WF-C579R WF-C579Ra WF-C529R A Service Manual
WF-C579R WF-C579Ra WF-C529R A Service Manual
WF-C579R WF-C579Ra WF-C529R A Service Manual
EPSON WF-C579R/C579Ra
WF-C529R
CONFIDENTIAL
SEMF18-006
Notice:
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
The contents of this manual are subject to change without notice.
All efforts have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being
informed of them.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Confidential
Safety Precautions
All safety procedures described here shall be strictly adhered to by all parties servicing and maintaining this product.
DANGER
Strictly observe the following cautions. Failure to comply could result in serious bodily injury or loss of life.
1. Always disconnect the product from the power source and peripheral devices when servicing the product or performing maintenance.
2. When performing works described in this manual, do not connect to a power source until instructed to do so. Connecting to a power source causes high voltage
in the power supply unit and some electronic components even if the product power switch is off. If you need to perform the work with the power cable
connected to a power source, use extreme caution to avoid electrical shock.
WARNING
Strictly observe the following cautions. Failure to comply may lead to personal injury or loss of life.
1. Always wear protective goggles for disassembly and reassembly to protect your eyes from ink in working. If any ink gets in your eyes, wash your eyes with
clean water and consult a doctor immediately.
2. When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use of such products containing flammable gas is
prohibited.
PRECAUTIONS
Strictly observe the following cautions. Failure to comply may lead to personal injury or damage of the product.
1. Repairs on Epson product should be performed only by an Epson certified repair technician.
2. No work should be performed on this product by persons unfamiliar with basic safety knowledge required for electrician.
3. The power rating of this product is indicated on the serial number/rating plate. Never connect this product to the power source whose voltages is different from
the rated voltage.
4. Replace malfunctioning components only with those components provided or approved by Epson; introduction of second-source ICs or other non-approved
components may damage the product and void any applicable Epson warranty.
Confidential
5. In order to protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static wrist straps, when accessing internal components.
6. Do not tilt this product immediately after initial ink charge, especially after performing the ink charge several times. Doing so may cause ink to leak from the
product because it may take some time for the waste ink pads to completely absorb ink wasted due to the ink charge.
7. Never touch the ink or wasted ink with bare hands. If ink comes into contact with your skin, wash it off with soap and water immediately. If you have a skin
irritation, consult a doctor immediately.
8. When disassembling or assembling this product, make sure to wear gloves to avoid injuries from metal parts with sharp edges.
9. Use only recommended tools for disassembling, assembling or adjusting the printer.
10. Observe the specified torque when tightening screws.
11. Be extremely careful not to scratch or contaminate the following parts.
Nozzle plate of the Printhead
Gears
Rollers
LCD
Scanner Sensor
Exterior parts
12. Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may damage the component or give bad influence on the
printer function.
13. Apply the specified amount of grease described in this manual.
14. Make the specified adjustments when you disassemble the printer.
15. When cleaning this product, follow the procedure described in this manual.
16. When transporting the product with ink filled in the print head, take precautionary measure against ink leak before packing the product.
17. Make sure to install antivirus software in the computers used for the service support activities.
18. Keep the virus pattern file of antivirus software up-to-date.
Confidential
About This Manual
This manual, consists of the following chapters, is intended for repair service personnel and includes information necessary for properly performing maintenance
and servicing the product.
CHAPTER 3. STRUCTURE
Explains about components and operating principles of the product.
CHAPTER 4. INSTALLATION
Describes how to install and set up the product.
CHAPTER 6. TROUBLESHOOTING
Provides information for identifying causes of errors/problems from the symptoms or events, and the procedure for troubleshooting.
CHAPTER 8. MAINTENANCE/INSPECTION
Provides cautions, points to be checked and procedure for maintaining and inspecting the product.
CHAPTER 9. APPENDIX
Provides additional information for reference.
Confidential
Symbols Used in this Manual
Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a
procedure or an action.
Be aware of all symbols when they are used, and always read NOTE, CAUTION, or WARNING messages.
Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, would result in injury or loss of life.
Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in injury or loss of life.
Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in damage to, or destruction of,
equipment.
C H E C K May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information
P O IN T that is related to a specific subject, or comment on the results achieved through a previous action.
Indicates that a particular task must be carried out according to a certain standard after disassembly and before re-assembly, otherwise the quality of the components in
question may be adversely affected.
A D J U S T M E N T Indicates an operating or maintenance procedure, practice or condition that is necessary to keep the product’s quality.
R E Q U IR E D
Confidential
Revision Status
Revision Date of Issue Description
A October 2nd, 2018 First release
Confidential
EPSON WF-C579R/WF-C579Ra/WF-C529R Revision A
Contents
Chapter 1 Product outline 3.3.2.1 Overview ............................................................................................ 44
3.3.2.2 Shifting PG (APG Mechanism) .......................................................... 45
1.1 Product Summary ............................................................................................... 12 3.3.2.3 APG Lever actions ............................................................................. 45
3.3.2.4 PG type ............................................................................................... 46
Chapter 2 Product Specifications 3.3.3 Paper Loading/Paper Feed mechanism ...................................................... 47
3.3.3.1 Overview ............................................................................................ 47
2.1 Product Hardware Specifications ...................................................................... 14
3.3.3.2 Paper Loading/Feed Path ................................................................... 48
2.2 Printing Specifications ....................................................................................... 18 3.3.3.3 Detail of Paper Loading/Feed Mechanism ......................................... 50
2.3 Copying Specifications (WF-C579R only) ....................................................... 18 3.3.4 Ink Supply Mechanism .............................................................................. 58
2.4 ADF Specifications (WF-C579R only) ............................................................. 19 3.3.4.1 Overview ............................................................................................ 58
3.3.4.2 Operating principles ........................................................................... 58
2.5 Scanner Specifications (WF-C579R only) ........................................................ 20
3.3.4.3 Ink leak detection function ................................................................. 59
2.6 Options Specifications ....................................................................................... 20 3.3.5 Inksystem mechanism ................................................................................ 60
2.7 Network Specifications/Fax Specifications ....................................................... 21 3.3.5.1 Overview ............................................................................................ 60
3.3.5.2 Operating principles ........................................................................... 61
Chapter 3 Structure 3.3.6 Scanner / ADF Mechanism ........................................................................ 67
3.3.6.1 Scanner Mechanism ........................................................................... 67
3.1 Product Configuration (Name of Each Part) ..................................................... 23
3.3.6.2 ADF Mechanism ................................................................................ 68
3.1.1 WF-C579R ................................................................................................. 23
3.1.2 WF-C529R ................................................................................................. 29 3.4 Life control ........................................................................................................ 70
3.2 Motor, Sensor, Clutch, and Solenoid Specifications ......................................... 34 Chapter 4 Installation
3.2.1 Printer Main Unit (Motors and solenoids) ................................................. 35
3.2.2 Printer Main Unit (Ink detection and cover detection system sensors) ..... 36 4.1 Overview of Introduction and Installation ........................................................ 72
3.2.3 Printer Main Unit (Encoder sensors and PW sensor) ................................ 37 4.1.1 Installation Workflow ............................................................................... 72
3.2.4 Printer Main Unit (Paper feed and conveyance system sensors and other sen- 4.1.2 Checks Before Installation ........................................................................ 73
sors) ........................................................................................................... 38 4.2 Installation Procedure ........................................................................................ 75
3.2.5 Options (Motor and Sensors) ..................................................................... 39 4.2.1 Checking Items Included in Package ........................................................ 75
3.2.6 Scanner (Motor and Sensor) ...................................................................... 40 4.2.2 Removing Packaging Material and Protection Tape ................................ 76
3.2.7 ADF (Motor and Sensor) ........................................................................... 41 4.2.3 Installation ................................................................................................ 77
3.3 Operating principles .......................................................................................... 42 4.2.3.1 Installation and Attaching Optional Cassette ..................................... 77
3.3.1 Printhead .................................................................................................... 42 4.2.3.2 Connecting the Power ........................................................................ 78
3.3.1.1 Overview ............................................................................................ 42 4.2.4 Firmware update ....................................................................................... 79
3.3.1.2 Head Angular Mecha Adjustment ...................................................... 43 4.2.5 Ink Information Display Setting ................................................................ 79
3.3.2 Carriage Mechanism .................................................................................. 44 4.2.6 Main Unit Settings .................................................................................... 81
8
Confidential
EPSON WF-C579R/WF-C579Ra/WF-C529R Revision A
4.2.6.1 Setting the date and time .................................................................... 81 6.5.3 FAX Error Code ..................................................................................... 238
4.2.6.2 Initial Ink Filling ................................................................................ 82 6.5.3.1 Overview .......................................................................................... 238
4.2.6.3 Network Setting .................................................................................. 84 6.5.3.2 Error code list ................................................................................... 238
4.2.6.4 Fax Settings ...................................................................................... 100 6.5.4 FAX Service Parameter .......................................................................... 241
4.2.7 Printing/operation checks ....................................................................... 103 6.5.4.1 Outline of setting change in FAX Maintenance Mode .................... 241
6.5.4.2 Parameter changing procedure ......................................................... 242
Chapter 5 Service support mode 6.5.4.3 FAX Service Parameter Table .......................................................... 246
6.5.5 Fax related user special parameters. ....................................................... 257
5.1 Overview ......................................................................................................... 106 6.5.5.1 Emergency ejection of fax reception document (FAX to PC) ......... 257
5.2 Service mode startup ....................................................................................... 107 6.5.5.2 Emergency ejection of received fax documents
5.3 Menu configuration ......................................................................................... 110 (FAX to Memory) ............................................................... 258
5.4 Menu Screen Transition .................................................................................. 111 6.5.6 Fax related troubleshooting .................................................................... 260
6.5.6.1 Fax troubleshooting basics .............................................................. 260
Chapter 6 Troubleshooting 6.5.6.2 Equipment information necessary for fax trouble report. ................ 262
6.5.6.3 Troubleshooting from fax function diagnosis .................................. 263
6.1 Overview ......................................................................................................... 113 6.5.6.4 Troubleshooting from error code ..................................................... 264
6.2 Troubleshooting Workflow ............................................................................. 114
Chapter 7 Repair work
6.3 List of Errors/Problems ................................................................................... 115
6.3.1 For problems with error indications ....................................................... 115 7.1 Adjustment and Inspection Work ..................................................................... 267
6.3.1.1 Normal Errors ................................................................................... 115 7.1.1 Precautions of repairing the product ........................................................ 267
6.3.1.2 Fatal Errors ....................................................................................... 138 7.1.2 Repair Workflow ..................................................................................... 268
6.3.2 For problems without error indications .................................................. 171 7.1.3 Tools and Jigs .......................................................................................... 269
6.3.2.1 Feeding trouble ................................................................................. 172 7.2 Adjustment and Inspection Work ..................................................................... 270
6.3.2.2 Printing/image quality trouble .......................................................... 176 7.2.1 Adjustment and Inspection Overview ..................................................... 270
6.3.2.3 ADF/Scanner trouble ........................................................................ 200 7.2.2 Adjustment and Inspection List ............................................................... 271
6.3.2.4 Other ................................................................................................. 203 7.2.3 Required Adjustments ............................................................................. 281
6.3.2.5 Remedy of When The Check Pattern is not appropriate .................. 204 7.2.4 Adjustment and Inspection Details .......................................................... 284
6.4 Individual Action Check Function .................................................................. 213 7.2.4.1 Mechanical Adjustments and Inspections ........................................ 284
6.4.1 Overview ................................................................................................. 213 7.2.4.2 Software Adjustments and Inspections ............................................ 292
6.4.2 Precautions for Startup ........................................................................... 214 7.2.4.3 Maintenance ..................................................................................... 328
6.4.3 How to Perform Individual Action Checks ............................................ 217 7.3 Repair Work Procedures .................................................................................. 332
6.4.3.1 Check Item List ................................................................................ 218 7.3.1 Parts/Components Location ..................................................................... 332
6.4.3.2 All Sensor Check Items .................................................................... 220 7.3.2 Preparation for servicing ......................................................................... 344
6.5 Fax Troubleshooting ........................................................................................ 221 7.3.2.1 Unlocking the CR Unit ..................................................................... 344
6.5.1 Outline of the FAX Troubleshooting ...................................................... 221 7.3.2.2 Removing the Maintenance Box ...................................................... 345
6.5.2 Reports/Logs related to FAX .................................................................. 221 7.3.2.3 Removing the Ink Pack .................................................................... 345
6.5.2.1 FAX Communication Log ................................................................ 221 7.3.3 How to Read This Chapter ...................................................................... 347
6.5.2.2 Protocol trace .................................................................................... 223 7.3.4 Repair Work Details ................................................................................ 350
6.5.2.3 FAX Function Check Report ............................................................ 237 7.3.4.1 Housing (WF-C579R) (1) ................................................................ 350
9
Confidential
EPSON WF-C579R/WF-C579Ra/WF-C529R Revision A
7.3.4.2 Housing (WF-C579R) (2) ................................................................ 356 8.5.2 Procedure for firmware update using a USB flash drive. ....................... 691
7.3.4.3 Housing (WF-C529R) (1) ................................................................ 361 8.6 Periodic Replacement Parts .............................................................................. 695
7.3.4.4 Housing (WF-C529R) (2) ................................................................ 366 8.6.1 Overview ................................................................................................. 695
7.3.4.5 Ink Supply Mechanism (1) ............................................................... 375 8.6.2 Resetting the Counter of Periodic Replacement Parts ............................. 695
7.3.4.6 Ink Supply Mechanism (2) ............................................................... 389
7.3.4.7 Ink Supply Mechanism (3) ............................................................... 405 Chapter 9 Appendix
7.3.4.8 ADF/SCN (1) (WF-C579R only) ..................................................... 419
7.3.4.9 ADF/SCN (2) (WF-C579R only) ..................................................... 427 9.1 Connection Diagram ......................................................................................... 697
7.3.4.10 Electrical Components (1) .............................................................. 435 9.2 Part Names Conversion Table .......................................................................... 698
7.3.4.11 Electrical Components (2) .............................................................. 444 9.2.1 WF-C579R ............................................................................................... 698
7.3.4.12 Electrical Components (3) (WF-C579R) ....................................... 459 9.2.2 WF-C529R ............................................................................................... 700
7.3.4.13 Electrical Components (4) (WF-C529R) ....................................... 468 9.2.3 Optional Paper Cassette Unit ................................................................... 701
7.3.4.14 Inksystem ........................................................................................ 478 9.3 Status Sheet Information .................................................................................. 703
7.3.4.15 Carriage Mechanism (1) ................................................................. 490
7.3.4.16 Carriage Mechanism (2) ................................................................. 504
7.3.4.17 Carriage Mechanism (3) ................................................................. 518
7.3.4.18 Paper Feed Mechanism (1) ............................................................. 539
7.3.4.19 Paper Feed Mechanism (2) ............................................................. 552
7.3.4.20 Paper Feed Mechanism (3) ............................................................. 557
7.3.4.21 Paper Feed Mechanism (4) ............................................................. 567
7.3.4.22 Paper Feed Mechanism (5) ............................................................. 588
7.3.4.23 Paper Feed Mechanism (6) ............................................................. 604
7.3.4.24 Optional Paper Cassette Unit (1) .................................................... 638
7.3.4.25 Optional Paper Cassette Unit (2) .................................................... 644
7.3.4.26 Optional Paper Cassette Unit (3) .................................................... 654
7.3.4.27 Optional Paper Cassette Unit (4) .................................................... 662
7.3.4.28 Optional Paper Cassette Unit (5) .................................................... 671
Chapter 8 Maintenance/inspection
8.1 Cleaning ........................................................................................................... 677
8.1.1 Cleaning Method .................................................................................... 677
8.2 Lubrication ...................................................................................................... 680
8.2.1 Lubrication Points and Instructions ........................................................ 681
8.3 Printer Status Information ............................................................................... 684
8.4 USB Data Swap ............................................................................................... 685
8.4.1 Overview ................................................................................................. 685
8.4.2 Detail of procedure ................................................................................. 686
8.5 Firmware Update Using USB Flash Drive ....................................................... 691
8.5.1 Overview ................................................................................................. 691
10
Confidential
CHAPTER
1
PRODUCT OUTLINE
Confidential
EPSON WF-C579R/WF-C579Ra/WF-C529R Revision A
WF-C579R/C579Ra WF-C529R
Figure 1-3. External view
High-speed printing/scanning
No need to wait thanks to high speed processing
First print Color 5.3 sec.
output time Monochrome 4.8 sec.
Figure 1-1. Ink packs Print speed Color/monochrome 24 ipm
Large capacity cassettes Single-sided 30 ipm
Scan speed
Saves time for refilling paper. Duplex 60 ipm (one pass duplex)
Optional paper cassettes can be added High reliability
• Main unit + 1 paper cassette: max. 880 sheets (default configuration) Reduced risk of paper jamming
• Main unit + 2 paper cassettes: max. 1,430 pages (with optional cassette) • Paper loading: Retard roller type
Less visible defective pixels
80 sheets
250 sheets • Equipped with a nozzle diagnosis system.
The missing head nozzle is detected automatically and the image quality
is adjusted, which helps secure the print quality, and prevents re-printing.
550 sheets Improved serviceability
Incidental works of main components are eliminated.
(The MTTR is within 30 minutes.)
Pre-installed service program (PC-less)
2
PRODUCT SPECIFICATIONS
Confidential
EPSON WF-C579R/WF-C579Ra/WF-C529R Revision A
Specification
Item
WF-C579R/C579Ra WF-C529R
Paper cassette 1 (64gsm) 250 sheets
Paper loading capacity Paper cassette 2 (optional paper cassette unit)
550 sheets
(64gsm)
Plain paper (A4/LTR) 150 sheets
Output tray capacity Photo paper 20 sheets
Postcard 20 sheets
XL size BK different by each country
BK ---
C different by each country
L size
M different by each country
Replacement Ink Packs Y different by each country
BK different by each country
C different by each country
Standard
M different by each country
Y different by each country
Replacement Maintenance Box T6716
Product lifetime 240,000 sheets
Paper handling
Paper weight
Paper
Paper types Paper sizes (grams per
source
square meter)
Plain paper Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
Envelopes #10, DL, C6, C4 75 to 90 g/m2
Bright White Ink Jet Paper A4 92.5 g/m2
Preprinted Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
Letterhead Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
Recycled Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
Paper Color Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
cassette 1 Business plain paper Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 73 g/m2
(89 to 215.9
Thick paper 1 Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 91 to 160 g/m2
mm x 127 to
355.6 mm) Ultra Glossy Photo Paper Letter, A4, 8 x 10 in., 5 x 7 in., 4 x 6 in. 300 g/m2
Premium Glossy Photo Paper/
Letter, A4, 8 x 10 in., 5 x 7 in., HV 16:9 wide, 4 x 6 in. 255 g/m2
Premium Photo Paper Glossy
Premium Semi-gloss Photo Paper Letter, A4, 5 x 7 in., 4 x 6 in. 250 g/m2
Matte Paper-Heavy weight/
Letter, A4 167 g/m2
Premium Presentation Paper Matte
Photo Quality Ink Jet Paper/
A4 102 g/m2
Presentation Paper Matte
Plain paper Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
Bright White Ink Jet Paper A4 92.5 g/m2
Paper
Preprinted Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
cassette 2
(100 to Letterhead Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
215.9 mm x Recycled Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
148 to 355.6
Color Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
mm)
Business plain paper Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 73 g/m2
Thick paper 1 Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 91 to 160 g/m2
Paper weight
Paper
Paper types Paper sizes (grams per
source
square meter)
Plain paper Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
Bright White Ink Jet Paper A4 92.5 g/m2
Paper
cassette 3 Preprinted Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
(optional) Letterhead Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
(100 to
215.9 mm x Recycled Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
148 to 355.6 Color Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
mm) Business plain paper Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 73 g/m2
Thick paper 1 Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 91 to 160 g/m2
Plain paper Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
Envelopes #10, DL, C6, C4 75 to 90 g/m2
Bright White Ink Jet Paper A4 92.5 g/m2
Preprinted Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
Letterhead Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
Recycled Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
Rear paper Color Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
feed tray
Business plain paper Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 73 g/m2
(Rear ASF
Unit) Thick Paper 1 Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 91 to 160 g/m2
(64 to 215.9 Thick Paper 2 Legal, 8.5 x 13 in., Letter, A4, B5, Executive, A5, Half Letter, A6, B6, User-defined sizes 64 to 90 g/m2
mm x 127 to
Ultra Glossy Photo Paper Letter, A4, 8 x 10 in., 5 x 7 in., 4 x 6 in. 300 g/m2
6000 mm)
Premium Glossy Photo Paper/
Letter, A4, 8 x 10 in., 5 x 7 in., HV 16:9 wide, 4 x 7 in. 255 g/m2
Premium Photo Paper Glossy
Premium Semi-gloss Photo Paper Letter, A4, 5 x 7 in., 4 x 6 in. 250 g/m2
Matte Paper-Heavy weight/
A4 167 g/m2
Premium Presentation Paper Matte
Photo Quality Ink Jet Paper/
A4 102 g/m2
Presentation Paper Matte
Number of ink colors 4 Number of pages that can be stored for collate
160
copy
Black Pigment ink
Ink type Standard copy
Color Pigment ink
One-sided document --> 2-sided
Black in upper tray copy (Scanner glass/ADF)
Yellow, Magenta, Cyan in lower tray 2-sided document --> One-sided
Order of Ink Packs
(from left to right when viewed from copy (ADF)
the front) 2-sided document --> 2-sided copy
Number of Ink Packs 4 (ADF)
Maintenance Box User-replaceable 2-Up copy
Copy features
One-sided document --> 2-sided
Maximum print resolution 4800 x 1200
copy (Scanner glass/ADF)
Print speed One side 24 ipm / 24 ipm 2-sided document --> One-sided
(monochrome/ copy (ADF)
color) 2-sided 15 ipm / 15 ipm
2-sided document --> 2-sided copy
(ADF)
ID card copy (Scanner glass)
Collate copy
* : Conforms to the WPA2 standard, and supports the WPA/WPA2 Personal standard
3
STRUCTURE
Confidential
EPSON WF-C579R/WF-C579Ra/WF-C529R Revision A
3.1 Product Configuration (Name of Each Part) Table 3-1. Name of Each Part
No. Name Description
3.1.1 WF-C579R/C579Ra 1
ADF (Automatic Document Open when removing jammed originals in the
Feeder) cover (F) ADF.
Feeds originals straight into the printer. Slide to
2 ADF edge guides
the edges of the originals.
3 ADF input tray Feeds originals automatically.
4 ADF output tray Holds originals ejected from the ADF.
5 Paper cassette 1 (C1) Loads paper.
6 Paper cassette 2 (C2) Loads paper.
DC motor 3
2 CR Motor Assy Used for CR operation driving.
(42VDC±5%)
3.2.2 Printer Main Unit (Ink detection and cover detection system sensors)
Table 3-13. Ink detection and cover detection system sensors
No. Name Function Type
4
9
8 5
7 6
5 4
3.2.4 Printer Main Unit (Paper feed and conveyance system sensors and other sensors)
Table 3-15. Paper feed and conveyance system sensors and other sensors
No. Name Function Type
Mechanical 4 5
Detects the insertion state of the paper
1 Cassette Detection Sensor contact
cassette.
(3.3VDC±5%)
3
Transmissive
Cassette Paper Detection Detects whether or not there is paper inside photo- 2
2
Sensor the paper cassette. interrupter
6
(3.3VDC±5%)
1
Transmissive
Rear ASF Paper Detection Detects whether or not there is paper inside photo-
3
Sensor the Rear ASF Assy. interrupter
(3.3VDC±5%)
Transmissive
Used for paper conveyance detection photo-
4 Feed Sensor
between the pickup roller and PE sensor. interrupter
(3.3VDC±5%)
Transmissive
Detects the paper leading edge and paper photo-
5 PE Sensor
trailing edge during paper feeding. interrupter
(3.3VDC±5%)
Temperature and Humidity Measures temp/humidity to set the Analog sensor
6
Sensor appropriate drying time. (3.3VDC)
Detects the ink leakage inside the ink Analog sensor
7 Ink Leak Sensor
supply unit. (3.3VDC±5%)
Figure 3-15. Paper feed and conveyance system sensors and other sensors
4 3
3.3 Operating principles The nozzle layout as seen from behind the Printhead is shown below.
1. This valve opens only when the pressure of the output side drops below a specified value. Because of this
characteristic of the valve, pressure variation in the input side does not affect the output side.
Range of adjustment
By rotating the head angular adjustment dial, the Printhead is rotated on the pivot + direction - direction
point on the bottom. The relationship between the rotational direction of the Head
Angular Adjustment Dial and that of the Printhead is as follows.
Table 3-20. Rotational direction of Head Angular Adjustment Dial and that of Printhead
Rotational direction of Head Angular
+ direction - direction
Adjustment Dial
Head Angular Adjustment Dial
Rotational direction of Printhead CCW CW
Printhead
CR Unit
CR Scale
CR Guide Frame
APG Trigger Lever
1. A gap between the printhead surface and the paper surface. To ensure print quality, the two surfaces must be parallel,
and adequate control over the amount of ink fired from the printhead and the carriage movements is required based Figure 3-23. Carriage Mechanism / APG Mechanism
on the PG appropriate to paper type.
CR Guide Frame
APG Slider
Platen (Paper Guide Front)
PG When PF Motor rotates CCW, APG When PF Motor rotates CW, APG
Printhead
Lever is set. Lever is reset.
Planet Gear
PF Roller
CR Guide Frame
PG
PF Gear
PF Motor
3.3.2.4 PG type
This product has four types of PGs. The following describes the details of PGs. Each PG is determined by up to where the Carriage moves with reference to the APG Lever. PG set
once is held until the next PG shift sequence.
APG Cam
PG 4
PG 3
PG 1
PG 2
Carriage PG 1 PG 4
APG shift start position PG 3
operation PG 2 Cam face
position and
PG (mm)
APG shift area PG 4
PG 3
PG 4 set position
PG 2
PG 1
PG 3 set position
PG 2 set position
PG 1 set position
80-digit 0-digit
Paper feed Power source Drives the PF Roller/EJ Roller, Lift Motor
PF Motor loading and outputting paper. Paper Cassette 2
Control Lift Phase Sensor
PF Encoder/
PF Scale Figure 3-26. Paper Loading/Paper Feed mechanism
1. When you set Paper Cassette 1 in the printer, the Cassette Hopper is lifted
up by the pickup mechanism provided in Paper Cassette 1. The paper set in 1
paper cassette 1 is lifted up by the Cassette Hopper, and comes in contact
LD Roller
with the Pickup Roller.
2. The ASF Motor is driven, and the Pickup Roller conveys paper to the Retard
Separation Roller. The paper conveyed to the Separation Roller is Roller
separated from the second paper by the Separation Roller and Retard Printhead PE Sensor 2
Middle Roller
Roller, and is conveyed to the Middle Roller after passing through the
position where paper is detected by the Feed Sensor. 5 3
3. The paper conveyed to the Middle Roller is conveyed by the Middle Roller 2
up to the position where paper is detected by the PE Sensor. 4 PF Roller
EJ Roller Feed
1 Sensor
4. When the PE Sensor detects the paper, skew removal is performed in
accordance with the printing conditions. After the completion of skew Separation
removal, the paper is conveyed to the printing start position by the PF Roller
1. When printing is performed from the rear paper feed device, the drive
transmission of the ASF Motor is switched by the Rear ASF Solenoid, and
the LD Roller rotates by the ASF Motor.
2. The paper set in the Hopper is conveyed to the Middle roller by the hopper-
Feeding path from the Paper Cassette 1
up action of the Hopper and LD Roller.
Feeding path from the Rear ASF Assy
3. The paper conveyed to the Middle Roller is conveyed by the Middle Roller
to the position where paper is detected by the PE Sensor, and printing is
performed in the same way as the Front Cassette. Figure 3-27. Paper loading/feed path (1)
1. The drive of the Lift Motor is transferred to the optional hopper-up mechanism
parts, which lifts up the Optional Cassette Hopper, and the paper set in Paper
Cassette 2 comes in contact with the Optional Pickup Roller.
2. The ASF Motor is driven, and the Optional Pickup Roller conveys paper to
the Optional Separation Roller. The paper conveyed to the Optional
Separation Roller is separated from the second paper by the Optional
Separation Roller and Optional Retard Roller, and is conveyed to the Middle Roller
Vertical Feed Roller. Printhead PE Sensor
3. The paper conveyed to the Vertical Feed Roller is passed through the
Optional Feed Sensor by the Vertical Feed Roller and is conveyed up to the 4
feed roller of the Ink Supply Unit. And then the paper is conveyed by the Feed
Sensor
feed roller of the Ink Supply Unit up to the position where it is detected by
the Feed Sensor of the printer. EJ Roller PF Roller
4. When the Feed Sensor detects a paper, the ASF Motor is driven, the paper 3
Feed Roller
is conveyed by the Middle Roller up to the position where it is detected by
Optional Feed Sensor
the PE Sensor, and printing is performed in the same way as the front
cassette paper feeding. Vertical Feed Roller
Optional Separation Roller
FEEDING PATH DURING THE AUTOMATIC DUPLEX PRINTING Optional Pick-up Roller
2
When automatic duplex printing is performed, an automatic judgment function 1
for the drying time of the printed surface after surface printing is provided in
order to avoid friction of the printed surface. If drying is determined to be
necessary after surface printing, two-stage printed surface drying wait is
performed at two locations, namely on the Stacker (when the paper is held by Optional Cassette hopper Optional Retard Roller
the PF Roller and the Driven Roller) and inside the Rear Unit (when the Middle
Paper cassette 2 Feeding path from the Paper Cassette 2
Roller has held the end of the paper).
Automatic Duplex Printing feeding path
In this product, the temperature and humidity of the operating environment is
detected by loading a Temperature and Humidity Sensor, and the throughput is
improved by setting an appropriate drying time in accordance with the
Figure 3-28. Paper loading/feed path (2)
operating environment.
PRINTER MAIN UNIT Release rib Hopper Lock Hopper Stopper Cassette Hopper
Lift-up mechanism
This mechanism lifts up the paper set in the paper cassette up to the paper
pickup position by the pickup mechanism.
Release Rib on Frame of main unit
The lift-up mechanism operates the Cassette Hopper by the force of the spring
provided inside the Paper Cassette.
When the Paper Cassette has been removed from the printer, the Cassette
Hopper is locked by the Hopper Lock present in the center part and the Hopper
Stopper on the left and right sides.
When you set the Paper Cassette in the printer, the Hopper Lock and Hopper
Stopper of the Paper Cassette come in contact with the Release Rib, and the
lock is released. The released Cassette Hopper rises due to the tension of the
spring.
Release Rib Hopper Lock
Hopper Stopper
Cassette Hopper
Hopper Stopper
Spring
Paper Cassette 1
Pick-up mechanism
This mechanism picks up paper from the Cassette Assy and feeds it up to the Pickup Drive Shaft B
Compound Gear A
Spur Gear 15
Planet Gear
Planet Gear
Duplex Gear
Compound Gear
35.5, 26.4
Compound Gear 35.5, 26.4
Duplex Gear
Planet Gear
Middle Roller
Planet Gear
ASF Motor
Compound Gear C
Compound Gear A
ASF Motor
Compound Gear A
Rear ASF
Compound Gear C Solenoid
Compound Gear D
Planet Gear
Spur Gear
ASF Motor
Compound Gear A
Rear ASF Solenoid/ASF Clutch Gear operation
LD Roller
Operation of the rear feeding mechanism When the LD Roller rotates once, the Change Lever engages with the
Drive force control by the ASF Clutch Gear and Rear ASF Solenoid Assy hook on the ASF Clutch Gear and the roller is locked. Then, the ASF
The Rear ASF Solenoid Assy controls the operation of the Change Motor's drive force to the LD Roller is cut off and the rear feed process
Lever by electrifying the Solenoid.1 The relationship of the electrifying is complete.2
status of the Solenoid and the status of the Change Lever is as follow.
Side view of rear feeding
Table 3-21. Electrifying status of the Solenoid and the operation of the Change Lever mechanism: Locked ASF Clutch Gear
(When solenoid is not electrified)
Electrifying status of the Solenoid Electrified Not electrified Hook
Solenoid
Change lever Unlocked Locked
When the Change Lever engages with (or locks) the hook on the ASF
Clutch Gear, the clutch of ASF Clutch Gear is cut off and the ASF Change Lever
Motor's drive force is not transmitted to the LD Roller.
When the Change Lever releases (unlocks for driving the rear feeding) Side view of rear feeding
mechanism: Unlocked
the hook on the ASF Clutch Gear, the clutch of ASF Clutch Gear (When solenoid is electrified)
engages and the ASF Motor's drive force is transmitted to the LD Roller.
When performing the rear feed The lock of the
Change Lever is
When the printer starts performing the rear feed, the Solenoid of the disengaged
Rear ASF Solenoid Assy is electrified and the Change Lever is moved
down to unlock the hook. Then the clutch of the ASF Clutch Gear
engages and the drive force of the ASF Motor is transmitted to the LD
Roller. After the lock is released, the ASF Motor drives the ASF Side view of rear feeding mechanism:
Clutch Gear and LD Roller to move the hook on the ASF Clutch Gear When rear feed is driven
away from the lock position. (When solenoid is not electrified)
Therefore, when electrifying the Solenoid is stopped and the Change
Lever is back to the original position, the hook on the ASF Clutch Gear
is positioned lower than the Change Lever due to the rotation of the LD
Roller and not going to be locked again.
After electrifying the Solenoid is stopped, the ASF Motor rotates
clockwise further and the LD Roller rotates in the paper feed direction.
Figure 3-33. Operation of the rear feeding mechanism
A sheet of paper set on the Hopper is separated by the LD Roller and
Retard Roller and fed to the intermediate feeding mechanism.
2. The LD Roller is D-shaped. This shape allows the LD Roller and Retard Roller to release the paper when the
paper reaches the intermediate feeding mechanism so as not to affect the paper feeding process of the
1. Equipped with a pull type Solenoid in which the magnetic body id pulled by the electromagnetic force. intermediate feeding mechanism.
PF Motor
EJ Roller
Spur Gear 21.1
PF Motor
EJ Roller
The Lift Motor's drive force is transmitted via the Lift-up Gear Group to this Compound Gear C
Compound Gear B
Compound Gear B
Spur Gear 30
Spur Gear 30
Lift-up mechanism
Optional Cassette
(Paper Cassette 2)
Spur Gear 22
3.3.4 Ink Supply Mechanism Ink path simplified model Magnetic Valve
3.3.4.1 Overview
Self-sealing Valve (in Printhead)
The ink supply mechanism consists of the Ink Path Unit that is composed of the Ink
Printhead
Supply Tube Assy, Diaphragm Pump, Buffer, and Decompression Pump Assy, and
ink is supplied from the ink pack installed in the lower part of the product. Magnetic Valve
According to the quantity of ink discharged from the Printhead, ink is sucked from Decompression Pump Assy
Spring Valve
the ink packs by driving the Decompress Pump Unit and operating the Diaphragm Air chamber
Pump. The ink path is always kept pressurized even after the power is turned off by Ventilation Valve
Diaphragm (rubber film)
the Diaphragm Pump and the Buffer. Therefore, ink can be supplied stably during Check Valve
Ink Pack Spring
high-volume printing. Spring Buffer
Absorber
Inksystem Assy
Wiper
OVERVIEW
Pump motor
The inksystem mechanism of this product employs the direct acting type1 and
consists of the carriage lock mechanism, wiper mechanism, capping
mechanism, pump mechanism, and venting valve (valve mechanism).
All the mechanisms are driven by the pump motor. The drive force of the pump
motor is transmitted to each mechanism via transmission parts, such as the
pump-drive compound gear, clutch gear, intermittent gear, cam, and drive
lever.
Additionally, this product utilize a maintenance box (waste ink pad) that retains
waste ink from the cap, with which users can replace ink themselves.
Wiper mechanism Table 3-22. Pump motor rotational direction and operation of the inksystem
Rotational direction of the Pump Motor *
Mechanism
CW CCW
Maintenance Box
(waste ink pad) Wiper Wiping position Passing
Cap Drop Rise (capping)
Intermittent Gear 1
Pump Motor F
G G Wiper/cap-drive
H Cam
I
A Cap (p 64) CR Lock Lever Valve (p 66) Wiper Gear 1
(p 65)
Wiper Gear 2
E
B
Drive Drive Wiper Gear 3
disengaged
C
D Wiper (p 65)
Pump Mechanism
Pump Frame
The pump mechanism sucks ink from the Printhead at cleaning.
The drive force from the Pump-drive Compound Gear is transmitted to the Pump Tube
pump shaft via the Timing Plate. This Timing Plate allows the Pump-drive
Compound Gear to start rotating at the different timing from the Pump Shaft. Pump Cam
After the PF Motor rotates for a while, the Pump Unit starts its operation. Pump Pulley
When the Pump Motor rotates counter-clock wise as seen from the output-shaft
side of the motor, the drive force via the Pump-drive Compound Gear rotates Pump Shaft
the Pump Pulley to flatten the tube to suck the air (to generate negative
Pump Spacer
pressure) inside the tube.
When the Pump Motor rotates clock wise, the Pump Pulley does not flatten the
tube, and the negative pressure is released.
Furthermore, this products incorporate two pumps, with improved suction
performance.
Pump Shaft
Pump motor counter-clock wise Pump motor clock wise
rotation (suction) rotation (release) Pump Frame
Rotates flattening
Pump-drive
the tube. Pump Tube Compound Gear
Cap
Wiper/cap-drive
Intermittent Cam
Gear (2)
Cap Drive Lever
Tab
Wiper/cap-drive
Cam Wiper Gear 1 Wiper Gear 3
Compression Spring
Wiper Gear 2
Cap Drive Lever
Back
Lever up
(Lock)
Venting Valve
Before capping, the Valve Lever interferes with the Link Lever, therefore the
Wiper/cap-drive Cam
Venting Valve opens. (side of 0-digit side)
During the capping sequence, the Valve Lever shaft moves along the Wiper/ The rotation of the Wiper/cap-
drive Cam moves the salient of
cap-drive Cam Slot, and the Valve Lever drops backwards. When this happens, the Wiper Drive Lever along
the cam surface of the Wiper/
the Valve Lever and Link Lever interference is removed, and the return force cap-drive Cam (red part) to
move the valve open and close.
of the Compression Spring makes this slide to the 80-digit side, closing the
Venting Valve.
Compression Spring
Link Lever
Pump Tube (to Cap)
Shaft
Valve Lever
Wiper/cap-drive
Cam
SCN Motor
Bottom
Digital
Translation
Module
The ADF mechanism of this product consists of ADF motor, ADF Encoder,
ADF PE Sensor, ADF Doc Sensor, PF Roller, EJ Roller, Pickup Roller and etc. Separation Pad Separation Roller Pickup Roller
ADF DOC Sensor
Lever
The mechanism is capable of double-sided scanning and equipped with a CIS ADF PE Sensor
Lever
Module on the ADF mechanism. Both faces of the document can be scanned
simultaneously with the CIS modules on the Scanner mechanism and the ADF
mechanism.
Pickup Roller
ADF Unit
Solenoid
ADF Encoder
During reverse
CIS Module side scanning
EJ Roller
ADF PE Sensor PF Roller
In the ADF mechanism of this product, the drive of the Pickup Assy drive gear The drive path from the ADF Motor to the Pickup Assy Drive Gear is as
is shut off by the Planet Gear and Solenoid. follows.
In addition, the Pickup Assy includes a Cam and Clutch inside it to enable its If the Solenoid is energized, then the Plunger pushes up the protruding lever.
upward/downward movements and switching of Pickup Roller rotation The drive from the ADF Motor is conveyed through the Spur Gear 28.9 to the
according to the rotational direction of the Pickup Assy Drive Gear. connected Planet Gear Holder, and the Planet Gear Holder rotates clockwise.
As a result, the drive from the Planet Gear is conveyed to the LD Gear, rotating
Pickup Roller the Pickup Assy Drive Gear.
If the Solenoid is no longer energized, then the Plunger will retract, with the
lever returning the Planet Gear Holder to its original location, disconnecting
the Planet Gear drive.
Pickup Assy Drive
Gear
Plunger
Solenoid
Planet Gear Separation Roller Solenoid Lever Pickup Assy Drive
Gear
Cam / Clutch LD Gear
ADF Motor
Planet Gear
Spur Gear 28.9
ADF Motor
3.4 Life control Replace the Pickup Roller Assy in a set along with the
Retard Roller of the Printer, and replace the Feed Roller
Information for the life of consumables and periodic replacement parts is
of the Optional Paper Cassette in a set along with the
shown below.
Retard Roller and Separation Roller of the Optional
The parts or components listed below need to be replaced periodically.
Paper Cassette.
After replacing them, make sure to reset the counter for
the parts using the service support mode. (p.695)
Replace with a
Ink Pack 4% 0% Enabled new ink pack.
User/Service Stops the printing
Consumables Software control Replace with a ---
personnel (Normal error)
Maintenance Box 97% 100% Enabled new maintenance
box.
Pickup Roller
C1 cassette feed Assy Near-end/
145,500 sheets 150,000 sheets Enabled Redisplayed on the panel
roller End Panel operation
Retard Roller Continues the whenever the printer is
(Reset counters
Periodic Feed Roller Counting by printing turned on.
Service of periodic
replacement Optional personnel
paper feed
replacement
(Select OK to Redisplayed on the panel
part Separation operation cancel the error
cassette feed 145,500 sheets 150,000 sheets every time 300 sheets are
Roller Enabled parts in Service
roller* message.) fed using the
support mode)
Retard Roller corresponding cassette.
Rear ASF Assy 48,500 sheets 50,000 sheets Enabled
* : The Separation Roller Assy of the Optional Paper Cassette is the same as the Feed Roller of the Optional Paper Cassette.
4
INSTALLATION
Confidential
EPSON WF-C579R/WF-C579Ra/WF-C529R Revision A
Installation
(Software)
Printing/operation check
(p. 103)
Installation environment Avoid the following places for installation. Doing so may
Depending on the ambient environmental conditions such as outside air, it may result in malfunction or failure.
not be possible to maintain the operation quality of the product, so we Places subjected to direct sunlight
recommend the operating within the temperature and humidity range Places subjected to a sudden change in temperature
guaranteed below. and/or humidity
Where fire is used
Product
Where volatile substances exist
Guaranteed quality Places subjected to vibrations frequently
Item
Operation Image Paper feeding Places near to a TV or a radio
Temperature 5 to 35 degrees C 10 to 35 degrees C Places full of dust or dirt
Humidity 20 to 80% (Non condensing) Where water may be splashed over the printer
Places near to an air conditioner
Ink pack
Places near to a humidifier
Guaranteed quality Take an anti-static measure such as using an anti-static
Item
Operation When installed When transported mat (commercially available) when working in a place
Temperature 10 to 35 degrees C -20 to 40 degrees C -30 to 60 degrees C where static electricity easily occurs.
20 to 80%
Humidity 5 to 85% (Non condensing)
(Non condensing)
4.2.3 Installation C H E C K 2. Remove the Rear Lower Cover Assy in the direction of the
P O IN T arrow by picking up the tab on the Rear Lower Cover Assy.
4.2.3.1 Installation and Attaching Optional Cassette
1. Place the optional cassette to the point where installing the printer main unit. Rear
2. Place the printer on the optional cassette.
UP/DOWN:[2][8]
SHIFT:[6]/FIN:[#]
4. Input the corresponding number in the Mode ID input screen. Use the [2][8] 6. Select “2.INK Low Disp Change” from the menu of the ink information
button for inputting. Pressing [6] moves the selection to the next digit. Press [#] switching mode.
when the entry is complete.
Ink Info Change Mode
UP/DOWN:[2][8] Run : Center / Select : Right
Remaining ink amount show/hide (does not indicate
SHIFT:[6]/FIN:[#] remaining ink)
1. INK Rest Disp Change Normally not used. Used only on a special contract.
1* 2. INK Low Disp Change
Ink Low show/hide
(Does not show the Ink remaining
warning)
Figure 4-10. Ink information switching mode (1) Figure 4-12. Ink information switching mode (3)
UP/DOWN:[2][8] 7. On the menu below, select the setting according to the contract.
SHIFT:[6]/FIN:[#]
• DISP; indicates Ink Low: Press Left (left area).
****5 • NON DISP; does not indicate Ink Low: Press Right (right area).
• NoChange; exits without changing setting: Press Power (Power button).
OK:FIN Retry:SHIFT INK Low Disp Change
Ink Rest Disp ?
DISP: Press[Left]Button
Figure 4-11. Ink information switching mode (2)
NON DISP: Press[Right]Button
5. When the confirmation message is displayed, press the appropriate button NoChange: Press[Power]Button
below according to your desired operation.
• When entering the ink information switching mode
Press the execution button.
• When inputting the mode ID again Figure 4-13. Ink information switching mode (4)
Press the input digit shift button.
C H E C K In the ink information switching mode, operate with the
P O IN T buttons below.
Center (screen center): operate
Right (right area): move the selection (downward)
8. After changing the setting, the complete screen below is indicated. 4.2.6 Main Unit Settings
Confirm the setting is set to “Ink Low: NON DISP”, and turn the power off by
Turn on the power and then configure the main unit settings in the following
pressing the Power button.
steps.
INK Low Disp Change
Ink Disp Change is Complete! 4.2.6.1 Setting the date and time
Ink Rest: DISP Set the date and time setting correctly.
Ink Low: NON DISP
Press [Power] Button to finish. If the date and time setting is not done correctly, the data of
automatic meter reading may not be processed correctly, so
be sure to set it correctly.
1. Select [Date Format].
3. Press the ink supply unit tray, and then pull it out. 6. Close the Front Cover.
Initial ink filling starts.
3-4.Check that the entered subnet mask is displayed. 4. Setting the default gateway
4-1.Tap “Default Gateway”. (Initial value is 192.168.192.254)
4-4.Check that the entered default gateway is displayed. 5. Saving the settings
5-1.Tap “Start Setup”.
2-4.Tap “Enter” of Enter password. 2-8.When a message for printing the diagnosis results appears, press the
[Print] button and make sure that the diagnosis results is OK.
Figure 4-68. Switching DNS Server Setting Method (2) Figure 4-70. Setting Primary DNS (2)
2-3.When input is complete, tap “OK”.
2-4.Check that the primary DNS setting has changed. 3. Setting the secondary DNS
3-1.Tap the IP address of the secondary DNS.
