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Drill Bit Notes

The document provides an introduction to different types of drill bits used in drilling operations. It discusses the two main failure mechanisms in rock - shear failure and compressive failure - and how different bit types employ these mechanisms. It describes various drilling mechanisms, including pure shear failure, compressive and shear failure, and almost pure compressive failure. It also briefly touches on cutting elements such as teeth and hardfacing used on bits.

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amin peyvand
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
200 views54 pages

Drill Bit Notes

The document provides an introduction to different types of drill bits used in drilling operations. It discusses the two main failure mechanisms in rock - shear failure and compressive failure - and how different bit types employ these mechanisms. It describes various drilling mechanisms, including pure shear failure, compressive and shear failure, and almost pure compressive failure. It also briefly touches on cutting elements such as teeth and hardfacing used on bits.

Uploaded by

amin peyvand
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 54

Introduction to Drill Bits July 2002

1
July 2002

The text in normal font is a typical monologue that might accompany this
presentation. We strongly recommend that you use this only as a guide to the
principle points that are to be made. Do not attempt to read from it in the
presentation or to memorise it. Work out your own way of presenting the
concepts using your own words.
The text in bold letters offers suggestions for ways of handling questions, or
provides background information……
The symbol - Î - instructs you to advance to the next slide or the next build on
the current slide.

Estimated Delivery Time: 40-


40-50 minutes
Time for questions: 10 minutes
Total Time Required: 50-
50-60 minutes

Welcome the group;


introduce yourself.
If the group has just assembled in this venue [I.e. this is a new meeting] go over
appropriate safety details relating to fire alarms, any planned fire drills, and
emergency exits. Î

Version 2.4 1
Introduction to Drill Bits July 2002

Drill Bits
An Introduction

Bit Types: Character, Strengths & Weaknesses

Prepared By:
Ian McMillan

During this hour we take an introductory look at drill bits. From


a consideration of rock failure mechanisms we shall move onto
drilling mechanisms different bit types employ. We shall
consider the different cutting structure types and for roller
cone bit, thes bearing types and IADC classification. After an
overview of bit classification related to rock hardness we
briefly consider the advantages and disadvantages of each.
Please ask questions when you are unclear and make a point
when your experience leads you to disagree with what has
been presented. Î

Version 2.4 2
Introduction to Drill Bits July 2002

Failure Mechanisms
– Shear Failure PDC BIT
CONTINUOUS
SHEARING
– Compressive Failure

ROLLER CONE BIT


CYCLIC COMPRESSION

3
July 2002

Rocks fail, generally, by one of two failure mechanisms. The first of these is shear
failure. This is similar to the scraping of butter with a knife. Sheer failure is typical of
the drilling mechanism employed by PDC bits. The Drilling action is continuous. Î
The second kind is compressive failure. This is comparable to chipping at rock with a
chisel.
Compressive failure, which is common in hard formation insert bits, is discontinuous,
but cyclic.
It is common for there to be a combination of these two failure modes within a
specific application. Î

Version 2.4 3
Introduction to Drill Bits July 2002

Rock Strength
• Shear Strength

• Compressive Strength

4
July 2002

Ask the class which of the two failure mechanisms is the more efficient. Ask them
why they have given the response they have.

For most rock types the compressive strength of the rock is approximately double
that of the shear strength. Î
This means that for the same application of energy, in terms of the weight on bit and
rotary speed, that a rock will fail twice as easily by shear as it will through
compression. Consequently the rate of penetration when the rock is failed through
shear will typically be double that which is found when the rock fails through
compression. Î
(We often see that the rate of a Penetration for a fixed cutter bit is roughly
double that for a roller cone bits, assuming that this is an application
appropriate for a PDC bit. These are general rules, however. It is not unusual to
find the roller cone bit drilling as fast or faster than a fixed cutter bit under
specific circumstances. In these cases the rate of penetration is being
controlled by factors other than the failure mechanism of the rock.)

