Temperature and pressure

monitoring sensor
Original operating manual Series
PTM R
PTM R Flex

Version BA-2016.11.30 EN ASV Stübbe GmbH & Co. KG

Print-No. 300 004 Hollwieser Strasse 5
TR MA DE Rev003 32602 Vlotho
Germany
Phone: +49 (0)5733-799-0
Fax: +49 (0)5733-799-5000
Email: [email protected]
Internet: www.asv-stuebbe.com

We reserve the right to make technical changes.

Read carefully before use.

Save for future use.
Table of contents

Table of contents
1 About this document ............................... 4 7.4.2 Setting switch type . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.4.3 Setting the switch behavior for pump
1.1 Target groups ................................. 4
monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.2 Other applicable documents ................ 4 7.4.4 Setting the switch behavior for the pressure
or temperature switch type . . . . . . . . . . . . . . . . . . 14
1.3 Warnings and symbols . . . . . . . . . . . . . . . . . . . . . . . 4
7.5 Display menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 General safety instructions ....................... 5
7.6 Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 Intended use .................................. 5
7.7 Service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 General safety instructions . . . . . . . . . . . . . . . . . . 5
2.2.1 Obligations of the operating company . . . . . . 5 8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2.2 Obligations of personnel . . . . . . . . . . . . . . . . . . . . . 5
8.1 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Specific hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.1 Hazardous media . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8.2.1 Removing the device . . . . . . . . . . . . . . . . . . . . . . . . 16
8.2.2 Replacement parts and return . . . . . . . . . . . . . . 16
3 Layout and Function ............................... 6
3.1 Type plate ..................................... 6 9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Description .................................... 6 9.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9.1.1 Fixingsoftware loading errors . . . . . . . . . . . . . . . 17
3.3 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.1 Housing and sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.2 UNI display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.3 Measured value display . . . . . . . . . . . . . . . . . . . . . 7 10.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . 18
10.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Transport, Storage and Disposal ................. 8
10.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Unpacking and inspection on delivery ...... 8
10.4 Application examples . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 Transportation ................................ 8
10.4.1 Pump monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3 Storage ....................................... 8 10.4.2 Excess / negative pressure monitoring . . . . . 20
4.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 10.5 Relay connection plan . . . . . . . . . . . . . . . . . . . . . . . 22
5 Installation and connection ....................... 9 10.6 Pin assignment on sensor cable . . . . . . . . . . . . 22
5.1 Check operating conditions ................. 9
5.2 Installing device in the process
pipework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Performing the hydrostatic test .............. 9
5.4 Electrical connection of device .............. 9
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1 Basic operation using the UNI display . . . . . . 10
6.1.1 Measured value display . . . . . . . . . . . . . . . . . . . . . 10
6.1.2 Parameterizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.2 Initial start-up with UNI display . . . . . . . . . . . . . . 11
6.3 Managing several devices . . . . . . . . . . . . . . . . . . . 11
6.3.1 Backing up parameter sets . . . . . . . . . . . . . . . . . . 11
6.3.2 Parameterizing several devices . . . . . . . . . . . . . 11
6.4 Reading the data logger . . . . . . . . . . . . . . . . . . . . . 11
6.5 Updating firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Menus and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.1 Measured value display . . . . . . . . . . . . . . . . . . . . . 12
7.2 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.3 Basic settings menu . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.4 Output menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.4.1 Selecting relay output . . . . . . . . . . . . . . . . . . . . . . . . 13

2 PTM R BA-2016.11.30 EN 300 004

 Table of contents

List of figures List of tables

Fig. 1 Type plate ..................................... 6 Tab. 1 Other application documents, purpose and
where found . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fig. 2 Housing and sensor layout .................. 7
Tab. 2 Warnings and symbols . . . . . . . . . . . . . . . . . . . . . . . 4
Fig. 3 UNI display layout ............................ 7
Tab. 3 Button functions with measured value
Fig. 4 Display of measured values ................. 7
display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Fig. 5 UNI display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Tab. 4 Button functions when parameterizing . . . . . 10
Fig. 6 Pump monitoring connection diagram . . . . . . 19
Tab. 5 Button function with measured value
Fig. 7 Excess / negative pressure connection display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Tab. 6 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fig. 8 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . 22
Tab. 7 Basic settings menu . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fig. 9 Pin assignment for the Flex version . . . . . . . . 22
Tab. 8 Output menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Tab. 9 Output menu, switch type . . . . . . . . . . . . . . . . . . . 13
Tab. 10 Output menu, pump monitoring . . . . . . . . . . . . . 13
Tab. 11 Output menu, pressure / temperature
monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Tab. 12 Display menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Tab. 13 Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Tab. 14 Data logger settings . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Tab. 15 Service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Tab. 16 Servicing activities . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Tab. 17 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Tab. 18 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Tab. 19 Pump monitoring setting . . . . . . . . . . . . . . . . . . . . . 18
Tab. 20 Excess / negative pressure setting . . . . . . . . . 20
Tab. 21 Terminal allocation . . . . . . . . . . . . . . . . . . . . . . . . . . 22

