KENR5216-01

August 2008
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
Component Locations Tap Locations
Machine Schematic Pressure, Sampling, and Sensor
MAIN AUX

Description 906H/907H 908H

Location Location PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Tap Schematic (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Accumulator Gp - Pilot 149-0686 149-0686 1 B-3 Description COMPENSATED)
Number Location
Accumulator Gp - Ride Contr. 144-8005 144-8005 2 E-1
AA Implement Pump Pressure B-3, B-7
EE
Adaptor As - Orifice 135-9269 135-9269 3 C-4, C-8
BB Steering Pump Pressure B-3, B-7 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Connector As - 164-9639 164-9639 4 F-2, D-2 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Core As. - Cooler, Hydr. / Refrig. 260-3054 260-3054 5 B-2, B-6 CC Charge Pressure B-3, B-6
DD HYSTAT Pump Pilot Pressure B-4, B-7 VALVE ENVELOPES VALVES VALVE PORTS
Core As. - Cooler, Hydraulic 274-5160 274-5160 6 B-2, B-6
Coupling - Quick Female Disc. 153-2997 153-2997 7 E-2, D-6 EE Brake Pressure D-3, D-8
Coupling - Quick Male Disc. 153-2996 153-2996 8 E-2, D-6 SOS Scheduled Oil Sampling Port B-3, B-6
Cylinder Gp - Coupler (Horizontal) 178-3713 178-3713 9 F-3, E-7 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Cylinder Gp - Coupler (Vertical) 192-2640 192-2640 10 F-2 CONTROL VALVES CHECK VALVES
Cylinder Gp - Lift 257-3975 260-5415 11 F-1, F-2, E-5, E-6 AB A B

Cylinder Gp - Master (20KPH) 257-4004 257-4004 12 D-8

P T P T
Cylinder Gp - Master (35KPH) 265-7240 265-7240 13 D-4 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Cylinder Gp - Steer 257-3976 257-3976 14 F-8, F-4
Cylinder Gp - Tilt 257-3977 260-5417 15 F-2, D-6 FLUID STORAGE RESERVOIRS
Filter As - Spin On 1G-8878 1G-8878 16 B-3, B-6
Filter Gp - 137-7747 137-7747 17 B-3, B-6
Motor Gp - HYSTAT 257-3932 269-8908 18 C-4, C-8 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Motor Gp - Fan 257-4010 257-4009 19 B-3, B-7
Pump Gp - HMU, Standard 257-3927 257-3927 20 E-8, 906H, 907H, and 908H MEASUREMENT ROTATING SHAFTS

Pump Gp - HMU, Speeder

Pump Gp - HYSTAT
260-5420
257-3931
260-5420
257-3931
21
22
E-4
B-4, B-8 BRAKE MASTER CYLINDER Compact Wheel Loader PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Pump Gp - Implement, Steer, Fan 257-3979 257-3980 23 B-3, B-7
Sensor As - Drive Pressure
Strainer
261-0420
254-1098
261-0420
254-1098
24
25
C-4, C-8
A-2, A-6 Hydraulic System COMBINATION CONTROLS

Switch As - Charge Press. Sensor 3E-7675 3E-7675 26 B-4, B-8

Tank Gp - Htydraulic 257-7684 257-7684 27 A-2, A-6
LMD1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Boost Flow 248-7696 248-7696 28 E-3 OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Check 276-3402 276-3402 29 B-2, B-6 TPE1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Check, Load 257-3958 260-5447 30 F-1, F-2 MJF1-UP
Valve Gp - Check, Load 257-3959 260-5448 31 E-2
Valve Gp - Coupler Contr. 257-3938 257-3938 32 E-3
MXF1-UP
Valve Gp - Coupler Contr. (Ball) 156-5726 156-5726 33 D-7 SDH1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Diff. Lock 274-8048 274-8048 34 D-7 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
SJM1-UP
Valve Gp - Impl., Three Sec. Pilot 257-3942 257-3942 35 E-1 to E-3
Valve Gp - Mechanical Implement 257-3937 N/U 36 C-5 to C-7
Valve Gp - Pilot Cont., Option 1 262-8744 262-8744 37 C-2
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Pilot Cont., Option 2 262-8745 262-8745 38 C-2 SUPPLY PRESSURE