3-4.Check that the secondary DNS setting has changed. 4. Saving the settings
4-1.Tap “Start Setup”.
3. Setting the proxy server 3-4.Check that the proxy server setting has changed.
3-1.Tap the URL of the proxy server.
4. Setting the port number of the proxy server 4-4.Check that the port number has changed.
4-1.Tap the port number.
4. Press [Proceed] to run the fax setup wizard. 7. Select whether or not to use a telephone connected to the printer in the Receive
Mode Setting screen.
Use: Press [Yes] to proceed to the next step.
Not use: Press [No] and go to step 9. Receive mode is set to [Auto].
9. Confirm the settings in the Setting Confirmation screen and then press [Proceed].
C H E C K If an error is displayed in the report, resolve the problem
To correct a setting, press the [←] button to return to the previous screen.
P O IN T according to the instructions in the report.
If the Select Connection Line screen appears, select the
connection line. When connected to a private branch
exchange (PBX) or terminal adapter, [Private Branch
Exchange (PBX)] must be selected.
If the Dial Tone Detection Selection screen appears, select
[Do not detect]. However, when [Do not detect] is set,
there is a risk of a wrong number being dialed due to the
first digit of a fax number not being dialed.
To individually set the items without using the fax setup
wizard or change items that were already set with the fax
Figure 4-101. Fax Settings (7)
setup wizard, select
10. Press [Start Checking] to perform diagnosis of the fax function. [General Settings] >[Fax Settings] and then select and set
When a message for printing the diagnosis results appears, press the [Print] button each corresponding individual item from the Fax Settings
to print the fax function diagnosis report.
screen.
In an environment in which an external dial number such
as “0” or “9” is required such as an office that uses
extension telephones, set the following settings.
1. Select [Settings] from the Home menu.
2. Select [General Settings] > [Fax Settings] > [Basic
Settings] > [Line Type] in this order.
3. Select [PBX].
4. Select [Use] in the Access code screen.
5. Press [Access code], enter the external dial number
Figure 4-102. Fax Settings (8)
that is used, and press [OK].
After setting these settings, enter “#” instead of the actual
external dial number when sending a fax to an external
number.
4.2.7 Printing/operation checks 4. Load paper into the paper cassette (C1) and press [Start].
Nozzle check print
1. Select [Settings] from the Home menu.
2. Select [Maintenance] from the Settings menu.
Scanner Unit
• Scan (Copy) image quality confirmation
5
SERVICE SUPPORT MODE
Confidential
EPSON WF-C579R/WF-C579Ra/WF-C529R Revision A
Tape
5.2 Service mode startup 2. Enter ID number of Service Support Mode, and start the service support mode.
C H E C K Enter “89109” when starting service support mode.
FOR WF-C579R/C579RA P O IN T Operating procedure
• Number input (move in ascending order): [2] button
1. Press and hold down the power button while pressing the [#] button from
• Number input (move in descending order): [8] button
the power-off state until a message appears on the panel LCD.
• Input digit shift: [6] button
Power button • Execute: [#] button
UP/DOWN:[2][8]
SHIFT:[6]/FIN:[#]
1*
[#] button
Figure 5-3. Printer Startup
UP/DOWN:[2][8]
Figure 5-5. ID number input screen (2)
SHIFT:[6]/FIN:[#]
ID number input procedure
_ 1. Press a number input button ([2] button or [8] button) to enter a
number from 0 to 9.
2. Press the input digit shift button ([6] button) to shift to the next digit.
3. Repeat the above procedure to enter the specified ID number.
4. When all of the ID number is entered, press the execute button ([#]
button). A confirmation message appears.
5. Press the execute button ([#] button) to execute or press the input digit
Figure 5-4. ID number input screen (1) shift button ([6] button) to enter the number again.
It is not possible to return to the previous digit after
shifting digits. If you wish to correct the number of the
previous digit, proceed with the steps until after Step 4.
and then perform input again.
Please note that the execute button is not enabled until at
least two digits have been entered.
FOR WF-C529R 2. Enter ID number of Service Support Mode, and start the service support
mode.
1. Press and hold down the power button while pressing the [OK] button from
the power-off state until a message appears on the panel LCD. C H E C K Enter “89109” when starting service support mode.
P O IN T Operating procedure
Power button
• Number input (move in ascending order): [] button
• Number input (move in descending order): [] button
• Input digit shift: [] button
• Execute: [OK] button
UP/DOWN:[UP][DOWN]
[OK] button
SHIFT:[RIGHT]/FIN:[OK]
Figure 5-6. Printer Startup 1*
UP/DOWN:[UP][DOWN]
SHIFT:[RIGHT]/FIN:[OK]
_
Figure 5-8. ID number input screen (2)
ID number input procedure
1. Press a number input button ([] button or [] button) to enter a
number from 0 to 9.
Figure 5-7. ID number input screen (1) 2. Press the input digit shift button ([] button) to shift to the next digit.
3. Repeat the above procedure to enter the specified ID number.
4. When all of the ID number is entered, press the execute button ([#]
button). A confirmation message appears.
5. Press the execute button ([OK] button) to execute or press the input
digit shift button ([] button) to enter the number again.
It is not possible to return to the previous digit after
shifting digits. If you wish to correct the number of the
previous digit, proceed with the steps until after Step 4.
and then perform input again.
Please note that the execute button is not enabled until at
least two digits have been entered.
Figure 5-9. Top Menu Screen (WF-C579R/C579Ra) Figure 5-10. Top Menu Screen (WF-C529R)
Display Overview Usage situation Details
Allows you to check whether or not the various motors, sensors, and solenoids are operating
Individual Action Check: MENU Troubleshooting P. 213
normally.
Perform the supplemental work of parts for which supplemental work is required before
Before Repair Operation: MENU
performing repair work.
When performing repair work P. 271
Adjustment: MENU Allows you to make the adjustments required when replacing parts.
Maintenance: MENU Perform ink filling, cleaning, and other maintenance inside the ink supply system.
Printer Status Information Allows you to check the current firmware version and the history of the errors. Troubleshooting P. 684
Use this to back up the data from the old machine and restore the data on the new machine When exchanging product and after
USB Data Swap: MENU P. 685
when exchanging the product or after the Main Board replacement. Main Board replacement
CR Unlock Power Off Turns off the printer with the CR Unit unlocked. Before troubleshooting and repair work P. 213
USB FW Update Updates the firmware using a USB flash drive without using the PC. When updating firmware P. 691
When replacing the periodic
Counter Reset Allows you to reset the life counter of the periodic replacement parts after replacing them. P. 695
replacement parts
When performing analysis, allows you to copy the data necessary for analysis to a USB
Debug Log Get Mode: MENU When requesting analysis ---
flash drive connected to the main unit.
Individual Action Check: MENU Before Repair Operation:MENU Adjustment : MENU Maintenance : MENU Printer Status Information USB Data Swap: MENU
■ A00 Input A No.-Individual ■ B90 Print Head ■ B00 Input B No.-Adjustment ■ C00 Input C No.-Maintenance ■ Main Board Replace: MENU
■ Output: MENU ■ B91 Ink Supply Unit ■ Main Parts Adjustment Seq: MENU ■ Ink Fill: MENU □ Data Back Up
□ Data Restore
□ A10 CR Motor ■ B92 Ink System Assy □ B80 Print Head Seq □ C01 Head Ink Fill
□ Data Delete from USB
□ A11 PF Motor □ B81 Ink Supply Unit Seq □ C02 Initial Fill
□ ASF Motor:MENU □ B82 Ink System Assy Seq ■ Swap Mech Unit: MENU
A13 ASF Motor (C1) □ B83 Rear ASF Unit Seq ■ Head Cleaning: MENU
□ Data Back Up
A14 ASF Motor (C2) □ B84 Main Board Seq
□ C03 CL1 □ Data Restore
A15 ASF Motor (C3) ■ Simple Adjustment: MENU □ □ Data Delete from USB
C04 CL2
□ Lift Motor/Sensor:MENU □ C05 CL3
A18 Lift Motor/Sensor(C2) □ B61 PTS ACC/Dec.Adjust (S)
□ C06 Strong CL
A19 Lift Motor/Sensor(C3) □ B62 Bi-D Adjust (S)
□ C07 Refresh CL
□ A21 Supply Pump Motor □ B63 Bi-D Band Adjust (S)
□ A23 IS Motor □ B64 Band Feed Adjust (S) ■ Ink Discharge: MENU CR Unlock Power OFF
□ A31 Rear ASF Solenoid C08 Head Ink Discharge
■ Individual Adjustment: MENU □
□ C09 Supply Ink Discharge
■ Input: MENU ■ B29 Check Pattern (Plain) □ C10 Suction Pump Ink Discharge
□ A40 ALL Sensor Check □ C11 Head Thermistor Check USB FW Update
□ OP CHK-Feed/Eject:MENU ■ B34 Check Pattern (Matte)
A41 Simplex-Cassette 1 ■ C20 Status Sheet Print
A42 Simplex-Cassette 2
A43 Simplex-Cassette 3 Counter Reset
A45 Simplex-Rear ASF
A46 Duplex-Cassette 1
A47 Duplex-Cassette 2
A48 Duplex-Cassette 3
Debug Log Get Mode: MENU
□ Sensor CHK-Feed/Eject:MENU
A50 Sensor Check-Cassette 1 Individual Adjustment: MENU䚷
■ Debug Log Get Mode
A51 Sensor Check-Cassette 2
A52 Sensor Check-Cassette 3 ■ Mech Ready/Initialize: MENU ■ Mech Adjust: MENU ■ Config Data Set Mode
A54 Sensor Check-Rear ASF □ B10 Head ID Input □ B40 CR Motor Correct
□ ■ Config Data Set Reset Mode
□ A57 Temp/hum. Sensor □ B14 Initialize-PW Sensor B41 PF Motor Correct
□ A58 Ink End Sensor □ B16 Counter Reset □ B42 ASF Motor Correct C1
□ A59 Ink Leak Sensor □ B66 ASF/LIFT Motor Correct C2
■ Mech Check: MENU □ B67 ASF/LIFT Motor Correct C3
■ A01 Auto Check □ B69 IS Motor Correct
□ B21 CR Scale Check
■ A02 CR Unlock Power OFF □ B23 PE Sensor Check
■ Printing Adjust: MENU
□ B24 Temp/hum. Sensor
□ B43 Head Angular Adj.Mech
■ Printing Check: MENU □ B44 Head Angular Adj.Soft
□ □ B46 Bi-D Adjust
B26 Nozzle Noise Check
□ B27 Nozzle Rank Categorise □ B45 PTS Acc./Dec.Adjust
□ B28 Nozzle Detect Check □ B48 Bi-D Band Adjust
□ B29 Check Pattern (Plain) □ B49 PW Sensor Correct
□ B34 Check Pattern (Matte) □ B50 Print Start Pos.䠄ASF䠅
□ B30 RGB Pattern □ B51 Print Start Pos.䠄Rear ASF䠅
□ B32 Nozzle Check Pattern □ B52 PE Adjust䠄ASF䠅
□ B53 PE Adjust䠄Rear ASF䠅
□ B54 Feed Adjust
□ B55 Band Feed Adjust
6
TROUBLESHOOTING
Confidential
EPSON WF-C579R/WF-C579Ra/WF-C529R Revision A
6.1 Overview
This chapter describes the information required when troubleshooting.
The functions used when troubleshooting is as follows.
Individual Action Check (p. 213)
With regard to electrical components such as motors, sensors, and
solenoids, this function can operate each of them individually so it can be
used to narrow down the cause of a failure.
Printer Status Information (p. 684)
When fatal error occurs, latest error histories cannot be checked since the
service status sheet cannot be printed. This function allows you to check
the latest fatal error histories (printer fatal errors, ADF/SCN fatal errors)
and system error histories.
Service Status Sheet (p. 703)
Information required for servicing is provided.
START
Service Request
A
Hearing
YES
END A
C H E C K Error codes are also assigned to normal errors with this product, and the occurrence history can be checked in the following ways.
P O IN T • Service status sheet
• Service support mode (Printer status information)
Unlike with a fatal error, the error code is not displayed on the panel when an error occurs.
Error
Error Code Error details Error solution
Name Path / ink color
Occurs if a paper jam has occurred in the printer
920000 Paper jam error --- See Paper jam error (P. 130).
mechanism.
Occurs if mechanism initialization was not
performed normally because removal of the CR Remove the CR protective material and
920001 CR protective material removal forgotten error ---
protective material or protective tape had been protective tape.
forgotten when the power was first turned on.
920021 Paper Cassette (C1)
Occurs if the paper did not reach the feed sensor
920022 Not feeding error Paper Cassette (C2) See Not Feeding Error (P. 133).
when paper feeding was executed.
920023 Paper Cassette (C3)
920041 Paper Cassette (C1) Check the feed roller attachment state and
Occurs if the paper did not reach the feed sensor
920042 Paper Cassette (C2) reattach the feed roller.
Not feeding error (maintenance roller when paper feeding was executed.
* If this error occurs again later, isolate the cause
replacement) (Occurs only immediately after feed roller
920043 Paper Cassette (C3) as described in the remedy procedure for the not
maintenance.)
feeding error.
920061 Paper Cassette (C1) Occurs if separation of the paper with the
Fan the paper and then reload the paper in the
920062 Paper Cassette (C2) separation roller could not be performed well, so
paper cassette.
Stack collapsed error the second sheet is in a half fed state and in a
position different from the original paper feed If this error subsequently occurs frequently, see
920063 Paper Cassette (C3) Stack Collapsed Error (P. 134).
start position.
920201 Paper Cassette (C1)
Load paper into the corresponding cassette or
920202 Paper Cassette (C2) Occurs if there is determined to be no paper tray.
No paper error
920203 Paper Cassette (C3) when printing is executed. If this error is not resolved, refer to No Paper
Error (P. 134).
920205 Rear ASF
Error
Error Code Error details Error solution
Name Path / ink color
920221 Paper Cassette (C1) Attach the paper cassette.
Occurs if the specified paper cassette is
920222 No cassette/tray error Paper Cassette (C2) If this error is not resolved, refer to No Cassette/
determined to be not attached.
920223 Paper Cassette (C3) tray Error (P. 135).
Error
Error Code Error details Error solution
Name Path / ink color
920402 Paper Cassette (C2) Occurs if the cassette fails and cannot perform
Cassette failure error operation appropriately during the paper lift up See Cassette Failure Error (P. 136).
920403 Paper Cassette (C3) operation due to cassette attachment.
920421 Paper Cassette (C1) Temporarily turn the error display off (if will
920422 Paper Cassette (C2) continue use without replacing the part).
Occurs when printing ends or the power turns on
• Press the [OK] button in the Error screen.
920423 Feed roller end of life reached error Paper Cassette (C3) if the print count of the corresponding cassette
(The error will be displayed later every 300
has reached the number of pages for its life.
sheets or when the power is turned on.)
920425 Rear ASF
Replace the part and reset the internal counter.
920501 Rear cover open error ---
Close the corresponding cover.
920502 Rear cover open error (optional cassette) --- Occurs if the corresponding cover is in an open
state. If this error is not resolved, refer to Cover Open
920503 Ink case open error (P1) --- Error (P. 136).
920518 Top cover open error ---
The CR Unit was left in a stopped state out of
920550 Left outside CAP error --- the home position for at least 30 minutes and the Press the [OK] button in the Warning screen.
process was canceled.
Occurs when printer is in paper reset waiting
920566 Manual duplex printing paper reset wait error --- state while performing backside printing of Set paper.
manual duplex printing.
920601 Black
920602 Cyan Occurs if the remaining amount of ink goes
Ink end error Replace the ink pack.
920603 Magenta below the limit value.
920604 Yellow
920621 Black
920622 Cyan
Ink recognition read error
920623 Magenta
920624 Yellow Occurs if the ink pack is in a state in which it
See Ink Recognition Error (P. 137).
920641 Black cannot be recognized
920642 Cyan
Ink recognition write error
920643 Magenta
920644 Yellow
Error
Error Code Error details Error solution
Name Path / ink color
920661 Black
920662 Cyan
Ink not attached error Occurs if the ink pack is not attached. Attach the ink pack.
920663 Magenta
920664 Yellow
920681 Black
920682 Remaining amount of ink for initial filling Cyan Occurs if there is less than the amount of ink Attach an ink pack with adequate ink for initial
920683 insufficient warning error Magenta required for filling when initial filling starts. filling.
920684 Yellow
920701 Black
920702 Cyan Occurs if an ink pack supplied with the product
Attach other than the ink pack for initial filling
Error for initial filling I/C was used for ink replacement for other than
920703 Magenta (ASP ink pack).
initial ink filling.
920704 Yellow
920721 Black
920722 Cyan Occurs if the inserted ink is unrecognizable
Ink recognition error Attach the correct ink pack.
920723 Magenta because it is non-genuine ink.
920724 Yellow
920741 Black
920742 Cyan Occurs if the remaining amount of ink is
Attach an ink pack with the amount required for
Remaining amount of ink insufficient error insufficient when executing strong cleaning,
920743 Magenta cleaning.
refresh cleaning.
920744 Yellow
Occurs if the usage amount of the maintenance
920900 Maintenance box full error --- Replace the maintenance box.
box exceeded the limit value.
920901 No maintenance box error --- Occurs if there is no maintenance box attached. Attach a maintenance box.
920902 Maintenance box recognition error (read) --- Occurs if the maintenance box cannot be
See Maintenance Box Recognition Error (P. 137).
920903 Maintenance box recognition error (write) --- recognized.
Occurs if the remaining amount of the
Remaining amount of maintenance box Attach a maintenance box with the amount
920904 --- maintenance box is insufficient when executing
insufficient error required for cleaning.
strong cleaning, refresh cleaning.
Error
Error Code Error details Error solution
Name Path / ink color
Occurs if page data that uses a large amount of
920980 Memory full error --- memory is sent and the main unit memory
capacity is exceeded.
Occurs if print data that uses a large amount of
920981 Memory insufficient error --- memory is sent and the main unit memory Reduce the amount of memory used for print
becomes insufficient. page data by, for example, splitting up the print
Memory insufficient error (number of print pages.
920982 --- Occurs if a number of print copies data of a data
copies)
size exceeding the free space is sent in the state
Memory insufficient error (resolution
920983 --- in which there is little free space in the main unit
reduction)
memory.
920984 Memory insufficient error (reverse printing) ---
Occurs if manual feeding is specified from the
920985 Manual feed error --- Load paper into the Rear ASF.
PCL driver and then printing is executed.
Occurs when driver that is not corresponded to
920987 Driver mismatch error --- Use corresponding driver.
the printer is used.
921001 Paper Cassette (C1)
Press the [OK] button in the Error screen.
921002 Paper Cassette (C2) Displayed when the Feed Roller has reached (The error will be displayed later every 300
Feed roller end of life approaching warning
921003 Paper Cassette (C3) 97% of its service life. sheets or when the power is turned on until the
end of life of the part is reached.)
921005 Rear ASF
921021 Paper Cassette (C1) Temporarily turn the error display off (if will
921022 Paper Cassette (C2) continue use without replacing the part).
Occurs when printing ends or the power turns on
• Press the [OK] button in the Error screen.
921023 Feed roller end of life reached warning Paper Cassette (C3) if the print count of the corresponding cassette
(The error will be displayed later every 300
has reached the number of pages for its life.
sheets or when the power is turned on.)
921025 Rear ASF
Replace the part and reset the internal counter.
921201 Black
921202 Cyan Occurs if the remaining amount of the ink pack
Ink low ---
921203 Magenta has become near the limit value.
921204 Yellow
Occurs if the usage amount of the maintenance
921400 Maintenance box nearly full --- ---
box has become near the limit value.
921401 Black print mode warning --- --- ---
Remove the paper jammed in the ADF unit
930000 ADF paper jam --- Occurs if a paper jam occurred in the ADF unit.
document feed path.
Error
Error Code Error details Error solution
Name Path / ink color
Split up the document and send it in parts.
Occurs if there is no memory remaining when
940000 Send memory storage error --- Specify direct printing and then send the
fax scanning.
document.
Occurs if there is no memory remaining during
940001 Receive memory storage error --- fax receiving or if a document exceeding 100 Process the inbox data (print, cancel, or delete).
pages is received at one time.
Occurs if dialing the other party's fax number
940002 Sending incomplete (no dial tone) --- Check the telephone line and then try again.
failed because a dial tone could not be detected.
Occurs if dialing the other party's fax number
940003 Sending incomplete (busy) --- Wait a while and then try again.
failed because the other party's line was busy.
Occurs if dialing the other party's fax number
940004 Sending incomplete (no response) --- Wait a while and then try again.
failed because there was no response.
Occurs if the modular cords are connected to
940005 Sending incomplete (reverse insertion) --- Connect them to LINE and EXT correctly.
LINE and EXT in reverse.
Occurs if the modular cord is not connected to Check the telephone line and connect the
940006 Sending incomplete (no connection) ---
the telephone line. modular cord.
Occurs if the DNS settings of the email server
940007 DNS error (email) ---
are invalid. Check the DNS settings of the printer.
Occurs if the DNS settings of the save Check the DNS server settings.
940008 DNS error (folder) ---
destination are invalid.
Check the authentication method.
• Check the SMTP server address and port.
Occurs if the authentication settings of the email
940009 Authentication error (email) --- • Check the POP3 server address and port.
server are invalid.
Check the account name.
Check the password.
Occurs if one of the following settings is Check the following.
invalid. • Folder path
940010 Authentication error (folder) --- • Save destination • User name
• User name • Password
• Password setting • Account name
Error
Error Code Error details Error solution
Name Path / ink color
Check the SMTP server address and port.
Check the POP3 server address and port.
Check the network settings (IP address, subnet
mask, and default gateway).
Check that the network cable is physically
Occurs if a communication error occurred
940011 Communication error (email) --- connected.
during email forwarding.
Check whether or not the address is correct.
Check the access point settings.
Check the firewall settings.
Check the server (possibility of server being
down).
Check the folder path.
Check that the network cable is physically
connected.
Check the network settings (IP address, subnet
mask, and default gateway).
Check the access point settings.
Occurs if a communication error occurred
940012 Communication error (folder) --- Check the firewall settings.
during folder forwarding.
Check the server (possibility of server being
down).
Check whether or not a file of the same name
in the save destination has been left open.
Check whether or not a file of the same name
in the save destination is write prohibited.
Check that the following save destination
settings are correct.
• Communication mode
Occurs if the specified save destination did not
940013 Destination invalid error (folder) --- • Folder path
exist.
• User name
• Password
• Port number
Occurs if writing could not be performed
Save destination space insufficient error
940014 --- because there is no free space in the save Free up space in the save destination.
(folder)
destination folder.
Occurs if the received data the user is attempting
940015 No received data --- ---
to print again has been discarded.
Error
Error Code Error details Error solution
Name Path / ink color
Occurs if the preview button is pressed when
940016 Preview not possible --- Disable direct transmission.
direct transmission is in the enabled state.
Do the following depending on the intended use.
When wish to transmit in color
Color transmission not possible for Occurs if transmission at a specified time is
940017 --- • Transmit without specifying a time.
transmission at specified time specified and then the color start key is pressed.
When wish to specify a time and then transmit
• Select black and white and then transmit.
Do the following depending on the intended use.
When wish to transmit in color
Color transmission to multiple destinations not Occurs if multiple destinations are specified and
940020 --- • Transmit to one destination at a time.
possible then the color start key is pressed.
When wish to perform fax broadcasting
• Select black and white and then transmit.
Do the following depending on the intended use.
When wish to transmit in color
Occurs if duplex scanning is specified and then
940021 Duplex color transmission not possible --- • Cancel duplex scanning.
the color start key is pressed.
When wish to perform duplex scanning
• Select black and white and then transmit.
Do the following depending on the intended use.
When wish to transmit in color
Occurs if the color start key is pressed when the
940022 Color transmission not possible when ECM off --- • Enable the ECM setting.
ECM setting is in the disabled state.
When the ECM setting cannot be changed
• Select black and white.
Occurs if the on-hook dial button is pressed Wait until the line becomes available and then
940024 Hook operation disabled ---
when the line is in use. try again.
Occurs if a number is input when the dial buffer Wait until the input dial data is processed and the
940025 Dial buffer ---
is full with on-hook dialing. buffer space becomes available.
Occurs if fax printing is started when the set
940029 Paper size mismatch error --- paper size is smaller than the paper size of the Set the correct paper size.
fax data to be printed.
Occurs if the media is removed during saving or
940030 Media error (media removed) --- Connect the media and then try again.
creating a folder.
Occurs if media for saving received faxes is Connect media with free space and then try
940031 Media error (memory full) ---
inserted but the media has no free space. again.
Error
Error Code Error details Error solution
Name Path / ink color
Occurs if connected media for saving received
faxes and attempted to create a folder for saving Cancel the media setting (write prohibited).
940032 Memory error (write prohibited) ---
received faxes in the storage media but the Connect media that is not write protected.
media is write protected.
Reconnect the media.
Occurs if a write error occurred during saving
940033 Media error (failure) --- Connect different media. (A folder must be
received faxes.
created by storage dedicated folder creation.)
Occurs if attempted to change the fax settings Make sure fax usage has finished before
940034 Fax function in use ---
while the fax function was in use. changing the settings.
Occurs if attempted to change the fax settings
Make sure changing of the fax settings from a
940035 PC in use --- while the fax settings were being changed from
PC has finished before changing the settings.
a PC.
Occurs if email is selected in the forwarding
940036 Email server is not set --- settings when the email server settings have not Configure the email server settings.
been configured.
Occurs if email is selected in the forwarding
Check the connection with the email server and
940037 No connection to email server --- settings in the state in which there is no
establish a connection.
connection with the email server.
940038 Fax Board failure --- Occurs when the FAX Board is broken. Replace the FAX Board.
Occurs if the DNS settings of the email server Check the DNS settings of the printer.
950000 DNS error for Scan to Email ---
are invalid. Check the DNS server settings.
Check the SMTP server address and port.
Check the POP3 server address and port.
Check the network setting related items.
• IP address, subnet mask, and default gateway
→ Perform email server connection diagnosis
(Scan to Email function only)
Occurs if a communication error occurred
950001 Communication error for Scan to Email --- Check that the network cable is physically
during Scan to Email execution.
connected.
Check whether or not the address is correct.
Check the access point settings.
Check the firewall settings.
Check the server (possibility of server being
down).
Error
Error Code Error details Error solution
Name Path / ink color
Check the authentication method.
• Check the SMTP server address and port.
Occurs if the authentication settings of the email
950002 Authentication error for Scan to Email --- • Check the POP3 server address and port.
server are invalid.
Check the account name.
Check the password.
Change the scan settings (increase the
maximum attachment file size).
Occurs if the size of the scanning data to be
Reduce the size of the scanning data (reduce
950003 Size exceeded for Scan to Email --- attached exceeded the maximum attachment file
the size by changing the resolution or
size.
compression ratio).
Reduce the number of document pages.
Occurs if insufficient memory during Scan to Make sure the job being executed has finished
950004 Insufficient memory for Scan to Email ---
Email execution. before trying again.
ADF document removal required for Scan to Occurs if a document needs to be removed from
950005 --- Remove the document from the ADF unit.
Email the ADF unit during Scan to Email execution.
ADF document loading required for Scan to Occurs if a document needs to be loaded in the
950006 --- Load the document in the ADF unit.
Email ADF unit during Scan to Email execution.
Occurs if the number of document scanning
Send and save the scanned data and then scan the
950007 Addition limit exceeded for Scan to Email --- sheets has reached the limit with the document
remaining document sheets as a different job.
addition function.
Occurs if the DNS settings of the save Check the DNS settings of the printer.
950020 DNS error for Scan to Folder ---
destination are invalid. Check the DNS server settings.
Check that the following save destination
settings are correct.
• Communication mode
• Folder path
• Connection mode
• Port number
Occurs if a communication error occurred Check that the network cable is physically
950021 Communication error for Scan to Folder ---
during Scan to Folder execution. connected.
Check the network setting related items.
• IP address, subnet mask, and default gateway
Check the access point settings.
Check the firewall settings.
Check the server (possibility of server being
down).
Error
Error Code Error details Error solution
Name Path / ink color
Check that the following save destination
settings are correct.
Occurs if any of the user name and password • Communication mode
950022 Authentication error for Scan to Folder --- settings for accessing the specified save • Folder path
destination is invalid. • User name
• Password
• Port number
Ensure there is sufficient storage area in the
save destination folder.
Occurs if the scanned data did not fit in the Reduce the size of the scanning data (reduce
950023 Size exceeded error for Scan to Folder ---
folder of the save destination. the size by changing the resolution or
compression ratio).
Reduce the number of document pages.
Occurs if insufficient memory during Scan to Make sure the job being executed has finished
950024 Insufficient memory for Scan to Folder ---
folder execution. before trying again.
ADF document removal required for Scan to Occurs if a document needs to be removed from
950025 --- Remove the document from the ADF unit.
Folder the ADF unit during Scan to Folder execution.
ADF document loading required for Scan to Occurs if a document needs to be loaded in the
950026 --- Load the document in the ADF unit.
Folder ADF unit during Scan to Folder execution.
Occurs if the number of document scanning
Send and save the scanned data and then scan the
950027 Addition limit exceeded for Scan to Folder --- sheets has reached the limit with the document
remaining document sheets as a different job.
addition function.
Check that the following save destination
settings are correct.
• Communication mode
Occurs if the specified save destination did not • Folder path
950028 Destination invalid for Scan to Folder ---
exist.
• User name
• Password
• Port number
Remove the file with the same name in the
Occurs if a file name in the save destination is save destination folder.
950029 File name duplicated for Scan to Folder ---
duplicated. Set the file header to a different character
string and then execute again.
Occurs if a communication error occurred
950040 Communication error for Scan to Cloud --- Check that there is a connection to the network.
during destination acquisition.
Error
Error Code Error details Error solution
Name Path / ink color
Occurs when the Epson Connect service of the Enable the service in Epson Connect settings of
950041 Service stopped for Scan to Cloud ---
printer is paused. the setup.
Occurs if the Epson Connect service is not Register the Epson Connect service to the
950042 Service not registered for Scan to Cloud ---
registered. printer.
Occurs if not connected to the Epson Connect
server due to one of the following reasons.
When the login process is performed after Check that there is a connection to the
950043 Not logged in for Scan to Cloud --- printer startup but a destination search is network.
started during the process. Wait a while and then try again.
When the login process failed due to
communication error
ADF document removal required for Scan to Occurs if a document needs to be removed from
950044 --- Remove the document from the ADF unit.
Cloud the ADF unit during Scan to Cloud execution.
ADF document loading required for Scan to Occurs if a document needs to be loaded in the
950045 --- Load the document in the ADF unit.
Cloud ADF unit during Scan to Cloud execution.
Occurs if the scanned data exceeded the size of Reduce the number of document pages and then
950046 Size exceeded for Scan to Cloud ---
data that can be transmitted. try again.
Occurs if the destination is invalid.
(Occurs if the destination information on the
950047 Invalid destination for Scan to Cloud --- server is rewritten during the period from Set the destination again.
acquiring the destination list to transmitting the
data.)
Occurs if not even one destination is registered Register a destination to the Epson Connect
950048 Destination not registered for Scan to Cloud ---
to the server. service.
Occurs if the number of document scanning
Send and save the scanned data and then scan the
950049 Addition limit exceeded for Scan to Cloud --- sheets has reached the limit with the document
remaining document sheets as a different job.
addition function.
950060 Communication error for AirPrint (eSCL) ---
950070 Communication error for Scan to WSD --- Occurs if a communication error occurred
Check that there is a connection to the network.
Communication error for Scan to Document during execution of each function.
950080 ---
Capture Pro
Check whether or not the destination is currently
PC in use error for Scan to Document Capture communicating with another printer.
950081 --- Occurs if the destination PC is busy.
Pro (If communication is in progress, make sure
communication has finished before trying again.)
Error
Error Code Error details Error solution
Name Path / ink color
No applicable PC for Scan to Document Occurs if not connected with a PC compatible Connect with a PC compatible with Document
950082 ---
Capture Pro with Document Capture Pro. Capture Pro.
Occurs if a communication error occurred
Communication error for Scan to Document
950090 --- during Scan to Document Capture Pro Server Check that there is a connection to the network.
Capture Pro Server
execution.
Server in use error for Scan to Document
950091 --- Occurs if the server is busy. Wait a while and then try again.
Capture Pro Server
No response for Scan to Document Capture Pro Occurs if a server compatible with Document Connect with a server compatible with
950092 ---
Server Capture Pro Server could not be found. Document Capture Pro Server.
No job error for Scan to Document Capture Pro Occurs if not even one job is registered to the
950093 --- Register a job on Document Capture Pro Server.
Server server.
Check that there is a connection to the
Occurs if a communication error occurred network.
950100 Communication error for SMTP Server ---
during communication to SMTP Server. Check mail sever setting
Check that SMTP Server is operated correctly.
Check that there is a connection to the
Occurs if a communication error occurred network.
950101 Communication error for POP3 Server ---
during communication to POP3 Server. Check mail server setting
Check that POP3 Server is operated correctly.
Check mail server setting.
Occurs if trouble occurred during connection to
950102 DNS error for mail server (SMTP) --- (SMTP Server Address)
SMTP Server.
Check the connection state to DNS Server.
Check mail server setting.
Occurs if trouble occurred during connection to
950103 DNS error for mail server (POP3) --- (POP3 Server Address)
POP3 Server.
Check the connection state to DNS Server.
Occurs if authentication process is failure on Check following mail server setting.
950104 Authentication error for SMTP Server ---
SMTP Server. Authentication method
Occurs if authentication process is failure on Authentication account
950105 Authentication error for POP3 Server ---
POP3 Server. Authentication password
Occurs if printer's date and time setting is
950106 Certificate error (Date/time) --- incorrect, or if you have a root certificate for the Check date and time setting of printer.
server, but it has expired.
Error
Error Code Error details Error solution
Name Path / ink color
Occurs if printer does not have a root certificate Check that printer have route certificate
corresponding to the server or if the CA corresponding to the server.
950107 Certificate error (CA certificate) ---
certificate for verifying the partner server is not Check that CA certificate for verifying the
imported. Partner server is imported.
Occurs if certificate obtained from the server is Check that certificate obtained from the server is
950108 Certificate error (other) ---
broken. correctly.
Occurs if mismatch SMTP connection setting on
Secure connection mismatch
950109 --- server and Client, or server is not support SMTP
(Server is not SSL)
Secure Connection (SSL Connection).
Occurs if mismatch SMTP connection setting on
Secure connection mismatch
950110 --- server and client, or if Server request the SSL/ Check that secure connection setting on Sever
(Server is SSL/TLS)
TLS connection to SMTP Secure Connection. and Client are matched.
Occurs if mismatch SMTP connection setting on
Secure connection mismatch server and client, or if Server request the
950111 ---
(Server is STARTTLS) STARTTLS connection to SMTP Secure
Connection.
SMTP server connection failure Check following mail server setting.
Occurs if printer communication by using the no
950112 (“Connection to server failed” of “Sever is not --- SMTP server address
support protocol.
SMTP Server) SMPT Server port number
SMTP Server Authentication method mismatch Change the Authentication method of printer to
950113 ---
(SMTP-Auth is necessary) Occurs if mismatch the authentication method SMTP Authentication.
SMTP Server Authentication method mismatch on Server and client. Change the Authentication method of printer to
950114 ---
(SMTP-Auth is not necessary) POP before SMTP.
Occurs if source address specification is
950115 Source address specification error --- Check source address.
mistake.
Ensure there is sufficient storage area in the
storage media.
The storage media space for scanning data is Reduce the size of the scanning data (reduce
990000 Insufficient space for Scan to External Memory ---
insufficient. the size by changing the resolution or
compression ratio).
Reduce the number of document pages.
Cancel the write prohibited settings of the
990001 Write prohibited for Scan to External Memory --- Occurs if the storage media is write prohibited.
storage media.
Occurs if a folder cannot be created in the
990002 Folder creation for Scan to External Memory --- Connect different media.
storage media.
Error
Error Code Error details Error solution
Name Path / ink color
The storage media was removed during Scan to
990003 Card removed for Scan to External Memory --- Connect the media.
External Media execution.
Insufficient memory for Scan to External Occurs if insufficient memory during Scan to Make sure the job being executed has finished
990004 ---
Memory External Memory execution. before trying again.
Try again.
Occurs if saving failed due to an error other than
990005 Other error for Scan to External Memory --- (If the same error occurs again after trying again,
the above.
Contact the Epson Service Support department.)
Occurs if the number of document scanning
Addition limit exceeded for Scan to External Send and save the scanned data and then scan the
990006 --- sheets has reached the limit with the document
Memory remaining document sheets as a different job.
addition function.
Occurs if the connected media is not formatted
990100 External memory recognition not possible --- Connect different media.
or is in an unsupported format.
Occurs if attempted to execute the external
Simultaneous operation execution error for Make sure the running function has finished
990101 --- memory printing function when a function that
external memory printing before trying again.
cannot be executed at the same time is running.
Add the PC printing privilege for the
Occurs if user authentication was successful but
990200 Security (user restriction) print restriction --- corresponding user in WebConfig and
there is no PC printing privilege for that user.
NetConfig.
Occurs if user authentication failed.
Check that the user name and password are
Occurs if the setting for permitting execution
correct.
of a job with no authentication information is
990201 Security (user restriction) authentication error --- Set the setting for permitting execution of a
set to “Prohibit” when a print job with no
job with no authentication information to
authentication information (user name and
“Permit”.
password) is received.
Occurs if the number of document scanning
990300 Memory full error for copying --- Split up the document and scan it in parts.
sheets exceeded the memory capacity.
Reboot notification warning by changing Occurs when rebooting is needed for reflecting
991000 --- Reboot the printer.
settings the changed settings.
C H E C K In this product, in order to improve the analysis of paper jam error (Error code: 920000), sub code is allocated for each paper jam
P O IN T occurrence factor.
When a paper jam occurs, sub code is recorded simultaneously with a paper jam error.
(Regarding the detail of paper jam occurrence factor, refer to Detail of paper jam occurrence factor (P. 132).)
Code Content of paper jam Code Content of paper jam Code Content of paper jam Code Content of paper jam Code Content of paper jam
001 C1 normal rotation 037 C2 normal rotation 073 C3 normal rotation 145 Duplex normal rotation 181 Rear Tray normal rotation
PE sensor Unreached PE sensor Unreached PE sensor Unreached PE sensor Unreached PE sensor Unreached
002 C1 reverse 038 C2 reverse 074 C3 reverse 146 Duplex reverse 182 Rear Tray reverse
PE sensor Unreached PE sensor Unreached PE sensor Unreached PE sensor Unreached PE sensor Unreached
003 C1 normal rotation 039 C2 normal rotation 075 C3 normal rotation 147 Duplex normal rotation 183 Rear Tray normal rotation
PE sensor not off PE sensor not off PE sensor not off PE sensor not off PE sensor not off
004 C1 reverse 040 C2 reverse 076 C3 reverse 148 Duplex reverse 184 Rear Tray reverse
PE sensor not off PE sensor not off PE sensor not off PE sensor not off PE sensor not off
005 C1 PW sensor Unreached 041 C2 PW sensor Unreached 077 C3 PW sensor Unreached 149 Duplex PW sensor Unreached 185 Rear Tray PW sensor Unreached
007 C1 FE sensor Unreached 043 C2 FE sensor Unreached 079 C3 FE sensor Unreached 151 Duplex FE sensor Unreached 187 Rear Tray FE sensor Unreached
008 C1 FE sensor Unreached B 044 C2 FE sensor Unreached B 080 C3 FE sensor Unreached B 152 Duplex FE sensor Unreached B 188 Rear Tray FE sensor Unreached B
009 C1 FE sensor not off 045 C2 FE sensor not off 081 C3 FE sensor not off 153 Duplex FE sensor not off 189 Rear Tray FE sensor not off
010 C1 FE2 sensor Unreached 046 C2 FE2 sensor Unreached 082 C3 FE2 sensor Unreached 154 Duplex FE2 sensor Unreached 190 Rear Tray FE2 sensor Unreached
011 C1 FE2 sensor not off 047 C2 FE2 sensor not off 083 C3 FE2 sensor not off 155 Duplex FE2 sensor not off 191 Rear Tray FE2 sensor not off
012 C1 FE3 sensor Unreached 048 C2 FE3 sensor Unreached 084 C3 FE3 sensor Unreached 156 Duplex FE3 sensor Unreached 192 Rear Tray FE3 sensor Unreached
013 C1 FE3 sensor not off 049 C2 FE3 sensor not off 085 C3 FE3 sensor not off 157 Duplex FE3 sensor not off 193 Rear Tray FE3 sensor not off
017 C1 CR Motor 053 C2 CR Motor 089 C3 CR Motor 161 Duplex CR Motor 197 Rear Tray CR Motor
018 C1 PF Motor 054 C2 PF Motor 090 C3 PF Motor 162 Duplex PF Motor 198 Rear Tray PF Motor
019 C1 ASF Motor 055 C2 ASF Motor 091 C3 ASF Motor 163 Duplex ASF Motor 199 Rear Tray ASF Motor
020 C1 ASF2 Motor 056 C2 ASF2 Motor 092 C3 ASF2 Motor 164 Duplex ASF2 Motor 200 Rear Tray ASF2 Motor
021 C1 ASF3 Motor 057 C2 ASF3 Motor 093 C3 ASF3 Motor 165 Duplex ASF3 Motor 201 Rear Tray ASF3 Motor
023 C1 NF error 059 C2 NF error 095 C3 NF error 167 Duplex NF error 203 Rear Tray NF error
024 C1 Stack collapsed 060 C2 Stack collapsed 096 C3 Stack collapsed 168 Duplex Stack collapsed 204 Rear Tray Stack collapsed
026 Home seek failure 062 Home seek failure* 098 Home seek failure* 170 Home seek failure* 206 Home seek failure*
027 CR protective material 063 CR protective material 099 CR protective material 171 CR protective material 207 CR protective material
removal forgotten error removal forgotten error* removal forgotten error* removal forgotten error* removal forgotten error*
028 Emergency shutdown 064 Emergency shutdown 100 Emergency shutdown 172 Emergency shutdown 208 Emergency shutdown
(Rear Cover)* (Rear Cover)* (Rear Cover)* (Rear Cover)* (Rear Cover)*
029 Option connect error 065 Option connect error 101 Option connect error 173 Option connect error 209 Option connect error
Code Content of paper jam Code Content of paper jam Code Content of paper jam Code Content of paper jam Code Content of paper jam
030 C1 without arguments 066 C2 without arguments 102 C3 without arguments 174 Duplex without arguments 210 Rear tray without arguments
031 C1 reserved* 067 C2 reserved* 103 C3 reserved* 175 Duplex reserved* 211 Rear tray reserved*
032 C1 reserved* 068 C2 reserved* 104 C3 reserved* 176 Duplex reserved* 212 Rear tray reserved*
033 C1 reserved* 069 C2 reserved* 105 C3 reserved* 177 Duplex reserved* 213 Rear tray reserved*
034 C1 reserved* 070 C2 reserved* 106 C3 reserved* 178 Duplex reserved* 214 Rear tray reserved*
035 C1 reserved* 071 C2 reserved* 107 C3 reserved* 179 Duplex reserved* 215 Rear tray reserved*
036 C1 reserved* 072 C2 reserved* 108 C3 reserved* 180 Duplex reserved* 216 Rear tray reserved*
Table 6-2. Detail of paper jam occurrence factor Table 6-2. Detail of paper jam occurrence factor
Paper jam occurrence Paper jam occurrence
Detail Detail
factor factor
Normal rotation This error occurs when the paper does not reach the PE sensor FE3 Sensor not off This error occurs when feed sensor of option cassette (3rd)
PE sensor Unreached at the time of feeding paper from the corresponding paper does not becoming the off condition at the time of feeding the
feeder. paper with specified step after the paper reaches to the feed
sensor of option cassette (3rd).
Reverse PE sensor This error occurs when the paper does not reach the PE sensor
Unreached at the time of pulling in paper at duplex print from the CR Motor This error occurs when detecting the speed down of CR
corresponding paper feeder. movement at the time of feeding and printing the paper from
corresponding paper feeder.
Normal rotation This error occurs when PE Sensor is not becoming the off
PE Sensor not off condition at the time of the printer fed the paper with PF Motor This error occurs when detecting the excess load of PF
specified step after the paper reaches to the PE Sensor. movement at the time of feeding the paper from the
corresponding paper feeder.
Reverse PE Sensor not off This error occurs when PE Sensor is not becoming the off
condition at the time of the feeding the paper with specified ASF Motor This error occurs when detecting the excess load of ASF
step at duplex print after the paper reaches to the PE Sensor. movement at the time of feeding the paper from the
corresponding paper feeder.
PW Sensor Unreached This error occurs when PW Sensor does not detect the paper
edge at the time of feeding the paper from with specified step ASF2 Motor This error occurs when detecting the excess load of ASF
after the paper reaches to the PE Sensor. movement of option cassette (2nd) at the time of feeding the
paper from the corresponding paper feeder.
FE Sensor Unreached This error occurs when feed sensor does not detect the paper
at the time of feeding the paper with specified step from the ASF3 Motor This error occurs when detecting the excess load of ASF
corresponding paper feeder. movement of option cassette (3rd) at the time of feeding the
paper from the corresponding paper feeder.
FE Sensor Unreached B This error occurs when feed sensor of printer does not detect
the paper at the time of feeding the paper from option NF Error This error occurs when the paper does not feed form the
cassette. corresponding paper feeder.
FE Sensor not off This error occurs when feed sensor does not becoming the off Stack collapsed This error occurs when separation of the paper with the
condition at the time of the feeding the paper with specified separation roller could not be performed well, so the second
step after the paper reaches to the feed sensor. sheet is in a half fed state and in a position different from the
original paper feed start position.
FE2 sensor Unreached This error occurs when the feed sensor of option cassette
(2nd) does not detect the paper at the time of feeding the Home seek failure This error occurs when the printer does not detect the contact
paper from corresponding paper feeder. to the CR Lock when performing the Home position seek.
FE2 Sensor not off This error occurs when feed sensor of option cassette (2nd) CR protective material This error occurs when mechanism initialization was not
does not becoming the off condition at the time of feeding the removal forgotten error performed normally because removal of the CR protective
paper with specified step after the paper reaches to the feed material or protective tape had been forgotten when the power
sensor of option cassette (2nd). was first turned on.