300 004 BA-2016.11.30 EN PTM R 3

About this document

1 About this document

This manual 1.2 Other applicable documents
• is part of the equipment
• applies to all series referred to
• describes safe and proper operation during all operating
To download:
phases
Resistance lists
Resistance of materials used to
chemicals
1.1 Target groups
www.asv-stuebbe.de/pdf_resistance/300051.pdf
Operating company
• Responsibilities:
– Always keep this manual accessible where the device To download:
is used on the system. Data sheet
– Ensure that employees read and observe this docu- Technical specifications, conditions of
ment, particularly the safety instructions and warnings, operation
and the documents which also apply.
– Observe any additional country-specific rules and re- www.asv-stuebbe.de/pdf_datasheets/300250.pdf
gulations that relate to the system.

Qualified personnel, fitter To download:

• Mechanics qualification: CE declaration of conformity
– Qualified employees with additional training for fitting Conformity with standards
the respective pipework.
• Electrical qualification:
www.asv-stuebbe.de/pdf_DOC/300056.pdf
– Qualified electrician
Tab. 1 Other application documents, purpose
• Responsibility: and where found
– Read, observe and follow this manual and the other
applicable documents, especially all safety instructions
and warnings.
1.3 Warnings and symbols

Symbol Meaning
• Immediate acute risk
• Death, serious bodily harm
• Potentially acute risk
• Death, serious bodily harm
• Potentially hazardous situation
• Minor injury
• Potentially hazardous situation
• Material damage
Safety warning sign
Take note of all information
highlighted by the safety warning
sign and follow the instructions to
avoid injury or death.
Instruction
1. , 2. , ... Multiple-step instructions
 Precondition
→ Cross reference
Information, notes

Tab. 2 Warnings and symbols

4 PTM R BA-2016.11.30 EN 300 004

 General safety instructions

2 General safety instructions

The manufacturer accepts no liability for damages caused 2.2.2 Obligations of personnel
by disregarding any of the documentation.
Only complete work on the device if the following requirements
are met:
2.1 Intended use • System is empty
The device simultaneously monitors pressure and temperature • System has been flushed
in a liquid medium. The device switches off the consuming unit • System is depressurized
using adjustable limit values when the actual value exceeds or
falls below the limit values. • System has cooled down
• System is secured against being switched back on again
• The device must only be used for monitoring pressure and
temperature in liquid media. • Do not make any modifications to the device.
• Only use the device with suitable media
(→ resistance lists).
2.3 Specific hazards
• Adhere to the operating limits (→ 10.1 Technical specifica-
tions, Page 18). 2.3.1 Hazardous media
• When handling hazardous media, observe the safety regu-
lations for the handling of hazardous substances.
2.2 General safety instructions
• Use personal protective equipment for all work on the
Observe the following regulations before carrying out any device.
work. • Collect leaking pumped liquid and residues in a safe man-
ner and dispose of in accordance with environmental regu-
2.2.1 Obligations of the operating company lations.
Safety-conscious operation
• Only operate the device if it is in perfect technical condition
and only use it as intended, staying aware of safety and
risks, and in adherence to the instructions in this manual.
• Ensure that the following safety aspects are observed and
monitored:
– Intended use
– Statutory or other safety and accident-prevention regu-
lations
– Safety regulations governing the handling of ha-
zardous substances
– Applicable standards and guidelines in the country
where the pump is operated
• Make personal protective equipment available.

Qualified personnel
• Make sure all personnel tasked with work on the device
have read and understood this manual and all other appli-
cable documents, especially the safety, maintenance and
repair information, before they start any work.
• Organize responsibilities, areas of competence and the
supervision of personnel.
• The following work should be carried out by specialist tech-
nicians only:
– Installation, repair and maintenance work
– Work on the electrical system
• Make sure that trainee personnel only work on the device
under supervision of specialist technicians.

