Kitz - Pneumatic Actuators
Kitz - Pneumatic Actuators
Kitz - Pneumatic Actuators
Pneumatic Actuators
Contents
B Series Pneumatic Actuators
Features of KITZ B Series Pneumatic Actuators............................ 1
Specifications and Dimensions..................................................... 3
Cylinder Volume and Air Supply Requirements.............................. 5
The products introduced in this
Air Piping for Actuators................................................................ 7
Actuator Sizing............................................................................ 8 catalog are all covered by the
Construction Details..................................................................... 9 ISO 9001 Certification awarded
Optional Accessories................................................................. 12 KITZ Corporation in 1989, the
earliest in the valve industry in
F Series Pneumatic Actuators
Japan.
Features of KITZ F Series Pneumatic Actuators........................... 13
Specifications and Dimensions................................................... 15
Operating Mechanism................................................................ 16
Actuator Sizing.......................................................................... 17
Construction Details................................................................... 19
Optional Accessories................................................................. 19
Valve and Actuator Handling Instructions.................................... 20
Precautions................................................................................. 20
Foreword
KITZ Ball Valve with Type B Actuator KITZ Ball Valve with Type FA Actuator
Features of KITZ B Series Pneumatic Actuators
Internationally patented
Type B (Double-Action)
Scotch Yoke
Pin Drive Shaft
Roller Housing
O-Ring Bearing
Bearing Housing Cap
O-Ring Adjust Screw
O-Ring
Piston
Ⓑ
O-Ring
Operational Mechanism
The air pressure supplied into the cylinder A
pushes the piston outward and energizes its
movement to rotate the scotch-yoke
Piston-Rod counterclockwise. The scotch-yoke converts
linear movement of the piston rod to
Cylinder counterclockwise rotational movement of the
drive shaft by 90° to open or close the valve,
Mounting Bracket following the preset mode.
Reverse supply of the air pressure into the
cylinder B activates the reverse valve
operation. Air failure will cause the valve to
Note: F
or manual valve operation, a lever needs to be stay at the position where the operation is
mounted on the top end of the drive shaft of Type B-1
disturbed, unlike the valve driven by Type BS
through B-4 actuators. Separate manual operators are
or BWS actuator.
available for Type B-5 and B-6 actuators.
Smooth operation with minimum friction This construction prevents air leakage even when
Extensive use of fluorocarbon resin to coat inside the shaft clearance has increased during service.
parts of the actuator reduces friction to a minimum
for smooth operation. This includes the inside of the Drive characteristics suited to quarter-turn
cylinder, resulting in smooth sliding of the piston and valves
O-rings, as well as the surfaces of driving shaft, Unlike conventional cylinder actuators deploying
piston rod, and all bearings. As a result, the actuator linear drive characteristics, use of a scotch yoke
features long-term stable operation. mechanism provides a U-shape curve which
maximizes the force obtained at the start and end
areas of each stroke. This performance curve is
Simple, trouble-free construction similar to the torque characteristics of ball and
The number of parts has been minimized to reduce
butterfly valves in general, making KITZ B Series
mechanical problems and simplify periodical check,
actuators suitable for such quarter-turn valves.
maintenance, disassembly, or reassembly.
Installation of accessories
Separated turning mechanism and cylinder The actuator housing is provided with an
Unlike conventional designs, in which the cylinder
arrangement for mounting limit switches and valve
drive transmission mechanism is incorporated in the
positioners, etc. on its top, and solenoid valves, air
cylinder itself, the transmission mechanism of KITZ B
filters, and regulators, etc. on its side.
Series actuators is designed with a scotch yoke
installed separately from the cylinder.
1
Internationally patented
Type BS (Spring-Return)
Type BSW (Spring-Return with Manual Operation Device)
Rod Guide
Spring Retainer
Drive Shaft
Spring
Spring Cover
Cylinder
Tie Rod
Adjust Screw
Spring Case
Piston Rod
Bearing
Mounting Bracket
4,900 4,900
BSW-6
B-6 BS-6
1,960 1,960
490 490
BSW-4
B-4 BS-4
Actuator output torque N·m
196 196
BSW-3
B-3 BS-3
98 98
BSW-2
B-2 BS-2
49 49
BSW-1
BS-1
19 B-1 19 Output torque when air
pressure is supplied.
9
B-0
9 BSW-0
BS-0 Output torque caused by
spring force when air
4 4
0° 15° 30° 45° 60° 75° 90° 0° 15° 30° 45° 60° 75° 90° pressure is exhausted.
