Siemens F M Magflo 5100W Manual

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Introduction 1

Safety notes 2

Description 3
SITRANS F
Installing/Mounting 4
Electromagnetic flowmeters
SITRANS FM MAG 5100 W 5
Connecting

Service and maintenance 6


Operating Instructions
Diagnostics and
Troubleshooting 7

Technical specifications 8
Product documentation and
support A

Appendix B

7ME652
7ME658

10/2021
A5E03063678-AE
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage
to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices
referring only to property damage have no safety alert symbol. These notices shown below are graded according to
the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may
be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG Document order number: A5E03063678 Copyright © Siemens AG 2021.


Digital Industries Ⓟ 10/2021 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Introduction ........................................................................................................................................... 5
1.1 Purpose of this documentation ............................................................................................ 5
1.2 Document history ................................................................................................................ 5
1.3 Designated use .................................................................................................................... 5
1.4 Checking the consignment................................................................................................... 6
1.5 Items supplied ..................................................................................................................... 6
1.6 Industrial use note ............................................................................................................... 6
1.7 Security information ............................................................................................................ 6
1.8 Transportation and storage .................................................................................................. 7
1.9 Notes on warranty ............................................................................................................... 7
2 Safety notes ........................................................................................................................................... 9
2.1 Laws and directives .............................................................................................................. 9
2.2 Conformity with European directives .................................................................................. 10
2.3 Conformity with PED directive ............................................................................................ 10
2.4 Installation in hazardous area............................................................................................. 13
2.5 Improper device modifications............................................................................................ 14
2.6 Custody transfer ................................................................................................................ 14
2.6.1 MI-001 .............................................................................................................................. 14
2.6.2 PTB K7.2 ............................................................................................................................ 15
3 Description........................................................................................................................................... 17
3.1 System components........................................................................................................... 17
3.2 Design ............................................................................................................................... 18
3.3 Theory of operation ........................................................................................................... 18
4 Installing/Mounting ............................................................................................................................. 21
4.1 Installation safety precautions............................................................................................ 21
4.2 Determining a location....................................................................................................... 22
4.3 Orienting the sensor .......................................................................................................... 25
4.4 Mounting .......................................................................................................................... 26
4.5 Potential equalization......................................................................................................... 31
5 Connecting .......................................................................................................................................... 33
5.1 Remote installation ............................................................................................................ 34
5.2 Installation check............................................................................................................... 37

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 3
Table of contents

5.3 Potting .............................................................................................................................. 38


5.4 Direct burial ....................................................................................................................... 39
6 Service and maintenance .................................................................................................................... 41
6.1 Maintenance...................................................................................................................... 41
6.2 Verification ........................................................................................................................ 41
6.3 Recalibration...................................................................................................................... 43
6.4 Technical support............................................................................................................... 43
6.5 Transportation and storage ................................................................................................ 44
6.6 Return procedure ............................................................................................................... 44
6.7 Disposal............................................................................................................................. 45
7 Diagnostics and Troubleshooting ........................................................................................................ 47
7.1 Sensor check ..................................................................................................................... 47
7.2 Fluctuating process values ................................................................................................. 48
8 Technical specifications ....................................................................................................................... 49
8.1 MAG 5100 W ..................................................................................................................... 49
8.2 Cable data ......................................................................................................................... 53
8.3 Effect of temperature on working pressure ......................................................................... 54
8.4 Process fluid conductivity ................................................................................................... 55
8.5 Liner selection ................................................................................................................... 56
8.6 Electrode selection............................................................................................................. 56
8.7 Sizing tables ...................................................................................................................... 57
8.8 Dimensions and weight...................................................................................................... 59
A Product documentation and support .................................................................................................. 65
A.1 Product documentation ..................................................................................................... 65
A.2 Technical support............................................................................................................... 66
B Appendix.............................................................................................................................................. 67
B.1 Measuring ranges .............................................................................................................. 67
B.2 Measuring range according to EN1434 (2007) ................................................................... 69
B.3 Flange mating dimensions (metric) .................................................................................... 70
B.4 Factory settings ................................................................................................................. 76
B.5 Coil resistance ................................................................................................................... 78
Glossary ............................................................................................................................................... 81
Index .................................................................................................................................................... 83

SITRANS FM MAG 5100 W


4 Operating Instructions, 10/2021, A5E03063678-AE
Introduction 1
1.1 Purpose of this documentation
These instructions contain all information required to commission and use the device. Read the
instructions carefully prior to installation and commissioning. In order to use the device
correctly, first review its principle of operation.
The instructions are aimed at persons mechanically installing the device, connecting it
electronically, configuring the parameters and commissioning it, as well as service and
maintenance engineers.

1.2 Document history


The contents of these instructions are regularly reviewed and corrections are included in
subsequent editions. We welcome all suggestions for improvement.
The following table shows the most important changes in the documentation compared to each
previous edition.

Edition Remarks
10/2021 Updated torque values
09/2021 Updated Installation instructions
01/2020 Integration of JIS 10K in 7ME652
09/2018 Updated custody transfer
05/2016 • General update
• Updated safety notes
• Updated torque values
• Updated remote installation
• Updated technical data
11/2010 Minor updates
07/2010 First edition
Replaces MAG 5100 W part of SITRANS FM Handbook (A5E02435647) and MAG 5100 W
instruction (A5E00718677)

1.3 Designated use


Use the device in accordance with the information on the nameplate and in the Technical
specifications (Page 49).

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 5
Introduction
1.7 Security information

1.4 Checking the consignment


1. Check the packaging and the delivered items for visible damages.
2. Report any claims for damages immediately to the shipping company.
3. Retain damaged parts for clarification.
4. Check the scope of delivery by comparing your order to the shipping documents for
correctness and completeness.

WARNING
Using a damaged or incomplete device
Risk of explosion in hazardous areas.
• Do not use damaged or incomplete devices.

1.5 Items supplied

• SITRANS FM MAG 5100 W


• Calibration report
• DVD with documentation and cerificates
• Safety Note
o rt ote
l. re p N
Ca fe ty
Sa

1.6 Industrial use note

NOTICE
Use in a domestic environment
This Class A Group 1 equipment is intended for use in industrial areas.
In a domestic environment this device may cause radio interference.

1.7 Security information


Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary
to implement – and continuously maintain – a holistic, state-of-the-art industrial security
concept. Siemens’ products and solutions constitute one element of such a concept.

SITRANS FM MAG 5100 W


6 Operating Instructions, 10/2021, A5E03063678-AE
Introduction
1.9 Notes on warranty

Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected to
an enterprise network or the internet if and to the extent such a connection is necessary and only
when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.
For additional information on industrial security measures that may be implemented, please
visit
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they are available
and that the latest product versions are used. Use of product versions that are no longer
supported, and failure to apply the latest updates may increase customer’s exposure to cyber
threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed
under
https://www.siemens.com/industrialsecurity.

1.8 Transportation and storage


To guarantee sufficient protection during transport and storage, observe the following:
• Keep the original packaging for subsequent transportation.
• Devices/replacement parts should be returned in their original packaging.
• If the original packaging is no longer available, ensure that all shipments are properly
packaged to provide sufficient protection during transport. Siemens cannot assume liability
for any costs associated with transportation damages.

NOTICE
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
• Provide additional packaging as necessary.

Special conditions for storage and transportation of the device are listed in Technical
specifications (Page 49).

1.9 Notes on warranty


The contents of this manual shall not become part of or modify any prior or existing agreement,
commitment or legal relationship. The sales contract contains all obligations on the part of
Siemens as well as the complete and solely applicable warranty conditions. Any statements
regarding device versions described in the manual do not create new warranties or modify the
existing warranty.
The content reflects the technical status at the time of publishing. Siemens reserves the right to
make technical changes in the course of further development.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 7
Introduction
1.9 Notes on warranty

SITRANS FM MAG 5100 W


8 Operating Instructions, 10/2021, A5E03063678-AE
Safety notes 2
This device left the factory in good working condition. In order to maintain this status and to
ensure safe operation of the device, observe these instructions and all the specifications relevant
to safety.
Observe the information and symbols on the device. Do not remove any information or symbols
from the device. Always keep the information and symbols in a completely legible state.

CAUTION
Correct, reliable operation of the product requires proper transport, storage, positioning
and assembly as well as careful operation and maintenance.
Only qualified personnel should install or operate this instrument.

Note
Alterations to the product, including opening or improper modifications of the product are not
permitted.
If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.

2.1 Laws and directives


Observe the safety rules, provisions and laws applicable in your country during connection,
assembly and operation. These include, for example:
• National Electrical Code (NEC - NFPA 70) (USA)
• Canadian Electrical Code (CEC Part I) (Canada)
Further provisions for hazardous area applications are for example:
• IEC 60079-14 (international)
• EN 60079-14 (EU and UK)

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 9
Safety notes
2.3 Conformity with PED directive

2.2 Conformity with European directives


The CE marking on the device symbolizes the conformity with the following European directives:

Electromagnetic compatibili‐ Directive of the European Parliament and of the Council on the
ty EMC harmonisation of the laws of the Member States relating to elec‐
2014/30/EU tromagnetic compatibility
Low voltage directive LVD Directive of the European Parliament and of the Council on the
2014/35/EU harmonisation of the laws of the Member States relating to the
making available on the market of electrical equipment designed
for use within certain voltage limits
Pressure equipment direc‐ Directive of the European Parliament and of the Council on the
tive PED harmonisation of the laws of the Member States relating to the
2014/68/EU making available on the market of pressure equipment
The applicable directives can be found in the EU declaration of conformity of the specific device.

CE marked equipment
All meters carry either a CE mark or a CE mark followed by eg.200
• CE200: This indicates that the product conforms to:
– PED 2014/68/EU
– LVD 2014/35/EU
– EMC 2014/68/EU
• CE: This indicates that the product conforms to:
– LVD 2014/35/EU
– EMC 2014/68/EU

2.3 Conformity with PED directive

Instrument safety standards


The device has been tested at the factory, based on the safety requirements. In order to maintain
this condition over the expected life of the device the requirements described in these Operating
Instructions must be observed.

NOTICE
Material compatibility
Siemens Flow Instruments can provide assistance with the selection of wetted sensor parts.
However, the full responsibility for the selection rests with the customer and Siemens Flow
Instruments can take no responsibility for any failure due to material incompatibility.

SITRANS FM MAG 5100 W


10 Operating Instructions, 10/2021, A5E03063678-AE
Safety notes
2.3 Conformity with PED directive

Conformity with PED directive


"Pressure Equipment Directive" (PED) is mandatory for all pressure equipment sold within the EU
and EFTA.

Note
Liquids danger group
The device is designed for liquids of danger group "Liquids fluid group 1"

Siemens Flow Instruments products confirm to PED by following the tables below.

Table 2-1 MAG 5100 W (7ME6520)

Flange size EN 1092-1 AS 4087 ANSI AWWA JIS B


B16,5 C-207 2220:20
04
mm inch PN 10 PN 16 PN 40 PN 16 150 lb 300 lb K 10
15 ½" N/A N/A SEP N/A SEP N/A SEP
25 1" N/A N/A SEP N/A SEP N/A SEP
40 1½" N/A N/A SEP N/A SEP N/A SEP
50 2" N/A SEP N/A SEP SEP N/A SEP
65 2½" N/A SEP N/A SEP SEP N/A SEP
80 3" N/A SEP N/A SEP SEP N/A SEP
100 4" N/A SEP N/A SEP SEP N/A SEP
125 5" N/A SEP N/A N/A Cat II N/A SEP
150 6" N/A Cat II N/A Cat II Cat II N/A Cat II
200 8" SEP Cat II N/A Cat II Cat II N/A Cat II
250 10" Cat I Cat II N/A Cat II Cat II N/A Cat II
300 12" Cat I Cat II N/A Cat II Cat II N/A Cat II
350 14" Cat I Cat II N/A Cat II Cat II N/A Cat II
400 16" Cat I Cat II N/A Cat II Cat II N/A Cat II
450 18" Cat I Cat II N/A Cat II Cat II N/A Cat II
500 20" Cat I Cat II N/A Cat II Cat II N/A Cat II
600 24" Cat I Cat II N/A Cat II Cat II N/A Cat II
700 28" Cat I Cat II* N/A Cat II N/A Cat I N/A
750 30" N/A N/A N/A N/A N/A Cat I N/A
800 32" Cat I Cat II* N/A Cat II N/A Cat I N/A
900 36" Cat I Cat II* N/A Cat II N/A Cat I N/A
1000 40" Cat I Cat II* N/A Cat II N/A Cat I N/A
1050 42" N/A N/A N/A N/A N/A Cat I N/A
1100 44" N/A N/A N/A N/A N/A Cat I N/A
1200 48" Cat I Cat II* N/A Cat II N/A Cat I N/A

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 11
Safety notes
2.3 Conformity with PED directive

Table 2-2 MAG 5100 W (7ME6580)

Flange size EN 1092-1 AS ANSI AWWA JIS B


4087 B16,5 C-207 2220:2
004
mm inch PN 6 PN 10 PN 16 PN 40 PN 16 150 lb 300 lb K 10
15 ½" N/A N/A N/A N/A N/A N/A N/A N/A
25 1" N/A N/A N/A SEP N/A SEP N/A SEP
40 1½" N/A N/A N/A SEP N/A SEP N/A SEP
50 2" N/A N/A N/A SEP SEP SEP N/A SEP
65 2½" N/A N/A SEP N/A SEP SEP N/A SEP
80 3" N/A N/A SEP N/A SEP SEP N/A SEP
100 4" N/A N/A SEP N/A SEP SEP N/A SEP
125 5" N/A N/A SEP N/A N/A Cat II N/A SEP
150 6" N/A N/A Cat II N/A Cat II Cat II N/A Cat II
200 8" N/A SEP Cat II N/A Cat II Cat II N/A Cat II
250 10" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
300 12" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
350 14" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
400 16" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
450 18" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
500 20" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
600 24" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
700 28" N/A Cat I Cat II* N/A Cat II N/A Cat I N/A
750 30" N/A N/A N/A N/A N/A N/A Cat I N/A
800 32" N/A Cat I Cat II* N/A Cat II N/A Cat I N/A
900 36" N/A Cat I Cat II* N/A Cat II N/A Cat I N/A
1000 40" N/A Cat I Cat II* N/A Cat II N/A Cat I N/A
1050 42" N/A N/A N/A N/A N/A N/A Cat I N/A
1100 44" N/A N/A N/A N/A N/A N/A Cat I N/A
1200 48" N/A Cat I Cat II* N/A Cat II N/A Cat I N/A
1400 54" Cat I Cat I Cat II* N/A N/A N/A Cat I N/A
1500 60" Cat I Cat I Cat II* N/A N/A N/A Cat I N/A
1600 66" Cat I Cat I Cat II* N/A N/A N/A Cat I N/A
1800 72" Cat I Cat I Cat II* N/A N/A N/A Cat I N/A
2000 78" Cat I Cat I Cat II* N/A N/A N/A Cat I N/A

The key to the tables is as follows:

Table 2-3 Table key

Cat I Product covered by PED Cat I and only available as fully PED conforming
Cat II Product covered by PED Cat II and only available as fully PED conforming
Cat II* Product covered by PED Cat II but available as non-conforming to PED
SEP Excluded from PED under Sound Engineering Practice

SITRANS FM MAG 5100 W


12 Operating Instructions, 10/2021, A5E03063678-AE
Safety notes
2.4 Installation in hazardous area

2.4 Installation in hazardous area

WARNING
Equipment used in hazardous locations
Equipment used in hazardous locations must be Ex-approved for the region of installation and
marked accordingly. It is required that the special conditions for safe use provided in the
manual and in the Ex certificate are followed!