300 004 BA-2016.11.30 EN PTM R 5

Layout and Function

3 Layout and Function

3.1 Type plate 3.2 Description

The device allows basic protection of a pump from running dry.
The device monitors the pressure and temperature of a fluid
medium for this purpose. It switches off a consuming unit (e.g.
1 PTM R pump) if limit values are exceeded or not achieved. The limit
Druck- und Temperatursensor
values are adjustable.
2 Messbereich 0-10bar
18-30V DC
Id.No.
3 4 Relais
6 The device is integrated within the control of the consuming
4 140557
Anschluss
Material
PP DN25
PP
unit using the following inputs and outputs:
5 EPDM • 4 relay outputs
1304-05371
• 2 switching inputs

Fig. 1 Type plate Versions available:

1 Device type • Standard
– Compact housing
2 Pressure measurement range
– Process connection directly under the connection
3 Output housing
4 Connection (material and nominal diameter)
• Flex
5 Gasket material – Connection and sensor housing separate
6 ID number – Process connection linked to the connection housing
via a cable
Device types
• PTM R – Standard, relay output The UNI display (optional) shows measured value. It can be
used for all measuring instruments of the UNI display device
• PTM R Flex – Flex, relay output platform PTM, HFT and UFM. The UNI display offers the fol-
lowing additional functions:
• Graphic filling level display
• Displays status of the relay outputs
• Menu-guided device setting
• Data logger function with date stamp
• Saving and transfer of parameter settings to other sensors
• Memory function on microSD card
• Firmware update

6 PTM R BA-2016.11.30 EN 300 004

 Layout and Function

3.3 Layout 3.3.2 UNI display

The UNI display is fitted on to the connection housing (remove
3.3.1 Housing and sensor
housing cover). The transparent cover supplied allows the
measured values to be read during operation.
The device can be adjusted and put into operation using the
UNI display.
1 The UNI display can be removed again once it has been put into
operation. The UNI display remains attached if the intention is
2 to display measured values permanently.
3
4
5 1 2 3
6

7 5
6
Esc OK
Fig. 2 Housing and sensor layout 4
1 Housing cover
2 Connection housing
3 Cable glands
4 Pressure compensation valve Fig. 3 UNI display layout
5 Sensor housing 1 microSD card (with spring ejection)
6 Process connection 2 Display
7 Sensor cable 3 Battery
4 Operating buttons

3.3.3 Measured value display

1 3
1 0.0 bar ( 0%)
2
3
2 24 °C 4

Fig. 4 Display of measured values

1 Pressure display (absolute and as a percentage)
2 Temperature display
3 Relay status display
Normal display = contact open
Inverted display = contact closed

300 004 BA-2016.11.30 EN PTM R 7

Transport, Storage and Disposal

4 Transport, Storage and Disposal

4.1 Unpacking and inspection on delivery 4.4 Disposal

1. Unpack the device when received and inspect it for trans- Plastic parts can be contaminated by poisonous or radioac-
port damage and completeness. tive media to such an extent that cleaning will not be suffi-
2. Check that the information on the type plate agrees with cient.
the order/design data.
3. Report any transport damage to the manufacturer immedi-
ately. WARNING
4. If fitted immediately: dispose of packaging material accord- Risk of poisoning and environmental damage from
ing to local regulations. medium.
– If fitted at a later point : leave device in its original
Use personal protective equipment when carrying out any
packaging.
work on the device.
Prior to the disposal of the device: Neutralize residues of
medium in the device.
4.2 Transportation
1. Remove battery and dispose of in accordance with local
Device should preferably be transported in the original
regulations.
packaging.
2. Remove electronic parts and dispose of in accordance with
local regulations.
4.3 Storage 3. Dispose of plastic parts in accordance with local regula-
tions.

NOTE
Material damage due to inappropriate storage!
Store the device properly.

1. Make sure the storage room meets the following condi-

tions:
– Dry
– Frost-free
– Vibration-free
– Not in direct sunlight
– Storage temperature +10 °C to +60 °C
2. Device should preferably be stored in the original packag-
ing.

8 PTM R BA-2016.11.30 EN 300 004

 Installation and connection

5 Installation and connection

5.1 Check operating conditions 5.3 Performing the hydrostatic test

1. Ensure the required operating conditions are met: Perform hydrostatic test using neutral medium, e.g. water.
– Resistance of body and seal material to the medium
(→ resistance lists).
– Media temperature (→ 10.1 Technical specifications, 1. Pressurize the device, ensuring
Page 18). – Test pressure < 1.5 x PN (Nominal pressure)
– Working pressure (→ 10.1 Technical specifications, – Test pressure < PN + 5 bar
Page 18). – Test pressure < permissible system pressure
2. Consult with the manufacturer regarding any other use of 2. Check that the device is not leaking.
the device.

5.4 Electrical connection of device

5.2 Installing device in the process
pipework Device is connected to the process pipework.
Power supply is switched off and secured against being
Process pipework has been properly prepared. switched back on again.
Process pipework has been secured against unintentional
opening with shut-off values. Cable without shielding can be used to connect the device.
If electromagnetic interference is anticipated, then a
Avoidance of medium buildup. shielded cable must be used.
Select installation location so that no build-up or crystalliza- Terminal strips are pluggable.
tion of the medium is possible.

