped by the oil pump, the crankshaft and camshaft
bearings, the intermediate gear bushing, the connecting rod bearing of the
compressor crankshaft, the valve drive mechanism (rocker arm) and the
turbocharger shaft bearing are lubricated. Liners and pistons, piston pins and
rods, tappets and camshaft cams, as well as the fuel pump drive are lubricated
by oil spray.
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Cooling system
The cooling system on D-245 engines is of a closed type, with forced circulation
of coolant from a centrifugal pump. The water pump is driven by a V-belt from
the crankshaft pulley. The temperature of the coolant in the system is
controlled by a remote thermometer, the sensor of which is located in the
cylinder head. In the cover of the thermostat housing there is a sensor for the
emergency coolant temperature indicator light.
There are 2 options for installing a fan on a D-245 diesel engine: without a
spacer, or with a spacer. It is possible to install a fan with an electromagnetic or
viscous clutch to turn it off.
To guarantee a confident start in the cold, all D-245 motors are equipped
with glow plugs with a rated voltage of 23 or 11 V. They are also equipped
with places for supplying and removing coolant from the heat preparation
system.
There is a starter lock after starting the power unit - it automatically turns off
at a crankshaft speed of 900-1000 rpm and does not turn on when the diesel
engine is running.
The D-245 engines use brushless alternators with built-in rectifying and voltage
regulating devices. The generators have leads for connecting to the circuits:
“+” - load and battery; "D" - starter blocking relay; "~" - tachometer. The
generator recharges the battery and supplies direct current to the consumers
of electricity that are on the vehicle. The generator is driven by a V-belt from
the crankshaft pulley.
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The clutch on the motors "D-245" is used friction, single-disk dry, permanently
closed type.
Modifications "E3" are equipped with a turbocharging system with charge air
cooling. Their mass is less, 455 kg.
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Motors "D-245 E3" with "CommonRail" showed themselves well on the "MAZ"
ah 5-ton, buses and "Valdai". These turbocharged engines drive quite briskly,
demonstrating diesel fuel consumption of 17-18 liters per 100 km, at a speed
of about 90 km / h. They can go faster, but then the fuel consumption will be
higher. The former automobile "D-245" on the "Bychki", according to the
owners, were, of course, rather "dull" in operation, especially in combination
with the ZILovsky checkpoint. There was not always enough traction and
torque when the car was loaded. Those engines were all very noisy and gave a
lot of vibration to the car body.
The new D-245 "tractor" engine costs around 180,000 rubles, "automobile" -
from 220,000 to 280,000 rubles, depending on the configuration. A used or
after a major overhaul, the D-245 engine can be purchased for 90-150
thousand rubles.
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MMZ
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