Version 2.4 4
Introduction to Drill Bits July 2002

Drilling Mechanisms

How Drill Bits Cause Rock Failure

Those are the two failure mechanisms of rock. Let us see how they translate into
drilling mechanisms. Î

Version 2.4 5
Introduction to Drill Bits July 2002

Drilling Mechanisms
• Pure Shear Failure

6
July 2002

In in the early days of rotary drilling this was the type of bit that was used. This is a
simple drag bit, made of steel, that drills by pure shear failure.

This was an efficient way to drill the rock, in that it generated high R.O.P., but was
inefficient in that the steel was not very durable. It was soon supplanted, in the early
part of the 20th century, by roller cone bits. Î

Version 2.4 6
Introduction to Drill Bits July 2002

Drilling Mechanisms
• Compressive and
Shear Failure

7
July 2002

With many of these there is a significant blend of compressive and shear failure. This
is true of soft formation milltooth bits: the tooth first penetrates the formation by
overcoming the compressive strength of the rock; then, as the cone rotates, the
tooth scrapes the formation, overcoming its shear strength. Î

Version 2.4 7
Introduction to Drill Bits July 2002

Cutting Elements
• Teeth and hardfacing

8
July 2002

We will digress briefly as we move through the different drilling mechanisms and
their associated bit types, to consider the cutting elements of the bits.
The teeth are milled out of a solid steel cone. This steel is not especially durable.
(You will recall that was the problem that affected the drag bit.) We can overcome
this weakness, to a degree, by welding a hardmetal, hardfacing, onto the teeth. This
covers all, or much, of the teeth and is very wear resistant. This durability arise from
the tungsten carbide particles that form the active part of the hardfacing. (Point
these out in the cross section.)
This hardfacing greatly extends the life of the bit, by keeping the cutting structure
sharp for longer than would be the case with unprotected steel teeth. Î

Version 2.4 8
Introduction to Drill Bits July 2002

Drilling Mechanisms
• Compressive Failure

9
July 2002

Insert bits designed for drilling very hard formation use almost pure compressive
failure. They chip and fracture the rock in order to drill. The insert impacts the
formation, creating a small crater and generating a series of fractures that spread
out from this crater. This creates a group of rock chips that can then be displaced by
the next impacting insert or by mud flow. Î

Version 2.4 9
Introduction to Drill Bits July 2002

Cutting Elements
• Tungsten Carbide Inserts

10
July 2002

The inserts are made from tungsten carbide and are pressed into holes drilled in the
steel of the cone, where they are held by compression fit. The shape and size of the
inserts is varied according to the application.
In aggressive insert bits, with long inserts, such as that on the left, a combination of
compressive and shear failure is most likely. Î

Version 2.4 10
Introduction to Drill Bits July 2002

Roller Cone Bits


• Rock Bits Cutting Structure Type
• Rolling Cutter Bits Mill Tooth Insert
• Tricone Bits™

Bearing Type
Roller Friction

11
July 2002

We have been talking about roller cone bits. There are some other terms that are
used. These terms are alternatives. We may call a roller cone bit a rock bit, or a
rolling cutter bit. Be cautious in the use of the term Tricone bit. This is a Hughes’
trademark and should not be used in writing unless referring specifically to Hughes
product. Î

We have seen that there are two cutting structure types: milltooth and insert,
sometimes referred to as tooth and TCI. Î
There are also two different types of bearing: roller bearing and friction bearing.
Note the potential confusion between roller cone bits and roller bearing bits. All
roller bearing bits are roller cone bits. Roller cone bits may be roller bearing, but they
might also be friction bearing. Î

Version 2.4 11
Introduction to Drill Bits July 2002

Bearing Types
• Roller Bearing

Usually
sealed,
but may be
unsealed.