When used as pump protection, select installation location DANGER

as follows:
– On the pressure side Risk of electrocution
– Close to the pump All electrical work must be carried out by qualified electri-
– Before the first valve cians only.
Switch off system power supply and secure it against being
switched back on again.
WARNING
1. Unscrew the housing cover from the connection housing,
Risk of injury and poisoning due to medium spraying out. remove UNI display if required.
Use personal protective equipment when carrying out any 2. Guide the connection cable through the cable glands and
work on the fitting. connect:
– Cable (→ Data sheet).
1. Unscrew union nut. – Connection diagram (→ 10.5 Relay connection plan,
2. Insert union nut on to the spool piece of the process Page 22).
pipework. 3. Tighten the cable glands securely.
Check mounting direction.
4. Screw on the housing cover.
3. Weld device insert to the process pipework spool piece.
5. For the Flex version:
4. Check O-ring fitting. – Cut sensor cable supplied to length.
5. Connect device to the process pipework. Tighten union nut – Fit both plugs (→ 10.6 Pin assignment on sensor
by hand only. cable, Page 22).
– Connect connection housing and sensor housing using
sensor cable.

300 004 BA-2016.11.30 EN PTM R 9

Operation

6 Operation
NOTE 6.1.1 Measured value display
Changing parameters affects the switching outputs imme- The display shows the measured value (e.g. volume).
diately.
Button Function
Make sure that changing a parameter does not trigger a
malfunction (e.g. a pump running dry). OK Main menu
Esc Switches measured value display to time and
When switching on the device, all relay contacts are open date view.
for 3 s (NO). ▲▼ simulta- Changes the display direction.
neously
After this the relay contacts assume the status which cor-
responds with the setting and the measured values. Tab. 3 Button functions with measured value display

6.1.2 Parameterizing
6.1 Basic operation using the UNI display
Button Functions
Description of menus and functions Esc • Cancels input and switches to the
(→ 7.2 Main menu, Page 12). higher-level menu.
• Changes will not be saved.
▲ • Increases parameter value.
• Previous menu/submenu
• Press and hold to increase parameter
value quickly.
• Press ▼ at the same time to increase
1 parameter value very quickly.
▼ • Reduces parameter value.
Esc OK • Previous menu/submenu.
2
• Press and hold to reduce parameter
value quickly.
• Press ▲ at the same time to reduce
parameter value very quickly.
Fig. 5 UNI display
OK • Switches to the menu overview.
1 Display
• Switches to the menu/submenu selected.
2 Operating buttons
• Confirms parameter and saves value.
If no button is • The measured values are displayed after
pressed 2 minutes.
• Changes will not be saved.
Tab. 4 Button functions when parameterizing

10 PTM R BA-2016.11.30 EN 300 004

 Operation

6.2 Initial start-up with UNI display 6.4 Reading the data logger
The UNI display can be removed again once it has been Series of measurements can be created and read using the
put into operation. UNI display and microSD card.
The UNI display remains attached if the intention is to dis-
play measured values permanently. 1. Insert microSD card into a UNI display and attach the UNI
display to the device.
If the display is upside down, press ▲▼ buttons simulta-
neously. 2. Set up the data logger function (→ 7.6 Diagnostics menu,
Page 15).
Device is connected properly to the process pipework. 3. Remove the microSD card and read the log file (csv format)
Device is connected properly with the power supply and on the PC.
ready for operation.
1. Unscrew the housing cover.
6.5 Updating firmware
2. Insert UNI display on to the electronic equipment (white
plug-in location). Current sensor firmware or UNI display firmware can be
3. Configure device (→ 7.2 Main menu, Page 12). obtained via the Internet
4. Remove UNI display if necessary. (→ www.asv-stuebbe.com/service/downloads).
5. Screw on housing cover or transparent cover.