Hazardous area approvals


The device is approved for use in hazardous area and has the following approvals:
• MAG 5100 W DN 15 to 1200: FM / CSA Class I, Div. 2

WARNING
Suitable hazardous area approval
Make sure the hazardous area approval is suitable for the environment in which the device
will be installed.

WARNING
All approvals are based on non-flammable processes only!

WARNING
Potential equalization
In operation, the output is earthed through the conductive medium being measured and
therefore potential equalisation is necessary throughout the hazardous area.
The apparatus housing shall be connected to the potential equalising conductor in the
hazardous area.

WARNING
Laying of cables
Cables for use in hazardous area must satisfy the requirements for having a proof voltage
< AC 500 V applied between the conductor/ground, conductor/shield and shield/ground.
Connect the devices that are operated in hazardous areas as per the stipulations applicable
in the country of operation.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 13
Safety notes
2.6 Custody transfer

2.5 Improper device modifications

WARNING
Improper device modifications
Risk to personnel, system and environment can result from modifications to the device,
particularly in hazardous areas.
• Only carry out modifications that are described in the instructions for the device. Failure to
observe this requirement cancels the manufacturer's warranty and the product approvals.

2.6 Custody transfer


MAG 5100W (7ME652) is approved for custody transfer.

2.6.1 MI-001
The MAG 5100 W MI-001 verified and labeled products are a Class II approval according to
Directive 2014/32/EU of the European Parliament and Council of 26 February, 2014 on
measuring instruments, Annex VI Thermal Energy Meters (MI-004) in the sizes from DN 50 to DN
1200 (Article No. 7ME6520). The MID certification is obtained as a modul B + D module approval
according to the above mentioned directive. Module B : Type approval according to OIML R 49
Module D : Quality insurance approval of production.

±E% MI-001 verification tolerances


Cl. II = 5%

Cl. II = 2%

Q1 Q2 Q3 Q4

Figure 2-1 MI-001 verification tolerances

MI-001 approval is valid for:


• DN 50 to 1200 mm (2" to 48")
• Horizontal and vertical installation
• Compact or remote with max. 500 m cable
• Power supply 115 to 230 V AC, 12 to 24 V AC/DC
Other restrictions may apply (see certificate).

Special label is required for MI-001 approved meters. An example of the product label is shown
below:

SITRANS FM MAG 5100 W


14 Operating Instructions, 10/2021, A5E03063678-AE
Safety notes
2.6 Custody transfer

Figure 2-2 Nameplate MAG 6000, 5100 W

MAG 5100 W (7ME6520) MI-001 is verified and labeled at a given Q3 and Q3/Q4 = 1.25 and Q2/
Q1 = 1.6 measuring ranges see appendix Measuring ranges (Page 67)

2.6.2 PTB K7.2


MAG 5000/6000 CT together with MAG 5100W (7ME652) are approved for PTB K7.2 under the
following installation conditions:
• DN 50 to 300 mm (2" to 12")
• Horizontal installation
• Compact or remote with max. 10 m (33 ft.) cable
Other restrictions may apply (see certificate 22.76/10.02)
Measuring range according to EN1434 (2007), see appendix Measuring range according to
EN1434 (2007) (Page 69)

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 15
Safety notes
2.6 Custody transfer

Installation conditions

)
&RROLQJ

SITRANS FM MAG 5100 W


16 Operating Instructions, 10/2021, A5E03063678-AE
Description 3
The main applications of the SITRANS F M electromagnetic flow sensors can be found in the
following fields:
• Process industry
• Chemical industry
• Steel industry
• Mining
• Utility
• Power generation & distribution
• Oil & gas / HPI
• Water & waste water
• Pulp & paper

3.1 System components


The SITRANS FM flowmeter system includes:
• Transmitter (types: SITRANS FM MAG 5000/6000 or MAG 6000 I)
• Sensor (types: SITRANS FM MAG 1100/1100 F, MAG 3100/3100 P or MAG 5100 W)
• Communication module (optional) (types: HART, PROFIBUS PA/DP, MODBUS RTU RS 485,
Foundation Fieldbus H1, Devicenet)
• SENSORPROM memory unit

Communication solutions
The SITRANS FM range of add-on modules, presently including HART, Foundation Fieldbus.
MODBUS RTU RS 485, PROFIBUS PA / DP and Devicenet, are all applicable with the SITRANS FM
MAG 6000 transmitter.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 17
Description
3.3 Theory of operation

3.2 Design
The SITRANS FM MAG 5100 W is an electromagnetic flow sensor designed to meet the
requirements in ground water, drinking water, waste water, sewage or sludge applications. With
its coned design, increased low-flow accuracy is achieved making it especially useful for leak
detection. It is suitable for direct burial and constant flooding. MAG 5100 W complies with
drinking water and custody transfer approvals.

MAG 5100W DN15 to 40 MAG 5100W DN50 to 300 MAG 5100W DN350 to 1200
(7ME6520) (7ME6520)
MAG 5100W DN25 to 2000
(7ME6580)

MAG 5100W compact installa‐ MAG 5100W compact installa‐


tion with MAG 5000/6000 IP67 tion with MAG 6000 I
The sensors carry a wide range of approvals, see Technical data (Page 49).

3.3 Theory of operation


The flow measuring principle is based on Faraday’s law of electromagnetic induction.

0DJQHWLF)LHOG

)ORZ

SITRANS FM MAG 5100 W


18 Operating Instructions, 10/2021, A5E03063678-AE
Description
3.3 Theory of operation

Ui = When an electrical conductor of length L is moved at velocity v, perpendicular to the lines of


flux through a magnetic field of strength B, the voltage Ui is induced at the ends of the conductor
Ui = L x B x v
• Ui = Induced voltage
• L = Conductor length = Inner pipe diameter = k1
• B = Magnetic field strength = k2
• v = Velocity of conductor (media)
• k = k1 x k2
Ui = k x v, the electrode signal is directly proportional to the fluid velocity

Operating principle
The coil current module generates a pulsating magnetizing current that drives the coils in the
sensor. The current is permanently monitored and corrected. Errors or cable faults are registered
by the self-monitoring circuit.
The input circuit amplifies the flow-proportional induced voltage signal from the electrodes. The
input impedance is extremely high: >1014 Ω which allows flow measurements on fluids with
conductivities as low as 5 µS/cm. Measuring errors due to cable capacitance are eliminated due
to active cable screening.
The digital signal processor converts the analog flow signal to a digital signal and suppresses
electrode noise through a digital filter. Inaccuracies in the transmitter as a result of long-term
drift and temperature drift are monitored and continuously compensated for via the self-
monitoring circuit. The analog to digital conversion takes place in an ultra low noise ASIC with
23 bit signal resolution. This has eliminated the need for range switching. The dynamic range of
the transmitter is therefore unsurpassed with a turn down ratio of minimum 3000:1.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 19
Description
3.3 Theory of operation

SITRANS FM MAG 5100 W


20 Operating Instructions, 10/2021, A5E03063678-AE
Installing/Mounting 4
SITRANS F flowmeters with minimum IP65/NEMA 4X enclosure rating are suitable for indoor and
outdoor installations.
• Make sure that pressure and temperature specifications indicated on the device nameplate /
label will not be exceeded.

WARNING
Installation in hazardous location
Special requirements apply to the location and interconnection of sensor and transmitter.
See Installation in hazardous area (Page 13)

4.1 Installation safety precautions

WARNING
High pressure hazard
In applications with working pressures/media that can be dangerous to people, surroundings,
equipment or others in case of pipe fracture, we recommend that special precautions such as
special placement, shielding or installation of a pressure guard or a safety valve are taken when
the flowmeter is mounted.

Note
Install the sensor in well-supported pipelines in order to support the weight of the flowmeter.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 21
Installing/Mounting
4.2 Determining a location

Vibrations
Avoid strong vibrations.

Figure 4-1 Avoid vibrations

CAUTION
In applications with strong vibrations, Siemens recommends remote mounting of the
transmitter!

4.2 Determining a location

Note
The sensor must always be completely filled with liquid.

Figure 4-2 Correct installation with filled pipes

SITRANS FM MAG 5100 W


22 Operating Instructions, 10/2021, A5E03063678-AE
Installing/Mounting
4.2 Determining a location

• Avoid the following installations


– Installation at the highest point in the pipe system
– Installation in vertical pipes with free outlet

Figure 4-3 Wrong installation at high point

Figure 4-4 Correct installation at low point before outlet

Inlet and outlet conditions


To achieve accurate flow measurement it is essential to have straight lengths of inlet and outlet
pipes and a certain distance to pumps and valves.
It is also important to centre the flowmeter in relation to pipe flanges and gaskets.

Figure 4-5 Inlet and outlet conditions

Note
MI-001 approved with OD inlet and 0D outlet conditions

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 23
Installing/Mounting
4.2 Determining a location

Installation in partially filled pipes


For partially filled pipes or pipes with downward flow and free outlet the flowmeter should be
located in a U-tube.

Installation in large pipes


The flowmeter can be installed between two reducers (for example DIN 28545). At α ≤ 8° the
following pressure drop curves apply. The curves are applicable to water.

Example:
A flow of 3 m/s (v) in a sensor with a diameter reduction from DN 100 to DN 80 (d1/d2 = 0.8) gives
a pressure drop of 2.9 mbar.

SITRANS FM MAG 5100 W


24 Operating Instructions, 10/2021, A5E03063678-AE
Installing/Mounting
4.3 Orienting the sensor

4.3 Orienting the sensor


The sensor operates in all orientations, but Siemens has the following recommendations:
• Vertical installation with an upwards flow

Figure 4-6 Vertical orientation, upwards flow

NOTICE
Abrasive liquids / liquids containing solid particles
A vertical installation minimizes wear and deposits in the sensor

Note
Gas/air bubbles in the liquid
A vertical installation minimizes any negative effect of gas/air bubbles in the liquid

• Horizontal installation, terminal box upwards or downwards

Figure 4-7 Horizontal installation, various terminal box positions

NOTICE
Do NOT mount the sensor with the terminal box sideways
This will position the electrodes at the top where there is possibility for air bubbles and at
the bottom where there is possibility for mud, sludge, sand etc.

Note
Empty pipe detection
For applications with empty pipe detection, the sensor can be tilted 45°, as shown above.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 25
Installing/Mounting
4.4 Mounting

Transporting

WARNING
Lifting the sensor
Do NOT lift the sensor by the terminal box. Do NOT use a forklift. If available lift the sensor by
the lifting eyes fitted to the device. Otherwise lift the sensor by the process connections.

Figure 4-8 Incorrect transportation

Figure 4-9 Correct transportation

4.4 Mounting
• Install the sensor in rigid pipelines in order to support the weight of the meter.
• Center the connecting pipelines axially in order to avoid turbulent flow profiles.
• Use proper gaskets according to liner type (not included).

SITRANS FM MAG 5100 W


26 Operating Instructions, 10/2021, A5E03063678-AE
Installing/Mounting
4.4 Mounting

① Sensor
② Gasket
③ Process connection
④ Nuts

Tightening




1. Cross-tighten the bolts in the shown sequence.


2. Fasten bolts according to the torques values below.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 27
Installing/Mounting
4.4 Mounting

Note
Conversion to F/Lbs
To convert the torque values from Nm to F/Lbs multiply by 0.74.

Note
Torque values are calculated on the basis of use of gaskets.

