43 88 - Mechanical - Seal - Replacement - Instructions - TC

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Series 4300,

4302 and 4312


Outside mechanical seal
with TC frame motor

Mechanical seal
replacement instructions
File No: 43.88uk
Date: feb. 01, 2012
Supersedes: new
Date: new
mec han ical s e al Series 4300, 4302 and 4312
rep la cem ent i nstr u ct ion s outside mechanical seal with tc frame motor

19 Use Allan wrench and insert coupling screw into position-


ing hole (21) to prevent shaft rotation and remove the
capscrew, lockwasher and collar (17, 16, & 18) from the
7 5 pump shaft.
3 1
c Remove the mechanical seal rotating assembly (8) through
2 4
the gap between the pump and motor shafts.
17 d Disconnect the seal flush piping (10a). Mark seal plate (10)
3
5 6 position. Remove the seal plate bolts (9) and seal plate (10).
16 18 Remove the stationary seat (11) and seat gaskets (13 & 14).

21 6
seal replacement
1 8
2 4 Handle mechanical seal carefully to protect seal faces from
damage. Do not contaminate seal faces with finger prints.
9 12
e Replace the stationary seat (11) and gaskets (13 & 14),
10A aligning the seat flush hole with the seal plate flush line
15
connection. Ensure the large diameter gasket (14) is on the
bottom. Replace seal plate (10) and tighten the seal plate
10 13 bolts (9) evenly and diagonally, to the following torque (ft.
lbs) values: 1.125" seal – 20; 1.625"/2.125"/2.625" (7.5" diam-
11 14 eter plate) – 50; 2.625 (9" diameter) – 90; 3.5" – 90.
f When installing the mechanical seal (8), ensure parts are
20 perfectly clean.
g Apply a small amount of temporary rubber lubricant emul-
sion to the o-ring (15). Carefully slide the mechanical seal
rotating assembly (8) down the shaft onto the stationary
seat (11). Do not tighten the set screws (1) on the side of the
mechanical seal yet. Do not remove holding clips (12).

If motor is replaced: Loosen set screws (7) on motor


caution shaft collar (5) and remove from old motor shaft. To posi-
Do not use oil, Vaseline or other petroleum or sili- tion the collar (5) correctly on the new motor shaft, tem-
con based products for seal elastomer lubrication. porarily fit motor shaft collar (5) into groove of the keyed
Otherwise elastomer swelling may occur, causing coupling half. Slide collar, with coupling half onto new
seal failure. Recommended: International Products motor shaft until end of shaft lines up with line scored
Corp p-80 Rubber Lubricant Emulsion in usa & uk into coupling. Tighten the visible set screws (7) in the col-
www.ipcol.com lar (5) enough to hold the collar in place on the shaft and
remove the coupling half. Tighten all collar set screws (7)
evenly and diagonally. Order replacement motors with
seal removal locked lower bearing.

An important feature of the Series 4300, 4302 and 4312 h Use Allan wrench and insert the coupling screw into
pump is that the design permits removal of the mechanical positioning hole (21) to prevent pump shaft rotation and
seal without disturbing the pump, motor or electrical wiring. replace collar, lockwasher, and capscrew (18, 16, & 17). Cap-
screw (17) must be firmly tightened on the pump shaft with
a Disconnect the power supply at the main switch and close a wrench.
the isolating valves on the suction and discharge. Empty
casing by removing drain plug(s) located at the bottom. i Fit the motor shaft key (4) and the pump shaft key (6) then
install the keyed coupling half (3) first.
b Loosen off the seal collar set screws (1) Remove the
coupling screws (2) and separate the coupling halves (3). note:
Remove the motor shaft key (4) and the pump shaft key For easier coupling installation, motor and pump shaft keys
(6). Do not remove motor collar (5) for seal replacement. (4 & 6) should be 180 degrees from the working area. To
Series 4300, 4302 and 4312 m echani c a l se a l
outside mechanical seal with tc frame motor replacem ent i nstr ucti o ns

automatically locate the impeller in the pump, insert the note:


coupling screw Allan wrench into positioning hole (21) and Snug fit the coupling screws and confirm even gap spac-
lift pump shaft until the pump shaft collar is positioned in ing between coupling halves, then firmly tighten coupling
the coupling groove, then rotate shaft to locate the pump screws following the tightening pattern illustrated. Then
shaft key (6) into blind keyway in coupling. Should the push (or slide) mechanical seal (8) firmly onto the station-
pump rotating assembly prove too heavy to lift easily: a ary seat (11) and tighten the set screws (1) to the following
piece of 2" × 4" wood may be firmly positioned to allow a torque (ft. lbs) values: Seal sizes 1.125" to 2.625" – 5; 3.5"
pry-bar to be placed securely under the pump shaft collar; – 11. Remove the holding clips (12) for operation. The me-
the rotating assembly may be levered and raised-up in that chanical seal is now preset at the correct working length.
manner.
k Replace the seal flush piping (10a) and drain plug(s).
j Place the second coupling half into position and tighten the Series 4302: Equalise pump pressure within dualArm
coupling screws (2) following the tightening pattern shown pump by temporarily opening valve on connecting tubing.
on the illustration(1 2 3 4 5 6). Open all isolating valves prior to operating pump(s).
Reconnect power supply.

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