Fa2.5i Fa5i Fa5ti Parts

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Product Parts

Information

FORCE 5i Air Winch


Winch Series
FA2.5i, FA5i, and FA5Ti

(Dwg. MHP2669)

Save These Instructions

Form MHD56287
Edition F
May 2016
R
71444269
© 2016 Ingersoll Rand
Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest
Distributor.
For additional supporting documentation refer to Table 1 ‘Product Manuals’ on page 2.
Manuals can be downloaded from ingersollrandproducts.com
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all
warranties.
Original instructions are in English. Other languages are a translation of the original instructions.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1: Product Manuals


Publication Part/Document Number Publication Part/Document
Number
Product Safety Manual (Non-Man Rider) MHD56250 Product Information Manual (Man Rider) MHD56435
Product Safety Manual (Man Rider) MHD56251 Product Maintenance Information Manual MHD56288
Product Information Manual (Non-Man Rider) MHD56434

TABLE OF CONTENTS
Description Page No. Dwg. Name Page No.
Parts Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 .
FA2.5i Drum, Base and Reduction Gear Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . .4 (Dwg. MHP2689) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
FA2.5i Drum, Base and Reduction Gear Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . .5 .
FA2.5i Drum, Base and Reduction Gear Assembly Parts List continued . . . . . . . . . . . . .6 .
FA5i/Ti Drum, Base and Reduction Gear Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . .7 (Dwg. MHP2670) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
FA5i/Ti Drum, Base and Reduction Gear Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . .8 .
FA2.5i Drum and Siderail Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 .
FA5i Drum and Siderail Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 .
FA5Ti Drum and Siderail Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 .
Motor Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 (Dwg. MHP2693) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Motor Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 .
Motor Assembly Parts List continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 .
Disc Brake Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 (Dwg. MHP2924) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Disc Brake Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 .
Drum Band Brake Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 (Dwg. MHP2694) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Drum Band Brake Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 .
Control Valve Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 (Dwgs. MHP2696 and MHP3182) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Control Valve Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 .
Emergency Stop and Overload Control Valve Assembly Drawing (-E Model) . . . . . . .22 (Dwg. MHP2697) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Emergency Stop and Overload Control Valve Assembly Parts List (-E Model) . . . . . . .23 .
Emergency Stop and Overload Control Valve Assembly Parts List (-E Model) continued . 24 .
Limit Switch (Optional) Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 (Dwg. MHP2677) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Limit Switch (Optional) Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 .
CE Man Rider Control Valve Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 (Dwg. MHP3069) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
CE Man Rider Control Valve Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 .
Pendant Operated Pilot Control Valve (Optional) Assembly Drawing . . . . . . . . . . . . .30 (Dwg. MHP3091) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Pendant Operated Pilot Control Valve (Optional) Assembly Parts List . . . . . . . . . . . . .31 .
Two Lever Remote Pendant (Optional) Assembly Drawings . . . . . . . . . . . . . . . . . . . . .32 (Dwgs. MHP2346 and MHP1677) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Two Lever Remote Pendant (Optional) Assembly Parts List . . . . . . . . . . . . . . . . . . . . . .33 .
Full Flow Remote Control Valve Assembly Drawing and Parts List . . . . . . . . . . . . . . . .34 (Dwg. MHP2698) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
K5C2-EXLP/MRCE Connection Assembly Drawing and Parts List . . . . . . . . . . . . . . . . .35 (Dwg. MHP3402) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
K5C2-MRCE Connection Assembly Drawing and Parts List (Old Style) . . . . . . . . . . . . .36 (Dwg. MHP3070) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Pendant Operated Overload (Optional) Assembly Drawing and Parts List . . . . . . . . .37 (Dwgs. MHP3640 and MHP2958) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Shut-off Valve Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 .
Drum Locking Pin (Optional) Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . .38 (Dwg. MHP2675) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Press Roller Assembly (Optional) Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . .39 (Dwg. MHP2695) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Press Roller Assembly (Optional) Parts List (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . .40 .
FA5i Drum Guard Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 (Dwg. MHP3391) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
FA5i Drum Guard Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 .
Drum Guard Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 (Dwg. MHP2676) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Drum Guard Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 .
Drum Guard Assembly Parts List (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 .
Drum Guard Assembly Parts List (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 .
Air Preparation Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 (Dwg. MHP2679) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Labels and Tags Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 (Dwg. MHP2718) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 .

2 Form MHD56287 Edition F


PARTS ORDERING INFORMATION
These products are designed and constructed to provide long, trouble-free service.
In time it may be necessary to order and install new parts to replace those that have n Disposal
been subjected to wear.

For your convenience and future reference, it is recommended that the following
information be recorded. When the life of the product has expired, it is recommended
that it be disassembled, degreased and parts separated as to
Model materials so that they may be recycled.
Number________________________________________________________

Serial
Number________________________________________________________ For additional information contact:
Date Ingersoll Rand
Purchase________________________________________________________
20017 72nd Avenue South
When ordering replacement parts, please specify the following: Kent, WA 98032 USA
1. Complete model number and serial number as it appears on the data (name)
plate. Phone: (800) 483-4981
2. Part number(s) and part description as shown in this manual.
3. Quantity required. or
The data (name) plate is located on the product.
Ingersoll Rand
NOTICE Douai Operations
529, Avenue Roger Salengro
• Continuing improvement and advancement of design may cause changes 59450 Sin Le Noble, France
to this equipment which are not included in this manual. Manuals are Phone: (33) 03-27-93-08-08
periodically revised to incorporate changes. Always check the manual
edition number on the front cover for the latest issue. Fax: (33) 03-27-93-08-00
• Sections of this manual may not apply to your product.
• The use of other than genuine Ingersoll Rand replacement parts may result
in safety hazards, decreased performance and increased maintenance, and
will invalidate all warranties.

n Return Goods Policy


Ingersoll Rand will not accept any returned goods for warranty or service unless
prior arrangements have been made and written authorization has been provided
from the location the goods were purchased.

Products that have been modified without Ingersoll Rand approval, mishandled or
overloaded will not be repaired or replaced under warranty. A printed copy of the
warranty that applies to this product is provided inside the back cover of the product
information manual or in some cases the parts manual.

Form MHD56287 Edition F 3


FA2.5I DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING

45
48
949
50 49 46
40 83
40
75 91
90

42 41
39
43
47 37
38 33
36
40 6
35
15
34 14
93 5

410

80
2
3
4
81

76

24
73
62
72
62
71
74
69 67
66 55 54 62 63
70 62

83

34
97 90
96 91 84

87

95

94 92
89 82
88
410
98
85

82

86

(Dwg. MHP2689)

4 Form MHD56287 Edition F


FA2.5I DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
51873
2 Oil Seal 1 66 Sun Gear 1 71068530
(03980927)
51607
3 Lockwasher 10 67 Planetary Assembly 1 Contact Factory
(71225973)
28938
4 Capscrew 10 71268205 69 Sun Gear † 1
(71399067)
51459
5 ‘O’ Ring 1 70 Spring Pin 4 71068472
(03980588)
14227
6 Motor Adapter 1 71 Spacer 1 71068522
(71062566)
10598
14 Sleeve (for use without Disc Brake) 1 72 Ring Gear 1 45874351
(03982345)
16354
15 Seal Adapter 1 73 Cover 1 Contact Factory
(71063192)
22 Dowel Pin ** 2 71460554 74 Spring Pin 4 Contact Factory
23 Capscrew ** 12 71413132 75 Capscrew 8 43805266
382-20327
24 Nut 8 43805258 76 Spacer ** 1
(71197578)
51460
33 ‘O’ Ring 1 80 Drum † 1 Note 1
(03980596)
382-31631
34 Reduction Gear Assembly * 1 71394746 Wire Rope Wedge, 1/2 and 5/8 in. (13 and 16 mm)
(71461537)
28737 52001
35 Drive Shaft † 1 81 Wire Rope Anchor 1/2 in. (13 mm) (Note 3) 1
(71394522) (03899143)
52298 52306
36 Retainer Ring 1 Wire Rope Anchor 5/8 in. (16 mm) (Note 3)
(71227334) (71043178)
50460
37 Bearing 1 82 Siderail † 2 Note 1
(71069702)
51872 382-30773
38 Retainer Ring 1 83 Lifting Lug † 2
(03980919) (71438915)
52380
39 Capscrew 8 Upright, Outboard (for use with Drum Lock) † 382-30516-4-S
(71077267) 84 1
Dowel Pin 4 Upright, Outboard (Note 4) † 382-30516-5-S
50984
40 50872
Dowel Pin ** 2 (71077325) 85 Capscrew 8
(71072227)
14037
41 Drum Shaft † 1 86 Dowel Pin 8 71266670
(71083679)
42 Upright, Inboard † 1 382-30514-1-S 87 Bearing 1 71435937
51475 71070643–RS
43 Seal 1 88 Data (name) Plate (Note 2) 1
(03898889) (71442040)
Capscrew 12 50973 89 Rivet 4 71028849
45
Capscrew ** 4 (03898566) 90 Capscrew 8 71316491
50181 52915
46 Lockwasher 12 91 Washer 8
(03898269) (71004436)
382-32567 382-30646
Gear Carrier † (Serial No. A007114 and up) 92 Bearing Retainer 1
(43804657) (71435879)
47 1
52379
Gear Carrier † (old style) Contact Factory 93 Capscrew (for use without Disc Brake) 8
(71077366)
51467 50964
48 Pipe Plug 2 94 Capscrew 2
(71074702) (71224893)
51473 382-30832
49 Bearing 1 95 End Cover (for use without Limit Switch) 1
(03898863) (71439970)
51479
50 Retainer Ring 1 96 Washer 4 71376370
(71077333)
54 Planetary Assembly 1 97 Capscrew 4 52160
Order Item 34 50203
55 Thrust Bearing 2 98 Washer 8
(03969441)
52149
62 ‘O’ Ring 4 410 Bushing 2 71443816
(03967056)
63 Ring Gear 1 Contact Factory 949 Washer 8 71413355

Form MHD56287 Edition F 5


FA2.5I DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST CONTINUED

Note 1: Refer to ‘DRUM and SIDERAIL PARTS LIST’ on page 8.


Note 2: Model and serial number required.
Note 3: Used on divided drums only. Not illustrated.
Note 4: Item 84 is predrilled for use with an IR Adjustable Level Wind and Drum Lock.
* Reduction Gear Assembly includes items 54, 55, 62, 63, 66, 67, 69, 70 - 75.
** These parts are used on an 8 inch long drum without a band brake and may not be illustrated.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30698–2 as part number 382-30698-2CH.