Table 4-1 Minimum and maximum torques for 7ME652, EN 1092-1 and ANSI B16.5 in Nm

Nominal EN 1092-1 ANSI B16.5


size PN 10 PN 16 PN 40 Class 150
Liner EPDM, NBR EPDM, NBR EPDM, NBR EPDM, NBR
mm inch Min. Max. Min. Max. Min. Max. Min. Max.
15 ½ - - - - 3.2 4 3.6 4
25 1 - - - - 6.9 7 7.8 8
40 1½ - - - - 15.0 16 12.9 14
50 2 - - 9.2 10 - - 11.9 13
65 2½ - - 6.7 7 - - 17.2 18
80 3 - - 8.2 9 - - 21.2 22
100 4 - - 11.6 12 - - 15.0 16
125 5 - - 16.4 17 - - 25.0 26
150 6 - - 26.8 28 - - 32.8 34
200 8 26.1 27 27.9 29 - - 51.1 54
250 10 25.5 27 48.8 51 - - 56.0 59
300 12 34.0 36 65.1 68 - - 74.7 78
350 14 33.7 35 67.0 70 - - 103.7 109
400 16 50.7 53 94.3 99 - - 100.8 106
450 18 49.4 52 95.1 100 - - 145.9 153
500 20 59.8 63 130.6 137 - - 140.1 147
600 24 92.3 97 200.6 211 - - 216.4 227
700 28 104.9 110 201.0 211 - - - -
750 30 - - - - - - - -
800 32 149.8 157 282.3 296 - - - -
900 36 158.4 166 298.8 314 - - - -
1000 40 210.1 221 400.6 421 - - - -
1050 42 - - - - - - - -
1100 44 - - - - - - - -
1200 48 289.1 304 575.4 604 - - - -

SITRANS FM MAG 5100 W


28 Operating Instructions, 10/2021, A5E03063678-AE
Installing/Mounting
4.4 Mounting

Table 4-2 Minimum and maximum torques for 7ME652, AWWA C-207, AS 4087 and JIS B2220 in Nm

Nominal AWWA C-207 AS 4087 JIS B2220


size Class D PN 16 10K
Liner EPDM, NBR EPDM, NBR EPDM, NBR
mm inch Min. Max. Min. Max. Min. Max.
15 ½ - - - - 3.2 4
25 1 - - - - 9.1 10
40 1½ - - - - 15.0 16
50 2 - - 7.5 8 8.1 9
65 2½ - - 13.3 14 11.7 12
80 3 - - 16.4 17 7.2 8
100 4 - - 23.2 24 10.1 11
125 5 - - - - 17.9 19
150 6 - - 21.6 23 23.5 25
200 8 - - 33.6 35 24.4 26
250 10 - - 61.2 64 39.3 41
300 12 - - 54.4 57 39.3 41
350 14 - - 89.3 94 47.9 50
400 16 - - 111.4 117 69.0 72
450 18 - - 141.9 149 68.7 72
500 20 - - 129.6 136 83.7 88
600 24 - - 203.9 214 121.9 128
700 28 116.9 123 206.0 216 - -
750 30 131.7 138 - - - -
800 32 178.3 187 338.8 356 - -
900 36 194.1 204 350.8 368 - -
1000 40 212.3 223 408.5 429 - -
1050 42 233.7 245 - - - -
1100 44 230.7 242 - - - -
1200 48 246.8 259 446.7 469 - -

Table 4-3 Minimum and maximum torques for 7ME658, EN 1092-1 in Nm

Nominal EN 1092-1
size PN6 PN10 PN16 PN40
Liner Ebonite Ebonite Ebonite Ebonite
mm Inch Min. Max. Min. Max. Min. Max. Min. Max.
25 1 - - - - - - 10.7 11
40 1½ - - - - - - 22.9 24
50 2 - - - - - - 30.3 32
65 2½ - - - - 8.5 9 - -
80 3 - - - - 10.8 11 - -
100 4 - - - - 13.8 14 - -

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 29
Installing/Mounting
4.4 Mounting

Nominal EN 1092-1
size PN6 PN10 PN16 PN40
Liner Ebonite Ebonite Ebonite Ebonite
mm Inch Min. Max. Min. Max. Min. Max. Min. Max.
125 5 - - - - 19.2 20 - -
150 6 - - - - 29.8 31 - -
200 8 - - 29.3 31 31.2 33 - -
250 10 - - 27.4 29 52.4 55 - -
300 12 - - 36.2 38 72.6 76 - -
350 14 - - 36.9 39 73.5 77 - -
400 16 - - 55.0 58 102.6 108 - -
450 18 - - 53.2 56 102.9 108 - -
500 20 - - 64.0 67 140.7 148 - -
600 24 - - 97.8 103 214.7 225 - -
700 28 - - 111.3 117 213.5 224 - -
750 30 - - - - - - - -
800 32 - - 158.0 166 298.1 313 - -
900 36 - - 166.3 175 313.7 329 - -
1000 40 - - 219.8 231 419.6 441 - -
1050 42 - - - - - - - -
1100 44 - - - - - - - -
1200 48 - - 301.0 316 599.7 630 - -
1400 54 187.5 197 382.8 402 702.1 737 - -
1500 60 212.1 223 437.8 460 - - - -
1600 66 215.7 226 521.6 548 951.2 999 - -
1800 72 270.2 284 586.3 616 1069.0 1122 - -
2000 78 326.6 343 657.5 690 1284.4 1349 - -

Table 4-4 Minimum and maximum torques for 7ME658, ANSI B16.5, AWWA C-207, AS 4087 and JIS B2220 in Nm

Nominal ANSI B16.5 AWWA C-207 AS 4087 JIS B2220


size Class 150 Class D PN 16 10K
Liner Ebonite Ebonite Ebonite Ebonite
mm Inch Min. Max. Min. Max. Min. Max. Min. Max.
25 1 3.1 4 - - - - 4.7 5
40 1½ 6.6 7 - - - - 6.8 7
50 2 12.7 13 - - 9.4 10 9.4 10
65 2½ 16.0 17 - - 12.0 13 13.4 14
80 3 23.5 25 - - 16.7 17 7.8 8
100 4 17.6 19 - - 26.1 27 11.0 12
125 5 28.5 30 - - - - 19.5 20
150 6 38.0 40 - - 23.7 25 26.1 27
200 8 58.1 61 - - 37.7 40 26.0 27

SITRANS FM MAG 5100 W


30 Operating Instructions, 10/2021, A5E03063678-AE
Installing/Mounting
4.5 Potential equalization

Nominal ANSI B16.5 AWWA C-207 AS 4087 JIS B2220


size Class 150 Class D PN 16 10K
Liner Ebonite Ebonite Ebonite Ebonite
mm Inch Min. Max. Min. Max. Min. Max. Min. Max.
250 10 61.7 65 - - 69.3 73 43.3 45
300 12 84.8 89 - - 60.7 64 41.2 43
350 14 112.6 118 - - 98.0 103 52.0 55
400 16 108.8 114 - - 121.0 127 74.6 78
450 18 157.1 165 - - 153.7 161 73.9 78
500 20 149.9 157 - - 139.7 147 89.6 94
600 24 229.9 241 - - 218.0 229 129.4 136
700 28 - - 124.1 130 217.9 229 - -
750 30 - - 139.4 146 - - - -
800 32 - - 188.4 198 358.2 376 - -
900 36 - - 204.2 214 369.4 388 - -
1000 40 - - 222.8 234 427.2 449 - -
1050 42 - - 246.8 259 - - - -
1100 44 - - 241.4 254 - - - -
1200 48 - - 257.7 271 465.9 489 - -
1400 54 - - 373.4 392 - - - -
1500 60 - - 388.6 408 - - - -
1600 66 - - 471.5 495 - - - -
1800 72 - - 480.8 505 - - - -
2000 78 - - 592.6 622 - - - -

Torque calculations
All values are theoretical and are calculated making the following assumptions:
1. All bolts are new and material selection is according to EN 1515-1 table 2.
2. Gasket material not exceeding 75 shore A durometer is used between the flowmeter and
mating flanges.
3. All bolts are galvanized and adequately lubricated.
4. The values are calculated for use with carbon steel flanges.
5. Flowmeter and mating flanges are correctly aligned.

4.5 Potential equalization


To obtain optimum results from the measuring system, the sensor must have the same electrical
potential as the liquid being measured.
This is achieved by means of built-in grounding electrodes.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 31
Installing/Mounting
4.5 Potential equalization

Figure 4-10 Potential equalization with earthing electrodes

Cathodic protected piping


Special attention must be paid to systems with cathodic protection.

WARNING
Use in hazardous area!
Cathodic pipe protection is not allowed in hazardous areas

Figure 4-11 Cathodic protection

• Isolate the sensor from cathodic protected pipes using insulated bolts.
• Use bypass cable between the mating flanges
Note
Remote mounted sensor versions
If the above is not acceptable, remote mounted sensors can alternatively be connected as
follows:
• Connect coil current cable shield at sensor end via a 1.5 µF condensator
• Make sure that electrode cable shield is not connected at both ends

SITRANS FM MAG 5100 W


32 Operating Instructions, 10/2021, A5E03063678-AE
Connecting 5
The following contains a short description of how to connect a remote mounted sensor to a
transmitter type SITRANS FM MAG 5000 / 6000 or MAG 6000 I. For more information, e.g. about
wiring of power supply and outputs, refer to the Operating Instructions for the respective
transmitters.

Before connecting
• Check that serial numbers on sensor and SENSORPROM® unit are identical.

WARNING
The pertinent regulations must be observed for electrical installation.
• Never install the device with the mains voltage switched on!
• Danger of electric shock!
• The electrodes and magnetic current line may only be connected when the device is not
connected to the power supply.
• If the housing is under voltage (power supply), the cover may be unscrewed by qualified
personnel only.

WARNING
Mains supply from building installation Class II
A switch or circuit breaker (max. 15 A) must be installed in close proximity to the equipment
and within easy reach of the operator. It must be marked as the disconnecting device for the
equipment.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 33
Connecting
5.1 Remote installation

Cable specifications
• Only use cables with at least the same degree of protection as the sensor to install the sensor.
• The line length from the cable gland to the terminals must be kept as short as possible. Line
loops in the terminal box must be avoided.
• To guarantee the IP67 degree of protection, use cables with the required specifications.

WARNING
Protective conductor terminal
The required cable is min. AGW16 or 1.5 mm2 Cu.

WARNING
Wire insulation
For field wiring installation: Ensure that the national requirements of the country in which
the flowmeters are installed is met.

See also
Cable data (Page 53)

5.1 Remote installation

Note
Remote installation only
The following applies to remote installation of MAG 5000 / 6000 or MAG 6000 I.

SITRANS FM MAG 5100 W


34 Operating Instructions, 10/2021, A5E03063678-AE
Connecting
5.1 Remote installation

1. Unscrew and remove terminal box lid.

2. Mount the two terminal blocks as shown and insert electrode cable plug ① (terminals 82, 0
and 83) and coil cable plug ② (terminals 85 and 86).
Terminals electrode cable: 82, 0 and 83
Terminals special electrode cable: 84, 83, 0, 82 and 81
Terminals coil cable: 85; 86
Note
Special electrode cable
Special electrode cable must be connected to terminals 84, 83, 0, 82 and 81.

Figure 5-1 Terminal box without blocks

3. Remove SENSORPROM® unit from sensor and mount it on connection plate in transmitter, see
relevant transmitter operating instructions.

4. Fit the ½" NPT or M20 cable glands for supply and output cables.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 35
Connecting
5.1 Remote installation

5. Fit and connect electrode and coil cables as shown below.

Power supply
Transmitter

115 to 230 V AC 11 to 30 V DC/11 to 24 V AC


L1 L 1
N N 2
PE PE

Outputs Current output


(Powered from transmitter)
31 0/4 - 20 mA
32 Load ≤ 800 Ω

Passive output
(External powered) Digital output
Vx 3 to 30 V
56 max. 110 mA
57 Menu setup
58 R PLC-Digital input
Negative: Positive:
Active output
(Powered from transmitter) 24 V max. 30 mA
56 Counter or PLC-Digital input R = Pull up/down resistor
1 to 10 KΩ may be
57 required - depending on
R Cables/Input resistance
58
Relay output
44 NO Relay
45 NC 24 V DC/1A
42 V AC/2A
46 Common

Digital input
77
11 to 30 V DC Input
78

91 92 93 94 95 96 97 Sensor
Reserved for communication modules

Sensor connection
81 Electrode cable 81
Brown
82 82
1)
Black
0 0
Blue
83 83
84 84

Coil cable
Blue
85 85
Brown
86 86

Shield

1) Note:
Special cable with individual wire shields (shown as dotted lines) are only required
when using empty pipe function or long cables.

SITRANS FM MAG 5100 W


36 Operating Instructions, 10/2021, A5E03063678-AE
Connecting
5.2 Installation check

CAUTION
Unscreened cable ends
Keep unscreened cable ends as short as possible.

CAUTION
Prevent interference
Separate electrode and coil cables to prevent interference.

WARNING
Use in hazardous area
Connect mains protective earth to the PE terminal in accordance with the above diagram in
order to obtain potential equalization.

6. Tighten cable glands well to obtain optimum sealing. The cable entry gasket must obtain
firm contact with the cable.

7. Remount terminal box lid.


Note
Tightening torque
Tighten the bolts with 0.5 Nm.

5.2 Installation check


The meter is now ready to go into normal operation - for commissioning and setting of
parameters refer to the relevant transmitter manual.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 37
Connecting
5.3 Potting

Before commissioning it must be checked that:


• The device has been installed and connected in accordance with the guidelines provided
previous in this chapter and in Installing/Mounting (Page 21).

5.3 Potting
If sensor is buried or permanently submerged, terminal box must be encapsulated with silicon
dielectric gel (non-toxic, transparent and self-healing gel).

NOTICE
Electrical connections
Do not pot meter before electrical connections have been made.

• Mix the two components of the potting kit well and pour into terminal box.
• Let cure for approximately 24 hours at approximately 25°C (77°F). Curing time increases by
100% per -10°C (-18°F).

Horizontal orientation Vertical orientation

Note
Gel can be penetrated with test instruments or be removed in case of cable replacement.

SITRANS FM MAG 5100 W


38 Operating Instructions, 10/2021, A5E03063678-AE
Connecting
5.4 Direct burial

5.4 Direct burial


Recommendations for direct burial of remote sensor:
• Check for visible damages in paint finish !
• Use protection conduit !
• Protect sensor with pea gravel at least 300 mm around sensor. This provides some drainage
and also avoids caking sensor with earth. It also helps to locate sensor in case excavation
takes place.

Figure 5-2 Direct burial of sensor

CAUTION
Sensor should not be subject to heavy vehicles applying excessive weight above sensor or
pipeline

NOTICE
SENSORPROM memory unit
Remove the SENSORPROM from terminal box on sensor and relocate in remote transmitter
prior to burying sensor.
All sensor data plate information and serial number should be recorded for each sensor prior
to burying. This will ensure correct matching with SENSORPROM unit.

WARNING
Electrical cable identification
Use suitable coil and electrode cables
Lay electrical cable identification tape above pea gravel before it is covered with earth.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 39
Connecting
5.4 Direct burial

SITRANS FM MAG 5100 W


40 Operating Instructions, 10/2021, A5E03063678-AE
Service and maintenance 6
6.1 Maintenance
The device is maintenance-free. However, a periodic inspection according to pertinent directives
and regulations must be carried out.
An inspection can include check of:
• Ambient conditions
• Seal integrity of the process connections, cable entries, and cover screws
• Reliability of power supply, lightning protection, and grounds

NOTICE
Repair and service must be carried out by Siemens authorized personnel only.

Note
Siemens defines flow sensors as non-repairable products.

6.2 Verification
With the SITRANS FM Verificator It is possible to validate the product, installation and application
without interrupting the process. The verification consists of the following test routines:
• Insulation test of the entire flowmeter system and cables
• Test of sensor magnetic properties
• Transmitter gain, linearity and start of scale value test
• Digital output test
• Analog output test
The Verificator can be used for SITRANS FM flowmeters with sensor types MAG 1100, MAG 1100
F, MAG 3100, MAG 3100 P and MAG 5100 W connected to transmitters MAG 5000 or MAG 6000.
When connected to a PC, you can print a full verification report containing all test results.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 41
Service and maintenance
6.2 Verification

Figure 6-1 Example of a verification certificate

SITRANS FM MAG 5100 W


42 Operating Instructions, 10/2021, A5E03063678-AE
Service and maintenance
6.4 Technical support

6.3 Recalibration
Siemens Process Instrumentation offers to recalibrate the sensor. The following calibration types
are offered as standard:
• Standard matched pair calibration
• Customer-specified calibration
• Accredited Siemens ISO/IEC 17025 calibration

Note
For recalibration the SENSORPROM unit must always be returned with the sensor.

