PT.

FACO GLOBAL ENGINEERING

Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 1 of 58

PAINTING PROCEDURE OF MANYAR

SMELTER PROJECT

1 05/07/2022

0 07/06/2022

Rev. No. Date Prepared by Reviewed by Approved by

No. Rev Tanggal Disiapkan oleh Dikaji ulang oleh Di setujui oleh

CONTENT
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1. Scope
2. Code & Standard
3. Execution of Work
3.1. Paints
3.2. Surface Preparation
3.3. Paint Application General
3.4. Paint Application
4. Inspection and Testing
5. Attachment
5.1. Attachment 1 – Painting Table
5.2. Attachment 2 – Painting Inspection Record Sheet
5.3. Attachment 3 – Painting Inspection Record Sheet Film Thickness
5.4. Attachment 4 - Technical Data Sheet (Interzinc 52)
5.5. Attachment 5 - Technical Data Sheet (Interzinc 22)
5.6. Attachment 6 - Technical Data Sheet (Interseal 670HS)
5.7. Attachment 7 - Technical Data Sheet (Intergard 475HS)
5.8. Attachment 8 - Technical Data Sheet (Interthane 990)
5.9. Attachment 9 - Technical Data Sheet (Intertherm 50)
5.10.Attachment 10 - Technical Data Sheet (Intertherm 875)

1. SCOPE
This procedure covers the painting requirements for external surface of carbon steel part for
“MANYAR SMELTER PROJECT”

2. CODE & STANDARD

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The applicable standards shall be in accordance with MS-DD-3000-MEC-SPE-0801_General

Specification for Painting, Rev. E.

3. EXECUTION OF WORKS
3.1. Paints
The paints according to the paint systems shown in Attachment 1 – Painting Table shall be
selected from market with suitable properties, such as the following:
3.1.1. The properties of paint :
(a) Adhesive strength (f) Overcoat ability
(b) Color stability (g) Recoat ability
(c) Storage stability (a) (h) Pot life
(d) Weather resistance (i) Paint application interval
(e) Heat resistance (j) Working stability
In principle, paints for the primer, intermediate coat and finish coat of any systems
that are to be painted at the same place shall be selected from a single paint material
manufacturer.
If each paint coat is applied at a different painting workplace (e.g. primer-shop, finish
coat-field), the paints shall be compatible between previous and successive coat.
Compatibility patch test demonstration must be done to verify a proper adhesion
strength with successive coat material manufacturer prior to the production painting
work.
3.1.2. The paint listed in Attachment 1 – Painting Table shall have the following
characteristics:
(a) Organic Zinc
Two-component polyamide-cured (or amine adduct-cured) type epoxy based
primer. The zinc dust content is a minimum 80 % by weight in dry film and
provides high anti-corrosive stability. Continuous heat resistant temperature
range is minus 46 °C to plus 120 °C.
(b) Inorganic Zinc
Two-component high build type moisture curing ethyl (or alkyl) zinc silicate paint.
The zinc dust content is a minimum 80 % by weight in dry film, and provides high
anti-corrosive stability. Continuous heat resistant temperature range is minus 46 °C
to plus 400 °C. Combination of Inorganic Zinc + Silicone is up to plus 540 °C. A MEK
solvent rub test per ASTM 4752 shall be conducted to verify the cure of inorganic
zinc coatings prior to over coating.
(c) Epoxy HB / Epoxy Intermediate Coat for Polyurethane Top Coat
Two-component polyamide-cured (or amine adduct-cured) type epoxy resin
paint. Generally, it has good resistance to chemicals and exhibits good
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durability, compared to the epoxy ester type. Continuous heat resistant

temperature range is minus 46 °C to plus 120 °C.
(d) Silicone Aluminum
One-component aluminum pigmented silicone resin-based paint. Continuous
heat resistant temperature range is up to plus 540 °C. The silicone aluminum
paint shall be ambient air temperature cured, i.e. No forced heating is required
for curing. If the silicone aluminum paint to be used on austenitic stainless steels
shall not contain free chlorides after curing, although trace amounts in the raw
materials may be acceptable. Such paint shall not also contain metallic zinc /
lead, because of the possibility of inducing liquid metal embrittlement.
(e) Polyurethane
Two-component aliphatic polyurethane topcoat paint which has excellent gloss
and color retention. Continuous heat resistant temperature range is minus 46 °C
to plus 120 °C (Discoloration may become from 90 °C).
(f) Silicone Acrylic
One-component aluminium pigmented acrylic modified silicone resin based paint.
Continuous heat resistant temperature range is up to plus 260 °C. Full curing can be
achieved by long term exposure at ambient temperature.
3.1.3. Acceptable Paint Manufacturers and Products
Acceptable Paint Manufacturers and Products are listed in Table 1. Other Paint
Manufacturers and Products may be used with Contractor’s Review and Approval.
All paint materials shall not contain lead or asbestos.
3.1.4. All paint materials applied to any one surface or piece of equipment shall be products
of a single Coating Manufacturer
All materials used including cleaning agents, solvents, curing agents, thinners,
primers, and any other coating materials shall be clearly labelled to ensure
traceability. Each container or package shall have a clearly marked identification
label attached to it at all times complete with the following information:
(a) Manufacturer and Brand (c) Batch Number,
(b) Product identity code (d) Hazardous Chemical ID
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TABLE 1: ACCEPTABLE PAINT MANUFACTURERS AND PRODUCTS LIST

GENERIC INTERNATIONAL JOTUN PPG HEMPEL CARBOLINE KANSAI CHUGOKU
NAME

Inorganic Zinc Hempel's Galvasoil 15700 ZINCTECT 1500K or GALBON S-HB PZ

Interzinc 22/2280 Resist 78 Dimetcoat 9 Carbozinc 11
(Primer Coat) or Galvosil Fiber 15750 SD ZINC 1500A L-1

