This Bridge Technical Note discusses issues with step joints used in bridge construction. Step joints are difficult to access for inspection and maintenance, requiring extensive scaffolding or suspended platforms. They do not comply with design standards that require joints and bearings to be readily accessible. As a result of high maintenance costs and risks of deterioration from inaccessibility, the use of step joints is no longer permitted for new bridges. Existing bridges with step joints require special consideration and approval if they are to be used.
This Bridge Technical Note discusses issues with step joints used in bridge construction. Step joints are difficult to access for inspection and maintenance, requiring extensive scaffolding or suspended platforms. They do not comply with design standards that require joints and bearings to be readily accessible. As a result of high maintenance costs and risks of deterioration from inaccessibility, the use of step joints is no longer permitted for new bridges. Existing bridges with step joints require special consideration and approval if they are to be used.
This Bridge Technical Note discusses issues with step joints used in bridge construction. Step joints are difficult to access for inspection and maintenance, requiring extensive scaffolding or suspended platforms. They do not comply with design standards that require joints and bearings to be readily accessible. As a result of high maintenance costs and risks of deterioration from inaccessibility, the use of step joints is no longer permitted for new bridges. Existing bridges with step joints require special consideration and approval if they are to be used.
This Bridge Technical Note discusses issues with step joints used in bridge construction. Step joints are difficult to access for inspection and maintenance, requiring extensive scaffolding or suspended platforms. They do not comply with design standards that require joints and bearings to be readily accessible. As a result of high maintenance costs and risks of deterioration from inaccessibility, the use of step joints is no longer permitted for new bridges. Existing bridges with step joints require special consideration and approval if they are to be used.
1. General extensive scaffolding, machinery or custom designed
suspended platforms are required to provide a safe This Bridge Technical Note discusses the issues access for personnel to inspect and maintain the associated with step (half) joints and the ongoing joints. issues with their inspection and maintenance.
AS5100 requires that deck joints and bearings to be
2. Introduction readily accessible with provisions to allow for Step joint or half joint is a type of articulation in inspection, maintenance and replacement (including which a suspended beam or deck slab (the drop-in jacking of components). These requirements cannot span) is supported on a short cantilever or corbel as be easily satisfied with the use of step joints. shown in Figure 1. Step Joint Cantilever (Refer to detail below) 4. Conclusion structure Drop in Span As a result of the high cost of inspection, maintenance and rehabilitation of step joints and the high risk of inaccessibility of such joints leading to deterioration of the bridges, the use of step joints Bearing Movement Joint shall not be permitted for new bridges.
Suspended It may be necessary to consider the use of step
Cantilever (drop-in) support joints if an existing structure with step joints is beam or slab (corbel) widened. In such an instance the designer shall demonstrate all other alternatives considered and why a step joint is the only feasible option and seek Figure 1 - Cantilever and Drop in Span Structure approval from the Principal Bridge Engineer. If the Although there are advantages such as ease of use of step joints is permitted, the design must be in construction and enhanced vertical clearance due to accordance with AS5100 and access for inspection reduction in superstructure depth, the following and maintenance must be appropriately addressed. issues are encountered during the life of a bridge structure with step joints; • Difficult to access safely for inspection and MARY DARCY maintenance PRINCIPAL BRIDGE ENGINEER • Difficult to strengthen bridges to cater for VicRoads heavier loads due to inaccessibility of step-joints For further information please contact: • Road closures and other disruptions to the community related to maintenance activities Principal Bridge Engineer Level 3, 60 Denmark Street Kew Victoria 3101 3. Discussion Telephone: (03) 8391 7137 This type of construction inherently leads to leakage Facsimile: (03) 8391 7199 through the joint. This causes debris and moisture Email: [email protected] to accumulate at the beam seats and eventual deterioration of the concrete and steel surfaces. Bridge Technical Notes are subject to periodic review and may be superseded
The gap between members is usually very narrow
which make it difficult to inspect hidden surfaces and components such as bearings and the bearing References seats. AS 5100 (2004), Bridge Design, Standards Australia, Sydney, Australia Step joints are normally positioned several metres Austroads, 2009. Guide to Bridge Technology Part 1: away from the pier or abutment and often over live Introduction and Bridge Performance. Sydney: traffic or wide waterways. Traffic management, Austroads
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