12
July 2002

What is a roller bearing? Its key feature is the presence of rollers within the bearing
assembly. (Point out the roller races on the diagram) As load is applied to the bit,
it is transmitted from the inserts or teeth, through the cone shell, then through the
rollers, to the main bearing or journal.
Point out the ball bearings and ask the class what their function is.
The ball bearings are what holds the cone on the journal. They are the cone
retention mechanism. Î
An important aspect of roller bearings is the way the load is transmitted through the
rollers. The load is not applied over a wide area, but along a line running the length of
the roller. As the rollers rotate within the assembly,as the bit turns, the line loading
moves. This means that the surface of the journal is subject to cyclic loading at high
weights and high frequency, for an extended period of time. This can lead to fatigue
failure, and is one of the failure modes of this bearing design.
Failure can also occur because of wear from solids, especially abrasive solids, that
enter the bearing assembly. Î
To counter these, the bearing may be sealed. (Point out the location of the seal on
the diagram) Î

Version 2.4 12
Introduction to Drill Bits July 2002

Bearing Types
• Friction or Journal Bearing

Always
Sealed

13
July 2002

The second type of bearing is a friction bearing, or as it is also called, a journal


bearing. This differs from the roller bearing in having no rollers.
There is still a race of ball bearings, for cone retention. You can see, incidentally, the
channel down which the ball bearings are fed when the bit is assembled. (Point this
put on the diagram.)
In this type of bit there is direct or almost direct contact between the interior of the
cone and the surface of the journal. (I say almost direct since, in some cases, a
bushing may be inserted between the two surfaces. It is not good practice to have
two identical or near identical metals in moving contact. It is better for one to be
relatively softer than the other. This can be achieved using a bushing: Reed-Hycalog
use a copper beryllium alloy bushing, silver plated, for this purpose.) Î
This direct contact over a broad surface eliminates the cyclic loading and fatigue
failure we saw with the roller cone bits, but increases the amount of frictional heat
that is generated. Hence the alternative name for this bearing design: friction
bearing. Î
This bearing type is always sealed. Î

Version 2.4 13
Introduction to Drill Bits July 2002

Cutting Elements
• Shear revisited -
– Polycrystalline
Diamond Compact

14
July 2002

You will recall that the simple steel drag bit could drill rapidly, but not for very long.
The introduction of PDC bits in the late 1970’s brought the necessary durability to this
efficient rock failure mechanism. Î
This durability arose from the character of the very hard artificial diamond in the PDC
cutters - Polycrystalline Diamond Compact. Î
The diamond layer, formed from many artificially created diamond crystals, is
bonded to a tungsten carbide substrate at very high pressures and high temperature
Î in this device. Î
The PDC element is then further bonded to a longer tungsten carbide post or
cylinder. This makes it easier to fix the PDC within the body of the bit. Î
The end result looks like this. Î

Version 2.4 14
Introduction to Drill Bits July 2002

Cutting 19 mm
16 mm
13 mm
Elements 11 mm
8 mm

15
July 2002

The cutters come in a variety of sizes. They may be manufactured as posts or


cylinders. The interface between the diamond table and the substrate may be flat or
it may have a complex pattern. The resultant PDCs are mounted within a steel or
matrix body. Î

Version 2.4 15
Introduction to Drill Bits July 2002

Drilling Mechanisms
• Shear Failure

PDC BIT
CONTINUOUS
SHEARING

16
July 2002

This bit will drill, primarily, by overcoming the shear strength of the rock, which, as
we have seen is an efficient way of drilling that can generate high R.O.P. This, then,
is the commonest of fixed cutter bits, the PDC bit. Î

Version 2.4 16
Introduction to Drill Bits July 2002

Drilling Mechanisms
• Shear/Compressive
Failure

NATURAL DIAMOND
OR IMPREG BIT
CONTINUOUS
CRUSHING
17 & ABRASION
July 2002

The diamond bit is an old design concept. It drills through a combination of shear and
compressive failure occurring at a small scale, almost at a microscopic level. The
diamonds embedded in the body of the bit abrade and crush the formation. Î

Version 2.4 17
Introduction to Drill Bits July 2002

Cutting Elements
• Natural Diamonds
– Size
– Shape
– Quality

18
July 2002

The cutting elements are generally natural diamonds. The size, shape and quality
may be selected based upon the character of the application. In each case the
diamond is embedded in the surface of the blades of the bit. Once the diamond is
worn or lost the bit is dulled. Î