6.4 Technical support


If you have any technical questions about the device described in these Operating Instructions
and do not find the right answers, you can contact Customer Support:
• Via the Internet using the Support Request:
Support request (http://www.siemens.com/automation/support-request)
• Via Phone:
– Europe: +49 (0)911 895 7222
– America: +1 423 262 5710
– Asia-Pacific: +86 10 6475 7575
Further information about our technical support is available on the Internet at
Technical support (http://support.automation.siemens.com/WW/view/en/16604318)

Service & Support on the Internet


In addition to our documentation, we offer a comprehensive knowledge base online on the
Internet at:
Service and support (http://www.siemens.com/automation/service&support)
There you will find:
• The latest product information, FAQs, downloads, tips and tricks.
• Our newsletter, providing you with the latest information about your products.
• Our bulletin board, where users and specialists share their knowledge worldwide.
• You can find your local contact partner for Industry Automation and Drives Technologies in
our partner database.
• Information about field service, repairs, spare parts and lots more under Services.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 43
Service and maintenance
6.6 Return procedure

Additional Support
If you have additional questions about the device, please contact your local Siemens
representative and offices at:
Local contact person (http://www.automation.siemens.com/partner)

6.5 Transportation and storage


To guarantee sufficient protection during transport and storage, observe the following:
• Keep the original packaging for subsequent transportation.
• Devices/replacement parts should be returned in their original packaging.
• If the original packaging is no longer available, ensure that all shipments are properly
packaged to provide sufficient protection during transport. Siemens cannot assume liability
for any costs associated with transportation damages.

NOTICE
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
• Provide additional packaging as necessary.

Special conditions for storage and transportation of the device are listed in Technical
specifications (Page 49).

Handling

Figure 6-2 Handling of sensor

6.6 Return procedure


To return a product to Siemens, see AUTOHOTSPOT.

SITRANS FM MAG 5100 W


44 Operating Instructions, 10/2021, A5E03063678-AE
Service and maintenance
6.7 Disposal

Contact your Siemens representative to clarify if a product is repairable, and how to return it.
They can also help with quick repair processing, a repair cost estimate, or a repair report/cause
of failure report.

NOTICE
Decontamination
The product may have to be decontaminated before it is returned. Your Siemens contact
person will let you know for which products this is required.

See also
Return goods delivery note (http://www.siemens.com/processinstrumentation/
returngoodsnote)
Decontamination declaration (http://www.siemens.com/sc/declarationofdecontamination)

6.7 Disposal

Devices described in this manual should be recycled. They may not be dis‐
posed of in the municipal waste disposal services according to the Directive
2012/19/EC on waste electronic and electrical equipment (WEEE).
Devices can be returned to the supplier within the EC and UK, or to a locally
approved disposal service for eco-friendly recycling. Observe the specific
regulations valid in your country.
Further information about devices containing batteries can be found at:
Information about battery / product return (WEEE) (https://
support.industry.siemens.com/cs/document/109479891/)

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 45
Service and maintenance
6.7 Disposal

SITRANS FM MAG 5100 W


46 Operating Instructions, 10/2021, A5E03063678-AE
Diagnostics and Troubleshooting 7
7.1 Sensor check

Requirement
To check the SITRANS FM sensors the following test instruments will be required:
• Digital Meter/Multimeter
• Megger
• (Moving Coil Meter)

Sensor check
Remove the transmitter from the sensor or remote position before making the following checks.

Coil resistance check


• Measure the coil resistance between connection numbers 85 and 86 using a digital meter.
Resistance should be within range stated in Coil resistance table.
A low reading may indicate moisture within the coil housing or shorted coil tums.
A high reading would indicate an open circuit coil.

Note
In case of deviation from nominal coil values, the sensor is damaged and must be replaced

Coil insulation check

WARNING
Potential hazard!
Only carry our a coil insulation check in non-hazardous area!

• Megger between connection number 85 and the sensor body.


The resistance should be above 20 MΩ.
A low megger reading would indicate the coil insulation is breaking down. This is normally due
to fluid ingress into the coil housing.
Sensors with an insulation resistance down to 1 MΩ may still work satisfactorily but this is not
guaranteed.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 47
Diagnostics and Troubleshooting
7.2 Fluctuating process values

Electrode resistance check


• Measure the electrode resistance between connections 82 and 0 with a moving coil meter.
With a sensor full of fluid the resistance should be between 5 KΩ and 50 KΩ.
If the sensor is empty the resistance will be infinite.
• Repeat the resistance measurements between connections 83 and 0.
The results should be the same.
If the resistance is low there may be a short on the electrodes or wiring (in the case of a remote
mounted transmitter). Alternatively there may be water ingress or moisture in the terminal box.
If the resistance is high and the pipe is completely full of fluid check the following:
1. Fluid is electrically conductive.
2. Electrodes are not coated with grease or any deposit.
3. Electrode circuit is not open.
4. Remote mounted transmitter has a 3 core cable with an overall shield continuously from
sensor to transmitter, including junction boxes and terminal rails inside panels.
5. Shield is connected to 0 or to earth terminal (PE) on sensor.
Note
Sensors removed from line
For sensors removed from line with dry bore, use megger between terminal 82 and
compression plate, and 83 and compression plate to show any water ingress behind
electrodes or within enclosure.

7.2 Fluctuating process values

Question
Why do the displayed process values fluctuate when the electrode cable is moved?

Answer
There can be several causes for fluctuating process values:
• Deposits on electrodes
– Clean the electrodes.
• Defect electrode cable
– Replace the cable
• Incorrect cable connection
– Connect the electrode cable (82, 83, 0 and shield) according to the instructions in Remote
installation (Page 34)

SITRANS FM MAG 5100 W


48 Operating Instructions, 10/2021, A5E03063678-AE
Technical specifications 8
8.1 MAG 5100 W

Table 8-1 Technical data

Version MAG 5100W (7ME6520) MAG 5100W (7ME6580)


Product characteristic Mainly for the European market Mainly for the non-European market
EPDM or NBR lining Ebonite lining
Design and nominal size Coned sensor: Full bore sensor:
• DN 15 to 300 (½" to 12") • DN 25 to 2000 (1" to 78")
Full bore sensor:
• DN 350 to 1200 (14" to 48")
Measuring principle Electromagnetic induction
Excitation frequency DN 15 to 65 (½" to 2½"): DN 25 to 65 (1" to 2½"):
(Mains supply: 50 Hz/60 Hz) • 12.5 Hz / 15 Hz • 12.5 Hz / 15 Hz
DN 80 to 150 (3" to 6"): DN 80 to 150 (3" to 6"):
• 6.25 Hz / 7.5 Hz • 6.25 Hz / 7.5 Hz
DN 200 to 300 (8" to 12"): DN 200 to 300 (8" to 12"):
• 3.125 Hz / 3.75 Hz • 3.125 Hz / 3.75 Hz
DN 350 to 1200 (14" to 48"): DN 350 to 2000 (14" to 78"):
• 1.5625 Hz / 1.875 Hz • 1.5625 Hz / 1.875 Hz

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 49
Technical specifications
8.1 MAG 5100 W

Table 8-2 Process connections

Version MAG 5100W (7ME6520) MAG 5100W (7ME6580)


EN 1092-1 PN 10 (145 psi): Raised face
• DN 200 to 300 (8" to 12") (EN 1092-1, DIN 3501 and BS4504 have
Flat face flanges the same mating dimensions)
PN 10 (145 psi): PN 16 (87 psi):
• DN 350 to 1200 (14" to 48") • DN 1400 to 2000 (54" to 78")
Raised face flanges PN 10 (145 psi):
PN 16 (232 psi): • DN 200 to 2000 (8" to 78")
• DN 50 to 300 (2" to 12") PN16 (232 psi):
Flat face flanges • DN 65 to 600 (2½" to 24")
PN 16 (232 psi): PN 40 (580 psi):
• DN 350 to 1200 (14" to 48") • DN 25 to 50 (1" to 2")
Raised face flanges
PN 40 (580 psi):
• DN 15 to 40 (½" to 1½")
Flat face flanges
ANSI B16.5 Class 150 lb: ½" to 24" Class 150 lb: 1" to 24"
AWWA C-207 Class D: Class D:
• 28" to 48", Flat face flanges • 28" to 78", Flat face flanges
AS4087 PN 16 (230 psi): PN 16 (230 psi):
• DN 50 to 1200 (2" to 48") • DN 50 to 1200 (2" to 48")
JIS B 2220:2004 K10 (1" to 24") K10 (1" to 24")

Table 8-3 Rated operating conditions

Version MAG 5100W (7ME6520) MAG 5100W (7ME6580)


Ambient temperature -40 to +70 °C (-40 to +158 °F) -40 to +70 °C (-40 to +158 °F)
• Sensor
• With compact transmitter
MAG 5000/6000 2) -20 to +60 °C (-4 to +140 °F) -20 to +60 °C (-4 to +140 °F)
MAG 6000 I -20 to +60 °C (-4 to +140 °F) -20 to +60 °C (-4 to +140 °F)
Operating pressure [abs. bar] 1
DN 15 to 40 (½" to 1½") DN 25 to 50 (1" to 2")
0.01 to 40 bar (0.15 to 580 psi) 0.01 to 40 bar (0.15 to 580 psi)
DN 50 to 300 (2" to 12") 3)
DN 65 to 1200 (2½" to 48")
0.03 to 20 bar (0.44 to 290 psi) 0.01 to 16 bar (0.15 to 232 psi)
DN 350 to 1200 (14" to 48") DN 1400 to 2000 (54" to 78")
0.01 to 16 bar (0.15 to 232 psi) 0.01 to 10 bar (0.15 to 145 psi)
Enclosure rating
Standard IP67 to EN 60529 / NEMA 4X/6 (1 mH2O IP67 to EN 60529 / NEMA 4X/6 (1 mH2O
for 30 minutes) for 30 minutes)
Option IP68 to EN 60529 / NEMA 6P (10 mH2O IP68 to EN 60529 / NEMA 6P (10 mH2O
continuously) continuously)
Corrosive category C4 according to ISO 12944-2 C4 according to ISO 12944-2

SITRANS FM MAG 5100 W


50 Operating Instructions, 10/2021, A5E03063678-AE
Technical specifications
8.1 MAG 5100 W

Version MAG 5100W (7ME6520) MAG 5100W (7ME6580)


Pressure drop DN 15 and 25 (½" and 1"): Insignificant
• Max. 20 mbar (0.29 psi) at 1 m/s (3 ft/
s)
DN 40 to 300 (1½" to 12"):
• Max. 25 mbar (0.36 psi) at 3 m/s
(10ft/s)
DN 350 to 1200 (14" to 48"):
• Insginificant
Test pressure 1.5 x PN (where applicable) 1.5 x PN (where applicable)
Mechanical load (vibration) 18 to 1000 Hz random in x,y, z directions 18 to 1000 Hz random in x,y, z directions
for 2 hours according to EN 60068-2-36 for 2 hours according to EN 60068-2-36
Sensor: 3.17 grms Sensor: 3.17 grms
Sensor with compact MAG 5000/6000 Sensor with compact MAG 5000/6000
transmittter mounted: 3.17 grms transmittter mounted: 3.17 grms
Sensor with compact MAG 6000 I trans‐ Sensor with compact MAG 6000 I trans‐
mitter mounted: 1.14 grms mitter mounted: 1.14 grms
Process fluid temperature
NBR -10 to +70 °C (14 to 158 °F) -
EPDM -10 to +70 °C (14 to 158 °F) -
EPDM (MI-001) +0.1 to +30 °C (32 to 76 °F) -
EPDM (PTB K 7.2) +0.1 to +50 °C (32 to 122 °F) -
Ebonite - -10 to +70 °C (14 to 158 °F)
EMC EMC 2004/108/EC EMC 2004/108/EC
1)
Maximum operating pressure decreases with increasing operating temperature
2)
MAG 5000/6000 CT -20 to +50 °C (-4 to +122 °F)
3)
For PTB K7.2 DN50 to 150: 0.03 to 16 bar DN200 to 300: 0.03 to 10 bar or 0.03 to 16 bar

Table 8-4 Design

Version MAG 5100W (7ME6520) MAG 5100W (7ME6580)


Housing and flange material Carbon steel, with corrosion-resistant Carbon steel ASTM A 105, with corro‐
two-component epoxy coating (min. sion-resistant two-component epoxy
150 µm) coating (min. 150 µm)
Corrosive category C4, according to ISO
12944-2
Measuring pipe AISI 304 (1.4301) AISI 304 (1.4301)
Electrodes Hastelloy Hastelloy
Grounding electrodes (standard Hastelloy Hastelloy
Terminal box Fibre glass reinforced polyamide Fibre glass reinforced polyamide

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 51
Technical specifications
8.1 MAG 5100 W

Table 8-5 Certificates and approvals

Version MAG 5100W (7ME6520) MAG 5100W (7ME6580)


Calibration Zero-point, 2 x 25 % and 2 x 90 % Zero-point, 2 x 25 % and 2 x 90 %
Standard production calibration, calibra‐
tion report shipped with sensor
Custody transfer (only with MAG OIML R 49 pattern approval cold water -
5000/6000 CT) (Denmark and Germany):
• DN 50 to 1200 (2" to 48")
MI 001 cold water (EU):
• DN 50 to 300 (2" to 12")
MPTB K7.2 Energy metering:
• DN 50 to 300 (2" to 12")
Drinking water approvals EPDM liner:
• ANSI/NSF 61 Standard (Cold water, • NSF/ANSI Standard 61 (Cold water,
US) US)
• WRAS (WRc, BS6920 cold water, GB) • WRAS (WRc, BS6920 cold water, GB)
• ACS (F)
• DVGW W270 (D)
• Belgaqua (NBR)
NBR liner:
• ANSI/NSF 61 Standard (Cold water,
US), only ANSI and AWWA flanges)
Other approvals • MCERTS • PED - 97/23 EC1) (only < DN 600 (<
• PED - 97/23 EC1) 24"))

• CRN • FM Class 1, Div 2

• VdS: Extinguishing systems • CSA Class 1, Div 2


DN 50 to 300
• FM Fire Service Meter (Class Number
1044) DN 50, DN 80, DN 100, DN
150, DN 200, DN 250, DN 300 (2", 3",
4", 6", 8", 10", 12")
• CSA Class 1, Div 2
1)
: For sizes larger than 600 mm (24") in PN 16, PED conformity is available as cost-added option. The basic unit will carry the
LVD (Low Voltage Directive) and EMC approval.