Organic Zinc Interzinc 52 / Sigma Zinc Carbozinc 858 or ZINCTECT 500 or SD EPICON ZINC HB-
Barrier 80 Avantguard 750 1736G
(Primer Coat) Interzinc 52E 109HS Carbozinc 859 ZINC 500 2

Epoxy Mastic
Aluminum / Hempaprime 45950
Jotamastic 70 KANSAI PLC 118
Epoxy Primer Interseal 670HS SigmaPrime 700 or Hempadur Mastic Carbomastic 15 BANNOH 4000
Aluminum ST ALUMINIUM
(Primer Coat 45880/1
HDG)
Epoxy HB
Penguard Express
Epoxy Hempaprime 45950 or EPOTECT HB or
Intergard 475HS or SigmaCover 410 Carboguard 890 BANNOH 1500
(Intermediate Hempadur Mastic 45880/1 ESCO ST
Penguard Midcoat
Coat)

Silicone Acrylic Solvalitt Midtherm Hempel's Silicone Acrylic

Intertherm 875 SigmaTherm 350 Thermaline 4900 (Not Applicable) SILICON AS
(Finish Coat) Alu 56940 (Up to 200 ̊C)

Silicone
Hempel's Silicone SILICON HR (with
Alumunium Intertherm 50 Solvalitt Alu SigmaTherm 540 Thermaline 4700 THERMOTECT SC
Alumunium 56914 Accelerator)
(Finish Coat)

Polyurethane Interthane 990 or Hardtop XP or Hempathane 55610 / RETANTECT 6000 or

SigmaDur 550 Carbothane 134HG UNYMARINE HS
(Finish Coat) Interthane 990E Hardtop AX 55210 RETAN 6000HB
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3.1.5. Paint Container

All paint materials including paint, curing agent, thinner, etc. shall be shipped and
stored in air-tight containers as per the paint material manufacturer’s
recommendations.
All paint material containers shall have labels clearly showing the paint material
manufacturer's name, product serial number, product name, manufacturing date, net
weight, color, SDS (Safety Data Sheet) includes indication of hazards, special
instructions and precautions for storage and handling.
A copy of all relevant SDS shall be kept in all paints stores and site offices for
reference.
3.2. Surface Preparation
3.2.1. Surface preparation shall be as follows:
1) Treatment of surface imperfections: All crevices, corners, and edges of shaped
steel, joints of steel plates, especially around the bolt heads shall be treated in
accordance with ISO 8501-3, Grade P2 and 2mm edge rounding prior to blast
cleaning.
2) The grade of surface preparation for each paint system shall be in accordance
with Attachment 1 – Painting Table.
3) The details of the surface preparation shall be in accordance with the following
SSPC specifications:

- SP 1 = Solvent cleaning,

- SP 2 = Hand tool cleaning,

- SP 3 = Power tool cleaning,

- SP 6 = Commercial blast cleaning,

- SP 7 = Brush-off blast cleaning,

- SP 10 = Near-white blast cleaning,

- SP 11 = Power tool cleaning to bare metal,

- SP 16 = Brush-off Blast Cleaning of Coated and Uncoated Galvanized

Steel, Stainless Steel and Non-Ferrous Metals.

Note: SSPC SP1 surface preparation shall include a visual check for oil/grease
contamination, either visually or using a back light for more critical areas. SSPC SP
1 shall be used for all cases where oil/grease contamination is noted.

3.2.2. Before abrasive blasting, suitable masking protection such as by wrapping or taping
shall be provided to prevent blasting for the following parts:

(a) Bearings, (g) Nameplates and Tags

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(b) Fire system sprinkler heads (h) Screws

(c) Gasket contact flange facings, (i) Shafts

(d) Instruments dials, (j) Valve position indicators

(e) Level gauge glasses, (k) Valve stems

(f) Sliding contacts and Moving parts,

3.2.3. Compressed air cleanliness test shall be done to ASTM D4285 on a daily basis.
3.2.4. Abrasives for blast cleaning shall be in accordance with SSPC AB standards and
selected to provide a proper surface profile as per paint material manufacturer’s
recommendation. Test for oil contamination to ASTM D7393 and for salt
contamination to ASTM D4940 if recycled abrasive is used. Limits of salt is
according to SSPC AB standards. Silica sand shall not be used.
3.2.5. Visual check for all surfaces and dust, spot check according to ISO 8502-3,
maximum quantity and size rating 2.
3.2.6. Any oil, grease, water and dirt shall be removed by proven method prior to surface
preparation. Surfaces shall be cleaned free from dust and abrasive particles before
priming. Keep cleaned surfaces free from contamination such as dirt, dust, grease,
weld slag and any foreign material.
3.2.7. The surfaces shall not be blasted when the surface temperature is less than 3 °C
above the dew point, when relative humidity is greater than 85 %, or when there is
a possibility that the blasted surface will be subject to wetting.
3.2.8. All clean surfaces shall be primed within 4 hours as their cleaning and before rust
bloom occurs, the surface preparation work for the surface shall be repeated, prior
to the paint application.
3.2.9. When it is impractical or difficult to use the specified method of surface preparation,
another method of surface preparation may be used if it achieves similar surface
cleanliness and surface roughness. If SSPC grade “SP 10” is specified, SSPC grade
“SP 11” may be used occasionally for field-assembled facilities. If SSPC grade “SP 3”
is specified, SSPC grade “SP 2” may be used for a limited small area or narrow
section of substrate.
3.2.10. Cleaning and surface preparation manner that the adjacent wet paint surfaces are not
marred by the cleaning operation.
3.2.11. Galvanized steel surfaces where to be painted or color coding is required shall be
prepared in accordance with SSPC SP16. Hand or power tool may be used instead of
brush-off blasting in order to achieve a minimum anchor profile of 19 microns.