FE3 sensor Unreached This error occurs when the feed sensor of option cassette (3rd) Emergency shutdown This error occurs when open the rear cover while printing.
does not detect the paper at the time of feeding the paper from Optional cassette Occurs when the printer cannot communicate with the
corresponding paper feeder. communication error optional cassette.
Suspected cause The driving time of the motor exceeded the set time.
Step Check and Measure Yes No 5 Perform PF motor operation Go to step 6 Go to step 7
check 1
1 Check for paper jam paper Go to step 2 Remove the paper jam
Turn on the power and check the PF
remaining and foreign object paper and foreign
motor operation. Did the PF motor
Check that there is no paper object.
operate (rotate)?
jammed paper or foreign object
remaining in the paper feed path. 6 Perform PF motor operation Replace the Replace the PF
check 2 Main Board encoder.
Is the PF motor operating Assy.
2 Check the timing of error Go to step 4 Go to step 3 normally? (The PF motor is not (If the trouble is
occurrence operating abnormally) not resolved
At what timing does the error occur after replacing
with the product? the Main Board
Does it occur when the power is Assy, inquire at
turned on? Epson Service
3 Check the operation of the feed Go to step 4 Replace the Paper Support
roller (Paper Guide Upper Assy) Guide Upper Assy. department.)
For feed roller, check the following 7 Check the PF drive gears Inquire at Epson Remove the foreign
items. Check if a foreign object impedes Service object or Replace the
• The feed roller is not damaged rotation or the PF drive gears are Support damaged part.
or worn out. damaged. department.
• Does the roller rotate?
Is the result OK? Is the result OK?
ADDITIONAL ASF RELATED FATAL ERROR_1 ADDITIONAL ASF RELATED FATAL ERROR_2
Error name Error name
2nd ASF PID driving time error (error code: 000080) 2nd ASF PID excess speed error (error code: 000082)
2nd ASF load position driving time error (error code: 000090) 2nd ASF load position excess speed error (error code: 000092)
ASF3 PID driving time error (error code: 000540) ASF3 PID excess speed error (error code: 000542)
ASF3 load position driving time error (error code: 000550) ASF3 load position excess speed error (error code: 000552)
Cause Cause
The drive time of the motor exceeded the set time. State in which driven at unexpected speed (fast) for control.
Suspected cause Suspected cause
Optional Paper Cassette Main Board Assy failure Additional ASF gear train detached or damaged
Troubleshooting Additional ASF motor failure
Optional Paper Cassette Main Board Assy failure
Step Check and measure Yes No
1 Check the reproducibility Replace the Optional Inquire at
Troubleshooting
Did the corresponding error occur? Paper Cassette Main Epson Service
Step Check and measure Yes No
Board Assy. Support
(If the trouble is not department. 1 Check the additional ASF gear Replace the When dropped
resolved after replacing the train parts Optional Paper off or become
Optional Paper Cassette For additional ASF gear train parts, Cassette Main detached
Main Board Assy, inquire check the following items. Board Assy. Reassemble the
at Epson Service Support • Has any additional ASF gear train (If the trouble is additional ASF gear
department.) part dropped off or become not resolved after train parts.
detached? replacing the When damaged
• Are the additional ASF gear train Optional Paper Replace the
parts damaged? Cassette Main Optional Paper
Board Assy, Cassette Unit.
Is the result OK?
inquire at Epson
Service Support
department.)
ASF3 PID lock error (error code: 000544) 1 Check for foreign object or jammed Go to step 2 Remove the
paper remaining foreign object
ASF3 load position excess load error (error code: 000551) • Any foreign object or jammed paper or jammed
ASF3 load position reverse error (error code: 000553) remained in the paper feed path? paper.
Is the result OK?
Cause
3 Check the feed roller and conveyance Go to step 3 Replace the
State in which load of additional ASF motor exceeds expected load roller. feed roller or
When rotated in the opposite direction to rotation direction Check that the feed roller and a conveyance conveyance
(There was a sudden load error, and the motor rotated in the opposite roller is not damaged or not worn out. roller.
direction in reaction to it.) Is the result OK?
State in which load of motor exceeds expected load, and motor does
not rotate at all
ADDITIONAL LIFT RELATED FATAL ERROR_1 ADDITIONAL LIFT RELATED FATAL ERROR_2
Error name Error name
LFT2 PID driving time error (error code: 000180) LFT2 PID excess speed error (error code: 000182)
LFT3 PID driving time error (error code: 000200) LFT3 PID excess speed error (error code: 000202)
Cause Cause
The driving time of the motor exceeded the set time. State in which driven at unexpected speed (fast) for control
Suspected cause Suspected cause
Optional Paper Cassette Main Board Assy failure Additional lift gear train detached or damaged
Troubleshooting Additional lift motor failure
Optional Paper Cassette Main Board Assy failure
Step Check and measure Yes No
1 Check the reproducibility Replace the Inquire at
Troubleshooting
Did the corresponding error occur? Optional Paper Epson Service
Step Check and measure Yes No
Cassette Main Support
Board Assy. department. 1 Check the additional lift gear train Replace the When dropped
(If the trouble is not parts Optional Paper off or become
resolved after For additional lift gear train parts, Cassette Main detached
replacing the check the following items. Board Assy. Reassemble the
Optional Paper • Has any additional lift gear train (If the trouble is additional lift gear
Cassette Main part dropped off or become not resolved after train parts.
Board Assy, inquire detached? replacing the When damaged
at Epson Service • Are the additional lift gear train Optional Paper Replace the
Support department.) Cassette Main damaged part or the
parts damaged?
Board Assy, Optional Paper
Is the result OK?
inquire at Epson Cassette Unit.
Service Support
department.)
Step Check and measure Yes No PRINT HEAD RELATED FATAL ERROR_1
4 Perform the additional lift Go to step 5 Go to step 6
motor operation check_1 Error name
Turn on the power and check the X-Hot detect error (pre printing) (error code: 031001)
additional lift motor operation.
Did the additional lift motor X-Hot detect error (after flushing) (error code: 031002)
operate (rotate)? Head temperature error (error code: 031004)
5 Perform the additional lift Replace the Replace the additional Cause
motor operation check 2 Optional Paper lift phase sensor.
Check that the additional lift Cassette Main Occurs if the head temperature exceeds a set temperature.
motor is not operating Board Assy.
abnormally. (rotation does not (If the trouble is Suspected cause
stop) not resolved after
Head FFC inserted slanted or damaged
Is the result OK? replacing the
Optional Paper Printhead failure
Cassette Main
Board Assy, Troubleshooting
inquire at Epson
Step Check and measure Yes No
Service Support.
department.) 1 Check the head FFC state Replace the When inserted
6 Check the additional lift gear Inquire at Epson If any foreign object For head FFC, check the following items. Printhead. slantly
train parts Service Support exists • Is head FFC is inserted slantly? Reconnect the head
Check that there is locking due to department. Remove the foreign FFC.
• Is head FFC damaged?
foreign object and the additional object. When damaged
Is the result OK?
lift gear train parts are not When damaged Replace the head
damaged. Inquire at Epson Service FFC.
Is the result OK? Support department.
PRINT HEAD RELATED FATAL ERROR_2 PRINT HEAD RELATED FATAL ERROR_3
Error name Error name
Printhead fuse blown error (error code: 031006) VBS over-voltage error (error code: 031008)
Cause Cause
Occurs if the Printhead fuse has blown. Occurs when an abnormal voltage is applied to the head drive circuit.
Suspected cause Suspected cause
Printhead failure Head FFC inserted slanted
Head FFC inserted slanted Printhead failure
Main Board Assy failure Main Board Assy failure
Troubleshooting Troubleshooting
Step Check and measure Yes No Step Check and measure Yes No
1 Check the head FFC state Go to step 2 When 1 Check the head FFC state Replace the following parts in When
For head FFC, check the following items. inserted For head FFC, check the sequence. inserted
• Is head FFC is inserted slantly? slantly following items. • Printhead slantly
• Is head FFC damaged? Reconnect • Is head FFC is inserted • Main Board Assy Reconnect
the head slantly? the head
Is the result OK? (If the trouble is not resolved after
FFC. FFC.
• Is head FFC damaged? replacing the parts shown above,
When also replace the head FFC. If the When
Is the result OK?
damaged trouble is still not resolved, damaged
Replace the Contact the Epson Service Replace the
head FFC. Support department.) head FFC.
2 Replace the Printhead and the Main Board Assy Inquire at End
Replace the Printhead and the Main Board Assy. Epson
Is the error continued after replacing the parts Service
shown above? Support
department.
PRINT HEAD RELATED FATAL ERROR_4 PRINT HEAD RELATED FATAL ERROR_5
Error name Error name
HCS error (error code: 031011) Transistor temperature error (error code: 031003)
Cause Cause
Occurs if communication is not possible between the print head and the Occurs if an FET of the Main Board Assy or head drive circuit exceeds a
Main Board Assy. set temperature.
Suspected cause Suspected cause
Printhead failure Main Board Assy failure
Head FFC damaged Printhead failure
Main Board Assy failure Troubleshooting
Troubleshooting Cancel the ADF/SCN fatal error.
Step Check and measure Yes No
Step Check and measure Yes No
1 Check the head FFC state Replace the following parts in When
sequence. 1 Check the reproducibility Replace the following When inserted
For head FFC, check the inserted
slantly Turn the power off and back on to parts in sequence. slantly
following items. • Printhead
Reconnect check the reproducibility. • Printhead Reconnect the
• Is head FFC is inserted • Main Board Assy
the head Did the corresponding error occur? • Main Board Assy CRCM FFC.
slantly? (If the trouble is not resolved after
FFC. (If the trouble is not When
• Is head FFC damaged? replacing the parts shown above,
When resolved after replacing damaged
Is the result OK? also replace the head FFC. If the
damaged the parts shown above, Replace the
trouble is still not resolved,
Replace the Contact the Epson CRCM FFC.
Contact the Epson Service
Support department.) head FFC. Service Support
department.)
Addition communication error 4 (Error code: 032154) 2 Check the operation after reinstalling the If the error If the error
optional cassette did not occurred,
Addition communication error 5 (Error code: 032155) Check by replacing the optional cassette with a occur, replace the
Addition communication error 6 (Error code: 032156) normal unit (which works normally). go to step 3. Main Board
No error occurred? Assy.
Addition communication error 7 (Error code: 032157)
3 Check the operation after reinstalling the Replace the End
Addition communication error 8 (Error code: 032158)
Connection part of optional cassette Optional
Addition communication error 9 (Error code: 032159) Replace the connection part of optional cassette Paper
Addition communication error 10 (Error code: 032160) with normal product and check operation. Cassette
Did the error occur? Main Board
Addition communication error 11 (Error code: 032161) Assy.
Addition communication error 12 (Error code: 032162)
Cause
Occurs during communication data abnormality due to noise etc., or
when the communication has not been established between the printer
and the optional cassettes.
Occurs when changing the number of stages of optional cassettes while
the power is on.
Suspected cause
Optional cassette connection part failure
Optional Paper Cassette Main Board failure
Main Board Assy failure
Suspected cause Communication error when reading/writing data from the CRCM
DCP1 DRIVING TIME ERROR EMERGENCY STOP ERROR CAUSED BY COVER OPENING
Error name Error name
DCP1 driving time error (Error code: 001012) Emergency stop error caused by cover opening (Error code: 030004)
Cause Cause
The driving time of the motor exceeded the set time. Occurs if the rear unit is removed or rear cover of the optional cassette is
opened during motor driving.
Suspected cause
(Although the fatal error occurrence history is recorded to the main unit,
Main Board Assy failure the main unit display indicates a paper jam error.)
Troubleshooting Suspected cause
Step Check and measure Yes No The rear unit removed or the rear cover of the optional cassette opened
1 Check the reproducibility Replace the Contact the during motor driving.
Did the corresponding error occur? Main Board Epson
Assy. Service
Support
department.
DOUBLE FEEDING
Symptom
Multiple paper sheets are output at the same time.
Troubleshooting
Step Check and measure Yes No
1 Check the operating environment Go to step 2 Recommend using in an appropriate environment.
Check that the operating environment is within the specifications.
(Refer to Product Specifications (P. 13) for details.)
2 Check the paper Go to step 3 Use suitable paper and load properly.
Check the paper and paper setting status. When improved
Explain to the customer that the error occurred because of
• Check that using suitable paper (not paper already used for printing, paper).
unsuitable paper or improper paper loading, and recommend
• Check that the paper guide positions are appropriate. to use suitable paper and load paper properly.
• Check that the paper edges are aligned in the cassette. When not improved
Go to step 3
3 Check the settings Go to step 4 Change the settings size.
Check that the paper size settings on the printer and that of the driver match with the When improved
actual paper size. Explain to the customer that the error occurred because of
Is the paper size setting and the actual paper size appropriate? unsuitable size setting, and recommend to set paper size
correctly.
4 Check the related feed roller Contact the Epson Reinstall or replace the corresponding part as shown below.
Service Support When the error occurs in case of front feeding
Check the related feed rollers as shown below are not worn out and they are installed
correctly. department. • Pickup Roller Assy (p. 552)
When the error occurs in case of front feeding • Retard Roller (p. 552)
• Pickup Roller Assy When the error occurs in case of rear feeding
• Retard Roller • Rear ASF Assy (p. 557)
When the error occurs in case of rear feeding If the symptom is continued after performing the above, contact
• Rear ASF Assy the Epson Service Support department.
The corresponding roller is normal?
Troubleshooting
Step Check and measure Yes No
1 Check the operating environment Go to step 2 Recommend using in an appropriate environment.
Check that the operating environment is within the specifications.
For operating environment, refer to 2.1 Product Hardware Specifications (P. 14).
2 Check the paper Go to step 3 Use suitable paper.
Make sure appropriate paper has been used. Use the rubbing avoidance mode.
• Check that there is no damage to the paper before it pases through. *: If the symptom continues even after using the rubbing
• Check that the paper is in an appropriate state (no curling). avoidance mode, refer to the avoidance measures.
• Check that using suitable paper (not paper already used for printing). *: Since the PG is set wide while using the rubbing avoidance
*: When, for example, A4 paper is used cut to A5 size, the long grain becomes the mode, print quality slightly lowers.
short grain so there is a tendency for edges to bend easily.
NOZZLES MISSING
Symptom
Nozzles missing
OK NG
Cause
Nozzles clogged
Inksystem Assy failure
Air bubbles collected in ink tubes
Printhead failure
Troubleshooting
INK BLEED
Symptom
Characters and images are distorted or blurred.
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Step Check and Measure Yes No
1 Check the paper Go to step 2 Change the paper to suitable paper.
Check that suitable paper (paper is not printed or does not have any punch holes, etc.) If the symptom continues to occur after
is being used. performing the above, go to step 2.
2 Check the settings Go to step 3 Change the settings.
Check the settings of the main unit/printer driver listed below.
If the symptom continues to occur after
• Main unit settings: Check that the paper type/size settings and actual loaded paper
performing the above, go to step 3.
are appropriate.
• Driver: Check that a value other than 0 is not input for the offset in the
extended settings.
Are the printer/driver settings appropriate?
3 Check the feed rollers and conveyance rollers Go to step 4 When the corresponding roller is dirty from
Check the state of the feed rollers and conveyance rollers as shown below. paper dust etc
• Pickup Roller Assy • Clean the roller.
• Retard Roller When the corresponding roller is damaged or
• Rear ASF Assy worn out
• Paper Guide Upper Assy Replace the corresponding roller.
• PF roller (SMAP roller) • Pickup Roller Assy (p. 552)
What to check • Retard Roller (p. 552)
• Is the each roller’s surface dirty from paper dust etc.? • Rear ASF Assy (p. 557)
• Is not the each roller damaged or worn out? • Paper Guide Upper Assy (p. 567)
*: When the PF roller is damaged or worn out,
Are the pickup and conveyance rollers normal?
contact the Epson Service Support department.
PRINT SMUDGES
Symptom
Unexpected smudges can be seen somewhere (including back side) on
printouts.
Troubleshooting
Step Check and measure YES No
1 Check whether printing or copying Occurs with printing and copying Occurs with copying only
Check whether the symptom occurs with printing or with copying. Go to step 2 Refer to 6.3.2.3 ADF/Scanner trouble (P. 200).
2 Confirm the contamination adherence Go to step 3 Clean the corresponding parts.
Check inside the product * If there are large ink deposits, check that there is no ink
Check that there is no noticeable dirt inside the product. leaking.
Check the platen
Check that there is no noticeable dirt on the platen.
Check the feed path and feed roller surfaces
Is not the feed path and the feed roller dirty?
CR side surface
Check that there is no dust or ink adhered.
1. Check the cap parts When the wiper part breakage/wiper operation failure is
confirmed
• Check that the cap surfaces are not dirty.
• Replace th Inksystem Assy. (p. 478)
• Rotated the Inksystem assy gears by hand and check that the cap moves up and
down, and also capped correctly in the capping state. If nozzle missing is not improved after performing the
above, go to step 5.
2. Check the wiper parts
• Check that there is not soiling or damage to the wiper parts.
• Rotate the Inksystem assy gears by hand and check that the wipers move back
and forth.
COLOR DEVIATION
Symptom
Expected color and printed result differs.
Printed colors differ when compared with each other.
Example (1) Colors are completely different.
(2) Another color is mixed creating a gradation.
(3) Color is slightly different.
Troubleshooting
Step Check and measure Yes No
1 Check whether printing or copying Occurs with printing and copying Occurs with copying only
Check whether the symptom occurs with printing or with copying. Go to step 2 Refer to 6.3.2.3 ADF/Scanner trouble (P. 200).
2 Check the settings Go to step 3 Change the setting.
Check the settings of the main unit listed below. If the symptom continues to occur after performing the
Main unit settings: Check that the paper type/size settings and actual loaded paper are above, go to step 3.
appropriate.
Are the printer settings appropriate?
3 Check the paper Go to step 4 Print on appropriate paper.
• Check whether or not the front and back sides of the paper match. If the symptom continues to occur after performing the
• Check whether or not the result is the same even when printing on plain paper. above, go to step 4.
Is the result OK?
4 Check the nozzle check pattern Go to step 5 Obtain the information as follows from the service status
Print nozzle check patterns and check whether there are nozzles missing or deflection. sheet and execute head cleaning according to the nozzle
Is the nozzle good condition? missing state check matrix table.
• Nozzle missing rank
Nozzle check pattern print method is belows. • Cleaning History
Normal menu
*: If nozzle missing is not improved, refer to
• [Setting] ⇒ [Maintenance] ⇒ [Print Head Nozzle Check]
Nozzles Missing (P. 176).
Service Support Mode
If the symptom continues to occur after performing the
• B32 Nozzle Check Pattern (p. 300)
above, go to step 5.
5 Check the Inksystem Assy Go to step 6 When cap/wiper is dirty
Check the following point about the Inksystem Assy. • Clean the cap surface / wiper part.
(Execute “CR Unlock Power Off” (p. 219) from the Service Support mode in advance to When capping failure of the nozzle surface is confirmed
release the CR lock before checking the Inksystem Assy.) • Replace the Inksystem Assy. (p. 478)
1. Check the cap parts When the wiper part breakage / wiper operation failure is
confirmed
• Check that the cap surfaces are not dirty.
• Replace the Inksystem Assy. (p. 478)
• Rotated the Inksystem assy gears by hand and check that the cap moves up and
down, and also capped correctly in the capping state. If nozzle missing is not improved after performing the above,
go to step 6.
2. Check the wiper parts
• Check that there is not soiling or damage to the wiper parts
• Rotate the Inksystem assy gears by hand and check that the wipers move back and
forth.
Blank paper
Troubleshooting
Are the paper being used and the loading condition appropriate?
3 Check the settings Go to step 4 Change the settings.
For paper settings and the print data, check the following items. If the symptom continues to occur after performing the above,
• Check whether or not the paper settings of the main unit and driver are appropriate. go to step 4.
• Check whether or not blank paper parts are included in the print data.
Are the paper settings and the print data appropriate?
4 Check the network Go to step 5 If printing wirelessly, print with a wired connection.
If the data does not arrive for 5 or more minutes after the print command,
blank paper is ejected due to a timeout error.
Does the blank print occur by internal printing (Status sheet, Nozzle check pattern,
etc.)?
5 Check the Pickup Roller Assy/Retard Rollers Go to step 6 When the rollers are not attached appropriately
Check the following point. • Reattach them.
• Are the Pickup Roller Assy/Retard Rollers installed correctly? When the rollers are dirty
• Are the Pickup Roller Assy/Retard Rollers dirty? • Clean them.
• Are the Pickup Roller Assy/Retard Rollers worn out? When the rollers worn out
Do the rollers rotate correctly? • Replace them.
If the symptom is not resolved after performing the above, go to
step 6.
1 2 3
4 5 6
Troubleshooting
Troubleshooting
SCN Unit
• Check the contamination of the SCN glass surface.
[Measure] Clean the SCN glass surface.
Image defect 2 1. Check the contamination of ADF/SCN glass surface. If the symptom continues to occur after performing the procedure given in
Some or all of an image is not scanned [Measure] Clean the glass surface of the ADF/scanning glass. the left column, replace the ADF/SCN Unit (p. 419) because one of the
CIS modules of the ADF/SCN Unit may be broken.
2. Check the scanner cable connection.
[Measure] Reconnect the Scanner cable correctly. (If the error continued after replacing the ADF/SCN Unit, contact the
Epson Service Support department.)
Image defect 3 Check the contamination of ADF/SCN glass surface. If the symptom continues to occur after performing the procedure given in
Color is pale/abnormal [Measure] Clean ADF/SCN scan glass surface. the left column, replace the ADF/SCN Unit (p. 419) because one of the
CIS modules of the ADF/SCN Unit may be broken.
(If the error continued after replacing the ADF/SCN Unit, contact the
Epson Service Support department.)
Image defect 4 1. Check the contamination of ADF/SCN glass surface. If the symptom continues to occur after performing the procedure given in
Image defects other than the above that occur [Measure] Clean the ADF/SCN glass surface. the left column, replace the ADF/SCN Unit (p. 419) because one of the
only when copying 2. Check the scanner cable connection. CIS modules of the ADF/SCN Unit may be broken.
[Measure] Reconnect the Scanner cable correctly. (If the error continued after replacing the ADF/SCN Unit, contact the
Epson Service Support department.)
Feed defect 1 Clean the ADF LD Roller/Separation Pad. If the symptom continues to occur after performing the procedure given in
Double Feeding the left column, replace the ADF LD Roller and the Separation Pad. (p.
427)
(If the error continues to occur after replacing the ADF Pickup Roller and
ADF Pad, replace the ADF/SCN Unit. If not improved, contact the Epson
Service Support department.)
Feed defect 2 Check that there is no foreign object or damage in the ADF feed path. If the symptom continues to occur after performing the procedure given in
Document bending [Measure] Remove the foreign object if any. the left column or there is damage in the ADF feed path, replace the ADF/
SCN Unit. (p. 419)
(If the error continued after replacing the ADF/SCN Unit, contact the
Epson Service Support department.)
6.3.2.4 Other
6.3.2.5 Remedy of When The Check Pattern is not appropriate Checking target
• Pattern A: Mixed colors, skewed injection
CHECK PATTERN PLAIN PAPER FIRST PAGE • Pattern B: Mixed colors, nozzle clogging
Adjustment pattern Judgment
• Pattern A: Any mixed colors or skewed injection?
• Pattern B: Any abnormalities such as mixed colors or nozzle clogging?
Pattern A Remedy
• Perform Cleaning (p.329)
(Perform in the order of CL1 → CL2 → CL3 → Strong CL→
Refresh CL)
Pattern B
OK NG
Pattern C
CHECK PATTERN PLAIN PAPER FOURTH, FIFTH, SIXTH PAGE Checking target
• 4th page: Band Feed Adjust failure (condition: PG1, color)
Adjustment pattern • 5th page: Band Feed Adjust failure (condition: PG2, monochrome)
• 6th page: Band Feed Adjust failure (condition: PG2, color)
Judgment
• Any overlapping of the upper and lower blocks or any white band in
the center patch?
C H E C K Make sure the best pattern is one of the patterns with “*”
P O IN T printed on the right side.
6th page
CHECK PATTERN PLAIN PAPER EIGHTH PAGE (FRONT SIDE) Checking target
• Pattern A: 1st dot position misalignment, paper skew
Adjustment pattern • Pattern B: Printing start position misalignment
Judgment
Pattern A • Pattern A: Is the distance between the horizontal line and the top edge
of the paper within 3±1.0 mm?
• Pattern B: Is the distance between the vertical line and the left edge of
Pattern B
the paper within 3±1.5 mm?
Remedy
• Pattern A: Perform B50 Print Start Pos. (ASF) (p.312)
• Pattern B: Perform B52 PE Adjust (ASF) (p.317)
CHECK PATTERN PLAIN PAPER EIGHTH PAGE (BACK SIDE) Checking target
• Pattern A: 1st dot position misalignment, paper skew
Adjustment pattern • Pattern B: Printing start position misalignment
• Pattern C: Bi-d Adjust failure (condition: PG2)
Pattern A • Pattern D: Bi-d Band Adjust failure (condition: PG2)
Judgment
Pattern B
• Pattern A: Is the distance between the horizontal line and the top edge
of the paper within 3±1.0 mm.
Pattern C
• Pattern B: Is the distance between the vertical line and the left edge of
the paper within 3±1.5 mm.
• Pattern C: Any overlapping of the upper and lower blocks or any white
band in the center patch?
• Pattern D: Are the upper and lower lines printed straightly inside the
judgment area (inside the dotted line)?
Pattern D
Remedy
• Pattern A: Perform B51 Print Start Pos. (Rear ASF) (p.312)
• Pattern B: Perform B53 PE Adjust (Rear ASF) (p.317)
• Pattern C: Perform B46 Bi-d Adjust (p.309)
• Pattern D: Perform B48 Bi-d Band Adjust (p.311)
Pattern A
NG OK NG
Pattern B
Figure 6-16. Pattern A, C
• Pattern B: Any print skipping (vertical white band)?
Remedy
Pattern C • Pattern A, C: Perform B54 Feed Adjust (p.314)
• Pattern B: Check the dirt/scratch on the CR Scale.
6.4 Individual Action Check Function HOW TO START THE INDIVIDUAL ACTION MODE
1. Start the printer in the service mode. (Refer to 5.2 Service mode startup)
6.4.1 Overview
The individual action check is a mode to check whether the various motors, 2. Select “Individual Action Check: MENU” from the service support mode
menu.
sensors, and other parts are operating normally so that service personnel can
investigate the cause of an error on site when there is a service call, etc. and its 3. Select check item from the “Individual Action Check” menu to perform the
purpose is to reduce the downtime for servicing on site. checks of the individual actions of the motors, sensors, and solenoids.
With regard to electrical components such as motors, sensors, and solenoids,
this function can operate each of them individually so it can be used to narrow Service Support Mode Individual Action Check
Up/Down:[2][8] Shift:[4][6] Up/Down:[2][8] Shift:[4][6]
down the cause of a failure. Back:[*] Run:[#] Back:[*] Run:[#]
Individual Action Check: MENU A00 Input A No.-individual
Before Repair Operation: MENU Output: MENU
Adjustment: MENU Input: MENU
Maintenance: MENU A01 Auto Check
Printer Status Information A02 CR Unlock Power Off
USB Data Swap: MENU
CR Unlock Power Off
USB FW Update
Counter Reset
Debug Log Get Mode: MENU
C3_Nothing Displayed when the paper cassette (C3) (optional cassette) is not loaded in the feed Feed/Eject check
operation check. • A43 Simplex-Cassette 3
• A48 Duplex-Cassette 3
Hopper position sensor C2_Lift_Error Displayed when the hopper position sensor (paper cassette (C2)) cannot detect correctly in Feed/Eject check
error the cassette hopper operation check of feed/eject check during raising the hopper after the • A42 Simplex-Cassette 2
cassette is reinstalled. • A47 Duplex-Cassette 2
C3_Lift_Error Displayed when the hopper position sensor (paper cassette (C3)) cannot detect correctly in Feed/Eject check
the cassette hopper operation check of feed/eject check during raising the hopper after the • A43 Simplex-Cassette 3
cassette is reinstalled. • A48 Duplex-Cassette 3
Paper jam error Paper_Jam_2 Displayed when the main unit PE sensor could not detect the paper trailing edge in the • A42 Simplex-Cassette 2
(PE sensor does not turn feed/eject check. • A43 Simplex-Cassette 3
OFF) • A45 Simplex-Rear ASF
• A46 Duplex-Cassette 1
• A47 Duplex-Cassette 2
• A48 Duplex-Cassette 3
Paper jam error Paper_Jam_3 Displayed when the paper did not reach the main unit PE sensor after reversing it for Feed/Eject check
(Reverse failure, not duplex printing in the feed/eject check. • A46 Duplex-Cassette 1
reached PE) • A47 Duplex-Cassette 2
• A48 Duplex-Cassette 3
Paper jam error Paper_Jam_4 Displayed when the paper did not reach the main unit feed sensor in the feed/eject check. Feed/Eject check
(Not reached main unit • A42 Simplex-Cassette 2
feed sensor) • A43 Simplex-Cassette 3
• A47 Duplex-Cassette 2
• A48 Duplex-Cassette 3
Paper jam error C1_DF Displayed when the stack is judged to have collapsed when feeding paper from paper Feed/Eject check
(Stack collapsed) cassette (C1). • A41 Simplex-Cassette 1
• A46 Duplex-Cassette 1
C2_DF Displayed when the stack is judged to have collapsed when feeding paper from paper Feed/Eject check
cassette (C2). • A42 Simplex-Cassette 2
• A47 Duplex-Cassette 2
C3_DF Displayed when the stack is judged to have collapsed when feeding paper from paper Feed/Eject check
cassette (C3). • A43 Simplex-Cassette 3
• A48 Duplex-Cassette 3
Cassette pull out Pull_Out_The Displayed when the paper cassette is loaded during performing the lift motor/lift phase Additional ASF lift motor/lift sensor
instruction Cassette sensor operation check. • A18 Lift Motor/Sensor (C2)
• A19 Lift Motor/Sensor (C3)
6.4.3 How to Perform Individual Action Checks B: ENTER THE PROGRAM NUMBER
There are the following two ways to perform individual action checks so select one of 1. Select “A00 Individual -Input A Number” from the individual
the ways to perform the checks. action check mode menu.
2. To enter a number, press the [#] button to display the program number
A: SELECT A CHECK ITEM FROM THE LIST input screen. To return to the previous menu screen, press the [*]
1. Select “Output: MENU (output system parts)” or “Input: MENU button.
(input system parts)” from the individual action check mode menu 3. When the program number input screen appears, refer to the check
screen. item list (P. 218) and then enter the program number of the
2. Select the target check items from the corresponding menu to execute corresponding check item and press the [OK] button.
the checks. (Example: In the case of the CR motor check, enter “10”.)
* Enter a number of two digits following A of the program number.
Individual Action - Output Individual Action - Input
Up/Down:[2][8] Shift:[4][6] Up/Down:[2][8] Shift:[4][6]
Input A No. - Individual &DQFHO
Back:[*] Run:[#] Back:[*] Run:[#]
A10 CR Motor A40 ALL Sensor Check
INPUT A-XX 2 Digit Number. 1 2 3
A11 PF Motor OP CHK - Feed/Eject: MENU
If wrong,
ASF Motor: MENU Sensor CHK - Feed/Eject: MENU 4 5 6 C
return this screen.
Lift Motor / Sensor: MENU A57 Temp/hum. Sensor
A21 Supply Pump Motor A58 Ink End Sensor
INPUT Number: Push [#] - 7 8 9
A23 IS Motor A59 Ink Leak Sensor
Back Menu: Push [*] OK
A31 RASF Solenoid 0
Input A No. - Individual Program No. Input Screen
Output: MENU Input: MENU Figure 6-19. Individual Action Checks: Enter the program number
Figure 6-18. Individual Action Checks: Select a check item from the list
Feed Sensor Feed Sensor (Main Unit) Confirm the state of sensor is changing by moving the Feed Sensor Lever by hand.
Paper Cassette (C2) Cassette Detection Sensor Cassette Detection Sensor Confirm the state of sensor is changing by installing /removing the paper cassette (C2)
Paper Detection Sensor Cassette Paper Detection Sensor and by changing the paper set condition of paper cassette (C2).
Output Procedure
Manual [FAX] ⇒ [(Menu)] ⇒ [FAX Report] ⇒ [FAX Log] = Select [Print]
[Setup] ⇒ [General Setting] ⇒ [FAX Settings] ⇒ [Report Settings]
Auto ⇒ [FAX Log Auto Print]
= [Off] / [On (Every 30)] / [On (Time)]
Output Settings
[Setup] ⇒ [General Setting] ⇒ [FAX Settings] ⇒ [Report Settings]
Report Format
⇒ [Report Format] = [Simple] / [Detail]
Output Setting
Use FAX parameter setting mode #005 to save and print error
Save / Print
communication only.
error only
See “Communication Protocol trace” in Service Parameter List.
Use Fax parameter Setting mode #007 to save one log/ save three log/
Auto print the Protocol trace.
See “Communication Protocol trace” in Service Parameter List.
Viewpoint of DIS(DTS)/DCS
Before starting communication, faxes communicate their own functions on
the sending side and the receiving side, and then determine the
communication function and speed.
The receiving side fax machine transmits its own function to the sending
side fax machine by the DIS signal.
The sending fax machine receives the DIS signal from the receiving fax
machine and can use the information on the sending side and the receiving
side.
After selecting the maximum function set by the transmission side, you can
check the communication mode selected by the DCS signal
By checking the information of DIS (DTC), the contents of the capability
of the receiving side fax can check the communication mode selected by
the sending side fax by checking the information of the DCS.
The protocol monitor log is recorded and printed on only one sheet by one
communication.
If the protocol becomes long due to communication of a plurality of pages
and it does not fit on one page, the head protocol log is deleted and only the
last protocol log is recorded and printed.
Fax communications are created according to ITU, and the main ITUs
involved are T30. and T4.
DIS (DTC) DCS reads out the content of FIF (facsimile information field)
by referring to the bit allocation table of DIS (DTC) / DCS.
Ability bit table of DIS (DTC) Example of DIS 8020C28AC480D5838018 FCS=80 FIF=20
C2 8A C4 80 D5 83 80 18
To refer to the bit allocation table and data, rearrange the following high
order bits for every 2 bytes of data.
hex 2 0 C 2 8 A
bin 0 0 1 0 0 0 0 0 1 1 0 0 0 0 1 0 1 0 0 1 1 0 1 0
bit no. 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17
FCF=43
FIF=2020202020202020202031333231313233353330
(ASCII character codes 20=space (S), 30 to 39=0 to 9, 2b=+)
ASCII conversion >“SSSSSSSSSS1321123530”
If the order is reversed, >”0353211231 “
01265 <- DCS 830042F844 Received a digital identification signal. (Sending mode).
<- TCF Sent a training signal (V17/V29/V27ter only)
01268 -> CFR 84 Received a confirmation for receive signal.
01331 <- PIX FF Received the 1st page of image signal.
[33,600 bps(V.34) /MMR / A4 / 8x7.7 / 0(E:0)] The communication status is described within [ ].
408 Failure Received a RTN. TX D 459 Failure Training error occurs when RX C
202 202 receiving PIX.
409 Failure Received a PIN. TX D 490 Failure Number of error line exceeds the RX C
202 202 limit value when receiving PIX.
410 Failure Received a DCN during receiving RX D 494 Failure (Modem): Timeout during EOL RX C
202 phase D. 202
411 Failure Received a DCN after sending RX B 495 Failure Carrier disconnection during RX C
202 DTC. (POL) 202 receiving phase D
412 Failure Cannot receive DSN after sending RX B 496 Failure (Modem): Data sending start error TX B,C
202 FTT. 202
414 Failure No response after sending DTC. RX B 501 Failure (V.34) Modem inconsistency error V.34 B
202 (POL) 202 RX/TX
415 Failure No document for polling sending. TX B 502 Failure (V.34) Primary channel end error V.34 C
202 (POL) 202 RX/TX
416 Failure Cannot receive Postcommand RX D 503 Failure (V.34) Control channel end error V.34 B,C,D
202 202 RX/TX
417 Failure Sent RTN RX D 504 Failure (V.34) Polling sending request is RX B
202 202 rejected in step V.8 (POL)
420 Failure T1 timer timeout RX B 505 Failure (V.34) Rejected the polling sending TX B
202 202 request in step V.8 (POL)
422 Failure Settings of DIS/DTC are disabled. TX B 540 Failure (ECM) No response or received a TX D
202 202 DCN after sending CTC
427 Failure Received a DCN after sending DIS RX B 541 Failure (ECM) No response or received a TX D
202 202 DCN after sending EOR
433 Failure (Modem): Frame length error RX/TX B,D 542 Failure (ECM) No response or received a TX D
202 202 DCN after sending RR
434 Failure (Modem): Frame wait timeout RX/TX B,D 543 Failure (ECM) T5 timer timeout TX D
202 202
436 Failure Received a DCN after sending CFR/ RX C 544 Failure (ECM) Sent DCN after sending TX D
202 FTT 202 EOR.
438 Failure A DCN is sent after receiving DCS/ RX/TX B 550 Failure (ECM) (Modem): Timeout between RX C
202 DTC. (POL) 202 frames
Error Code
Result of Error description TX/RX Phase
communication Job history
report
6.5.4 FAX Service Parameter Make sure not to change the parameter before identifying
To support by country or trouble, this product is equipped with the service the phenomenon and cause of the trouble.
parameters in addition to user mode parameters. Make sure to identify the phenomenon and cause of the trouble
before changing the parameter. Otherwise, the essential trouble may
Start the “FAX Maintenance Mode” from the special mode to change settings be hidden that result in recurrence the trouble or cause of another
with the service parameters. problem.
According to the explanation in 6.7.6.1 Basics of FAX
troubleshooting (p.281), perform in the following procedure.
6.5.4.1 Outline of setting change in FAX Maintenance Mode
• Step1: Check the symptom
The following shows the procedure for settings change in FAX Maintenance • Step2: Identify the cause
Mode. • Step3: Correction
1. Enter “FAX Parameter Mode”. When the identification of the cause is difficult, check the symptom
as accurately as possible to acquire setting information of the
2. Start “FAX Parameter Settings”. product, then inquire at support center.
3. Select the item to be changed, then input the value.
Initialize the FAX Service Parameter Setting
4. Press the [Power] button to turn off the power. When you want to initialize the FAX Service parameter only,
[FAX Parameter Mode] → Select [FAX All Data Initial].
6.5.4.2 Parameter changing procedure 1-3.Push the [#]button after input the ID number, and confirm that
following screen is displayed on panel LCD.
1. Star the “FAX Maintenance Mode”.
UP: [2] / DOWN: [8]]
1-1.From Power Off Condition, push the [#] button and [Power] button SHIFT: [6] / Fin : [#]
until the message is displayed on Panel LCD.
*****
UP: [2] / DOWN: [8]]
SHIFT: [6] / Fin : [#] OK:FIN Retry:SHIFT
_
Operation method
1. FAX Support Mode
• Number input (move in ascending order): [2] button 2. FAX Maintenance Mode
• Number input (move in descending order): [8] button
• Input digit shift: [6] button
• Execute: [#] button
_
1. FAX Support Mode
2. FAX Maintenance Mode
2. Start the “FAX Parameter Settings” 3. Select the changing item, and enter the setting number.
2-1. Select the “FAX Parameter Setting”, and push [#] button. Enter the number of changing item (3 digit), and push the [#] button.
FAX Maintenance Mode
Run:[#] / Select:[2][8] C H E C K If “---” is displayed on the right side of the number of
P O IN T changing number (3 digit), it is an item with no
parameter assignment.
1. Line Measurement Mode
2. FAX Parameter Settings There are the following two types of setting change
items, and the changing method is different.
• Parameter of selection type: Select Setting value
• Parameter of input type: Enter Setting value
Please Wait
[000]
000 PARAMLIST PRINT
001 RAMEDIT PRINT
002 ---
003 ---
004 ---
005 PTCL LOG ON ERROR
006 PTCL LOG AUTO PRINT
007PTCL LOG MULTI SAVE
008 ---
009 ---
Example of setting change in selection type parameter 3. The following complete message is displayed.
Initial setting value of “DIAL TONE DETECT” is changing from [On] when changing the parameter setting continuously, push the [#] button
to [Off] condition. and move to the parameter select screen.
When finish the parameter setting, push the [Power] button and turn
1. Input the applicable item’s number(060), and push the [#]button.
off the printer.
FAX Parameter Setting
FAX Parameter Setting
Input number [060]
060 DIAL TONE DETECT 060 DIAL TONE DETECT
061 DT DET TIME
Value after Current: Off
062 DT OFF IGNR TIME change
063 DT OFF IGNR TIME (PBX)
064 DT OFF PRE-PAUSE TIME
065 ---
066 --- Parameter is set
067 ---
068 --- Back to Parameter List: [#]
069 --- Finish: [Power]
Example of setting change in input type parameter 3. The following complete message is displayed.
Initial setting value of “TX SIGNAL LEVEL” is changing from when changing the parameter setting continuously, push the [#] button
[-10dBm] to [-15dBm]. and move to the parameter select screen.
When finish the parameter setting, push the [Power] button and turn
1. Input the applicable item’s number, and push the [#]button.
off the printer.
FAX Parameter Setting
FAX Parameter Setting
Input number [120] 120 TX SIGNAL LEVEL
120 TX SIGNAL LEVEL Value after Current: 15[-dBm]
121 RX SIGNAL DET LEVEL change
122 TX EQUALIZER
123 RX EQUALIZE
124 ---
125 --- Parameter is set
126 ---
127 ---
128 --- Back to Parameter List:[#]
129 --- Finish: [Power]
6.5.5 Fax related user special parameters. 6.5.5.1 Emergency ejection of fax reception document (FAX to PC)
In this product, special parameters are prepared for the following users. Using the PC FAX reception function, urgently remove the received original
document file (.PDF) that can not be printed.
FAX to PC Emergency ejection of received fax document PC fax reception can be taken out by both USB / network.
FAX to Memory When a facsimile received document becomes unprintable due to a The original file of fax reception is deleted from the product after transfer.
malfunction of the printer function, the fax reception original file
can be urgently taken out.
FAX to PC Work Procedure
Install FAX Utility on a PC connected to the product via USB or
network, and take out fax received original file using PC - FAX 1. Start “User Special Mode”.
reception function. 1-1.Turn off the power of the printer once, hold down the # button and
FAX to Memory press and hold the power switch.
Remove the FAX received document to the USB external Long press until the following message appears on the panel LCD.
memory connected to the product.
1-2.Enter the ID number and activate “User Special Mode”.
2. Press the [2] and [8] buttons, select “FAX to PC” from the menu and press
the [#] button to execute.
User Special Mode
Run: [#] / Select:[2][8]
1. Password Initialization
2. FAX to PC
3. FAX to Memory
3. When the following screen is displayed, execute setting of PC FAX 6.5.5.2 Emergency ejection of received fax documents
reception from PC with USB or network connection with product. (FAX to Memory)
Using the USB memory, urgently remove fax received original file (.PDF) that can not
FAX to PC
be printed.
The received fax document file is transferred to the “¥ EPFAX RCV” folder
Change save mode from PC.
of the USB memory. (Folders are automatically generated)
The fax receiving document is deleted from the product after transfer.
Work Procedure
4. After PC FAX reception setting is completed, “Ready” is displayed and
transfer is started. 1. Start “User Special mode”.
FAX to PC 1-1.Turn off the power of the printer once, hold down the # button and
press and hold the power switch.
Long press until the following message appears on the panel LCD.
Ready
1-2.Enter the ID number and activate “User Special Mode”.
1. Password Initialization
2. FAX to PC
3. FAX to Memory
3. When the following message is displayed on the screen, connect the USB 6. When the transfer is completed, the following message is displayed on the
memory to the product. screen.
Press the “Power” button to turn off the product.
FAX to Memory
FAX to Memory
Insert a Memory Card.
Completed, Push [Power]
FAX to Memory
Storing
6.5.6.1 Fax troubleshooting basics Step 1: Accurately understand and identify trouble symptoms.
In this step we check 5 points.
To troubleshoot fax troubleshooting with the following steps.
1. What is the symptom of the trouble?
Troubleshooting basic step Who is reporting the trouble?
(User, administrator, communication partner of the printer)
Step 1: Accurately grasp and identify trouble symptoms.
What kind of error code / error message are occurring?
Step 2: Investigate the trouble error and specify the cause. (Communication management report, job history, protocol monitor log)
Step 3: Correct the problem. What kind of trouble is occurring?
(Please understand concretely that you can not transmit, can not receive, can not
send and receive, or the received image is dirty)
Example) Can not sending
In particular, step 1 is very important. → I can dial, but it can not connect with the other party.
Communication is started with the other party but communication
Fax related troubles occur not only in the trouble caused by the own machine,
error occurs.
but also due to troubles caused by the partner machine, troubles caused by the Communication is possible but the image is dirty
telephone line, troubles caused by usage, and the like occur in a combined 2. Where is the trouble occurring?
manner. Occurred in printer, occurred in application, occurred in specific PC.
When trouble occurs, hear the customer trouble content / situation well Printer / PC of customer site, printer of customer office, equipment of customer's
communication partner.
“Who is in trouble with what?” 3. When will the trouble occur?
“What is in trouble?” When has it occurred?
“How can you satisfy our customers?” Is it occurring at a specific time?
Frequency of occurrence (always occurring, about once in 10 times).
Accurately understanding and identify. Before trouble occurrence of environment.
Thereafter, step 2 is performed, and the process proceeds to step 3. Has the environment changed before the problem occurred?
If troubleshooting in step 3 is skipped by skipping steps 1 and 2, the original (Firm update, replacing ink cartridge, changed telephone line, moved the
installation location)
trouble will not be known.
4. What kind of operations and conditions will cause trouble?
As a result, it may cause trouble recurrence and another trouble to be induced. When trouble occurs, is it always the same operation?
Does the problem occur only when a specific event occurs?
Does the same problem occur with another device or another destination
communication?
5. Can you reproduce the trouble?
Has the same trouble occurred also at the service base?
Does the same problem occur with multiple devices and users?
Can the trouble be reproduced by a specific operation or a specific opponent?