SITRANS FM MAG 5100 W


52 Operating Instructions, 10/2021, A5E03063678-AE
Technical specifications
8.2 Cable data

8.2 Cable data

Description

Cable for standard electrode or coil

Electrode cable, double shielded

Cable kit with standard coil cable and electrode cable double
shielded (also available as low noise cable for MAG 1100 sensor)

Standard applications

Table 8-6 Technical data, standard application cables

Coil cable Standard elec‐


trode cable
Basic data No. of conductors 2 3
Min. sqr. area 0.5 mm2 0.2 mm2
Shield Yes Yes
Max. capacitance N/A 350 pF/m
Max. cable loop resistance Media temperature:
< 100 °C (212 °F) 40 Ω N/A
> 200 °C (392 °F) 6Ω N/A
Cable glands on sensor M20x1.5 gland - Cable ø 5 to 13 mm (0.20 to 0.51 inches)
and transmitter ½ NPT gland - cable ø 5 to 9 mm (0.20 to 0.35 inches)

Special applications, for example low conductivity or electrical noise

Table 8-7 Technical data, special application cables

Coil cable Special electrode cable


Basic data No. of conductors 3 3
Sqr. area 1.5 mm2 0.25 mm2
Shield Yes Double
Color code Brown, blue, black Brown, blue, black
Outside color Grey Grey
Ext. diameter 7.8 mm 8.1 mm
Conductor Flexible CU Flexible CU
Isolation material PVC PVC
Ambient temperature Flexible installation -5 to +70°C -5 to +70°C
(23 to 158°F) (23 to 158°F)
Non-flexible installtaion -30 to +70°C -30 to +70°C
(-22 to 158°F) (-22 to 158°F)

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 53
Technical specifications
8.3 Effect of temperature on working pressure

Coil cable Special electrode cable


Cable parameter Capacity 161.50 pF/m N/A
Inductance 0.583 μH/m N/A
L/R 43.83 þH/Ω N/A

8.3 Effect of temperature on working pressure


Effect of temperature on working pressure.

Table 8-8 Metric measures (pressure in bar)

Flange specifi‐ Flange rating Temperature (°C)


cations -5 10 50 90
Sizes DN25 to 2000
EN 1092-1 PN 10 10.0 10.0 9.7 9.4
PN 16 16.0 16.0 15.5 15.1
PN 40 40.0 40.0 38.7 37.7
ANSI B16.5 150 lb 19.7 19.7 19.3 18.0
AWWA C-207 Class D 10.3 10.3 10.3 10.3
AS 16.0 16.0 15.5 15.1
JIS 10K 14.0 14.0 14.0 14.0
Sizes DN 15 to 300 (order no. 7ME6520 only)
EN 1092-1 PN 10 10.0 10.0 10.0 8.2
PN 16 10.0 16.0 16.0 13.2
PN 40 40.0 40.0 38.7 37.7
ANSI B16.5 150 lb 10.0 19.7 19.7 16.2
AS 16.0 16.0 16.0 13.2
JIS 14.0 14.0 14.0

Table 8-9 Imperial measures (pressure in psi)

Flange specifi‐ Flange rating Temperature (°F)


cations 23 50 120 200
Sizes 1" to 78"
EN 1092-1 PN 10 145 145 141 136
PN 16 232 232 225 219
PN 40 580 580 561 547
ANSI B16.5 150 lb 286 286 280 261
AWWA C-207 Class D 150 150 150 150
Sizes ½" to 12" (order no. 7ME6520 only)
EN 1092-1 PN 10 145 145 145 119
PN 16 145 232 232 191
ANSI B16.5 150 lb 145 286 286 235

SITRANS FM MAG 5100 W


54 Operating Instructions, 10/2021, A5E03063678-AE
Technical specifications
8.4 Process fluid conductivity

8.4 Process fluid conductivity

Compact installation
Liquids with an electrical conductivity ≥ 5 μS/cm.

Remote installation

Standard cable
[µS/cm]

300

200
Conductivity
of medium
100

5
5 100 200 300 [m]

150 300 600 900 [ft]


Cabel length

Special cable
[µS/cm]

50

40
Conductivity
30
of medium
20

10
5
50 100 200 300 400 500 [m]

150 300 600 900 1200 1500 [ft]


Cable length

Note
Empty sensor detection requirement
For detection of empty sensor the min. conductivity must always be >50 μS/cm and the max.
length of the electrode cable when remote mounted is 50 meters (164 ft). Special cable must be
used!

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 55
Technical specifications
8.6 Electrode selection

8.5 Liner selection

Liner Applications
EPDM Drinking water applications (not hydrocarbons)
Ebonite Drinking water applications wastewater applications and cer‐
tain chemicals applications
NBR General purpose. Drinking water, sea waters

8.6 Electrode selection

Electrodes
Hastelloy C The preferred choice for water and wastewater, chemicals, food
and beverage, and pharmaceutical industries

SITRANS FM MAG 5100 W


56 Operating Instructions, 10/2021, A5E03063678-AE
Technical specifications
8.7 Sizing tables

8.7 Sizing tables

Sizing table (DN 2 to DN 2000)

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 57
Technical specifications
8.7 Sizing tables

Sizing table (DN 1/12" to DN 78")

The tables show the relationship between flow velocity v, flow quantity Q and sensor dimension
DN.
Guidelines for selection of sensor
Min. measuring range: 0 to 0.25 m/s (0 to 0.8 ft/s)
Max. measuring range: 0 to 10 m/s (0 to ft/s)
Normally the sensor size is selected so that the nominal flow velocity v lies within the measuring
range 1 to 3 m/s (1 to 15 ft/s).

SITRANS FM MAG 5100 W


58 Operating Instructions, 10/2021, A5E03063678-AE
Technical specifications
8.8 Dimensions and weight

Flow velocity calculation formula:


(metric measures)

1273.24 x Q [l/s] 353.68 x Q [m3/h]


V = [m/s] or V = [m/s]
DN2 [mm] DN2 [mm]

(imperial measures)

0.408 x Q [GPM] 283.67 x Q [MGD]


V = [ft/s] or V = [ft/s]
(Pipe ID)2 [inch] (Pipe ID)2 [inch]

8.8 Dimensions and weight


     

  [0   [0   [0

 
 

 

0 0 0


ರ137 ರ137
$ ರ137

$
$

/ /

Figure 8-1 MAG 5100 W with MAG 6000 I / MAG 6000 I Ex d

   

 
 
 
 

0 0
0
ರ137 ರ137
ರ137
$

$
$

/ /

Figure 8-2 MAG 5100 W with MAG 5000 / 6000

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 59
Technical specifications
8.8 Dimensions and weight

Dimensions

Table 8-10 Nominal size A

Nominal size A
Order no. Order no.
7ME6520 NBR or EPDM liner 7ME6580 Ebonite liner
mm inch mm inch mm inch
15 ½ 177 7 - -
25 1 187 7.4 187 7.4
40 1½ 202 8 197 7.8
50 2 188 7.4 205 8.1
65 2½ 194 7.6 212 8.3
80 3 200 7.9 222 8.7
100 4 207 8.1 242 9.5
125 5 217 8.5 255 10.0
150 6 232 9.1 276 10.9
200 8 257 10.1 304 12.0
250 10 284 11.2 332 13.1
300 12 310 12.2 357 14.1
350 14 382 15.0 362 14.3
400 16 407 16.0 387 15.2
450 18 438 17.2 418 16.5
500 20 463 18.2 443 17.4
600 24 514 20.2 494 19.4
700 28 564 22.2 544 21.4
750 30 591 23.3 571 22.5
800 32 616 24.3 606 23.9
900 36 663 26.1 653 25.7
1000 40 714 28.1 704 27.7
1050 42 714 28.1 704 27.7
1100 44 765 30.1 755 29.7
1200 48 820 32.3 810 31.9
1400 54 N/A N/A 925 36.4
1500 60 N/A N/A 972 38.2
1600 66 N/A N/A 1025 40.4
1800 72 N/A N/A 1123 44.2
2000 78 N/A N/A 1223 48.1

SITRANS FM MAG 5100 W


60 Operating Instructions, 10/2021, A5E03063678-AE
Technical specifications
8.8 Dimensions and weight

Table 8-11 Nominal size L for 7ME6520

Nominal size L
PN 10 PN 161) PN 40 Class 150 AWWA C-207 AS 16 JIS10K
mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
15 ½ N/A N/A N/A N/A 200 7.9 200 7.9 N/A N/A N/A N/A 200 7.9
25 1 N/A N/A N/A N/A 200 7.9 200 7.9 N/A N/A N/A N/A 200 7.9
40 1½ N/A N/A N/A N/A 200 7.9 200 7.9 N/A N/A N/A N/A 200 7.9
50 2 N/A N/A 200 7.9 N/A N/A 200 7.9 N/A N/A 200 7.9 200 7.9
65 2½ N/A N/A 200 7.9 N/A N/A 200 7.9 N/A N/A 200 7.9 200 7.9
80 3 N/A N/A 200 7.9 N/A N/A 200 7.9 N/A N/A 200 7.9 200 7.9
100 4 N/A N/A 250 9.8 N/A N/A 250 9.8 N/A N/A 250 9.8 250 9.8
125 5 N/A N/A 250 9.8 N/A N/A 250 9.8 N/A N/A N/A N/A 250 9.8
150 6 N/A N/A 300 11.8 N/A N/A 300 11.8 N/A N/A 300 11.8 300 11.8
200 8 350 13.8 350 13.8 N/A N/A 350 13.8 N/A N/A 350 13.8 350 13.8
250 10 450 17.7 450 17.7 N/A N/A 450 17.7 N/A N/A 450 17.7 450 17.7
300 12 500 19.7 500 19.7 N/A N/A 500 19.7 N/A N/A 500 19.7 500 19.7
350 14 550 21.7 550 21.7 N/A N/A 550 21.7 N/A N/A 550 21.7 550 21.7
400 16 600 23.6 600 23.6 N/A N/A 600 23.6 N/A N/A 600 23.6 600 23.6
450 18 600 23.6 600 23.6 N/A N/A 600 23.6 N/A N/A 600 23.6 600 23.6
500 20 600 23.6 600 23.6 N/A N/A 600 23.6 N/A N/A 600 23.6 600 23.6
600 24 600 23.6 600 23.6 N/A N/A 600 23.6 N/A N/A 600 23.6 600 23.6
700 28 700 27.6 700 27.6 N/A N/A N/A N/A 700 27.6 700 27.6 N/A N/A
750 30 N/A N/A N/A N/A N/A N/A N/A N/A 750 29.5 N/A N/A N/A N/A
800 32 800 31.5 800 31.5 N/A N/A N/A N/A 800 31.5 800 31.5 N/A N/A
900 36 900 35.4 900 35.4 N/A N/A N/A N/A 900 35.4 900 35.4 N/A N/A
1000 40 1000 39.4 1000 39.4 N/A N/A N/A N/A 1000 39.4 1000 39.4 N/A N/A
1050 42 N/A N/A N/A N/A N/A N/A N/A N/A 1000 39.4 N/A N/A N/A N/A
1100 44 N/A N/A N/A N/A N/A N/A N/A N/A 1100 43.3 N/A N/A N/A N/A
1200 48 1200 47.2 1200 47.2 N/A N/A N/A N/A 1200 47.2 1200 47.2 N/A N/A
1)
> DN 700 are non-PED versions

Table 8-12 Nominal size L for 7ME6580

Nominal L
size PN 6 PN 10 PN 16 1)
PN 40 Class 150 AWWA AS 16 JIS10K
C-207
mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
15 ½ N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
25 1 N/A N/A N/A N/A N/A N/A 200 7.9 200 7.9 N/A N/A N/A N/A 200 7.9
40 1½ N/A N/A N/A N/A N/A N/A 200 7.9 200 7.9 N/A N/A N/A N/A 200 7.9
50 2 N/A N/A N/A N/A N/A N/A 200 7.9 200 7.9 N/A N/A 200 7.9 200 7.9
65 2½ N/A N/A N/A N/A 200 7.9 N/A N/A 200 7.9 N/A N/A 200 7.9 200 7.9
80 3 N/A N/A N/A N/A 200 7.9 N/A N/A 200 7.9 N/A N/A 200 7.9 200 7.9

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 61
Technical specifications
8.8 Dimensions and weight

Nominal L
size PN 6 PN 10 PN 161) PN 40 Class 150 AWWA AS 16 JIS10K
C-207
mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
100 4 N/A N/A N/A N/A 250 9.8 N/A N/A 250 9.8 N/A N/A 250 9.8 250 9.8
125 5 N/A N/A N/A N/A 250 9.8 N/A N/A 250 9.8 N/A N/A N/A N/A 250 9.8
150 6 N/A N/A N/A N/A 300 11.8 N/A N/A 300 11.8 N/A N/A 300 11.8 300 11.8
200 8 N/A N/A 350 13.8 350 13.8 N/A N/A 350 13.8 N/A N/A 350 13.8 350 13.8
250 10 N/A N/A 450 17.7 450 17.7 N/A N/A 450 17.7 N/A N/A 450 17.7 450 17.7
300 12 N/A N/A 500 19.7 500 19.7 N/A N/A 500 19.7 N/A N/A 500 19.7 500 19.7
350 14 N/A N/A 550 21.7 550 21.7 N/A N/A 550 21.7 N/A N/A 550 21.7 550 21.7
400 16 N/A N/A 600 23.6 600 23.6 N/A N/A 600 23.6 N/A N/A 600 23.6 600 23.6
450 18 N/A N/A 600 23.6 600 23.6 N/A N/A 600 23.6 N/A N/A 600 23.6 600 23.6
500 20 N/A N/A 600 23.6 600 23.6 N/A N/A 600 23.6 N/A N/A 600 23.6 600 23.6
600 24 N/A N/A 600 23.6 600 23.6 N/A N/A 600 23.6 N/A N/A 600 23.6 600 23.6
700 28 N/A N/A 700 27.6 700 27.6 N/A N/A N/A N/A 700 27.6 700 27.6 N/A N/A
750 30 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 750 29.5 N/A N/A N/A N/A
800 32 N/A N/A 800 31.5 800 31.5 N/A N/A N/A N/A 800 31.5 800 31.5 N/A N/A
900 36 N/A N/A 900 35.4 900 35.4 N/A N/A N/A N/A 900 35.4 900 35.4 N/A N/A
100 40 N/A N/A 100 39.4 100 39.4 N/A N/A N/A N/A 100 39.4 100 39.4 N/A N/A
0 0 0 0 0
105 42 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 100 39.4 N/A N/A N/A N/A
0 0
110 44 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 110 43.3 N/A N/A N/A N/A
0 0
120 48 N/A N/A 120 47.2 120 47.2 N/A N/A N/A N/A 120 47.2 120 47.2 N/A N/A
0 0 0 0 0
140 54 140 55.1 140 55.1 140 55.1 N/A N/A N/A N/A 140 55.1 N/A N/A N/A N/A
0 0 0 0 0
150 60 150 59.1 150 59.1 150 59.1 N/A N/A N/A N/A 150 59.1 N/A N/A N/A N/A
0 0 0 0 0
160 66 160 63 160 63 160 63 N/A N/A N/A N/A 160 63 N/A N/A N/A N/A
0 0 0 0 0
180 72 180 70.9 180 70.9 180 70.9 N/A N/A N/A N/A 180 70.9 N/A N/A N/A N/A
0 0 0 0 0
200 78 200 78.7 200 78.7 200 78.7 N/A N/A N/A N/A 200 78.7 N/A N/A N/A N/A
0 0 0 0 0
1)
> DN 700 are non-PED versions