3.3. Paint Application General

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A pre-job alignment meeting shall be held with the paint applicators to discuss quality
requirements and inspector authority.
General requirements and precautions for paint application shall be as follows:
1) The paint application manner shall be in accordance with Attachment 1 – Painting Table
and the paint material manufacturer’s instructions.
2) In principle, paint shall be applied after the completion of the related installation work of
equipment, piping, electrical equipment, instruments, etc. except the surfaces which
cannot be painted after installation. Paint application shall be started, interrupted, and
completed at a proper time taking into consideration the schedule for the related work so
that it never has a detrimental effect on the overall schedule or the schedule for related
work.
3) Provisions shall be made to prevent the sticking of paint on nameplates, couplings, shafts,
other mechanically finished surfaces (valve stems, bearings, etc.), vent openings,
equipment designation markings, instruments dials, level gauge glasses, name tags,
adjacent painted surfaces, or the inner surfaces. Any paint spots or streaks which may
have formed shall be removed immediately.
4) Shop-applied primer surfaces shall be cleaned by proven method if they have been
severely contaminated with chlorides, such as due to being immersed in or splashed by
seawater during transportation and storage.
5) Provisions shall be made to protect workmen from toxic hazards and to prevent fires and
explosions.
6) After completion of the work, all paint cans, cloths, blasting abrasives, equipment, etc.,
shall be removed from the work site.
7) Paints containing metallic zinc pigment shall never be over-sprayed, dry-sprayed or
dropped on stainless steel pressure retaining components to prevent liquid metal
embrittlement. Any such contamination shall be prevented and completely removed
immediately by the applicator’s expense.
8) Before primer spray application, irregular surfaces such as sharp edges, welds, corners,
convexities, bolts holes, etc. shall be confirmed treated in accordance with ISO 8501-3,
Grade P2 and all sharp edges shall be processed to achieve at least 2mm radius, and
stripe coated by brush to ensure of uniform minimum film thickness. To minimize the
interval between abrasive blasting and primer application, the stripe coat may be carried
out in intermediate coat instead of primer. All welds on internal surfaces of tanks shall be
stripe coated (10mm either side of the weld) prior to applying the remainder of the
protective coating. The parts to be welded at field after shop painting shall not be painted
minimum 50mm from the edge to be welded.
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9) Generally, all hydro testing of pressure equipment shall be completed prior to the
application of protective coatings. However, all welded joints consisting of piping
components which is designed in accordance with ASME B31.3 can be cleaned,
prepared, primed and coated (intermediate and topcoats) prior to pressure testing, unless a
Sensitive Leak Test as defined in ASME BPV Code Section V Article 10 is required. The
release for painting shall only be approved after all heat treatment and non-destructive
testing has been completed and approved.
10) Paint Qualification Test (PQT)
Manufacture shall submit 4 (four) sample plate abrasive blasted to the degree specified and
coated as per coating system specified (System 1-S & 1-SF, System 2-S & 2-SF, System 3-S
& 3-SF and System HDG + Additional Coating). The sample plate shall be tested on degree of
cleaning surface, surface profile, Salt Test, DFT and Adhesion Test for Company approval.
Sample Plate
- Dimension: 75 mm x 150 mm x 3 to 5 mm thick., Material: Plate Carbon Steel
For System System 1-S & 1-SF, System 2-S & 2-SF, System 3-S & 3-SF (3 EA)
- Dimension: 75 mm x 150 mm x 3 to 5 mm thick., Material: Plate Carbon Steel HDG
For System HDG + Additional Coating (1 EA)
EXAMPLE FIGURE

Note:
Painting samples shall be made for each painting system, using the same method and
same color as for the actual painting except for the painting interval.
Primer shall also be applied as the minimum for reverse face of the plate to prevent
premature rusting.
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11) Paint application methods shall be by one of, or a combination of, the followings:
- Brush
- Spray (air spray or airless spray)
- Other method, are to be approved by the Contractor
3.4. Paint Application
3.4.1. Application Methods
The paint application methods shall be as follows:
(1) Generally, spray gun shall be used for all painting applications, except if otherwise
approved. Use of paint brushes shall be limited to stripe coating and touch up. Use
of roller shall be limited to small areas of flat surfaces.
(2) The selection of application methods shall be in accordance with Attachment 1 –
Painting Table.
3.4.2. Thickness of Paint Film
The thickness of the paint film shall be as follows:
(1) The paint shall be applied evenly to produce a smooth coating of the required
uniform thickness. Extra care shall be taken when applying paint to the edges of
plates, corners, welded parts, and crevices in order to obtain the required thickness.
(2) High build paint, such as epoxy resin paint, shall be applied evenly to obtain the
required dry film thickness by either decreasing the thinning amount or increasing
the number of coats, unless the required thickness cannot be obtained in a normal
way.
(3) Dry film thickness shall be measured in accordance with SSPC-PA2, Level 2.
Minimum dry film thickness of each paint system shall be in accordance with
Attachment 1 – Painting Table. If the specified dry film thickness has not been met,
additional coat(s) shall be applied until the specified dry film thickness is attained.
The maximum dry film thickness shall be in accordance with the paint manufacture's
recommendations.
(4) The wet film thickness shall be in accordance with the paint manufacturer's paint
instructions.
3.4.3. Climatic Conditions for Paint Application
Paint applicators must be able to demonstrate adequate control of environmental
conditions, including temperature and humidity, if required.
The climatic conditions for painting work shall meet the following requirements:
(1) Ambient Temperature
Painting work shall be suspended when the air temperature at the workplace exceeds
the limit specified in the paint material manufacturer’s instructions.
(2) Substrate Surface Temperature
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The surface temperature of the substrate shall not be less than 3°C above the dew
point. The substrate temperature should be below 43°C or Paint material
manufacturer’s instruction.

