ASBAS350050101ENR1

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No. AS350-05.01.

01
Civil versions: B, BA, BB, B1, B2, B3, D
Military version: L1

ALERT SERVICE BULLETIN


PROTECTIVE MEASURE

TIME LIMITS - MAINTENANCE CHECKS - Main Rotor


Inspection of the pitch rod upper links
ATA 62

For the attention of

Revision No. Date of issue

Revision 0 2021-02-09
Revision 1 2023-03-15

Summary:

This ALERT SERVICE BULLETIN consists in making sure that the attachment pins of the pitch rod upper links do
not rotate.

Reason for last Revision:

The purpose of Revision 1 of this ALERT SERVICE BULLETIN is to exclude helicopters that have new pitch rod
lever axis attachment MP/N 350A31-1873-21 (POST MOD 0760008) from the effectivity of this
ALERT SERVICE BULLETIN.

Compliance:

Compliance with this ALERT SERVICE BULLETIN is mandatory.

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No. AS350-05.01.01
1. PLANNING INFORMATION

1.A. EFFECTIVITY

1.A.1. Helicopters/installed equipment or parts

AS350 helicopters, all versions that have screws MP/N 350A31-1873-20 (PRE MOD 0760008).

1.A.2. Non-installed equipment or parts

Not applicable.

1.B. ASSOCIATED REQUIREMENTS

Not applicable.

1.C. REASON

Revision 0:

Airbus Helicopters has recently been informed of a case a total loss of tightening torque of a screw used for
the connection of the pitch rod and the horn.
This loss was discovered after a flight with increasing vibration level, during the post-flight inspection.
After detailed inspection of the parts, significant wear was also noticed on the shank of the screw.
Consequently, Airbus Helicopters makes it mandatory to mark the pitch rod upper links with a red paint line
and to check the position of the red paint line at every 10-FH inspection.

Revision 1:

Airbus Helicopters has developed a new pitch rod lever axis attachment MP/N 350A31-1873-21
(MOD 0760008).
This modification is available in retrofit through the Service Bulletin No. 62.00.46 (Replacement of the pitch
horn / pitch rod upper bolts).
The helicopters which complied modification 0760008 are not concerned by this
ALERT SERVICE BULLETIN.

Consequently, the purpose of Revision 1 of this ALERT SERVICE BULLETIN is to exclude helicopters that
have new pitch rod lever axis attachment MP/N 350A31-1873-21 (POST MOD 0760008) from the effectivity
of this ALERT SERVICE BULLETIN

Revision 1 of this ALERT SERVICE BULLETIN has no effect on the compliance with revision 0 of this
ALERT SERVICE BULLETIN.

1.D. DESCRIPTION

This ALERT SERVICE BULLETIN consists in:


- Marking the position of the screws and the nuts by a red line.
- Checking the position of the red lines.

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No. AS350-05.01.01
1.E. COMPLIANCE

1.E.1. Compliance at H/C manufacturer level

Helicopters/installed equipment or parts:

Airbus Helicopters makes it mandatory to comply with the instructions of paragraph 3.B.2.a. of this
ALERT SERVICE BULLETIN before the delivery of the helicopter.

Non-installed equipment or parts:

Not applicable.

1.E.2. Compliance in service

The work must be performed on the helicopter by the operator.

Helicopters/installed equipment or parts:

- Comply with paragraph 3.B.2.a. of this ALERT SERVICE BULLETIN within 150 flight hours from receipt of
this ALERT SERVICE BULLETIN revision 0 issued on the date indicated in the page footer.

- Comply with paragraph 3.B.2.b. of this ALERT SERVICE BULLETIN within 10 FH following compliance with
paragraph 3.B.2.a.

Then

- Comply with paragraph 3.B.2.b. every 10 FH.

Non-installed equipment or parts:

Not applicable.

1.F. APPROVAL

The technical content of this document is approved under the authority of the Design Organization Approval
ref. EASA. 21J.700.