SITRANS FM MAG 5100 W


62 Operating Instructions, 10/2021, A5E03063678-AE
Technical specifications
8.8 Dimensions and weight

Weight

Table 8-13 Weight for 7ME6520

Nominal size PN 10 PN 161) PN 40 Class 150 AWWA AS 16 JIS10K


C-207
mm inch kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs
15 ½ N/A N/A N/A N/A 5 11 5 11 N/A N/A N/A N/A 5 11
25 1 N/A N/A N/A N/A 6 13 6 13 N/A N/A N/A N/A 6 13
40 1½ N/A N/A N/A N/A 9 20 9 20 N/A N/A N/A N/A 9 20
50 2 N/A N/A 10 22 N/A N/A 10 22 N/A N/A 10 22 10 22
65 2½ N/A N/A 12 26 N/A N/A 12 26 N/A N/A 12 26 12 26
80 3 N/A N/A 13 29 N/A N/A 13 29 N/A N/A 13 29 13 29
100 4 N/A N/A 17 37 N/A N/A 18 40 N/A N/A 17 37 17 37
125 5 N/A N/A 20 44 N/A N/A 21 46 N/A N/A N/A N/A 20 44
150 6 N/A N/A 27 60 N/A N/A 30 66 N/A N/A 21 46 26 57
200 8 38 84 39 86 N/A N/A 47 104 N/A N/A 34 75 35 77
250 10 52 115 56 123 N/A N/A 64 141 N/A N/A 48 106 51 112
300 12 62 137 72 159 N/A N/A 92 203 N/A N/A 61 134 59 130
350 14 99 218 115 254 N/A N/A 131 289 N/A N/A 106 234 88 194
400 16 121 267 143 315 N/A N/A 161 355 N/A N/A 124 273 113 249
450 18 144 317 177 390 N/A N/A 182 401 N/A N/A 145 320 135 298
500 20 165 364 222 489 N/A N/A 217 478 N/A N/A 175 386 151 333
600 24 225 496 321 708 N/A N/A 305 672 N/A N/A 285 628 179 395
700 28 272 600 331 730 N/A N/A N/A N/A 284 626 350 772 N/A N/A
750 30 N/A N/A N/A N/A N/A N/A N/A N/A 331 730 N/A N/A N/A N/A
800 32 300 661 386 851 N/A N/A N/A N/A 394 869 485 1069 N/A N/A
900 36 372 820 482 1063 N/A N/A N/A N/A 487 1074 645 1422 N/A N/A
1000 40 454 1001 672 1482 N/A N/A N/A N/A 589 1299 696 1534 N/A N/A
1050 42 N/A N/A N/A N/A N/A N/A N/A N/A 693 1528 N/A N/A N/A N/A
1100 44 N/A N/A N/A N/A N/A N/A N/A N/A 774 1706 N/A N/A N/A N/A
1200 48 728 1605 1116 2460 N/A N/A N/A N/A 916 2019 1116 2460 N/A N/A
1)
> DN 700 are non-PED versions

Table 8-14 Weight for 7ME6580

Nominal PN 6 PN 10 PN 161) PN 40 Class 150 AWWA AS 16 JIS10K


size C-207
mm inch kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs
15 ½ N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
25 1 N/A N/A N/A N/A N/A N/A 6 13 5,5 12 N/A N/A N/A N/A 5 11
40 1½ N/A N/A N/A N/A N/A N/A 9 20 7,5 17 N/A N/A N/A N/A 8 18
50 2 N/A N/A N/A N/A 9 20 10 22 9 20 N/A N/A 9 20 9 20
65 2½ N/A N/A N/A N/A 12 26 N/A N/A 10 22 N/A N/A 12 26 12 26

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 63
Technical specifications
8.8 Dimensions and weight

Nominal PN 6 PN 10 PN 161) PN 40 Class 150 AWWA AS 16 JIS10K


size C-207
mm inch kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs
80 3 N/A N/A N/A N/A 13 29 N/A N/A 15 33 N/A N/A 13 29 13 29
100 4 N/A N/A N/A N/A 16.5 36 N/A N/A 20 44 N/A N/A 16.5 36 16 35
125 5 N/A N/A N/A N/A 22 48 N/A N/A 24 53 N/A N/A N/A N/A 20 44
150 6 N/A N/A N/A N/A 27 59 N/A N/A 28 62 N/A N/A 29 64 27 59
200 8 N/A N/A 42 92 42 92 N/A N/A 49 108 N/A N/A 42 92 41 90
250 10 N/A N/A 58 128 66 145 N/A N/A 75 165 N/A N/A 66 145 58 128
300 12 N/A N/A 72 159 81 178 N/A N/A 98 216 N/A N/A 81 178 72 158
350 14 N/A N/A 99 218 115 254 N/A N/A 131 289 N/A N/A 106 234 88 194
400 16 N/A N/A 121 267 143 315 N/A N/A 161 355 N/A N/A 124 273 113 249
450 18 N/A N/A 144 317 177 390 N/A N/A 182 401 N/A N/A 145 320 135 298
500 20 N/A N/A 165 364 222 489 N/A N/A 217 478 N/A N/A 175 386 151 333
600 24 N/A N/A 225 496 321 708 N/A N/A 305 672 N/A N/A 285 628 179 395
700 28 N/A N/A 272 600 314 692 N/A N/A N/A N/A 284 626 350 772 N/A N/A
750 30 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 331 730 N/A N/A N/A N/A
800 32 N/A N/A 300 661 396 873 N/A N/A N/A N/A 394 869 485 106 N/A N/A
9
900 36 N/A N/A 372 820 474 104 N/A N/A N/A N/A 487 107 645 142 N/A N/A
3 4 2
100 40 N/A N/A 454 100 600 132 N/A N/A N/A N/A 589 129 696 153 N/A N/A
0 1 1 9 4
105 42 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 693 152 N/A N/A N/A N/A
0 8
110 44 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 774 170 N/A N/A N/A N/A
0 6
120 48 N/A N/A 728 160 885 194 N/A N/A N/A N/A 916 201 111 246 N/A N/A
0 5 8 9 6 0
140 54 133 294 159 350 189 415 N/A N/A N/A N/A 159 350 N/A N/A N/A N/A
0 8 4 2 2 0 8 2 2
150 60 152 334 185 407 223 492 N/A N/A N/A N/A 195 429 N/A N/A N/A N/A
0 0 4 0 0 8 4 0 0
160 66 169 373 211 464 252 555 N/A N/A N/A N/A 211 464 N/A N/A N/A N/A
0 6 1 0 2 5 5 0 2
180 72 211 464 256 563 346 761 N/A N/A N/A N/A 256 563 N/A N/A N/A N/A
0 0 2 0 2 0 2 0 2
200 78 256 564 364 800 420 925 N/A N/A N/A N/A 364 800 N/A N/A N/A N/A
0 4 1 0 8 5 1 0 8
1)
> DN 700 are non-PED versions

SITRANS FM MAG 5100 W


64 Operating Instructions, 10/2021, A5E03063678-AE
Product documentation and support A
A.1 Product documentation
Process instrumentation product documentation is available in the following formats:
• Certificates (http://www.siemens.com/processinstrumentation/certificates)
• Downloads (firmware, EDDs, software) (http://www.siemens.com/processinstrumentation/
downloads)
• Catalog and catalog sheets (http://www.siemens.com/processinstrumentation/catalogs)
• Manuals (http://www.siemens.com/processinstrumentation/documentation)
You have the option to show, open, save, or configure the manual.
– "Display": Open the manual in HTML5 format
– "Configure": Register and configure the documentation specific to your plant
– "Download": Open or save the manual in PDF format
– "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC
You can also find manuals with the Mobile app at Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/sc/2067). Download the app to your mobile device
and scan the device QR code.

Product documentation by serial number


Using the PIA Life Cycle Portal, you can access the serial number-specific product information
including technical specifications, spare parts, calibration data, or factory certificates.

Entering a serial number


1. Open the PIA Life Cycle Portal (https://www.pia-portal.automation.siemens.com).
2. Select the desired language.
3. Enter the serial number of your device. The product documentation relevant for your device
is displayed and can be downloaded.
To display factory certificates, if available, log in to the PIA Life Cycle Portal using your login or
register.

Scanning a QR code
1. Scan the QR code on your device with a mobile device.
2. Click "PIA Portal".
To display factory certificates, if available, log in to the PIA Life Cycle Portal using your login or
register.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 65
Product documentation and support
A.2 Technical support

A.2 Technical support

Technical support
If this documentation does not completely answer your technical questions, you can enter a
Support Request (http://www.siemens.com/automation/support-request).
For help creating a support request, view this video here.
Additional information on our technical support can be found at Technical Support (http://
www.siemens.com/automation/csi/service).

Service & support on the Internet


In addition to our technical support, Siemens offers comprehensive online services at Service &
Support (http://www.siemens.com/automation/service&support).

Contact
If you have further questions about the device, contact your local Siemens representative at
Personal Contact (http://www.automation.siemens.com/partner).
To find the contact for your product, go to "all products and branches" and select "Products &
Services > Industrial automation > Process instrumentation".
Contact address for business unit:
Siemens AG
Digital Industries
Process Automation
Östliche Rheinbrückenstr. 50
76187 Karlsruhe, Germany

SITRANS FM MAG 5100 W


66 Operating Instructions, 10/2021, A5E03063678-AE
Appendix B
B.1 Measuring ranges
MAG 5100 W (7ME6520) MI-001 is verified and labeled at a given Q3 and Q3/Q4 = 1.25 and Q2/
Q1 = 1.6 measuring ranges:

Order code: P11 50 (2") 65 (2½") 80 (3") 100 (4") 125 (5") 150 (6") 200 (8") 250 (10") 300 (12")
"R" Q3/Q1 40 40 40 40 40 40 40 40 40
Q4 [m3/h] 20 31.25 50 78.75 125 200 312.5 500 787.5
Q3 [m /h] 3
16 25 40 63 100 160 250 400 630
Q2 [m3/h] 0.64 1.0 1.6 2.52 4.0 6.4 10.0 16.0 25.2
Q1 [m /h] 3
0.4 0.63 1.0 1.58 2.5 4.0 6.25 10.0 15.75

Order code: P12 50 (2") 65 (2½") 80 (3") 100 (4") 125 (5") 150 (6") 200 (8") 250 (10") 300 (12")
"R" Q /Q1
3
63 63 63 63 63 63 63 63 63
Q4 [m /h] 3
20 31.25 50 78.75 125 200 312.5 500 787.5
Q3 [m3/h] 16 25 40 63 100 160 250 400 630
Q2 [m /h] 3
0.41 0.63 1.02 1.6 2.54 4.06 6.35 10.2 16.0
Q1 [m3/h] 0.25 0.40 0.63 1.00 1.59 2.54 3.97 6.35 10.0

Order code: P13 50 (2") 65 (2½") 80 (3") 100 (4") 125 (5") 150 (6") 200 (8") 250 (10") 300 (12")
"R" Q /Q1
3
80 80 80 80 80 80 80 80 80
Q4 [m3/h] 20 31.25 50 78.75 125 200 312.5 500 787.5
Q3 [m3/h] 16 25 40 63 100 160 250 400 630
Q2 [m3/h] 0.32 0.5 0.8 1.26 2.0 3.2 5.0 8.0 12.6
Q1 [m3/h] 0.20 0.31 0.50 0.79 1.25 2.00 3.13 5.00 7.9

Order code: P16 50 (2") 65 (2½") 80 (3") 100 (4") 125 (5") 150 (6") 200 (8") 250 (10") 300 (12")
"R" Q /Q1
3
160 160 160 160 160 160 160 160 160
Q4 [m /h] 3
50 78.75 125 200 312.5 500 787.5 1250 2000
Q3 [m3/h] 40 63 100 160 250 400 630 1000 1600
Q2 [m /h] 3
0.4 0.63 1.0 1.6 2.5 4.0 6.3 10.0 16.0
Q1 [m3/h] 0.25 0.39 0.63 1.0 1.56 2.5 3.94 6.3 10.0

Order code: P17 50 (2") 65 (2½") 80 (3") 100 (4") 125 (5") 150 (6") 200 (8") 250 (10") 300 (12")
"R" Q /Q1
3
200 200 200 200 200 200 200 200 200
Q4 [m3/h] 50 78.75 125 200 312.5 500 787.5 1250 2000
Q3 [m3/h] 40 63 100 160 250 400 630 1000 1600

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 67
Appendix
B.1 Measuring ranges

Order code: P17 50 (2") 65 (2½") 80 (3") 100 (4") 125 (5") 150 (6") 200 (8") 250 (10") 300 (12")
Q2 [m3/h] 0.32 0.50 0.80 1.28 2.0 3.2 5.0 8.0 12.8
Q1 [m /h]3
0.2 0.32 0.5 0.8 1.25 2.0 3.15 5.0 8.0