(3) Relative Humidity

Painting work shall be suspended when relative air humidity at the workplace
exceeds the limit specified in the paint material manufacturer’s instructions. In
principle, painting work shall not be performed when the relative humidity exceeds
85%. Especially, ethyl (or alkyl) zinc silicate paint shall be applied when the relative
humidity is between 50 % and 90 %.
(4) Other Conditions
(a) Painting work shall be suspended during strong wind to avoid depositing dust
and other contaminants on the wet paint film or interfering with spray painting.
(b) If bad weather is imminent, outdoor painting work shall be suspended.
(c) If it rains either during or just after paint application, the paint film already
applied shall be completely removed and the substrate re-prepared and
repainted.
3.4.4. Repair (Touch-Up) and Painting of Field Welded Components
Repair (touch-up) and the painting of field welded components shall be in accordance
with Attachment 1 – Painting Table.
For steel surface that has shop primer only, after erection and/or installation, but
before top-coating, the previously primed coating films shall be examined for damage
and for contaminations. All oil and grease contaminations shall first be removed in
accordance with SSPC-SP 1. All loose dirt, chalk, and soluble salts or other
contaminants shall be removed by high-pressure water wash or other Contractor
approved techniques.
Unprimed and damaged areas shall be power tool cleaned in accordance with SSPC-
SP 11 (e.g. MBX Bristle Blaster) to produce required anchor profile, and recoated
prior to application of succeeding finish coat(s).
Field repair method for the external surface of HDG shall be in accordance with
Annex-A2 (Repair Using Paints Containing Zinc Dust) in ASTM A780. External
surface repair coating total dry film thickness shall be greater than the original hot dip
galvanizing coating thickness.
Damaged paint films and any interruptions to the application of paint shall be repaired,
and made good in accordance with this Specification.
Items with excessive damage caused by insufficient care shall have the entire coating
removed and be recoated in accordance with this Specification.
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3.4.5. Handling of Painted Article

To avoid damage when handling painted equipment, piping, electrical equipment,
instruments and structural steels the following special precautions shall be taken:
(1) Painted surfaces shall not be handled until the paint is completely cured and dried
hard.
(2) Painted surfaces shall be protected against shocks and blows.
(3) Painted surfaces that are to be hoisted with a sling, chains, belt, etc. shall be
covered by a rubber sheet, plastic sheet, or similarly effective protection.
During transport and storage, finish coated shall be protected by a soft material
such as cloth, carpet or rubber sheeting on areas of contact (e.g., wooden
supports and holding down chains or slings).
(4) The painted article shall be properly supported to avoid it sagging and cracking or
wrinkling the paint film.
(5) The painted article shall not be exposed to temperature exceeding the Painting
Design Temperature.
(6) The painted article shall not be laid directly on the ground.

4. INSPECTION AND TESTING

The inspection items, methods, extent, frequency, acceptance criteria and inspection record form
shall comply with Attachment 2 – Painting Inspection Record Sheet and Attachment 3 – Painting
Inspection Record Sheet Film Thickness.
Painting inspectors shall be individually certified by an approved organization (NACE, FROSIO,
SSPC or equivalent) or capable person who is approved by the Contractor.
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ATTACHMENT 1
PAINTING TABLE ‘SMELTER STACK’
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PAINTING TABLE STACK_ ITEM NO. 4821-STC-001

1. Stack_ Item No. 4821-STC-001
Steel Stack Ladder, Handrail, Stair, Platform
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) and Clip/Support
Material Carbon Steel Carbon Steel HDG (Hot Dip Galvanized)
Operating Temperature 130°C 130°C 130°C
Design Temperature 180°C 180°C 180°C
Company Coating System 2-SF 2-S HDG + Additional Coating
Standard Safety Yellow
Final Coat Color Silver (Alumunium) Silver (Alumunium)
RAL 1018
Paint system design temp. 120°C < T ≦ 260°C 120°C < T ≦ 260°C T ≦ 120°C

Surface preparation

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

- Cleanliness(SSPC) SP10 / Sa 2.5 SP10 SP16 or equivalent

- Profile Ry5: 25 - 50 (μm) Ry5: 25 - 50 (μm) Ry5: 19 (μm)

Primer Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

1 - Material Inorganic Zinc (Interzinc 22) Inorganic Zinc (Interzinc 22) Epoxy Primer (Interseal 670HS)

- Dry film thickness 50 (μm) 50 (μm) 110 (μm)

- Colour Greenish Grey Greenish Grey Grey

Intermediate Coat

- Work place
2 - Material
- - -
- Dry film thickness
- Colour

Finish Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

3 - Material Silicone Acrylic (Intertherm 875) Silicone Acrylic (Intertherm 875) Polyurethane (Interthane 990)

- Dry film thickness 40 (μm) 40 (μm) 50 (μm)

- Colour Silver (Alumunium) Silver (Alumunium) Silver (Alumunium)

Total Dry Film Thickness 90 (μm) 200 (μm) 160 (μm)

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PAINTING TABLE STACK_ ITEM NO. 4823-STC-001

2. Stack_ Item No. 4823-STC-001
Steel Stack Ladder, Handrail, Stair, Platform
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) and Clip/Support
Material Carbon Steel Carbon Steel HDG (Hot Dip Galvanized)
Operating Temperature 300°C / 380°C 300°C / 380°C 300°C / 380°C
Design Temperature 430°C 430°C 430°C
Company Coating System 3-SF 3-S HDG + Additional Coating
Final Coat Color Silver (Alumunium) Silver (Alumunium) Silver (Alumunium)
Paint system design temp. 260°C < T ≦ 540°C 260°C < T ≦ 540°C T ≦ 120°C