The technical content of this document is approved under the prerogatives of the recognition of design
capability ref. FRA21J-002-DGA for French Government helicopters.

The technical content of this document is approved by Airbus Helicopters Airworthiness Department for
export military versions.

1.G. MANPOWER

For compliance with this ALERT SERVICE BULLETIN, Airbus Helicopters recommends the following staff
qualifications:

Qualification: - 1 Mechanical Technician


or
- 1 Pilot with appropriate training and accreditation in compliance with the local regulations in
force for the visual check.

The Estimated Man-hours are indicated for reference purposes only and based on a standard helicopter
configuration.

Estimated Man-hours: 30 minutes for the Mechanical Technician or the Pilot for the visual check.

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No. AS350-05.01.01
1.H. WEIGHT AND BALANCE

Not applicable.

1.I. POWER CONSUMPTION

Not applicable.

1.J. SOFTWARE UPGRADES/UPDATES

Not applicable.

1.K. REFERENCES

The following documents are required for compliance with this ALERT SERVICE BULLETIN:

Aircraft Maintenance Manual (AMM):

AMM: 60-00-00, 3-1: General Safety Instructions - Mechanical Assemblies - General - Mechanical
Systems
AMM: 62-21-00, 6-12: Inspection Criteria - Pitch Change Lever - Main Rotor Hub
AMM: 62-33-00, 4-1: Removal / Installation - Housing / Swashplate / Hub coupling (Dual Hydraulic) -
Rotor Control
AMM: 62-33-00, 6-1: Detailed Inspection Criteria - Pitch rod - Rotor Control
AMM: 62-33-00, 6-6: Check of tightening torque on the coupling pins on the pitch control rods – Rotor Control

Maintenance Manual (MET):

MET: 60-00-00-301: General instructions - General - Mechanics Systems


MET: 62-20-00-401: Main rotor hub: Removal - Installation - Main rotor hub
MET: 62-20-00-605: MRH: Detailed condition check - Main rotor hub
MET: 62-20-16-401: Main rotor hub POST MOD 076120: Removal - Installation - Main rotor hub
MET: 62-30-00-601: Check on the aircraft of the rotor mast condition - Rotor mast

Standard Practices Manual (MTC):

MTC: 20-02-05-404: Assembly by screws and nuts - Joining


MTC: 20-07-02-201: Helicopter parked in a repair shop - Safety instructions
MTC: 20-07-03-408: Appearance checks on an aircraft after inspection or repair - Technical instructions

Information Notice (IN):

IN: 3481-I-00: The Marketplace: an AirbusWorld eOrdering service


IN: 3785-I-00: Introduction of the digital Service Bulletin reporting service SB Insight

1.L. OTHER AFFECTED PUBLICATIONS

Airbus Helicopters will modify the Aircraft Maintenance Manual (AMM), the Maintenance Manual (MET) and
the Airworthiness Limitations Section (ALS) with respect to this ALERT SERVICE BULLETIN.

1.M. PART INTERCHANGEABILITY OR MIXABILITY

Not applicable.

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No. AS350-05.01.01
2. EQUIPMENT OR PARTS INFORMATION

2.A. EQUIPMENT OR PARTS: PRICE - AVAILABILITY – PROCUREMENT

Price
For any information on the price of modification kits and/or components or for assistance, contact the
Airbus Helicopters Network Sales and Customer Relations Department.

Availability
Delivery lead times will be indicated by the Sales and Customer Relations Department on the operator's
request.

Procurement
Order the required quantity from the Airbus Helicopters Network Sales and Customer Relations Department:

Airbus Helicopters
Etablissement de Marignane
Direction des Ventes et Relations Client
13725 MARIGNANE CEDEX
FRANCE

In the purchase order, write the information that follows:


- The mode of transport
- The destination
- The serial numbers of the helicopters to change.

2.B. LOGISTIC INFORMATION

Not applicable.