Driving degree of shaft Driving degree of shaft
Operating pressure:
0.4 MPa
2
Specifications and Dimensions
Type B (Double-Action)
Type B-0 to B-5 Type B-6
E1 E2 E1 E2
W2
W2
W1
W1
b1
ℓ1
(*1)
d1
H4
(*1)
d1 d1
H1
H4
H1
2-P 2-P
H3
H2
ℓ2
H2
D2
t1
t
H3
t
ℓ2
D
d2 E3
D2
8-M Tap
ℓ2
4-M Tap
H3
Depth ·L
Depth ·L d2
d2
b2
h
14
5.5
D
1
D1
B
(B-5 only) j
*1. The operating lever cannot be mounted on the drive shaft of Type B-5 and B-6 actuators.
3
Type BSW
Type BS (Spring-Return) (Spring-Return with Manual Operation Device)
W2
W2
N
W1
W1
d1
H4
d1
H4
H1
H1
P1 P1
H6
H6
H5
H5
H2
H2
H3
H3
ℓ
ℓ
t
t
d2 d2 P2
P2
ℓ
ℓ
D2 EXH. PORT D2 EXH. PORT
d2 W3 W4 d2 W3 W4
5.5 H3
5.5 H3
4-M Tap 4-M Tap
14 14
Depth ·L Depth ·L
b b
W2
W2
W1
130
W1
d1 d1
H4
H4
P1
H1
H1
P1
H3
H3
H5
ℓ
H5
H2
H2
t1
D2 D2 t
t1
D D
E4 E3 E4 E3
d2 8-M Tap d2 8-M Tap
Depth ·L Depth ·L
h
h
D1 D1
j j
4
Cylinder Volume and Air Supply Requirements
On installation of control system for actuators, air air which is made free from moisture by air driers.
requirements of actuators should be carefully For frequent operation, occasional lubrication is
studied to ensure that a sufficient pressure is recommended for higher efficiency and longer
provided. Actuators should be activated by clean service life.
Air
5
Air Supply Requirement (Flow Rate) Air Consumption
Actuators should be supplied with the air, sufficient Air consumption means the volume of air
to operate the valve through a full stroke from the discharged into the atmosphere from actuator
open to closed position and vice versa in “t” operation “n” cycles (double strokes) per hour as
seconds, as converted into flow rate per minute. converted into volumes per minute. The value is
The required air volume “Q” is calculated as calculated as follows.
follows.
Type B actuator:
P+0.1013 × —
60
Q=V —————— — ( N /min. )
0.1013 t P+0.1013 × —
1
Q = (V1 + V2) —————— n — (N /min.)
0.1013 60
Q= Air supply requirement per minute (N /min.)
V = Cylinder volume (liters) Type BS or BSW actuator:
V1 or V2, whichever larger, for Type B actuators
P = Supply pressure (MPaG) P+0.1013 × —1
Q=V —————— n — (N /min.)
t = Time required per stroke (seconds) 0.1013 60
All accessories to be mounted on the actuator For selecting compressors and air reservoirs for
such as solenoid valves, air filters, regulators, and these actuators, determine the capacities based
air supply pipes, should have sufficient capacity to on the air consumption values obtained from the
accommodate air flow rate (Q) calculated here. above calculations, adding an extra 30% as
allowance for possible loss of air caused by
solenoid valves, accessories, piping, etc.
CAUTION
● or manual operation, ensure in advance to (a)
F ● ong bolts securing the spring case should not be
L
shut off the supply of air and (b) discharge of the air loosened or unscrewed, unless required for
left in the housing to the atmosphere. maintenance, particularly in case of manual
F or double-action actuators, the pressure operation of spring-return actuators. A compressed
equalizing valve should be opened in advance. spring may suddenly break out, causing an
● After manual operation, the lever handle should be extreme danger.
removed. Operating actuators with handles ● K ITZ Operation Manual is available for safe and
attached is extremely dangerous. efficient operation of KITZ B Series actuators, on
request.
Manual Operation
For double-action type actuators, manual lever
handles for Type B-1 through B-4, and manual
operation devices for Type B-5 and B-6 are readily
available.
For spring-return type actuators, specify Type BSW
on your order for provision of manual operation.
6
Air Piping for Actuators
When assembling air supply pipes (either copper 2. Seal all pipe joints securely to avoid leakage since
pipes or covered copper pipes) to actuators: accessories are mounted along the pipes between
air supply source and actuator. Use PTFE tapes for
1. S elect pipes of suitable diameter and wall sealing, making sure that loose tape ends do not
thickness, according to the table given below. extend into the pipe: they may block ports and air
supply may be adversely effected.