Version 2.4 18
Introduction to Drill Bits July 2002

Cutting Elements
• Impregnated Diamond Blades

19
July 2002

A similar drilling mechanism, a combination of shear and compressive failure, is to


be found with the impregnated diamond bit. These bits, however,differ from the
natural diamond bit in two ways.
The diamond grit that is used is generally smaller and is often artificial
diamond.
The grit is present throughout the blades, not just at the surface. Î
This means that as the blade wears, worn grit is lost and fresh grit is exposed. The
bit life is not controlled by the single layer of diamond, but by the height of the
impregnated blades.
The cutting structure may be enhanced by the use of thermally stable PDC. This is
PDC that has been treated so that it can withstand higher operating temperatures.
(Point out the triangular TSP element in the middle picture. If necessary
diverge briefly to discuss the instability of PDC because of the difference in the
coefficients of thermal expansion for PDC and substrate, the high temperatures
that can be generated at the cutting edge, the leaching of cobalt from the
diamond or the use of different binders.) Î

Version 2.4 19
Introduction to Drill Bits July 2002

Cutting Elements
• TSP (Thermally Stable PDC)

20
July 2002

We can see TSP blocks used in this impregnated diamond bit example to give the bit
drilling properties that allow it to drill out float collars etc. Î

Version 2.4 20
Introduction to Drill Bits July 2002

PDC Body Types

STEEL BLANK

TUNGSTEN
CARBIDE
MATRIX

Matrix Body
21
July 2002

The impregnated diamond bits we have just considered have a body that is formed in
a mould. A similar technique is used for manufacturing PDC bits with matrix bodies.
The mould has blanks occupying the positions of cutters and nozzles, Î while TSP
gauge protection is placed by hand. Î A steel blank fits partially into the mould,
which is then filled with powdered metal. Î Binder mixture is added above and Î
the whole is heated within a furnace. The binder fuses the matrix material together
and to the steel blank.
A steel pin, of suitable mechanical properties, is then welded to the steel blank.
(Point out the pin on the top right diagram.)Î

Version 2.4 21
Introduction to Drill Bits July 2002

PDC Body Types

Steel Body
22
July 2002

The alternative body material is steel. The steel bit is manufactured from a single
block, on multi-axis computer controlled lathes and drills. Steel bodies can be
manufactured more rapidly than matrix, they are less expensive, they can be made
shorter (because no blank is required) giving better directional response, but they
are less erosion resistant. Î

Version 2.4 22
Introduction to Drill Bits July 2002

Drilling Mechanisms
z Gouging & Scraping Milltooth

z Chipping and Crushing Insert

z Shearing PDC

z Ploughing Natural Diamond

z Grinding Impregnated Diamond

23
July 2002

In summary, then, drill bits drill by a variety of mechanisms, but these are
combinations of the two basic rock failure mechanisms, compressive failure and
shear failure. Î
These different mechanisms are associated with particular bit types. This is an
association, not an exclusive arrangement. In a hard formation, tooth bits will drill
primarily by compressive failure, with little or no shearing action. Soft formation
insert bits are like milltooth bits in that they use a combination of the two. Some
recent designs of impregnated bits drill the soft formations largely by shear.
Compressive failure is an important aspect of drilling in chalk with fixed cutter bits,
and so on. Î

Version 2.4 23
Introduction to Drill Bits July 2002

Bit Classification

A Broad Overview

We have looked at the rock failure mechanisms and the associated drilling
mechanisms, now let us summarise what this means in terms of bit classification. Î