Certification Type Example Part Number To Order


ABS --- 382-30698-2CHA
DNV 382-30698-2CH ---

FA2.5i Drum, Base and Reduction Gear Assembly Service Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
*1000 Service Kit: Outboard Bearing and Seal (including in Overhaul Kits) 1 47539960001

6 Form MHD56287 Edition F


FA5I/TI DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING

40
39
33
36

35 6
15
38 14
37 93
41 5

60

58 2
3
57 4
56 54
55
51 53
61

59 51
50
46 48
45 83
49 86
91

52 90

80 34

47 43
81
65
75

42
74
73
62 410
72
62
71
70
67
24
66 62
55 63
83 62
69

90
91
95 34
97
94 84
96 92

87
89 82
88
410

86
85 82

98

(Dwg. MHP2670)

Form MHD56287 Edition F 7


FA5I/TI DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
51873
2 Oil Seal 1 63 Ring Gear 1 contact factory
(03980927)
51607
3 Lockwasher 10 65 Washer 12 71390421
(71225973)
4 Capscrew 10 71268205 66 Sun Gear 1
51459 Contact Factory
5 ‘O’ Ring 1 67 Planetary Assembly 1
(03980588)
14227 28826
6 Motor Adapter 1 69 Sun Gear † 1
(71062566) (71396337)
10598
14 Sleeve (for use without Disc Brake) 1 70 Spring Pin 1 71068464
(03982345)
16354
15 Seal Adapter 1 71 Spacer 1 71068522
(71063192)
24 Nut 12 71390439 72 Ring Gear 1 45874351
51460
33 ‘O’ Ring 1 73 Cover 1
(03980596) Contact Factory
34 Reduction Gear Assembly * 1 71394753 74 Dowel Pin 4
28738
35 Drive Shaft † 1 75 Capscrew 8 71106736
(71394530)
52298
36 Retainer Ring 1 80 Drum † 1 Note 1
(71227334)
50460 382-30555
37 Bearing 1 Wire Rope Wedge, 5/8 and 3/4 in. (16 and 19 mm)
(71069702) (71434120)
51872 382-30987
38 Retainer Ring 1 Wire Rope Wedge, 7/8 in. (22 mm)
(03980919) (71444426)
52380 52306
39 Capscrew 8 81 Wire Rope Anchor 5/8 in. (16 mm) (Note 3) 1
(71077267) (71043178)
52334 52000
40 Dowel Pin 2 Wire Rope Anchor 3/4 in. (19 mm) (Note 3)
(71077275) (71005060)
14020 52308
41 Drum Shaft † 1 Wire Rope Anchor 7/8 in. (22 mm) (Note 3)
(03978327) (71042600)
Upright, Inboard - FA5i † 382-30770-2-S 82 Siderail † 2 Note 1
42 1 382-30773
Upright, Inboard - FA5Ti † 382-31202-1-S Lifting Lug FA5i †
(71438915)
83 2
51464 382-31197
43 Seal 1 Lifting Lug FA5Ti †
(03980612) (71449474)
52829 Upright, Outboard (for use without Drum Lock)
45 Capscrew 12 382-30771-4-S
(03968633) FA5i †
1
51012
46 Lockwasher 12 Upright, Outboard (Note 4) FA5i † 382-30771-5-S
(03978913)
84
Upright, Outboard (for use without Drum Lock) 382-31201-3
Gear Carrier † (Serial No. A006972 and up)
382-32566 FA5Ti † (71450175)
1
(43804640) Upright, Outboard (for use with Drum Lock) FA5Ti 382-31201-1
47 Gear Carrier † FA5Ti (Serial No. A006835 and up) 1
† (71450159)
50872
Gear Carrier † (old style) Contact Factory 85 Capscrew 8
(71072227)
51467
48 Pipe Plug 2 86 Dowel Pin 14 71266670
(71074702)
51455
49 Bearing 1 87 Bearing 1 71440002
(03962420)
71070643–RS
50 Retainer Ring 1 71018196 88 Data (Name) Plate (Note 2) 1
(71442040)
51 ‘O’ Ring 2 71106728 89 Screw, Drive 4 71028849
52 Spring Pin 1 90 Capscrew 8 71316491
52915
53 Ring Gear 1 91 Washer 8
(71004436)
382-30646
54 Planetary Assembly 1 92 Bearing Retainer 1
Contact Factory (71435879)
50910
55 Thrust Bearing 2 93 Capscrew (for use without Disc Brake) 8
(71077259)
50964
56 Sun Gear 1 94 Capscrew 2
(71224893)
382-30830
57 Retainer Ring 1 71068597 95 End Cover (for use without Limit Switch) 1
(71439954)
58 Planetary Assembly 1 71068555 96 Washer 4 71376370
59 Input Housing 1 Contact Factory 97 Capscrew 4 52160 (52160)
50203
60 Capscrew 12 43808864 98 Washer 8
(03969441)
61 Plug 4 71068571 410 Bushing 2 71443816

8 Form MHD56287 Edition F


Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
52149
62 ‘O’ Ring 4
(03967056)

Note 1: Refer to ‘DRUM and SIDERAIL PARTS LIST’ on page 8.


Note 2: Model and serial number required.
Note 3: Used on divided drums only. Not illustrated.
Note 4: Item 84 is predrilled for use with an IR Adjustable Level Wind and Drum Lock.
* Reduction Gear Assembly includes items 51 - 53, 66, 67, 69, 70 - 75.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30858–2 as part number 382-30858–2CH.

Certification Type Example Part Number To Order


ABS --- 382-30858–2CHA
DNV 382-30858–2CH ---

FA5i/Ti Drum, Base and Reduction Gear Assembly Service Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
*1001 Service Kit: Frame (including in Overhaul Kits) (include items: 3-5, 33, 36-38, 43, 85-87, 93, 94, 96-98) 1

* Not sold separately

Form MHD56287 Edition F 9


FA2.5I DRUM AND SIDERAIL PARTS LIST
Drum (Item 80) with Drum (Item 80) w/out
Drum (Item 80) with Part Drum (Item 80) w/out Part Part Part
Band Brake and Drum Band Brake with Drum
Band Brake Number (CCN) Band Brake ** Number (CCN) Number (CCN) Number (CCN)
Lock Lock **
Drum (8 in. long) † N/A Drum (8 in. long) † 382-30720-1-S Drum (8 in. long) † 382-30698-1L-S Drum (8 in. long) † 382-30720-1L-S
382-30720-2-S
Drum (12 in. long) † 382-30698-2-S Drum (12 in. long) † Drum (12 in. long) † 382-30698-2L-S Drum (12 in. long) † 382-30720-2L-S
(45961240)
Drum (16 in. long) † 382-30698-3-S Drum (16 in. long) † 382-30720-3-S Drum (16 in. long) † 382-30698-3L-S Drum (16 in. long) † 382-30720-3L-S
Drum (20 in. long) † 382-30698-4-S Drum (20 in. long) † 382-30720-4-S Drum (20 in. long) † 382-30698-4L-S Drum (20 in. long) † 382-30720-4L-S
Drum (24 in. long) † 382-30698-5-S Drum (24 in. long) † 382-30720-5-S Drum (24 in. long) † 382-30698-5L-S Drum (24 in. long) † 382-30720-5L-S
Drum (30 in. long) † 382-30698-6-S Drum (30 in. long) † 382-30720-6-S Drum (30 in. long) † 382-30698-6L-S Drum (30 in. long) † 382-30720-6L-S
Drum (36 in. long) † 382-30698-7-S Drum (36 in. long) † 382-30720-7-S Drum (36 in. long) † 382-30698-7L-S Drum (36 in. long) † 382-30720-7L-S
Siderail (Item 82) with Part Siderail (Item 82) Part
Band Brake Number (CCN) w/out Band Brake ** Number (CCN)
with 8 in. Drum † N/A with 8 in. Drum † 382-30628-1-S
with 12 in. Drum † 382-30624-2-S with 12 in. Drum † 382-30628-2-S
with 16 in. Drum † 382-30624-3-S with 16 in. Drum † 382-30628-3-S
with 20 in. Drum † 382-30624-4-S with 20 in. Drum † 382-30628-4-S
382-30628-5-S
with 24 in. Drum † 382-30624-5-S with 24 in. Drum †
(45918729 )
with 30 in. Drum † 382-30624-6-S with 30 in. Drum † 382-30628-6-S
with 36 in. Drum † 382-30624-7-S with 36 in. Drum † 382-30628-7-S

Note 1: Contact Factory for divided drum part numbers; not available for Man Rider application.
Note 2: 8” drum not available for Man Rider application.
** Man Rider winches have a two brake system and are only available with a band brake drum and no drum lock.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30698-2 as part number 382-30698-2CH.

FA5I DRUM AND SIDERAIL PARTS LIST


Drum (Item 80) with Drum (Item 80) w/out
Drum (Item 80) with Part Drum (Item 80) w/out Part Part Part
Band Brake with Drum Band Brake with Drum
Band Brake Number (CCN) Band Brake ** Number (CCN) Number (CCN) Number (CCN)
Lock Lock **
Drum (12 in. long) † 382-30858-2-S Drum (12 in. long) † 382-31472-S Drum (12 in. long) † 382-30858-2L-S Drum (12 in. long) † 382-30887-2L-S
Drum (16 in. long) † 382-30858-3-S Drum (16 in. long) † 382-30887-3-S Drum (16 in. long) † 382-30858-3L-S Drum (16 in. long) † 382-30887-3L-S
Drum (20 in. long) † 382-30858-4-S Drum (20 in. long) † 382-30887-4-S Drum (20 in. long) † 382-30858-4L-S Drum (20 in. long) † 382-30887-4L-S
382-30858-5-S
Drum (24 in. long) † Drum (24 in. long) † 382-30887-5-S Drum (24 in. long) † 382-30858-5L-S Drum (24 in. long) † 382-30887-5L-S
(45930740)
Drum (30 in. long) † 382-30858-6-S Drum (30 in. long) † 382-30887-6-S Drum (30 in. long) † 382-30858-6L-S Drum (30 in. long) † 382-30887-6L-S
Drum (36 in. long) † 382-30858-7-S Drum (36 in. long) 382-30887-7-S Drum (36 in. long) † 382-30858-7L-S Drum (36 in. long) † 382-30887-7L-S
Siderail (Item 82) with Part Siderail (Item 82) Part
Band Brake Number (CCN) w/out Band Brake ** Number (CCN)
with 12 in. Drum † 382-30823-2-S with 12 in. Drum † 382-30824-2-S
with 16 in. Drum † 382-30823-3-S with 16 in. Drum † 382-30824-3-S
with 20 in. Drum † 382-30823-4-S with 20 in. Drum † 382-30824-4-S
382-30823-5-S 382-30824-5-S
with 24 in. Drum † with 24 in. Drum †
(45967882) (45990702)
with 30 in. Drum † 382-30823-6-S with 30 in. Drum † 382-30824-6-S
with 36 in. Drum † 382-30823-7-S with 36 in. Drum † 382-30824-7-S

Note 1: Contact Factory for divided drum part numbers; not available for Man Rider application.
** Man Rider winches have a two brake system and are only available with a band brake drum and no drum lock.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30858-2 as part number 382-30858-2CH.

10 Form MHD56287 Edition F


FA5TI DRUM AND SIDERAIL PARTS LIST
Drum (Item 80) with Drum (Item 80) w/out
Drum (Item 80) with Part Drum (Item 80) w/out Part Part Part
Band Brake with Drum Band Brake with Drum
Band Brake Number (CCN) Band Brake Number (CCN) Number (CCN) Number (CCN)
Lock Lock
Drum (12 in. long) † 382-31207-2-S Drum (12 in. long) † 382-31540-S Drum (12 in. long) † 382-31207-2L-S Drum (12 in. long) † 382-31243-L-S
Drum (16 in. long) † 382-31207-3-S Drum (16 in. long) † 382-31243-3-S Drum (16 in. long) † 382-31207-3L-S Drum (16 in. long) † 382-31243-3L-S
Drum (20 in. long) † 382-31207-4-S Drum (20 in. long) † 382-31243-4-S Drum (20 in. long) † 382-31207-4L-S Drum (20 in. long) † 382-31243-4L-S
Drum (24 in. long) † 382-31207-5-S Drum (24 in. long) † 382-31243-5-S Drum (24 in. long) † 382-31207-5L-S Drum (24 in. long) † 382-31243-5L-S
Drum (30 in. long) † 382-31207-6-S Drum (30 in. long) † 382-31243-6-S Drum (30 in. long) † 382-31207-6L-S Drum (30 in. long) † 382-31243-6L-S
Drum (36 in. long) † 382-31207-7-S Drum (36 in. long) † 382-31243-7-S Drum (36 in. long) † 382-31207-7L-S Drum (36 in. long) † 382-31243-7L-S
Siderail (Item 80) with Part Siderail (Item 80) Part
Band Brake Number (CCN) w/out Band Brake Number (CCN)
with 12 in. Drum † 382-30823-2-S with 12 in. Drum † 382-30824–2-S
with 16 in. Drum † 382-30823-3-S with 16 in. Drum † 382-30824–3-S
with 20 in. Drum † 382-30823-4-S with 20 in. Drum † 382-30824–4-S
382-30823-5-S 382-30824–5-S
with 24 in. Drum † with 24 in. Drum †
(45967882) (45990702)
with 30 in. Drum † 382-30823-6-S with 30 in. Drum † 382-30824–6-S
with 36 in. Drum † 382-30823-7-S with 36 in. Drum † 382-30824–7-S

Note 1: Contact Factory for divided drum part numbers.