Valve Gp - Pilot, Shut Off / Diff Lock 262-8718 262-8718 39 C-3 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Proportional Auxiliary 244-6735 244-6735 40 C-2
Valve Gp - Ride Control 245-8780 245-8780 41 E-1
Valve Gp - Speed Select 260-5411 260-5411 42 C-3 EE SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Note: Always check Parts Manual for your specific machine. HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

SOS CC FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

FILTER TAP LOCATIONS BOOSTED BRAKE MASTER CYLINDER © 2008 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

30 31 32 HYDRAULIC SYMBOLS (ELECTRICAL)

16 17 5 6 19 35 36 40 1 39 20 21 12 13 11 15 9 8 10
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

KENR5216-01
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW

SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD
25 27 22 23 26 34 42 37 38 3 18 24 14 28 11 2 41 7 33 22 DD SOS 17 23 CC AA BB 23 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

17 5 6 19 12 13 1 39 20 21 12 13 14 11 15 7 8 10 33

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

FILTER TAP LOCATIONS PUMP TAP LOCATIONS CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

25 27 16 22 23 26 34 3 18 24 42 30 31 32 28 2 41 9
35 36 40

COMPONENT LOCATIONS
 8 7 6 5 4 3 2 1

CYLINDER GP CYLINDER GP
STEERING COUPLER CYLINDER GP
CYLINDER GP
257-3976 VERTICAL CYLINDER GP LIFT
COUPLER HORIZONTAL COUPLER VERTICAL COUPLER
192-2640 TILT 906/7H: 257-3975
F HORIZONTAL F
CYLINDER GP 906/7H: 257-3977 908H: 260-5415
178-3713
STEERING 908H: 260-5417
257-3976 CONNECTOR AS
J J ORIFICE
Cyl Extend = VALVE GP Cyl Extend
164-9639 Rack Back CHECK, LOAD = Lift
K K 906/7H: 257-3958
908H: 260-5447
COUPLING
VALVE GP COUPLING
PUMP GP QUICK
COUPLER QUICK
Left Tank Right HMU DISCONNECT
CONTROL DISCONNECT
SPEEDER MALE
PUMP GP 257-3938 FEMALE
260-5420 C1 C2 153-2996 ACCUMULATOR GP
HMU 153-2997
STANDARD RIDE CONTROL
Left Tank Right 144-8005
257-3927 S2 J K
VALVE GP
S1 VALVE GP
BOOST FLOW Aux 1 Aux 2
248-7696 RIDE CNTRL
245-8780
S3

R H
Boost Flow
VALVE GP PS x
CHECK, LOAD
906/7H: 257-3959
E T P 908H: 260-5448
T Acc E
CYLINDER GP CYLINDER GP S4 B1 A1 B2 A2 B3 A3
COUPLER LIFT
HORIZONTAL 906/7H: 257-3975
178-3713 908H: 260-5415 P T
COUPLING
COUPLING VALVE GP
QUICK
QUICK IMPLEMENT
DISCONNECT PB P
DISCONNECT 3 SECT. PILOT
FEMALE
MALE 257-3942
153-2997
153-2996

Brake T
Resevoir T
P
ONLY REQUIRED ON CYLINDER GP
SPEEDER MACHINES WHEN
BOOSTED FLOW IS NOT BOOSTED MASTER
To Brakes VALVE GP FITTED. 265-7240
Aux 1 Aux 2
DIFFERENTIAL LOCK
(MECH. IMPLEMENT ONLY) CYLINDER GP
CYLINDER GP 274-8048 TILT Y1 X1 Y2 X2 Y3 X3
MASTER VALVE GP
COUPLER 906/7H: 257-3977
257-4004 EE CONTROL 908H: 260-5417 A1 A2
156-5726 (fwd) (rev)
D CONNECTOR AS D
B1 A1 B2 A2 B3 A3 ORIFICE
Implement 164-9639
Valve
Front Gear Box: Rear
4 2 1 3
Axle To Brakes
Axle 2-Speed for
P
Speeder Machines
T
VALVE GP
C2 C1 PILOT CNTRL
EE VALVE GP OPTION 1
MOTOR GP MOTOR GP PROPORTIONAL 262-8744
HYSTAT MOTOR HYSTAT MOTOR AUXILIARY OPTION 2
906/7H: 257-3932 X1 X2 X3 244-6735
906/7H: 257-3932 262-8745
908H: 269-8908 Gear Box: Rear 908H: 269-8908
Front
Axle Diff Lock
Axle 2-Speed for
Speeder Machines
(Dimensions: 39 inches x 28 inches)