6.3 Managing several devices

Using the UNI display and microSD card, parameter sets
can be transferred between devices or archived on a PC. In the event that the updating is interrupted
(→ 9.1.1 Fixingsoftware loading errors, Page 17).
All microSD cards or microSDHC cards with FAT32 format-
ting are supported. Files must be maintained in the master 1. Download the latest version of the sensor firmware
directory. (e. g. PTM_Vxxx.HEX) and UNI display firmware
Files should be named in Format 8.3 (e.g. PARA_1.ASV), (UNI_Vxxx.HEX) from the Internet and save on the
otherwise only an abbreviated file name is displayed. microSD card.
The memory function always names the files 2. Insert the microSD card in a UNI display and attach the UNI
STUEBBE.ASV. If a STUEBBE.ASV file already exists on display to the device.
the microSD card, then this file is overwritten. 3. Save sensor firmware or UNI display firmware from the
microSD card on to the device (→ 7.7 Service menu,
6.3.1 Backing up parameter sets Page 15).
1. Save the parameter set from the device on to the microSD 4. Observe release notes. If "reset factory settings" is neces-
card (→ 7.7 Service menu, Page 15). sary:
2. Insert the microSD card into the PC, then transfer and – Note all parameters.
archive the STUEBBE.ASV file. – Perform "reset factory settings"
(→ 7.2 Main menu, Page 12).
6.3.2 Parameterizing several devices – Reset the device (→ 7.7 Service menu, Page 15).
1. Parameterize the first device (→ 7.2 Main menu, Page 12). 5. Check date and time, and reset if necessary (→ 7.3 Basic
settings menu, Page 12).
2. Save the parameter set from the device on to the microSD
card (→ 7.7 Service menu, Page 15).
3. Attach the UNI display, with the microSD cards inserted, on
to the next device.
4. Save the parameter set from the microSD card on to the
device (→ 7.7 Service menu, Page 15).

300 004 BA-2016.11.30 EN PTM R 11

Menus and functions

7 Menus and functions

Submenu Function
7.1 Measured value display
values
The display shows the measured value (e.g. volume).
Integration time
Button Function 0 ... 60 s Sets the measurement interval for the
OK Main menu pressure sensor.
Esc Switches measured value display to time and An average is calculated and displayed
date view. using the measurement interval. This
removes the effect of short-term
▲▼ simulta- Changes the display direction.
pressure fluctuations.
neously
A long integration time delays the
Tab. 5 Button function with measured value display reaction to pressure fluctuations.

Calibration
7.2 Main menu Basic calibration The current pressure is set as the
reference pressure (0 bar). All other
Main menu Function measures then refer to this reference
pressure.
Basic settings Performs basic settings
(→ 7.3 Basic settings menu, Page 12). min. calibration Setting % display pressure. The value
set is displayed as “0 %”:
Output Adjusts the behavior of the outputs
(→ 7.4 Output menu, Page 13). ▲▼ – sets pressure value for 0 %.
Display Sets the display options OK – accepts setting.
(→ 7.5 Display menu, Page 14). max. calibration Setting % display pressure. The value
Diagnostics Checks the diagnostics functions set is displayed as “100 %”:
(→ 7.6 Diagnostics menu, Page 15). ▲▼ – sets pressure value for
Service Performs the service functions 100 %.
(→ 7.7 Service menu, Page 15). OK – accepts setting.
Tab. 6 Main menu
Sensor type
Display of measurement range for the
7.3 Basic settings menu sensor installed.
Do not change setting.
Changing this setting results in
Submenu Function incorrect measured values.
values
Language Output
German Sets the operating language Current Display of interface type at output
English Relay (current output, relay output).
French Do not change setting.
Spanish
Italian Time
Русский DD.MM.YYYY Display/setting of date and time.
HH:MM The first position in the date is
Lighting underlined.
automatic The display lighting switches on ▲▼ – adjusts value.
automatically for 15 seconds:
OK – accept value and set next
• if the display value of the pressure position.
changes by 5%
After setting minutes, OK returns
• if there is a temperature change you to the basic settings menu.
of more than 5 K Tab. 7 Basic settings menu
using any button The display lighting switches on for
15 s each time a button is pressed.
off Display lighting is always off.
on Display lighting is always on.

12 PTM R BA-2016.11.30 EN 300 004

 Menus and functions

7.4 Output menu 7.4.3 Setting the switch behavior for pump monitoring

7.4.1 Selecting relay output NOTE

The relay output is set first, and then the switch type.
Material damage due to dry running of the pump
The switch behavior can then the be set depending on the
Set the pump start-up time to be as short as possible. Du-
switch type selected.
ring this time the pump is not monitored.
All 4 relay outputs are set in the same way.
In the pump monitoring switch type, the device protects
Submenu Function a pump from dry running and from the resulting damage.
values The pump can be switched on and off using inputs IN 1/2
Relay 1 ▲▼ – select relay to be set. (→ 10.4.1 Pump monitoring, Page 18).
Relay 2 The set values are displayed.
Relay 3 Submenu Function
Relay 4 values
Tab. 8 Output menu permissible pressure
MIN ... MAX Sets the permissible range for pump
7.4.2 Setting switch type 0 ... 10 bar pressure:
▲▼ – sets MIN value.
Submenu Function
OK – accepts value.
values
▲▼ – sets MAX value.
Switch type Sets switch type
Pump monitoring • Dry running protection for pumps
permissible temperature
– Switches on/off when out of per-
missible pressure or temperature MIN ... MAX Sets the permissible range for medium
range (→ 7.4.3 Setting the switch -10 ... 100 °C pressure:
behavior for pump monitoring, ▲▼ – sets MIN value.
Page 13). OK – accepts value.
Pressure • Pressure – switches on/off with Sets MAX value.
Temperature changes in pressure or tem-
perature (→ 7.4.4 Setting the Pump start-up time
switch behavior for the pressure 1 ... 30 s Sets pump start-up time.
or temperature switch type,
The pump must achieve the minimum
Page 14).
pressure within the pump start-up
Tab. 9 Output menu, switch type time.
Tab. 10 Output menu, pump monitoring