Note 2: FA5Ti not available for Man Rider application.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum item (80) (12 inches long) part number 382-31207-2 as part number 382-31207-2CH.

Form MHD56287 Edition F 11


MOTOR ASSEMBLY DRAWING

254
216 200
201

2 15
200
205
228 202
203
204 201

205 203
205
207 204
206
208
210
206 213 202

209
205
229 207
213

208

209

230 244 243

226 247
217 225
3
4
225
246

236
232
231 233 237 251
234 252
243
235 251
250

231 240
165 228
169
46
171

170
93
253

(Dwg. MHP2693)

12 Form MHD56287 Edition F


MOTOR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
Motor Assembly 213 Eye Bolt 2 71431506
K5B-546M-S
for use with Control Valve * 216 Mounting Flange 1 K5B-502A
199 (71445258)
1
K5B-546LM-S 382-30415-S
for use w/out Control Valve * 217 Motor Housing (Note 1) 1
(71444830) (71475818)
51873 54912
2 Oil Seal 1 225 Pipe Plug (Drain) 3
(03980927) (71077242)
51607 K5B-592
3 Lockwasher 10 226 Gasket 1
(71225973) (03880655)
51066
4 Capscrew 10 71268205 228 Bearing 2
(03989746)
16354
15 Seal Adapter 1 229 Screw 5 71420277
(71063192)
50181 K5B-540
46 Lockwasher 5 230 Oil Slinger 1
(03898269) (03880275)
51471
Capscrew (Imperial thread) 5 231 Crank Assembly 1 K5B-A516S
(71076772)
93
K5B-519
Capscrew (Metric thread) 5 71452536 232 Sleeve 1
(03880267)
K5B-511
165 Reducer Bushing 1 71057459 233 Connecting Rod Bushing 1
(03880242)
K5B-510
169 Pipe, Elbow 1 71057434 234 Connecting Rod Ring 2
(03880218)
50594 HU-520
170 Muffler 1 235 Lock Pin 1
(03969524) (03185048)
53456
171 Pipe Nipple 1 71057467 236 Cotter Pin 1
(71229389)
D02-394
Capscrew (Metric thread) 71434260 237 Pin Nut 1
(03197723)
200 20
52317 54257
Capscrew (Imperial thread) 240 Roll Pin 1
(71063705) (71231104)
K5B-H505 K5B-928
201 Cylinder Head 5 243 Gasket 2
(03884509) (03880580)
K5B546-KRING 20A11CM248
202 Compression Ring 1 Set 244 ‘O’ Ring 1
(03944691) (95086690)
HU-514A 53095
203 Wrist Pin 5 246 Grease Fitting 1
(03504750) (03900172)
K5B-545M-S
204 Piston 5 ** 247 Rotary Valve Housing 1
(71449300)
902A45-632-10 K5B-526EQ-RS
205 Retainer Ring 1 250 Rotary Valve Assembly 1
(03944717) (71352900)
K5B-509 K5B-607A
206 Connecting Rod 5 251 Seal Ring Assembly 1 set
(03880333) (03944485)
K5B-97
207 Oil Ring Order Item 202 252 Bearing 1
(03880473)
K5B-L505-47 KK5B-276M
208 Cylinder Liner 5 253 Exhaust Flange 1
(03880549) (03925245)
K5B-507-5
209 Head Gasket 1 Set 254 Screw 2 71262810
(03944709)
26604
210 Vent Cap Assembly 1 411 Label, Caution (Note 2) 1 43810134
(71339949)

* K5B-546M-S includes items 2-4, 93, 200-210, 213, 214, 216, 217, 225, 226, 228-237, 240, 243, 244, 246, 247, 250-253, for use with control valve.
* K5B-546LM-S includes items 2-4, 93, 200-210, 213, 214, 216, 217, 225, 226, 228-237, 240, 243, 244, 246, 247, 250-253, for use without control valve.
** Parts not sold separately. Refer to “K5B Motor Assembly Kit List.”
Note 1: Motor housing (217) includes items 93, 200, 213, 949 and 951; Refer to control valve for 949 and 951.

CAUTION
• Check serial number before mounting control valve, these capscrews have been provided in both metric and standard threads for old and new style
rotary housing. Refer to label item 411.

Note 2: Item 411 is provided with kits and not shipped with complete unit.

Form MHD56287 Edition F 13


MOTOR ASSEMBLY PARTS LIST CONTINUED
Motor Assembly Service and Replacement Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
Service Kit: Motor (including in Overhaul Kits) (include items: 2-5, 15, 93, 200, 202, 205, 207-209, 225, 226, 228, 229, 233,
1002 1 71390181
235-237, 243, 244, 246, 251, 252 and 254)
1003 Motor Gasket Kit (include items: 209, 226, 243, 244, 248 and 946) 1 26823 (71351498)
1004 Motor Assembly with Control Valve (include items: 2, 15 and 227) 1 K5B-546M-S (71445258)
1005 Motor Assembly without Control Valve (include items: 2, 15 and 227) 1 K5B-546LM-S (71444830)
1006 Piston Assembly (include items: 202, 203, 205 and 207) 1 K5B-A513-47 (03924495)
1007 Rotary Valve Assembly (include items: 243, 244, 251, 252 and 250) 1 K5B-526EQ-RS (71352900)
1008 Crankshaft Assembly (include items: 206, 228-237 and 240) 1 K5B-A516 (03918851)
1009 Replacement Kit: Muffler (include items: 165, 169-171, 957-959) 1 24375 (71266019)

14 Form MHD56287 Edition F


DISC BRAKE ASSEMBLY DRAWING

607
605
608
29

20 22
606

604
To
control
valve

30
60
12 44

11 24

21
24
19

16
17

10

13

7
9

(Dwg. MHP2924)

Form MHD56287 Edition F 15


DISC BRAKE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
51471 382-31000
1 Capscrew (with Disc Brake) 8 21 Brake Housing † 1
(71076772) (71444715)
10594 51803
7 Shaft Extender 1 22 Fitting, Reducer Bushing 1
(71062582) (71076582)
10597 51467
8 Brake Reaction Plate 1 24 Pipe Plug 2
(71075204) (71074702)
50751 51857
9 Spring 15 29 Breather 1
(03990181) (71062558)
382-31002 51458
10 Brake Piston 1 30 ‘O’ Ring 1
(71444731) (03974805)
11 Seal 1 71444822 44 Label, Low Pressure 1 71465942
51462
12 Seal 1 60 Rivet 2 71028849
(03974821)
50859
13 Collar 1 71039333 604 Fitting, Nipple 1
(71063655)
16 Friction Plate 5 71126874 605 Gauge, Pressure 1 43806249
382-31004
17 Drive Plate † 6 606 Fitting, Tee 1 71063374
(71444756)
382-31707 50276
19 Gear † 1 607 Dump Valve 1
(71463269) (71025704)
382-31080 20770
20 Reaction Ring 1 608 Vented, Fitting 1
(71446793) (71121784)

Note: Refer to “KITS” on page 49.


These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch

cold weather certification. Example: Order Brake Housing item (21) part number 382-31000 (71444715) as part number 382-31000CH.

Certification Type Example Part Number To Order


ABS --- 382-30698-2CHA
DNV 382-30698-2CH ---

Disc Brake Assembly Service Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
Conversion Kit: Automatic Disc Brake (include items: 1, 3-5, 7-13, 16, 17, 19-22, 24, 29, 30, 33, 44, 60, 115, 343, 604-609,
1010 1 382-32548 (43801984)
740, 743 and 956)
1011 Service Kit: Disc Brake (included in Overhaul Kits) (include items: 1, 3, 4, 5, 9, 11-13, 16, 17, 22, 29, 30, 604-608) 1 382-32144 (71473441)
1012 Conversion Kit: FA2.5i Automatic Disc Brake (include items: 1, 3-5, 7-13, 16, 17, 19-22, 24, 29, 30, 33, 35-38, 44, 60, 604-608) 1 47540211001

16 Form MHD56287 Edition F


DRUM BAND BRAKE ASSEMBLY DRAWING

411

To
control
valve

133 To Disc Brake


130 To Brake
131 Cylinder

497

132

Main Air
In 497
Use Existing
Motor Bolt

(Dwg. MHP2694)

Form MHD56287 Edition F 17


DRUM BAND BRAKE ASSEMBLY PARTS LIST
Part Number [CCN]

Item Description Total


No. of Part Qty FA2.5i FA5i FA5Ti
Manual Brake | Automatic Brake Manual Brake | Automatic Brake Manual Brake | Automatic Brake

80 Drum with band brake 1 Refer to “FA2.5i Drum and Siderail Refer to “FA5i Drum and Siderail Parts Refer to “FA5Ti Drum and Siderail
82 Siderail 2 Parts List on page 10. List on page 10. Parts List on page 11.
Common Parts:
98 Washer 3 50890 [03933017] 52914 [71086466] Contact Factory
101 Pin † 2 382-31615 [71461347] 382-31615 [71461347] 382-31615 [71461347]
51996 [71128425] 51996 [71128425] 51996 [71128425] 51996 [71128425] 51996 [71128425] 51996 [71128425]
102 Cotter Pin See ( )
(5) (7) (5) (7) (5) (7)
103 Link Stud † 1 2448 [03979697] 4115 [03979010] 4115 [03979010]
382-31264 382-31371
104 Brake Lever - Manual Brake † 1 --- 4127 [03979028] --- ---
[71450506] [71455638]
105 Brake Lever - Automatic Brake 1 11498 [71049001] 21158 [71201792] 21158 [71201792]
106 Pin 1 8609 [03904711] 8609 [03904711] 8609 [03904711]
6237-2
107 Clevis 1 8586 [03904703] 383-2940
[71049019]
108 Nut 1 50159 [03898210] 50152 [71223002] 50152 [71223002]
109 Breather 1 52384 (03899325) 52384 (03899325) 52384 (03899325)
4575-1
110 Cylinder 1 8575 (03971876) 8575 (03971876)
--- (03972668) --- ---
111 Fitting, Bushing 1 52006 [71086839] 52006 [71086839] 52006 [71086839]
112 Dump Valve 1 51954 [03974870] 51954 [03974870] 51954 [03974870]
113 Hose End 2 51029 [03990298] 51029 [03990298] 51029 [03990298]
114 Fitting, Elbow 1 52181 [03908357] 52181 [03908357] 54272 [71231153]
As
115 Hose (bulk) 50923 [03990215] 50923 [03990215] 50923 [03990215]
Req’d
116 Capscrew 3 52014 [71226658] 52014 [71226658] 52014 [71226658]
52915 [71004436] 52915 [71004436]
117 Washer See ( ) 71293005 (3) 71293005 (4)
(4) (5)
382-30728
118 Bracket 1 --- --- 11329 (71064992) --- 11329 (71064992)
(71438113)
119 Capscrew See ( ) 71128193 (3) 71128193 (2) 71128193 (4)
120 Nut 1 54661 [71232086] 54661[71232086] 54661 [71232086]
121 Pin † 3 3704-S [03978699] 382-31614 [71461339] 382-31614 [71461339]
122 Pivot Bracket † 1 382-30630 [71435580] 10881 [71130330] 10881 [71130330]
124 Brake Arm 1 11147 [71082804] 382-31610 [71461297] 382-31617 [71461354]
125 Connecting Link † 1 11144 [71083034] 10882 [71075311] 10882 [71075311]
126 Stop Plate 1 382-30629 [71435572] 10879 [71075329] 10879 [71075329]
127 Screw, Adjusting 1 HU-775 [03185964] 71033104 71033104
• 128 Band Brake † 1 Set 382-29303 [71417612] 382-31948 [71468706] 382-31948 [71468706]
130 Valve, Volume Boost 1 71397194 ---
382-32137
131 Bracket 1 ---
(71473086)
132 Capscrew 2 --- 71386957 ---
133 Fitting, Tube 1 52092 ---
382-30729
134 Pin 1 --- 22442 [71134290] --- 22442 [71134290]
[71438139]
411 Handle Grip 1 71436851 --- 71436851 --- 71436851 ---
497 Fitting, Tube 2 --- 51814 (03980752) ---

• Recommended spare for one winch, 2 years of operation.