S O S O
Pressure equalizing Pressure equalizing
valve valve
4-way 4-way
1 2 solenoid valve 1 2 solenoid valve
IN IN
Circuit diagrams of solenoid valves indicate that they are NOT energized.
7
Actuator Sizing
1.0
B-0 - - B-1 B-2 B-3 B-4 B-5 B-6
1.5
B 3
B 5
2.0
-
2.5
*Consult KITZ distributors for availability of appropriate actuators.
For TB Series
Full Bore Type in(mm) 1/2B (15A) 3/4 (20) 1 (25) 11/4 (32) 11/2 (40) 2 (50) 21/2 (65) 3 (80) 4 (100) 5 (125) 6 (150) 8 (200) 10 (250)
Size
Reduced Bore Type in(mm) 3/4B (20A) 1 (25) 11/4 (32) 11/2 (40) 2 (50) ─ 3 (80) 4 (100) 5 (125) 6 (150) 8 (200) 10 (250) 12 (300)
Service Condition A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C
Service Pressure
MPa B-4
0.5
B 2
B 5
-
B 3
2.0
- B-4 -
-
2.5
*Consult KITZ distributors for availability of appropriate actuators.
Fluid Condition
Service Condition Light Load Service Heavy Load Service
Fluids
Water up to 1.0 MPa: A 1.0~2.5 MPa: B
Air, steam and gases up to 0.7 MPa: A 0.7~1.8 MPa: B
Highly viscous fluid up to 1.0 MPa: B
Kerosene, naphtha, alcohol, and other solvents up to 1.0 MPa: B
Oil-free service up to 1.0 MPa: B
Slurry and other liquids containing foreign objects up to 1.0 MPa: C
Service temperature: Fluids temperature See valve seat rating of “Ball Valves Catalog” (E-201)
8
Construction Details of Type B Actuators
Set Screw
Indicator
Snap Ring
Thrust Bearing
Bolt
Adjust Screw
Nut
Packing
Washer Cylinder
Indicator Plate
Bolt
Housing Cover
O-Ring Nut
Bearing
O-Ring
Thrust Bearing
Snap Ring Piston
O-Ring
O-Ring
Shaft
Snap Ring Rod Guide
Roller O-Ring
Bearing Bearing
Pin
Housing
Bearing
Bearing Roller
Housing Cap Snap Ring
Scotch Yoke
Bolt Thrust Bearing
Bearing
Nut O-Ring
Adjust Screw
Bolt Bracket
Connector
Gland Nut
Gland (A)
Gland Bolt
Nut
Gland (B)
9
Construction Details of Type BS Actuators
Set Screw
Indicator
Snap Ring
Thrust Bearing
Adjust Screw
Washer
Indicator Plate Nut
Bolt
Packing
Nut
Cylinder
Housing Cover Cap
Screw
O-Ring Rod Guide (A) Bolt
Bearing
O-Ring
Thrust Bearing Piston
Snap Ring O-Ring
Shaft
Snap Ring
Bearing
Roller
Bearing
Piston Rod
Key
Pin
Bearing
Housing
Roller
Bearing
Snap Ring
Rod Guide (B) Scotch Yoke
Thrust Bearing
Cap Screw
Bearing
Nut
Tie Rod
Spring
Bracket
Bolt
Connector
Gland Nut
Gland (A)
Spring Case
Gland Bolt
Nut
Nut Spring Cover
Gland (B)
10
Construction Details of Type BSW Actuators
Set Screw
Indicator
Snap Ring
Thrust Bearing
Washer
Adjust Screw
Indicator Plate Cylinder
Bolt
Nut
O-Ring Packing
Housing Cover
Piston
Cap
O-Ring Screw
Rod Guide (A) Bolt
Bearing
Thrust Bearing
Snap Ring Nut
O-Ring
Bearing
Roller
Bearing
Piston Rod
Key
Pin
Housing
Bearing
Bearing
Rod Guide (B) Roller
Snap Ring
Cap Screw
Spring Retainer Scotch Yoke
Thrust Bearing
Nut
Guide Bearing
Cap Screw O-Ring
Tie-Rod
Spindle
Bracket
Thrust Bearing
Spring
Guide Cap
Connector
Gland Bolt
Nut
Gland (B)
Spring Case
Spring Cover
Nut
Stopper
Nut
Handwheel
Washer
Bolt
11
Optional Accessories
The following optional accessories are recommended for KITZ B Series actuators.
For supply of other accessories, contact your local KITZ distributors.