300 004 BA-2016.11.30 EN PTM R 13

Menus and functions

7.4.4 Setting the switch behavior for the pressure Submenu Function
or temperature switch type values

Submenu Function Measurement On

values 0 ... 30 s Sets switch-on delay.
Switching point 1 Delay time from switching on device
0 ... 10 bar Sets switching point 1 (pressure or up to first assessment of the measured
0 ... 125 °C temperature). values
In window mode, the value for (= switching of the relay outputs).
switching point 1 must always be
• 0 – no switch-on delay
above the value for switching point 2.
Measurement Off
Switch delay 1
off, 0 ... 30 s Switch-off delay
0 ... 60 s Sets the switch delay for switching
Delay time from switching on device
point 1.
up to switching off the assessment of
The switch delay is the period after
the measured value
which the relay switches once a
(= Freezes the relay outputs).
switching point has been reached.
The switch delay prevents, for
• off – no switch-off delay
example, the relay from rattling in
hysteresis mode. Tab. 11 Output menu, pressure / temperature monitoring

Switching point 2
As for switching point 1 7.5 Display menu

Switch delay 2 Submenu Function

As for switch delay 1 values
Pressure
Opener/Closer mbar Sets unit of pressure
NO Sets switch function: bar
NC • NO – closer PSI
• NC – opener
Temperature
The relay outputs do not assume °C Sets unit of temperature.
the switch function set here until °F
approximately 3 seconds after Tab. 12 Display menu
switching on.

Mode
Hysteresis Sets mode:
Window • Hysteresis
– Switches on when
value increases
(pressure/temperature) at
switch 1
– Switches off when value falls
(pressure/temperature) at
switch 2
• Window
– Switches on between
switching point 1 and switching
point 2
– Switches off under switching
point 1 or over switching
point 2

14 PTM R BA-2016.11.30 EN 300 004

 Menus and functions

7.6 Diagnostics menu 7.7 Service menu

The data logger functions requires a microSD card. The The UNI display supports all microSD or
data logger function saves the data in CSV format on the microSDHC cards with FAT32 formatting. Relevant file
microSD card. must be maintained in the master directory.
After the adjustable recording duration (per file) has If transmission errors occur when loading a parameter set,
expired, a new file is written until the microSD card is full then the UNI display will restore its factory settings.
or the data logger function is deactivated. The UNI display only displays files in 8.3 format.

Submenu Function Submenu Function

values values
Slave pointer Reset
Pressure Displays minimum and maximum Factory settings Resets all parameters to the delivery
measured values for pressure state:
Temperature Displays minimum and maximum OK – Delivery state is set.
measured values for temperature
Slave pointer Resets slave pointer for pressure and
Reset slave point via Service – Reset temperature.
– Slave pointer
Info
Status
Displays version of sensor firmware
Sensor OK No error message, device functions and UNI display firmware.
normally.
Exxx Error message (→ Table Memory
17 Troubleshooting, Page 17). to intermediate Saves all parameters from the device
memory on to the intermediate memory.
Data logger
from intermediate Saves all parameters from the
off Data logger function switched off. memory intermediate memory on to the device.
Hour, day, month, Sets the recording duration for the to microSD card Saves all parameters from the device
year data logger function. on to the microSD card.
Measurement interval and file name
from the microSD Saves all parameters from the
correspond to the following table.
card microSD card on to the device.
Tab. 13 Diagnostics menu
Update firmware
Recording Mea- File name
firmware update Load sensor firmware from the
duration sure-
for device microSD card:
(per file) ment
inter- Press and hold OK until
val "Bootloader" is displayed.
Press OK - to list the existing files
Hour 5s monthdayhour.csv on the microSD card.
e.g. 061814.csv
▲▼ – Selects file (e. g.
Day 2 min yearmonthday PTM_Vxxx.HEX).
e. g. 20140618.csv OK – the new firmware is loaded
Month 1h yearmonth.csv on to the device and started
e.g. 201406.csv immediately.
UniDisplay Load UNI display firmware from the
Year 1.8 h year.csv
microSD card:
e.g 2014.csv
Press and hold OK + Esc until
Tab. 14 Data logger settings "UNIBOOT" is displayed.
Press OK - to list the existing files
on the microSD card.
▲▼ – Selects file
(UNI_Vxxx.HEX).
OK – the new firmware is loaded
into the device and immediately
started.
Tab. 15 Service menu