6.5.6.2 Equipment information necessary for fax trouble report. Report /Log name Remark Print Procedure
If it is difficult to identify the cause of the problem, contact the smart charge Consumables “Setup” → “Printing main body
center for the following information. information sheet status sheet” → “Consumables
information sheet”
Symptom report of trouble Usage history sheet “Setup” → “Printing main body
(6.5.6.1 Fax troubleshooting basics by referring to basic step 1 of fax status sheet” → “Specification
troubleshooting.) history sheet”
Epson status sheet Network status sheet “Setup” → “Network
Device setting information information” → “Check network
(Please see below for contents.) information” → “Print”
Report /Log name Remark Print Procedure Sending document, Communication time is
sample of received slow, picture quality is
Fax function setting list “FAX” → “Menu” → “Report” → document bad, etc
“Print” → “FAX function setting
list”
Communication Print with report type = “FAX” → “Menu” → “Report” →
management report “detailed information”. “Print” → “Communication
When symptoms rarely management report”.
occur, automatically Report format
print and acquire “Setup” → “System
multiple sheets. administration setting” → “Fax
setting” → “Output setting” →
“Report format” → “Detailed
information”.
Auto print
“Setup” → “System
administration setting” → “Fax
setting” → “Output setting” →
“Communication management
report automatic printing”→
“On (every 30 items)”
Protocol log Logs that are “FAX” → “Menu” → “Report” →
experiencing trouble “Print” → “Protocol log”
symptomatic errors are
preferred.
Printer information sheet “Setup” → “Printing main body
status sheet” → “Printer
information sheet”
6.5.6.3 Troubleshooting from fax function diagnosis Diagnosis result Judgment contents Measure
By conducting fax function diagnosis for diagnosis of trouble, it is possible to The modular cable is When the modem on Make sure that the modular cable
diagnose basic items of fax function, line connection. connected to the EXT hook of the from the telephone line jack is
port. equipment, the voltage connected to the LINE and the
When an error is displayed in the fax function diagnosis report, the following of the LINE port was module cable from the external
the method are implemented. the specified value, telephone (if connected) is
but if it is set to the off connected to the EXT.
hook, it becomes less → If the external telephone is
Diagnosis result Judgment contents Measure than the specified connected to the telephone line in
An error was found in Main base, fax based As hardware defects are considered, voltage value of the reverse, correctly connect it again.
the printer. communication repair or product exchange (initial LINE port port.
problem failure) is carried out. (When multiple
modems are on hook,
It is not properly When the modem on Confirm that the telephone line jack
the EXT port is
connected to the hook of the and the LINE port of the equipment
disconnected.)
telephone line. equipment, the voltage are properly connected with the
of the LINE port was modular cable. Line connection is The on-hook phone When a splitter is connected, in case
less than the specified → The stuffing of the modular cable unstable. was measured and it of separation, connect the telephone
value. is broken. was below the line and the device directly and re-
If contact failure or disconnection, specified value. connect the fax function.
exchange cable. If it is connected to the TA, check if
Calculate the line voltage with a it improves by restarting TA.
tester. No dial tone is can not detect the dial If you hear sound and intermittent
(DC 48V at normal time) detected. tone. sound by pressing the “on hook”
Connect the external telephone to button, set the connection line to
the telephone line jack without “private branch exchange (PBX)”
going through the device and check and perform the diagnostic test
whether telephone reaction, again.
incoming call, and call can be made You hear a continuous tone sound
normally. by pressing the “On Hook” button,
→ If there is an abnormality in the but set “Dial tone detection” to
telephone line, ask the telephone “OFF” when the tone is small.
line contractor for confirmation.
6.5.6.4 Troubleshooting from error code Error code display Judgment contents Measure
The trouble can be specified to some extent by the error code of the No circuit connection No line voltage from before Make sure that the
communication management report. transmission telephone line is properly
connected to the LINE port.
Connect the phone and
C H E C K In order to display the error code in the communication
check if you can dial by
P O IN T management report, it is necessary to make the following dialing or dialing a dial
setting. tone.
Check the line voltage with
[Setup] → [System administration settings] → [Fax
a tester.
settings] → [Output settings] → [Report format] (48 V DC at on-hook)
= [Detailed information]
Busy Busy tone is detected when Check if the phone number
dialing is wrong.
Phase A trouble (calling system)
Check whether another
Error code display Judgment contents Measure signal is erroneously
detected as a busy tone.
No tone Dial tone can not be detected Connect the phone and In case of erroneous
when dialing. check whether the dial tone detection Confirm the signal
from the switchboard is that is erroneously detected
heard, continuous tone or by recording, and set the
intermittent tone. busy tone detection function
Check if it is PSTN line or to “OFF” in [FAX
PBX line. Maintenance Mode].
In case of PBX line, change Or adjust the detection
connection line setting to method.
PBX and check again.
No reply I can not detect the fax number Make sure that the phone
If you can hear the dial tone
from the other machine after number is wrong.
but can not detect it, record
dialing. Confirm that the fax signal
it and check the signal and
adjust the detection method is coming back from the
in [FAX Maintenance other party.
Mode].
At this time, the [OFF]
setting of dial tone detection
has a risk of false detection.
Avoid as much as possible.
Port back push Before calling (on hook) there Check whether the LINE
was a line voltage but the line port and the EXT port are
voltage was gone when calling connected in reverse or
(off hook). check the telephone
connection
Phase B to D trouble
Error code display Judgment contents Measure
Error ××× A communication error Output the communication
occurred after line connection. management report and
check the error occurrence
status.
In a fax machine that uses a
subscribed telephone line,
communication errors may
occur if the status of the
picked up telephone line is
bad, and if it is re-
communicated by automatic
redial, it will grab a good
telephone line and send it
normally.
Since a communication
management report is
necessary for trend survey, a
communication
management report is
automatically printed.
Have the customer keep it.
Have the customer keep it.
By outputting the
communication protocol
monitor log at the time of
error occurrence, it is
possible to investigate
where an error occurred in
the communication.
In “FAX Maintenance
Mode”, set “error only”
“automatic printing” as
necessary.
Check the error occurrence
status by acquiring the
recording data of the
communication at the time
of error occurrence
7
REPAIR WORK
Confidential
EPSON WF-C579R/WF-C579Ra/WF-C529R Revision A
7.1 Adjustment and Inspection Work PARTS YOU SHOULD BEWARE OF DURING REPAIR
Procedure
1. Power Off the printer, and disconnect the AC Cable form the printer.
2. Push the Power button until Power LED is turned off.
The Power LED lights for a few seconds when the power supply
button is pushed. Make sure to push the Power button until Power
LED is turned off.
(When the Power LED is turned off or the Power LED does not
light even if the Power button is pressed, this operation is finished)
Figure 7-2. Caution part for ADF/SCN
START
Troubleshooting
1 Identify the causes. 1 See Chapter 6 Troubleshooting (p. 112) and troubleshoot the problem.
Repair work
No
2 Preparation necessary? See ’7.2.3 Required Adjustments’ (p.281) and check if the preparation is
2
necessary.
Yes
See ’7.2.4 Adjustment and Inspection Details’ (p.284) for the procedures.
3 Prepare for repair. 3
Outline/workflow/procedure are described in details respectively.
See ’7.3 Repair Work Procedures’ (p.332) and check the disassembly/assembly
4 Replace the parts.
4 procedures. Operation time for each disassembly/assembly or adjustment/
inspection is described in their procedure outline.
Final check printing Perform the final check of the print state by printing the Nozzle Check Pattern in
7 7
the service support mode.
Yes
Any problems?
No
END
The following tools and jigs are required for repairing the printer. EPSON
Name Availability Remarks
Part Code
Tools
Thickness Gauge ✓ ---
EPSON
Name Availability Remarks Teflon tape ✓ 1706715
Part Code
LEAK TESTER SHEET ✓ 1684353
(+) Phillips screwdriver #1 ✓ 1080530
(+) Phillips screwdriver #2 ✓ --- Note 1 : Some of the tools listed above are commercially available.
Flathead screwdriver ✓ --- 2 : EPSON provides the tools listed with EPSON part code
Adjustment name Program No. Purpose Adjustment procedure overview Tools/media Reference
Set the clearance of the gap between the Place a thickness gauge in the specified
Mechanical Thickness gauge
PG Check --- nozzle surface of the print head and the location and then move the carriage unit over P. 284
adjustment Teflon tape
platen to an appropriate amount. the thickness gauge and check the clearance.
Prevent ink leaks, make sure there is no ink When installing the Printhead, insert the leak
Mechanical
Leak Check --- leaking from the Printhead. check jig and determine whether or not there Leak check jig P. 291
inspection
is a leak by whether or not ink adheres to it.
Time Adjustment
Program Tools/
Adjustment name Purpose Adjustment procedure overview (in units of procedure
No. media
seconds) details
Judge whether or not the Printhead needs to Select “Before Repair Operation: MENU”-
be replaced when missing nozzles, unstable “B90 Print Head” from the service support
discharge, or misalignment discharge mode menu and execute the item.
Printhead B90 --- 1:00 P. 323
occurs.
If replacement is required, perform the
Before repair preparation required for replacement.
operation Perform the operation required before Select “Before Repair Operation: MENU”-
Ink Supply Unit B91 replacing the Ink Supply Unit. “B91 Ink Supply Unit” from the service --- 0:50 P. 324
support mode menu and execute the item.
Perform the operation required before Select “Before Repair Operation: MENU”-
Ink System Assy B92 replacing the Inksystem Assy. “B92 Ink System Assy” from the service --- 1:20 P. 324
support mode menu and execute the item.
Sequentially display the adjustments Select “Main parts adjustment seq:
required after Printhead replacement. MENU”-“B80 Print Head Seq” from the
Print Head Seq B80 service support mode menu and execute the --- 18:05 P. 325
item to perform the adjustments required
Main parts after Printhead replacement.
adjustment Sequentially display the adjustments Select “Main parts adjustment seq:
required after Ink Supply Unit replacement. MENU”-“B81 Ink Supply Unit Seq” from
Ink Supply Unit Seq B81 the service support mode menu and execute --- 10:50 P. 326
the item to perform the adjustments required
after the ink supply unit replacement.
Time Adjustment
Program Tools/
Adjustment name Purpose Adjustment procedure overview (in units of procedure
No. media
seconds) details
Sequentially display the adjustments Select “Main parts adjustment seq:
required after Inksystem Assy replacement. MENU”-“B82 Ink System Assy Seq” from
Ink System Assy Seq B82 the service support mode menu and execute --- 4:55 P. 326
the item to perform the adjustments required
after the Inksystem Assy replacement.
Sequentially display the adjustments Select “Main parts adjustment seq:
required after Rear ASF Assy replacement. MENU”-“B83 Rear ASF Unit Seq” from
Main parts
Rear ASF Unit Seq B83 the service support mode menu and execute --- 1:40 P. 327
adjustment
the item to perform the adjustments required
after the Rear ASF Assy replacement.
Sequentially display the adjustments Select “Main parts adjustment seq:
required after the Main Board Assy MENU”-“B84 Main Board Seq” from the
Main Board Seq B84 replacement. service support mode menu and execute the --- 1:20 P. 327
item to perform the adjustments required
after the main board replacement.
When replacing the Printhead, obtain the ID Select “B10 Head ID Input” from the
incorporating the correction values for print service support mode menu and execute the
head production variations from the head, item.
Head ID Input B10 --- 0:35 P. 292
and write it to the EEPROM on the main After the ID is input, check that the correct
board. print head ID has been written in the same
menu.
Reset the PW deterioration correction Select “B14 Initialize-PW Sensor” from the
Initialize-PW
Mech Ready/ B14 counter for the corresponding part. service support mode menu and execute the --- 0:40 P. 293
Sensor
Initialize item.
Individual To show the list of following counter values Select “B16 Counter Reset” from the
Adjustment and to reset the counter as necessary. service support mode menu and execute the
PF/EJ Counter corresponding counter reset.
Counter Reset B16 Rear ASF Counter --- 0:45 P. 293
Feed Roller C1 Counter
Feed Roller C2 Counter
Feed Roller C3 Counter
Check that there are no speed variations or Select “B21 CR Scale Check” from the
CR Scale periodic variations in the CR operation due service support mode menu and execute the
Mech Check B21 --- 0:45 P. 294
Check to damage or deterioration of the CR scale item.
surface.
Time Adjustment
Program Tools/
Adjustment name Purpose Adjustment procedure overview (in units of procedure
No. media
seconds) details
For poor assembling detection when Select “B23 PE Sensor Check” from the
replacing the PE sensor part, pass paper service support mode menu and execute the
PE Sensor
B23 through and check that the chattering after item. --- 0:40 P. 295
Check
detection of the paper trailing edge by the
PE sensor stops within the set time.
Mech Check Check that the temperature and humidity Select “B24 Temp/hum. Sensor” from the
sensors are operating normally. service support mode menu and execute the
Temp/hum. item, and then determine whether or not the
B24 --- 0:35 P. 295
Sensor sensor operation is normal or abnormal
based on the displayed temperature and
humidity information.
Check that an abnormal signal that will Select “B26 Nozzle Noise Check” from the
Nozzle Noise cause a Nozzle diagnostic function problem service support mode menu and execute the
B26 --- 0:35 P. 296
Check is not occurring as a result of a part failure item.
or poor assembling.
Set the rank for setting the optimal Select “B27 Nozzle Rank Categorise” from
Individual Nozzle Rank judgment threshold value of each nozzle to the service support mode menu and execute
B27 --- 1:29 P. 296
Adjustment Categorise ensure Nozzle diagnostic function detection the item.
accuracy.
Check that Nozzle diagnostic function is Select “B28 Nozzle Detect Check” from the
Nozzle Detect
B28 operating normally. service support mode menu and execute the --- 0:38 P. 297
Check
item.
Printing Check Check Pattern Print check patterns to check that there is no Select “B29 Check Pattern Print (Plain)” or
B29 --- 1:30 P. 297
Print (Plain) problem with the final print quality. “B34 Check Pattern Print (Matte)” from the
service support mode menu and execute the Photo
Check Pattern item to print the check patterns.
B34 matte 3:10 P. 298
Print (Matte)
paper
Print patterns for checking the banding level Select “B30 RGB Pattern” from the service
RGB Pattern B30 of each color. support mode menu and execute the item to --- 0:55 P. 298
print the banding level check patterns.
Print patterns for checking for missing Select “B32 Nozzle Check Pattern” from
Nozzle Check nozzles. the service support mode menu and execute
B32 --- 0:50 P. 300
Pattern the item to print the nozzles missing check
patterns.
Time Adjustment
Program Tools/
Adjustment name Purpose Adjustment procedure overview (in units of procedure
No. media
seconds) details
CR Motor Measure product variations to set the Automatically measure the correction value
B40 --- 1:25
Correct appropriate correction values. Also, make a and perform the operation load check by
PF Motor pass/fail judgment by calculating whether or selecting a motor correct from the service
B41 --- 0:40
Correct not the operation load is within the expected support mode menu and executing the item.
ASF Motor range from the motor current value.
B42 --- 0:30
Correct C1
ASF/LIFT
Mech Adjust P. 301
Motor Correct B66 --- 0:30
C2
ASF/LIFT
Motor Correct B67 --- 0:30
C3
IS Motor
B69 --- 0:45
Correct
Mechanically correct the print offset due to Select “B43 Head angular Adj. Mech” from
part product variations and tilting at the time the service support mode menu and execute
of Printhead attachment. the item to print the adjustment pattern.
Photo
Individual Head angular Determine the adjustment value from the
B43 matte 2:35 P. 302
Adjustment Adj. Mech adjustment pattern based on the judgment
paper
criteria and then perform adjustment by
turning the adjustment dial provided on the
carriage unit.
Use software to correct the vertical or Select “B44 Head angular Adj. Soft” from
horizontal tilting that occurs at the time of the service support mode menu and execute
print attachment. the item to print the adjustment pattern.
Printing Adjust Head angular
B44 Determine the adjustment value from the --- 1:37 P. 308
Adj. Soft
adjustment pattern based on the judgment
criteria and then enter the adjustment value
on the Head angular Adj. Soft screen.
Correct the impact offset caused by a Select “B45 PTS Acc./Dec. Adjust” from
difference in the speed of the low-speed part the service support mode menu and execute
and acceleration/deceleration part of the the item to print the adjustment pattern.
PTS Acc./Dec.
B45 CR. Determine the adjustment value from the --- 6:40 P. 306
Adjust
adjustment pattern based on the judgment
criteria and then enter the adjustment value
on the PTS Acc./Dec. Adjust screen.
Time Adjustment
Program Tools/
Adjustment name Purpose Adjustment procedure overview (in units of procedure
No. media
seconds) details
Use software to correct the print timing for Select “B46 Bi-D Adjust” from the service
aligning the print position between the support mode menu and execute the item to
outward path and return path when print the adjustment pattern.
Bi-D Adjust B46 bidirectional printing. Determine the adjustment value from the --- 4:40 P. 309
adjustment pattern based on the judgment
criteria and then enter the adjustment value
on the Bi-D Adjust screen.
Use software to correct the print timing for Select “B48 Bi-D Band Adjust” from the
aligning the print position between the service support mode menu and execute the
outward path and return path when item to print the adjustment pattern.
Bi-D Band
B48 bidirectional printing in band feed mode. Determine the adjustment value from the --- 3:10 P. 311
Adjust
adjustment pattern based on the judgment
criteria and then enter the adjustment value
on the Bi-D Band Adjust screen.
Use software to correct the offset due to Select “B49 PW Sensor Correct” from the
sensor characteristics and attachment service support mode menu and execute the
variations. item to print the adjustment pattern. Photo
PW Sensor matte
Individual B49 Determine the adjustment value from the 3:15
Printing Adjust Correct paper
Adjustment adjustment pattern based on the judgment Ruler
criteria and then enter the adjustment value
on the PW Sensor Correct screen.
Use software to correct the print timing so Select “B50 Print Start Pos. (ASF)” from
that the main scanning direction print start the service support mode menu and execute
position becomes the target value. the item to print the adjustment pattern.
Print Start
B50 Determine the adjustment value from the Ruler 1:15
Pos.(ASF) P. 312
adjustment pattern based on the judgment
criteria and then enter the adjustment value
on the Print Start Pos. (ASF) screen.
Select “B51 Print Start Pos. (Rear ASF)”
from the service support mode menu and
execute the item to print the adjustment
Print Start Pos. pattern.
B51 Ruler 1:15
(Rear ASF) Determine the adjustment value from the
adjustment pattern based on the judgment
criteria and then enter the adjustment value
on the Print Start Pos. (Rear ASF) screen.
Time Adjustment
Program Tools/
Adjustment name Purpose Adjustment procedure overview (in units of procedure
No. media
seconds) details
Use software to correct the paper detection Select “B52 PE Adjust (ASF)” from the
position offset caused by variations in the service support mode menu and execute the
PE sensor attachment position and item to print the adjustment pattern.
PE Adjust
B52 Printhead position. Determine the adjustment value from the Ruler 0:45
(ASF)
adjustment pattern based on the judgment
criteria and then enter the adjustment value
on the PE Adjust (ASF) screen.
P. 317
Select “B53 PE Adjust (Rear ASF)” from
the service support mode menu and execute
the item to print the adjustment pattern.
PE Adjust
B53 Determine the adjustment value from the Ruler 0:45
(Rear ASF)
adjustment pattern based on the judgment
criteria and then enter the adjustment value
Individual on the PE Adjust (Rear ASF) screen.
Printing Adjust
Adjustment Use software to correct the variation in the Select “B54 Feed Adjust” from the service
actual feed amount of paper caused by support mode menu and execute the item to
production variations of the PF/EJ rollers. print the adjustment pattern.
Photo matte
Feed Adjust B54 Determine the adjustment value from the 1:35 P. 314
paper
adjustment pattern based on the judgment
criteria and then enter the adjustment value
on the Feed Adjust screen.
Correct the paper feed error that occurs due Select “B55 Band Feed Adjust” from the
to mechanical variations or media feed service support mode menu and execute the
characteristics in band feed mode. item to print the adjustment pattern.
Band Feed
B55 Determine the adjustment value from the --- 4:25 P. 315
Adjust
adjustment pattern based on the judgment
criteria and then enter the adjustment value
on the Band Feed Adjust screen.
Time Adjustment
Program Tools/
Adjustment name Purpose Adjustment procedure overview (in units of procedure
No. media
seconds) details
Correct the impact offset caused by a Select “B61 PTS ACC/Dec. Adjust (S)”
difference in the speed of the low-speed part from the service support mode menu and
and acceleration/deceleration part of the execute the item to print the adjustment
CR. pattern.
PTS ACC./Dec. Adjust (S) B61 --- 2:03 P. 318
Perform adjustment in only a specific Determine the adjustment value from the
adjustment area and perform automatic adjustment pattern based on the judgment
calculation for other than that area to criteria and then enter the adjustment value
determine the correction value. from the PTS ACC./Dec. Adjust (S) screen.
Use software to correct the print timing for Select “B62 Bi-D Adjust (S)” from the
aligning the print position between the service support mode menu and execute the
outward path and return path when item to print the adjustment pattern.
Bi-D Adjust (S) B62 bidirectional printing. Perform adjustment Determine the adjustment value from the --- 2:00 P. 319
in only a specific adjustment area and adjustment pattern based on the judgment
perform automatic calculation for other than criteria and then enter the adjustment value
that area to determine the correction value. from the Bi-D Adjust (S) screen.
Simple
Use software to correct the print timing for Select “B63 Bi-D Band Adjust (S)” from
Adjustment
aligning the print position between the the service support mode menu and execute
outward path and return path when the item to print the adjustment pattern.
bidirectional printing in band feed mode. Determine the adjustment value from the
Bi-D Band Adjust (S) B63 --- 1:26 P. 320
Perform adjustment in only a specific adjustment pattern based on the judgment
adjustment area and perform automatic criteria and then enter the adjustment value
calculation for other than that area to from the Bi-D Band Adjust (S) screen.
determine the correction value.
Correct the paper feed error that occurs due Select “B64 Band Feed Adjust (S)” from the
to mechanical variations or media feed service support mode menu
characteristics in band feed mode. and execute the item to print the adjustment
Perform adjustment in only a specific pattern.
Band Feed Adjust (S) B64 --- 1:11 P. 322
adjustment area and perform automatic Determine the adjustment value from the
calculation for other than that area to adjustment pattern based on the judgment
determine the correction value. criteria and then enter the adjustment value
from the Band Feed Adjust (S) screen.
Maintenance
Time Adjustment
Program
Adjustment name Purpose Adjustment procedure overview Tools (in units of procedure
No.
seconds) details
Fill the Printhead and ink channels with ink to Select “Ink Fill” from the service support mode
Head Ink Fill C01 enable printing. (Perform this after Printhead menu and execute the item to check the --- 3:35
replacement.) discharge state with the nozzle check patterns.
Fill the Printhead and ink channels with ink to
Ink Fill P. 328
enable printing.
Initial Fill C02 (Perform this after replacement of the ink --- 8:50
supply path parts between the Ink Supply Unit
and Printhead.)
CL1 C03 Perform this to recover from missing dots or Select a head cleaning item from the service 2:10
CL2 C04 print defects of the Printhead. support mode menu and execute the item to 3:00
check the discharge state with the nozzle check
Head Cleaning CL3 C05 --- 4:20 P. 329
patterns.
Strong CL C06 5:50
Refresh CL C07 5:50
Discharge ink to release the pressure applied to Select “C08 Head Ink Discharge” from the
the ink inside the supply path from the head for service support mode menu and execute the
Head Ink Discharge C08 the purpose of preventing ink leaks after item. --- 1:45
Printhead replacement. (However, this is not
P. 329
required after normal Printhead replacement.)
Discharge the ink inside the supply path from Select “C09 Supply Ink Discharge” from the
Supply Ink
C09 the Ink Supply Unit to the Printhead and replace service support mode menu and execute the --- 3:05
Ink Discharge Discharge
it with air. item.
Discharge the waste ink remaining in the Select “C10 Suction Pump Ink Discharge” from
Suction Pump Ink
C10 suction pump (Inksystem Assy). the service support mode menu and execute the --- 1:10 P. 330
Discharge
item.
Detect and display the head thermistor Select “C11 Head Thermistor Check” from the
Head Thermistor
C11 temperature, and display the guaranteed service support mode menu and execute the --- 0:35 P. 330
Check
temperature range of NVT operation. item.
Status Sheet Print C20 Print the Status Sheet. Refer to ’9.3 Status Sheet Information’ (p.703). --- 1:45 P. 331
Time Adjustment
Program
Adjustment name Purpose Adjustment procedure overview Tools (in units of procedure
No.
seconds) details
Data Back Up --- When a failure of the Main Board Assy occurs or Refer to ’8.4 USB Data Swap’ (p.685). --- 1:05
Main Board Data Restore --- swapping the printer, transfer information from the --- 1:30
Replace failed printer or board to the new board/swapped
Data Delete from
--- printer via the USB flash drive. --- 0:45
USB
P. 685
Data Back Up --- --- 1:05
Data Restore --- --- 1:30
Swap Mech Unit
Data Delete from
--- --- 0:45
USB
Time Adjustment
Program
Adjustment name Purpose Adjustment procedure overview Tools (in units of procedure
No.
seconds) details
When printing cannot be made due to Fatal Error Refer to’8.3 Printer Status Information’
Printer Status Information --- etc., check the firmware version and the history of (p.684). --- --- P. 684
recent errors.
USB FW Update
Time Adjustment
Program
Adjustment name Purpose Adjustment procedure overview Tools (in units of procedure
No.
seconds) details
Update the firmware using a USB flash drive since Refer to’8.5 Firmware Update Using USB
USB FW Update --- updating cannot be made without network Flash Drive’ (p.691). --- --- P. 691
connection or where the PC cannot be connected.
Counter Reset
Time Adjustment
Program
Adjustment name Purpose Adjustment procedure overview Tools (in units of procedure
No.
seconds) details
Reset the counter after replacing the periodic Refer to’8.6 Periodic Replacement Parts’
replacement parts shown below. (p.695).
Counter Reset B16 Feed Roller C1 --- 0:45 P. 695
Feed Roller C2, 3
Rear ASF Assy
7.2.3 Required Adjustments C H E C K Meaning of the marks used in Table7-1 are as follows.
P O IN T • “RP”: Required only when replacing
The following table lists the required adjustment items depending upon the parts being
• “RM”: Required when removing and/or replacing
repaired or replaced. Find the part(s) you removed or replaced, and check which
• Blank: No adjustment is required
adjustment(s) must be carried out.
If there are multiple adjustment items for a replaced part, be
sure to carry them out in the priority order indicated in the
table.
Temperature and
Main Board Assy
Humidity Sensor
Paper Cassette 1
Paper Cassette 2
Star Wheel Assy
CR Motor Assy
Inksystem Assy
Retard Roller
Printhead
Rear Unit
Relevant parts
CR Scale
PF Scale
CR Unit
Program
Adjustment item
No.
Before repair operation: MENU
1 Printhead (p. 323) B90 RM RM RM
Mechanical adjustments
6 PG Adjustment (p. 284) --- RM RM
Adjustment: MENU
Main Parts Adjustment Seq: MENU
7 Printhead Seq (p. 325) B80 RM RM RM
Temperature and
Main Board Assy
Humidity Sensor
Paper Cassette 1
Paper Cassette 2
Drive Gear Assy
Star Wheel Assy
CR Motor Assy
Inksystem Assy
Retard Roller
Rear Unit
Printhead
Relevant parts
CR Scale
PF Scale
CR Unit
Program
Adjustment item
No.
Adjustment: MENU (continued)
Individual Adjustment: MENU
Mech Ready/Initialize: MENU
11 Initialize-PW Sensor (p. 293) B14 RP
Temperature and
Main Board Assy
Humidity Sensor
Paper Cassette 1
Paper Cassette 2
Drive Gear Assy
Star Wheel Assy
CR Motor Assy
Inksystem Assy
Retard Roller
Rear Unit
Printhead
Relevant parts
CR Scale
PF Scale
CR Unit
Program
Adjustment item
No.
Adjustment: MENU (continued)
Individual Adjustment: MENU (continued)
Printing Adjust: MENU (continued)
28 Print Start Pos.(Rear ASF) (p. 312) B51 RM RM RM RM RM
Maintenance: MENU
Head Cleaning: MENU
33 Strong CL (p. 329) C06 RM
Counter Reset
35 Counter Reset (p. 293) B16 RP RP RP RP
7.2.4.1 Mechanical Adjustments and Inspections The Printhead of this printer has an integral structure of
the Printhead Cover and Printhead nozzle surface.
PG CHECK Therefore, if the thickness gauge touches the nozzle
surface in the same way as performed in the traditional
C H E C K The standard range of the PG is as follows.
procedure, the nozzle surface may be damaged. When
P O IN T Standard: 1.60 ± 0.10 mm checking the platen gap, make sure to apply Teflon tape
(thickness: 0.08 mm) on all the thickness gauges used for
checking the PG/PG Adjustment in advance.
Tools Use commercially available Teflon tape of 0.08 mm in
Thickness gauges (thickness: 1.42 mm/1.62 mm) thickness.
Teflon tape (part code: 1706715) When applying Teflon tape on the thickness gauges, make
Flow of checking the PG sure no bubbles or foreign material remain under the
tape.
START
END
Figure 7-4. Flow of checking the PG/PG Adjustment
Teflon tape
Fold the tape at the edge and trim it at the center in the
thickness direction.
Thickness gauge
After trimming
Checking the PG 3. Move the CR unit to the thickness gauge and check that the nozzle surface of the
Printhead does not touch the thickness gauge.
When performing the PG adjustment, make sure of the following. If it touches the thickness gauge, the PG is narrower than the standard value so
Move the CR Unit by pulling the CR timing belt. adjust the PG.
Be careful not to damage the nozzle surface of the 4. Move the CR unit to the center part of the printer, and place the 1.70 mm thickness
Printhead with the thickness gauge. gauge (1.62 mm thickness gauge + 0.08 mm Teflon tape) at the position shown in
When make the Printhead touch the thickness gauge, be Figure 7-7.
careful not to let the Printhead run onto the gauge. 5. Move the CR unit to the thickness gauge and check that the nozzle surface of the
Printhead touches the thickness gauge.
1. Move the CR unit to the center of the printer.
If does not touch the thickness gauge, the PG is wider than the standard value so
2. Place the 1.50 mm thickness gauge (1.42 mm thickness gauge + 0.08 mm Teflon adjust the PG.
tape) at the position shown in Figure 7-7.
Thickness gauge
Preparation for the PG adjustment 1. Remove the Paper Cassette. (p. 556)
If you have a stubby screwdriver, this preparation is not 2. Remove the four screws securing the Front Housing (Front ×2, Top ×2) and the
C H E C K
P O IN T necessary. screw securing the cable guide (screw on the front only).
Front
PG Adjustment Cam
Front Housing
Stubby Screwdriver : Screw
: Screw : Screw
Figure 7-9. Preparation for the PG adjustment (1)
3. Disconnect the three cables from the connectors on the Relay Board to move the
Front Housing
PG Adjustment Cam
Cable Guide.
Cables
Relay Board
4. Disconnect the FFCs and cables shown below from the connectors on the Main 5. Remove the Head FFC from the tabs on the Front Housing.
Board while lifting the front side of the Cable Guide.
6. Remove the Front Housing.
Head FFC
Head FFC (CN66, CN67) Front Housing
Panel FFC (CN42)
Speaker cable (CN3) (Only WF-C579R/C579Ra)
Cover Open Sensor cable (CN609)
USB Interface Board cable (CN33)
Top (Left) Cable Guide Tabs
Main Board
CN3
Left side
Main Board
CN33
PG Adjustment 2. Set the PG adjustment cam positioned on the left and right at a home position
(The hole positioned at the central part of a scale plate is down).
When performing the PG adjustment, make sure of the following.
Move the CR Unit by pulling the CR timing belt.
Be careful not to damage the nozzle surface of the
Printhead with the thickness gauge.
When make the Printhead touch the thickness gauge, be
careful not to let the Printhead run onto the gauge.
1. Loosen the two fixing screws of the PG adjustment cam positioned on the left
and right, and the four fixing screws of the CR guide frame. The hole positioned at the central
part of a scale plate is down.
B A
Thickness gauge
5-1.Move the CR unit to the center part of the printer. 8-3. Move the CR unit to the thickness gauge again and check that the nozzle
surface of the print head touches the thickness gauge.
5-2.Move the PG adjustment cam on the right side by one notch larger.
• If does not touch the thickness gauge, repeat the work of Step 8-1 to
Step 8-3 until the nozzle surface touches the thickness gauge.
9. Place the 1.70 mm thickness gauge (1.62 mm thickness gauge + 0.08 mm
Teflon tape) at position B shown in Figure 7-15.
• Even for the Full digit side, follow the same procedure to adjust the PG
adjustment cam on the left side until the nozzle surface of the Printhead
does not touch the thickness gauge.
PG: Small
PG: Large
10. Tighten the four fixing screws of the CR guide frame.
11. Move the PG adjustment cam positioned on the left and right at the original
When you move the PG adjustment cam, make sure to position as shown below, and tighten the two fixing screws.
set its scale at the contacting position with the Frame.
Figure 7-16. Moving the PG Adjustment Cam Full digit side Left PG Right PG HP side
Adjustment cam Adjustment cam
5-3.Move the CR unit to the thickness gauge again and check that the nozzle
surface of the Printhead does not touch the thickness gauge.
• If it touches the thickness gauge, repeat the work of Step 5-1 to Step 5-3
until the nozzle surface does not touch the thickness gauge.
6. Place the 1.50 mm thickness gauge (1.42 mm thickness gauge + 0.08 mm
Teflon tape) at position B shown in Figure 7-15.
• Even for the Full digit side, follow the same procedure to adjust the PG
adjustment cam on the left side until the nozzle surface of the Printhead
does not touch the thickness gauge. Figure 7-17. Fixing the PG adjustment cam
INK LEAK CHECK 2. Check the ink adherence state on the cloudy surface of the jig to determine
whether or not there is an ink leak.
An ink leak check is required when disconnecting the Ink Supply Tube from the
Printhead. Judgment criterion of leak check
Check whether or not ink is adhered at a position of 2 mm or more from the
The judgment method of the ink leak check is described below. leading edge of the cloudy surface of the jig.
C H E C K The jig for the leak check (leak tester sheet front) need to be • Pass (no ink leak)
P O IN T attached during the part replacement work. For the procedure to When ink adherence is less than 2 mm from the leading edge of the jig
attach the jig, refer to " Printhead (p. 504)" and " Ink Supply Tube
• Fail (ink leak)
Assy (p. 490)".
When ink adherence is 2 mm or more from the leading edge of the jig
Leading edge
Cloudy surface
Jig (Leak tester sheet front)
NG OK
Yes: [2] Instruction 3. Execute the Head ID Input following the instruction on the screen. (It is input
No: [8] automatically)
Overview Overview
Reset the PW deterioration correction counter for the corresponding part. Reset the following counter values when corresponding parts are replaced.
Work Procedure PF/EJ Counter
1. Start the service support mode. Rear ASF Counter
(Refer to “ 5.2 Service mode startup (p. 107)") Feed Roller C1 Counter
2. Select “B14 Initialize-PW Sensor” refer to “ How to select an Adjustment item Feed Roller C2 Counter
(p. 292)" and then the initializing of the PW deterioration correction counter is
Feed Roller C3 Counter
executed.
Work Procedure
1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)")
2. Select “B16 Counter Reset” refer to “ How to select an Adjustment item (p.
292)".
3. Select the counter you wish to initialize and reset it following the instruction on
the screen.
PF/EJ Counter **
Rear ASF Counter **
Feed Roller C1 Counter ** Current values appear
Feed Roller C2 Counter **
Feed Roller C3 Counter **
SELECT: [2][8]
Reset:[6] Back:[*]
4. An initialization screen of the selected counter is displayed. Execute the B21 CR SCALE CHECK
initialization following the instruction on the screen.
Overview
B16 Counter Reset
Check that there are no speed variations or periodic variations in the CR
operation due to damage or deterioration of the CR scale surface.
xxxxxxxxxxxxxx Selecting counter name Work Procedure
Value : **
1. Start the service support mode.
Current value appears
(Refer to “ 5.2 Service mode startup (p. 107)")
Reset Value ? 2. Select “B21 CR Scale Check” refer to “ How to select an Adjustment item (p.
292)".
Done : [2]
3. The check result is displayed on the panel. If there is an abnormality, “NG” is
Cancel: [8] displayed.
Figure 7-23. B16 Counter Reset Screen (2) B21 CR Scale Check
If NG is displayed,
Check: OK check, clean, or replace the
CR scale.
Push[#] Button
Overview Overview
For poor assembling detection when replacing the PE sensor part, pass Check that the temperature and humidity sensors are operating normally.
paper through and check that the chattering after detection of the paper
Judgment
trailing edge by the PE sensor stops within the set time.
0°C or higher to 60°C or lower
Paper and feed tray Operating normal if environmental temp/hum. are displayed.
• Paper size: A4 0°C or lower
• Paper type: Plain paper Broken cable or connection failure of the temperature and humidity sensor
• Paper feed tray: Paper Cassette (C1) cables.
Work Procedure 60°C or higher
The temperature and humidity sensor is broken or its cable has been short-
1. Load paper into the paper feed tray. circuited.
2. Start the service support mode. Work Procedure
(Refer to “ 5.2 Service mode startup (p. 107)")
1. Start the service support mode.
3. Select “B23 PE Sensor Check” refer to “ How to select an Adjustment item (p.
(Refer to “ 5.2 Service mode startup (p. 107)")
292)".
2. Select “B24 Temp/hum. Sensor” refer to “ How to select an Adjustment item (p.
4. For the display other than “OK”, reassemble the PE Lever Assy or PE Sensor.
292)".
B23 PE Sensor Check 3. Check the output values of the temperature and humidity sensors and confirm
whether or not they are normal.
Sensor Check: OK If NG or --- is displayed,
Push[#]Button reassemble the PE Lever Assy or 4. Touch the temperature sensor and check that there is a change to the output value.
PE Sensor.
5. If no good, check the connection state of the temperature and humidity sensors. If
there is a problem, replace the temperature and humidity sensors with new one.
Temp/hum. Sensor
Figure 7-25. B23 PE Sensor Check Screen Temperature: ** °C Temperature and humidity that
Humidity: ** % Temperature and Humidity
sensor is detected are displayed.
Push[#]Button
Overview Overview
Check that an abnormal signal that will cause a Nozzle diagnostic function Set the rank for setting the optimal judgment threshold value of each
problem is not occurring as a result of a part failure or poor assembling. nozzle to ensure Nozzle diagnostic function detection accuracy.
Work Procedure Work Procedure
1. Start the service support mode. 1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)") (Refer to “ 5.2 Service mode startup (p. 107)")
2. Select “B26 Nozzle Noise Check” refer to “ How to select an Adjustment item (p. 2. Select “B27 Nozzle Rank Categorise” refer to “ How to select an Adjustment
292)". item (p. 292)".
3. The check result is displayed on the panel. If NG, check whether the Printhead and 3. The check result is displayed on the panel. If “Error” is displayed, perform the
Head FFC are correctly reassembled. When they are damaged, replace them with head cleaning and confirm all nozzles discharge ink normally, and then execute
new ones. this adjustment again.
Push[#]Button Push[#]Button
Figure 7-27. B26 Nozzle Noise Check Screen Figure 7-28. B27 Nozzle Rank Categorise Screen
Overview Overview
Check that Nozzle diagnostic function is operating normally. Print check patterns to check that there is no problem with the final print
quality.
Work Procedure
Paper and feed tray
1. Start the service support mode.
• Paper size: A4, Letter
(Refer to “ 5.2 Service mode startup (p. 107)")
• Paper type: Plain paper
2. Select “B28 Nozzle Detect Check” refer to “ How to select an Adjustment item • Paper feed tray: Paper Cassette (C1)
(p. 292)".
Work Procedure
3. The check result is displayed on the panel. If “Error” is displayed, perform the 1. Start the service support mode.
head cleaning and confirm all nozzles discharge ink normally, and then execute (Refer to “ 5.2 Service mode startup (p. 107)")
this adjustment again.
2. Select “B29 Check Pattern (Plain)” refer to “ How to select an Adjustment item
B28 Nozzle Detect Check (p. 292)".
3. Load paper into the paper feed tray.
NVT Detect: OK
4. Confirm the current setting and print the adjustment pattern.
Push[#]Button When changing the print setting, select and change the item following the
instruction on the screen.
5. Check the check patterns.
Overview Overview
Print check patterns to check that there is no problem with the final print Print patterns for checking the banding level of each color.
quality.
Paper and feed tray
Paper and feed tray • Paper size: A4, Letter
• Paper size: A4 • Paper type: Plain paper, Business plain paper
• Paper type: Photo matte paper • Paper feed tray: Paper Cassette (C1) to paper cassette (C3), Rear ASF
• Paper feed tray: Paper Cassette (C1)
Adjustment pattern
Work Procedure
1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)")
2. Select “B34 Check Pattern (Matte)” refer to “ How to select an Adjustment item
(p. 292)".
3. Load paper into the paper feed tray.
4. Confirm the current setting and print the adjustment pattern.
When changing the print setting, select and change the item following the
instruction on the screen.
5. Check the check patterns.
Current Setting
Feed Tray: Cassette 1
Paper Size: A4
Paper Type: Photo Mat Paper Figure 7-32. RGB pattern
Select Item: [2][8] Judgment
Change Value: [4][6] Visually check the banding levels of the check pattern to confirm that there
is no problem.
Print: [#] Button
Print Cancel: [*] Button
Work Procedure 5. Check the check patterns. If not good, refer to the following table and take the
1. Start the service support mode. corresponding measure.
(Refer to “ 5.2 Service mode startup (p. 107)")
No. Symptom Suspected cause Measure
2. Select “B30 RGB Pattern” refer to “ How to select an Adjustment item (p. 1 Multiple white bands are Nozzles missing Perform head cleaning.
292)". occurring.
3. Load paper into the paper feed tray. 2 The banding level differs LUT_POL Perform user adjustment
depending on the color. adjustment value is (LUT_POL adjustment).
4. Confirm the current setting and print the adjustment pattern. incorrect.
When changing the print setting, select and change the item following the 3 White banding or black banding Adjustment is Perform band feed
instruction on the screen. is occurring over the entire incorrect. adjustment again.
pattern.
B30 RGB Pattern Printing
4 White banding or black banding Adjustment is Perform band feed
is occurring at the top and middle incorrect. adjustment again.
Current Setting
of the pattern.
Feed Tray: Cassette 1
5 White banding or black banding Adjustment is Perform band feed
Paper Size: A4
is occurring at the bottom edge. incorrect. adjustment again.
Paper Type: Plain
Current Setting
Feed Tray: Cassette 1
Paper Size: A4
Paper Type: Plain
MOTOR DISPERSION CORRECT 4. The results are displayed after correction ends. If there is any NG item, check the
corresponding motor connection. If there is a problem, replace it with a new one.
Overview
Measure product variations to set the appropriate correction values. Also, B40 CR Motor Correct
make a pass/fail judgment by calculating whether or not the operation load
CR Measure: OK
is within the expected range from the motor current value.
Cycle: OK
Target adjustments APG Offset: OK
B40 CR Motor Correct
Push[#]Button
B41 PF Motor Correct
B42 ASF Motor Correct C1
B66 ASF/LIFT Motor Correct C2 Figure 7-36. B40 CR Motor Correct OK Screen
B67 ASF/LIFT Motor Correct C3
B69 IS Motor Correct
Work Procedure
1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)")
2. Select “Mech Adjust:MENU” refer to “ How to select an Adjustment item (p.
292)".
3. On the displayed screen, select the item of the Motor dispersion correct menu
corresponding to the replaced part, and execute it.
Overview Make adjustments so that the spacing between the pattern lines when the
Mechanically correct the print offset due to part product variations and tilting at adjustment value is “0” becomes equal.
the time of Printhead attachment. Preparation
Paper and feed tray Head angular mecha adjustment must be performed when the ADF/SCN Unit has
Paper size: A4 been opened.
Paper type: Photo matte paper Therefore, in order to set the ADF/SCN Open Sensor to the closed state, secure it
Paper feed tray: Rear ASF with tape.
Adjustment pattern
ADF/SCN Open Sensor
Tape
Line space is the most Press the execute button, Paper Type: Photo Matte Paper
Yes the CR unit moves to the
equal when the
adjustment value is “0”? center position.
Select Item: [2][8]
Change Value: [4][6]
No Adjustment Loosen the Printhead
is finished.
fixing screws by 90°.
Press the execute button, Print: [#] Button
the CR unit moves to the Print Cancel: [*] Button
center position. Move the Adjustment dial
for 1 step to the
misalignment direction. Figure 7-40. B43 Head angular adj. mech Screen (1)
Remove the Head Upper 5. Check the adjustment pattern and determine the adjustment value based on the
Cover
Tighten the screws.
judgment procedure.
6. After printing the adjustment pattern, a confirmation screen shown below appears.
C H E C K The following two types of patterns are printed in the
If the adjustment is needed, follow the instructions on the screen. The CR unit
P O IN T adjustment pattern.
moves to the maintenance position after the panel operation is complete.
Coarse adjustment pattern
The adjusted value is printed by five steps If the tape of the ADF/SCN Open Sensor comes off during the
(-10, -5, 0, +5, +10). adjustment, the CR Unit moves to the home position without
Detail adjustment pattern the cover, so it is very dangerous. Therefore, make sure that the
The adjusted value is printed by three steps ADF/SCN Open Sensor is securely fixed in advance.
(-5, -3, 0, +3, +5).
-5
Execute: [2]
Cancel: [8]
+5
Figure 7-43. B43 Head angular adj. mech Screen (2)
+10
Figure 7-41. B43 Head angular adj. mech pattern (Coarse adjustment pattern)
-5 -3 0 +3 +5
Figure 7-42. B43 Head angular adj. mech pattern (Detail adjustment pattern)
7. Remove the two screws securing the Head Upper Cover, and remove it. 10. Check that the lines of the adjustment pattern of “0” are the most equal.
Turn the three Printhead fixing screws counterclockwise by 90 degrees to loosen
When equal:
them.Turn the adjustment dial based on the adjustment value confirmed in Step 5.
The adjustment is completed.
When not equal:
Check the misalignment direction (“+”direction/“-” direction). Then go to
Step 11.