Note: Refer to “KITS” on page 49.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Pivot Bracket item (122) part number 10881 should be ordered as part number 10881CH.

Certification Type Example Part Number To Order


ABS --- 382-30698-2CHA
DNV 382-30698-2CH ---

18 Form MHD56287 Edition F


Drum Band Brake Assembly Service Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
1013 Conversion Kit: FA2.5i Automatic Band Brake (include items: 102, 103, 105, 106, 113, 115-118, 130-134 and 497) 1 47540171001
1014 Service Kit: FA2.5i Band Brake (included in Overhaul Kits) (include items: 102 and 128) 1 47540205001
1015 Conversion Kit: Automatic Band Brake (include items: 102, 105-118, 120, 130-134 and 497) 1 382-32550 (43802107)
1016 Service Kit: Band Brake (included in Overhaul Kits) (include items: 102-128) 1 47528603001

Form MHD56287 Edition F 19


CONTROL VALVE ASSEMBLY DRAWING

(Dwg. MHP2696)

613

956 743 Disc


Brake
740

115

741 * Requires tee at disc


613 side for both auto disc
114
115 and brake band brake,
item not shown.

Control
Valve 613
(front side)

(Dwg. MHP3182)

20 Form MHD56287 Edition F


CONTROL VALVE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
K5C2-X
900 Control Valve Assembly 1 925 Capscrew 2 71348338
(71382295)
27239-1
89 Rivet 2 71028849 930 Handle Assembly 1
(71398283)
52181
114 Fitting, Elbow 1 935 Plug 1 71348965
(03908357)
As 50923 26966
115 Hose (bulk) 937 Spring 1
Req’d (03990215) (71348262)
214 Plug 1 71263297 938 Buttonhead Screw 2 71394407
52179 28733-S
613 Fitting 1 939 Seal Bracket (Note 2) 1
(03895729) (71394944)
740 Fitting, Connector 3 71367908 940 Tag (No FA2B) 1 71392757
50277
741 Shuttle Valve 1 941 ‘O’ Ring 1 71357198
(03969466)
51814 51651
743 Fitting 1 942 ‘O’ Ring 2
(71367908) (71292056)
27925-XLP
901 Capscrew 9 71342034 Reverse Valve Kit (Normal) **
(71471585)
28002
902 Washer 8 71303408 943 Reverse Valve (Reverse Bias) ** 1
(71377303)
26997
903 Poppet Cover 1 Reverse Valve (Unbiased) ****
(71350813)
27064 382-29739
904 Poppet Gasket 1 Bushing (Normal) ***
(71350862) (71417067)
27450
905 Poppet Spring 1 71351068 944 Bushing (Reverse Bias) *** 1
(71359707)
28734
906 Poppet Cap 1 Bushing (Unbiased) ****
(71394381)
26991
907 Poppet Seal 1 945 Dowel Pin 1 71146674
(71348908)
27115
909 Washer, Tablock 1 71398051 946 Gasket Set
(71351936)
28696
910 Pilot Valve Assembly 1 948 Label, Throttle Direction 1 71352777
(71393508)
912 Plug 1 71267561 949 Washer 4 71413355
D10-280
916 Ball 1 950 Plug 1 71366348
(03176864)
917 Valve Housing 1 * 951 Capscrew 4 71431365
26999 26691
918 Cover Gasket 1 955 Exhaust Flange 1
(71349112) (71348320)
26998
919 Piston Cover 1 956 Fitting, Elbow 1 71367932
(71350821)
28690 54299
920 IR Pilot Valve Tool 1 957 Fitting, Elbow 1
(71393276) (71231195)
52537
921 ‘O’ Ring 1 958 Fitting, Nipple 2 71311252
(03968617)
28735-S 52472
922 Piston (Note 1) 1 959 Muffler 1
(71394936) (03981040)
923 ‘O’ Ring 1 71355796 960 Label, Warning 1 71373229
51559
924 Washer 2 71271985 962 Breather 1
(03989571)

* Item 917 not sold separately, order item 900


** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.
*** Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation.
**** Reverse Valve (Unbiased) and Bushing (Unbiased) contact factory for application.
Note 1: Includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.
Note 2: Includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938, 941 and 942.

Control Valve Assembly Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
1017 K5C2 Valve 1 27240 (71354401)

Form MHD56287 Edition F 21


EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY DRAWING (-E MODEL)

700 903
701 901
904 902
702
905
704
703 906
907
705
721
706
902
955
707 912
722
703 910

916
918 711
919 89
940 942
902
917
901 723
726
942

948 944
943
921
922 724

923 932
214

951

949

942 945
924 946

925
965
964

941
935
712
963
713
939
938 714
715
930 937 967
909 717
901 718

902 719

901 716

720 920

(Dwg. MHP2697)

22 Form MHD56287 Edition F


EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY PARTS LIST (-E MODEL)
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
K5C2-EXLP 26999
908 Control Valve Assembly 1 918 Cover Gasket 1
(71455372) (71349112)
26998
89 Rivet 2 71028849 919 Piston Cover 1
(71350821)
28690
214 Plug 1 71263297 920 IR Pilot Valve Tool 1
(71393276)
27491 52537
700 Cap 1 921 ‘O’ Ring 1
(71360721) (03968617)
28735-S
701 Grommet 1 71365779 922 Piston (Note 1) 1
(71394936)
27490
702 Plunger 1 923 ‘O’ Ring 1 71355796
(71360716)
703 ‘O’ Ring 6 71127039 924 Washer 2 71271985
95790099
704 Label, Stop 1 (DNM38730107 925 Capscrew 2 71348338
)
27239-1
705 Button, E-Stop 1 71372601 930 Handle Assembly 1
(71398283)
27488
706 Adapter 1 935 Plug 1 71348965
(71360697)
27489 26966
707 Plunger 1 937 Spring 1
(71360705) (71348262)
711 Spring 1 71365787 938 Buttonhead Screw 2 71394407
27964 28733-S
712 Piston 1 939 Seal Bracket (Note 2) 1
(71372593) (71394944)
51768
713 ‘O’ Ring 1 940 Tag, No FA2B 1 71392757
(03989514)
27493
714 Gasket 1 941 ‘O’ Ring 1 71357198
(71360747)
27624 51651
715 Plate 1 942 ‘O’ Ring 3
(71364376) (71292056)
27925-XLP
716 ‘O’ Ring 1 71365795 Reverse Valve Kit (Normal) **
(71471585)
24374 943 1
717 Adjustment Nut 1 Reverse Valve (Reverse Bias) ** **
(71265995)
718 Spring 1 71053730 Reverse Valve (Unbiased) ****
27494 382-29739
719 Cover 1 Bushing (Normal) ***
(71360754) (71417067)
27571 944 1
720 Screw, Adjusting 1 Bushing (Reverse Bias) *** ***
(71365605)
721 Capscrew 2 71398879 Bushing (Unbiased) ****
722 ‘O’ Ring 2 71138135 945 Dowel Pin 1 71146674
27540 27115
723 Exhaust Adapter 1 946 Gasket Set
(71362784) (71351936)
724 Label Plate, LP (Note 3) 1 71465959 948 Label, Throttle Direction 1 71352777
27945
726 Plug 1 949 Washer 4 71413355
(71372635)
901 Capscrew 11 71342034 951 Capscrew 4 71431365
26691
902 Washer 12 71303408 955 Exhaust Flange 1
(71348320)
26997
903 Poppet Cover 1 956 Fitting, Elbow 1 71367932
(71350813)
27064 54299
904 Poppet Gasket 1 957 Fitting, Elbow (refer to Dwg. MHP2696) 1
(71350862) (71231195)
905 Poppet Spring 1 71351068 958 Fitting, Nipple (refer to Dwg. MHP2696) 1 71311252
28734 52472
906 Poppet Cap 1 959 Muffler (refer to Dwg. MHP2696) 1
(71394381) (03981040)
26991
907 Poppet Seal 1 960 Label, Warning 1 71373229
(71348908)
909 Washer, Tablock 1 71398051 963 Plug 3 28628
28696 382-31727
910 Pilot Valve Assembly 1 964 Manifold Block † 1
(71393508) (71463681)
912 Plug 1 71267561 965 Gasket † 1 382-31762
D10-280
916 Ball 1 966 Washer † 4 71271985
(03176864)
917 Valve Housing 1 * 967 Capscrew † 4 71348338

Form MHD56287 Edition F 23


EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY PARTS LIST (-E MODEL)
CONTINUED
† Items 964 through 967 refer to Dwg. MHP3069 on page 27.
* Item 917 not sold separately, order item 908.
** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.
*** Ensure Bushing matches Reverse Valve (Reverse Valve [Normal] and Bushing [Normal]). Mixing these components can result in erratic winch operation.
**** Reverse Valve (Unbiased) and Bushing (Unbiased) contact factory for application.
Refer to ‘Control Valve Assembly Parts List’ on page 17 for Notes 1 and 2 and all other kit part numbers.
Note 1: Includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.
Note 2: Includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.
Note 3: Refer to Label Placement Dwg. MHP2718 on page 48.

Emergency Stop and Overload Control Valve Assembly Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
1018 K5C2-E E-Stop Seal Kit (include items: 703, 711) 1 27994 (71373328)

24 Form MHD56287 Edition F


LIMIT SWITCH (OPTIONAL) ASSEMBLY DRAWING

479

508

507 A C
509
480
B
481
505 D 482
510

511
D 509 498
C
B
A
485

484 486
503
504
488 489 490
97
502 501 96
499 492

513
492

493

497 #1 Main Air Hose 494


450
#2 Cap Fitting 491

#3 Haul-in Air Hose 496

#4 Payout Air Hose 495


(Dwg. MHP2677)

Form MHD56287 Edition F 25


LIMIT SWITCH (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
382-32134-S 382-31423-10
475 Limit Switch Assembly (Note 1) 1 Hose Assembly (42 in. [1067 mm]) standard hose
(43807759) (71457444)
495 1
Hose Assembly (42 in. [1067 mm]) stainless steel 382-31426-10
96 Washer 4 71376370
hose (71457642)
Hose Assembly (42.5 in. [1080 mm]) standard 382-31423-9
97 Capscrew 4 52160
hose (71457436)
496 1
382-30831 Hose Assembly (42.5 in. [1080 mm]) stainless steel 382-31426-9
Adapter (FA2.5i) 1
(71439962) hose (71457634)
450
382-30829 51814
Adapter (FA5i/5Ti) 1 497 Fitting, Hose 4
(71439947) (03980752)
9615-0662
479 Fitting, Hose Tee 1 5825-5860 498 Cap Assembly 1
(38599577)
382-31427
480 Connection Block 1 499 Capscrew 3 71324115
(71457501)
54242 382-32134-S
481 Fitting, Pipe 1 501 Spindle Switch Assembly (Note 2) 1
(03895778) (43807759)
382-31037
482 3-way Valve 1 71460760 502 Rod 4
(71445639)
4650-3420 4520-1008
484 Pin 1 503 Washer 4
(38523627) (38543484)
4300-3511
• 485 ‘O’ Ring 1 5823-7529 504 Nut 4
(38633079)
382-32124 9615-0566
486 Housing 1 505 Cover, Housing 1
(71472872) (38595880)
4500-1104
488 Washer 2 507 Fitting, Hose Tee 1 71457519
(38560991)
4131-1906 6804-5328
489 Capscrew 1 508 Hose 1
(38631404) (38582326)
6976-1541
• 490 Gasket 2 509 Fitting, Adapter 4 71457485
(38595864)
491 Fitting, Cap 1 71111975 510 Label, Limit Switch Configuration 1 71459929
4520-1006 Label, Limit Switch Instructions, Underwind
492 Washer 5 1 71462337
(38540142) Winches Only
511
Label, Limit Switch Instructions, Overwind
493 Capscrew 2 4102-1804 1 71446439
Winches Only
382-31423-8 As 6903-3232
Hose Assembly (37 in. [940 mm]) standard hose * Chain
(71457428) Req'd (38653663)
494 1
Hose Assembly (37 in. [940 mm]) stainless steel 382-31426-8 9412-0206
* Chain Grip 1
hose (71457626) (38711420)

• Recommended spare for one winch, 2 years of operation.