300 004 BA-2016.11.30 EN PTM R 15

Maintenance

8 Maintenance

DANGER 8.2 Maintenance

Risk of electrocution! 8.2.1 Removing the device
All electrical work must be carried out by qualified electri- System is empty.
cians only.
System has been flushed.
System is depressurized.
WARNING System has cooled down.
System is secured against being switched back on again.
Risk of injury and poisoning due to hazardous or hot
media. 1. Unscrew the housing cover from the connection housing,
remove UNI display if required,
Use personal protective equipment for all work on the
device. 2. Disconnect connection cable.
Allow device to cool. 3. Screw on the housing cover.
Make sure the device is depressurized. 4. Disassemble device from the process pipework.
Block the media supply to the device. 5. Decontaminate device if required.
Empty the pipe and safely collect the media. Dispose of it 8.2.2 Replacement parts and return
in accordance with environmental regulations.
Switch off the power supply to the system. 1. Have the following information ready to hand when order-
ing spare parts (→ 3.1 Type plate, Page 6 ).
Secure power supply against being switched back on – Device type
again. – ID number
Provide warning of maintenance and repair work and set – Nominal pressure and diameter
up warning signs. – Connection and gasket material
2. Please complete and enclose the document of compliance
8.1 Servicing for returns (→ www.asv-stuebbe.com/service/downloads).

Interval Action
As necessary • Clean device with a damp cloth.
Six-monthly Visual and function check:
• Normal operating conditions
unchanged 3. Only use spare parts from ASV Stübbe.
• No leaks
• No unusual operating noises or
vibrations
Yearly • Replace UNI display battery.
Tab. 16 Servicing activities

Perform maintenance tasks according to the table.

16 PTM R BA-2016.11.30 EN 300 004

 Troubleshooting

9 Troubleshooting

WARNING 9.1 Troubleshooting

Risk of injury and poisoning due to hazardous media liq- 9.1.1 Fixingsoftware loading errors
uids!
If an error occurs when updating the sensor firmware or
Use personal protective equipment when carrying out any the UNI display firmware (e.g. power failure), it may not be
work on the device. possible to call up the "Update firmware" menu.

The latest sensor firmware or UNI display firmware is avail-

Error Possible cause Corrective action
able on the Internet
Medium is leaking Pre-tension of the Retighten
out of the flange O-ring too small union nut by (→ www.asv-stuebbe.com/service/downloads).
hand.
“Display Vx.yy Error occurred Reload
UNI” displayed when updating firmware
firmware (→ 9.1.1 Fix-
ingsoftware l-
oading erro-
rs, Page 17).
“E002 – no sensor” Cable connection Check sen- 1. Save latest sensor firmware (e. g. PTM_Vxxx.HEX) or UNI
displayed to the sensor sor cable display firmware (UNI_Vxxx.HEX) on to a microSD card.
defective (only (→ 10.6 Pin 2. Disconnect device from the power supply.
with Flex version) assignment on 3. Insert UNI display and microSD card with current firmware
sensor cable, where necessary.
Page 22).
4. Press hold OK in order to load the sensor firmware.
Replace
5. Press hold OK and ESC in order to load the UNI display
sensor cable.
firmware.
Sensor defective Replace
6. Switch on power supply.
device (for
Standard 7. OK, ▲▼ – Selects file.
version). 8. Press OK.
Replace The latest firmware is loaded.
sensor housing 9. Press "OK" again.
(for Flex The latest firmware is launched.
version) 10. Set the device again (→ 7.2 Main menu, Page 12).
Display remains Faulty power Ensure power
dark supply supply is
present.
Wrong version Reload
of UNI display firmware
firmware (→ 9.1.1 Fix-
ingsoftware l-
oading erro-
rs, Page 17).
Display is upside Wrong display Press ▲▼
down direction buttons
simultaneously
to change
display
direction.
Tab. 17 Troubleshooting

300 004 BA-2016.11.30 EN PTM R 17

Appendix

10 Appendix 10.4 Application examples

10.4.1 Pump monitoring
10.1 Technical specifications The application examples shows pump monitoring via relay
output 1
Technical data (→ Data sheet).
Function
Inputs 1 and 2 can only be used with the pump monitoring
switch type. The pump can be switched off using buttons s1
10.2 Dimensions and s2.
Dimensions (→ Data sheet). After switching on the pump (releasing s1) the minimum pres-
sure must be reached within the set pump-running time (8 s)
otherwise the pump stops.