Version 2.4 24
Introduction to Drill Bits July 2002

Bit Classification
Drill Bits

Fixed Rolling
Cutter Cutter

P.D.C. Diamond Milltooth Insert

Roller Friction
Natural Impregnated Bearing Bearing
T.S.P. Diamond
Diamond

25
July 2002

Here is the broad panoply of bit types. Î

Version 2.4 25
Introduction to Drill Bits July 2002

Bit Classification
Drill Bits

Fixed Rolling
Cutter Cutter

P.D.C. Diamond Milltooth Insert

Roller Friction
Natural Impregnated Bearing Bearing
T.S.P.
Diamond Diamond

26
July 2002

First we have the fixed cutter bits including PDC bits in all their variety. Î

Version 2.4 26
Introduction to Drill Bits July 2002

Bit Classification
Drill Bits

Fixed Rolling
Cutter Cutter

P.D.C. Diamond Milltooth Insert

Roller Friction
Natural Impregnated Bearing Bearing
T.S.P.
Diamond Diamond

27
July 2002

Then there are the diamond bits, beginning with natural diamond. Î

Version 2.4 27
Introduction to Drill Bits July 2002

Bit Classification
Drill Bits

Fixed Rolling
Cutter Cutter

P.D.C. Diamond Milltooth Insert

Roller Friction
Natural Impregnated Bearing Bearing
T.S.P.
Diamond Diamond

28
July 2002

There are TSP bits where the cutting elements are composed of blocks of TSP, the
thermally stable form of polycrystalline diamond. Î.

Version 2.4 28
Introduction to Drill Bits July 2002

Bit Classification
Drill Bits

Fixed Rolling
Cutter Cutter

P.D.C. Diamond Milltooth Insert

Roller Friction
Natural Impregnated Bearing Bearing
T.S.P.
Diamond Diamond

29
July 2002

Here are impregnated diamond bits, where the diamond grit is distributed
throughout the blade. Î

Version 2.4 29
Introduction to Drill Bits July 2002

Bit Classification
Drill Bits

Alternative Names Fixed Rolling


Roller Cone Cutter Cutter

Rock Bit
Tri-Cone P.D.C. Diamond Milltooth Insert

Roller Friction
Natural Impregnated Bearing Bearing
T.S.P.
Diamond Diamond

30
July 2002

Then we move from fixed cutter to roller cone bits, or as they are also known rock
bits or tri-cone bits. Î

Version 2.4 30
Introduction to Drill Bits July 2002

Bit Classification
Drill Bits

Fixed Rolling
Cutter Cutter

P.D.C. Diamond Milltooth Insert

Roller Friction
Natural Impregnated Bearing Bearing
T.S.P.
Diamond Diamond

31
July 2002

There are two cutting structures here. The milltooth bit, with its teeth milled from the
cone shell and protected by welded hardmetal, .. Î

Version 2.4 31
Introduction to Drill Bits July 2002

Bit Classification
Drill Bits

Fixed Rolling
Cutter Cutter

P.D.C. Diamond Milltooth Insert

Roller Friction
Natural Impregnated Bearing Bearing
T.S.P.
Diamond Diamond

32
July 2002

And the insert bit, with tungsten carbide elements pushed into holes in the cone
shell.

Each roller cone bit has bearings which maybe one of two types. Î

Version 2.4 32
Introduction to Drill Bits July 2002

Bit Classification
Drill Bits

Fixed Rolling
Cutter Cutter

P.D.C. Diamond Milltooth Insert

Roller Friction
Natural Impregnated Bearing Bearing
T.S.P.
Diamond Diamond

33
July 2002

Roller bearings are characterised primarily by the presence of rollers as part of the
load bearing mechanism. Î

Version 2.4 33
Introduction to Drill Bits July 2002

Bit Classification
Drill Bits

Fixed Rolling
Cutter Cutter

P.D.C. Diamond Milltooth Insert

Roller Friction
Natural Impregnated Bearing Bearing
T.S.P.
Diamond Diamond

34
July 2002

In friction bearing bits the contact between cone and journal is direct or nearly so.
Either bearing type may be used with either cutting structure. Î

Version 2.4 34
Introduction to Drill Bits July 2002

Bit Classification

Application and I.A.D.C. Codes

To assist in the comparison of bits from different manufacturers the IADC introduced
a coding system for roller cone bits, and later for fixed cutter bits. Î

Version 2.4 35
Introduction to Drill Bits July 2002

IADC Codes
Roller Cone Fixed Cutter
• 5-1-7 • S222
• 1-3-5M • M419
• 1-1-1 • S313
• 8-3-7X

36
July 2002

These are typical examples of these codes. At this point we shall examine the first
two digits of the Roller Cone system only. Î