Direction Direction
of “+” of “-” B43 Head Angular Adj.Mech
Finish: [2]
Readjustment: [8]
Head Angular
Adjustment dial
: Screw
Figure 7-44. B43 Head angular adj. mech Figure 7-46. B43 Head angular adj. mech Screen (4)
8. Tighten the three Printhead fixing screws. 11. Perform Step 6 to Step 7 and move the adjustment dial 1 notch in the direction
confirmed in Step 10.
9. A confirmation screen shown below appears. Print the adjustment pattern again
following the instruction on the screen. 12. Tighten the screws and print the adjustment pattern again to check whether the
spacing between the pattern lines when the adjustment value is “0” is the evenest
B43 Head Angular Adj.Mech among the patterns. If not, repeat steps Step 10 to Step 12 until the spacing of the
pattern “0” becomes the evenest.
End of Head Adjustment?
Then, Execute End Operation
& Print.
Push [#] Button
After performing the Head Angular Adj. Mech, make sure to B45 PTS ACC./DEC. ADJUST
confirm the operation of the cap of the ink system as follows.
If the cap does not return to original position, make sure to Overview
replace the Inksystem Assy. because it can not be performed Correct the impact offset caused by a difference in the speed of the low-speed part
accurately capping, and printing failure occurs. and acceleration/deceleration part of the CR.
1. Push the Cap to rear side as shown below, and confirm to Paper and feed tray
return to original position.
Paper size: A4, Letter
Paper type: Plain paper
Paper feed tray: Paper cassette (C1) to paper cassette (C3)
Adjustment pattern
Cap
Cap
Judgment 6. Enter the adjustment value following the instruction on the screen.
Select the pattern without any gap or overlapping in the center, left and right
patterns. B45 PTS Acc./Dec.Adjust
Adjustment procedure
Adjust Setting Area: -128 to 127
1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)") #1: ---
2. Select “B45 PTS Acc./Dec. Adjust” refer to “ How to select an Adjustment item #2: ---
(p. 292)".
3. Load paper into the paper feed tray.
Select: [2][8] Input: [6]
4. Confirm the current setting and print the adjustment pattern. Cancel: [*] Finish: [#]
When changing the print setting, select and change the item following the
instruction on the screen. Figure 7-51. B45 PTS Acc./Dec. Adjust Screen (2)
7. Perform the completion operation to save the adjustment value to the printer.
B45 PTS Acc./Dec.Adjust
Overview From among the printed patterns, select the pattern where the above and below
Use software to correct the vertical or horizontal tilting that occurs at the time of lines are the straightest.
print attachment. Adjustment procedure
Paper and feed tray 1. Start the service support mode.
Paper size: A4, Letter (Refer to “ 5.2 Service mode startup (p. 107)")
Paper type: Plain Paper 2. Select “B44 Head Angular Adj. Soft” refer to “ How to select an Adjustment
item (p. 292)".
Paper feed tray: Paper cassette (C1) to paper cassette (C3)
3. Load paper into the paper feed tray.
Adjustment pattern
4. Confirm the current setting and print the adjustment pattern.
When changing the print setting, select and change the item following the
instruction on the screen.
Current Setting
Feed Tray: Cassette1
Paper Size: A4
Paper Type: Plain
Select the pattern for which there is no gap and overlapping of the left and right
patterns. B46 Bi-D Adjust
Adjustment procedure
Adjust Setting Area: -128 to 127
1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)") #1: ---
2. Select “B46 Bi-D Adjust” refer to “ How to select an Adjustment item (p. 292)". #2: ---
Overview From among the printed patterns, select the pattern where the above and below
Use software to correct the print timing for aligning the print position between the lines are the straightest.
outward path and return path when bidirectional printing in band feed mode. Adjustment procedure
Paper and feed tray 1. Start the service support mode.
Paper size: A4, Letter (Refer to “ 5.2 Service mode startup (p. 107)")
Paper type: Plain paper 2. Select “B48 Bi-D Band Adjust” refer to “ How to select an Adjustment item (p.
292)".
Paper feed tray: Paper cassette (C1) to paper cassette (C3)
3. Load paper into the paper feed tray.
Adjustment pattern
4. Confirm the current setting and print the adjustment pattern.
When changing the print setting, select and change the item following the
instruction on the screen.
Current Setting
Feed Tray: Cassette1
Paper Size: A4
Paper Type: Plain
6. Enter the adjustment value. B49 PW SENSOR CORRECT/B50 PRINT START POS. (ASF)/B51 PRINT
START POS. (REAR ASF)
B48 Bi-D Band Adjust
Overview
Current Setting
Feed Tray: Cassette1
Paper Size: A4
Figure 7-61. B49 PW Sensor Correct pattern Paper Type: Plain
#1: ---
#2: ---
Select the numerical value of the pattern that has no overlapping of the upper and
lower blocks and the least white bands. B55 Band Feed Adjust
Adjustment procedure
Adjust Setting Area: -128 to 127
1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)") #1: ---
2. Select “B55 Band Feed Adjust” refer to “ How to select an Adjustment item (p. #2: ---
292)".
3. Load paper into the paper feed tray.
Select: [2][8] Input: [6]
4. Confirm the current setting and print the adjustment pattern. Cancel: [*] Finish: [#]
When changing the print setting, select and change the item following the
instruction on the screen. Figure 7-68. B55 Band Feed Adjust Screen (2)
7. Perform the completion operation to save the adjustment value to the printer.
B55 Band Feed Adjust
B52 PE ADJUST (ASF)/B53 PE ADJUST (REAR ASF) 4. Confirm the current setting and print the adjustment pattern.
When changing the print setting, select and change the item following the
Overview instruction on the screen.
Use software to correct the paper detection position offset caused by variations in
the PE sensor attachment position and Printhead position. B52 PE Adjust (ASF)
B61 PTS Acc./Dec. Adjust (S) 4. Confirm the current setting and print the adjustment pattern.
When changing the print setting, select and change the item following the
Overview instruction on the screen.
Correct the impact offset caused by a difference in the speed of the low-speed part B61 PTS Acc./Dec. Adjust (S)
and acceleration/deceleration part of the CR. Perform adjustment in only a specific
adjustment area and perform automatic calculation for other than that area to Current Setting
determine the correction value. Feed Tray: Cassette1
Paper Size: A4
Paper and feed tray
Paper Type: Plain
Paper size: A4, Letter
Paper type: Plain paper Select Item: [2][8]
Change Value: [4][6]
Paper feed tray: Paper cassette (C1) to paper cassette (C3)
Adjustment pattern Print: [#] Button
Same as B45 PTS Acc./Dec. Adjust (p. 306) Print Cancel: [*] Button
Judgment Figure 7-70. B61 PTS Acc./Dec. Adjust (S) Screen (1)
Select the pattern for which there is no gap and overlapping of the left and right 5. Check the adjustment pattern and determine the adjustment value based on the
patterns. judgment procedure, and enter the adjustment value.
Adjustment procedure
B61 PTS Acc./Dec. Adjust (S)
1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)") Adjust Setting Area: -128 to 127
2. Select “B61 PTS Acc./Dec. Adjust (S)” refer to “ How to select an Adjustment
item (p. 292)". #1: ---
#2: ---
3. Load paper into the paper feed tray.
B62 BI-D ADJUST (S) 4. Confirm the current setting and print the adjustment pattern.
When changing the print setting, select and change the item following the
Overview instruction on the screen.
Use software to correct the print timing for aligning the print position between the
outward path and return path when bidirectional printing. Perform adjustment in B62 Bi-D Adjust (S)
only a specific adjustment area and perform automatic calculation for other than
that area to determine the correction value. Current Setting
Feed Tray: Cassette1
Paper and feed tray
Paper Size: A4
Paper size: A4, Letter Paper Type: Plain
Paper type: Plain paper
Select Item: [2][8]
Paper feed tray: Paper cassette (C1) to paper cassette (C3) Change Value: [4][6]
Adjustment pattern
Same as B46 Bi-D Adjust (p. 309) Print: [#] Button
Print Cancel: [*] Button
Judgment
Select the pattern for which there is no gap and overlapping of the left and right Figure 7-72. B62 Bi-D Adjust (S) Screen (1)
patterns. 5. Check the adjustment pattern and determine the adjustment value based on the
judgment procedure.
Adjustment procedure
1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)")
2. Select “B62 Bi-D Adjust (S)” refer to “ How to select an Adjustment item (p.
292)".
3. Load paper into the paper feed tray.
#1: ---
#2: ---
B64 BAND FEED ADJUST (S) 4. Confirm the current setting and print the adjustment pattern.
When changing the print setting, select and change the item following the
Overview instruction on the screen.
Correct the paper feed error that occurs due to mechanical variations or media feed
characteristics in band feed mode. Perform adjustment in only a specific B64 Band Feed Adjust (S)
adjustment area and perform automatic calculation for other than that area to Current Setting
determine the correction value. Feed Tray: Cassette1
Paper Size: A4
Paper and feed tray
Paper Type: Plain
Paper size: A4, Letter
Paper type: Plain paper, Business plain paper Select Item: [2][8]
Change Value: [4][6]
Paper feed tray: Paper cassette (C1) to paper cassette (C3), Rear ASF
Adjustment pattern Print: [#] Button
Same as B55 Band Feed Adjust (p. 315) Print Cancel: [*] Button
Judgment Figure 7-76. B64 Band Feed Adjust (S) Screen (1)
Select the numerical value of the pattern that has no overlapping of the upper and 5. Check the adjustment pattern and determine the adjustment value based on the
lower blocks and the least white bands. judgment procedure.
B90 PRINTHEAD (PREPARATION BEFORE REPLACEMENT) 4. The Printhead replacement judgment cleaning is performed in accordance with the
nozzles missing state. Print the nozzle check pattern after replacement judgment
Overview cleaning.
Judge whether or not the Printhead needs to be replaced when missing nozzles,
unstable discharge, or misalignment discharge occurs. If replacement is required, 5. Check the nozzle check pattern to confirm the nozzles missing state and then make
perform the preparation required for replacement. a judgment of whether to replace the Printhead.
If the nozzles missing state is not resolved (state in which Printhead
This operation is necessary to performing the “B80 Printhead Seq” replacement is required):
correctly. Press the [2] button and go to Step 6.
Make sure to perform this operation before the Printhead
replacement. When the nozzles missing state is resolved
(state in which recovery is possible by cleaning):
Procedure Press the [8] button to end the preparation before Printhead replacement.
Figure 7-78. B90 Printhead Screen (1) Figure 7-80. B90 Printhead Screen (3)
B91 INK SUPPLY UNIT (PREPARATION BEFORE REPLACEMENT) B92 INK SYSTEM ASSY (PREPARATION BEFORE REPLACEMENT)
Overview Overview
Perform the operation required before replacing the Ink Supply Unit. Perform the operation required before replacing the Inksystem Assy.
Procedure Procedure
1. Start the service support mode. 1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)") (Refer to “ 5.2 Service mode startup (p. 107)")
2. Select “B91 Ink Supply Unit” from the Before Repair Operation menu. 2. Select “B92 Ink System Assy” from the Before Repair Operation menu.
3. Check that the following screen is displayed and then press the power button to 3. Discharge the ink in the exhaust pump following the instruction on the screen.
turn off the power. (Turn off the power in the CR unlock state.)
B92 Ink System Assy
B91 Ink Supply Unit
Discharge ink from Pump
Finish
Please Power off Push [#] Button
Finish
Please Power off.
Push [Power]
B80 PRINT HEAD SEQ (ADJUSTMENT AFTER REPLACEMENT) 4. After ink filling completes, adjustment is executed in the following order.
1. Head angular Adj. Mech (p. 302)
Overview
2. Head angular Adj. Soft (p. 308)
Sequentially display the adjustments required after Printhead replacement.
3. PTS Acc./Dec. Adjust (S) (p. 318)
“Preparation Before Replacement (B90 Printhead)” must be 4. Bi-D Adjust (S) (p. 319)
performed before Printhead replacement because this adjustment is 5. Bi-D Band Adjust (S) (p. 320)
designed accordingly. Make sure to perform “Adjustment After
Replacement (B80 Print head seq)” in the state that “Before Repair 6. Band Feed Adjust (S) (p. 322)
Operation (B90 Printhead)” is performed before replacing the
5. Perform check pattern printing (p. 300), check that there is no problem.
Printhead.
Procedure
1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)")
2. Select “B80 Head Replace Seq” refer to “ How to select an Adjustment item (p.
292)".
3. The inspections and ink filling are executed in the following sequence.
1. Head ID Input (p. 292)
2. CR Scale Check (p. 294)
3. Nozzle Noise Check (p. 296)
4. Ink Filling (p. 328)
5. Nozzle Check (p. 300)
The printer selects the Ink Fill Level (Head Ink Fill or
Initial Fill) automatically by state of the “Before Repair
Operation (B90 Printhead)”.
The case of not perform the “Before Repair Operation
(B90 Printhead)”, Ink fill necessity confirmation menu is
displayed.
B81 INK SUPPLY UNIT SEQ (ADJUSTMENT AFTER REPLACEMENT) B82 INK SYSTEM ASSY SEQ (ADJUSTMENT AFTER REPLACEMENT)
Overview Overview
Sequentially display the adjustments required after Ink Supply Unit replacement. Sequentially display the adjustments required after Inksystem Assy replacement.
“Preparation Before Replacement (B91 Ink Supply Unit)” must be “Preparation Before Replacement (B92 Ink System Assy)” must be
performed before Ink Supply Unit replacement because this performed before Inksystem Assy replacement because this
adjustment is designed accordingly. Make sure to perform adjustment is designed accordingly. Make sure to perform
“Adjustment After Replacement (B81 Ink Supply Unit)” in the state “Adjustment After Replacement (B82 Ink System Assy Seq)” in the
that “Preparation Before Replacement (B91 Ink Supply Unit)” is state that “Preparation Before Replacement (B92 Ink System
performed before replacing the Ink Supply Unit. Assy)” is performed before replacing the Inksystem Assy.
Procedure Procedure
1. Start the service support mode. 1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)") (Refer to “ 5.2 Service mode startup (p. 107)")
2. Select “B81 Ink Supply Unit Seq” refer to “ How to select an Adjustment item 2. Select “B82 Ink System Assy Seq” refer to “ How to select an Adjustment item
(p. 292)". (p. 292)".
3. The inspections and ink filling are executed in the following sequence. 3. The inspections and ink filling are executed in the following sequence.
1. Ink Leak Sensor (p. 219) 1. IS Motor Correct (p. 301)
2. Ink Fill (Initial Fill) (p. 328) 2. Ink Fill (Initial Fill) (p. 328)
B83 REAR ASF UNIT SEQ (ADJUSTMENT AFTER REPLACEMENT) B84 MAIN BOARD SEQ (ADJUSTMENT AFTER REPLACEMENT)
Overview Overview
Sequentially display the adjustments required after Rear ASF Assy replacement. Sequentially display the adjustments required after Main Board Assy replacement.
Procedure Procedure
1. Start the service support mode. 1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)") (Refer to “ 5.2 Service mode startup (p. 107)")
2. Select “B83 Rear ASF Unit Seq” refer to “ How to select an Adjustment item (p. 2. Select “B84 Main Board Seq” refer to “ How to select an Adjustment item (p.
292)". 292)".
3. The following adjustments are performed. 3. The following inspections are performed.
1. Counter Reset (Rear ASF Counter) (p. 293) 1. Ink Leak Sensor (p. 219)
2. Print Start Pos. (Rear ASF) (p. 312) 2. Nozzle Noise Check (p. 296)
7.2.4.3 Maintenance C01 HEAD INK FILL/C02 INITIAL FILL (INK FILL)
The maintenance should be performed after starting the printer in “ 5.2 Service mode Overview
startup (p. 107)".
Head Ink Fill
HOW TO SELECT ITEMS FROM THE MAINTENANCE MENU Fill the Printhead and ink channels with ink to enable printing. (Perform this
after Printhead replacement.)
Select and execute the corresponding maintenance item using either procedure below. Initial Fill
Selecting by entering the program number Fill the Printhead and ink channels with ink to enable printing. (Perform this
after replacement of the ink supply path parts between the Ink Supply Unit
1. Select “C00 Input C No.-Maintenance” from the Maintenance menu. and Printhead.)
2. Press the [#] button or the [OK] button (WF-C529R) and software number
key is displayed on LCD. Procedure
3. Enter the numerical figures of the program number on “ 7.2.2 Adjustment 1. Start the service support mode.
and Inspection List (p. 271)". (Refer to “ 5.2 Service mode startup (p. 107)")
4. Press the [OK] button.
2. Select “C01 Head Ink Fill” or “C02 Initial Fill” refer to “ How to select items
Selecting from menu from the maintenance menu (p. 328)".
From the maintenance menu, refer to the adjustment name line in “ 7.2.2
Adjustment and Inspection List (p. 271)", and select the menu items in order to
open the target adjustment screen.
C03 CL1/C04 CL2/C05 CL3/C06 STRONG CL/C07 (HEAD CLEANING) C08 HEAD INK DISCHARGE/C09 SUPPLY INK DISCHARGE (INK DISCHARGE)
Overview Overview
Perform this to recover from missing dots or print defects of the Printhead.
Head Ink Discharge
Procedure Discharge ink to release the pressure applied to the ink inside the supply path
from the head for the purpose of preventing ink leaks after Printhead
1. Start the service support mode. replacement. (However, this is not required after normal Printhead
(Refer to “ 5.2 Service mode startup (p. 107)") replacement.)
2. Select “C03 CL1”, “C04 CL2”, “C05 CL3”, “C06 Strong CL” or “C06 Supply Ink Discharge
Refresh CL” refer to “ How to select items from the maintenance menu (p. Discharge the ink inside the supply path from the ink supply unit to the
328)". Printhead and replace it with air.
Procedure
1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)")
2. Select “C08 Head Ink Discharge” or “C09 Supply Ink Discharge” refer to “
How to select items from the maintenance menu (p. 328)".
C10 SUCTION PUMP INK DISCHARGE (INK DISCHARGE) C11 HEAD THERMISTOR CHECK
Overview Overview
Discharge the waste ink remaining in the suction pump (Inksystem Assy). Detects and displays the head thermistor’s temperature. Also, displays the
guaranteed operating temperature range for NVT.
Procedure
Procedure
1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)") 1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)")
2. Select “C10 Suction Pump Ink Discharge” refer to “ How to select items from
the maintenance menu (p. 328)". 2. Select “C11 Head Thermistor Check” refer to “ How to select items from the
maintenance menu (p. 328)".
3. Check whether the displayed head thermistor temperature is within the specified
range.
Temperature: ** C
OK Range: 5C- 40C Detected head thermistor’s
temperature appears here.
Push [#]Button
Overview
Print the Status Sheet. Refer to “ 9.3 Status Sheet Information (p. 703)" for details.
Paper and feed tray
Paper size: A4, Letter
Paper feed tray: Paper cassette (C1) to paper cassette (C3), Rear ASF
Procedure
1. Start the service support mode.
(Refer to “ 5.2 Service mode startup (p. 107)")
2. Select “C20 Status Sheet Print” refer to “ How to select items from the
maintenance menu (p. 328) ".
3. Load paper into the paper feed tray.
4. Confirm the current setting and print the adjustment pattern.
When changing the print setting, select and change the item following the
instruction on the screen.
Current Setting
Feed Tray: Cassette1
Paper Size: A4
Duplex print: OFF
4
5
3
2 6
7
1
12 8
9
11
10 10
7
6
5
8
4
3
2
9
10
3
2
7
10
9 8
Figure 7-88. Ink Supply Mechanism
6 7
5
4
10
11
* : WF-C579R only
6
5
9
8
7
2 5
1 4
WF-C579R WF-C529R
3
1
3
2
4
1
9
10 8
6
5 7
4
1
8
10
3 4
5
2
6
7
1
8
9
15 14 13 12 11 10
4
3
10 11 12
2 9 13
8
1 7
6
21
20
13 14
19 15
18 16
13
17
13
Figure 7-96. Optional Paper Cassette Unit (1)
1 2
5 3
4
CR UNLOCK (SERVICE SUPPORT MODE) 2. Rotate the gear of the Inksystem Assy in the direction of the arrow, and move the
CR Unit to the 80-digit side.
1. Start the printer in service support mode.
(Refer to <Bule_10>"5.2 Service mode startup" (p. 107))
CR Unit
2. Select “CR Unlock Power Off” from service support mode top menu.
Inksystem Assy
Figure 7-98. Service support mode top menu
Figure 7-99. Unlocking the CR Unit
When rotating the gear of the Inksystem Assy, take extra care not
to damage or disconnect the FFC by touching it.
7.3.2.2 Removing the Maintenance Box 7.3.2.3 Removing the Ink Pack
1. Disengage the hook, and remove the Maintenance Box Cover. 1. Slide the Lock Lever in the direction of the arrow, then Open the Ink Supply Unit
Front Cover.
2. Remove the Maintenance Box.
Lock Lever
Hook
Maintenance Box
Ink Pack
OUTLINE
A1 B1 C1 A2 B2 C2
Time Rear Cover (Back) Rear Top Cover
Part or Component Guide
D1 E1 D2 E2
Disassembly/ Adjustment/
Total
Reassembly Inspection
Rear Top
Rear Top Cover A 1 min 35 sec --- 1 min 35 sec
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
Disassembly procedure of the listed parts or components are given in the section.
Procedure
The capital letters in the “Guide” column are shown in the disassembly procedure
Describes the disassembly procedure.
pages with a number. Follow the disassembly instructions on the pages with a capital
When reassembling, follow the disassembly procedure in reverse order.
letter for your target part in numerical order.
3. Find the “Guide” (the capital letter) in the disassembly procedure pages. Then follow the
EXAMPLE FOR READING DISASSEMBLY PROCEDURE
instructions on the pages with the Guide indication in numerical order.
1. Find your target part or component in the table.
2. See the Guide column, and remember the Guide (a capital letter) for the part/component. Example: To remove the Main Board Assy, find pages with the “A”
guide. If A1, A2, A11, and A12 are found, start from the A1
Example: The Guide for the Main Board Assy is “A”.
page, then proceed in numerical order.
7.3.4.11 Electrical Components (2)
EPSON WF-C579R/WF-C529R Revision A
OUTLINE
A1 B1 A2 B2
Time C1 D1
Rear Cover (Back)
C2 D2
Rear Top Cover
Total
Reassembly Inspection
D
Double- Double-
SD Memory --- --- --- No. Screw Type
PS Ground Plate No.
S4
Screw Type
C.B.P-TITE-SCREW-3x10-F.ZN-3C
sided tape CRCM FFC Sheet sided tape
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
1. Remove the two screws (S4: , S5: ), then remove the PS Ground Plate. 1. Peel off the CRCM FFC.
2. Peel off the CRCM FFC Sheet.
Top
Left Rear
Front Right
Bottom
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
B4 C4 Housing Right
D4 (→P. 353)
C5 Housing Left
D5 (→P. 354)
C6 Housing Top
D6 (→P. 354)
A1 B1 C1 A2 B2 C2
Rear Cover (Back) Rear Top Cover
D1 E1 D2 E2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
B3 C3 B4 C4
Maintenance Box Cover Housing Right
D3 D4
Rear Rear
Hook
Tab
1. Disengage the hook, and remove the Maintenance Box Cover. 1. Open the ADF/SCN Unit.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
C5 C6
Housing Left Housing Top
D5 D6
Rear
Hooks
Housing Upper
Top
Hooks
Tab
No. Screw Type
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
Hooks
Cable
Hook (long)
Hooks
Tab
ADF/SCN Open Housing Left No. Screw Type
Sensor Hook (short)
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
The length of the two hooks on the ADF/SCN Open Sensor differs. See the following 1. Open the ADF/SCN Unit.
and make sure to release the shorter hook first when removing the ADF/SCN Open 2. Remove the three screws (S4: ) that secure the Housing Left.
Sensor. 3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
1. Disconnect the cable from the connector (CN609) on the Main Board Assy.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
2. Disengage the hook by pushing up the ADF/SCN Open Sensor.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
---
Paper Support C 1 min 44 sec 1 min 44 sec
DISASSEMBLY FLOWCHART
Start
Start
B3 Paper Support
(→P. 359)
B4 Housing Rear
(→P. 359)
A1 B1 A2 B2
Rear Cover (Back) ASF Cover
C1
Rear
ASF Cover
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Release the two shafts of the ASF Cover from the grooves on the Rear Housing, then
remove the ASF Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
B3 B4
Paper Support Housing Rear
Paper Support
Tab and
groove Rear Housing
Tab and
groove
Rear Housing
1. Release the two tabs of the Paper Support from the grooves on the Rear Housing, then
remove the Paper Support.
Paper Support
C2
Paper Support
Tab and
groove
Tab and
groove
Rear Housing
1. Release the two tabs of the Paper Support from the grooves on the Rear Housing, then
remove the Paper Support.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
Front Cover
C4 D4 (→P. 365)
Housing Left
D5 (→P. 365)
Dowel Dowel
1. Remove the Rear Unit. 4. Remove the Rear Back Cover downward.
2. Remove the two screws (S4: ) that secure the ASF Cover Assy. Attach the two dowels of the Rear Back Cover to the positioning holes on the Housing
3. Remove the four screws (S4: ) that secure the Rear Back Cover. Left and the Housing Right.
B2 B3
ASF Cover Assy Front Cover Retainer Plate
C2 D2 C3 D3
Front Cover
Retainer Plate
Tabs
Front
Cover
1. Remove the ASF Cover Assy in the direction of the arrow. 1. Open the Front Cover.
Insert the four tabs of the ASF Cover Assy to the positioning holes of the Front Cover 2. Remove the six screws (S4: ), then remove the Front Cover Retainer Plate.
Retainer Plate.
Rear
Front Cover
Hooks
Hooks
Housing Left
1. Remove the Front Cover upward. 1. Remove the five screws (S4: ) that secure the Housing Left.
2. Lift the Housing Left upward to release the two hooks each on the front side and rear side of
the Housing Left, and then remove the Housing Left.
Insert the four tabs of the Housing Left to the positioning holes of the Ink Supply Unit.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
A6 B6 C6 Housing Right
(→P. 371)
B7 C7 Housing Left
(→P. 371)
B8 C8 Housing Top
(→P. 372)
Dowel Dowel
1. Remove the Rear Unit. 4. Remove the Rear Back Cover downward.
2. Remove the two screws (S4: ) that secure the ASF Cover Assy. Attach the two dowels of the Rear Back Cover to the positioning holes on the Housing
3. Remove the four screws (S4: ) that secure the Rear Back Cover. Left and the Housing Right.
A2 B2 C2 A3 B3 C3
ASF Cover Assy Front Cover Retainer Plate
D2 E2 F2
Front Cover
Retainer Plate
Tabs
Front
Cover
1. Remove the ASF Cover Assy in the direction of the arrow. 1. Open the Front Cover.
Insert the four tabs of the ASF Cover Assy to the positioning holes of the Front Cover 2. Remove the six screws (S4: ), then remove the Front Cover Retainer Plate.
Retainer Plate.
A4 B4 C4 A5 B5 C5
Front Cover Maintenance Box Cover
Rear
Hook
Front Cover
1. Remove the Front Cover upward. 1. Disengage the hook, and remove the Maintenance Box Cover.
A6 B6 C6 B7 C7
Housing Right Housing Left
Rear Rear
Hooks
Housing Right
Hooks
Housing Left
Tab
Hooks
No. Screw Type No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
Tab
1. Remove the five screws (S4: ) that secure the Housing Right. 1. Remove the five screws (S4: ) that secure the Housing Left.
2. Lift the Housing Right upward to release the two hooks on the front side of the Housing 2. Lift the Housing Left upward to release the two hooks each on the front side and rear side of
Right, and then remove the Housing Right. the Housing Left, and then remove the Housing Left.
Insert the four tabs of the Housing Right to the positioning holes of the Ink Supply Insert the four tabs of the Housing Left to the positioning holes of the Ink Supply Unit.
Unit.
B8 C8 C9
Housing Top Printer Cover Open Sensor
Connector (CN609)
Cable
Hook (long)
1. Remove six screws (S4: ), then remove the Housing Top. The length of the two hooks on the Printer Cover Open Sensor differs. See the
following and make sure to release the shorter hook first when removing the Printer
Cover Open Sensor.
1. Disconnect the cable from the connector (CN609) on the Main Board Assy.
2. Disengage the hook by pushing up the Printer Cover Open Sensor.
Tab and
ASF Cover Groove
Paper
Shaft
Tab and
Shaft Groove
Housing Rear
Housing Rear
1. Disengage two shafts of the ASF Cover from the holes of the Housing Rear, then remove 1. Disengage two tabs of the Paper Support from the grooves of the Housing Rear, and remove
the ASF Cover. the Paper Support.
Tab and
Groove
Paper
Tab and
Groove
Housing Rear
Housing Rear
1. Disengage two tabs of the Paper Support from the grooves of the Housing Rear, and remove
the Paper Support.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Temperature and
B 16 min 41 sec 12 min 15 sec 28 min 56 sec
Humidity Sensor
Ink Pack Tray BK/
C 8 sec --- 8 sec
Ink Pack Tray CL
Ink Leak Sensor Assy D 16 min 1 sec 11 min 40 sec 27 min 41 sec
DISASSEMBLY FLOWCHART
Start
Start
A1 B1 Rear Cover (Back) C1 Ink Pack Tray BK/ E1 Ink Supply Unit Front
D1 F1 (→P. 377) Ink Pack Tray CL Cover (→P. 387)
(→P. 386)
A2 B2 Rear Top Cover
D2 F2 (→P. 377)
A7 B7 ADF/SCN Unit B14 Temperature and Humidity D14 Ink Leak Sensor Assy F14 CRCM FFC
D7 F7 (→P. 380) Sensor (→P. 386) (→P. 387) (→P. 388)
A8 B8 Cable Guide
D8 F8 (→P. 381)
A1 B1 A2 B2
Rear Cover (Back) Rear Top Cover
D1 F1 D2 F2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 A4 B4
Housing Left Maintenance Box Cover
D3 F3 D4 F4
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 A6 B6
Housing Right Housing Top
D5 F5 D6 F6
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
ADF/SCN Unit
A7 B7
ADF/SCN Unit
D7 F7
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
Cable Guide
A8 B8
Cable Guide
D8 F8
PS Cable
Guide
Hook
1. Release the all cable from the Cable Guide. Route the PS cable through the two guides and hook on the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide. Route the solenoid cable through the six hooks ( ) on the Cable Guide.
Route the Rear Unit Detection Sensor cable and Rear ASF Paper Detection Sensor cable
through the three hooks ( ) and the three hooks ( )on the Cable Guide.
Route the ASF Motor cable through the guide on the Cable Guide.
A9 B9 A10 B10
Peel off the CRCM FFC Magnetic Valve Assy, B
D9 F9 D10 F10
Back
Main Board
CRCM FFC
Left Plate
CN68 CN66 CN67
1. Remove the screw (S13: ), then remove the Magnetic Valve Assy, B.
Double-sided tape CRCM FFC Double-sided tape When attaching the Magnetic Valve Assy, B, make sure to align the rib with the hole on the
plate.
Make sure the Magnetic Valve Assy, B is secured with the screw.
Plate
Guide Cover
S6
Plate
Ink Supply
Tube Assy Dowel and positioning hole No. Screw Type
No. Screw Type S3 C.C.P-TITE-SCREW-3x12-F.ZN-3C
Hexagon nut S6 C.B.(S-P1)SCREW,2.5X18,F/ZN-3C S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Remove the two screws (S6: ), and remove the Plate. 1. Remove the two screws (S3: , S4: ), and remove the Guide Cover in the direction of the
arrow.
When installing the Ink Supply Tube Assy to the Ink Supply Unit, make sure to tighten the
screws using a torque driver with the specified torque.
Screw tightening torque: 0.25±0.03N⋅m
The S6 screw and the Hexagon nut (H.N.-1,2.5,F/ZN-3C) is supplied as ASP.
When attaching the plate, make sure to align the dowel on the Ink Supply Tube Assy and the
positioning hole on the plate.
CN10
CN54
CN22
CN11
CN12
CN30
Decompression
Pump cable
CN31
CN2 Top
Decompression
Pump cable Hole
1. Disconnect the cables from the connectors (CN2, CN10, CN11, CN12, CN22, CN30, 3. Pull the Decompression Pump cable out from the hole of the Frame Base, and release the
CN31, CN54, CN55) on the Relay Board. ferrite core of the Decompression pump cable from the Frame Base.
2. Release the cables from the five tabs on the Frame Base. 4. Disconnect the Decompression pump cable from the connector of the Main Board.
5. Remove the eight screws (S4: ) that secure the Ink Supply Unit.
positioning holes
Handle part
Joint
Printer
Joint
Metal frame
As ink may adhere in the following steps, prepare a waste cloth or the like in advance. When lifting the main body, you wear gloves. Because there is a danger of cutting hands with
the sharp metal enclosed by magenta circles,
Lift carefully so as not to touch the PF scale on the left side of the main body. If you touch the
6. Remove the Ink Supply Tube Assy from the Joint. PF scale, clean it with a clean cloth.
7. Grasp the handle parts indicated by the green square part on the left and right sides of the
printer and lift it vertically to remove the printer from the Ink Supply Unit.
When disassembling/assembling, misalignment between tube of the Ink Supply Tube
and the joint part of the tube affects ink supply. When assembling, make sure to rotate
the tube to check if it is secured with the joint part. Also, make sure the rib of the tube
and the joint part is attached vertically as shown in the figure above.
Rear
Lock
Temperature and Humidity Sensor Lever
Ink Pack
Tray BK
Ink Pack
Tray CL
Cable
Ink Supply Unit
1. Remove the screw (S4: ) that secures the Temperature and Humidity Sensor. 1. Move the Lock Lever in the direction of the arrow, then open the Ink Supply Unit Front
2. Disconnect the cable from the connector, then remove the Temperature and Humidity Cover.
Sensor. 2. Push the Ink Pack Tray BK and Ink Pack Tray CL, then remove them.
Lock
Ink Porous Pad Lever Shaft and hole
Hook
Hook
Connector
1. Disconnect the cable from the connector. 1. Move the Lock Lever in the direction of the arrow, then open the Ink Supply Unit Front
2. Disengage four hooks, then remove the Ink Leak Sensor. Cover.
2. Take out the two axes from the housing holes while bending the Ink Supply Unit Front
When attaching the Ink Leak Sensor Assy, make sure to align the positioning hole of
Cover, and then remove the Ink Supply Unit Front Cover.
the Ink Leak Sensor Assy with the dowel of the Ink Tube Guide Holder.
CRCM FFC
F14
Rear
Ferrite core
CRCM FFC
CN1
1. Disconnect the CRCM FFC from the connector (CN1) on the CRCM Board Assy.
2. Pull the CRCM FFC from the ferrite core.
3. Peel off the CRCM FFC from the frame.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
A5 B5 C5 Housing Right
D5 E5 F5 (→P. 393)
A14 Ink Leak Sensor Assy C14 Ink Supply Main Body E14 Foot
A6 B6 C6 Housing Top B14 (→P. 400) D14 (→P. 402) (→P. 404)
D6 E6 F6 (→P. 393) F14
A15 Ink Tube Guide Holder C15 Ink Supply Unit Lower
A7 B7 C7 ADF/SCN Unit
B15 (→P. 400) D15 Housing Assy (→P. 403)
D7 E7 F7 (→P. 394)
F15
A8 B8 C8 Cable Guide B16 Ink Porous Pad, 3 D16 Lock Lever F16 Ink Porous Pad, 2
D8 E8 F8 (→P. 395) (→P. 401) (→P. 403) (→P. 404)
A1 B1 C1 A2 B2 C2
Rear Cover (Back) Rear Top Cover
D1 E1 F1 D2 E2 F2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 C3 A4 B4 C4
Housing Left Maintenance Box Cover
D3 E3 F3 D4 E4 F4
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 C5 A6 B6 C6
Housing Right Housing Top
D5 E5 F5 D6 E6 F6
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
ADF/SCN Unit
A7 B7 C7
ADF/SCN Unit
D7 E7 F7
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
Cable Guide
A8 B8 C8
Cable Guide
D8 E8 F8
PS Cable
Guide
Hook
1. Release the all cable from the Cable Guide. Route the PS cable through the two guides and hook on the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide. Route the solenoid cable through the six hooks ( ) on the Cable Guide.
Route the Rear Unit Detection Sensor cable and Rear ASF Paper Detection Sensor cable
through the three hooks ( ) and the three hooks ( )on the Cable Guide.
Route the ASF Motor cable through the guide on the Cable Guide.
Back
Main Board
CRCM FFC
Left Plate
CN68 CN66 CN67
1. Remove the screw (S13: ), then remove the Magnetic Valve Assy, B.
Double-sided tape CRCM FFC Double-sided tape When attaching the Magnetic Valve Assy, B, make sure to align the rib with the hole on the
plate.
Make sure the Magnetic Valve Assy, B is secured with the screw.
Plate
Guide Cover
S6
Plate
Ink Supply
Tube Assy Dowel and positioning hole No. Screw Type
No. Screw Type S3 C.C.P-TITE-SCREW-3x12-F.ZN-3C
Hexagon nut S6 C.B.(S-P1)SCREW,2.5X18,F/ZN-3C S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Remove the two screws (S6: ), and remove the Plate. 1. Remove the two screws (S3: , S4: ), and remove the Guide Cover in the direction of the
arrow.
When installing the Ink Supply Tube Assy to the Ink Supply Unit, make sure to tighten the
screws using a torque driver with the specified torque.
Screw tightening torque: 0.25±0.03N⋅m
The S6 screw and the Hexagon nut (H.N.-1,2.5,F/ZN-3C) is supplied as ASP.
When attaching the plate, make sure to align the dowel on the Ink Supply Tube Assy and the
positioning hole on the plate.
CN10
CN54
CN22
CN11
CN12
CN30
Decompression
Pump cable
CN31
CN2 Top
Decompression
Pump cable Hole
1. Disconnect the cables from the connectors (CN2, CN10, CN11, CN12, CN22, CN30, 3. Pull the Decompression Pump cable out from the hole of the Frame Base, and release the
CN31, CN54, CN55) on the Relay Board. ferrite core of the Decompression pump cable from the Frame Base.
2. Release the cables from the five tabs on the Frame Base. 4. Disconnect the Decompression pump cable from the connector of the Main Board.
5. Remove the eight screws (S4: ) that secure the Ink Supply Unit.
positioning holes
Handle part
Joint
Printer
Joint
Metal frame
As ink may adhere in the following steps, prepare a waste cloth or the like in advance. When lifting the main body, you wear gloves. Because there is a danger of cutting hands with
the sharp metal enclosed by magenta circles,
Lift carefully so as not to touch the PF scale on the left side of the main body. If you touch the
6. Remove the Ink Supply Tube Assy from the Joint. PF scale, clean it with a clean cloth.
7. Grasp the handle parts indicated by the green square part on the left and right sides of the
printer and lift it vertically to remove the printer from the Ink Supply Unit.
When disassembling/assembling, misalignment between tube of the Ink Supply Tube
and the joint part of the tube affects ink supply. When assembling, make sure to rotate
the tube to check if it is secured with the joint part. Also, make sure the rib of the tube
and the joint part is attached vertically as shown in the figure above.
Ink Tube
Hook
Connector
Hooks
Hooks Ink Leak Sensor Assy
Cable
1. Disconnect the cable from the connector. 1. Release the cable from the three hooks on the Ink Tube Guide Holder.
2. Disengage four hooks, then remove the Ink Leak Sensor. 2. Release the four Ink Tube from the Ink Tube Guide Holder.
When attaching the Ink Leak Sensor Assy, make sure to align the positioning hole of 3. Remove the screw (S5: ), then remove the Ink Tube Guide Holder.
the Ink Leak Sensor Assy with the dowel of the Ink Tube Guide Holder. Attach the tab of the Ink Tube Guide Holder to the positioning hole of the frame.
Marking
Ink Tube Guide
Holder
Align the marking on the ink tubes with the guide of the Ink Tube Guide Holder 1. Peel off the Ink Porous Pad, 3 from the Ink Supply Unit, then remove the Ink Porous Pad, 3.
shown in the figure above.
1. Release the cable from the slit on the Ink Supply Unit Lower Housing Assy. Route the cable on the Ink Supply Main Body and secure it with acetate tape in the position
2. Remove the screw (S2: ), then remove the Front Cover Open Sensor Assy. shown above.
When attaching the Ink Supply Main Body, make sure to align the dowel with the positioning
3. Remove the six screws(S11: ), then remove the Ink Supply Main Body from the Ink
hole.
Supply Unit Lower Housing Assy.
When attaching the Front Cover Open Sensor Assy, make sure to align the two dowels
on the Ink Supply Unit Lower Housing Assy with the positioning hole/slit on the
Front Cover Open Sensor Assy.
C15
Ink Supply Unit Lower Housing Assy Lock Lever
D15 F15 D16
Lock Lever
1. Remove the screw (S4: ), then remove the Lock Lever Holder and Lock Lever.
Foot
Foot
Foot
Foot
Double-sided tape
1. Turn over the Ink Supply Unit, then remove the nine Foot. 1. Peel off the Ink Porous Pad, 2 from the Ink Supply Unit Lower Housing Assy, then remove
the Ink Porous Pad, 2.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Decompression Pump
A 17 min 47 sec 11 min 40 sec 29 min 27 sec
Assy
DISASSEMBLY FLOWCHART
Start
A8 B8 Cable Guide A17 Decompression Pump Assy B17 CRCM Board Assy
(→P. 411) (→P. 418) (→P. 418)
A1 B1 A2 B2
Rear Cover (Back) Rear Top Cover
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 A4 B4
Housing Left Maintenance Box Cover
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 A6 B6
Housing Right Housing Top
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
ADF/SCN Unit
A7 B7
ADF/SCN Unit
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
Cable Guide
A8 B8
Cable Guide
PS Cable
Guide
Hook
1. Release the all cable from the Cable Guide. Route the PS cable through the two guides and hook on the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide. Route the solenoid cable through the six hooks ( ) on the Cable Guide.
Route the Rear Unit Detection Sensor cable and Rear ASF Paper Detection Sensor cable
through the three hooks ( ) and the three hooks ( )on the Cable Guide.
Route the ASF Motor cable through the guide on the Cable Guide.
A9 B9 A10 B10
Peel off the CRCM FFC Magnetic Valve Assy, B
Back
Main Board
CRCM FFC
Left Plate
CN68 CN66 CN67
1. Remove the screw (S13: ), then remove the Magnetic Valve Assy, B.
Double-sided tape CRCM FFC Double-sided tape When attaching the Magnetic Valve Assy, B, make sure to align the rib with the hole on the
plate.
Make sure the Magnetic Valve Assy, B is secured with the screw.
Plate
Guide Cover
S6
Plate
Ink Supply
Tube Assy Dowel and positioning hole No. Screw Type
No. Screw Type S3 C.C.P-TITE-SCREW-3x12-F.ZN-3C
Hexagon nut S6 C.B.(S-P1)SCREW,2.5X18,F/ZN-3C S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Remove the two screws (S6: ), and remove the Plate. 1. Remove the two screws (S3: , S4: ), and remove the Guide Cover in the direction of the
arrow.
When installing the Ink Supply Tube Assy to the Ink Supply Unit, make sure to tighten the
screws using a torque driver with the specified torque.
Screw tightening torque: 0.25±0.03N⋅m
The S6 screw and the Hexagon nut (H.N.-1,2.5,F/ZN-3C) is supplied as ASP.
When attaching the plate, make sure to align the dowel on the Ink Supply Tube Assy and the
positioning hole on the plate.
CN10
CN54
CN22
CN11
CN12
CN30
Decompression
Pump cable
CN31
CN2 Top
Decompression
Pump cable Hole
1. Disconnect the cables from the connectors (CN2, CN10, CN11, CN12, CN22, CN30, 3. Pull the Decompression Pump cable out from the hole of the Frame Base, and release the
CN31, CN54, CN55) on the Relay Board. ferrite core of the Decompression pump cable from the Frame Base.
2. Release the cables from the five tabs on the Frame Base. 4. Disconnect the Decompression pump cable from the connector of the Main Board.
5. Remove the eight screws (S4: ) that secure the Ink Supply Unit.
positioning holes
Handle part
Joint
Printer
Joint
Metal frame
As ink may adhere in the following steps, prepare a waste cloth or the like in advance. When lifting the main body, you wear gloves. Because there is a danger of cutting hands with
the sharp metal enclosed by magenta circles,
Lift carefully so as not to touch the PF scale on the left side of the main body. If you touch the
6. Remove the Ink Supply Tube Assy from the Joint. PF scale, clean it with a clean cloth.
7. Grasp the handle parts indicated by the green square part on the left and right sides of the
printer and lift it vertically to remove the printer from the Ink Supply Unit.
When disassembling/assembling, misalignment between tube of the Ink Supply Tube
and the joint part of the tube affects ink supply. When assembling, make sure to rotate
the tube to check if it is secured with the joint part. Also, make sure the rib of the tube
and the joint part is attached vertically as shown in the figure above.
1. Release the cable from the slit on the Ink Supply Unit Lower Housing Assy. Route the cable on the Ink Supply Main Body and secure it with acetate tape in the position
2. Remove the screw (S2: ), then remove the Front Cover Open Sensor Assy. shown above.
When attaching the Ink Supply Main Body, make sure to align the dowel with the positioning
3. Remove the six screws(S11: ), then remove the Ink Supply Main Body from the Ink
hole.
Supply Unit Lower Housing Assy.
When attaching the Front Cover Open Sensor Assy, make sure to align the two dowels
on the Ink Supply Unit Lower Housing Assy with the positioning hole/slit on the
Front Cover Open Sensor Assy.
CRCM FFC
Pressing Plate
Upper Plate
CN1
Dowel
No. Screw Type No. Screw Type
S5 C.B.S-TITE-SCREW-3x6-F.ZN-3C S5 C.B.S-TITE-SCREW-3x6-F.ZN-3C
1. Remove the two screws (S5: ), and remove the Pressing Plate. 1. Disconnect the CRCM FFC from the connector (CN1) on the CRCM Board Assy.
2. Remove the two screws (S5: ).
3. Disengage the dowels on both left and right side of the Upper Plate, then remove the Upper
Plate.