Limit Switch For initiating electric signals to check open or LS AC: 10 A/125 V 10 A/250 V 10 A/480 V
close position of the valve: DC: 0.8 A/115 V 0.4 A/230 V
A separate limit switch is recommended for each LS-F AC: 5 A/125 V 5 A/250 V
LS Weather-proof of open and close indications. DC: 0.8 A/125 V 0.4 A/250 V
LS-F Explosion-proof Contact circuit: 2-Circuit double break
Solenoid Valve Flow switching over air flow by electric signal; 4- Connected pipe: BSPT1/4
way solenoid valves for double-action actuators, Working pressure: 0~0.97 MPa
4-way solenoid valves for spring-return actuators, Orifice diam: 6 mm
SOV Weather-proof with one OUT port plugged, or 3-way solenoid Electric current: 100 V/50 Hz 100 V/60 Hz
SOV-F Explosion-proof valves used. 110 V/60 Hz 200 V/50 Hz
200 V/60 Hz 220 V/60 Hz
Supply source connection
Weather-proof: DIN terminals or terminal boxes
Explosion-proof: Electric wire pipe threading
Air Filter-Regulator For removing moisture, water and other foreign Connected pipe: BSPT1/4, BSPT1/2
objects from operating air and for regulating air Working pressure: Max. inlet pressure;
F+R pressure at a desire level. 0.97 MPa
(With pressure gauge) Setting pressure range: Max. outlet pressure;
0.04~0.83 MPa
Speed Controller For reducing actuator operating speeds. Connected pipe: BSPT1/8, BSPT1/4, BSPT1/2
Operation pressure: 0.97 MPa max.
SP
Quick Exhaust Valve For increasing actuator operation speed. This Connected pipe: BSPT1/4, BSPT1/2
device can increase operation speed only when Working pressure: 0.97 MPa max.
QE the actuator is operated by the spring. Positioners
cannot be used together with a quick exhaust
valves.
Valve Positioner For controlling the flow rate. A positioner can be Connected pipe: BSPT1/4
mounted on either double-action or spring-return (pressure gauge: BSPT1/8)
P actuators. Operation mode, air-to-open or air-to- Supply pressure: 0.3~0.7 MPa
(Complete with close, can be changed simply by reversing cam Signal pressure: 0.02~0.1 MPa or specified
pressure gauge) direction. Linearity: ±2% max.
Hysteresis: 1% max.
Air consumption: 20 N /min. max. (at supply
pressure 0.5 MPa)
Silencer For reducing the air exhaust noise of solenoid Connected pipe: BSPT1/8, BSPT1/4, BSPT1/2
valves. The device is installed at the exhaust port Working pressure: 0.9 MPa max.
K of a solenoid valve.
Air Filter For removing moisture, water and other foreign Connected pipe: BSPT1/4, BSPT1/2
objects from operating air. Working pressure: 0.97 MPa max.
F
Pressure Equalizing For equalizing the internal air pressure to the Connected pipe: BSPT1/4
Valve atmospheric level for manual operation of Working pressure: 1.37 MPa max.
actuators.
C
Above specifications are KITZ standards. Different specifications are optionally available.
12
Features of KITZ F Series Pneumatic Actuators
Type FA (Double-Action)
Drive shaft
Gear rack
Stopper bolt
Pinion gear
Piston
Featured by the utmost handling ease and extended service life with high
operational efficiency
Easy answers to engineering modification saves air consumption for valve actuation.
requirements
Extended service life with monobloc casting
• Position indicator can be adjusted by 90°, when of two pistons and a gear-rack
actuator mounting position is turned by 90°, for
Pitch line of a gear-rack is positioned in the center
local piping or operating convenience.
of actuator housing, and two pistons are cast in
integration with gear-rack as one-piece unit. This
• Actuator shaft rotating angle (valve opening/
helps to keep piston position in parallel during
closing range) can be adjusted with optional
actuator travel.
longer stopper bolt to full 90° rotation for plus/
minus 7°. Light and compact housing
Employment of diecast aluminum for housings and
• Standard AIR-FAIL-CLOSE mode can be piston-rack assemblies has reduced the actuator
converted to AIR-FAIL-OPEN mode by means of weight by 20% to 40% (compared with KITZ D
mounting of spring cartridge on the actuator Series actuators) for better torque-to-weight ratio.
housing reverse end. (spring-return type only)
Conformity to international standards
NAMUR VDI/VDE 3845 designs are used for tubeless
• Replacing modular units of blowoff-proof spring mounting of solenoid valve and switchbox on
cartridge enables accommodation of higher output actuator housing besides the conformity to ISO
torque or lower operating pressure. (spring-return 5211 requirements for valve mounting flanges. The
type only) stem top design also conforms to NAMUR
dimensions.