Surface preparation

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

- Cleanliness(SSPC) SP10 / Sa 2.5 SP10 / Sa 2.5 SP16 or equivalent

- Profile Ry5: 25 - 50 (μm) Ry5: 25 - 50 (μm) Ry5: 19 (μm)

Primer Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

1 - Material Inorganic Zinc (Interzinc 22) Inorganic Zinc (Interzinc 22) Epoxy Primer (Interseal 670HS)

- Dry film thickness 50 (μm) 50 (μm) 110 (μm)

- Colour Greenish Grey Greenish Grey Grey

Intermediate Coat

- Work place

2 - Material
- - -
- Dry film thickness

- Colour

Finish Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

3 - Material Silicone Aluminum (Intertherm 50) Silicone Aluminum (Intertherm 50) Polyurethane (Interthane 990)

- Dry film thickness 30 (μm) 30 (μm) 50 (μm)

- Colour Silver (Alumunium) Silver (Alumunium) Silver (Alumunium)

Total Dry Film Thickness 80 (μm) 80 (μm) 160 (μm)

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PAINTING TABLE STACK_ ITEM NO. 4834-STC-001

3. Stack_ Item No. 4834-STC-001
Steel Stack Ladder, Handrail, Stair, Platform
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) and Clip/Support
Material Carbon Steel Carbon Steel HDG (Hot Dip Galvanized)
Operating Temperature 300°C / 380°C 300°C / 380°C 300°C / 380°C
Design Temperature 430°C 430°C 430°C
Company Coating System 3-SF 3-S HDG + Additional Coating
Final Coat Color Silver (Alumunium) Silver (Alumunium) Silver (Alumunium)
Paint system design temp. 260°C < T ≦ 540°C 260°C < T ≦ 540°C T ≦ 120°C

Surface preparation

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

- Cleanliness(SSPC) SP10 / Sa 2.5 SP10 / Sa 2.5 SP16 or equivalent

- Profile Ry5: 25 - 50 (μm) Ry5: 25 - 50 (μm) Ry5: 19 (μm)

Primer Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

1 - Material Inorganic Zinc (Interzinc 22) Inorganic Zinc (Interzinc 22) Epoxy Primer (Interseal 670HS)

- Dry film thickness 50 (μm) 50 (μm) 110 (μm)

- Colour Greenish Grey Greenish Grey Grey

Intermediate Coat

- Work place

2 - Material
- - -
- Dry film thickness

- Colour

Finish Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

3 - Material Silicone Aluminum (Intertherm 50) Silicone Aluminum (Intertherm 50) Polyurethane (Interthane 990)

- Dry film thickness 30 (μm) 30 (μm) 50 (μm)

- Colour Silver (Alumunium) Silver (Alumunium) Silver (Alumunium)

Total Dry Film Thickness 80 (μm) 80 (μm) 160 (μm)

 PT. FACO GLOBAL ENGINEERING
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 17 of 58

PAINTING TABLE STACK_ ITEM NO. 4822-STC-001

4. Stack_ Item No. 4822-STC-001
Steel Stack Ladder, Handrail, Stair, Platform
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) and Clip/Support
Material Stainless Steel (SS 304) Carbon Steel Stainless Steel (SS 304)
Operating Temperature 600°C 600°C 600°C
Design Temperature 650°C 650°C 650°C
Company Coating System - 3-S -
Final Coat Color - Silver (Alumunium) -
Paint system design temp. - 260°C < T ≦ 540°C -

Surface preparation

- Work place PT. Faco Global Engineering

- Cleanliness(SSPC) - SP10 / Sa 2.5 -

- Profile Ry5: 25 - 50 (μm)

Primer Coat

- Work place PT. Faco Global Engineering

1 - Material Organic Zinc (Interzinc 52)

- -
- Dry film thickness 50 μm)

- Colour Grey

Intermediate Coat

- Work place
2 - Material
- - -
- Dry film thickness

- Colour

Finish Coat

- Work place PT. Faco Global Engineering

3 - Material Silicone Aluminum (Intertherm 50)

-
-
- Dry film thickness 30 (μm)

- Colour Silver (Alumunium)

Total Dry Film Thickness - 80 (μm) -
 PT. FACO GLOBAL ENGINEERING
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Revision No :1
PAINTING PROCEDURE
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PAINTING TABLE STACK_ ITEM NO. 4833-STC-001
5. Stack_ Item No. 4833-STC-001
Steel Stack Ladder, Handrail, Stair, Platform
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) and Clip/Support
Material Stainless Steel (SS 304) Carbon Steel Stainless Steel (SS 304)
Operating Temperature 600°C 600°C 600°C
Design Temperature 650°C 650°C 650°C
Company Coating System - 3-S -
Final Coat Color - Silver (Alumunium) -
Paint system design temp. - 260°C < T ≦ 540°C -

Surface preparation

- Work place PT. Faco Global Engineering

- Cleanliness(SSPC) - SP10 / Sa 2.5 -

- Profile Ry5: 25 - 50 (μm)

Primer Coat

- Work place PT. Faco Global Engineering

1 - Material Organic Zinc (Interzinc 52)

- -
- Dry film thickness 50 μm)

- Colour Grey

Intermediate Coat

- Work place
2 - Material
- - -
- Dry film thickness

- Colour

Finish Coat

- Work place PT. Faco Global Engineering

3 - Material Silicone Aluminum (Intertherm 50)

-
-
- Dry film thickness 30 (μm)

- Colour Silver (Alumunium)