P T
Rack Dump Lower Lift
B M1 Y1
ADAPTOR AS U x Y2 High (m/c front) Speed
ORIFICE Low (m/c rear) Select
KENR5216-01

Y3
135-6269
Speed Maximum
Sensor
C Port VALVE GP C
T1 x PILOT SHUTOFF
ADAPTOR AS B M1 VALVE GP
U x SPD SEL DIFF. LOCK
ORIFICE
260-5411 Diff PSO 262-8718
T2 135-6269 S1

A VALVE GP Maximum T1
4 1
MECH. IMPLMNT T4
G (906/7H ONLY) T1 x 2
SENSOR AS T4 T2
DRIVE PRESS. MOTOR GP 257-3937
S2
261-0420 FAN 3 P2 P2
906/7H:257-4010 T2
P P1 P3 T3
908H: 257-4009
A
PUMP GP S
G
HYSTAT PUMP
DD BB SENSOR AS S
257-3931 DRIVE PRESS. DD
SWITCH AS L
CHARGE PRESS. G B MH R T1 PS X 261-0420 ACCUMULATOR GP
x x L
3E-7675
AA BB x PILOT
MOTOR GP 149-0686
30 Page,

x MB FILTER GP SWITCH AS FAN

B1 B2 B3 B G B MH R T1 PS B
137-7747 CHARGE PRESS. x x 906/7H:257-4010
COR
SOS CORE AS 3E-7675 AA 908H: 257-4009
Engine COOLER, HYD. x MB CORE AS
POR B2 B3
STANDARD: 274-5160 B1
SOS COOLER, HYD.
B M HYDR. / REFRG.: 260-3054 COR FILTER GP
137-7747
STANDARD: 274-5160
HYDR. / REFRG.: 260-3054
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B
Engine POR IMPLEMENT PILOT
IMPLEMENT PUMP OUTPUT
CC FILTER AS
T2
x MA
SPIN ON
1G-8878
M SPEED SELECT
STEERING CIRCUIT
SUPPLY LINE
S1 S2 BRAKE CIRCUIT
COR
Relief CC FILTER AS LIFT CIRCUIT
DRAIN / RETURN LINE
PUMP GP SPIN ON
FA A AUXILIARY CIRCUIT
IMPLEMENT, T2
VALVE GP x MA S1 S2 1G-8878 DRIVE PUMP AND CIRCUIT
STEER, FAN Relief TILT CIRCUIT
FNR CHECK VALVE GP FAN CIRCUIT
906/7H: 257-3979 STRAINER COR
x x Valve x 276-3402 CHECK
908H: 257-3980 SUCTION PUMP GP STRAINER
X2 M1 X1 FA A 276-3402
254-1098 IMPLEMENT, SUCTION
Pump STEER, FAN 254-1098 LINE PATTERNS
FNR
Control TANK GP Valve 906/7H: 257-3979 Pressure Line
x x x
Manifold HYDRAULIC X2 M1 X1 908H: 257-3980
PUMP GP Pump Pilot / Load Sensing Pressure
257-7684 HYSTAT PUMP Control
257-3931 Manifold TANK GP Drain / Return Lines
HYDRAULIC
Component Group
257-7684
Attachment

Air Line

CALLOUTS
A A
YY Taps (Pressure, Sampling, Sensor - by letter)

52 Components (By number)

906 / 8 IMPLEMENT CIRCUIT 906 / 8 IMPLEMENT CIRCUIT
BASIC: OPEN CENTER STEER OPTIONS: OPEN STEER THIS SCHEMATIC IS FOR THE 906H, 907H, AND 908H
COMPACT WHEEL LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: KENR5216-01
PART NUMBER: 260-5444, CHANGE: 04, VERSION: S
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specific ations.

8 7 6 5 4 3 2 1