• Valve actuation mode is convertible between
double-action and spring-return with addition or Actuators can be directly mounted to KITZ
deletion of spring cartridge. DJ, XJ Series Butterfly Valves
Economic advantage Optional adaptors (connectors) to the valves
Use of monobloc casting of piston-rack assembly on the bottom of actuators can be provided
results in reduced housing dimensions by 10% to for wide mounting variations
15% (compared with KITZ D Series actuators), and
13
Type FAS (Spring-Return)
Drive shaft
Position indicator
Piston
Gear rack
Stopper bolt
Pinion gear
Piston
Spring cartridge
Spring-return unit:N・m
Operating pressure (air)
Spring Operating force (spring)
Type 0.3 MPa 0.4 MPa 0.5 MPa (75 psi)
rating
0° ※1 90° ※2 0° ※1 90° ※2 0° ※1 90° ※2 0° ※3 90° ※4
0.3M 9.25 6.51 14.06 11.32 18.87 16.12 5.18 7.92
FAS-1 0.4M ─ ─ 11.66 7.64 16.47 12.45 7.58 11.60
0.5M ─ ─ ─ ─ 14.60 9.60 9.44 14.45
0.3M 20.19 13.68 31.32 24.81 42.45 35.95 13.21 19.71
FAS-2 0.4M ─ ─ 26.76 18.02 37.89 29.15 17.76 26.50
0.5M ─ ─ ─ ─ 33.39 22.43 22.26 33.22
0.3M 42.83 32.72 64.00 52.89 87.16 75.06 23.68 35.79
FAS-3 0.4M ─ ─ 53.52 35.54 75.69 57.71 35.16 53.14
0.5M ─ ─ ─ ─ 66.79 44.41 44.06 66.43
0.3M 83.00 59.40 129 106 175 152 55.60 79.10
FAS-4 0.4M ─ ─ 110 74.60 157 121 74.30 110
0.5M ─ ─ ─ ─ 138 93.20 93.10 138
0.3M 155 109 240 194 325 279 101 147
FAS-5 0.4M ─ ─ 203 138 288 222 138 203
0.5M ─ ─ ─ ─ 255 171 171 254
0.3M 354 249 551 446 748 643 237 342
FAS-6 0.4M ─ ─ 473 326 670 510 326 475
0.5M ─ ─ ─ ─ 591 392 394 593
※1 At starting point (close position) ※2 At ending point (open position) ※3 At ending point (close position) ※4 At starting point (open position)
14
Specifications and Dimensions
Type FA (Double-action)
40 40 M6
Depth 12
12 12
2-P
φ5
16
0
W2
40 40 M6
W3 W4
Depth 12 4-M5
12 12 Depth 10
16 16
2-P
φ5
Type FA-6
W1
0
W2
W3 W4
4-M5 4-M6
Depth 7.5 4-M5
Depth 7
16
Depth 10
Type FA-6
b1
W1
4
b1
D2
d1 D2 4-R3
H1
D1
Depth L1 Depth L2 Depth L1 Depth L3 Depth L1 Depth L2
H4
D1
D1
b2
4
b2
D2
B D2
H1
B
H2
H5
D1 D3
b2
I
B D1
D5 D1
b2
b2
t
H3
D4
Type FA Type
B FA-1 Type
B
FA-2,3 Type FA-4,5,6
H2
b2
I
B
Type FA Dimensions D5
t
H3
D4
Type FA Type FA-1 Type FA-2,3 Type FA-4,5,6 unit:mm
Type E1 E2 W1 W2 W3 W4 H1 H2 H3 H4 H5 D1 D2 D3 D4 D5 d1 b1 b2 B ℓ t R1×L1 R2×L2 R3×L3 P
FA-1 87 87 50 54 30 0 70 55 3 12 ─ 50 ─ ─ 35 25 15 12 9 50 16 2 M6 × 9 ─ ─ BSPT1/4
FA-2 107 107 54 70 30 6 80 68 3 12 ─ 50 70 ─ 35 30 15 12 11 70 16 2 M6 × 9 M8 × 12 ─ BSPT1/4
FA-3 128 128 57 87 30 13 86 78 3 12 ─ 50 70 ─ 35 32 21 17 13 70 25 2 M6 × 9 M8 × 12 ─ BSPT1/4