Order code: P18 50 (2") 65 (2½") 80 (3") 100 (4") 125 (5") 150 (6") 200 (8") 250 (10") 300 (12")
"R" Q /Q1
3
250 250 250 250 250 250 250 250 250
Q4 [m /h]3
50 78.75 125 200 312.5 500 787.5 1250 2000
Q3 [m3/h] 40 63 100 160 250 400 630 1000 1600
Q2 [m /h]3
0.26 0.4 0.64 1.02 1.6 2.56 4.0 6.4 10.24
Q1 [m3/h] 0.16 0.25 0.4 0.64 1.0 1.6 2.52 4.0 6.4

Order code: P24 350 (14") 400 (16") 450 (18") 500 (20") 600 (24")
"R" Q /Q1
3
40 40 40 40 40
Q4 [m3/h] 1250 1250 2000 2000 3125
Q3 [m3/h] 1000 1000 1600 1600 2500
Q2 [m3/h] 40.0 40.0 64.0 64.0 100.0
Q1 [m3/h] 25.0 25.0 40.0 40.0 62.5

Order code: P25 350 (14") 400 (16") 450 (18") 500 (20") 600 (24")
"R" Q /Q1
3
63 63 63 63 63
Q4 [m /h]3
1250 2000 3125 3125 5000
Q3 [m3/h] 1000 1600 2500 2500 4000
Q2 [m /h]3
25.4 40.63 63.49 63.49 101.6
Q1 [m3/h] 15.9 25.4 39.7 39.7 63.49

Order code: P26 350 (14") 400 (16") 450 (18") 500 (20") 600 (24")
"R" Q /Q1
3
80 80 80 80 80
Q4 [m3/h] 2000 3125 5000 5000 7875
Q3 [m3/h] 1600 2500 4000 4000 6300
Q2 [m3/h] 32.0 50.0 80.0 80.0 126.0
Q1 [m3/h] 20 31.25 50.0 50.0 78.75

Order code: P27 350 (14") 400 (16") 450 (18") 500 (20") 600 (24")
"R" Q /Q1
3
100 100 100 100 100
Q4 [m /h]3
3125 3125 5000 5000 7875
Q3 [m3/h] 2500 2500 4000 4000 6300
Q2 [m /h]3
40.0 40.0 64.0 64.0 100.8
Q1 [m3/h] 25.0 25.0 40.0 40.0 63.0

SITRANS FM MAG 5100 W


68 Operating Instructions, 10/2021, A5E03063678-AE
Appendix
B.2 Measuring range according to EN1434 (2007)

Order code: P29 700 (28") 750 (30") 800 (32") 900 (36") 1000 (40") 1200 (48")
"R" Q /Q1
3
40 40 40 40 40 40
Q4 [m /h] 3
5000 5000 5000 7875 7875 7875
Q3 [m3/h] 4000 4000 4000 6300 6300 6300
Q2 [m /h] 3
160.0 160.0 160.0 252.0 252.0 252.0
Q1 [m3/h] 100.0 100.0 100.0 157.5 157.5 157.5

Order code: P30 700 (28") 750 (30") 800 (32") 900 (36") 1000 (40") 1200 (48")
"R" Q /Q1
3
63 63 63 63 63 -
Q4 [m3/h] 5000 5000 5000 7875 7875 -
Q3 [m3/h] 4000 4000 4000 6300 6300 -
Q2 [m3/h] 101.6 101.6 101.6 160.0 160.0 -
Q1 [m3/h] 63.5 63.5 63.5 100.0 100.0 -

Order code: P30 700 (28") 750 (30") 800 (32") 900 (36") 1000 (40") 1200 (48")
"R" Q /Q1
3
80 80 80 80 80 -
Q4 [m /h] 3
5000 5000 5000 7875 7875 -
Q3 [m3/h] 4000 4000 4000 6300 6300 -
Q2 [m /h] 3
80.0 80.0 80.0 126.0 126.0 -
Q1 [m3/h] 50.0 50.0 50.0 78.75 78.75 -

B.2 Measuring range according to EN1434 (2007)

DN 15 25 40 50 65 80 100 125 150 200 250 300


Qp/Q1 25 25 25 25 25 25 25 25 25 25 25 25
QS (1.25* Qp) 1.9 4.4 12.5 20 31.25 50 78.75 125 200 312.5 500 787.5
Qp 1.5 3.5 10.0 16 25 40 63 100 160 250 400 630
Q1 0.06 0.14 0.4 0.64 1 1.6 2.52 4 6.4 10 16 25.2

DN 15 25 40 50 65 80 100 125 150 200 250 300


Qp/Q1 50 50 50 50 50 50 50 50 50 50 50 50
QS (1.25* Qp) 1.9 4.4 12.5 20 31.25 50 78.75 125 200 312.5 500 787.5
Qp 1.5 3.5 10.0 16 25 40 63 100 160 250 400 630
Q1 0.03 0.07 0.2 0.32 0.5 0.8 1.26 2 3.2 5 8 12.6

DN 15 25 40 50 65 80 100 125 150 200 250 300


Qp/Q1 100 100 100 100 100 100 100 100 100 100 100 100
QS (1.25* Qp) 1.9 4.4 12.5 20 31.25 50 78.75 125 200 312.5 500 787.5

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 69
Appendix
B.3 Flange mating dimensions (metric)

DN 15 25 40 50 65 80 100 125 150 200 250 300


Qp 1.5 3.5 10.0 16 25 40 63 100 160 250 400 630
Q1 0.02 0.04 0.1 0.16 0.25 0.4 1.63 1 1.6 2.5 4 6.3

DN 15 25 40 50 65 80 100 125 150 200 250 300


Qp/Q1 100 100 100 100 100 100 100 100 100 100 100 100
QS (1.25* Qp) 5 11 31 50 78.75 125 200 312.5 500 787.5 1250 2000
Qp 4 9 25 40 63 100 160 250 400 650 1000 1600
Q1 0.04 0.09 0.3 0.64 0.63 1 1.6 2.5 4 6.3 10 16

B.3 Flange mating dimensions (metric)

Figure B-1 Flange mating dimensions

Table B-1 Flange mating dimensions (metric) for 7ME6520

DN Dimensions (mm) Bolting


mm D PCD T B Holes Bolts
PN10
200 340 295 24 22 8 M20
250 395 350 26 22 12 M20
300 445 400 26 22 12 M20
350 505 460 30 22 16 M20
400 565 515 32 26 16 M24
450 615 565 36 26 20 M24
500 670 620 38 26 20 M24
600 780 725 42 30 20 M27
700 895 840 35 30 24 M27
800 1015 950 38 33 24 M30
900 1115 1050 38 33 28 M30
1000 1230 1160 44 36 28 M33
1200 1455 1380 55 39 32 M36
PN16
50 165 125 20 18 4 M16

SITRANS FM MAG 5100 W


70 Operating Instructions, 10/2021, A5E03063678-AE
Appendix
B.3 Flange mating dimensions (metric)

DN Dimensions (mm) Bolting


mm D PCD T B Holes Bolts
65 185 145 20 18 8 M16
80 200 160 20 18 8 M16
100 220 180 22 18 8 M16
125 250 210 22 18 8 M16
150 285 240 24 22 8 M20
200 340 295 26 22 12 M20
250 405 355 30 26 12 M24
300 460 410 36 26 12 M24
350 520 470 37 26 16 M24
400 580 525 41 30 16 M27
450 640 585 46 30 20 M27
500 715 650 50 33 20 M30
600 840 770 56 36 20 M33
700 910 840 40 36 24 M33
800 1025 950 41 39 24 M36
900 1125 1050 48 39 28 M36
1000 1255 1170 59 42 28 M39
1200 1485 1390 78 48 32 M45
PN40
15 95 65 14 14 4 M12
25 115 85 16 14 4 M16
40 150 110 18 18 4 M16
150 lb
15 89 60 12 16 4 M12
25 108 79 16 16 4 M12
40 127 98 19 16 4 M12
50 150 121 21 19 4 M16
65 180 140 24 19 4 M16
80 190 152 26 19 4 M16
100 230 191 27 19 8 M16
125 255 216 28 22 8 M20
150 279 241 31 22 8 M20
200 343 298 34 22 8 M20
250 406 362 38 25 12 M24
300 483 432 42 25 12 M24
350 535 476 35 29 12 M27
400 595 540 37 29 16 M27
450 635 578 40 32 16 M30
500 700 635 43 32 20 M30
600 815 749 48 35 20 M33
AWWA
700 927 864 33 35 28 M33

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 71
Appendix
B.3 Flange mating dimensions (metric)

DN Dimensions (mm) Bolting


mm D PCD T B Holes Bolts
750 984 914 35 35 28 M33
800 1060 978 38 41 28 M39
900 1168 1086 41 41 32 M39
1000 1289 1200 41 41 36 M39
1050 1346 1257 45 41 36 M39
1100 1403 1315 45 41 40 M39
1200 1511 1422 48 41 44 M39
AS 4087 PN16
50 150 114 20 18 4 M16
65 165 127 20 18 4 M16
80 185 146 20 18 4 M16
100 215 178 20 18 4 M16
150 280 235 23 18 8 M16
200 335 292 24 18 8 M16
250 405 356 30 22 8 M20
300 455 406 33 22 12 M20
350 525 470 30 26 12 M24
400 580 521 30 26 12 M24
450 640 584 30 26 12 M24
500 705 641 38 26 16 M24
600 825 756 48 30 16 M27
700 910 845 56 30 20 M27
800 1060 984 56 36 20 M33
900 1175 1092 66 36 24 M33
1000 1255 1175 66 36 24 M33
1200 1490 1410 76 36 32 M33
K10
15 95 70 12 15 4 M12
25 125 90 16 19 4 M16
40 140 105 18 19 4 M16
50 155 120 20 19 4 M16
65 175 140 20 19 4 M16
80 185 150 20 19 8 M16
100 210 175 20 19 8 M16
125 250 210 22 23 8 M20
150 280 240 22 23 8 M20
200 330 290 22 23 12 M20
250 400 355 24 25 12 M22
300 445 400 24 25 16 M22
350 490 445 26 25 16 M22
400 560 510 28 27 16 M24
450 620 565 30 27 20 M24

SITRANS FM MAG 5100 W


72 Operating Instructions, 10/2021, A5E03063678-AE
Appendix
B.3 Flange mating dimensions (metric)

DN Dimensions (mm) Bolting


mm D PCD T B Holes Bolts
500 675 620 30 27 20 M24
600 795 730 32 33 24 M30

Table B-2 Flange mating dimensions (metric) for 7ME6580

DN Dimensions (mm) Bolting


mm D PCD T B Holes Bolts
PN6
1400 1630 1560 56 36 36 M33
1500 1730 1660 80 36 36 M33
1600 1830 1760 63 36 40 M33
1800 2045 1970 69 39 44 M36
2000 2265 2180 74 42 48 M39
PN10
200 340 295 24 22 8 M20
250 395 350 26 22 12 M20
300 445 400 26 22 12 M20
350 505 460 30 22 16 M20
400 565 515 32 26 16 M24
450 615 565 36 26 20 M24
500 670 620 38 26 20 M24
600 780 725 42 30 20 M27
700 895 840 35 30 24 M27
800 1015 950 38 33 24 M30
900 1115 1050 38 33 28 M30
1000 1230 1160 44 36 28 M33
1200 1455 1380 55 39 32 M36
1400 1675 1590 65 42 36 M39
1500 1785 1700 105 42 36 M39
1600 1915 1820 75 48 40 M45
1800 2115 2020 85 48 44 M45
2000 2325 2230 90 48 48 M45
PN16
65 185 145 20 18 8 M16
80 200 160 20 18 8 M16
100 220 180 22 18 8 M16
125 250 210 22 18 8 M16
150 285 240 24 22 8 M20
200 340 295 26 22 12 M20
250 405 355 29 26 12 M24

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 73
Appendix
B.3 Flange mating dimensions (metric)

DN Dimensions (mm) Bolting


mm D PCD T B Holes Bolts
300 460 410 32 26 12 M24
350 520 470 37 26 16 M24
400 580 525 41 30 16 M27
450 640 585 46 30 20 M27
500 715 650 50 33 20 M30
600 840 770 56 36 20 M33
700 (WN) 910 840 40 36 24 M33
800 1025 950 41 39 24 M36
900 1125 1050 48 39 28 M36
1000 1255 1170 59 42 28 M39
1200 1485 1390 78 48 32 M45
1400 1685 1590 84 48 36 M45
1500 1820 1710 130 56 36 M52
1600 1930 1820 102 56 40 M52
1800 2130 2020 110 56 44 M52
2000 2345 2230 124 62 48 M56
PN40
25 115 85 16 14 4 M12
40 150 110 18 18 4 M16
50 165 125 20 18 4 M16
150 lb
25 110 79 16 16 4 M12
40 125 98 20 16 4 M12
50 150 121 21 19 4 M16
65 180 140 24 19 4 M16
80 190 152 26 19 4 M16
100 230 191 26 19 8 M16
125 255 216 26 22 8 M20
150 280 241 27 22 8 M20
200 345 299 31 22 8 M20
250 405 362 32 25 12 M24
300 485 432 34 25 12 M24
350 535 476 37 29 12 M27
400 595 540 37 29 16 M27
450 635 578 42 32 16 M30
500 700 635 45 32 20 M30
600 815 749 50 35 20 M33
AWWA
700 927 864 33 35 28 M33
750 984 914 35 35 28 M33
800 1061 978 38 41 28 M39
900 1168 1086 41 41 32 M39

SITRANS FM MAG 5100 W


74 Operating Instructions, 10/2021, A5E03063678-AE
Appendix
B.3 Flange mating dimensions (metric)

DN Dimensions (mm) Bolting


mm D PCD T B Holes Bolts
1000 1289 1200 41 41 36 M39
1050 1346 1257 45 41 36 M39
1100 1403 1316 45 41 40 M39
1200 1511 1422 48 41 44 M39
1400 1683 1594 54 48 44 M45
1500 1854 1759 57 48 52 M45
1600 2032 1930 64 48 52 M45
1800 2197 2096 67 48 60 M45
2000 2362 2261 70 54 64 M52
AS 4087 PN16
50 150 114 11 18 4 M16
65 165 127 11 18 4 M16
80 185 146 11 18 4 M16
100 215 178 13 18 4 M16
150 280 235 13 18 8 M16
200 335 292 19 18 8 M16
250 405 356 19 22 8 M20
300 455 406 23 22 12 M20
350 525 470 30 26 12 M24
400 580 521 30 26 12 M24
450 640 584 30 26 12 M24
500 705 641 38 26 16 M24
600 825 756 48 30 16 M27
700 910 845 56 30 20 M27
800 1060 984 56 36 20 M33
900 1175 1092 66 36 24 M33
1000 1255 1175 66 36 24 M33
1200 1490 1410 76 36 32 M33
K10
25 125 90 14 19 4 M16
40 140 105 16 19 4 M16
50 155 120 16 19 4 M16
65 175 140 18 19 4 M16
80 185 150 18 19 8 M16
100 210 175 18 19 8 M16
125 250 210 20 23 8 M20
150 280 240 22 23 8 M20
200 330 290 22 23 12 M20
250 400 355 24 25 12, M22
300 445 400 24 25 16 M22
350 490 445 26 25 16 M22
400 560 510 28 27 16 M24