A17 B17
Decompression Pump Assy CRCM Board Assy
Rear
Cartridge Detection FFC
Joint
CN3
Guide
CN2 CRCM Board Assy
Guide
Guide
Tube
No. Screw Type
No. Screw Type
S12 C.B.S-TITE SCREW, 2.5X4,F/ZB-3C
S15 C.B.S-TITE(P4)SCREW,3X10,F/ZN-3C
1. Pull the decompression pump tube from the Joint. 1. Disconnect the Cartridge Detection FFC from the connectors on the CRCM Board Assy.
2. Release the decompression pump tube and decompression pump cable from the guides.
Black: CN2 Magenta: CN3 Yellow: CN4 Cyan: CN5
3. Remove the three screws (S15: ), then remove the Decompression Pump Assy.
2. Remove the four screws (S12: ), then remove the CRCM Board Assy.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
A3 B3 C3 Housing Left
D3 E3 (→P. 422)
A4 B4 C4 ADF/SCN Unit
D4 E4 (→P. 422)
A1 B1 C1 A2 B2 C2
Rear Cover (Back) Rear Top Cover
D1 E1 D2 E2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 C3 A4 B4 C4
Housing Left ADF/SCN Unit
D3 E3 D4 E4
Hooks
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
Hooks
Tab
Housing Left No. Screw Type
Connector lock
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
Hook
1. Open the ADF/SCN Unit. C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to
P O IN T
2. Remove the three screws (S4: ) that secure the Housing Left. unlock the connector lock beforehand.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Board.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
2. Remove the terminal of grounding cable from the frame of the Main Board.
and the Ink Supply Unit.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
ADF/SCN Unit
B5
Open the ADF Unit
D5 E5
ADF/SCN Unit
3. Open the ADF/SCN Unit. 1. Push the ADF lock lever in the direction of the arrow, and open the ADF Unit.
4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
B6 C5
Document Mat Hinge Assy
Document Mat
1. Remove the Document Mat. C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge
P O IN T
Assy (Left) only.
1. Remove the each screw (S4: ), and remove the two Hinge Assy.
Dowels
ADF Lower
Cover
ADF Base
Holes
Holes
ADF Right
Cover
No. Screw Type
No. Screw Type S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Remove the two screws (S4: ) that secure the ADF Front Cover. 1. Remove the two screws (S4: ), then remove the ADF Lower Cover.
2. Disengage two hooks, then remove the ADF Front Cover in the direction of the arrow. 2. Remove the two screws (S4: ), then remove the ADF Right Cover.
Attach the four dowels to the holes of the ADF Base.
Dowels Bottom
ADF Rear Cover Hook
Bottom
3. Remove the screw (S4: ) that secures the ADF Rear Cover.
4. Disengage the hook of the ADF Rear Cover, then remove the ADF Rear Cover.
Attach the two dowels of the ADF Rear Cover to the holes on the ADF Base.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
A3 B3 C3 Housing Left
D3 E3 F3 (→P. 430)
A4 B4 C4 ADF/SCN Unit
D4 E4 F4 (→P. 430)
A1 B1 C1 A2 B2 C2
Rear Cover (Back) Rear Top Cover
D1 E1 F1 D2 E2 F2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 C3 A4 B4 C4
Housing Left ADF/SCN Unit
D3 E3 F3 D4 E4 F4
Hooks
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
Hooks
Tab
Housing Left No. Screw Type
Connector lock
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
Hook
1. Open the ADF/SCN Unit. C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to
P O IN T
2. Remove the three screws (S4: ) that secure the Housing Left. unlock the connector lock beforehand.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Board.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
2. Remove the terminal of grounding cable from the frame of the Main Board.
and the Ink Supply Unit.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
ADF/SCN Unit
A5 B5 C5
ADF LD Roller Assy
D5 E5 F5
Flathead
screwdriver
Dowel
ADF/SCN Unit (White)
Dowel
Dowel
B6 C6 C7
Separation Pad Separation Pad Spring
Tab
Separation Pad
Leg of spring
Hook Hook
Dowels
1. Disengage two hooks of the Separation Pad. 1. Remove the Separation Pad Spring.
2. Disengage two dowels of the Separation Pad, then remove the Separation Pad. Set the leg of the Separation Pad Spring under the tab on the ADF Base.
ADF Sub
Cover
1. Remove the two screws (S4: ) that secure the ADF Upper Paper Guide. 4. Pull the Paper Feed Roller Shaft in the direction of the arrow.
2. Disengage two hooks, and remove the ADF Upper Paper Guide from the ADF Cover and Set the groove the Paper Feed Roller Shaft on the bearing of the ADF Upper Paper
ADF Sub Cover. Guide.
3. Remove the screw (S4: ), then remove the Fixing Plate.
5. Remove the ADF LD Roller Spring.
Dowel
1. Lift the ADF LD Roller to release the stopper of the ADF LD Roller from the ADF Upper 1. Disengage the two dowels of the ADF Document Support while bending it, then remove the
Paper Guide, then remove the ADF LD Roller. ADF Document Support.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
* : WF-C579R only
DISASSEMBLY FLOWCHART
Start
Start C H E C K As for the procedure indicated by, refer to 7.3.4.4
P O IN T Housing (WF-C529R) (2) (p. 366) in the case of the WF-
C529R Series, and remove the parts from the Rear Back
A1 B1 C1 Rear Cover (Back) Cover to the Housing Top.
D1 E1 (→P. 437)
A3 B3 C3 Housing Left
D3 E3 (→P. 438)
A5 Housing Right
(→P. 439)
A6 Housing Top
(→P. 439)
A7 Speaker Assy*2
(→P. 440)
B4 WiFi Board C4 FAX Board Assy*2 D4 USB Interface E4 Relay Board Assy
(→P. 440) (→P. 441) Board*1 (→P. 442) (→P. 442)
*1: Depending on the axial length of the driver, damage may occur on the screw head due to oblique cutting.
In such a case, remove the USB Interface Board after removing the Main Board Assy.
*2 : WF-C579R only.
A1 B1 C1 A2 B2 C2
Rear Cover (Back) Rear Top Cover
D1 E1 D2 E2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 C3 A4
Housing Left Maintenance Box Cover
D3 E3
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 A6
Housing Right Housing Top
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
A7 B4
Speaker Assy WiFi Board
CRCM FFC
Top
CRCM FFC Sheet
Main Board Assy
Double-sided
tape Double-sided
tape
CN3 Cable Speaker Assy
Speaker Holder
Cable
Slit
1. Disconnect the cable from the connector (CN3) on the Main Board Assy. 1. Peel off the CRCM FFC from the CRCM FFC Sheet.
2. Release the cable from seven slits on the Frame Base. 2. Peel off the CRCM FFC Sheet.
3. Remove the two screws (S4: ), then remove the Speaker Holder. 3. Disconnect the cable from the connector on the WiFi Board.
4. Remove the Speaker Assy. 4. Remove the screw (S4: ), then remove the WiFi Board.
Make sure to route the cable connecting the Wifi Board and the Main Board through
the hook on the Wifi Board Holder.
Acetate tape
Shield Plate
CN1
CN4
FAX Board
FAX FFC
Double-sided tape
Acetate tape
1. Peel off the Fax FFC from the FAX Board Assy. 4. Remove the three screws (S5: ) that secure the Shield Plate.
2. Remove the three screws (S5: ), and slide the FAX Board Assy in the direction of the 5. Peel off a piece of acetate tape, and remove the Shield Plate.
arrow. 6. Disconnect the FFC from the connector (CN1, CN4) on the FAX Board Assy.
3. Peel off a piece of acetate tape, then remove the FAX Board Assy.
CRCM FFC
Housing Front
CRCM FFC Sheet
Double-sided tape
Double-sided tape
CN33
1. Disconnect the cable from CN33 of the Main Board. 1. Peel off the CRCM FFC from the CRCM FFC Sheet.
2. Remove the two screws (S4: ), then remove the USB Interface Board. 2. Peel off the CRCM FFC Sheet.
Make sure to align the positioning holes on the USB Interface Board with the dowels
on the Housing Front.
Grounding cable
Left
Relay Board
Shield Plate
3. Disconnect the cables and FFCs from all connectors on the Relay Board Assy. 6. Remove the four screws (S5: ), and remove the Relay Board from the Shield Plate.
4. Remove the grounding cable from the Frame.
5. Remove the four screws (S4: x2, S5: x2), then remove the Relay Board Assy.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
a
A3 B3 Housing Left
(→P. 447) A10 B10 Cable Guide
C3 D3
(→P. 451)
A5 B5 Housing Right
A12 Main Board Assy B12 Rear ASF Assy
(→P. 448)
(→P. 452) (→P. 455)
A6 B6 Housing Top
(→P. 448) After Data Restore B13 Rear ASF Upper Guide
assembling (→P. 688) Assy (→P. 456)
A1 B1 A2 B2
Rear Cover (Back) Rear Top Cover
C1 D1 C2 D2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 A4 B4
Housing Left Maintenance Box Cover
C3 D3
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 A6 B6
Housing Right Housing Top
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
ADF/SCN Unit
A7 B7
ADF/SCN Unit
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
A8 B8 A9 B9
Hinge Assy Hinge Lower Cover
C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge
P O IN T P O IN T
Assy (Left) only. Assy (Left) only.
1. Remove the each screw (S4: ), and remove the two Hinge Assy. 1. Remove the each three screws (S4: ), and remove the two Hinge Lower Cover.
Cable Guide
A10 B10
Cable Guide
PS Cable
Guide
Hook
1. Release the all cable from the Cable Guide. Route the PS cable through the two guides and hook on the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide. Route the solenoid cable through the six hooks ( ) on the Cable Guide.
Route the Rear Unit Detection Sensor cable and Rear ASF Paper Detection Sensor cable
through the three hooks ( ) and the three hooks ( )on the Cable Guide.
Route the ASF Motor cable through the guide on the Cable Guide.
Left
Double- Double-
PS Ground Plate sided tape CRCM FFC Sheet sided tape
1. Remove the two screws (S4: , S5: ), then remove the PS Ground Plate. 1. Peel off the CRCM FFC.
Depending on destination area, the Grounding cable of the power supply unit is 2. Peel off the CRCM FFC Sheet.
attached to the hole in the middle of the PS Ground Plate. If you removed the
Grounding cable, please attach it to the hole in the middle of the PS Ground Plate at
reassembly.
Open
FAX FFC
CN31
CN50 CN52 CN2
Double-sided tape
C H E C K When disconnecting the Panel FFC (CN42), make sure to unlock the connector lock 4. Peel off the Fax FFC from the Shield Plate, and Pull the Fax FFC out from the ferrite core.
P O IN T
beforehand. (WF-C579R only)
5. Release the PE sensor cable from the clamp.
3. Disconnect the following connectors from the board. (* are WF-C579R only) 6. Peel off the Relay FFC from the Shield Plate.
7. Release the CR motor cable from two clamps.
• CN2 • CN3* • CN8 • CN9 • CN31 • CN33*
• CN42 • CN44* • CN50 • CN52 • CN55 • CN58
• CN66 • CN67 • CN68 • CN72 • CN73 • CN74
• CN75 • CN77 • CN80 • CN110 • CN609
Rear Inside
CN52
Hook
Double-sided tape
PF Encoder FFC
8. Remove the following screws that secure the Main Board Assy. Secure the PF Encoder FFC with double-sided tape as shown above.
WF-C579R: 9 pcs (S4: x4, S5: x2, S10: x1, S5: x2)
WF-C529R: 7 pcs (S4: x4, S5: x2, S10: x1)
In the next step, be careful not to damage the PF Scale.
9. Disengage the hole of the Main Board Assy from the hook of the CR Guide Frame, then
remove the Main Board Assy upward.
Cable Guide
Solenoid cable
Relay Board
CN56
1. Disconnect the cables from the connectors (CN51, CN56) on the Relay Board. 3. Remove the four screws (S4: ), and remove the Rear ASF Assy.
2. Release the solenoid cable and Rear ASF Paper Detection Sensor cable from the Cable
Guide.
Route the solenoid cable through the five hooks ( ) on the Cable Guide.
Route the Rear ASF Paper Detection Sensor cable through the three hooks ( ) on the Cable
Guide.
B13 B14
Rear ASF Upper Guide Assy Power Supply Assy
FFC
PS Cable
Top
Ferrite Core Ferrite Core
Hooks
Slit Power Supply Assy Slit
Rear
Rear ASF Upper Guide Assy AC Inlet
1. Remove the screw (S4: ) that secures the AC Inlet. 1. Remove the screw (S4: ), then remove the Power Supply Assy.
2. Release the FFC from three hooks on the Rear ASF Upper Guide Assy. Route the AC Cable through the two slits, two hooks and guide on the Rea ASF Upper Guide
3. Remove the four screws (S4: ), then remove the Rear ASF Upper Guide Assy. Assy.
Route the PS Cable through the slit on the Rea ASF Upper Guide Assy.
PDL Board
PDL Board
C4
Left
Left
CRCM FFC
FFC
CRCM FFC Sheet
Double-sided tape
Double-sided tape
CN102
1. Peel off the CRCM FFC from the CRCM FFC Sheet. 3. Disconnect the FFC from the connector (CN102) on the PDL Board Assy.
2. Peel off the CRCM FFC Sheet. 4. Remove the screw (S5: ), then remove the PDL Board Assy.
PDL Board
SD Memory
D4
PDL Board
Holder SD Memory
Shield Plate
5. Remove the two screws (S5: ), then remove the PDL Board from the Shield Plate. 1. Slide the Holder in the direction of the arrow.
2. Raise the holder, then remove the SD Memory from the PDF Board.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
A3 B3 C3 Housing Left
(→P. 462)
A5 B5 C5 Housing Right
(→P. 463)
A6 B6 C6 Housing Top
(→P. 463)
A7 B7 C7 Cable Guide
(→P. 464)
A8 B8 C8 Panel Assy
(→P. 465)
B9 C9 Panel Housing
(→P. 466)
A1 B1 A2 B2
Rear Cover (Back) Rear Top Cover
C1 C2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 A4 B4
Housing Left Maintenance Box Cover
C3 C4
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 A6 B6
Housing Right Housing Top
C5 C6
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
Cable Guide
A7 B7
Cable Guide
C7
PS Cable
Guide
Hook
1. Release the all cable from the Cable Guide. Route the PS cable through the two guides and hook on the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide. Route the solenoid cable through the six hooks ( ) on the Cable Guide.
Route the Rear Unit Detection Sensor cable and Rear ASF Paper Detection Sensor cable
through the three hooks ( ) and the three hooks ( )on the Cable Guide.
Route the ASF Motor cable through the guide on the Cable Guide.
Panel Assy
A8 B8
Panel Assy
C8
Close
Double-sided tape
CN42
Shaft
Connector lock
C H E C K When disconnecting the FFC, make sure to unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the Right Panel Holder.
P O IN T
5. Release the shaft of the Panel Assy from bearing, then remove the Panel Assy.
1. Disconnect the FFC from the connector (CN42) on the Main Board Assy.
2. Peel off the FFC from the Frame Base.
3. Release the FFC from two tabs on the Frame Base.
Set the ferrite core of the FFC in the point shown above.
B9 B10
Panel Housing Numpad Board Assy
C9
Panel FFCCover
Cover
OK NG
1. Remove the six screws (S4: ) that secure the Panel Housing. 1. Peel off the Relay Cable Cover, and disconnect the FFC from the connector (CN311) on the
2. Disengage three hooks on the Panel Housing, and remove the Panel Housing. Panel Board.
3. Remove the Panel FFC Cover. 2. Remove the screw (S4: ), and remove the Relay Cable Cover.
3. Remove the four screws (S4: ), and remove the Numpad Board Assy.
Install the Panel FFC Cover as shown above.
4. Pull the Relay Cable out from the hole of the Panel Housing.
Relay Cable
CN101
Connector lock
Panel Board
Close Open
C H E C K When disconnecting the FFC, make sure to unlock the connector lock beforehand.
P O IN T
1. Disconnect the Relay Cable from the connector (CN101) on the Panel Board.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
A4 Front Cover
B4 (→P. 472)
A7 Housing Left
Panel Housing
B7 (→P. 473) (→P. 476)
B11
A8 Housing Top
Relay Cable (Panel to Main)
B8 (→P. 474)
B12 (→P. 477)
Dowel Dowel
1. Remove the Rear Unit. 4. Remove the Rear Back Cover downward.
2. Remove the two screws (S4: ) that secure the ASF Cover Assy. Attach the two dowels of the Rear Back Cover to the positioning holes on the Housing
3. Remove the four screws (S4: ) that secure the Rear Back Cover. Left and the Housing Right.
A2 B2 A3 B3
ASF Cover Assy Front Cover Retainer Plate
Front Cover
Retainer Plate
Tabs
Front
Cover
1. Remove the ASF Cover Assy in the direction of the arrow. 1. Open the Front Cover.
Insert the four tabs of the ASF Cover Assy to the positioning holes of the Front Cover 2. Remove the six screws (S4: ), then remove the Front Cover Retainer Plate.
Retainer Plate.
A4 B4 A5 B5
Front Cover Maintenance Box Cover
Rear
Hook
Front Cover
1. Remove the Front Cover upward. 1. Disengage the hook, and remove the Maintenance Box Cover.
A6 B6 A7 B7
Housing Right Housing Left
Rear Rear
Hooks
Housing Right
Hooks
Housing Left
Tab
Hooks
No. Screw Type No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
Tab
1. Remove the five screws (S4: ) that secure the Housing Right. 1. Remove the five screws (S4: ) that secure the Housing Left.
2. Lift the Housing Right upward to release the two hooks on the front side of the Housing 2. Lift the Housing Left upward to release the two hooks each on the front side and rear side of
Right, and then remove the Housing Right. the Housing Left, and then remove the Housing Left.
Insert the four tabs of the Housing Right to the positioning holes of the Ink Supply Insert the four tabs of the Housing Left to the positioning holes of the Ink Supply Unit.
Unit.
A8 B8 A9 B9
Housing Top Cable Guide
Cable Guide
Housing Top
1. Remove six screws (S4: ), then remove the Housing Top. 1. Release the all cable from the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide.
Cable Guide
A10 B10
Panel Assy
Close
PS Cable
Guide
Main Board
Assy
Hook
Double-sided tape
ASF motor cable Rear Unit Detection Sensor cable/
Rear ASF Paper Detection Sensor cable
CN42
Connector lock
The disassembling procedure for the Panel
C H E C K
P O IN T
Assy of the WF-C579R is explained here.
The appearance of the Panel Assy differs
between WF-C529R and WF-C579R, however,
the disassembly and assembly procedure itself
is the same.
Route the PS cable through the two guides and hook on the Cable Guide. 1. Disconnect the FFC from the connector (CN42) on the Main Board Assy.
Route the solenoid cable through the six hooks ( ) on the Cable Guide.
C H E C K When disconnecting the FFC, make sure to unlock the connector lock beforehand.
Route the Rear Unit Detection Sensor cable and Rear ASF Paper Detection Sensor cable P O IN T
through the three hooks ( ) and the three hooks ( )on the Cable Guide.
Route the ASF Motor cable through the guide on the Cable Guide.
2. Peel off the FFC from the Frame Base.
3. Release the FFC from two tabs on the Frame Base.
Set the ferrite core of the FFC in the point shown above.
Panel Assy
B11
Panel Housing
OK NG
Shaft
4. Remove the two screws (S4: ), then remove the Right Panel Holder. 1. Remove the five screws (S4: ) that secure the Panel Housing.
5. Release the shaft of the Panel Assy from the bearing, then remove the Panel Assy. 2. Disengage five hooks on the Panel Housing, then remove the Panel Housing.
3. Remove the Panel FFC Cover.
Attach the Panel FFC Cover as shown above.
4. Pull the Relay Cable out from the hole of the Panel Housing.
B12
Relay Cable (Panel to Main)
Relay Cable
C H E C K When disconnecting the Relay Cable, make sure to unlock the connector lock
P O IN T
beforehand.
1. Disconnect the Relay Cable from the connector (CN1) on the Panel Board.
7.3.4.14 Inksystem
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
A3 B3 Housing Left
E3 (→P. 481)
A5 B5 Housing Right
E5 (→P. 482)
A6 B6 Housing Top
E6 (→P. 482)
A7 B7 ADF/SCN Unit
E7 (→P. 483)
A1 B1 A2 B2
Rear Cover (Back) Rear Top Cover
E1 E2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 A4 B4
Housing Left Maintenance Box Cover
E3 E4
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 A6 B6
Housing Right Housing Top
E5 E6
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
ADF/SCN Unit
A7 B7
ADF/SCN Unit
E7
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
A8 B8 A9 B9
Slide the Wasted Ink Duct Holder Inksystem Assy
E8
Hook
Tube clamp
1. Remove the two screws (S4: ) that secure the Wasted Ink Duct Holder. C H E C K Before removing the Inksystem Assy, release the carriage lock, and then move the CR
P O IN T
2. Disengage the hook, and slide the Wasted Ink Duct Holder to rear. Unit to center of the printer.
In the next step, waste ink may spill from the Wasted Ink Tube. Prepare waste cloths
or similar in advance.
1. Slide the tube clamp, and remove the Wasted Ink Tube from the Wasted Ink Duct Holder.
FFC
Grounding cable
Slit
FFC
Tabs
Cable
S5 C.B.S-TITE-SCREW-3x6-F.ZN-3C S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
2. Remove the three screws (S5: ), then remove the Upper Cap Frame. 4. Disengage hook, then remove the Upper Cap FFC Cover.
Secure the grounding cables together with the screws. Route the FFC through the slit on the Upper Cap FFC Cover.
3. Disconnect the cable from the relay connector. 5. Disconnect the FFC from the Pump Encoder Sensor.
6. Release the FFC from the three tabs on the Inksystem Assy.
Inksystem Assy
B10
Ink Porous Pad, 1
Ink Porous
Pad, 1
Slit
Inksystem Assy
7. Remove the four screws (S4: ), and remove the Inksystem Assy. 1. Remove the Ink Porous Pad, 1.
Route the Wasted Ink Tube through the guide on the Inksystem Assy.
Route the pump motor cable through the slit on the Inksystem Assy.
C1
Maintenance Box Cover Ink Porous Pad, 4
D1 D2
Rear Rear
Hook
1. Disengage the hook, and remove the Maintenance Box Cover. 1. Peel off the Ink Porous Pad, 4.
Top
FFC
1. Remove the two screws (S4: ) that secure the Maintenance Box Detection Sensor Holder. 2. Disconnect the FFC of the Maintenance Box Detection Sensor from the connector on the
Main Board.
3. Release the FFC from four hooks on the Paper Feed Sensor Unit.
4. Peel off the FFC from the Main Frame Assy and maintenance box slot.
FFC
Maintenance Box
Upper Cover
Gap
Maintenance Box
Detection Sensor Assy
5. Remove the Maintenance Box Detection Sensor Assy from the maintenance box slot.
Route in such a way that the FFC terminal (contact surface) is at the side of the Paper
Feed Sensor Unit from the gap of the Maintenance Box Upper Cover.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Ink Supply Tube Assy C 15 min 21 sec 4 min 45 sec 20 min 6 sec
DISASSEMBLY FLOWCHART
Start
Start C H E C K As for the procedure indicated by , refer to 7.3.4.4
P O IN T Housing (WF-C529R) (2) (p. 366) in the case of the WF-
C529R Series, and remove the parts from the Rear Back
A1 B1 Rear Cover (Back) Cover to the Housing Top.
C1 D1 (→P. 492) The procedure indicated by is applicable only in the WF-
C579R series.
A2 B2 Rear Top Cover
C2 D2 (→P. 492)
A3 B3 Housing Left
C3 D3 (→P. 493)
A7 B7 CR Scale Torsion Spring C10 Magnetic Valve Assy, B D10 Seal Joint Head
(→P. 495) (→P. 497) (→P. 502)
A1 B1 A2 B2
Rear Cover (Back) Rear Top Cover
C1 D1 C2 D2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 A4 B4
Housing Left Maintenance Box Cover
C3 D3 C4 D4
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 A6 B6
Housing Right Housing Top
C5 D5 C6 D6
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
A7 B7 B8
CR Scale Torsion Spring CR Scale
CR Scale
CR Unit CR Scale
Main Frame
Marking
1. Remove the CR Scale Torsion Spring from the CR Scale. 1. At the full side, remove the CR Scale from hook on the frame.
2. Remove the CR Scale Torsion Spring from the Main Frame. 2. Pull the CR Scale out from the CR Encoder Sensor.
3. At the home side, turn the CR Scale 90 degrees upward, and remove it from the hook on the
frame.
When attaching the CR Scale, make sure the marking of it comes to the lower side at
the home side.
When attaching the CR Scale, make sure to engage it with the hook on the full side
frame first, then engage it with the hook on the home side frame.
ADF/SCN Unit
ADF/SCN Unit
C7 D7
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
Ink Tube
Joint Cover
Hook Rib
1. Remove the two screws (S7: ), and remove the Head Upper Cover. 1. Remove the screw (S13: ), then remove the Magnetic Valve Assy.
Attach the two tabs on the Head Upper Cover to the positioning holes of the CR Unit. Make sure the Magnetic Valve Assy is secured with the screw.
2. Remove the two screws (S4: ), and remove the Ink Tube Joint Cover.
3. Remove the film from the hook on the Ink Tube Joint Cover.
Set the film under the rib of the Ink Tube Joint Cover.
Plate
Plate
S6
Rib and hole
Plate
1. Remove the screw (S13: ), then remove the Magnetic Valve Assy, B. 1. Remove the two screws (S6: ), and remove the Plate.
When attaching the Magnetic Valve Assy, B, make sure to align the rib with the hole on the When installing the Ink Supply Tube Assy to the Ink Supply Unit, make sure to tighten the
plate. screws using a torque driver with the specified torque.
Make sure the Magnetic Valve Assy, B is secured with the screw. Screw tightening torque: 0.25±0.03N⋅m
The S6 screw and the Hexagon nut (H.N.-1,2.5,F/ZN-3C) is supplied as ASP.
When attaching the plate, make sure to align the dowel on the Ink Supply Tube Assy and the
positioning hole on the plate.
87.5 ± 1 mm
Plate
Marking Hook
In the following steps, ink may spill from the Ink Supply Tube Assy. Prepare waste 2. Remove the Ink Supply Tube Assy from the Tube Clamp.
cloths or similar in advance. At the marking point on the Ink Supply Tube Assy, attach the Ink Supply Tube Assy
to the Tube Clamp. If the marking is not visible, refer to the drawing above to attach
1. Remove the two screws (S8: ), and remove the Ink Supply Tube Assy from the Printhead. the Ink Supply Tube Assy.
When attaching the plate, make sure to align the dowels on the Ink Supply Tube Assy with 3. Remove the Tube Holder while pressing the hooks outward.
the positioning holes on the plate.
The screws that securing the plate (C.B.EP-TITE SCREW,2.6X17(B=14),F/ZN-3C) is
supplied as ASP.
Rear Right
Bottom
Joint
Left Front
4. Remove the screw (S4: ). Make sure to clean the Ink tube joint part of Printhead to perform the Ink Leak Check
5. Remove the Ink Supply Tube Assy from the Joint, and remove the Ink Supply Tube Assy. correctly.
When attaching the Ink Supply Tube Assy, make sure to clean the Ink tube joint part
of Printhead using cleaning stick (code: 1709718).
If ink is remained to ink tube joint part of Printhead, Ink Leak Check can not perform
correctly.
Therefore cleaning the ink surely.
90°
Rear side
Ink Leak Measurement Jig
90°
In this product, Ink Leak Check is necessary to prevent the ink leakage due to 1. Set the ink leak measurement jig to the Print Head.
assembly mistake. 2. Set the Ink Supply Tube Assy to the Printhead.
Therefore, make sure to install the ink leak measurement jig when installing the Ink
Tube to Printhead. The smoked face of ink leak measurement jig is put toward the upside.
Before using the Leak Check Jig, push the ink leak measurement jig along the folds When installing the Ink Supply Tube Assy, make sure to tighten the screws using a torque
until the fold angle become 90 degrees. driver with the specified torque.
Screw tightening torque: 0.33±0.02N⋅m
Plate
After ink charging, follow the instructions on the Ink leak check (p.291) to remove the In the following steps, ink may adhere from the Ink Supply Tube Assy. Prepare waste
LEAK TESTER SHEET FRONT, then perform Leak Check Judgment. cloths or similar in advance.
1. Remove the two screws (S8: ), and remove the Ink Supply Tube Assy from the Printhead.
When attaching the plate, make sure to align the dowels on the Ink Supply Tube Assy with
the positioning holes on the plate.
The screws that securing the plate (C.B.EP-TITE SCREW,2.6X17(B=14),F/ZN-3C) is
supplied as ASP.
Wiping area
Printhead Connector
2. Remove the Seal Joint Head between the Ink Supply Tube Assy and Printhead.
If ink is remained to ink tube joint part of Ink Supply Unit, Ink Leak Check can not perform
correctly. Therefore cleaning the ink surely.
When replacing the Printhead, replace the seal joint head with the new one because it cannot
be reused.
Check the seal joint head is not double-installed.
Check the seal joint head is inserted all the way.
Check the foreign object does not adhere on the seal joint head.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
A3 B3 Housing Left
C3 (→P. 507)
A8 B8 Head Upper Cover
C8 (→P. 510)
A4 B4 Maintenance Box Cover
C4 (→P. 507)
A9 B9 Magnetic Valve Assy
C9 (→P. 510)
A5 B5 Housing Right
C5 (→P. 508) A10 B10 Head Screw Assy
C10 (→P. 511)
A6 B6 Housing Top
C6 (→P. 508) B11 Printhead
C11 (→P. 512)
A7 B7 ADF/SCN Unit
C7 (→P. 509) C12 Cable Guide
(→P. 515)
A1 B1 A2 B2
Rear Cover (Back) Rear Top Cover
C1 C2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 A4 B4
Housing Left Maintenance Box Cover
C3 C4
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 A6 B6
Housing Right Housing Top
C5 C6
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
ADF/SCN Unit
A7 B7
ADF/SCN Unit
C7
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
A8 B8 A9 B9
Head Upper Cover Magnetic Valve Assy
C8 C9
Ink Tube
Joint Cover
Hook Rib
1. Remove the two screws (S7: ), and remove the Head Upper Cover. 1. Remove the screw (S13: ), then remove the Magnetic Valve Assy.
Attach the two tabs on the Head Upper Cover to the positioning holes of the CR Unit. Make sure the Magnetic Valve Assy is secured with the screw.
2. Remove the two screws (S4: ), and remove the Ink Tube Joint Cover.
3. Remove the film from the hook on the Ink Tube Joint Cover.
Set the film under the rib of the Ink Tube Joint Cover.
3 1
Plate
Head Screw
In the following steps, ink may adhere from the Ink Supply Tube Assy. Prepare waste 2. Remove the three Head Screws.
cloths or similar in advance. Tighten the screws in order given above.
1. Remove the two screws (S8: ), and remove the Ink Supply Tube Assy from the Printhaed.
When attaching the Plate, make sure to align the dowels on the Ink Supply Tube Assy with
the positioning holes on the Plate.
The screws that secure the Plate (C.B.EP-TITE SCREW,2.6X17(B=14),F/ZN-3C) are
supplied as ASP.
Printhead
B11
Printhead
C11 Head FFC
Head FFC
Right
Connectors Upper left
① A (p. 513)
2
Do not touch the nozzle surface of the Printhead.
Upper right
1. Peel off the Head FFC Assy from the Printhead, then remove the Printhead.
2. Disconnect the Head FFC Assy from the four connectors of the Printhead.
Connect the Head FFC in the following steps.
1. Fold the FFCs as shown above.
2. Connect the FFCs to the connectors on the right side.
Printhead Printhead
Left
4
Lower left
3
(p. 512) A
Wiping area
Left
Make sure to clean the Ink tube joint part of Ink Supply Unit by using the Cleaning
stick.
If ink is remained to ink tube joint part, Ink Leak Check can not perform correctly. Therefore
cleaning the ink surely.
3. Connect the FFCs to the connectors on the left side. Replace the seal joint head with the new one because it cannot be reused.
Check the seal joint head is not double-installed.
Check the seal joint head is inserted all the way.
Check the foreign object does not adhere on the seal joint head.
Printhead Printhead
90°
Rear side
Ink Leak Measurement Jig
90°
In this product, Ink Leak Check is necessary to prevent the ink leakage due to 1. Set the ink leak measurement jig to the Print Head.
assembly mistake. 2. Set the Ink Supply Tube Assy to the Printhead.
Therefore, make sure to install the ink leak measurement jig when installing the Ink
Tube to Printhead. The smoked face of ink leak measurement jig is put toward the upside.
Before using the Leak Check Jig, push the ink leak measurement jig along the folds When installing the Ink Supply Tube Assy, make sure to tighten the screws using a torque
until the fold angle become 90 degrees. driver with the specified torque.
Screw tightening torque: 0.33±0.02N⋅m
Printhead
Cable Guide
C12
Cable Guide
After ink charging, follow the instructions on the Ink leak check (p.291) to remove the 1. Release the all cable from the Cable Guide.
LEAK TESTER SHEET FRONT, then perform Leak Check Judgment. 2. Remove the two screws (S4: ), and remove the Cable Guide.
Cable Guide
Left
PS Cable CR Unit CR Encoder Sensor
Head FFC Assy
Solenoid cable Cable Guide
Guides
Guide
Hook
Route the PS cable through the two guides and hook on the Cable Guide. 1. Disconnect the Head FFC Assy from the connector on the CR Encoder Sensor.
Route the solenoid cable through the six hooks ( ) on the Cable Guide. 2. Pull the Head FFC Assy out from the slit of the CR Unit.
Route the Rear Unit Detection Sensor cable and Rear ASF Paper Detection Sensor cable
through the three hooks ( ) and the three hooks ( )on the Cable Guide. Route the Head FFC Assy under the tab of the CR Unit.
Route the ASF Motor cable through the guide on the Cable Guide.
CN68/CN66/CN67
Head FFC Assy
Main Board
Assy
3. Release the Head FFC Assy from the seven tabs on the Frame Base.
4. Disconnect the Head FFC Assy from the connectors (CN66, CN67, CN68) on the Main
Board Assy.
Set the ferrite core of the Head FFC Assy in the point shown above.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start a
A2 B2 Rear Top Cover A11 B11 Rear ASF Assy B19 Frame Plate
C2 (→P. 520) C11 (→P. 526) C19 (→P. 536)
A3 B3 Housing Left A12 B12 PS Ground Plate B20 Main Frame Assy
(→P. 521) (→P. 527) C20 (→P. 537)
C3 C12
A4 B4 Maintenance Box Cover A13 B13 B21 CR Unit C21 CR Motor Assy
Rear ASF Upper Guide
C4 (→P. 521) Assy (→P. 527) (→P. 538) (→P. 538)
C13
A5 B5 Housing Right A14 CR Driven Pulley Assy B14 Main Board Assy
C5 (→P. 522) (→P. 528) (→P. 528)
C14
a
A9 B9 Hinge Lower Cover
C9 (→P. 524)
C H E C K As for the procedure indicated by , refer to 7.3.4.4 Housing (WF-C529R) (2) (p. 366) in
P O IN T the case of the WF-C529R Series, and remove the parts from the Rear Back Cover to the
Housing Top.
The procedure indicated by is applicable only in the WF-C579R series.
A1 B1 A2 B2
Rear Cover (Back) Rear Top Cover
C1 C2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 A4 B4
Housing Left Maintenance Box Cover
C3 C4
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 A6 B6
Housing Right Housing Top
C5 C6
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
ADF/SCN Unit
A7 B7
ADF/SCN Unit
C7
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
A8 B8 A9 B9
Hinge Assy Hinge Lower Cover
C8 C9
C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge
P O IN T P O IN T
Assy (Left) only. Assy (Left) only.
1. Remove the each screw (S4: ), and remove the two Hinge Assy. 1. Remove the each three screws (S4: ), and remove the two Hinge Lower Cover.
Cable Guide
A10 B10
Cable Guide
C10
PS Cable
Guide
Hook
1. Release the all cable from the Cable Guide. Route the PS cable through the two guides and hook on the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide. Route the solenoid cable through the six hooks ( ) on the Cable Guide.
Route the Rear Unit Detection Sensor cable and Rear ASF Paper Detection Sensor cable
through the three hooks ( ) and the three hooks ( )on the Cable Guide.
Route the ASF Motor cable through the guide on the Cable Guide.
Cable Guide
Solenoid cable
Relay Board
CN56
1. Disconnect the cables from the connectors (CN51, CN56) on the Relay Board. 3. Remove the four screws (S4: ), and remove the Rear ASF Assy.
2. Release the solenoid cable and Rear ASF Paper Detection Sensor cable from the Cable
Guide.
Route the solenoid cable through the five hooks ( ) on the Cable Guide.
Route the Rear ASF Paper Detection Sensor cable through the three hooks ( ) on the Cable
Guide.
FFC
Top
PS Ground Plate
Hooks
Rear
Rear ASF Upper Guide Assy AC Inlet
1. Remove the two screws (S4: , S5: ), then remove the PS Ground Plate. 1. Remove the screw (S4: ) that secures the AC Inlet.
Depending on destination area, the Grounding cable of the power supply unit is 2. Release the FFC from three hooks on the Rear ASF Upper Guide Assy.
attached to the hole in the middle of the PS Ground Plate. If you removed the 3. Remove the four screws (S4: ), then remove the Rear ASF Upper Guide Assy.
Grounding cable, please attach it to the hole in the middle of the PS Ground Plate at
reassembly.
A14 B14
CR Driven Pulley Assy Main Board Assy
C14
Double- Double-
sided tape CRCM FFC Sheet sided tape
CR Timing Belt
Rear
1. Slide the CR Driven Pulley Assy in the direction of the arrow to remove the CR Timing 1. Peel off the CRCM FFC.
Belt from the CR Driven Pulley Assy. 2. Peel off the CRCM FFC Sheet.
2. Remove the Extension Spring, then remove the CR Driven Pulley Assy.
Open
FAX FFC
CN31
CN50 CN52 CN2
Double-sided tape
C H E C K When disconnecting the Panel FFC (CN42), make sure to unlock the connector lock 4. Peel off the Fax FFC from the Shield Plate, and Pull the Fax FFC out from the ferrite core.
P O IN T
beforehand. (WF-C579R only)
5. Release the PE sensor cable from the clamp.
3. Disconnect the following connectors from the board. (* are WF-C579R only) 6. Peel off the Relay FFC from the Shield Plate.
7. Release the CR motor cable from two clamps.
• CN2 • CN3* • CN8 • CN9 • CN31 • CN33*
• CN42 • CN44* • CN50 • CN52 • CN55 • CN58
• CN66 • CN67 • CN68 • CN72 • CN73 • CN74
• CN75 • CN77 • CN80 • CN110 • CN609
Rear Inside
CN52
Hook
Double-sided tape
PF Encoder FFC
8. Remove the following screws that secure the Main Board Assy. Secure the PF Encoder FFC with double-sided tape as shown above.
WF-C579R: 9 pcs (S4: x4, S5: x2, S10: x1, S5: x2)
WF-C529R: 7 pcs (S4: x4, S5: x2, S10: x1)
In the next step, be careful not to damage the PF Scale.
9. Disengage the hole of the Main Board Assy from the hook of the CR Guide Frame, then
remove the Main Board Assy upward.
B15 B16
Head Upper Cover Magnetic Valve Assy
C15 C16
Ink Tube
Joint Cover
Hook Rib
1. Remove the two screws (S7: ), and remove the Head Upper Cover. 1. Remove the screw (S13: ), then remove the Magnetic Valve Assy.
Attach the two tabs on the Head Upper Cover to the positioning holes of the CR Unit. Make sure the Magnetic Valve Assy is secured with the screw.
2. Remove the two screws (S4: ), and remove the Ink Tube Joint Cover.
3. Remove the film from the hook on the Ink Tube Joint Cover.
Set the film under the rib of the Ink Tube Joint Cover.
3 1
Plate
Head Screw
In the following steps, ink may adhere from the Ink Supply Tube Assy. Prepare waste 2. Remove the three Head Screws.
cloths or similar in advance. Tighten the screws in order given above.
1. Remove the two screws (S8: ), and remove the Ink Supply Tube Assy from the Printhaed.
When attaching the Plate, make sure to align the dowels on the Ink Supply Tube Assy with
the positioning holes on the Plate.
The screws that secure the Plate (C.B.EP-TITE SCREW,2.6X17(B=14),F/ZN-3C) are
supplied as ASP.
Printhead
B18
Printhead
C18 Head FFC
Head FFC
Right
Connectors Upper left
① A (p. 513)
2
Do not touch the nozzle surface of the Printhead.
Upper right
1. Peel off the Head FFC Assy from the Printhead, then remove the Printhead.
2. Disconnect the Head FFC Assy from the four connectors of the Printhead.
Connect the Head FFC in the following steps.
1. Fold the FFCs as shown above.
2. Connect the FFCs to the connectors on the right side.
Printhead Printhead
Left
4
Lower left
3
(p. 512) A
Wiping area
Left
Make sure to clean the Ink tube joint part of Ink Supply Unit by using the Cleaning
stick.
If ink is remained to ink tube joint part, Ink Leak Check can not perform correctly. Therefore
cleaning the ink surely.
3. Connect the FFCs to the connectors on the left side. Replace the seal joint head with the new one because it cannot be reused.
Check the seal joint head is not double-installed.
Check the seal joint head is inserted all the way.
Check the foreign object does not adhere on the seal joint head.
Printhead Printhead
90°
Rear side
Ink Leak Measurement Jig
90°
In this product, Ink Leak Check is necessary to prevent the ink leakage due to 1. Set the ink leak measurement jig to the Print Head.
assembly mistake. 2. Set the Ink Supply Tube Assy to the Printhead.
Therefore, make sure to install the ink leak measurement jig when installing the Ink
Tube to Printhead. The smoked face of ink leak measurement jig is put toward the upside.
Before using the Leak Check Jig, push the ink leak measurement jig along the folds When installing the Ink Supply Tube Assy, make sure to tighten the screws using a torque
until the fold angle become 90 degrees. driver with the specified torque.
Screw tightening torque: 0.33±0.02N⋅m
Printhead
B19
Frame Plate
C19
Frame Plate
After ink charging, follow the instructions on the Ink leak check (p.291) to remove the 1. Remove the screw (S4: ), and remove the Frame Plate.
LEAK TESTER SHEET FRONT, then perform Leak Check Judgment.
CR motor cable
Extension Spring
1. Release the Head FFC Assy from the seven tabs on the Frame Base. 4. Peel off the CSIC FFC from the frame.
Set the Ferrite Core of the Head FFC Assy in the point shown above. 5. Remove the three screws (S14: x2, S5: x1), then remove the Main Frame Assy.
Fix CSIC FFC on the frame at the location shown in the figure above by using double-sided
tape at two locations.
2. Slide the CR Driven Pulley Assy in the direction of the arrow to remove the CR Timing Route the CR Motor Cable with reference to the figure above.
Belt from the CR Driven Pulley Assy.
3. Remove the Extension Spring.
B21
CR Unit CR Motor Assy
C21
CR Unit
Bottom
Front Main Frame Assy
1. Slide the CR Unit in the direction of the arrow to remove it from the Main Frame. 1. Release the cable from four clamps on the Main Frame Assy.
Slide the CR Unit to the groove on the Main Frame while pressing the APG Slider in 2. Remove the two screws (S18: ), then remove the CR Motor Assy from the Main Frame
the direction of the arrow. Assy.
Install the CR Motor Assy with its cable holder facing upward.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
Hinge Assy
E8 (→P. 547)
A1 B1 C1
Stacker Assy Rear Cover (Back)
D1 E1
Rear
1. Remove the Stacker Assy in the direction of the arrow. 1. Remove the four screws (S4: ), then remove the Rear Cover (Back).
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
B2 C2 B3 C3
Rear Top Cover Housing Left
D2 E2 D3 E3
Top Rear
Hooks
Hooks
Tab
No. Screw Type Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Remove the two screws (S4: ), then remove the Rear Top Cover. 1. Open the ADF/SCN Unit.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
B4 C4 C5
PF Encoder Board Assy PF Scale
Left
PF Scale
Left
PF Scale
PF Encoder Board Assy
Positioning holes
FFC
1. Remove the screw (S9: ) that secures the PF Encoder Board Assy. 1. Peel off the PF Scale.
2. Disconnect the FFC from the connector on the PF Encoder Board Assy. The PF Scale cannot be reused once it is removed. Make sure to replace it with a new
3. Remove the PF Encoder Board Assy while avoiding collision with the PF Scale. one.
Attach the two dowels on the PF Encoder Board Assy to the positioning holes of the
frame.
Rear Rear
Hook
Tab
1. Disengage the hook, and remove the Maintenance Box Cover. 1. Open the ADF/SCN Unit.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
CR Unit
Housing Upper Star Wheel Assy
Top
No. Screw Type
Grounding Spring
S16 C.B.P-TITE (S-P1)SCREW,3X12,F/ZN-3C
1. Remove the six screws (S4: ), then remove the Housing Upper. 1. Remove the Grounding Spring.
2. Remove the two screws (S16: ) that secure the Star Wheel Assy.
3. Remove the Star Wheel Assy while sliding the CR Unit left and right.
Attach the Grounding Spring as shown above.
ADF/SCN Unit
ADF/SCN Unit
E7
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge
P O IN T P O IN T
Assy (Left) only. Assy (Left) only.
1. Remove the each screw (S4: ), and remove the two Hinge Assy. 1. Remove the each three screws (S4: ), and remove the two Hinge Lower Cover.
Cable Guide
Cable Guide
E10
PS Cable
Guide
Hook
1. Release the all cable from the Cable Guide. Route the PS cable through the two guides and hook on the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide. Route the solenoid cable through the six hooks ( ) on the Cable Guide.
Route the Rear Unit Detection Sensor cable and Rear ASF Paper Detection Sensor cable
through the three hooks ( ) and the three hooks ( )on the Cable Guide.
Route the ASF Motor cable through the guide on the Cable Guide.
Cable Guide
Solenoid cable
Relay Board
CN56
1. Disconnect the cables from the connectors (CN51, CN56) on the Relay Board. 3. Remove the four screws (S4: ), and remove the Rear ASF Assy.
2. Release the solenoid cable and Rear ASF Paper Detection Sensor cable from the Cable
Guide.
Route the solenoid cable through the five hooks ( ) on the Cable Guide.