Version 2.4 36
Introduction to Drill Bits July 2002

Tooth
1-1
Soft

1-3

2-1
3
37
July 2002 Hard

The first two digits of the system focus upon the of the kind of formation the bit is
designed to drill. Î
So, a tooth bit designed for the softest formations would be considered a series 1 bit.
Î
Bits suitable for intermediate formations would be series 2. Î

And those designed for the hardest, most abrasive formations, would be series 3. Î
Each series was sub-divided. Thus, the softest of formations would be drilled with a 1
- 1, while a somewhat harder formation would be drilled Î
With a 1 - 3, and harder still Î
With a 2 - 1. And so on. Î

Version 2.4 37
Introduction to Drill Bits July 2002

Teeth Inserts

Soft 4-1

4
2
5
6

7
3 8-3
38 8
July 2002 Hard

A similar arrangement applies to insert bits. Those designed for the hardest
formations are series eight, and are similarly subdivided into 8 -1, 8 -2, 8 -3, 8 -4. Î

Bits for somewhat softer formations have more aggressive cutting structures. Î
The drill bit industry, in the early days of insert manufacture, was unable to
manufacture inserts with aggressive shapes, that did not break. As the technology
improved we were able, as an industry, to make increasingly more aggressive
designs. Î
Thus the most aggressive insert design can compete with milltooth bits in all but the
very softest formation. Î

Version 2.4 38
Introduction to Drill Bits July 2002

Teeth Inserts

Soft

2 4
2
3 5
6

7
3
39 8
July 2002 Hard

Today it is very unusual to see series 2 or series 3 toothed bits in use for drilling
significant intervals. That gives us an arrangement like this. Î

Version 2.4 39
Introduction to Drill Bits July 2002

Teeth Inserts

Soft

1 1-3

2 4
3 5
6
4-1
7

40 8
July 2002 Hard

If a cutting structure harder than a 1-3 is required, typically we will move to a series
4, or higher, insert bit. Î

Version 2.4 40
Introduction to Drill Bits July 2002

Teeth Inserts Diamond

Soft

2 4
3 5
6

41 8
July 2002 Hard

There is an IADC code for fixed cutter bits, but in this is not in as common use as that
in for roller cone bits. Nevertheless it is useful to see where the fixed cutter bits are
positioned in relation to rock hardness. Î

The natural diamond bits drill the hardest of formations, equivalent to series 7 and 8
insert bits. Î

Version 2.4 41
Introduction to Drill Bits July 2002

Teeth Inserts Diamond P.D.C.

Soft

2 4
3 5
6

42 8
July 2002 Hard

PDC bits were introduced into the softest of formations. Î

As technology advanced to they were able to drill in harder and harder applications.
Î

Version 2.4 42
Introduction to Drill Bits July 2002

Teeth Inserts Diamond P.D.C. Impregnated


Diamond
Soft

2 4
3 5
6

43 8
July 2002 Hard

Impregnated bits can match the hard applications of natural diamond bits, but with
some designs are able to drill softer formations, so that they may overlap with heavy
set PDC bits or intermediate insert bits.
The result of these continual advances in technology is it that the Drilling Engineer
has a wider range of bit types available to him. In soft formations his choice may be
between tooth, insert or a light set PDC. In very hard formations he has available
button insert bits, natural diamond bits and impregnated diamond bits. In
intermediate formations, that a few years ago could have been drilled only with an
insert bit, he may now have the further options of heavy set PDC or aggressive
impreg designs. Î

Version 2.4 43
Introduction to Drill Bits July 2002

Bit Application Spectrum

Penetration Rate PDC

Mill Tooth
Insert

Impreg
& N.D.

44
July 2002 Formation Compressive Strength
DP

Let us look at how these different bit types perform in terms of Rate of Penetration,
set against the rock strength. Î
Fixed cutter bits drill the softer rocks and do so at a high R.O.P. Î
Milltooth bits cover a similar range of rock strengths, but are generally slower. Î
Insert bits cover a much wider range of rock types, though they tend not to be used
for the very softest, and are typically somewhat slower than toothed bits. Î
Diamond bits are restricted to the hardest of rock types and are correspondingly
slower. Î

Version 2.4 44
Introduction to Drill Bits July 2002

Bit Classification

Strengths and Weaknesses

What is the best bit type?