Note 1: Includes items 476-481, 484-486 and 488-509.
Note 2: Item not sold separately. Order Limit Switch Assembly, item 475.
Note 3: If converting a winch to have a Limit Switch Assembly order item 450.

Limit Switch (Optional) Assembly Service and Replacement Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
1019 Service Kit: Limit Switch (include items: 96, 97, 306, 485, 488-493, 499, 502-504, 513 and 582) 1 47534540001
Replacement Kit: Limit Switch Assembly (include items: 510, 511 and *(479-482, 485, 486, 488-493, 497-499, 501-505,
1020 1 382-32134-S (43807759)
507-509))

* Limit Switch Assembly items not sold separately

26 Form MHD56287 Edition F


CE MAN RIDER CONTROL VALVE ASSEMBLY DRAWING

700 903
701 901
904 902
702
905
704
703 906
907
705
721
706
902
955
707 912
722
703 910

916
918 711
919 89
940 942
902
917
901 723
726
942

948 944
943
921
922 724

923 932
214

951

949

942 945
924 946

925
965
964

941 931
935
712
963
713
939
938 714
715
930 937 967
909 717
901 718

902 719

901 716

720 920

(Dwg. MHP3069)

Form MHD56287 Edition F 27


CE MAN RIDER CONTROL VALVE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
K5C2-MRCE 26998
908 Control Valve Assembly 1 919 Piston Cover 1
(458969170) (71350821)
28690
89 Rivet 2 71028849 920 IR Pilot Valve Tool 1
(71393276)
52537
214 Plug 1 71263297 921 ‘O’ Ring 1
(03968617)
27491 28735-S
700 Cap 1 922 Piston (Note 1) 1
(71360721) (71394936)
701 Grommet 1 71365779 923 ‘O’ Ring 1 71355796
27490
702 Plunger 1 924 Washer 2 71271985
(71360716)
703 ‘O’ Ring 6 71127039 925 Capscrew 2 71348338
95790099
27239-1
704 Label, Stop 1 (DNM38730107 930 Handle Assembly 1
(71398283)
)
382-34324
705 Button, E-Stop 1 71372601 931 Selector Valve Assembly 1
(45896875)
27488
706 Adapter 1 932 Label, Mode Selector 1 45899051
(71360697)
27489
707 Plunger 1 935 Plug 1 71348965
(71360705)
26966
711 Spring 1 71365787 937 Spring 1
(71348262)
27964
712 Piston 1 938 Buttonhead Screw 2 71394407
(71372593)
51768 28733-S
713 ‘O’ Ring 1 939 Seal Bracket (Note 2) 1
(03989514) (71394944)
27493
714 Gasket 1 940 Tag, No FA2B 1 71392757
(71360747)
27624
715 Plate 1 941 ‘O’ Ring 1 71357198
(71364376)
51651
716 ‘O’ Ring 1 71365795 942 ‘O’ Ring 3
(71292056)
24374 27925-XLP
717 Adjustment Nut 1 Reverse Valve Kit (Normal) **
(71265995) (71471585)
718 Spring 1 71053730 943 Reverse Valve (Reverse Bias) ** 1 **
27494
719 Cover 1 Reverse Valve (Unbiased) ****
(71360754)
27571 382-29739
720 Screw, Adjusting 1 Bushing (Normal) ***
(71365605) (71417067)
944 1
721 Capscrew 2 71398879 Bushing (Reverse Bias) *** ***
722 ‘O’ Ring 2 71138135 Bushing (Unbiased) ****
27540
723 Exhaust Adapter 1 945 Dowel Pin 1 71146674
(71362784)
27115
724 Label Plate, LP (Note 3) 1 71465959 946 Gasket Set
(71351936)
27945
726 Plug 1 948 Label, Throttle Direction 1 71352777
(71372635)
901 Capscrew 11 71342034 949 Washer 4 71413355
902 Washer 12 71303408 951 Capscrew 4 71431365
26997 26691
903 Poppet Cover 1 955 Exhaust Flange 1
(71350813) (71348320)
27064
904 Poppet Gasket 1 956 Fitting, Elbow 1 71367932
(71350862)
54299
905 Poppet Spring 1 71351068 957 Fitting, Elbow (refer to Dwg. MHP2696) 1
(71231195)
28734
906 Poppet Cap 1 958 Fitting, Nipple (refer to Dwg. MHP2696) 1 71311252
(71394381)
26991 52472
907 Poppet Seal 1 959 Muffler (refer to Dwg. MHP2696) 1
(71348908) (03981040)
909 Washer, Tablock 1 71398051 960 Label, Warning 1 71373229
28696 28628
910 Pilot Valve Assembly 1 963 Plug 3
(71393508) (71391536)
912 Plug 1 71267561 964 Manifold Block 1 382-31727
D10-280 382-31762
916 Ball 1 965 Gasket 1
(03176864) (71464176)
917 Valve Housing 1 * 966 Washer 4 71271985
26999
918 Cover Gasket 1 967 Capscrew 4 71348338
(71349112)

28 Form MHD56287 Edition F


* Item 917 not sold separately, order item 908.
** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.
*** Ensure Bushing matches Reverse Valve (Reverse Valve [Normal] and Bushing [Normal]). Mixing these components can result in erratic winch operation.
**** Reverse Valve (Unbiased) and Bushing (Unbiased) contact factory for application.
Refer to ‘Control Valve Assembly Parts List’ on page 17 for Notes 1 and 2 and all other kit part numbers.
Note 1: Includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.
Note 2: Includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.
Note 3: Refer to Label Placement Dwg. MHP2718 on page 48.

CE Man Rider Control Valve Assembly Service Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
Service Kit: K5C2 Valve (included in Overhaul Kits) (include items: 701, 703, 711, 713, 714, 716, 721, 722, 901, 902, 904,
1021 1 27240 (71354401)
905, 907, 909, 916, 918, 921, 923, 924, 925, 935, 937, 938, 941, 942, 946, 949, 951 and 965)

Form MHD56287 Edition F 29


PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING
Single Air Brake: Qty. = 1 each of Item 341 and Item 347.
Dual Air Brake: Qty. = 2 of Item 341, 0 of Item 347.
No Air Brake: Qty. = 2 of Item 347, 0 of Item 341.

344 381
342 343
347
341
345 340
359

346
355
340
334 339
333
332 951
357
363 356 96
713 360
362 358
924 361
367
369
366

248
370
368
924

389 362
361

713
360
363
357
367
356
354

336
331

336 335
338

337

(Dwg. MHP3091)

30 Form MHD56287 Edition F


PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
96 Washer (Note 2) 4 71376370 347 Pin 1(2) 71146195
K5B-547 23516
248 Gasket, Housing 1 354 Exhaust Poppet 1
(03885258) (71135628)
51897
Valve Assembly: 355 Plug 1
(71112148)
PTV1
Standard 356 Spring 2 71138028
(71465827)
330
PTV1-E 23517
-E Option 1 357 Inlet Poppet 2
(71465835) (71135636)
PTV1-RB
Reverse Bias 358 Gasket 1 71264725
(45895778)
23522
331 Valve Shaft 1 359 Fitting, Elbow 1 71262299
(71135685)
23523 52662
332 Restrictor, Poppet 1 360 ‘O’ Ring 2
(71135693) (03930906)
23524 23518
333 Restrictor, Seat 1 361 Poppet Seat 2
(71135701) (71135644)
53833
334 ‘O’ Ring 1 71137988 362 Retainer Ring 2
(71149132)
52573
335 Pin 2 71293179 363 ‘O’ Ring 2
(71138127)
336 Pin 2 71293161 366 Capscrew 4 71138069
28433
337 Setscrew 1 71138093 367 Valve Cap 2
(71386726)
23606
338 Sleeve 1 368 Capscrew 4 71138077
(71139398)
23514
339 Valve Body 1 * Adapter, Standard
(71335602)
369 1
23592 24373
340 Gasket 2 Adapter, -E Option
(71139257) (71265987)
52303
Pin (Note 1) 1(2) 370 Capscrew 4
(71078026)
23594 51013
341 Valve Assembly (Note 1) 1(2) 380 Washer (not shown) 4
(71139273) (03898632)
53807
‘O’ Ring (Note 1) 2(4) 381 Capscrew 1
(71059570)
382-31755
342 Manifold 1 389 Elbow, Fitting 2 51714
(71464044)
24793 51768
343 Spring Clip 1 713 ‘O’ Ring 2
(71299531) (03989514)
50899
344 Washer 1 924 Washer 8 71271985
(71224794)
345 Capscrew 2 71261747 951 Capscrew 4 71431365
382-31761
346 Gasket 1
(71464168)

* Item not sold separately. Order item 330.


Note 1: Refer to the following to determine Pin (347) and Valve Assembly (341) configuration requirements:
Winches without disc or automatic band brake use quantity of 2 Pins (347).
Winches with a single automatic brake (disc or drum band) (Valve Assembly 25439 or 25440) use quantity of 1 Pin (347) and 1 Valve Assembly (341).
Winches with disc and automatic band brakes (Valve Assemblies 25441 or 25468) use quantity of 2 Valve Assemblies (341).
Note 2: Quantity of 4 Washers (96) required to mount Adapter (369).
Additional Washer (96) quantities are ‘As Required’ to establish clearance tolerances described in “MAINTENANCE” section.

Pendant Operated Pilot Control Valve (Optional) Assembly Service Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
Service Kit: PTV1 Control Valve (included in Overhaul Kits) (include items: 96, 248, 334, 336, 337, 340, 345, 346, 356, 358,
1022 1 47528608001
360, 363, 366, 368, 370, 381, 713, 924 and 951)

Form MHD56287 Edition F 31


TWO LEVER REMOTE PENDANT (OPTIONAL) ASSEMBLY DRAWINGS
Pendant without Emergency Stop

(Dwg. MHP2346)
Pendant with Emergency Stop

348
442 440

444 443
453 448

446 447

445
446
449
451 456
441

455
454 449
443
443
452
451
452
457

458

(Dwg. MHP1677)

32 Form MHD56287 Edition F


TWO LEVER REMOTE PENDANT (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part Number (CCN)
No. of Part Qty Without E-Stop With E-Stop
353 Pendant Assembly * 1 PHS2E (38559233) PHS2E-U (38559258)
348 Fitting 3 (5) 71048268
440 Lifting Eye 1 6422-2332 (38529160)
441 Emergency Stop Valve 1 9579-0108 (38851180)
---
442 Valve 1 9579-0106 (38551198)
443 ‘O’ Ring 2(5) 5820-9229 (38534517)
444 Plug 2(4) 6510-7741 (38648143)
445 Spring 2(4) 6912-8541 (38553889)
446 Ball 2(5) 6940-1625 (38542924)
447 Pin 1 9579-0040 (38538237)
448 Setscrew 2 4200-8607 (38555546)
449 ‘O’ Ring 2(3) 5823-5329 (38550208)
451 Protector 2(3) 9579-0107 (38554580)
452 Valve 2(3) 9579-0104 (38550190)
453 Lever 2 9579-0122 (38559100)
454 Pendant Handle 1 order item 353
455 Setscrew 3(5) 71078158
456 Label Kit 1 9579-0111 (38554598)
457 Exhaust Washer 1 6760-0303 (38535621)
458 Retainer Ring 1 4771-3030 (38559373)
470 Plug 1 6512-9541 (38559530) ---

* PHS2E includes items 440-449 and 451-458.