Route the Rear ASF Paper Detection Sensor cable through the three hooks ( ) on the Cable
Guide.
FFC
Top
PS Ground Plate
Hooks
Rear
Rear ASF Upper Guide Assy AC Inlet
1. Remove the two screws (S4: , S5: ), then remove the PS Ground Plate. 1. Remove the screw (S4: ) that secures the AC Inlet.
Depending on destination area, the Grounding cable of the power supply unit is 2. Release the FFC from three hooks on the Rear ASF Upper Guide Assy.
attached to the hole in the middle of the PS Ground Plate. If you removed the 3. Remove the four screws (S4: ), then remove the Rear ASF Upper Guide Assy.
Grounding cable, please attach it to the hole in the middle of the PS Ground Plate at
reassembly.
Back
Hook (long)
Connector Hook
Cable
1. Release the cable from the hook and slit on the Rear ASF Upper Guide Assy.
The length of the two hooks on mechanical contact sensor differs. See the following
and make sure to release the shorter hook first when removing the mechanical contact
sensor.
2. Disconnect the cable from the connector of the Rear Unit Detection Sensor.
3. Disengage hook by pushing up the sensor.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
C H E C K Replace the Retard Roller and the Pickup Roller Assy at the
P O IN T same time.
Time required for replacement in the set is as follows.
Disassembly/ Disassembly/
Total
Reassembly Reassembly
1 min 9 sec 45 sec 1 min 54 sec
DISASSEMBLY FLOWCHART
Start
Start
C4 Retard Roller
(→P. 555)
A1 B1 C1 B2 C2
Rear Unit Feed Roller Cover
E1
Back
Feed Roller Cover
Buttons
Hooks
Rear Unit
1. Remove the Rear Unit in the direction of the arrow while pressing the buttons inward. 1. Disengage two hooks of the Feed Roller Cover while pushing them inward, then remove the
Feed Roller Cover.
B3 C3 C4
Retard Roller Extension Spring Retard Roller
Retard Roller
Shaft and bearing Shaft and bearing
1. Remove the Retard Roller Extension Spring. 1. Remove the Retard Roller.
Attach the two bearings of the Retard Roller to the shafts of the Frame Base.
Lever
Pickup Roller Assy
Lever
Lever
Shafts
Paper Cassette 1
1. Pull out the Paper Cassette 1. 1. Rotate the Pickup Roller Assy in the direction of the arrow while pushing three levers.
2. Disengage two bearing of the Pickup Roller Assy from the shafts of the Frame Base, then
remove the Pickup Roller Assy.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start C H E C K As for the procedure indicated by , refer to 7.3.4.4
P O IN T Housing (WF-C529R) (2) (p. 366) in the case of the
WF-C529R Series, and remove the parts from the Rear
A1 B1 Rear Cover (Back) Back Cover to the Housing Top.
C1 (→P. 559) The procedure indicated by is applicable only in the
WF-C579R series.
A2 B2 Rear Top Cover
C2 (→P. 559)
A3 B3 Housing Left
C3 (→P. 560)
A5 B5 Housing Right
C5 (→P. 561)
A6 B6 Housing Top
C6 (→P. 561)
A7 B7 ADF/SCN Unit
C7 (→P. 562)
A8 B8 Hinge Assy
C8 (→P. 563)
A10 B10 Rear ASF Assy B12 Rear ASF Paper Detection C12 Rear ASF Solenoid
C10 (→P. 564) Sensor (→P. 565) (→P. 566)
A1 B1 A2 B2
Rear Cover (Back) Rear Top Cover
C1 C2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 A4 B4
Housing Left Maintenance Box Cover
C3 C4
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 A6 B6
Housing Right Housing Top
C5 C6
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
ADF/SCN Unit
A7 B7
ADF/SCN Unit
C7
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
A8 B8 A9 B9
Hinge Assy Hinge Lower Cover
C8 C9
C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge
P O IN T P O IN T
Assy (Left) only. Assy (Left) only.
1. Remove the each screw (S4: ), and remove the two Hinge Assy. 1. Remove the each three screws (S4: ), and remove the two Hinge Lower Cover.
Cable Guide
Solenoid cable
Relay Board
CN56
1. Disconnect the cables from the connectors (CN51, CN56) on the Relay Board. 3. Remove the four screws (S4: ), and remove the Rear ASF Assy.
2. Release the solenoid cable and Rear ASF Paper Detection Sensor cable from the Cable
Guide.
Route the solenoid cable through the five hooks ( ) on the Cable Guide.
Route the Rear ASF Paper Detection Sensor cable through the three hooks ( ) on
the Cable Guide.
B11 B12
Plate Rear ASF Paper Detection Sensor
C11
Plate
Cable
Rear ASF Paper
Hook Detection Sensor cable
Acetate tape
Hole Hooks
Grooves
1. Peel off a piece of acetate tape, and release the Rear ASF Paper Detection Sensor cable 1. Disconnect the cable from the connector of the Rear ASF Paper Detection Sensor.
from the hole, hook and two grooves on the Rear ASF Assy. 2. Disengage four hooks, and remove the Rear ASF Paper Detection Sensor.
2. Remove the four screws (S4: ), and remove the Plate.
Bottom
Cable Slit
Slits
Hook
Extension Spring
1. Release the solenoid cable from the hole, hook and six slits on the Rear ASF Assy.
2. Remove the Extension Spring.
3. Remove the screw (S4: ), and remove the Rear ASF Solenoid.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Paper Guide Upper Assy B 33 min 25 sec 31 min 2 sec 64 min 27 sec
DISASSEMBLY FLOWCHART
Start
Start C H E C K As for the procedure indicated by , refer to
P O IN T 7.3.4.4 Housing (WF-C529R) (2) (p. 366) in the
case of the WF-C529R Series, and remove the parts
A1 B1 Rear Cover (Back) A10 B10 Cable Guide from the Rear Back Cover to the Housing Top.
C1 (→P. 569) C10 (→P. 574) The procedure indicated by is applicable only in
the WF-C579R series.
A2 B2 Rear Top Cover A11 B11 Rear ASF Assy
C2 (→P. 569) C11 (→P. 575)
A5 B5 Housing Right A14 B14 Main Board Assy A19 B19 Frame Plate
C5 (→P. 571) (→P. 577) C19 (→P. 585)
C14
A6 B6 Housing Top A15 B15 Head Upper Cover A20 B20 Main Frame Assy
C6 (→P. 571) (→P. 579) C20 (→P. 585)
C15
A21 PE Lever Assy B21 Paper Guide Upper C21 Paper Guide Upper Assy
(→P. 586) Assy (→P. 587) Spring (→P. 587)
A1 B1 A2 B2
Rear Cover (Back) Rear Top Cover
C1 C2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 A4 B4
Housing Left Maintenance Box Cover
C3 C4
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 A6 B6
Housing Right Housing Top
C5 C6
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
ADF/SCN Unit
A7 B7
ADF/SCN Unit
C7
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
A8 B8 A9 B9
Hinge Assy Hinge Lower Cover
C8 C9
C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge
P O IN T P O IN T
Assy (Left) only. Assy (Left) only.
1. Remove the each screw (S4: ), and remove the two Hinge Assy. 1. Remove the each three screws (S4: ), and remove the two Hinge Lower Cover.
Cable Guide
A10 B10
Cable Guide
C10
PS Cable
Guide
Hook
1. Release the all cable from the Cable Guide. Route the PS cable through the two guides and hook on the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide. Route the solenoid cable through the six hooks ( ) on the Cable Guide.
Route the Rear Unit Detection Sensor cable and Rear ASF Paper Detection Sensor cable
through the three hooks ( ) and the three hooks ( )on the Cable Guide.
Route the ASF Motor cable through the guide on the Cable Guide.
Cable Guide
Solenoid cable
Relay Board
CN56
1. Disconnect the cables from the connectors (CN51, CN56) on the Relay Board. 3. Remove the four screws (S4: ), and remove the Rear ASF Assy.
2. Release the solenoid cable and Rear ASF Paper Detection Sensor cable from the Cable
Guide.
Route the solenoid cable through the five hooks ( ) on the Cable Guide.
Route the Rear ASF Paper Detection Sensor cable through the three hooks ( ) on
the Cable Guide.
FFC
Top
PS Ground Plate
Hooks
Rear
Rear ASF Upper Guide Assy AC Inlet
1. Remove the two screws (S4: , S5: ), then remove the PS Ground Plate. 1. Remove the screw (S4: ) that secures the AC Inlet.
Depending on destination area, the Grounding cable of the power supply unit is 2. Release the FFC from three hooks on the Rear ASF Upper Guide Assy.
attached to the hole in the middle of the PS Ground Plate. If you removed the 3. Remove the four screws (S4: ), then remove the Rear ASF Upper Guide Assy.
Grounding cable, please attach it to the hole in the middle of the PS Ground Plate at
reassembly.
Left
Open
Double- Double-
sided tape CRCM FFC Sheet sided tape
CN68 CN66 CN67 CN8
CN31
CN50 CN52 CN2
1. Peel off the CRCM FFC. C H E C K When disconnecting the Panel FFC (CN42), make sure to unlock the connector lock
P O IN T
2. Peel off the CRCM FFC Sheet. beforehand.
3. Disconnect the following connectors from the board. (* are WF-C579R only)
Clamps
Hook
FAX FFC
4. Peel off the Fax FFC from the Shield Plate, and Pull the Fax FFC out from the ferrite core. 8. Remove the following screws that secure the Main Board Assy.
(WF-C579R only) WF-C579R: 9 pcs (S4: x4, S5: x2, S10: x1, S5: x2)
5. Release the PE sensor cable from the clamp. WF-C529R: 7 pcs (S4: x4, S5: x2, S10: x1)
6. Peel off the Relay FFC from the Shield Plate. In the next step, be careful not to damage the PF Scale.
7. Release the CR motor cable from two clamps.
9. Disengage the hole of the Main Board Assy from the hook of the CR Guide Frame, then
remove the Main Board Assy upward.
Ink Tube
Joint Cover
Double-sided tape
PF Encoder FFC
Hook Rib
Secure the PF Encoder FFC with double-sided tape as shown above. 1. Remove the two screws (S7: ), and remove the Head Upper Cover.
Attach the two tabs on the Head Upper Cover to the positioning holes of the CR Unit.
2. Remove the two screws (S4: ), and remove the Ink Tube Joint Cover.
3. Remove the film from the hook on the Ink Tube Joint Cover.
Set the film under the rib of the Ink Tube Joint Cover.
CR Unit
Plate
1. Remove the screw (S13: ), then remove the Magnetic Valve Assy. In the following steps, ink may adhere from the Ink Supply Tube Assy. Prepare waste
Make sure the Magnetic Valve Assy is secured with the screw. cloths or similar in advance.
1. Remove the two screws (S8: ), and remove the Ink Supply Tube Assy from the Printhaed.
When attaching the Plate, make sure to align the dowels on the Ink Supply Tube Assy with
the positioning holes on the Plate.
The screws that secure the Plate (C.B.EP-TITE SCREW,2.6X17(B=14),F/ZN-3C) are
supplied as ASP.
2
Head FFC Assy Printhead Connectors
3 1
Connectors
2. Remove the three Head Screws. Do not touch the nozzle surface of the Printhead.
Tighten the screws in order given above.
1. Peel off the Head FFC Assy from the Printhead, then remove the Printhead.
2. Disconnect the Head FFC Assy from the four connectors of the Printhead.
Printhead Printhead
Left
Head FFC 4
Lower left
3
(p. 512) A
Head FFC
Left
Right
Upper left
Upper right
Lower right
① A (p. 513)
2
Upper right
Connect the Head FFC in the following steps. 3. Connect the FFCs to the connectors on the left side.
1. Fold the FFCs as shown above.
2. Connect the FFCs to the connectors on the right side.
Printhead Printhead
Wiping area
90°
Ink Leak Measurement Jig
90°
Make sure to clean the Ink tube joint part of Ink Supply Unit by using the Cleaning In this product, Ink Leak Check is necessary to prevent the ink leakage due to
stick. assembly mistake.
Therefore, make sure to install the ink leak measurement jig when installing the Ink
If ink is remained to ink tube joint part, Ink Leak Check can not perform correctly. Therefore Tube to Printhead.
cleaning the ink surely. Before using the Leak Check Jig, push the ink leak measurement jig along the folds
Replace the seal joint head with the new one because it cannot be reused. until the fold angle become 90 degrees.
Check the seal joint head is not double-installed.
Check the seal joint head is inserted all the way.
Check the foreign object does not adhere on the seal joint head.
Printhead Printhead
Rear side
Rear side
1. Set the ink leak measurement jig to the Print Head. After ink charging, follow the instructions on the Ink leak check (p.291) to remove the
2. Set the Ink Supply Tube Assy to the Printhead. LEAK TESTER SHEET FRONT, then perform Leak Check Judgment.
The smoked face of ink leak measurement jig is put toward the upside.
When installing the Ink Supply Tube Assy, make sure to tighten the screws using a torque
driver with the specified torque.
Screw tightening torque: 0.33±0.02N⋅m
Rear
Tabs
Frame Plate
Extension Spring
1. Remove the screw (S4: ), and remove the Frame Plate. 1. Release the Head FFC Assy from the seven tabs on the Frame Base.
Set the Ferrite Core of the Head FFC Assy in the point shown above.
2. Slide the CR Driven Pulley Assy in the direction of the arrow to remove the CR Timing
Belt from the CR Driven Pulley Assy.
3. Remove the Extension Spring.
Ferrite core
CR motor cable
4. Peel off the CSIC FFC from the frame. 1. Remove the screw (S5: ), and remove the PE Lever Assy from the Main Frame.
5. Remove the three screws (S14: x2, S5: x1), then remove the Main Frame Assy. Confirm there are no gaps between the Sensor Holder and the Main Frame.
Fix CSIC FFC on the frame at the location shown in the figure above by using double-sided
tape at two locations.
Route the CR Motor Cable with reference to the figure above.
B21
Paper Guide Upper Assy Paper Guide Upper Assy Spring
C21
Hook
Hooks
Paper Guide Upper Assy Paper Guide Upper Assy Spring Paper Guide Upper Assy
1. Disengage four hooks of the Paper Guide Upper Assy, and remove the Paper Guide Upper 1. Remove the three Paper Guide Upper Assy Spring from each two hooks on the Main Frame
Assy from the Main Frame Assy. Assy using a Longnose pliers.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
ASF Drive Gear Assy E 17 min 10 sec 11 min 40 sec 28 min 50 sec
DISASSEMBLY FLOWCHART
Start
a
A1 B1 C1 Rear Cover (Back) A9 B9 C9 Peel off the CRCM FFC
D1 E1 F1 (→P. 590) D9 E9 F9 (→P.C1595) E15 ASF Drive Gear Assy
F15 (→P. 602)
A2 B2 C2 Rear Top Cover A10 B10 C10 Magnetic Valve Assy, B
(→P. 590) D10 E10 F10 (→P.C1595)
D2 E2 F2 F16 Cassette Paper Detection
Sensor (→P. 603)
A3 B3 C3 A11 B11 C11 Plate
Housing Left
(→P. 591) D11 E11 F11 (→P.C1
596)
D3 E3 F3
C H E C K As for the procedure indicated by , refer to 7.3.4.4 Housing (WF-C529R) (2) (p. 366)
P O IN T in the case of the WF-C529R Series, and remove the parts from the Rear Back Cover to the
Housing Top.
The procedure indicated by is applicable only in the WF-C579R series.
A1 B1 C1 A2 B2 C2
Rear Cover (Back) Rear Top Cover
D1 E1 F1 D2 E2 F2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 C3 A4 B4 C4
Housing Left Maintenance Box Cover
D3 E3 F3 D4 E4 F4
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 C5 A6 B6 C6
Housing Right Housing Top
D5 E5 F5 D6 E6 F6
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
ADF/SCN Unit
A7 B7 C7
ADF/SCN Unit
D7 E7 F7
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
Cable Guide
A8 B8 C8
Cable Guide
D8 E8 F8
PS Cable
Guide
Hook
1. Release the all cable from the Cable Guide. Route the PS cable through the two guides and hook on the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide. Route the solenoid cable through the six hooks ( ) on the Cable Guide.
Route the Rear Unit Detection Sensor cable and Rear ASF Paper Detection Sensor cable
through the three hooks ( ) and the three hooks ( )on the Cable Guide.
Route the ASF Motor cable through the guide on the Cable Guide.
Back
Main Board
CRCM FFC
Left Plate
CN68 CN66 CN67
1. Remove the screw (S13: ), then remove the Magnetic Valve Assy, B.
Double-sided tape CRCM FFC Double-sided tape When attaching the Magnetic Valve Assy, B, make sure to align the rib with the hole on the
plate.
Make sure the Magnetic Valve Assy, B is secured with the screw.
Plate
Guide Cover
S6
Plate
Ink Supply
Tube Assy Dowel and positioning hole No. Screw Type
No. Screw Type S3 C.C.P-TITE-SCREW-3x12-F.ZN-3C
Hexagon nut S6 C.B.(S-P1)SCREW,2.5X18,F/ZN-3C S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Remove the two screws (S6: ), and remove the Plate. 1. Remove the two screws (S3: , S4: ), and remove the Guide Cover in the direction of the
arrow.
When installing the Ink Supply Tube Assy to the Ink Supply Unit, make sure to tighten the
screws using a torque driver with the specified torque.
Screw tightening torque: 0.25±0.03N⋅m
The S6 screw and the Hexagon nut (H.N.-1,2.5,F/ZN-3C) is supplied as ASP.
When attaching the plate, make sure to align the dowel on the Ink Supply Tube Assy and the
positioning hole on the plate.
CN10
CN54
CN22
CN11
CN12
CN30
Decompression
Pump cable
CN31
CN2 Top
Decompression
Pump cable Hole
1. Disconnect the cables from the connectors (CN2, CN10, CN11, CN12, CN22, CN30, 3. Pull the Decompression Pump cable out from the hole of the Frame Base, and release the
CN31, CN54, CN55) on the Relay Board. ferrite core of the Decompression pump cable from the Frame Base.
2. Release the cables from the five tabs on the Frame Base. 4. Disconnect the Decompression pump cable from the connector of the Main Board.
5. Remove the eight screws (S4: ) that secure the Ink Supply Unit.
positioning holes
Handle part
Joint
Printer
Joint
Metal frame
As ink may adhere in the following steps, prepare a waste cloth or the like in advance. When lifting the main body, you wear gloves. Because there is a danger of cutting hands with
the sharp metal enclosed by magenta circles,
Lift carefully so as not to touch the PF scale on the left side of the main body. If you touch the
6. Remove the Ink Supply Tube Assy from the Joint. PF scale, clean it with a clean cloth.
7. Grasp the handle parts indicated by the green square part on the left and right sides of the
printer and lift it vertically to remove the printer from the Ink Supply Unit.
When disassembling/assembling, misalignment between tube of the Ink Supply Tube
and the joint part of the tube affects ink supply. When assembling, make sure to rotate
the tube to check if it is secured with the joint part. Also, make sure the rib of the tube
and the joint part is attached vertically as shown in the figure above.
Rear
Rear
Cable
1. Remove the three screws (S4: ), then remove the Retard Roller Assy. In the next step, do not remove the Feed Sensor Assy too far since the Feed Sensor is
When attaching the retard Roller Assy, make sure to align the positioning hole on the inside the Feed Sensor Assy, and the cable is connected to the Feed Sensor.
Retard Roller Assy with the dowels on the Frame Base.
1. Remove the two screws (S4: ), then remove the Feed Sensor Assy
Pull out the Feed Sensor cable from the slit on the Feed Sensor Assy, then route the
cable through the two hooks and notch shown above.
A16 B15
Feed Sensor Cassette Detection Sensor
Rear
Rear
Hooks (x2)
Hooks (x2)
1. Release the four hooks to remove the Feed Sensor. Length of each hook on the Cassette Detection Sensor differs. When removing the
2. Disconnect the Feed Sensor cable from the connector, then remove the Feed Sensor. Cassette Detection Sensor, release the shorter hook referring to the figure above.
Route the Feed Sensor cable through the three notches shown above.
1. Release the shorter hook on the Cassette Detection Sensor to remove the Cassette Detection
Sensor.
2. Release the cable from the connector, then remove the Cassette Detection Sensor.
C16
Feed Sensor Detection Lever Feed Sensor Detection Lever Spring
D16 D17
Rear
Frame Base
Hole
Hole
Feed Sensor Detection Lever
Rib Feed Sensor Detection Lever
1. Release the foot of the Feed Sensor Detection Lever Spring from the rib. 1. Remove the Feed Sensor Detection Lever Spring from the Feed Sensor Detection Lever.
2. Pull the Feed Sensor Detection Lever out from the Frame Base while warping the Feed
Sensor Detection Lever.
Rear
Drive Gear Shaft
Cassette Paper
Detection Sensor
Bottom
Cable
Connector
1. Remove the two screws (S4: ) that secure the ASF Drive Gear Assy. In the next step, do not remove the ASF Drive Gear Assy too far since the Cassette
Paper Detection Sensor is inside the ASF Drive Gear Assy, and the cable is connected
to the Cassette Paper Detection Sensor.
2. Release the cable from the two hooks and notch, then disconnect the cable from the
connector of the Cassette Paper Detection Sensor.
3. Remove the ASF Drive Gear Assy from the Drive Gear Shaft, then remove the ASF Drive
Gear Assy.
Route the Cassette Paper Detection Sensor cable through the two hooks and notch
shown above.
Hook
1. Release the four hooks to remove the Cassette Paper Detection Sensor.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
A1 Rear Cover (Back) A9 Hinge Lower Cover A17 Head Screw Assy A23 Ink Supply Tube Assy
B1 (→P. 607) B9 (→P. 611) B17 (→P. 618) B23 (→P. 625)
C1 C9 C17 C23
a
A2 Rear Top Cover A10 Cable Guide A18 Printhead
B2 (→P. 607) B10 (→P. 612) B18 (→P. 619)
C2 C10 C18
A4 Maintenance Box Cover A12 PS Ground Plate A20 Main Frame Assy
B4 (→P. 608) B12 (→P. 614) B20 (→P. 623)
C4 C12 C20
A5 Housing Right A13 Rear ASF Upper Guide A21 Magnetic Valve Assy, B
(→P. 609) B13 Assy (→P. 614) B21 (→P. 624)
B5
C5 C13 C21
A1 B1 A2 B2
Rear Cover (Back) Rear Top Cover
C1 C2
Rear Top
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the two screws (S4: ), then remove the Rear Top Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
Housing Left and Housing Right.
A3 B3 A4 B4
Housing Left Maintenance Box Cover
C3 C4
Rear Rear
Hook
Hooks
Tab
Housing Left No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Open the ADF/SCN Unit. 1. Disengage the hook, and remove the Maintenance Box Cover.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning holes of the Housing Upper
and the Ink Supply Unit.
A5 B5 A6 B6
Housing Right Housing Top
C5 C6
Rear
Housing Upper
Top
Hook
Tab
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
ADF/SCN Unit
A7 B7
ADF/SCN Unit
C7
Clamp
ADF/SCN Unit
Rumiror
CN100
SCN PS cable
Terminal of
grounding cable CN799
C H E C K When disconnecting the SCN PS cable from the connector (CN799), make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the SCN PS cable (CN799) and the SCN USB cable (CN100) from the Main
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
Board.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
2. Remove the terminal of grounding cable from the frame of the Main Board.
Route the SCN USB cable through the three hooks and the clamp as shown above.
Make sure to secure the SCN PS cable and the grounding cable with the rumiror.
A8 B8 A9 B9
Hinge Assy Hinge Lower Cover
C8 C9
C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge
P O IN T P O IN T
Assy (Left) only. Assy (Left) only.
1. Remove the each screw (S4: ), and remove the two Hinge Assy. 1. Remove the each three screws (S4: ), and remove the two Hinge Lower Cover.
Cable Guide
A10 B10
Cable Guide
C10
PS Cable
Guide
Hook
1. Release the all cable from the Cable Guide. Route the PS cable through the two guides and hook on the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide. Route the solenoid cable through the six hooks ( ) on the Cable Guide.
Route the Rear Unit Detection Sensor cable and Rear ASF Paper Detection Sensor cable
through the three hooks ( ) and the three hooks ( )on the Cable Guide.
Route the ASF Motor cable through the guide on the Cable Guide.
Cable Guide
Solenoid cable
Relay Board
CN56
1. Disconnect the cables from the connectors (CN51, CN56) on the Relay Board. 3. Remove the four screws (S4: ), and remove the Rear ASF Assy.
2. Release the solenoid cable and Rear ASF Paper Detection Sensor cable from the Cable
Guide.
Route the solenoid cable through the five hooks ( ) on the Cable Guide.
Route the Rear ASF Paper Detection Sensor cable through the three hooks ( ) on
the Cable Guide.
FFC
Top
PS Ground Plate
Hooks
Rear
Rear ASF Upper Guide Assy AC Inlet
1. Remove the two screws (S4: , S5: ), then remove the PS Ground Plate. 1. Remove the screw (S4: ) that secures the AC Inlet.
Depending on destination area, the Grounding cable of the power supply unit is 2. Release the FFC from three hooks on the Rear ASF Upper Guide Assy.
attached to the hole in the middle of the PS Ground Plate. If you removed the 3. Remove the four screws (S4: ), then remove the Rear ASF Upper Guide Assy.
Grounding cable, please attach it to the hole in the middle of the PS Ground Plate at
reassembly.
Left
Open
Double- Double-
sided tape CRCM FFC Sheet sided tape
CN68 CN66 CN67 CN8
CN31
CN50 CN52 CN2
1. Peel off the CRCM FFC. C H E C K When disconnecting the Panel FFC (CN42), make sure to unlock the connector lock
P O IN T
2. Peel off the CRCM FFC Sheet. beforehand.
3. Disconnect the following connectors from the board. (* are WF-C579R only)
Clamps
Hook
FAX FFC
4. Peel off the Fax FFC from the Shield Plate, and Pull the Fax FFC out from the ferrite core. 8. Remove the following screws that secure the Main Board Assy.
(WF-C579R only) WF-C579R: 9 pcs (S4: x4, S5: x2, S10: x1, S5: x2)
5. Release the PE sensor cable from the clamp. WF-C529R: 7 pcs (S4: x4, S5: x2, S10: x1)
6. Peel off the Relay FFC from the Shield Plate. In the next step, be careful not to damage the PF Scale.
7. Release the CR motor cable from two clamps.
9. Disengage the hole of the Main Board Assy from the hook of the CR Guide Frame, then
remove the Main Board Assy upward.
Ink Tube
Joint Cover
Double-sided tape
PF Encoder FFC
Hook Rib
Secure the PF Encoder FFC with double-sided tape as shown above. 1. Remove the two screws (S7: ), and remove the Head Upper Cover.
Attach the two tabs on the Head Upper Cover to the positioning holes of the CR Unit.
2. Remove the two screws (S4: ), and remove the Ink Tube Joint Cover.
3. Remove the film from the hook on the Ink Tube Joint Cover.
Set the film under the rib of the Ink Tube Joint Cover.
CR Unit
Plate
1. Remove the screw (S13: ), then remove the Magnetic Valve Assy. In the following steps, ink may adhere from the Ink Supply Tube Assy. Prepare waste
Make sure the Magnetic Valve Assy is secured with the screw. cloths or similar in advance.
1. Remove the two screws (S8: ), and remove the Ink Supply Tube Assy from the Printhaed.
When attaching the Plate, make sure to align the dowels on the Ink Supply Tube Assy with
the positioning holes on the Plate.
The screws that secure the Plate (C.B.EP-TITE SCREW,2.6X17(B=14),F/ZN-3C) are
supplied as ASP.
2
Head FFC Assy Printhead Connectors
3 1
Connectors
2. Remove the three Head Screws. Do not touch the nozzle surface of the Printhead.
Tighten the screws in order given above.
1. Peel off the Head FFC Assy from the Printhead, then remove the Printhead.
2. Disconnect the Head FFC Assy from the four connectors of the Printhead.
Printhead Printhead
Left
Head FFC 4
Lower left
3
(p. 512) A
Head FFC
Left
Right
Upper left
Upper right
Lower right
① A (p. 513)
2
Upper right
Connect the Head FFC in the following steps. 3. Connect the FFCs to the connectors on the left side.
1. Fold the FFCs as shown above.
2. Connect the FFCs to the connectors on the right side.
Printhead Printhead
Wiping area
90°
Ink Leak Measurement Jig
90°
Make sure to clean the Ink tube joint part of Ink Supply Unit by using the Cleaning In this product, Ink Leak Check is necessary to prevent the ink leakage due to
stick. assembly mistake.
Therefore, make sure to install the ink leak measurement jig when installing the Ink
If ink is remained to ink tube joint part, Ink Leak Check can not perform correctly. Therefore Tube to Printhead.
cleaning the ink surely. Before using the Leak Check Jig, push the ink leak measurement jig along the folds
Replace the seal joint head with the new one because it cannot be reused. until the fold angle become 90 degrees.
Check the seal joint head is not double-installed.
Check the seal joint head is inserted all the way.
Check the foreign object does not adhere on the seal joint head.
Printhead Printhead
Rear side
Rear side
1. Set the ink leak measurement jig to the Print Head. After ink charging, follow the instructions on the Ink leak check (p.291) to remove the
2. Set the Ink Supply Tube Assy to the Printhead. LEAK TESTER SHEET FRONT, then perform Leak Check Judgment.
The smoked face of ink leak measurement jig is put toward the upside.
When installing the Ink Supply Tube Assy, make sure to tighten the screws using a torque
driver with the specified torque.
Screw tightening torque: 0.33±0.02N⋅m
Rear
Tabs
Frame Plate
Extension Spring
1. Remove the screw (S4: ), and remove the Frame Plate. 1. Release the Head FFC Assy from the seven tabs on the Frame Base.
Set the Ferrite Core of the Head FFC Assy in the point shown above.
2. Slide the CR Driven Pulley Assy in the direction of the arrow to remove the CR Timing
Belt from the CR Driven Pulley Assy.
3. Remove the Extension Spring.
Plate
Double-sided tape Main Frame Assy Double-sided tape
4. Peel off the CSIC FFC from the frame. 1. Remove the screw (S13: ), then remove the Magnetic Valve Assy, B.
5. Remove the three screws (S14: x2, S5: x1), then remove the Main Frame Assy. When attaching the Magnetic Valve Assy, B, make sure to align the rib with the hole on the
Fix CSIC FFC on the frame at the location shown in the figure above by using double-sided plate.
tape at two locations. Make sure the Magnetic Valve Assy, B is secured with the screw.
Route the CR Motor Cable with reference to the figure above.
Plate
Plate
S6
Plate
Ink Supply Tube Assy
Ink Supply
Tube Assy Dowel and positioning hole Dowel and positioning hole
No. Screw Type
No. Screw Type
Hexagon nut S8 C.B.EP-TITE SCREW,2.6X17(B=14),F/ZN-3C
S6 C.B.(S-P1)SCREW,2.5X18,F/ZN-3C
1. Remove the two screws (S6: ), and remove the Plate. In the following steps, ink may spill from the Ink Supply Tube Assy. Prepare waste
When installing the Ink Supply Tube Assy to the Ink Supply Unit, make sure to tighten the cloths or similar in advance.
screws using a torque driver with the specified torque.
Screw tightening torque: 0.25±0.03N⋅m 1. Remove the two screws (S8: ), and remove the Ink Supply Tube Assy from the Printhead.
The S6 screw and the Hexagon nut (H.N.-1,2.5,F/ZN-3C) is supplied as ASP.
When attaching the plate, make sure to align the dowels on the Ink Supply Tube Assy with
When attaching the plate, make sure to align the dowel on the Ink Supply Tube Assy and the
the positioning holes on the plate.
positioning hole on the plate.
The screws that securing the plate (C.B.EP-TITE SCREW,2.6X17(B=14),F/ZN-3C) is
supplied as ASP.
87.5 ± 1 mm
Marking Hook
Joint
2. Remove the Ink Supply Tube Assy from the Tube Clamp. 4. Remove the screw (S4: ).
At the marking point on the Ink Supply Tube Assy, attach the Ink Supply Tube Assy 5. Remove the Ink Supply Tube Assy from the Joint, and remove the Ink Supply Tube Assy.
to the Tube Clamp. If the marking is not visible, refer to the drawing above to attach
the Ink Supply Tube Assy.
3. Remove the Tube Holder while pressing the hooks outward.
10mm
Bottom
90°
Ink Leak Measurement Jig
90°
Left Front
Make sure to clean the Ink tube joint part of Printhead to perform the Ink Leak Check In this product, Ink Leak Check is necessary to prevent the ink leakage due to
correctly. assembly mistake.
When attaching the Ink Supply Tube Assy, make sure to clean the Ink tube joint part Therefore, make sure to install the ink leak measurement jig when installing the Ink
of Printhead using cleaning stick (code: 1709718). Tube to Printhead.
If ink is remained to ink tube joint part of Printhead, Ink Leak Check can not perform Before using the Leak Check Jig, push the ink leak measurement jig along the folds
correctly. until the fold angle become 90 degrees.
Therefore cleaning the ink surely.
Rear side
Rear side
1. Set the ink leak measurement jig to the Print Head. After ink charging, follow the instructions on the Ink leak check (p.291) to remove the
2. Set the Ink Supply Tube Assy to the Printhead. LEAK TESTER SHEET FRONT, then perform Leak Check Judgment.
The smoked face of ink leak measurement jig is put toward the upside.
When installing the Ink Supply Tube Assy, make sure to tighten the screws using a torque
driver with the specified torque.
Screw tightening torque: 0.33±0.02N⋅m
Grounding
cable 2
Grounding
cable 1
Ink Tube Holder Plate
Hook
Dowel and positioning hole
No. Screw Type No. Screw Type
S5 C.B.S-TITE-SCREW-3x6-F.ZN-3C S4 C.B.P-TITE-SCREW-3x10-F/ZN-3C
1. Remove the two screws (S5: ), then remove the Upper Cap Frame. 2. Remove the four screws (S4: ), then remove the Ink Tube Holder Plate.
Secure the grounding cables together with the screws. When attaching the Ink Tube Holder Plate, make sure to align the dowels and the
Route the grounding cable 1 through the two hooks shown above. positioning holes shown above.
Housing Front
PF Scale
Dowel and positioning hole
1. Remove the six screws (S16: ). Be careful not to touch the PF Scale on the left side of the printer when lifting up the
When attaching the Paper Feed Unit, make sure to align the dowels and positioning Paper Feed Unit. If you touched the PF Scale, wipe it with a clean cloth.
holes shown above.
2. Release the dowel by lifting up the rear side of the Paper Feed Unit, then remove the Paper
Feed Unit while avoiding collision with the interference point of the Housing Front.
A26 B26
PE Sensor Peel off the CRCM FFC
C26
Back
Main Board
CRCM FFC
PE Sensor
Left
CN68 CN66 CN67
Cable
PE Sensor
Hook
B27 B28
Guide Cover Ink Supply Unit
C27 C28
CN10
CN54
CN22
CN11
CN12
CN31
CN2
1. Remove the two screws (S3: , S4: ), and remove the Guide Cover in the direction of the 1. Disconnect the cables from the connectors (CN2, CN10, CN11, CN12, CN22, CN30,
arrow. CN31, CN54, CN55) on the Relay Board.
2. Release the cables from the five tabs on the Frame Base.
Decompression
Pump cable
Top
Joint
Decompression
Pump cable Hole
3. Pull the Decompression Pump cable out from the hole of the Frame Base, and release the As ink may adhere in the following steps, prepare a waste cloth or the like in advance.
ferrite core of the Decompression pump cable from the Frame Base.
4. Disconnect the Decompression pump cable from the connector of the Main Board.
5. Remove the eight screws (S4: ) that secure the Ink Supply Unit. 6. Remove the Ink Supply Tube Assy from the Joint.
Rear
Joint of ink tube
positioning holes
Handle part
Joint
Printer
Metal frame
Dowel and positioning hole
No. Screw Type
Frame Base
S4 C.B.P-TITE-SCREW-3x10-F/ZN-3C
Ink Supply Unit Ink Supply Tube Assy Handle part
When lifting the main body, you wear gloves. Because there is a danger of cutting hands with 1. Remove the three screws (S4: ), then remove the Retard Roller Assy.
the sharp metal enclosed by magenta circles,
When attaching the retard Roller Assy, make sure to align the positioning hole on the
Lift carefully so as not to touch the PF scale on the left side of the main body. If you touch the
PF scale, clean it with a clean cloth. Retard Roller Assy with the dowels on the Frame Base.
7. Grasp the handle parts indicated by the green square part on the left and right sides of the
printer and lift it vertically to remove the printer from the Ink Supply Unit.
When disassembling/assembling, misalignment between tube of the Ink Supply Tube
and the joint part of the tube affects ink supply. When assembling, make sure to rotate
the tube to check if it is secured with the joint part. Also, make sure the rib of the tube
and the joint part is attached vertically as shown in the figure above.
Rear
Drive Gear Shaft
Cassette Paper
Detection Sensor
Bottom
Cable
Connector
1. Remove the two screws (S4: ) that secure the ASF Drive Gear Assy. In the next step, do not remove the ASF Drive Gear Assy too far since the Cassette
Paper Detection Sensor is inside the ASF Drive Gear Assy, and the cable is connected
to the Cassette Paper Detection Sensor.
2. Release the cable from the two hooks and notch, then disconnect the cable from the
connector of the Cassette Paper Detection Sensor.
3. Remove the ASF Drive Gear Assy from the Drive Gear Shaft, then remove the ASF Drive
Gear Assy.
Route the Cassette Paper Detection Sensor cable through the two hooks and notch
shown above.
B31 B32
Drive Gear Shaft Holder Drive Gear Shaft
C31 C32
1. Remove the Drive Gear Shaft Holder in the direction of the arrow. 1. Remove the Drive Gear Shaft.
When installing the Drive Gear Shaft Holder, attach the dowel of the Drive Gear Shaft Attach the gear with the narrow width side of the Drive Gear Shaft to the Drive Gear
Holder to the hole on the Drive Gear Assy, then secure it with the hook. Assy.
Top
ASF Motor
Acetate tape
Ferrite core
Frame Base
1. Remove the two screws (S4: ) that secure the Drive Gear Assy.
2. Peel off a piece of acetate tape, then remove the ferrite core from the groove of the Frame
Base.
3. Remove the Drive Gear Assy.
To avoid the ASF Motor cable contacting the shaft of the ASF Motor, make sure to
route the lead wire (black) of the ASF Motor cable through the rib on the Frame Base.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Disassembly/ Disassembly/
Total
Reassembly Reassembly
1 min 54 sec 45 sec 2 min 39 sec
DISASSEMBLY FLOWCHART
Start
Start
A2 B2 C2 Paper Cassette 2
D2 E2 F2 (→P. 640)
C4 D4 E-ring (plastic)
E4 F4 (→P. 642)
A1 B1 C1 A2 B2 C2
Optional Paper Cassette Unit Paper Cassette 2
D1 E1 F1 D2 E2 F2
Positioning pins
Positioning pins
Dowel
Paper Cassette 2
Drawer Connector Optional Paper Cassette
1. Lift the printer, then remove the Optional Paper Cassette. 1. Pull out the Paper Cassette 2, then remove the Paper Cassette 2 from the Optional Paper
Cassette.
When attaching the Optional Paper Cassette, be sure to align the positioning pins (x2)
and the dowels so as to avoid damage to the Drawer Connector.
A3 B3 C3
Separation Roller Assy Paper Feed Detection Lever
D3 E3 F3
Cassette Paper
Detection Lever
Groove of shaft
Separation Roller
Rear
Flag section
Paper Feed Detection Lever
Separation Roller Slit
Vertical Feed Roller
Tabs
When performing work, hold the tabs to avoid touching the roller surface. 1. Open the Rear Cover.
2. Remove the leg of the Paper Feed Roller Spring from the Paper Feed Detection Lever.
Since the narrow part of the Paper Feed Detection Lever may be bleached and damaged,
1. Extend the tabs in the direction of the arrows and release them from the groove of the
remove the Paper Feed Detection Lever by ensuring that it does not get twisted.
shafts, and then pull out and remove each Separation Roller (x2).
3. As shown in the figure above, with the Paper Feed Detection Lever in the rotated state, remove
the Paper Feed Detection Lever from the Vertical Feed Roller in the direction of the arrow.
When attaching the Paper Feed Detection Lever, be sure to align the flag section of
the Paper Feed Detection Lever with the slit shown in the figure above.
C4
E-ring (plastic) One-way Clutch Assy
D4 E4 F4 D5 E5 F5
Left
Rear left
1. Remove the E-ring (plastic) from the left end of the Vertical Feed Roller. 1. Remove the One-way Clutch Assy from the Vertical Feed Roller.
When attaching the One-way Clutch Assy, make sure the arrow mark is facing outside
as shown in the figure above.
Paper Feed
Roller Spring Bearing A Hole of the Hopper Drive Frame
Hole of frame
1. Remove the straight leg of the Paper Feed Roller Spring from the slit of the frame. 1. Remove the E-ring (plastic), then remove the bearing B from the Vertical Feed Roller.
2. Slide the Vertical Feed Roller in the direction of the arrow, and remove the bearing B from 2. Remove the Vertical Feed Roller from the hole of the frame, then remove it.
the hole in the frame.
3. Remove bearing A from the Vertical Feed Roller, and then remove the Vertical Feed Roller
from the hole in the Hopper Drive Frame.
4. Pull out and remove the Paper Feed Roller Spring from the Vertical Feed Roller.
When attaching the Paper Feed Roller Spring, insert the straight leg of the Paper Feed
Roller Spring in the slit of the frame.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
A2 B2 C2 Paper Cassette 2
D2 E2 F2 (→P. 646)
A4 B4 C4 Rear Cover
D4 E4 F4 (→P. 647)
A1 B1 C1 A2 B2 C2
Optional Paper Cassette Unit Paper Cassette 2
D1 E1 F1 D2 E2 F2
Positioning pins
Positioning pins
Dowel
Paper Cassette 2
Drawer Connector Optional Paper Cassette
1. Lift the printer, then remove the Optional Paper Cassette. 1. Pull out the Paper Cassette 2, then remove the Paper Cassette 2 from the Optional Paper
Cassette.
When attaching the Optional Paper Cassette, be sure to align the positioning pins (x2)
and the dowels so as to avoid damage to the Drawer Connector.
A3 B3 C3 A4 B4 C4
Rear Lower Cover Assy Rear Cover
D3 E3 F3 D4 E4 F4
Rear
Holes
Rear Cover
Ribs
1. Pick the tab, and remove the Rear Lower Cover Assy in the direction of the arrow. 1. Open the Rear Cover.
When installing the Rear Lower Cover Assy, attach the two ribs of the Rear Lower
Cover Assy to the holes of the frame.
Rear Cover
B5 C5
Left Cover
Rear Hole 1 Hook Dowe D5 F5
Top
Dowel B Dowel
Rear Cover
Band
Dowel B
Left
Groove of frame Dowel A
Rear Cover
2. Remove the screw (S4: ) that secure the Rear Cover Band to the Rear Frame. 1. Remove the three screws (S4: ).
3. Push the Rear Cover in the direction of the arrow, and remove dowel A of the Rear Cover 2. Disengage the dowel and two hooks at the top.
from the hole in the frame.
4. Remove dowel A of the Rear Lower Cover along the groove of the frame.
5. Remove dowel B of the Rear Lower Cover from the hole in the frame, and then remove the
Rear Cover.
When attaching the Rear Lower Cover, first of all, attach dowel B in the hole of the frame.
When attaching the Rear Cover Band, make sure to align the dowel with the hole1 first, then
engage the hook to the hole 2, and finally secure with the screw.
Left Cover
C6
E-ring (plastic)
D6
Hooks
3. Rotate in the direction of the arrow, disengage the hooks (x2) on the rear side, and then 1. Remove the E-ring (plastic) from the left end of the Vertical Feed Roller.
remove the Left Cover.
C7 C8
One-way Clutch Assy Hopper Drive Assy
D7 D8
Grounding Sheet
Grounding Sheet
1. Remove the One-way Clutch Assy from the Vertical Feed Roller. 1. Remove the screw (S4: ) that secures the grounding cable, then remove the grounding
cable and Grounding Sheet.
When attaching the One-way Clutch Assy, make sure the arrow mark is facing outside
as shown in the figure above. 2. Remove the screw (S4: ), then remove the Upper Grounding Plate.
Attach the grounding cable and Grounding sheet with reference to the figure above.
When attaching the Upper Grounding Plate, be sure to align the positioning hole of the Upper
Grounding Plate and the dowel of the frame.
Make sure the tip of the Upper Grounding Plate is in contact with the bearing.
Route the grounding cable in the groove of the frame shown in the figure above.
Hole
Dowels
Dowel
Hopper Drive Frame No. Screw Type
No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
S5 S17 C.B.P-TITE-SCREW-2X6-F.ZN-3C
C.B.S-TITE-SCREW-3x6-F.ZN-3C
3. Release the Bearing A from the Vertical Feed Roller. Perform work ensuring that the ASF Encoder Scale is not damaged.
4. Remove the four screws (S4: x2, S5: x2), then remove the Hopper Drive Frame.
When attaching the Hopper Drive Assy, align the dowels (x3) with the holes in the
1. Remove the screw (S17: ), then remove the ASF Encoder Assy.
Hopper Drive Frame.
When attaching the ASF Encoder Sensor, be sure to align the dowels of the ASF Encoder
Assy with the holes on the frame.
After attaching the ASF Encoder Assy, make sure the ASF Encoder Assy is not in contact
with the ASF Encoder Scale.
Right Cover
Right Cover
E5
Top
Right Cover
Hooks
Dowel Hooks
Right
Right Cover
1. Remove the three screws (S4: ). 3. Rotate in the direction of the arrow, disengage the hooks (x2) on the rear side, and then
2. Disengage the dowel and three hooks at the top. remove the Right Cover.
1. Remove all connectors connected to the Optional Paper Cassette Main Board Assy. Route the cables connected to the Optional Paper Cassette Main Board Assy with reference
2. Remove the four screws (S5: ), and then remove the Optional Paper Cassette Main Board to the figure above.
Assy. The Feed Sensor, Cassette Detection Sensor, Cassette Detection Sensor, and Hopper Position
Sensor are connected to CN7.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
A2 B2 Paper Cassette 2
C2 (→P. 656)
A4 Rear Cover
C4 (→P. 657)
A5 Left Cover
C5 (→P. 658)
C7 Sensor Cable
(→P. 661)
A1 B1 A2 B2
Optional Paper Cassette Unit Paper Cassette 2
C1 C2
Positioning pins
Positioning pins
Dowel
Paper Cassette 2
Drawer Connector Optional Paper Cassette
1. Lift the printer, then remove the Optional Paper Cassette. 1. Pull out the Paper Cassette 2, then remove the Paper Cassette 2 from the Optional Paper
Cassette.