There is no absolute answer. The best bit type depends upon the application - not
just the rock to be drilled, but the rig, the mud type, the well profile all have a role.
We shall consider some of the major pointers in favour of, and against, the major bit
types. Î

Version 2.4 45
Introduction to Drill Bits July 2002

Fixed Cutter Bits

Advantages
• Very Fast ROP
• Long Life Potential
Considerations
• Impact Damage
• Abrasiveness
• Stability

46
July 2002

DP

Discuss the strengths and weaknesses of each bit type. Use this opportunity to
tie together all the points that have been presented so far, and address
questions that were raised, but perhaps not fully answered. Hammer home the
key features of each bit and of rock failure mechanisms and drilling
mechanisms. Adapt what you say to the background and interest of the class
as revealed in their questions, or absence of questions. Î

Version 2.4 46
Introduction to Drill Bits July 2002

Tooth Bits

Advantages
• Fast ROP
• Good Stability
• Economic
Considerations
• Tooth Wear Rate
• Bearing Life

47
July 2002

DP

Carry on as, for the previous slide. Summarise, Emphasise, Hit Them Between
the Eyes. Î

Version 2.4 47
Introduction to Drill Bits July 2002

Insert Bits

Advantages
• Cutting Structure Durability
• Range of Formations
• Interbed Tolerance
• Steerability and Stability
Considerations
• Slower ROP
• Bearing Life

48
July 2002

DP

Carry on as, for the previous slide. Î

Version 2.4 48
Introduction to Drill Bits July 2002

IMPREG and
Natural Diamond Bits
Advantages
• Very Durable
• Hard Rock Capability
• Low Junk-in-Hole Risk
Considerations
• Slower ROP
• RPM Sensitivity
• High Cost Applications
49
July 2002

DP

Carry on as, for the previous slide. Î

Version 2.4 49
Introduction to Drill Bits July 2002

Conclusion

Questions?

Ask for questions. Clarify points that they should now have a grasp of. For
questions that relate to material to be dealt with later in the course give a brief
answer now and note that you will be dealing with the matter in more detail
later.

Take a break!

Version 2.4 50
Introduction to Drill Bits July 2002

Version History
• Version 1.0 This presentation was created in its initial form in Q1 2001
for use on D & M Directional Driller Induction Courses

• Version 2.0 It was adapted in Q1 2001 for use on Reed-Hycalog ECA


Induction Courses

• Version 2.1 Notes were added in May 2001.

• Version 2.2 Minor editing to the notes and animations, plus the addition
of some slides on IADC codes, was carried out in August 2001

• Version 2.3 Two slides added on PDC body material – November 2001

• Version 2.4 All roller cone slides replaced by ‘blue bit’ versions. Minor
alterations to Notes pages text.

•51 Version 3.0 For stand alone introductory presentation


July 2002

Version 2.2 statistics


54 slides 50 Main Presentation Slides
4 Administrative Slides (Hidden)

Version 2.4 51
Introduction to Drill Bits July 2002

Acknowledgements
• Version 2.1
– My thanks to Mark Jordan for reviewing this material.
• Slides 48, 50-53 and illustrations in slide 7 are from
material created by Tom Wick and David Pearce.
• Most bit and component photographs are from the CD-
Lite for fixed cutter bits and the Electronic Reference
Guide for roller cone bits.

52
July 2002

Version 2.4 52
Introduction to Drill Bits July 2002

53
July 2002

Version 2.4 53
Introduction to Drill Bits July 2002

Contact Information
If you have any questions concerning the contents of this presentation contact:

Ian McMillan

Reed-Hycalog,

Kirkton Avenue,

Pitmedden Industrial Estate,

Dyce,

Aberdeen

AB21 0UB

Telephone: +44 [0]1224 801 161

Fax: +44 [0]1224 890 290

e-mail:
54 [email protected]
July 2002

Version 2.4 54

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