FA-4 160 160 68 111 30 21 108 96 4 12 ─ 50 70 102 55 40 21 17 17 95 27 3 M6 × 9 M8 × 12 M10×15 BSPT1/4
FA-5 208 208 78 135 30 30 132 116 5 20 ─ 70 102 125 55 50 29 23 27 113 34 3 M8×12 M10×15 M12×18 BSPT1/4
FA-6 268 268 101 178 30 45 152 125 5 20 157 70 102 125 70 60 41 32 27 134 34 3 M8×12 M10×15 M12×18 BSPT1/4
40 40 M6
Depth 12
Type FAS (Spring-return) 12 12
φ5
2-P
0
16
M6
W2
40 40
W3 W4
Depth 12
4-M5
12 12 Depth 10
φ5
16 16
W2
W3 W4
4-M5 4-M6
Depth 7.5 Depth 7 4-M5
b1
16
Depth 10
P1 Type FAS-6
W1
D2
d1 4-R1 4-R2 D2 4-R3
4-R1 4-R1 4-R2
H1
E1 E2
H5
D1 D3
Depth L1 Depth L2 Depth L1 Depth L3 Depth L1 Depth L2
H4
D1
D1
b2
b2
4
D2
B D2
H1
P2 B
H2
H5
D1 D3
EXH Port b2
I
B D1
D5 D1
b2
b2
t
H3
D4
Type FASP2 TypeBFAS-1 Type BFAS-2,3 Type FAS-4,5,6
H2
EXH Port b2
I
D5 B
t
H3
D4
Type FAS Type FAS-1 Type FAS-2,3 Type FAS-4,5,6
15
Operating Mechanism
A
A
②
① ②
①
① ②
3 16
Actuator Sizing
( )
Fluid type
*The figures shown in the table indicate service • Fresh water, lubricant (Max 1,000 cp)
pressure limit. UnitOperating pressure (air)
Fluid type
Type MPa Velocity Up to 2 m/sec
0.2
· Air 9MPa
gas 0.39MPa
or steam, Max. 0.7 MPa 0.49MPa
Fluid temperature 0°C to Max. working temperature
FA-1
Fluid temperature 14.1
−20°C to2 18.8
+230°C (Limited within 3 rating)
seat 23.54
FA-2 33.41 44.54 5 5.68temperature and pressure of the fluid shall be determined by the rubber
Type,
Be consulted by KITZ, if: seat. Valve selection must properly be made based on these conditions.
FA-3 67.37 89.83 11 2.30
① Valves handle
a.FA-4 134naphtha or alcohol. 179
Solvents, such as kerosene, 223
Extra care shall be taken on velocity, if valves are used at the pump exit.
b.FA-5 244cake.
Powder, slurry or dehydrated 332 407
c.FA-6 588requiring oil free treatment.
Vacuum or any other service 784 980
② Valves are not operated for more than 3 months.
③ Valves are used as a control valve.
Double action unit: LB.-IN.
Operating pressure (air)
Type
45psi 60psi 75psi
FA-1 125 166 208
Type FA
FA-2
(Double-action)
296 394 493
FA-3 597 795 Size 991
A 10 15 20 25 32 40 50 65 80 100 125 150 200 250 300
FA-4 11 86
Shell 1584 1974
Type Bore Class Conection
FA-5 2160
Material 2939 3602
Product B 863/ 8 1 11/ 4 11/ 2 2 21/ 2 3 4 5 6 8 10 12
74 / 2
1 3/ 4
FA-6 5204 6939 coding
Threaded 10FCT
Spring return Cast Iron unit :N・m
Operating pressure (air)
10FCTB
Spring Operating force (spring)
Type 0.29MPa JIS 10K Flanged 0.39MPa 0.49MPa FA-5 FA-6
rating
0°Ductile Iron 90°
※1 ※2
0° ※1
10STBF 90° ※2
0° ※1
90° ※2
0° ※3
90° ※4
Full Bore (3 way) 10UTB4T (L) A FA-2 FA-3 FA-4 FA-5 FA-6
Spring return Stainless
JIS 10K Flanged unit :LB.-IN.