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 75
Appendix
B.4 Factory settings

DN Dimensions (mm) Bolting


mm D PCD T B Holes Bolts
450 620 565 30 27 20 M24
500 675 620 30 27 20 M24
600 795 730 32 33 24 M30

B.4 Factory settings

Dimension-dependent factory settings

Table B-3 50 Hz version

DN Qmax Unit Volume/ Pulse Totaliz‐


Order no. 7ME6520 Order no. 7ME6580 pulse unit er unit

mm Inch Fac set‐ Min. Max. Min. Max.


tings
15 ½ 2000 159 6361 - - l/h 1 l l
25 1 5000 441 17671 441 17671 l/h 10 l l
40 1½ 12 1.1 45 1.1 45 m3/h 10 l l
50 2 20 1.7 63 1.7 70 m /h
3
10 l l
65 2½ 30 2.9 100 2.9 119 m3/h 100 l l
80 3 50 4.0 160 4.5 180 m3/h 100 l l
100 4 120 6.2 250 7 282 m3/h 100 l l
125 5 180 10.0 400 11 441 m /h
3
100 l m3
150 6 250 15.7 629 15.9 636 m3/h 100 l m3
200 8 400 24.9 997 28.2 1130 m /h
3
1 m 3
m3
250 10 700 40.0 1600 44.1 1767 m3/h 1 m3 m3
300 12 1000 62.5 2500 63.6 2544 m3/h 1 m3 m3
350 14 1200 86.5 3463 86.5 3463 m /h
3
1 m 3
m3
400 16 1800 113 4523 113 4523 m3/h 1 m3 m3
450 18 2000 143.1 5725 143.1 5725 m /h
3
1 m 3
m3
500 20 3000 176.7 7068 176.7 7068 m3/h 1 m3 m3
600 24 4000 254.4 10178 254.4 10178 m3/h 10 m3 m3
700 28 5000 346.3 13854 346.3 13854 m /h
3
10 m 3
m3
750 30 6000 397.6 15904 397.6 15904 m3/h 10 m3 m3
800 32 7000 452.3 18095 452.3 18095 m /h
3
10 m 3
m3
900 36 9000 572.5 22902 572.5 22902 m3/h 10 m3 m3
1000 40 12000 706.8 28274 706.8 28274 m /h
3
10 m 3
m3
1050 42 12000 706.8 28274 706.8 28274 m3/h 10 m3 m3
1100 44 14000 855.2 34211 855.2 34211 m3/h 10 m3 m3
1200 48 15000 1017.8 40715 1017.8 40715 m /h
3
10 m 3
m3

SITRANS FM MAG 5100 W


76 Operating Instructions, 10/2021, A5E03063678-AE
Appendix
B.4 Factory settings

DN Qmax Unit Volume/ Pulse Totaliz‐


Order no. 7ME6520 Order no. 7ME6580 pulse unit er unit

1400 54 25000 - - 1385.4 55417 m3/h 10 m3 m3


1500 60 30000 - - 1590.4 63617 m3/h 10 m3 m3
1600 66 35000 - - 1809.5 72382 m /h
3
10 m 3
m3
1800 72 40000 - - 2290.2 91608 m3/h 10 m3 m3
2000 78 45000 - - 2827.4 113097 m3/h 10 m3 m3

Table B-4 60 Hz version

DN Qmax Unit Volume/ Pulse Totaliz‐


Order no. 7ME6520 Order no. 7ME6580 pulse unit er unit

mm Inch Fac. set‐ Min. Max. Min. Max.


tings
15 ½ 9 0.7 28 - - US GPM 1 US G US G
25 1 22 1.9 77.8 1.9 77.8 US GPM 1 US G US G
40 1½ 52 4.9 199.1 4.9 199.1 US GPM 1 US G US G
50 2 88 6.9 277.2 7.7 311.2 US GPM 1 US G US G
65 2½ 132 11.0 440.2 13.1 525.9 US GPM 1 US G US G
80 3 220 17.6 705.1 19.9 796.7 US GPM 1 US G US MG
100 4 528 27.5 1101 31.1 1244.8 US GPM 1 US G US MG
125 5 793 44.0 1762.2 48.6 1945.1 US GPM 1 US G US MG
150 6 1101 69.3 2772.9 70 2800.9 US GPM 1 US G US MG
200 8 1761 109.7 4391.9 124.4 4979.5 US GPM 1 US G US MG
250 10 3082 176.1 7045.2 194.5 7780.5 US GPM 1 US G US MG
300 12 4402 275.1 11007.8 280 11203.9 US GPM 1 US G US MG
350 14 5283 381.2 15249.7 381.2 15249.7 US GPM 1 US G US MG
400 16 7925 497.9 19918.1 497.9 19918.1 US GPM 1 US G US MG
450 18 8806 630.2 25208.8 630.2 25208.8 US GPM 1 US G US MG
500 20 13209 778 31122 778 31122 US GPM 1 US G US MG
600 24 17611 1120.3 44815.7 1120.3 44815.7 US GPM 10 US G US MG
700 28 19812 1524.9 60999.1 1524.9 60999.1 US GPM 10 US G US MG
750 30 22014 1750.6 70024.5 1750.6 70024.5 US GPM 10 US G US MG
800 32 30820 1991.8 79672.4 1991.8 79672.4 US GPM 10 US G US MG
900 36 39626 2522.8 100835.3 2522.8 100835.3 US GPM 10 US G US MG
1000 40 52834 3112.2 124488.1 3112.2 124488.1 US GPM 10 US G US MG
1050 42 52834 3431.2 137248.1 3431.2 137248.1 US GPM 10 US G US MG
1100 44 61640 3765.7 150630.6 3765.7 150630.6 US GPM 10 US G US MG
1200 48 66043 4481 179262.9 4481 179262.9 US GPM 10 US G US MG
1400 54 110072 - - 6099.9 243993.7 US GPM 1000 US G US MG
1500 60 132086 - - 7002.4 280098.3 US GPM 1000 US G US MG
1600 66 154100 - - 7967.2 318689.6 US GPM 1000 US G US MG

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 77
Appendix
B.5 Coil resistance

DN Qmax Unit Volume/ Pulse Totaliz‐


Order no. 7ME6520 Order no. 7ME6580 pulse unit er unit

1800 72 176115 - - 10083.5 403341.5 US GPM 1000 US G US MG


2000 78 198129 - - 12448.8 497952.5 US GPM 1000 US G US MG

B.5 Coil resistance

Table B-5 Coil resistance [Ω]

MAG 1100, MAG 1100 F MAG 3100, MAG 3100 P, MAG 5100 W
MAG 5100 W
(Order no. 7ME6580) (Order no. 7ME6520)
DN Inch Resistance Tolerance Resistance Tolerance Resistance Tolerance
2 1/12 104 +/− 5 104
3 1/8 104 +/− 5 104
6 1/4 99 +/− 17 104
10 3/8 99 +/− 17 104
151) 1/2 91 +/− 9 104
25 1 91 +/− 17 104 +/− 2 104 +/− 10
40 11/2 91 +/− 9 92 +/− 2 92 +/− 10
50 2 91 +/− 9 92 +/− 2 119.4 +/− 10
65 21/2 99 +/− 17 100 +/− 2 127 +/− 10
80 3 91 +/− 17 94 +/− 2 126 +/− 10
100 4 91 +/− 9 92 +/− 2 125 +/− 10
125 5 92 +/− 2 126 +/− 10
150 6 94 +/− 2 116 +/− 10
200 8 90 +/− 2 109 +/− 10
250 10 92 +/− 2 104 +/− 10
300 12 100 +/− 2 108 +/− 10
350 14 112 +/− 2 100 +/− 6
400 16 100 +/− 4 100 +/− 6
450 18 108 +/− 4 100 +/− 6
500 20 122 +/− 4 100 +/− 6
600 24 115 +/− 4 98 +/− 6
700 28 128 +/− 4 98 +/− 6
750 30 133
800 32 128 +/− 4 98 +/− 6
900 36 131 +/− 4 98 +/− 6
1000 40 131 +/− 4 88 +/− 6
1100 44 126
1200 48 130 +/− 4 88 +/− 6
1400 54 130
1500 60 124

SITRANS FM MAG 5100 W


78 Operating Instructions, 10/2021, A5E03063678-AE
Appendix
B.5 Coil resistance

MAG 1100, MAG 1100 F MAG 3100, MAG 3100 P, MAG 5100 W
MAG 5100 W
(Order no. 7ME6580) (Order no. 7ME6520)
1600 66 133
1800 72 133
2000 78 147
1)
On MAG 1100 DN 15 produced as of May 1999 the coil resistance must be 86 ohm, +8/−4 ohm.

Note
Reference values
• All resistance values are at 20 °C
• The resistance changes proportionally 0.4% / °C

Spare parts

Description
Cable glands, 2 pcs.
M20

½" NPT

Sealing screws for sensor/transmitter, 2 pcs.

Terminal box, in polyamide, inclusive of lid


M20
½" NPT
Terminal box lid, in polyamide

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 79
Appendix
B.5 Coil resistance

Description
Terminal box, in stainless steel, inclusive of lid
M20
½" NPT

Potting kit for terminal box of MAG sensors for I


P68/NEMA 6P (not for EX)

SITRANS FM MAG 5100 W


80 Operating Instructions, 10/2021, A5E03063678-AE
Glossary

ASIC
Application-Specific Integrated Circuit is an integrated circuit (IC) customized for a particular
use, rather than intended for general-purpose use.

Elex V

EMC
Electromagnetic compatibility (EMC) is the branch of electrical sciences which studies the
unintentional generation, propagation and reception of electromagnetic energy with reference
to the unwanted effects (Electromagnetic Interference, or EMI) that such energy may induce.
The goal of EMC is the correct operation, in the same electromagnetic environment, of different
equipment which use electromagnetic phenomena, and the avoidance of any interference
effects.

IP
An IP (Ingress Protection) number is used to specify the environmental protection of enclosures
around electronic equipment. These ratings are determined by specific tests. The IP number is
composed of two numbers, the first referring to the protection against solid objects and the
second against liquids. The higher the number, the better the protection. For example, in IP67
the first Number (6) means that the device is totally protected against dust, and the second (7)
that it is protected against the effect of immersion between 15cm and 1m

PED
The Pressure Equipment Directive (97/23/EC) is the legislative framework on European level for
equipment subject to a pressure hazard. It was adopted by the European Parliament and the
European Council in May 1997 and has been obligatory throughout the European Union since
May 2002.

SENSORPROM
All sensor related settings/data saved on an EPROM. SENSORPROM technology automatically
configures the transmitter at start up providing calibration data, pipe size, sensor type, and
output settings. The SENSORPROM automatically stores values or settings changed by users, and
automatically re-programs any new transmitter without loss of accuracy.

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 81
Glossary

USM
USM II is a Communication Platform. The Siemens USM II concept enables fitting of add-on bus
modules without loss of functionality:
1. All modules can be fitted as true "plug & play"
2. Module and transmitter are automatically configured through the SENSORPROM

SITRANS FM MAG 5100 W


82 Operating Instructions, 10/2021, A5E03063678-AE
Index

A H
Abrasive liquids, 25 Hazardous area
Add-on modules, (See Communication module) Approvals, 13
Applications, 17 Laws and directives, 9
Horizontal Pipes, 25
Hotline, 43, (Refer to Support request)
C
Cable specifications, 34, 53
Catalog
I
catalog sheets, 65 Inlet / outlet conditions, 23
Cathodic protection, 32 Installation
Certificates, 9, 65 Horizontal Pipes, 25
Coil insulation check, 47 in U-tube, 22
Coil resistance check, 47 Indoor/outdoor, 21
Communication modules, 17 Large pipes, 24
Customer Support, (Refer to Technical support) Location in system, 22
Customer Support Hotline, 43 Mounting of sensor, 26
Partially filled pipes, 24
Pipes with free outlet, 23
D Remote, 34
Safety instructions, 21
Dimensions, 60
Vertical pipes, 25
Direct burial, 39
Internet
Disposal, 45
Contact person, 44
Document history, 5
Support, 43
Downloads, 65
Items supplied, 6

E L
Electrical connection
Laws and directives
Cable specifications, 34
Disassembly, 9
Remote installations, 34
Personel, 9
Safety instructions, 33
Electrode resistance check, 48
Empty pipe detection, 25
M
Mains supply, 33
F Maintenance, 41
Manuals, 65
FAQ
Material compatibility, 10
Fluctuating process values, 48
Measurement principle, 18
Flange mating dimensions, 70
Modifications
correct usage, 14
improper, 14
G Mounting, (See Installation)
Gas / Air bubbles, 25

SITRANS FM MAG 5100 W


Operating Instructions, 10/2021, A5E03063678-AE 83
Index

P W
Potential equalization, 32 Warranty, 7
Potting, 38 Weight, 63
Pressure Wire insulation, 34
Safety instructions, 21 Wiring, (See Electrical connection)
Pressure Equipment Directive, 11
Process fluid
Conductivity, 55
Protective conductor terminal, 34
Protective earth, 34

R
Recalibration, 43
Repair, 41
Return procedure, 45

S
Safety, 9
Instrument safety standards, 10
Sensor installation, 21
Safety instructions
Electrical connection, 33
Scope of delivery, 6
Sensor check, 47
Sensor orientation, 25
Service, 41, 43, 66
Service and support
Internet, 66
Support, 43, 66
Support request, 66
System components, 17

T
Technical support, 66
partner, 66
personal contact, 66
Test certificates, 9
Theory of operation, 18
Torques values, 27

V
Vertical Pipes, 25
Vibrations, 22

SITRANS FM MAG 5100 W


84 Operating Instructions, 10/2021, A5E03063678-AE

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