PHS2E-U includes items 440, 443-449, 451-458 and 470.

Two Lever Remote Pendant (Optional) Assembly Service Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
1023 Service Kit: PHS2-U Pendant (include items: 442-446, 449, 451 and 456) 1 7650-0142 (38781431)

Form MHD56287 Edition F 33


FULL FLOW REMOTE CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST

783
738

738

(Dwg. MHP2698)

Item Description Total Part


No. of Part Qty Number (CCN)
900 Control Valve Assembly 1 K5C2-X (71382295)
As
44 Hose (bulk) 50923 (03990215
Req’d
321 Fitting, Elbow 4 54270 (71075915)
322 Hose Assembly 2 47533155001
738 Fitting 2 51029 (03990298)
783 Fitting 1 20770 (71121784)
956 Fitting, Elbow 1 71367932

Note 1: Requires special tool to install fittings into hose ends.


Note 2: Maximum hose length of 20 ft.

34 Form MHD56287 Edition F


K5C2-EXLP/MRCE CONNECTION ASSEMBLY DRAWING AND PARTS LIST

A
601
602

NOTE: Refer to Limit Switch Assembly Drawing


B 603 MHP2677.

610
605
604
606
113
617
44 C
618 607
A Main Air
620 608
609
B
D
620 C
497 Disc
E F Brake
613 496 618
610 343 Haul-in D
44 497 Muffler
Port
614
To Limit Switch 495 617 E
(Haul-in) # 4 494
To Limit Switch 613 Payout F
(Main Air) # 1
Muffler
To Limit Switch Port
(Payout) # 3

(Dwg. MHP3402)

Item Description Total Part Item Description Total Part


No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
50923 50276
44 Hose AR 607 Dump Valve 1
(03990215 (71025704)
51029 20770
113 Fitting 3 Fitting, Vented 1
(03990298) (71121784)
608
50277
343 Shuttle Valve 1 Fitting (tee fitting) 1 45937638
(03969466)
382-31423-8 382-31888
494 Hose Assembly 1 609 Disc Brake Tubing Kit 1
(71457428) (71467369)
382-31423-10 51281
495 Hose Assembly 1 610 Fitting 3
(71457444) (03895687)
382-31423-9 51756
496 Hose Assembly 1 611 Valve 1
(71457436) (03895703)
51814 382-31767
497 Fitting 2 612 Fitting, Vented (angled) 1
(03980752) (71464440)
52179
499 Capscrew * 2 71324115 613 Fitting 6
(03895729)
51810
601 Fitting, Pipe 1 614 Fitting 1 54679 (360)
(71226427)
51706 52182
602 Bushing, Pipe 1 617 Fitting, Hose 2
(71086409) (03989431)
382-34317
603 Regulator 1 618 Fitting, Tee 2 71367916
(45896693)
50859 54274
604 Fitting, Nipple 1 620 Fitting 3
(71063655) (71086425)
605 Pressure Gauge 1 43806249 621 PVC Pipe, 1/2 in. * 3 71387054
606 Fitting, Tee 1 71063374 622 Loop Strap * 2 71459069

* Item not illustrated, used for bundling hoses to siderail.

Form MHD56287 Edition F 35


K5C2-MRCE CONNECTION ASSEMBLY DRAWING AND PARTS LIST (OLD STYLE)

A 601
602

617 603
618
620 605
B
610 604
606
D 113
44
497 613
620 C
612 607
E F 610 608
496 618
613
620 609
610 343
44 497
611
614 A Main Air
495
To Limit Switch 617
(Haul-in) # 4 494 B
To Limit Switch 613 C
(Main Air) # 1 Disc
Brake
To Limit Switch
(Payout) # 3 Haul-in D
Muffler
Port
E

NOTE: Refer to Limit Switch Assembly Drawing Payout F


MHP2677.
Muffler
Port

(Dwg. MHP3070)

Item Description Total Part Item Description Total Part


No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
As 50923 50276
44 Hose 607 Dump Valve 1
Req’d (03990215) (71025704)
51029 20770
113 Fitting 3 Fitting, Vented 1
(03990298) (71121784)
608
50277
343 Shuttle Valve 1 Fitting (tee fitting) 1 45937638
(03969466)
382-31423-8 382-31888
494 Hose Assembly 1 609 Disc Brake Tubing Kit 1
(71457428) (71467369)
382-31423-10 51281
495 Hose Assembly 1 610 Fitting 3
(71457444 (03895687)
382-31423-9 51756
496 Hose Assembly 1 611 Valve 1
(71457436) (03895703)
51814 382-31767
497 Fitting 2 612 Fitting, Vented (angled) 1
(03980752) (71464440)
52179
499 Capscrew * 2 71324115 613 Fitting 6
(03895729)
51810
601 Fitting, Pipe 1 614 Fitting 1 54679
(71226427)
51706 52182
602 Bushing, Pipe 1 617 Fitting, Hose 2
(71086409) (03989431)
382-34317
603 Regulator 1 618 Fitting, Tee 2 71367916
(45896693)
50859 54274
604 Fitting, Nipple 1 620 Fitting 3
(71063655) (71086425)
605 Pressure Gauge 1 43806249 621 PVC Pipe, 1/2 in. * 3 71387054
606 Fitting, Tee 1 71063374 622 Loop Strap * 2 71459069

* Item not illustrated, used for bundling hoses to siderail.

36 Form MHD56287 Edition F


PENDANT OPERATED OVERLOAD (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

388 369

393

96 717

718 392

389 386
390
387
391

713 946
248

(Dwg. MHP3640)

Item Description Total Part Item Description Total Part


No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
96 Washer 4 71376370 391 Adjustment Screw 1 45989571
K5B-547
248 Gasket, Housing 1 392 Nut 1 45989563
(03885258)
24373
369 Adapter 1 393 Capscrew 4 45989803
(71265987)
51768
386 Setscrew 1 71266589 713 ‘O’ Ring 2
(03989514)
24372
387 Piston 1 717 Adjustment Nut 1
(71265979) 28929
382-31313 (71398861)
388 Plug, Orifice 1 718 Spring 1
(71454359)
50557 27115
389 ‘O’ Ring 1 946 Gasket 2
(03990082) (71351936)
382–37733
390 Adjustment Adapter 1
(45989555)

SHUT-OFF VALVE ASSEMBLY DRAWING AND PARTS LIST

592
958

(Dwg. MHP2958)

Item Description Total Part Item Description Total Part


No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
592 Valve, Shut-off 1 71416911 958 Fitting, Nipple 1 71311252

Note: Shut-off valve assembly is supplied unattached to product. Refer to Product Information Manual for installation.

Form MHD56287 Edition F 37


DRUM LOCKING PIN (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

302
304
301 305
306
141 307
309
308

303 310
311
312

(Dwg. MHP2675)

Item Description Total Part Number (CCN)


No. of Part Qty FA2.5i FA5i/FA5Ti
382-30723-S
300 Drum Locking Assembly 1 382-30722-S
(45895943)
141 Handle Grip 1 71436851
301 Handle 1 382-30639 (71435721)
302 Capscrew 1 71445654
303 Locknut 1 71069132
304 Shaft 1 382-30705 (71436521)
305 Capscrew 2 71328744
306 Washer 2 51833 (71127492)
307 Cover 1 382-30704 (71436513)
308 Housing 1 382-30558 (71434237)
309 Grease Fitting 1 71111942
310 Spring 1 71436869
311 Bushing 1 382-31657 (71462121)
312 Drum Lock Pin 1 382-30633 (71435663) 382-30706 (71436539)

Note: Not available for Man Rider applications.

Drum Locking Pin (Optional) Assembly Service Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
1024 Conversion Kit: Drum Locking Assembly (include items: 141, 301-312) 1 382-30723-S (45895943)
1025 Service Kit: FA2.5i Drum Locking Assembly (include items: 305, 306 and 311) 1 47539676001

38 Form MHD56287 Edition F


PRESS ROLLER ASSEMBLY (OPTIONAL) DRAWING AND PARTS LIST

(Dwg. MHP2695)

FA2.5i
Part Number (CCN)
Item Description Total
No. of Part Qty 12” w/o Band 12” w/ Band 16” w/o Band 16” w/ Band 20” w/o Band 20” w/ Band
Brake Brake Brake Brake Brake Brake
400 Press Roller Assembly 1 382-31043-2-CK 382-31043-2B-CK
382-30962-2
402 Roller 2
(71445746)
Contact Factory
403 Roller Shaft 1 382-31044-2 (71445860)
382-30966-2
407 Arm 1
(71445779)
Part Number (CCN)
Item Description Total
No. of Part Qty 24” w/o Band 24” w/ Band 30” w/o Band 30” w/ Band 36” w/o Band 36” w/ Band
Brake Brake Brake Brake Brake Brake
382-31043-5-CK 382-31043-5B-CK
400 Press Roller Assembly 1
(45917903) (45914777)
382-30962-5
402 Roller 2
(71443899)
Contact Factory
382-31044-2B 382-31044-5B
403 Roller Shaft 1
(71445878) (71445894)
382-30966-5
407 Arm 1
(71443915)

Form MHD56287 Edition F 39


PRESS ROLLER ASSEMBLY (OPTIONAL) PARTS LIST (CONTINUED)

FA5i/Ti
Part Number (CCN)
Item Description Total
No. of Part Qty 12” w/o Band 12” w/ Band 16” w/o Band 16” w/ Band 20” w/o Band 20” w/ Band
Brake Brake Brake Brake Brake Brake
382-30961-3-CK
400 Press Roller Assembly 1 382-30961-2-CK 382-30961-2B-CK 382-30961-3B-CK 382-30961-4-CK 382-30961-4B-CK
(45924198)
402 Roller 2 382-30966-2 (71445779) 382-30966-3 (71443907)
382-30970-2 382-30970-2B 382-30970-3 382-30970-3B
403 Roller Shaft 1 Contact Factory
(71445787) (71445795) (71443931) (71443949)
407 Arm 1 382-31263-2 (71455703) 382-31263-3 (71455711)
Part Number (CCN)
Item Description Total
No. of Part Qty 24” w/o Band 24” w/ Band 30” w/o Band 30” w/ Band 36” w/o Band 36” w/ Band
Brake Brake Brake Brake Brake Brake
382-30961-5-CK
400 Press Roller Assembly 1 382-30961-5B-CK
(45917911)
402 Roller 2 382-30966-5 (71443915)
Contact Factory
382-30970-5 382-30970-5B
403 Roller Shaft 1
(71443956) (71443964)
407 Arm 1 382-31263-5 (71450498)

FA2.5i and FA5i/Ti Common Parts


Item Description Total Part
No. of Part Qty Number (CCN)
404 Shaft Collar 2 71443980
405 Spring, Left Side 1 382-30968 (71443824)
406 Spring, Right Side 1 382-30969 (71443832)
408 Capscrew 4 71371652
409 Washer 4 51009 (03898624)
410 Bushing 2 71443816

Press Roller Assembly (Optional) Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
1026 Press Roller Conversion Kits: FA5i/5Ti(include items: 408-410) 1 will depend on Press Roller
1027 Service Kit: FA2i/2.5i Press Rollers (include items: 402, 404-406, 408-410 and 412) 1 For 12 inch Drum (47540213001)
1028 Service Kit: FA2i/2.5i Press Rollers (include items: 402, 404-406, 408-410 and 412) 1 For 24 inch Drum (47540201001)
For 12 inch Drum with Band Brake
1029 Replacement Kit: FA2i/2.5i Press Rollers (include items: 408-410) 1
- 382-31043-2B-S (71471916)
For 12 inch Drum without Band
1030 Replacement Kit: FA2i/2.5i Press Rollers (include items: 408-410) 1
Brake (47540209001)
For 24 inch Drum with Band Brake
1031 Replacement Kit: FA2i/2.5i Press Rollers (include items: 408-410) 1
- 382-31043-5B-CK (45914777)
For 24 inch Drum without Band
1032 Replacement Kit: FA2i/2.5i Press Rollers (include items: 408-410) 1 Brake - 382-31043-5-CK
(45917903)

