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    Welding Procedure B69AW

    Uploaded by

    Mastram Hathesh
    1. The document provides details of a welding procedure for a 6-inch pipe made of carbon steel with a sour water process fluid at Bharat Petroleum Corporation Limited's HCU plant. 2. The welding procedure specifies butt welding using E 7018 electrodes at 250°C for 1 hour, 100% visual inspection, and notes requirements for pre-welding, welding, inspection, pickling, passivation, and painting. 3. A table with bakeout times for carbon steel pipes of various thicknesses at temperatures of 426°C and 320°C is included but marked for deletion from the welding procedure specification after preparation.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Welding Procedure B69AW

    Uploaded by

    Mastram Hathesh
    53 views2 pages
    1. The document provides details of a welding procedure for a 6-inch pipe made of carbon steel with a sour water process fluid at Bharat Petroleum Corporation Limited's HCU plant. 2. The welding procedure specifies butt welding using E 7018 electrodes at 250°C for 1 hour, 100% visual inspection, and notes requirements for pre-welding, welding, inspection, pickling, passivation, and painting. 3. A table with bakeout times for carbon steel pipes of various thicknesses at temperatures of 426°C and 320°C is included but marked for deletion from the welding procedure specification after preparation.

    Original Description:

    Welding procedure for B69Aw material

    Original Title

    Welding procedure B69AW

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    1. The document provides details of a welding procedure for a 6-inch pipe made of carbon steel with a sour water process fluid at Bharat Petroleum Corporation Limited's HCU plant. 2. The welding procedure specifies butt welding using E 7018 electrodes at 250°C for 1 hour, 100% visual inspection, and notes requirements for pre-welding, welding, inspection, pickling, passivation, and painting. 3. A table with bakeout times for carbon steel pipes of various thicknesses at temperatures of 426°C and 320°C is included but marked for deletion from the welding procedure specification after preparation.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    53 views2 pages

    Welding Procedure B69AW

    Uploaded by

    Mastram Hathesh
    1. The document provides details of a welding procedure for a 6-inch pipe made of carbon steel with a sour water process fluid at Bharat Petroleum Corporation Limited's HCU plant. 2. The welding procedure specifies butt welding using E 7018 electrodes at 250°C for 1 hour, 100% visual inspection, and notes requirements for pre-welding, welding, inspection, pickling, passivation, and painting. 3. A table with bakeout times for carbon steel pipes of various thicknesses at temperatures of 426°C and 320°C is included but marked for deletion from the welding procedure specification after preparation.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 2

    Doc. No.

    : F/09/12
    Bharat Petroleum Corporation Limited Page No. : Page 1 of 2
    Issue No. : 03
    ADVISORY SERVICES DEPARTMENT Issue Date : 27.09.2022
    Revision No.: 00
    Welding Procedure Date of Rev. : 27.09.2022

    JOB DETAILS
    Plant : HCU Location : 6”-PL-16-79101-B69AW
    Job description :
    Line size (in.) : 6” Line spec : B69AW
    Matl Of Constrn : CS Process fluid : SOUR WATER
    Des. press (kg/cm2g): Bake-out (See Note Sr 5) : Not reqd / Required
    MOC No. : No. of joints :
    Filled by (Name) : Date :
    WELDING PROCEDURE
    Fit-up type : Butt / Socket / Fillet
    Welding consumables
    For root run : Welding process :
    For subsequent runs : Welding process :
    Pre-Welding / Welding Requirement
    Bakeout : XXhr at XX°C Post heat : - °C for XX hrs
    Preheat : - °C Interpass : - °C
    PWHT details (if applicable)
    Loading Temp : - °C Heating / cooling rate : -°C/hr
    Soaking temp : - °C Soaking time : - hr
    Inspection requirements
    1. Fit up check : %
    2. Root DP : %
    3. Final DP : %
    4. Visual inspection : 100%
    5. Radiography : %
    6. Hardness: BHN
    7. Pickling & Passivation : See note ??”9”??. Sr no shall be as applicable
    8. Pneumatic test : kg/cm2(g) of RF pad
    9. Hydrotest : kg/cm2(g)
    Painting Scheme
    Surface Finish : SA 2 ½ / ST3 / ST2 Color : Eg:. RAL 5015 (Sky blue)
    Primer : XX coat of XX @ XXµ DFT/coat with two RAL 1013
    Intermediate : XX coat of XX @ XXµ DFT/coat (yellow) bands
    Top coat : XX coat of XX @ XXµ DFT/coat Total DFT : XXXµ
    Notes
    1. Only Inspection qualified welder shall be engaged for the job.
    2. Mech Maint. to ensure that MOC and Schedule of pipes issued to fabrication contractor should be as per
    piping specification.
    3. E 7018 electrodes should be baked at 250°C for atleast 1 hour prior to start of welding.
    4. Piping, fittings and consumables to be offered for inspection prior to the start of the fabrication for MOC
    check, visual inspection.
    5. Bakeout shall be carried out prior to cutting of weld joint. (For Inspector’s reference only – See table on
    next page for thickness/service based bakeout cycle selection)
    6. Socket weld shall be welded with minimum of 2 run weld.
    7. For socket weld expansion gap of 1.5 mm to be provided between the fittings and pipe.
    8. Welding grade argon gas having purity minimum 99.995% should be used.
    9. Commercially available paste/spray pickling & passivation system shall be used.
    10. Paint batch certificate (specifying RAL color code for F-2) & paint containers to be submitted/ offered for
    Inspection approval.
    Doc. No. : F/09/12
    Bharat Petroleum Corporation Limited Page No. : Page 2 of 2
    Issue No. : 03
    ADVISORY SERVICES DEPARTMENT Issue Date : 27.09.2022
    Revision No.: 00
    Welding Procedure Date of Rev. : 27.09.2022

    DELETE FOLLOWING TABLE AFTER WPS PREPARATION


    ONLY FOR INSPECTOR’S REFRENCE

    Bakeout Times for Carbon Steel


    Thk, mm Time (hrs) @ 426°C Time (hrs) - @ 320°C
    6.25 .05 1
    12.5 1 2
    19 2 3
    25 3 6
    37.5 7 12
    50 13 25

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