Total Dry Film Thickness - 80 (μm) -

PAINTING TABLE STACK_ ITEM NO. 4841-STC-001

 PT. FACO GLOBAL ENGINEERING
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 19 of 58
6. Stack_ Item No. 4841-STC-001
Equipment Name

Steel Stack Ladder, Handrail, Stair, Platform

Bolt, Nut and Washer
(Shell Plate, Shell Flange) and Clip/Support

Material
Carbon Steel Carbon Steel HDG (Hot Dip Galvanized)

Operating Temperature
200°C 200°C 200°C

Design Temperature 250°C 250°C 250°C

Company Coating System 2-SF 2-S HDG + Additional Coating
Final Coat Color Silver (Alumunium) Silver (Alumunium) Silver (Alumunium)
Paint system design temp. 120°C < T ≦ 260°C 120°C < T ≦ 260°C T ≦ 120°C

Surface preparation

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

- Cleanliness(SSPC) SP10 / Sa 2.5 SP10 / Sa 2.5 SP16 or equivalent

- Profile Ry5: 25 - 50 (μm) Ry5: 25 - 50 (μm) Ry5: 19 (μm)

Primer Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

1 - Material Inorganic Zinc (Interzinc 22) Inorganic Zinc (Interzinc 22) Epoxy Primer (Interseal 670HS)

- Dry film thickness 50 (μm) 50 (μm) 110 (μm)

- Colour Greenish Grey Greenish Grey Grey

Intermediate Coat

- Work place

2 - Material -
- -
- Dry film thickness

- Colour

Finish Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

3 - Material Silicone Acrylic (Intertherm 875) Silicone Acrylic (Intertherm 875) Polyurethane (Interthane 990)

- Dry film thickness 40 (μm) 40 (μm) 50 (μm)

- Colour Silver (Alumunium) Silver (Alumunium) Silver (Alumunium)

 PT. FACO GLOBAL ENGINEERING
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 20 of 58
Total Dry Film Thickness 90 (μm) 90 (μm) 160 (μm)

PAINTING TABLE STACK_ ITEM NO. 4843-STC-001

7. Stack_ Item No. 4843-STC-001
Steel Stack Ladder, Handrail, Stair,
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) Platform and Clip/Support
Material Carbon Steel Carbon Steel HDG (Hot Dip Galvanized)
Operating Temperature 70°C 40°C (Ambient Temperature) 70°C
Design Temperature 120°C 40°C (Ambient Temperature) 120°C
Company Coating System 1-SF 1-S HDG + Additional Coating
Munsel N6.5 Standard Safety Yellow
Final Coat Color Silver (Alumunium)
Light Grey RAL 1018
Paint system design temp. T ≦ 120°C T ≦ 120°C T ≦ 120°C

Surface preparation

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

- Cleanliness(SSPC) SP10 / Sa 2.5 SP10 SP16 or equivalent

- Profile Ry5: 25 - 50 (μm) Ry5: 25 - 50 (μm) Ry5: 19 (μm)

Primer Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

1 - Material Organic Zinc (Interzinc 52) Organic Zinc (Interzinc 52) Epoxy Primer (Interseal 670HS)

- Dry film thickness 50 μm) 50 μm) 110 (μm)

- Colour Grey Grey Grey

Intermediate Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering

2 - Material Epoxy HB (Intergard 475HS) Epoxy HB (Intergard 475HS) -

- Dry film thickness 100 (μm) 100 (μm)

Light Grey
- Colour Light Grey

Finish Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

- Material Polyurethane (Interthane 990) Polyurethane (Interthane 990) Polyurethane (Interthane 990)
3
- Dry film thickness 50 (μm) 50 (μm) 50 (μm)

- Colour Munsel N6.5 Standard Safety Yellow Silver (Alumunium)

Light Grey RAL 1018
 PT. FACO GLOBAL ENGINEERING
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 21 of 58
Total Dry Film Thickness 200 (μm) 200 (μm) 160 (μm)
PAINTING TABLE STACK_ ITEM NO. 4891-STC-001
8. Stack_ Item No. 4891-STC-001
Steel Stack Ladder, Handrail, Stair, Platform
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) and Clip/Support
Material Carbon Steel Carbon Steel HDG (Hot Dip Galvanized)
Operating Temperature 93°C 93°C 93°C
Design Temperature 143°C 143°C 143°C
Company Coating System 2-SF 2-S HDG + Additional Coating
Final Coat Color Silver (Alumunium) Silver (Alumunium) Silver (Alumunium)
Paint system design temp. 260°C < T ≦ 540°C 260°C < T ≦ 540°C T ≦ 120°C

Surface preparation

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

- Cleanliness(SSPC) SP10 / Sa 2.5 SP10 / Sa 2.5 SP16 or equivalent

- Profile Ry5: 25 - 50 (μm) Ry5: 25 - 50 (μm) Ry5: 19 (μm)

Primer Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

1 - Material Inorganic Zinc (Interzinc 22) Inorganic Zinc (Interzinc 22) Epoxy Primer (Interseal 670HS)

- Dry film thickness 50 (μm) 50 (μm) 110 (μm)

- Colour Greenish Grey Greenish Grey Grey

Intermediate Coat

- Work place

2 - Material -
- -
- Dry film thickness

- Colour

Finish Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

3 - Material Silicone Acrylic (Intertherm 875) Silicone Acrylic (Intertherm 875) Polyurethane (Interthane 990)

- Dry film thickness 40 (μm) 40 (μm) 50 (μm)

- Colour Silver (Alumunium) Silver (Alumunium) Silver (Alumunium)

Total Dry Film Thickness 90 (μm) 90 (μm) 90 (μm)