40 Form MHD56287 Edition F


FA5I DRUM GUARD ASSEMBLY DRAWING

96
809
811
810

815
816
818
809

96

816

814

812

813
817 814

(Dwg. MHP3391)

Form MHD56287 Edition F 41


FA5I DRUM GUARD ASSEMBLY PARTS LIST

Item Description Total Part Number (CCN)


No. of Part Qty 12 in. Drum 16 in. Drum 20 in. Drum 24 in. Drum 30 in. Drum 36 in. Drum
Guard Assembly w/o Band Brake w/ 382-37526-2-S 382-37526-3-S 382-37526-4-S 382-37526-5-S 382-37526-6-S 382-37526-7-S
o Drum Lock (45983277) (45983335) (45983392) (45983459) (45983517) (45983574)
Guard Assembly w/o Band Brake w/ 382-37526-2L-S 382-37526-3L-S 382-37526-4L-S 382-37526-5L-S 382-37526-6L-S 382-37526-7L-S
Drum Lock (45983301) (45983368) (45983426) (45983483) (45983541) (45983608)
Guard Assembly w/ Manual Band 382-37526-2B-S 382-37526-3B-S 382-37526-4B-S 382-37526-5B-S 382-37526-6B-S 382-37526-7B-S
Brake w/o Drum Lock * (45983285) (45983343) (45983400) (45983467) (45983525) (45983582)
--- 1
Guard Assembly w/ Manual Band 382-37526-2BL-S 382-37526-3BL-S 382-37526-4BL-S 382-37526-5BL-S 382-37526-6BL-S 382-37526-7BL-S
Brake w/ Drum Lock (45983293) (45983350) (45983418) (45983475) (45983533) (45983590)
Guard Assembly w/Auto Band Brake 382-37526-2AB-S 382-37526-3AB-S 382-37526-4AB-S 382-37526-5AB-S 382-37526-6AB-S 382-37526-7AB-S
w/o Drum Lock * (45983319) (45983376) (45983434) (45983491) (45983558) (45983616)
Guard Assembly w/ Auto Band Brake 382-37526-2ABL- 382-37526-3ABL- 382-37526-4ABL- 382-37526-5ABL- 382-37526-6ABL- 382-37526-7ABL-
w/ Drum Lock S (45983327) S (45983384) S (45983442) S (45983509) S (45983566) S (45983624)
Frame w/o Band Brake w/o Drum
810 2 382-37340-2 (45971298)
Lock
810 1 382-37340-2 (45971298)
Frame w/o Band Brake w/ Drum Lock
811 1 382-37340-1 (45974029)
810 Frame w/ Auto Band Brake w/o Drum 2 382-37340-2 (45971298)
815 Lock * 2 382-37394 (45973724)

810 1 382-37340-2 (45971298)


Frame w/ Auto Band Brake w/ Drum
811 lock 1 382-37340-1 (45974029)
815 2 382-37394 (45973724)
382-37384-2-S 382-37384-3-S 382-37384-4-S 382-37384-5-S 382-37384-6-S 382-37384-7-S
813 Panel w/ Manual Band Brake 1
(45982790) (45982832) (45982881) (45982923) (45983038) (45983079)
382-37376-2-S 382-37376-3-S 382-37376-4-S 382-37376-5-S 382-37376-6-S 382-37376-7-S
814 Panel, Standard (Note 1) 1
(45982774) (45982816) (45982865) (45982907) (45983012) (45983053)
382-37393-2B-S 382-37393-3B-S 382-37393-4B-S 382-37393-5B-S 382-37393-6B-S 382-37393-7B-S
Panel w/ Auto Band Brake 1
(45982782) (45982824) (45982873) (45982915) (45983020) (45983061)
818
Panel w/ Auto and Manual Band 382-37395-2-S 382-37395-3-S 382-37395-4-S 382-37395-5-S 382-37395-6-S 382-37395-7-S
1
Brake (45982808) (45982840) (45982899) (45982931) (45983046) (45983087)
816 Capscrew 28 45979069
817 Washer 12 45979812
809 Capscrew 8 71445407
96 Washer 8 71376370

* Man Rider application requires a band brake and no drum lock.


Note 1: Item (5) panel qty does not reflect qty require per unit for standard unit, no manual or auto band brake.

FA5i Drum Guard Assembly Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
1033 Drum Guard Assembly Kits (include items: A, B, 816, 817, 809 and 96) 1 Will depend on guarding size

42 Form MHD56287 Edition F


DRUM GUARD ASSEMBLY DRAWING

(Dwg. MHP2676)

Form MHD56287 Edition F 43


DRUM GUARD ASSEMBLY PARTS LIST

FA 2.5i Drum Guard


Item Description Total Part Number (CCN)
No. of Part Qty 8 in. drum 12 in. drum 16 in. drum 20 in. drum 24 in. drum 30 in. drum
Guard Assembly w/o Band Brake w/ 382-31122-1-CK 382-31122-2-CK 382-31122-3-CK 382-31122-4-CK 382-31122-5-CK 382-31122-6-CK
o Drum Lock (71452882) (71447551) (71447619) (71452981) (71447643) (71453047)
Guard Assembly w/o Band Brake w/ 382-31122-1L-CK 382-31122-2L-CK 382-31122-3L-CK 382-31122-4L-CK 382-31122-5L-CK 382-31122-6L-CK
Drum Lock (71452890) (71447585) (71452957) (71452999) (71447676) (71453054)
Guard Assembly w/ Manual Band 382-31122-1B-CK 382-31122-2B-CK 382-31122-3B-CK 382-31122-4B-CK 382-31122-5B-CK 382-31122-6B-CK
Brake w/o Drum Lock * (71452908) (71447569) (71447627) (71453005) (71447650) (71453062)
--- 1
Guard Assembly w/ Manual Band 382-31122-1BL- 382-31122-2BL- 382-31122-3BL- 382-31122-4BL- 382-31122-5BL- 382-31122-6BL-
Brake w/ Drum Lock CK (71452916) CK (71447593) CK (71452965) CK (71453013) CK (71447684) CK (71453070)
Guard Assembly w/Auto Band Brake 382-31122-1AB- 382-31122-2AB- 382-31122-3AB- 382-31122-4AB- 382-31122-5AB- 382-31122-6AB-
w/o Drum Lock * CK (71452924) CK (71447577) CK (71447635) CK (71453021) CK (71447668) CK (71453088)
Guard Assembly w/ Auto Band Brake 382-31122-1ABL- 382-31122-2ABL- 382-31122-3ABL- 382-31122-4ABL- 382-31122-5ABL- 382-31122-6ABL-
w/ Drum Lock CK (71452932) CK (71447601) CK (71452973) CK (71453039) CK (71447692) CK (71453096)
Frame w/o Band Brake w/o Drum
2 382-31123 (71447700)
Lock
1 382-31123 (71447700)
Frame w/o Band Brake w/ Drum Lock
1 382-31123-L (71447718)
801
Frame w/ Manual Band Brake w/o
2 328-31123 (71447700)
Drum Lock *
Frame w/ Manual Band Brake w/ 1 382-31123 (71447700)
Drum Lock 1 382-31123-L (71447718)
801 Frame w/ Auto Band Brake w/o Drum 2 382-31123 (71447700)
802 Lock * 2 382-31124 (71447726)
1 382-31123 (71447700)
801 Frame w/ Auto Band Brake w/ Drum
1 382-31123-L (71447718)
Lock
802 2 382-31124 (71447726)
Panel w/o Band Brake w/o Drum Lock 5 382-31125-1 382-31125-2 382-31125-3 382-31125-4 382-31125-5 382-31125-6
805
Panel w/o Band Brake w/ Drum Lock 4 (71447742) (71447767) (71447783) (71447809) (71447825) (71447841)
382-31125-1B 382-31125-2B 382-31125-3B 382-31125-4B 382-31125-5B 382-31125-6B
805 2
Panel w/ Manual Band Brake w/o (71447759) (71447775) (71447791) (71447817) (71447833) (71447858)
Drum Lock * 382-31127-1 382-31127-2 382-31127-3 382-31127-4 382-31127-5 382-31127-6
807 1
(71447940) (71447957) (71447965) (71447973) (71447981) (71447999)
382-31125-1B 382-31125-2B 382-31125-3B 382-31125-4B 382-31125-5B 382-31125-6B
805 2
Panel w/ Manual Band Brake w/ (71447759) (71447775) (71447791) (71447817) (71447833) (71447858)
Drum Lock 382-31127-1 382-31127-2 382-31127-3 382-31127-4 382-31127-5 382-31127-6
807 1
(71447940) (71447957) (71447965) (71447973) (71447981) (71447999)
Panel w/ Auto Band Brake w/o Drum 382-31125-1B 382-31125-2B 382-31125-3B 382-31125-4B 382-31125-5B 382-31125-6B
5
Lock * (71447759) (71447775) (71447791) (71447817) (71447833) (71447858)
805
Panel w/ Auto Band Brake w/ Drum
5 382-31125-1BL 382-31125-2BL 382-31125-3BL 382-31125-4BL 382-31125-5BL 382-31125-6BL
Lock
382-31126-1 382-31126-2 382-31126-3 382-31126-4 382-31126-5
Crossbar w/o Band Brake 6 382-31126-6
(43809599) (71447874) (71447890) (43803329) (71447916)
806
Crossbar w/ Manual Band Brake 5 382-31126-1B 382-31126-2B 382-31126-3B 382-31126-4B 382-31126-5B
382-31126-6B
Crossbar w/ Auto Band Brake 7 (45902400) (71447882) (71447908) (43804046) (71447924)
Locknut w/o Band Brake 12
804 Locknut w/ Manual Band Brake 10 71445415
Locknut w/ Auto Band Brake 14
96 Washer 8 71376370
809 Capscrew 8 71445407

* Man Rider application requires a band brake and no drum lock.