Full Bore Steel
(PFA Lining) Operating pressure (air)
10UTBLN FA-1 FA-2 FA-3 FA-4
Spring Operating force (spring)
Type 45psi 60psi 75psi
rating
0° 90° 0°10XJME 90° 0° 90° 0° 90°
45psi 82Aluminum 58 124 100 167 143 46 70
FAS-1 60psi − JIS
−10K 10310XJSME 68 146 110 67 103
Butterfly
75psiValve − − Wafer − − 129 85 FA-1 FA-2
84 FA-3 12FA-4
8 FA-5 FA-6
45psi 179 121 27710DJ 220 376 318 117 174
FAS-2 60psi −Ductile Iron −16K
JIS 237 159 335 258 157 235
75psi − BS−PN16 − 16DJ, PN16DJ − 296 199 197 FA-4
29FA-5
4
45psi 379 290 566 468 771 664 210 228
FAS-3 60psi − − 474 315 670 511 311 470
75psi − − − − 591 393 390 588
45psi 735 526 1142 938 1549 1549 492 700
FAS-4 60psi − − 974 660 1390 1390 658 974
75psi − − − − 1221 1221 824 1221
45psi 1372 965 2124 1717 2877 2877 894 1301
FAS-5 60psi − − 1797 1221 2549 2549 1221 1797
75psi − − − − 2257 2257 1514 2248
45psi 3133 2204 4877 3948 6621 6621 2098 3027
FAS-6 60psi − − 4187 2770 5930 4514 2788 4204
75psi − − − − 5231 3470 3487 5249
※1 At starting point (close position) ※2 At ending point (open position) ※3 At ending point (close position) ※4 At starting point (open position)
174
Actuator Sizing
Threaded 10FCT
Cast Iron
10FCTB
JIS 10K Flanged FAS-6
Ductile Iron 10STBF
Threaded 10UT
Full Bore
Stainless JIS 10K 10/150UTB,
FAS-1 FAS-2 FAS-3 FAS-4 FAS-5 FAS-6
Steel Class 150 10/150UTDZ
JIS 20K 20/300UTB,
Class 300 20/300UTDZ
Flanged
JIS 10K 10/150SCTB,
Ball Valve
Full Bore (3 way) 10UTB4T (L) A FAS-2 FAS-3 FAS-4 FAS-5 FAS-6
Stainless
JIS 10K Flanged
Full Bore Steel
10UTBLN FAS-1 FAS-2 FAS-3 FAS-4 FAS-5
(PFA Lining)
10XJME
Aluminum FAS-2 FAS-3 FAS-4 FAS-5 FAS-6
JIS 10K 10XJSME
Butterfly Valve Wafer
10DJ
Ductile Iron
JIS 16K
16DJ, PN16DJ
BS PN16
Note : The standard combination of UTDZ/SCTDZ size 20A (¾B) is FAS-2
18
Speed Controller
Construction
●Construction Details
Details
48
97
39
98
48
108 47A
47B
150 16
45B 1
124
50
2B 67A
Part No. Part Part No. Part
51 1 Body 67A Bearing
132B 2A End cover 67B Bearing
85 2B* Spring cover 67C Piston bearing
13B 3 Shaft 85* Plug
191 155B 13A Bolt 97 Indicator
142 13B Bolt 98 Indicator plate
16 Name plate 103 Gear rack
103
67B 35 Bolt 108* Retainer guide
45D 39 Bolt 124* Spring
177 45A O-ring 132A Stopper bolt
13A 45B O-ring 132B* Stopper bolt
146 3 45C O-ring 133 Nut
45D O-ring 142 Pinion gear
45A
45F O-ring 146 Back-up ring
132A 67C 47A Thrust washer 150* Spring retainer
45F 47B Thrust bearing 155A Seal washer
45C 48 Stopper 155B Seal washer
2A 50* Breathing plug 177 Piston
155A 35 51* Mizukiller 191 Rubber Plug
133 (FAS-6 only)
*Spring-Return type.
Optional Accessories
●Optional Accessories
Proximity Switch
Switch Box
Equalizer Valve
Spring Cartridge
Solenoid Valves
Air-filter Regulator
Speed Controller
●Construction Details 19
Valve and Actuator Handling Instructions
1. B
efore installing valves on pipelines, remove 5. If a pipeline vibrates, take appropriate prevention
welding chips, scales and other foreign objects measures.
from the ports; flush the insides thoroughly. 6. In corrosive atmospheres such as SO2 or Cl2,
2. B
oth pneumatically operated ball and butterfly corrosive gas should not be intruded into the air
valves can be installed horizontally or vertically. supply.
Fluid can be discharged from either port. 7. U
se air compressors and air reservoirs with a
However, air filters and lubricators attached to capacity of 130% of the piping capacity and air
actuators should be correctly positioned in consumption.
consideration of the weight of actuators which T he maximum supply air pressure for KITZ B
may cause an extra stress on the pipeline. Series actuators is 0.7 MPa (or 100 psi).
3. F or convenience of maintenance service, 8. D
uring the initial operation, or after suspension of
provide an adequate space around valves, such operation exceeding 3 month, operating torque
as 300 mm above, 500 mm below, and 300 mm may exceed the specified level. In these cases,
wide from the sides. actuators should be manually operated several
4. A
mbient temperatures allowable for actuators times before starting pneumatic activation.
ranges between –20°C and +60°C. Valves
should be adequately protected if the ambient
temperature exceeds this range.
Precautions
CAUTION
● Ensure to read and follow instructions of operation manual when handling F Series actuators.
● Ensure to select F Series actuators in consideration of specifications of this catalog.