PAINTING TABLE STACK_ ITEM NO. 4892-STC-001

 PT. FACO GLOBAL ENGINEERING
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 22 of 58
9. Stack_ Item No. 4892-STC-001
 PT. FACO GLOBAL ENGINEERING
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 23 of 58
Equipment Name Steel Stack Ladder, Handrail, Stair, Platform Bolt, Nut and Washer
(Shell Plate, Shell Flange) and Clip/Support
Material

Carbon Steel Carbon Steel HDG (Hot Dip Galvanized)

Operating Temperature
93°C 93°C 93°C

Design Temperature
143°C 143°C 143°C

Company Coating System 2-SF 2-S HDG + Additional Coating

Final Coat Color Silver (Alumunium) Silver (Alumunium) Silver (Alumunium)
Paint system design temp. 120°C < T ≦ 260°C 120°C < T ≦ 260°C T ≦ 120°C

Surface preparation

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

- Cleanliness(SSPC) SP10 / Sa 2.5 SP10 / Sa 2.5 SP16 or equivalent

- Profile Ry5: 25 - 50 (μm) Ry5: 25 - 50 (μm) Ry5: 19 (μm)

Primer Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

1 - Material Inorganic Zinc (Interzinc 22) Inorganic Zinc (Interzinc 22) Epoxy Primer (Interseal 670HS)

- Dry film thickness 50 (μm) 50 (μm) 110 (μm)

- Colour Greenish Grey Greenish Grey Grey

Intermediate Coat

- Work place

2 - Material -
- -
- Dry film thickness

- Colour

Finish Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

3 - Material Silicone Acrylic (Intertherm 875) Silicone Acrylic (Intertherm 875) Polyurethane (Interthane 990)

- Dry film thickness 40 (μm) 40 (μm) 50 (μm)

- Colour Silver (Alumunium) Silver (Alumunium) Silver (Alumunium)

 PT. FACO GLOBAL ENGINEERING 90
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 24 of 58
Total Dry Film Thickness 90 (μm) 90 (μm) (μm)

PAINTING TABLE STACK_ ITEM NO. 4861-STC-001

10. Stack_ Item No. 4861-STC-001
Steel Stack Ladder, Handrail, Stair,
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) Platform and Clip/Support
Material Stainless Steel (SS 316 L) Carbon Steel Stainless Steel (SS 316 L)
Operating Temperature 50°C 50°C 50°C
Design Temperature 100°C 100°C 100°C
Company Coating System - 1-S -
Standard Safety Yellow
Final Coat Color - -
RAL 1018
Paint system design temp. - T ≦ 120°C -

Surface preparation

- Work place PT. Faco Global Engineering

- Cleanliness(SSPC) - SP10 / Sa 2.5 -

- Profile Ry5: 25 - 50 (μm)

Primer Coat

- Work place PT. Faco Global Engineering

1 - Material Organic Zinc (Interzinc 52)

- -
- Dry film thickness 50 μm)

- Colour Grey

Intermediate Coat

- Work place PT. Faco Global Engineering

2 - Material Epoxy HB (Intergard 475HS)

- -
- Dry film thickness 100 (μm)

- Colour Light Grey

3 Finish Coat

-
- Work place PT. Faco Global Engineering -

- Material Polyurethane (Interthane 990)

 PT. FACO GLOBAL ENGINEERING
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 25 of 58

- Dry film thickness 50 (μm)

- Colour Standard Safety Yellow

RAL 1018
Total Dry Film Thickness - 200 (μm) -

PAINTING TABLE STACK_ ITEM NO. 4861-STC-002

11. Stack_ Item No. 4861-STC-002
Steel Stack Ladder, Handrail, Stair,
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) Platform and Clip/Support
Material Stainless Steel (SS 316 L) Carbon Steel Stainless Steel (SS 316 L)
Operating Temperature 50°C 50°C 50°C
Design Temperature 100°C 100°C 100°C
Company Coating System - 1-S -
Standard Safety Yellow
Final Coat Color - -
RAL 1018
Paint system design temp. - T ≦ 120°C -

Surface preparation

- Work place PT. Faco Global Engineering

- Cleanliness(SSPC) - SP10 / Sa 2.5 -

- Profile Ry5: 25 - 50 (μm)

Primer Coat

- Work place PT. Faco Global Engineering

1 - Material Organic Zinc (Interzinc 52)

- -
- Dry film thickness 50 μm)

- Colour Grey

Intermediate Coat

- Work place PT. Faco Global Engineering

2 - Material Epoxy HB (Intergard 475HS)

- -
- Dry film thickness 100 (μm)

- Colour Light Grey

Finish Coat

3 - Work place PT. Faco Global Engineering

-
-
- Material Polyurethane (Interthane 990)
 PT. FACO GLOBAL ENGINEERING
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 26 of 58

- Dry film thickness 50 (μm)

- Colour Standard Safety Yellow

RAL 1018
Total Dry Film Thickness - 200 (μm) -

PAINTING TABLE STACK_ ITEM NO. 4862-STC-001

12. Stack_ Item No. 4862-STC-001
Steel Stack Ladder, Handrail, Stair,
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) Platform and Clip/Support
Material Stainless Steel (SS 316 L) Carbon Steel Stainless Steel (SS 316 L)
Operating Temperature 40°C 40°C 40°C
Design Temperature 90°C 90°C 90°C
Company Coating System - 1-S -
Standard Safety Yellow
Final Coat Color - -
RAL 1018
Paint system design temp. - T ≦ 120°C -

Surface preparation

- Work place PT. Faco Global Engineering

- Cleanliness(SSPC) - SP10 / Sa 2.5 -

- Profile Ry5: 25 - 50 (μm)

1 Primer Coat
- -
- Work place PT. Faco Global Engineering

- Material Organic Zinc (Interzinc 52)

- Dry film thickness 50 μm)