44 Form MHD56287 Edition F


DRUM GUARD ASSEMBLY PARTS LIST (CONTINUED)

FA5i Old Style Drum Guard


Item Description Total Part Number (CCN)
No. of Part Qty 12 in. Drum 16 in. Drum 20 in. Drum 24 in. Drum 30 in. Drum 36 in. Drum
Guard Assembly w/o Band Brake w/
o Drum Lock
Guard Assembly w/o Band Brake w/
Drum Lock
Guard Assembly w/ Manual Band
Brake w/o Drum Lock *
--- 1 Refer to new drum guard pages for full kits.
Guard Assembly w/ Manual Band
Brake w/ Drum Lock
Guard Assembly w/Auto Band Brake
w/o Drum Lock *
Guard Assembly w/ Auto Band Brake
w/ Drum Lock
Frame w/o Band Brake w/o Drum
2 382-30774 (71438923)
Lock
1 382-30774-1 (71443436)
Frame w/o Band Brake w/ Drum Lock
1 382-30774 (71438923)
801
Frame w/ Manual Band Brake w/o
2 382-30774 (71438923)
Drum Lock *
Frame w/ Manual Band Brake w/ 1 382-30774 (71438923)
Drum Lock 1 382-30774-1 (71443436)
801 Frame w/ Auto Band Brake w/o Drum 2 382-30774 (71438923)
802 Lock * 1 382-30953 (71443444)
1 382-30774 (71438923)
801 Frame w/ Auto Band Brake w/ Drum
1 382-30774-1 (71443436)
lock
802 2 382-30953 (71443444)
Panel w/o Band Brake w/o Drum Lock 382-31011-2 382-31011-3 382-31011-4 382-31011-5 382-31011-6 382-31011-7
805 5
Panel w/o Band Brake w/ Drum Lock (71444848) (71444863) (71444889) (71444905) (71444921) (71444947)
382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
805 Panel w/ Manual Band Brake w/o 3
(71444855) (71444871) (71444897) (71444913) (71444939) (71444954)
Drum Lock *
807 1 382-31012-2 382-31012-3 382-31012-4 382-31012-5 382-31012-6 382-31012-7
382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
805 Panel w/ Manual Band Brake w/ 3
(71444855) (71444871) (71444897) (71444913) (71444939) (71444954)
Drum Lock
807 1 382-31012-2 382-31012-3 382-31012-4 382-31012-5 382-31012-6 382-31012-7
Panel w/ Auto Band Brake w/o Drum 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
7
Lock * (71444855) (71444871) (71444897) (71444913) (71444939) (71444954)
805
Panel w/ Auto Band Brake w/ Drum 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
7
Lock (71444855) (71444871) (71444897) (71444913) (71444939) (71444954)
382-30982-2 382-30982-3 382-30982-4 382-30982-5 382-30982-6 382-30982-7
Crossbar w/o Band Brake 7
(71460125) (71444335) (45879152) (71444343) (45884467) (45900388)
806
Crossbar w/ Manual Band Brake 7 382-30982-2B 382-30982-3B 382-30982-4B 382-30982-5B 382-30982-6B 382-30982-7B
Crossbar w/ Auto Band Brake 9 (71471833) (71444319) (45875739) (71444327) (43800598) (71470785)
Locknut w/o Band Brake 14
804 Locknut w/ Manual Band Brake 14 71445415
Locknut w/ Auto Band Brake 18
96 Washer 12 71376370
809 Capscrew 12 71445407

* Man Rider application requires a band brake and no drum lock.

Form MHD56287 Edition F 45


DRUM GUARD ASSEMBLY PARTS LIST (CONTINUED)

FA5Ti Drum Guard


Item Description Total Part Number (CCN)
No. of Part Qty 12 in. Drum 16 in. Drum 20 in. Drum 24 in. Drum 30 in. Drum 36 in. Drum
Guard Assembly w/o Band Brake w/ 382-31209-2-CK 382-31209-3-CK 382-31209-4-CK 382-31209-5-CK 382-31209-6-CK 382-31209-7-CK
o Drum Lock (71453492) (71453617) (71453732) (45919792) (71453971) (71454094)
Guard Assembly w/o Band Brake w/ 382-31209-2L-CK 382-31209-3L-CK 382-31209-4L-CK 382-31209-5L-CK 382-31209-6L-CK 382-31209-7L-CK
Drum Lock (71453500) (71453625) (71453740) (71453864) (71453989) (71454102)
Guard Assembly w/ Manual Band 382-31209-2B-CK 382-31209-3B-CK 382-31209-4B-CK 382-31209-5B-CK 382-31209-6B-CK 382-31209-7B-CK
Brake w/o Drum Lock * (71453534) (71453658) (71453773) (71453898) (71454011) (71454136)
--- 1
Guard Assembly w/ Manual Band 382-31209-2BL- 382-31209-3BL- 382-31209-4BL- 382-31209-5BL- 382-31209-6BL- 382-31209-7BL-
Brake w/ Drum Lock CK (71453542) CK (71453666) CK (71453781) CK (71449623) CK (71454029) CK (71454144)
Guard Assembly w/Auto Band Brake 382-31209-2AB- 382-31209-3AB- 382-31209-4AB- 382-31209-5AB- 382-31209-6AB- 382-31209-7AB-
w/o Drum Lock * CK (71453575) CK (71453690) CK (71453815) CK (71453930) CK (714540520 CK (71454177)
Guard Assembly w/ Auto Band Brake 382-31209-2ABL- 382-31209-3ABL- 382-31209-4ABL- 382-31209-5ABL- 382-31209-6ABL- 382-31209-7ABL-
w/ Drum Lock CK (71453583) CK (71453708) CK (71453823) CK (71453948) CK (71454060) CK (71454185)
Frame w/o Band Brake w/o Drum
2 382-31208 (71449607)
Lock
1 382-31208 (71449607)
Frame w/o Band Brake w/ Drum Lock
1 382-31208-1 (71457295)
801
Frame w/ Manual Band Brake w/o
2 382-31208 (71449607)
Drum Lock *
Frame w/ Manual Band Brake w/ 1 382-31208 (71449607)
Drum Lock 1 382-31208-1 (71457295)
801 Frame w/ Auto Band Brake w/o Drum
802 Lock *
--- ---
801 Frame w/ Auto Band Brake w/ Drum
802 Lock
Panel w/o Band Brake w/o Drum Lock 382-31011-2 382-31011-3 382-31011-4 382-31011-5 382-31011-6 382-31011-7
805 6
Panel w/o Band Brake w/ Drum Lock (71444848) (71444863) (71444889) (71444905) (71444921) (71444947)
382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
805 4
Panel w/ Manual Band Brake w/o (71444855) (71444871) (71444897) (71444913) (71444939) (71444954)
Drum Lock * 382-31421-2 382-31421-3 382-31421-4 382-31421-5 382-31421-6 382-31421-7
807 1
(45897618) (43804053) (45890761) (71457311) (71457303) (45876778)
382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
805 Panel w/ Manual Band Brake w/ 4
(71444855) (71444871) (71444897) (71444913) (71444939) (71444954)
Drum Lock
807 1 382-31421-2B 382-31421-3B 382-31421-4B 382-31421-5B 382-31421-6B 382-31421-7B
Panel w/ Auto Band Brake w/o Drum
Lock *
805 --- ---
Panel w/ Auto Band Brake w/ Drum
Lock
382-30982-2 382-30982-3 382-30982-4 382-30982-5 382-30982-6 382-30982-7
Crossbar w/o Band Brake 6
(71460125) (71444335) (45879152) (71444343) (45884467) (45900388)
806 382-30982-2B 382-30982-3B 382-30982-4B 382-30982-5B 382-30982-6B 382-30982-7B
Crossbar w/ Manual Band Brake 5
(71471833) (71444319) (45875739) (71444327) (43800598) (71470785)
Crossbar w/ Auto Band Brake --- ---
Locknut w/o Band Brake 16
71445415
804 Locknut w/ Manual Band Brake 14
Locknut w/ Auto Band Brake --- ---
96 Washer 8 71376370
809 Capscrew 8 71445407

* Man Rider application requires a band brake and no drum lock.

46 Form MHD56287 Edition F


AIR PREPARATION ASSEMBLY DRAWING AND PARTS LIST
602

580
607
578
603
601

607

603

606 575
605
Lubricator 604
578

Regulator
608

Control
Valve

586 609

Lubricator

Filter
(Dwg. MHP2679)

Item Description Total Part


No. of Part Qty Number (CCN)
--- Air Preparation Assembly 1 382-31020-S (43803451)
575 Filter 1-1/2 NPT 1 F35581-410 (15327844)
578 Pipe Nipple 2 71311260
580 Lubricator 1-1/2 NPT 1 L36581-110 (15328107)
586 Hose, bulk (4 ft [1.22 mm]) * 1 47519434009
601 Regulator 1 382-35598 (45921814)
602 Pipe Nipple 1 71391064
603 U-Bolt 2 71445308
604 Capscrew 4 71391080
605 Washer 4 71445324
606 Nut 4 71445316
607 Bracket 2 382-31021 (71445225)
608 Hose Fitting 2 54738 (71075899)
609 Fitting, Connector (Note) 1 71106520
** Fitting 1 54270 (71075915)
** Ball Valve 1 71416911

Air preparation components for 1-1/2 inch FNPT system.


* Length as required for installation.
** Item not illustrated. Refer to Product Safety Information Manual.
Note: Requires special tool to install fitting into hose ends.

Air Preparation Assembly Replacement Kit List:

Item Description Total Part


No. of Part Qty Number (CCN)
1034 Replacement Kit: Air Preparation Assembly (include items: 582-584 and 587) 1 382-31020-S (43803451)
1035 Replacement Kit: Filter (include items: 575 and 578) 1 47533243001
1036 Replacement Kit: Regulator (include items: 577 and 578) 1 47533246001
1037 Replacement Kit: Lubricator (include items: 578 and 580) 1 47533239001

Form MHD56287 Edition F 47


LABELS AND TAGS ASSEMBLY DRAWING AND PARTS LIST
653 653

657

662

657 659 656


650
656

656

670
652 651 669
651

661

PN: 45879574

651

667 665

655

664

652

(Dwg. MHP2718)

Item Description Total Part Item Description Total Part


No. of Part Qty Number (CCN) No. of Part Qty Number (CCN)
89 Rivet 4 71028849 659 Label, Air Supply 1 71046395
29452 382-31662-S
Tag Kit, Warning – Utility 661 Tag Kit, Drum Guard 1
(71410567) (45925633)
650 1
29478
Tag Kit, Warning – Man Rider 662 Tag, Check Oil Level 1 71107148
(71411607)
Label, Overwind 71462725 663 Label, Notice - Pressure Guage 1 45925260
651 2 71373815-RS
Label, Underwind 71462733 Data (Name) Plate - Utility CE & -E
(45896982)
71070643-RS
Label, IR Logo 8 - 12 in. drum 71106256 664 Data (Name) Plate - Utility 1
(71442040)
652 1 71373831-RS
Label, IR Logo 16 - 20 in. drum 71106256 Data (Name) Plate - MR & MRCE
(43806504)
Label, IR Logo 24 + in. drum 71109102 665 Label, ATEX (CE, MRCE & -E) 1 71427413
96180100
653 Label, Oil Fill 3 71042204 667 Label, Do Not Lift People - Utility 1 (DNM38543872
)
96180096
655 Label, CE and MRCE 1 (DNM38543831 668 Label, Oil Drain 3 71042188
)
656 Label, Oil Level 1 71043616 669 Tag Kit, Aftermarket 1 382–31663
657 Label, Exhaust 1 71042196 670 Tag, Encompass Inspected 1 71462709

Note 1: Not all labels are illustrated. Some labels are on component assembly drawings.
Note 2: Some labels may not be applicable to your product, refer to products date (name) plate and the Information Manual for specific model.
Note 3: For a replacement data (name) plate (664) a model and serial number are be required.

48 Form MHD56287 Edition F


KITS
Description Part
of Kit Number (CCN)
FA2.5i – Automatic Brake Kit (converts manual band brake to automatic band brake). Refer to Dwg. MHP2694; includes items 102, 105
382–32549 (43802099)
through 115, 117 through 120, 129 and 134.
FA5i / FA5Ti – Automatic Brake Kit (converts manual band brake to automatic band brake). Refer to Dwg. MHP2694; includes items 102,
382–32550 (43802107)
105 through 115, 117 through 120, 129 and 134.
Disc Brake Kit (adds disc brake to winch). Refer to Dwgs. MHP2674; includes items 1, 7–12, 16–32, 34–38) 382–32548 (43801984)
Full Flow Remote Control Kit (converts winch live air control valve to remote control) Refer to Dwgs. MHP2698; includes items 113, 115, 253, 318, and 321–324.
with 10 feet (3.05 metres) hose 19999-1S
with 20 feet (6.1 metres) hose 19999-2S (45885274)
Pendant Control Kit (converts winch live air control to pendant control). Refer to Dwg. MHP2720 and MHP2699; includes all items, except 348, 357 and 358.
with 10 feet (3.05 metres) pendant hose
with 20 feet (6.1 metres) pendant hose
with 30 feet (9.15 metres) pendant hose Contact Factory
with 40 feet (12.1 metres) pendant hose
Limit Switch Kit (adds limit and controls to winch)
Muffler Kit 24375 (71266019)

Form MHD56287 Edition F 49


SERVICE NOTES

50 Form MHD56287 Edition F


SERVICE NOTES

Form MHD56287 Edition F 51


R

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