● Refer to the valve catalogs for detailed specifications of the valves to mount actuators.
● Cylinder bodies of double-action type and spring-return type are interchangeable. Double-action type can
be converted to spring return type by changing spring cartridge.
● Actuator sizing may differ for the particular service conditions when converting double-action type to
spring-return type. Contact KITZ Corporation for proper sizing.
● Standard operating pressure built-in spring return type is 4K. (0.4 to 0.7 MPa)
● Spring cartridge with different operating pressures 3K (0.3 to 0.7 MPa) and 5K (0.5 to 0.7 MPa) is
optionally available. Contact KITZ Corporation for actuator sizing of 3K and 5K types.
● Do not use excessive operating pressures to actuators, which will damage internal parts and result in
malfunction.
● Ensure to use compressed instrumentation air or nitrogen gas as operating medium.
● It will damage internal and external parts to use actuators under corrosive environments.
1. Holding valve position
KITZ pneumatic actuators do not assure no leakage. Actuators do not hold valve positions long time
without continuous air supply. If you need to hold valve position long time without continuous air supply,
contact KITZ Corporation or its distributors.
2. Internal air residue of spring-return type actuators
Output torques of spring-return type actuators indicate valves without internal air residue remains inside
their cylinders. Please design your systems to be able to exhaust internal air residue at spring-return
action. If internal air residue remains in the cylinders, the output torque will be small and valves do not
open or close by spring-return action.
● Air supply inlet threads are BSPT 1/4 as standard. Ensure to use piping tubes which diameters are φ6 and
smaller. Contact KITZ Corporation to reduce operating time with larger diameter piping tube.
● It is recommended to use KITZ standard accessories for F Series actuators.
20
CAUTION
● Ensure to select solenoid valves suitable for the service conditions.
● Specify piping positions when using actuated valves with positioners since piping positions may make
opening slip.
● A part to avoid water to enter into a spring case (“Mizukiller”) is installed on spring-return type actuator’s
breathing port. And the Mizukiller is sealed with a sticker. Remove the sticker before running automated
operation.
(For products shipped before December 2009, a cap is installed on spring-return type actuator’s breathing
port instead of the Mizukiller. Remove the cap before running automated operation. If the cap remains,
actuator speed may become slow.)
● When Type FAS spring-return actuator is used outside or in wet condition, the Mizukiller has to be
installed into it. If the Mizukiller is not installed, water may enter into a spring cartridge and cause a
malfunction.
WARNING
● Spring cartridge for spring-return type has strongly compressed built-in spring. Careful handling of spring
cartridge is required to avoid its blowing out. Do not loosen stopper bolt of spring cartridge.
● Do not remove end covers and spring covers or disassemble actuators while they are pressurized.
DISCLAIMER
●K
ITZ does not take any responsibilities for damages arising from a result of natural disasters, accidents or
fire which KITZ is not liable for, conduct of a third party, intentional act, misuse or use under abnormal
conditions by a customer.
●K
ITZ does not take any responsibilities for damages arising from negligence of the prohibitions and
cautions given in the catalogs and operation manuals, or installation and usage beyond the specification
range.
●K
ITZ does not take any responsibilities for damages arising from product modification not entrusted to KITZ
or usage under the load applied from other devices.
21
E-350 =10
Pressure-temperature ratings and other performance date published in this catalog have
been developed from our design calculation, in-house testing, field reports provided by our
customers and/or published official standards or specifications. They are good only to cover
typical applications as a general guideline to users of KITZ products introduced in this catalog.
For any specific application, users are kindly requested to contact KITZ Corporation for
technical advice, or to carry out their own study and evaluation for proving suitability of
these products to such an application. Failure to follow this request could result in property
damage and/or personal injury, for which we shall not be liable.
While this catalog has been compiled with the utmost care, we assume no responsibility for
errors, impropriety or inadequacy. Any information provided in this catalog is subject to
from-time-to-time change without notice for error rectification, product discontinuation,
design modification, new product introduction or any other cause that KITZ Corporation
considers necessary. This edition cancels all previous issues.
If any products designated as strategic material in the Foreign Exchange and Foreign Trade
Law, Cabinet Order Concerning Control of Export Trade, Cabinet order Concerning Control
of Foreign Exchange and other related laws and ordinances ( Foreign Exchange Laws ) are
exported to any foreign country or countries, an export license issued by the Japanese
Government will be required under the Foreign Exchange Laws.
Further, there may be cases where an export license issued by the government of the United
States or other country will be required under the applicable export-related laws and
ordinances in such relevant countries.
The contract shall become effective subject to that a relevant export license is obtained from
the Japanese Government.