- Colour Grey

Intermediate Coat

- Work place PT. Faco Global Engineering

2 - Material Epoxy HB (Intergard 475HS)

- -
- Dry film thickness 100 (μm)

- Colour Light Grey

3 Finish Coat
-
- Work place PT. Faco Global Engineering -

- Material Polyurethane (Interthane 990)

- Dry film thickness 50 (μm)

 PT. FACO GLOBAL ENGINEERING
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 27 of 58

- Colour Standard Safety Yellow

RAL 1018
Total Dry Film Thickness

- 200 (μm) -

PAINTING TABLE STACK_ ITEM NO. 4863-STC-001

13. Stack_ Item No. 4863-STC-001
Steel Stack Ladder, Handrail, Stair,
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) Platform and Clip/Support
Material Stainless Steel (SS 316 L) Carbon Steel Stainless Steel (SS 316 L)
Operating Temperature 50°C 50°C 50°C
Design Temperature 100°C 100°C 100°C
Company Coating System - 1-S -
Standard Safety Yellow
Final Coat Color - -
RAL 1018
Paint system design temp. - T ≦ 120°C -

Surface preparation

- Work place PT. Faco Global Engineering

- Cleanliness(SSPC) - SP10 / Sa 2.5 -

- Profile Ry5: 25 - 50 (μm)

Primer Coat

- Work place PT. Faco Global Engineering

1 - Material Organic Zinc (Interzinc 52)

- -
- Dry film thickness 50 μm)

- Colour Grey

Intermediate Coat

- Work place PT. Faco Global Engineering

2 - Material Epoxy HB (Intergard 475HS)

- -
- Dry film thickness 100 (μm)

- Colour Light Grey

Finish Coat

3 - Work place PT. Faco Global Engineering

-
-
- Material Polyurethane (Interthane 990)
 PT. FACO GLOBAL ENGINEERING
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 28 of 58

- Dry film thickness 50 (μm)

- Colour Standard Safety Yellow

RAL 1018
Total Dry Film Thickness - 200 (μm) -

PAINTING TABLE STACK_ ITEM NO. 4864-STC-001

14. Stack_ Item No. 4864-STC-001
Steel Stack Ladder, Handrail, Stair,
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) Platform and Clip/Support
Material Stainless Steel (SS 316 L) Carbon Steel Stainless Steel (SS 316 L)
Operating Temperature 50°C 50°C 50°C
Design Temperature 100°C 100°C 100°C
Company Coating System - 1-S -
Standard Safety Yellow
Final Coat Color - -
RAL 1018
Paint system design temp. - T ≦ 120°C -

Surface preparation

- Work place PT. Faco Global Engineering

- Cleanliness(SSPC) - SP10 / Sa 2.5 -

- Profile Ry5: 25 - 50 (μm)

1 Primer Coat
- -
- Work place PT. Faco Global Engineering

- Material Organic Zinc (Interzinc 52)

- Dry film thickness 50 μm)

- Colour Grey

Intermediate Coat

- Work place PT. Faco Global Engineering

2 - Material Epoxy HB (Intergard 475HS)

- -
- Dry film thickness 100 (μm)

- Colour Light Grey

3 Finish Coat
-
- Work place PT. Faco Global Engineering -

- Material Polyurethane (Interthane 990)

- Dry film thickness 50 (μm)

 PT. FACO GLOBAL ENGINEERING
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 29 of 58

- Colour Standard Safety Yellow

RAL 1018
Total Dry Film Thickness

- 200 (μm) -

PAINTING TABLE STACK_ ITEM NO. 4221-STC-001

15. Stack_ Item No. 4221-STC-001
Steel Stack Ladder, Handrail, Stair,
Equipment Name Bolt, Nut and Washer
(Shell Plate, Shell Flange) Platform and Clip/Support
Material Carbon Steel Carbon Steel HDG (Hot Dip Galvanized)
Operating Temperature - - -
Design Temperature 80°C 80°C 80°C
Company Coating System 1-SF 1-S HDG + Additional Coating
Munsel N6.5 Standard Safety Yellow
Final Coat Color Silver (Alumunium)
Light Grey RAL 1018
Paint system design temp. T ≦ 120°C T ≦ 120°C T ≦ 120°C

Surface preparation

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

- Cleanliness(SSPC) SP10 / Sa 2.5 SP10 SP16 or equivalent

- Profile Ry5: 25 - 50 (μm) Ry5: 25 - 50 (μm) Ry5: 19 (μm)

Primer Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

1 - Material Organic Zinc (Interzinc 52) Organic Zinc (Interzinc 52) Epoxy Primer (Interseal 670HS)

- Dry film thickness 50 μm) 50 μm) 110 (μm)

- Colour Grey Grey Grey

Intermediate Coat

- Work place PT. Faco Global Engineering PT. Faco Global Engineering

2 - Material Epoxy HB (Intergard 475HS) Epoxy HB (Intergard 475HS) -

- Dry film thickness 100 (μm) 100 (μm)

Light Grey
- Colour Light Grey
 PT. FACO GLOBAL ENGINEERING
Document No : FACO-PROC-03
Revision No :1
PAINTING PROCEDURE
Effective Date : July 5th , 2022
Page Number : Page 30 of 58

Finish Coat
3
- Work place

PT. Faco Global Engineering PT. Faco Global Engineering PT. Faco Global Engineering

- Material
Polyurethane (Interthane 990) Polyurethane (Interthane 990) Polyurethane (Interthane 990)

- Dry film thickness 50 (μm) 50 (μm) 50 (μm)

- Colour Munsel N6.5 Standard Safety Yellow Silver (Alumunium)

Light Grey RAL 1018
Total Dry Film Thickness 200 (μm) 200 (μm) 160 (μm)