When attaching the Optional Paper Cassette, be sure to align the positioning pins (x2)
and the dowels so as to avoid damage to the Drawer Connector.
A3 A4
Rear Lower Cover Assy Rear Cover
C3 C4
Rear
Holes
Rear Cover
Ribs
1. Pick the tab, and remove the Rear Lower Cover Assy in the direction of the arrow. 1. Open the Rear Cover.
When installing the Rear Lower Cover Assy, attach the two ribs of the Rear Lower
Cover Assy to the holes of the frame.
Rear Cover
A5
Left Cover
Rear Hole 1 Hook Dowe C5
Top
Dowel B Dowel
Rear Cover
Band
Dowel B
Left
Groove of frame Dowel A
Rear Cover
2. Remove the screw (S4: ) that secure the Rear Cover Band to the Rear Frame. 1. Remove the three screws (S4: ).
3. Push the Rear Cover in the direction of the arrow, and remove dowel A of the Rear Cover 2. Disengage the dowel and two hooks at the top.
from the hole in the frame.
4. Remove dowel A of the Rear Lower Cover along the groove of the frame.
5. Remove dowel B of the Rear Lower Cover from the hole in the frame, and then remove the
Rear Cover.
When attaching the Rear Lower Cover, first of all, attach dowel B in the hole of the frame.
When attaching the Rear Cover Band, make sure to align the dowel with the hole1 first, then
engage the hook to the hole 2, and finally secure with the screw.
Left Cover
A6
Drawer Lower Connector
Left Cover
Hook
Hooks Hook
Connector of Drawer Lower Connector
cable
Left
3. Rotate in the direction of the arrow, disengage the hooks (x2) on the rear side, and then 1. Release the hooks (x2) by using the flathead precision screwdriver or the like, then remove
remove the Left Cover. the Drawer Lower Connector from the frame.
2. Release the hooks (x2) on the Drawer Lower Connector, disconnect the connector of the
Drawer Lower Connector cable, then remove the Drawer Lower Connector.
B3
Cassette Paper Detection Lever Middle Frame
C6
Bottom
Dowels and positioning holes
Bearing Bearing
section section
Middle Frame
1. Widen the bearing sections of the Cassette Paper Detection Lever as shown above, then 1. Remove the two screws (S4: ), then remove the Middle Frame.
remove the Cassette Paper Detection Lever.
When installing the Middle Frame, attach the two dowels of the frame to the two
positioning holes of the Middle Frame.
Sensor Cable
Sensor Cable
C7
Rear
Left
Feed Sensor
Sensor Cable
1. Disconnect the Sensor Cable from the connector of the following sensors. 3. Disconnect the Sensor Cable from the connector of the Optional Paper Cassette Main Board
Feed Sensor Assy (CN7).
Cassette Detection Sensor 4. Pull out and remove the Sensor Cable from the hole on the frame.
Cassette Paper Detection Sensor
Hopper Position Sensor
2. Release the Sensor Cable from the groove on the Rear Frame.
Route the Sensor Cable through the groove on the Rear Frame, notch, and hook
referring to the figure shown above.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
A2 C2 Paper Cassette 2
E2 F2 (→P. 664)
A4 E-ring (plastic) C4 Cassette Paper Detection E4 Hopper Position Sensor F4 Cassette Detection Sensor
(→P. 665) Sensor (→P. 669) (→P. 670) (→P. 670)
A8 Feed Sensor
(→P. 667)
A1 C1 A2 C2
Optional Paper Cassette Unit Paper Cassette 2
E1 F1 E2 F2
Positioning pins
Positioning pins
Dowel
Paper Cassette 2
Drawer Connector Optional Paper Cassette
1. Lift the printer, then remove the Optional Paper Cassette. 1. Pull out the Paper Cassette 2, then remove the Paper Cassette 2 from the Optional Paper
Cassette.
When attaching the Optional Paper Cassette, be sure to align the positioning pins (x2)
and the dowels so as to avoid damage to the Drawer Connector.
A3 A4
Paper Feed Detection Lever E-ring (plastic)
Rear
E-ring (plastic) Vertical Feed Roller
Flag section
Paper Feed Detection Lever
Slit
Vertical Feed Roller
1. Open the Rear Cover. 1. Remove the E-ring (plastic) from the left end of the Vertical Feed Roller.
2. Remove the leg of the Paper Feed Roller Spring from the Paper Feed Detection Lever.
Since the narrow part of the Paper Feed Detection Lever may be bleached and damaged,
remove the Paper Feed Detection Lever by ensuring that it does not get twisted.
3. As shown in the figure above, with the Paper Feed Detection Lever in the rotated state, remove
the Paper Feed Detection Lever from the Vertical Feed Roller in the direction of the arrow.
When attaching the Paper Feed Detection Lever, be sure to align the flag section of
the Paper Feed Detection Lever with the slit shown in the figure above.
A5 A6
One-way Clutch Assy Paper Feed Roller Spring
Straight leg of
Rear left Slit Paper Feed
Roller Spring
Paper Feed
Roller Spring Bearing A Hole of the Hopper Drive Frame
Hole of frame
Bearing B
1. Remove the One-way Clutch Assy from the Vertical Feed Roller. 1. Remove the straight leg of the Paper Feed Roller Spring from the slit of the frame.
When attaching the One-way Clutch Assy, make sure the arrow mark is facing outside 2. Slide the Vertical Feed Roller in the direction of the arrow, and remove the bearing B from
as shown in the figure above. the hole in the frame.
3. Remove bearing A from the Vertical Feed Roller, and then remove the Vertical Feed Roller
from the hole in the Hopper Drive Frame.
4. Pull out and remove the Paper Feed Roller Spring from the Vertical Feed Roller.
When attaching the Paper Feed Roller Spring, insert the straight leg of the Paper Feed
Roller Spring in the slit of the frame.
A7 A8
Vertical Feed Roller Feed Sensor
Feed Sensor
Feed Sensor
Bearing B
Cable
Hole of frame
Hook
E-ring (plastic)
1. Remove the E-ring (plastic), then remove the bearing B from the Vertical Feed Roller. 1. Disconnect the cable from the connector of the Feed Sensor.
2. Remove the Vertical Feed Roller from the hole of the frame, then remove it. 2. Release the four hooks, then remove the Feed Sensor.
B1 C3
Drawer Upper Connector Middle Frame
E3 F3
Hooks
No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Disengage the hooks (x2) by using a precision screwdriver, etc., and then remove the 1. Remove the two screws (S4: ), then remove the Middle Frame.
Drawer Upper Connector from the frame.
When installing the Middle Frame, attach the two dowels of the frame to the two
2. Disengage the hooks (x2) of the Drawer Upper Connector, remove the connectors on the positioning holes of the Middle Frame.
Drawer Connector cable, and then remove the Drawer Upper Connector.
C4
Cassette Paper Detection Sensor Foot
D1
Top
Optional Paper Cassette Unit
Foot
Foot
Foot Foot
Hook
1. Disengage four hooks using precision screw driver or similar tool, then remove the Cassette 1. Turn the Optional Paper Cassette Unit upside down, then remove the nine Foot.
Paper Detection Sensor from frame.
2. Disconnect the cassette paper Detection Sensor cable from the connector, then remove the
Cassette Paper Detection Sensor.
Top
Connector
1. Release the hooks (x4) by using the flathead precision screwdriver or the like, then remove Length of each hook on the Cassette Detection Sensor differs. When removing the
the Hopper Position Sensor from the frame. Cassette Detection Sensor, release the shorter hook referring to the figure above.
2. Disconnect the connector of the Hopper Position Sensor cable, then remove the Hopper
Position Sensor. 1. Release the cable from the connector of the Cassette Detection Sensor.
2. Release the shorter hook on the Cassette Detection Sensor, then remove the Cassette
Detection Sensor.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Disassembly/ Disassembly/
Total
Reassembly Reassembly
1 min 54 sec 45 sec 2 min 39 sec
DISASSEMBLY FLOWCHART
Start
Start
A1 B1 C1 Paper Cassette 2
D1 E1 (→P. 673)
A1 B1 C1 B2 C2
Paper Cassette 2 Retard Roller Extension Spring
D1 E1
Paper Cassette 2
Retard Roller
Retard Roller
Extension Spring
Hooks
Paper Cassette 2
1. Pull the Paper Cassette 2, then remove it from the Optional Paper Cassette Unit. 1. Disengage two hooks of the Extension Spring, then remove the Retard Roller Extension
Spring.
C3
Retard Roller Hopper
D2 E2
Paper cassette
Retard Roller Rib Dowel Dowel Rib
Step 1
Gap
Paper Cassette 2
Hook (left)
Hook (right)
Paper cassette
Hopper
Hook (right)
Hook (left)
Retard Roller
1. Stand the paper cassette, then insert the flathead precision screwdriver to the gap between 1. Lift up the Retard Roller side of the Hopper while extending the Paper Cassette 2 toward
the Retard Roller and the paper cassette as shown above. the outside, and then remove the Hopper from the rib of the Paper Cassette 2.
2. While inserting the flathead precision screwdriver into the gap, insert the other flathead 2. Release the Hopper from two dowels on the Paper Cassette 2, then remove the Hopper.
precision screwdriver to the right hook section on the backside of the paper cassette to
release the hook.
3. While inserting the flathead precision screwdriver into the gap, insert the other flathead
precision screwdriver to the left hook section on the backside of the paper cassette to
release the hook.
4. Remove the Retard Roller from the paper cassette
1. At bottom side, remove the screw (S4: ). 1. Remove the Lift Up Gear 30T.
2. Pull the Lift Up Sector Gear 40T in the direction of the arrow, then remove the Lift Up Attach the Lift Up Gear 30T by facing the B side shown in the figure above toward
Sector Gear 40T from the OPT Lift Plate. the outside.
8
MAINTENANCE/INSPECTION
Confidential
EPSON WF-C579R/WF-C579Ra/WF-C529R Revision A
Wipe the surface using a soft clean cloth moistened with water. Use of an
unwoven cloth is recommended for coated or transparent part to prevent
damaging the surface.
CR Unit
INSIDE THE PRINTER
If paper dust adhered to the roller surface drops the frictional force and causes
paper feed problems, moisten a cloth with water and wring the water out, then
wipe the dust off the roller using the cloth.
SCANNER GLASS
Figure 8-1. Moving the CR Unit
Wipe the scanner glass using a soft clean cloth.
When oil stain or stubborn stains are attached, clean with a small amount of
glass cleaner attached to a soft cloth.
4. Rotate the gear of the Inksystem Assy in the direction of the arrow to move 5. Clean the wiper and the cap part using the Polyester swab moistened with
the wiper to wiping position. pure water.
Cleaning the wiper
Wiper Wiper Clean the top end and right side of the Wiper by moving the Polyester swab
in the direction of the arrows as shown in the figure below.
Top
Wiper
Right
FFC
Gear
Figure 8-3. Cleaning the Wiper
Figure 8-2. Preparation of Cleaning the Wiper
If the Polyester swab is moved in a direction other than
When rotating the gear, make sure not to damage the FFC. that indicated by the arrows in the figure above, the
Wiper may shift. Therefore, always be sure to move it in
the direction of the arrows.
Be very careful when cleaning the Wiper as it is made of
rubber and may be easily damaged.
Cleaning the Cap part 6. After cleaning the wiper and cap part is completed, rotate the gear of the
Inksystem Assy in the direction of the arrow to retract the wiper.
Clean the Cap surface by moving the Polyester swab in the direction of the
arrows as shown in the figure below.
Wiper Wiper
FFC Gear
When rotating the gear, make sure not to damage the FFC.
7. Reboot the printer without moving the CR Unit to the home position. 8.2 Lubrication
The type and amount of the grease used to lubricate the printer parts are
By rebooting the printer, wiper storage and CR unit home
determined based on the results of the internal evaluations. Therefore, refer to
position detection is performed in initial starting sequence.
8.2.1 Lubrication Points and Instructions (p.681), and apply the specified type
If the CR Unit is moved to the home position manually, and amount of the grease to the specified part of the printer mechanism.
B proper position cannot be detected, and the nozzle face of the
Printhead may collide against the Wiper and get damaged. Grease
Therefore, make sure to reboot the printer.
Type Name EPSON Part Code Supplier
Tools
Injector ✓* ---
Brush ✓* ---
Note: Use tools whose specifications are specified in "8.2.1 Lubrication Points and
Instructions" (p.681).
Main Frame
<Lubrication Point> <Lubrication Point>
CR Driven Pulley
Contact point with CR Unit CR Driven Pulley
on Main Frame and on CR
<Type>
Guide Frame (Back side)
G-71
<Type>
<Application Amount>
G-97
φ 1 mm × 1 mm
<Application Amount>
<Remarks>
1. 0.7g (2 line × 300 mm)
Apply with injector.
2. 0.3g (1 line × 300 mm)
1 Take care that grease does
<Remarks> not adhere to the rotating
Apply with injector. After area.
application, spread by
moving CR Unit to the
right and to the left (from Application point
0-digit side to 80-digit
2 side) three times slowly. Figure 8-11. Lubrication of CR Driven Pulley
If clumps of grease are
seen on both sides of the
Application point <Lubrication Point>
frame, remove them. CR Driven Pulley Holder
CR Driven Pulley Holder
Figure 8-10. Lubrication of contact point with CR Unit (2)
<Type>
G-71
<Application Amount>
Appropriate amount
(two points)
<Remarks>
Apply with injector.
Application point
1 2 <Remarks>
4 mm 1. Apply with Flux
Dispenser.
Application point 2. Apply with injector.
5 mm
Rub off excess grease.
Figure 8-13. Lubrication of CR Driven Pulley Holder (2) 3 mm 2 mm
8.3 Printer Status Information 3. The printer status information is displayed as shown below.
Service Support Mode Top Figure 8-17. Printer Status Information Screen (2)
0
Transfers the information by following the procedure given below. Main Board Replace: MENU
Up/Down:[2][8] Shift:[4][6]
1. Read out the information from the failed printer or board via the USB flash Back:[*] Run:[#]
drive. (Refer to " Data Backup procedure" (p. 686))
2. Replace the failed board or swap the printer. Data Back Up
3. Write the data stored in the USB flash drive to the new board/swapped printer. Data Restore
Data Delete from USB
(Restore) (Refer to " Data Restore Procedure" (p. 688))
5. The following screen will be displayed. Before pushing the execution button, 6. Push the execution button and execute the data backup.
connect the USB flash drive to the USB port.
Data Back Up
Data Back Up
Backup Now.
Start BoardChange Data Backup to Please wait...
USBMem?
Don’t remove USBMem.
YES: [#]
Don’t power off.
NO: [*]
WF-C579R/ WF-C529R
7. When the following screen is displayed, turn the power off, and then replace the
DATA RESTORE PROCEDURE
main board or swap the printer.
1. Start the printer in service support mode.
Data Back Up (Refer to "5.2 Service mode startup" (p. 107))
Backup Finish!!. 2. Select “USB Data Swap:MENU” from service support mode top menu.
Please Power Off
3. Select Main Board Replace:MENU when replacing the main board.
Select Swap Mech Unit:MENU when swapping the printer.
Data Back Up
Data Restore
Data Delete from USB
5. The following screen will be displayed. Before pushing the execution button, 6. Push the execution button and execute the data restore.
connect the USB flash drive to the USB port.
Data Restore
Data Restore
Restore Now.
Please wait...
Start BoardChange Data
Restore from USBMem? Don’t remove USBMem.
Don’t power off.
YES: [#]
NO: [*]
WF-C579R/ WF-C529R
Data Restore
Restore Finish!!.
Please Poweroff.
Error!!
8.5 Firmware Update Using USB Flash Drive 8.5.2 Procedure for firmware update using a USB flash
drive.
8.5.1 Overview
PREPARATION OF USB FLASH DRIVE FOR FIRMWARE UPDATE
Updating the firmware using the USB flash drive is available for this printer so
that updating can be done in an environment without any network connection 1. Connect the USB flash drive to the PC and create a folder per product named as
given below right under the USB flash drive.
or where the PC cannot be connected.
• WF-C579R/C579Ra:FWG726TL
When updating the firmware, perform the update with • WF-C529R: FWG728TL
the permission of the user. Folder name must be specified name.
Use the USB flash drive without encrypt function and Make sure to create the folder right under the USB flash drive.
should perform “preparation of USB flash drive for
firmware update” below before visiting the installation
site. Any USB flash drive format can be used.
2. Put the firmware data and the license data into the folder.
PERFORMING FIRMWARE UPDATE
Make sure to put both the firmware data (EFU file) and the license data (TXT
data) in the folder. Also, do not put any other data into the folder. C H E C K Required time varies depending on the amount of the update
P O IN T content, the option's connection state, etc.
Make sure the firmware data and the license data are named as follows. If not,
confirm the firmware data is genuine and for this printer, and then rename it
as follows. (Reference: name of the firmware data of PX-M7070FX is
FWF483TL.efu)
1. Turn the printer on in the service support mode.
• Firmware data: WF-C579R/C579Ra->FWG726TL (Refer to "5.2 Service mode startup" (p. 107))
WF-C529R->FWG728TL
• License data: license.txt 2. Select “USB FW Update” from the service support mode top menu.
Since there is limitation on the combination of firmware data and the license Service Support Mode Top
data, use them in the combination when distributed. Up/Down:[2][8] Shift:[4][6]
Back:[*] Run:[#]
Individual Action Check: MENU
Before Repair Operation:MENU
Adjustment:MENU
Maintenance:MENU
Printer Status Information
USB Data Swap:MENU
CR Unlock Power Off
USB FW Update
Counter Reset
Debug Log Get Mode:MENU
3. After the screen below is displayed, connect the USB flash drive where the 4. Firmware update start confirmation screen below is displayed, and then the current
firmware is saved to the USB port and press the execution button. firmware version and the update firmware version are indicated.
After checking the firmware versions, press the execution button to perform the
USB Memory FW Update
update.
Connect USB Memory USB Memory FW Update
Update?
Done: Push [#]
Cancel: Push [*]
WF-C579R/ WF-C529R
Figure 8-37. Firmware Update Using USB Flash Drive (5)
5. Firmware update progress screen is displayed. During this process, the power
lamp flashes repeatedly. C H E C K How to check the printer's firmware version
P O IN T User mode
USB Memory FW Update
• Nozzle Check Pattern
Now FW Updating... • Status Sheet
Please wait.
• “Firmware Update” menu
User screen->Settings->General Settings->System
Administration->Firmware Update
8.6 Periodic Replacement Parts 8.6.2 Resetting the Counter of Periodic Replacement Parts
1. Start the printer in service support mode.
8.6.1 Overview (Refer to "5.2 Service mode startup" (p. 107))
2. From the service support mode top menu, select “Counter Reset”.
The parts listed below need to be replaced periodically.
Service Support Mode Top
Make sure to replace the Pickup Roller Assy of the
Up/Down:[2][8] Shift:[4][6]
Printer and the Retard Roller of the Printer together, and
Back:[*] Run:[#]
replace the Separation Roller Assy of the optional cassette Individual Action Check: MENU
and the Retard Roller of the optional cassette together. Before Repair Operation:MENU
After replacing them, make sure to reset the counter for Adjustment:MENU
the parts using the service support mode. Maintenance:MENU
Printer Status Information
Table 8-1. List of Periodic Replacement Parts USB Data Swap:MENU
CR Unlock Power Off
ASP Threshold value
Part name USB FW Update
Code Near-End End Counter Reset
Main Pickup Roller Assy 1736257 145,500 sheets 150,000 sheets Debug Log Get Mode:MENU
Retard Roller Assy 1758322 145,500 sheets 150,000 sheets Figure 8-41. Resetting the Counter Screen (1)
Rear ASF Assy 1747620 48,500 sheets 50,000 sheets 3. Select the part you replaced and reset the counter.
Optional Feed Roller 1737026 145,500 sheets 150,000 sheets
Cassette Example: When resetting the PF/EJ Counter
Separation Roller 1737026 145,500 sheets 150,000 sheets
C2, C3
Retard Roller 1758371 145,500 sheets 150,000 sheets B16 Counter Reset B16 Counter Reset
* : The Separation Roller Assy of the Optional Paper Cassette is the same as the Feed Please select the counter.
PF/EJ Counter
Roller of the Optional Paper Cassette.
Value : 159
PF/EJ Counter 159
Rear ASF Counter 36
Feed Roller C1 Counter 108 Reset Value ?
Feed Roller C2 Counter 0
Feed Roller C3 Counter 0 Done : [2]
Cancel: [8]
SELECT: [2][8]
Reset:[6] Back:[*]
9
APPENDIX
Confidential
EPSON WF-C579R/WF-C579Ra/WF-C529R Revision A
Maintenance Box
Detection Sensor Assy (CSIC) FAX Board
ADF/SCN Open Sensor (WF-C579R/C579Ra)
Power Supply Board (WF-C579R/ PE Sensor Printer Cover Open Sensor (WF-C579R/C579Ra)
CN609 CN56 Rear ASF Solenoid
ASF Motor CN80 CN1
CN110 Speaker (WF-C579R/ Rear ASF Paper Detection Sensor
ASF Encoder
CN74 CN9 CN44 CN53 C579Ra) Cassette Detection Sensor
CN55
CN67 CN66 CN3 CN53 CN51 Cassette Paper Detection Sensor
ASF Encoder
CN1
Feed Sensor CN7
Cassette Detection Sensor
CN2
9.2 Part Names Conversion Table Ref# ASP Name Name used in This Manual
PHOTO INTERRUPTER
506 Cassette Paper Detection Sensor
9.2.1 WF-C579R/C579Ra (PE ASSY.;IEI)
507 CARRIAGE ASSY.,ASP CR Unit
Ref# ASP Name Name used in This Manual
508 INK SYSTEM,ASSY.;IEI Inksystem Assy
100 HOUSING,UPPER Housing Upper
509 POROUS PAD,CAP,LOWER Ink Porous Pad, 1
101 PANEL ASSY,CG77.;ASP Panel Assy
510 FFC HEAD,ASSY.;IEI Head FFC Assy
102 HOUSING,LEFT;C Housing Left
511 C.B.(S-P1)SCREW,2.5X18,F/ZN-3C C.B.(S-P1)SCREW,2.5X18,F/ZN-3C
104 HOUSING,RIGHT Housing Right
HOLDER, PULLEY,
105 COVER,INK EJECT,ASP Maintenance Box Cover 512 DRIVEN,ASSY.;IEI
CR Driven Pulley Assy
Ref# ASP Name Name used in This Manual Ref# ASP Name Name used in This Manual
708 RASF,ASSY Rear ASF Assy 905 FRAME LD ASSY ADF LD Roller
709 HARNESS USB Interface Board 906 COVER,FRONT,ADF,ASP ADF Front Cover
710 LEAF SENSOR,P599 ADF/SCN Open Sensor 907 MAT,COVER,DOCUMENT Document Mat
710 LEAF SENSOR,P599 Rear Unit Detection Sensor 908 EXTENSION SPRING,1.28,LD,ADF ADF LD Roller Spring
710 LEAF SENSOR,P599 Cassette Detection Sensor COMPRESSION
909 SPRING,1.22,PAD,ADF
Separation Pad Spring
C.B.EP-TITE SCREW,2.6X17(B=14),F/ C.B.EP-TITE SCREW,2.6X17(B=14),F/
712 ZN-3C ZN-3C
714 TORTION SPRING,13.11 CR Scale Torsion Spring
719 CASSETTE,1st BIN,ASSY Paper Cassette 1
720 PHOTO INTERRUPTER Rear ASF Paper Detection Sensor
750 RIPS UNIT, ASSY,ASP Ink Supply Unit
751 IS DECOMP PUMP,ASSY.,IEI Decompression Pump Assy
752 HOUSING,RIPS ASSY.,ASP Ink Supply Unit Lower Housing Assy
753 COVER,FRONT,RIPS Ink Supply Unit Front Cover
754 TRAY,INK PACK,CL,ASP Ink Pack Tray CL
755 TRAY,INK PACK,BK,ASP Ink Pack Tray BK
756 POROUS PAD,INK,DETECTION;E Ink Porous Pad, 2
762 GUIDE,TUBE,INK HOLDER,UPPER Ink Tube Guide Holder
763 LOCK,LEVER,RIPS Lock Lever
SENSOR,TEMPERATURE,HUMIDIT
764 Y,HSHCAA106F
Temperature and Humidity Sensor
105 COVER,INK EJECT,ASP Maintenance Box Cover 513 MOTOR,ASSY.,CR CR Motor Assy
108 HARNESS Relay Cable (Panel to Main) 514 HOLDER LEVER PE ASSY PE Lever Assy
110 HOUSING,REAR Rear Back Cover HOLDER,STAR,WHEEL,ASSY,CG77.
515 Star Wheel Assy
111 COVER,ASF,CG06,ASP ASF Cover ;IEI
112 HOUSING,TOP Front Cover Retainer Plate 516 PAPER,GUIDE,UPPER,ASSY.;IEI Paper Guide Upper Assy
113 PAPER SUPPORT Paper Support 517 EXTENSION SPRING,11.11 Paper Guide Upper Assy Spring
115 COVER,PRINTER,CG79,ASP Front Cover 518 HOLDER CONECTOR,ASSY.;IEI Maintenance Box Detection Sensor Assy
116 HOUSING,ASF Housing Rear 519 H.N.-1,2.5,F/ZN-3C H.N.-1,2.5,F/ZN-3C
200 MAINBOARD ASSY.,CG79,ASP Main Board Assy 520 TUBE,ASSY.,SUPPLY,IEI Ink Supply Tube Assy
300 POWER SUPPLY,ASSY.;B;IEI Power Supply Assy 521 SEAL,JOINT,HEAD Seal Joint Head
352 WIRELESS LAN USB MODULE WiFi Board 522 ASF DRIVE,ASSY.;IEI Drive Gear Assy
354 BOARD ASSY.,MAIN PDL Board Assy 523 SHAFT,DRIVE,PICK UP Drive Gear Shaft
355 BOARD ASSY.,SUB Relay Board Assy 524 HOUSING,ASF,ASSY.B;IEI ASF Drive Gear Assy
356 FLASH MEMORY SD Memory 525 LEVER,DETECTOR,FE Feed Sensor Detection Lever
501 BOARD ASSY.,SUB,CF24,ASP PF Encoder Board Assy 526 TORSION SPRING,0.193 Feed Sensor Detection Lever Spring
502 SCALE,PF,ASP PF Scale 528 POROUS PAD,HOUSING,LOWER Ink Porous Pad, 4
503 HOUSING,PICKUP,ASSY Pickup Roller Assy 700 PRINT HEAD,IG238V;ASP Printhead
504 HOLDER,RETARD,ES,B,ASSY Retard Roller 701 STACKER ASSY Stacker Assy
505 EXTENSION SPRING,1.379 Retard Roller Extension Spring 702 SOLENOID,RASF,ASSY Rear ASF Solenoid
PHOTO INTERRUPTER 703 DUPLEX,ASSY,CG03;IEI Rear Unit
506 PE Sensor
(PE ASSY.;IEI) 704 SCALE,CR CR Scale
PHOTO INTERRUPTER 707 SCREW HEAD ASSY Head Screw Assy
506 (PE ASSY.;IEI)
Feed Sensor
708 RASF,ASSY Rear ASF Assy
PHOTO INTERRUPTER
506 (PE ASSY.;IEI)
Cassette Paper Detection Sensor 710 LEAF SENSOR,P599 Rear Unit Detection Sensor
507 CARRIAGE ASSY.,ASP CR Unit 710 LEAF SENSOR,P599 Cassette Detection Sensor
Ref# ASP Name Name used in This Manual 9.2.3 Optional Paper Cassette Unit
710 LEAF SENSOR,P599 Printer Cover Open Sensor
Ref# ASP Name Name used in This Manual
C.B.EP-TITE SCREW,2.6X17(B=14),F/ C.B.EP-TITE SCREW,2.6X17(B=14),F/
712 ZN-3C ZN-3C 775 COVER,LEFT,OPT,ASP Left Cover
714 TORTION SPRING,13.11 CR Scale Torsion Spring 776 BOARD ASSY.,MAIN Optional Paper Cassette Main Board Assy
719 CASSETTE,1st BIN,ASSY Paper Cassette 1 777 BOARD ASSY.,ENCORDER,ASF ASF Encoder Assy
720 PHOTO INTERRUPTER Rear ASF Paper Detection Sensor
778 DRAWER CONECTOR 1-1612257-4 Drawer Upper Connector
750 RIPS UNIT, ASSY,ASP Ink Supply Unit
751 IS DECOMP PUMP,ASSY.,IEI Decompression Pump Assy 779 DRAWER CONECTOR 1-1612256-4 Drawer Lower Connector
752 HOUSING,RIPS ASSY.,ASP Ink Supply Unit Lower Housing Assy 780 FOOT Foot
753 COVER,FRONT,RIPS Ink Supply Unit Front Cover 781 CASSETTE,2ND BIN ASSY.,OPT,ASP Paper Cassette 2
754 TRAY,INK PACK,CL,ASP Ink Pack Tray CL
782 TORTION SPRING,13.11 Paper Feed Roller Spring
755 TRAY,INK PACK,BK,ASP Ink Pack Tray BK
783 LEVER,DETECTOR,FE,OPT Paper Feed Detection Lever
756 POROUS PAD,INK,DETECTION;E Ink Porous Pad, 2
762 GUIDE,TUBE,INK HOLDER,UPPER Ink Tube Guide Holder 784 E-RING,4,L/NA E-ring (plastic)
763 LOCK,LEVER,RIPS Lock Lever 785 ONEWEI CLUTCH ASSY.,ASP One-way Clutch Assy
SENSOR,TEMPERATURE,HUMIDIT
764 Y,HSHCAA106F
Temperature and Humidity Sensor 786 PHOTO INTERRUPTER Feed Sensor
765 FOOT Foot 786 PHOTO INTERRUPTER Cassette Paper Detection Sensor
766 CABLE,CRCM CRCM FFC 786 PHOTO INTERRUPTER Hopper Position Sensor
767 POROUS PAD,INK,DETECTION;D Ink Porous Pad, 3
788 ROLLER ASSY,VERTICAL,OPT Vertical Feed Roller
768 BOARD ASSY.,SNS Ink Leak Sensor Assy
789 COVER,REAR,OPT,ASSY.,ASP Rear Cover
769 CR CONTACT MODULE CRCM Board Assy
790 ROLLER ASSY.,SEPARATE Separation Roller Assy
Item Explanation
Device ID Device ID (product name) is displayed.
Serial Number The serial number of the product is displayed.
MAC Address MAC address of the product is displayed.
Memory Capacity Capacity of the memory inside the product is displayed.
< Hardware >
Hardware Configuration Card Reader Status Connection condition of a device for user authentication is displayed.
Firmware Version of the firmware is displayed.
Main Firmware Version of the main firmware is displayed.
< Version >
Network Firmware Version of the NW firmware is displayed.
QPIT Version of the QPIT is displayed.
Language Language used for indication is displayed.
Mute Whether the setting is enabled or not is displayed.
Button Press
Error Notice
Receive Completion
Notice
< Sound >* Sound level setting (0 to 10) is displayed.
Normal Mode Send Completion Notice
Basic Settings
Print Completion Notice
Ring Tone
Receiver
Sound Type Selected sound type is displayed.
Sleep Timer Whether the sleep timer is enabled or not is displayed.
Selected setting is displayed.
Power Off Timer
(not set, 30 min., 1 hr., 2 hr.,4 hr., 8 hr., 12 hr.)
Auto Error Solver Whether the auto error solver options are enabled or not is displayed.
Memory Device Whether the external memory setting is enabled or not is displayed.
Memory Device Interface*
Printer File Sharing Connection preference setting (USB /Network) is displayed.
Settings Ink Drying Time The Ink Drying Time when duplex printing is displayed.
Thick Paper Setting (ON/OFF) is displayed.
Quiet Mode Setting (ON/OFF) is displayed.
Item Explanation
Paper Size
Cassette 1
Paper Type
Cassette 2 Paper Size
(printed only when cassette 2
is equipped) Paper Type
Paper size and type settings of each of the cassettes and whether the auto
Paper Cassette
Cassette 3 Paper Size paper size detection feature is enabled or not are displayed.
(printed only when cassette 3
is equipped) Paper Type
Paper Size
Rear paper Feed
Paper Source Paper Type
Settings Cassette 1 - Cassette 3, MP
Copy*
Tray
Cassette 1 - Cassette 3, MP
Fax* Setting of auto select for each cassette (ON/OFF) is displayed.
Tray
Cassette 1 - Cassette 3, MP
Auto Selection Other
Tray
A4/Letter Auto Switching Setting (ON/OFF) is displayed.
MP Tray Priority Setting (ON/OFF) is displayed.
Paper Size Notice Setting (ON/OFF) is displayed.
Paper Type Notice Setting (ON/OFF) is displayed.
Top Offset
Left Offset
The offset setting (-30 to 30) is displayed.
Top Offset in Back
Print Settings Universal Print Settings
Left Offset in Back
Check Paper Width Setting (ON/OFF) is displayed.
Skip Blank Page Setting (ON/OFF) is displayed.
Item Explanation
Color Mode The color setting (Color or Mono) is displayed.
Document Open Password Whether the password setting is enabled or not is displayed.
Printing Whether printing scanned document is permitted or not is displayed.
Permissions Password
Editing Whether editing scanned document is permitted or not is displayed.
Resolution Scan resolution setting is displayed.
2-Sided Printing Scan setting (simplex/duplex) is displayed.
Binding position of documents (left/top/--- (in case of one-side scanning)) is
Binding Direction
displayed.
Remove Shadow Shadow remove setting (ON/OFF) is displayed.
The frame width setting (0 to 40 mm/---(in case of the shadow remove
<Common settings> Surround
setting is disabled)) is displayed.
The center width setting (0 to 40 mm/---(in case of the shadow remove
Center
setting is disabled)) is displayed.
Remove Punch Holes Remove punch holes setting (ON/OFF) is displayed.
Scan The erasing position setting (left edge/right edge/top edge/bottom edge/---
Settings* Erasing Position
(in case of the remove punch holes setting is disabled)) is displayed.
The erasing amount setting (0 to 20 mm/--- (in case of the remove punch
Erase Amount
holes setting is disabled)) is displayed.
Orientation (Original) Document orientation setting (portrait/landscape) is displayed.
Document Type Document type setting (text/text & photo/photo) is displayed.
Density The density setting (-4 to 4) is displayed.
Subject The subject of email is displayed.
File Format File format setting is displayed.
Scan area Original document size setting is displayed.
Compression Ratio Compression ratio setting (low/standard/high) is displayed.
< Scan to Email >
Attached File Max Size The maximum file size that can be attached to an email is displayed.
Filename Prefix File name prefix setting for scanned file is displayed.
Date The setting is displayed.
Time of Day The setting is displayed.
Item Explanation
File Format File format setting is displayed.
Scan area Original document size setting is displayed.
Compression Ratio Compression ratio setting (low/standard/high) is displayed.
< Scan to Network Folder/FTP >
Filename Prefix File name prefix setting for scanned file is displayed.
Date The setting is displayed.
Time of Day The setting is displayed.
Scan File Format File format setting is displayed.
Settings* Scan area Original document size setting is displayed.
Compression Ratio Compression ratio setting (low/standard/high) is displayed.
< Scan to Memory Device >
Filename Prefix File name prefix setting for scanned file is displayed.
Date The setting is displayed.
Time of Day The setting is displayed.
File Format File format setting is displayed.
< Scan to Cloud >
Scan area Original document size setting is displayed.
Lock Setting Whether the setting is enabled or not is displayed.
Admin Settings Access Control Whether the setting is enabled or not is displayed.
Color Count Settings Whether the setting (auto detection or fix to color) is displayed.
Version The version is displayed.
Epson Open Platform Information
Product key The product key is displayed.
Item Explanation
Feed Roller 1
Feed Roller 2
(printed only when paper
Periodic Replacement Parts cassette 2 is equipped)
Number of Sheets Loaded Number of paper that can be fed from each Feed Roller.
Information Feed Roller 3
Supply Status
(printed only when paper
cassette 3 is equipped)
Rear Paper Feed
The version of the firmware of cassette 2, 3 are displayed.
Optional Cassette Information Cassette 2, 3 Firmware version
(only printed when optional cassette is equipped)
Item Explanation
A3/Ledger
A4/Letter
A5 The total number of printed pages per paper size is
displayed.
< Sorted by Paper Size > A6
(1-Sided/2-Sided, B&W/Color) Detailed count per function (one-sided/2-sided,
B4/Legal monochrome/color) is also displayed for each paper
B5 size.
Envelope
Other
B&W Copy*
Number of Pages
Color Copy*
B&W Fax*
Color Fax* The total number of printed pages for each of the
< Sorted by Usage >
B&W Print from Computer or Mobile Device purposes is displayed.
Color Print from Computer or Mobile Device
B&W Print from Memory Device or Other Functions
Color Print from Memory Device or Other Functions
ESC/P-R
< Sorted by Printer Language > Printed pages in each language is displayed.
Other
B&W Scan
Scanned page number* The total number of sheets scanned is displayed.
Color Scan
Paper Size
Rear Paper Feed
Paper Type
Top Offset
Left Offset
The offset setting (-30 to 30) is displayed.
Top Offset in Back
Print Settings Universal Print Settings
Left Offset in Back
Check Paper Width Setting (ON/OFF) is displayed.
Skip Blank Page Setting (ON/OFF) is displayed.
Item Explanation
IP Address
Subnet Mask
Default Gateway
Primary DNS Server
Network Settings Secondary DNS Server The network settings are displayed.
Proxy Server Setting
Proxy Server
Proxy Server Port Number
DNS Domain Name
Color Mode The color setting (Color or Mono) is displayed.
Document Open Password Whether the password setting is enabled or not is displayed.
Printing Whether printing scanned document is permitted or not is displayed.
Permissions Password
Editing Whether editing scanned document is permitted or not is displayed.
Resolution Scan resolution setting is displayed.
2-Sided Printing Scan setting (simplex/duplex) is displayed.
Binding position of documents (left/top/--- (in case of one-side
Binding Direction
scanning)) is displayed.
Remove Shadow Shadow remove setting (ON/OFF) is displayed.
Scan The frame width setting (0 to 40 mm/---(in case of the shadow remove
<Common settings> Surround
Settings* setting is disabled)) is displayed.
The center width setting (0 to 40 mm/---(in case of the shadow remove
Center
setting is disabled)) is displayed.
Remove Punch Holes Remove punch holes setting (ON/OFF) is displayed.
The erasing position setting (left edge/right edge/top edge/bottom edge/
Erasing Position
--- (in case of the remove punch holes setting is disabled)) is displayed.
The erasing amount setting (0 to 20 mm/--- (in case of the remove
Erase Amount
punch holes setting is disabled)) is displayed.
Orientation (Original) Document orientation setting (portrait/landscape) is displayed.
Document Type Document type setting (text/text & photo/photo) is displayed.
Density The density setting (-4 to 4) is displayed.
Item Explanation
Subject The subject of email is displayed.
File Format File format setting is displayed.
Scan area Original document size setting is displayed.
Compression Ratio Compression ratio setting (low/standard/high) is displayed.
< Scan to Email >
Attached File Max Size The maximum file size that can be attached to an email is displayed.
Filename Prefix File name prefix setting for scanned file is displayed.
Date The setting is displayed.
Time of Day The setting is displayed.
File Format File format setting is displayed.
Scan area Original document size setting is displayed.
Scan Compression Ratio Compression ratio setting (low/standard/high) is displayed.
< Scan to Network Folder/FTP >
Settings* Filename Prefix File name prefix setting for scanned file is displayed.
Date The setting is displayed.
Time of Day The setting is displayed.
File Format File format setting is displayed.
Scan area Original document size setting is displayed.
Compression Ratio Compression ratio setting (low/standard/high) is displayed.
< Scan to Memory Device >
Filename Prefix File name prefix setting for scanned file is displayed.
Date The setting is displayed.
Time of Day The setting is displayed.
File Format File format setting is displayed.
< Scan to Cloud >
Scan area Original document size setting is displayed.
Epson Open Platform Information Product key The product key is displayed (“---” is displayed when it is not set).
Item Explanation
Setting (ON/OFF) is displayed.
Fax Function
(Always “OFF” is displayed in WF-C579R/C579Ra)
Optional Cassette 1
(printed only when Firmware version
Optional Cassette 1 is
equipped)
Option Settings Firmware version of each of the option cassettes are displayed.
Optional Cassette 2
(printed only when
Firmware version
Optional Cassette 2 is
equipped)
Display Setting of Ink Low Whether the ink low display setting is enabled or not is displayed.
Display Setting of Ink Level Whether the ink level display setting is enabled or not is displayed.
Black Replaced number and remaining count value are displayed as below.
(Replaced number) - (Remaining count value)
Part Number Model number of each of the ink packs is displayed.
Serial Number Manufacturer's serial number of each of the ink packs is displayed.
Cyan Replaced number and remaining count value are displayed as below.
(Replaced number) - (Remaining count value)
Part Number Model number of each of the ink packs is displayed.
Serial Number Manufacturer's serial number of each of the ink packs is displayed.
Supply Status < Ink Packs >
Magenta Replaced number and remaining count value are displayed as below.
(Replaced number) - (Remaining count value)
Part Number Model number of each of the ink packs is displayed.
Serial Number Manufacturer's serial number of each of the ink packs is displayed.
Yellow Replaced number and remaining count value are displayed as below.
(Replaced number) - (Remaining count value)
Part Number Model number of each of the ink packs is displayed.
Serial Number Manufacturer's serial number of each of the ink packs is displayed.
Item Explanation
Replaced number and remaining count valuer are displayed as below.
< Maintenance Box > (Replaced number) - (Remaining count value)
Part Number The model number of the Maintenance Box is displayed.
Number of Sheets Loaded The number of sheets fed is displayed.
Feed Roller 1 The number of replacements (the number of times the counter is reset)
Number of Replacements
is displayed.
Feed Roller 2 Number of Sheets Loaded The number of sheets fed is displayed.
(printed only when Feed The number of replacements (the number of times the counter is reset)
Supply Status Number of Replacements
Roller 2 is equipped) is displayed.
Periodic Replacement Parts
Feed Roller 3 Number of Sheets Loaded The number of sheets fed is displayed.
(printed only when Feed The number of replacements (the number of times the counter is reset)
Roller 3 is equipped) Number of Replacements
is displayed.
Number of Sheets Loaded The number of sheets fed is displayed.
Rear Paper Feed The number of replacements (the number of times the counter is reset)
Number of Replacements
is displayed.
Print head serial ID ID of the print head is displayed.
The date and time when the printer printed for the first time is
First Time Printing
displayed.
Total Number of Pages The total number of printed pages is displayed.
< Sorted by Function > Total Number of B&W Pages The total number of pages printed in monochrome is displayed.
Total Number of Color Pages The total number of pages printed in color is displayed.
A3/Ledger
Usage History A4/Letter
A5
< Sorted by Paper Size > The total number of printed pages per paper size is displayed.
A6
(1-Sided/2-Sided, B&W/ Detailed count per function (one-sided/2-sided, monochrome/color) is
Color) B4/Legal also displayed for each paper size.
B5
Envelope
Other
Item Explanation
B&W Copy*
Color Copy*
B&W Fax*
Color Fax*
B&W Print from Computer or
< Sorted by Usage > Mobile Device The total number of printed pages for each of the purposes is displayed.
Color Print from Computer or
Mobile Device
B&W Print from Memory Device
or Other Functions
Color Print from Memory Device
or Other Functions
Plain Paper
Letterhead
Recycled
Color
Usage History Preprinted
High quality plain paper
The total number of pages printed on each of the paper types is
Thick-Paper 1 displayed.
Paper Type
Thick-Paper 2 Notes: Count in number of sheet including paper jam.The number does
not meet with the other count.
Envelope
Ultra Glossy Photo Paper
Premium Glossy Photo Paper/
Premium Photo Paper Glossy
Premium Semigloss Photo Paper
Matte
The Cumulative Number of
Other The total number of times a paper jam error occurs is displayed.
Paper Jam
Document Table
(Number of Pages) The total number of pages scanned on the scanner glass or in the ADF
Number of Sheets is displayed.
Scanned* ADF (Number of Pages)
ADF (Number of Fed Sheets) The total number of document sheets fed by the ADF is displayed.
Item Explanation
Cassette 1
Cassette 2
(printed only when cassette 2 is
equipped)
Usage History Number of Sheets Loaded The total number of printed pages per paper source is displayed.
Cassette 3
(printed only when cassette 3 is
equipped)
Rear Paper Feed
Adjustment name and execution date and time of last five adjustments
Setting Change History User Adjustment
executed by the user are displayed.
Cleaning type and execution date and time of last five cleaning
Cleaning History Cleaning History
operations are displayed.
A number that represents the level of nozzle clogging (from 0) is
Nozzle Clogging State Rank
displayed.
Printer Error For each of the errors, the following information is displayed.
Paper Jam Error • Error code
• Sub code
• Date and time of occurrence
Fatal Error When Printing • Internal temperature
• Internal humidity
• Paper feed path
Error History Scanner Error* For each of the errors, the following information is displayed
• Error code
Fatal Error When Scanning* • Date and time of occurrence
• Number of pages to be scanned
Fax Error*
For each of the errors, the following information is displayed
Network Error
• Error code
System Error
• Date and time of occurrence
Other Error
Cumulative ink coverage of print jobs finished before printing this
PD1 Level status sheet is displayed according to the rule below.
L: less than 5%, M: 5% to 20%, H: more than 20%
Coverage Coverage Ratio
Ink coverage of the last print job is displayed according to the rule
PD2 Level below.
L: less than 20%, M: 20% to 50%, H: more than 50%
Item Explanation
Printer Error 6-digit error code is displayed.
Scanner Error Always “---” is displayed.
Status Fax Error
Network Error 6-digit error code is displayed.
Other Error