Relay 1 stops the pump:

10.3 Accessories • At media pressure < 2.5 bar or > 5.6 bar
• Media temperature < 10 °C or > 58 °C
Description Ident. number
UNI display 144153 Restarting is possible using the start button.
• Display and control unit
Setting (example)
• with PA transparent cover for the
connector head Parameter Relay 1
• Languages: DE, EN, FR, ES, IT Switch type Pump monitoring
Battery, CR1220, 3 V 144328 permissible pressure 2.5 ... 5.6 bar (0 ... 10 bar)
Memory card, Micro SD 144329 permissible temperature 10 ... 58 °C (–9 ... 100 °C)
Tab. 18 Accessories Pump-running time 8 s (1 ... 30 s)
Tab. 19 Pump monitoring setting

Connection diagram

18 PTM R BA-2016.11.30 EN 300 004

 Appendix

6
5

L1
4
3

L2
2
1

L3

PE

T1

PTM 1 2 5 4
(+) (-) IN1 IN2

1 3 5

START
K1
s1

2 4 6
1

STOP
s2
1 3 5 PTM
R1
F1
2
2 4 6

M1 A1

M K1 H1
3-4 A2

Fig. 6 Pump monitoring connection diagram

F1 Motor protection relay
H1 Pump indicator lamp
K1 Motor protection
M1 Pump motor
s1 Start button
s2 Stop button
T1 Power supply 24 VDC

300 004 BA-2016.11.30 EN PTM R 19

Appendix

10.4.2 Excess / negative pressure monitoring

The application examples shows excess / negative pres-
sure monitoring via relay output 1

Function
The pump can be switched on using the s5 button and switched
off using s4. Relay 2 provides a switch-on time delay (Mea-
surement Off = delay period).
Relay 3 closes if the minimum pressure is reached, and
switches the pump off if minimum pressure is not achieved
(switching point 1 = switching point 2 = minimum pressure).
Relay 1 switches the pump off if the maximum pressure is not
achieved (switching point 1) and on again, if the pressure falls
below the minimum pressure (switching point 2). The pump
remains off (no automatic restart) as relay 3 has switched off
in the intervening period due the minimum pressure not being
achieved.

The pump is automatically stopped:

• where media pressure < minimum pressure
• where media pressure < maximum pressure

The media temperature is not monitored. Restarting is possible

using the start button.

Setting (example)

Parameter Relay 1 Relay 2 Relay 3

Switch type Pressure Temperature Pressure
Switching point 1 Pmax 0 °C Pmin
Switch delay 1 0s 0s 0s
Switching point 2 >0 0 °C Pmin
< Pmin
Switch delay 2 2s 0s 0s
Mode Hysteresis Hysteresis Hysteresis
Measurement 0s 0s 0s
On
Measurement off 5s off
Off
Tab. 20 Excess / negative pressure setting

20 PTM R BA-2016.11.30 EN 300 004

 Appendix

Connection diagram

L1
6
5

L2
3

L3
1

N
PE

F2 F5

T1
F1
- +

K1 4

R1 PTM S4

8 8
F1

R3 PTM R2 PTM S5 K2

5 6

M1 H1 1

M3-4 K2 ASV PTM

K1
2

Fig. 7 Excess / negative pressure connection diagram

F1 Motor protection relay
H1 Pump indicator lamp
K1 Motor protection
M1 Pump motor
s4 Stop button
s5 Start button
T1 Power supply 24 VDC

300 004 BA-2016.11.30 EN PTM R 21

Appendix

10.5 Relay connection plan

REL1 REL2 REL3 REL4

0V DC
18 ... 30V DC

IN1
IN2

1NO 1 2NO 3NO 4NO 2-4

COM COM
ASV-Stübbe

START
STOP

Fig. 8 Connection diagram

Terminal Connection
18 ... 30 VDC Power supply (18 ... 30 VDC)
0 VDC Power supply (–)
IN1 Start button
IN2 Stop button
1NO Relay 1 switch output
1COM Relay 1 COM
2NO Relay 2 switch output
3NO Relay 3 switch output
4NO Relay 4 switch output
2 – 4 COM Relay 2 – 4 COM
Tab. 21 Terminal allocation

10.6 Pin assignment on sensor cable

1 --- 1
2 --- 2
3 --- 3
4 --- 4

Fig. 9 Pin assignment for the Flex version

22 PTM R BA-2016.11.30 EN 300 004