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No. AS350-05.01.01
2.C. EQUIPMENT OR PARTS REQUIRED PER HELICOPTER/COMPONENT

Equipment or parts to be ordered separately:

Former
Key Word Qty New reference Item
reference→ Instruction

Screw A/R 350A31-1873-20 1 350A31-1873-20 Discard


Split pin A/R 23310CA015020 2 23310CA015020 Discard
Nut A/R ASNA0045BC080L 3 ASNA0045BC080L Discard
Washer A/R 23116AG080LE 4 23116AG080LE Discard

Consumables to be ordered separately:

As per the Work Cards indicated in this ALERT SERVICE BULLETIN and the list below.

Key Word Qty Product reference CM Item

Sealing compound A/R PR 1771 B2 6068 5

You can order the consumables from the AirbusWorld Marketplace through e-ordering (IN No. 3481-I-00).
If you cannot get access to e-ordering, please contact your Logistic Focal Point.

2.D. EQUIPMENT OR PARTS TO BE RETURNED

Not applicable.

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No. AS350-05.01.01
3. ACCOMPLISHMENT INSTRUCTIONS

3.A. GENERAL

- As per Task 60-00-00, 3-1 (AMM), read and comply with the general safety instructions for mechanical
assemblies.
- As per Work Card 60-00-00-301 (MET), read and comply with the general mechanical instructions for
rotors.
- As per Work Card 20-01-01-310 (MTC), read and comply with the instructions for the use of sealing
compounds on helicopters.
- As per Work Card 20-05-01-222 (MTC), read and comply with the general sealing procedures for the
application of PR 1771 B2 sealant.
- As per Work Card 20-07-02-201 (MTC), read and comply with the safety instructions for a helicopter parked
in a repair shop.

3.B. WORK STEPS

The procedure is described for one pitch rod upper link. Comply with the same procedure for the
other 2 pitch rod links.

3.B.1. Preliminary steps

- Install appropriate access equipment.


- Remove and/or open all cowlings, panels, doors and all equipment items to enable adequate access to the
various work areas.

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No. AS350-05.01.01
3.B.2. Procedure

3.B.2.a. Marking of the screw (e) and the nut (b) of the pitch rod (a) upper link (Figure 1)

- As per the principles of Work Card 20-02-05-404 (MTC), mark the tightening of the screw (e) or (1) and
nut (b) or (3), (Figure 1) by applying a line of red paint (approximately 2 mm (.078 in.)) to:

NOTE 1

Figure 1 is given as an indication to illustrate the lines of red


paint.

. the screw head (e) or (1), the washer (d) or (4) and the pitch horn (f),
. the nut (b) or (3), the washer (d) or (4) and the pitch horn (f).

e
1

b
3

d
4

Figure 1

3.B.2.b. Visual inspection of the pitch rod (a) upper link, (Figure 1)

- Make sure that the two red lines of the pitch rod (a) upper link are aligned (Figure 1).
- If the two red lines are aligned on both sides, comply with paragraph 3.B.3.,
- If at least one of the two red lines is not aligned, check the tightening torque of the pitch rod upper links
as per paragraph 3.B.2.c.

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No. AS350-05.01.01
3.B.2.c. Check of the pitch rod (a) upper link (Figure 2)

- Before removal of the pitch rod (a) upper link (Figure 2):
. remove and discard the split pin (c),
. check the tightening torque of the nut (b) as per Task 62-33-00, 6-6 (AMM) or Detail B, Figure 2 and
Work Card 20-02-05-404 (MTC),
. contact Airbus Helicopters for RETEX information and send the tightening torque value to the following
address:
.. Airbus World: Technical Request Management https://airbusworld.helicopters.airbus.com
.. E-mail: [email protected]
.. Fax: + 33 (0) 442.85.99.66
. remove and discard the nut(s) (b), the washers (d) and the screw(s) (e) (Figure 2),
. disengage the pitch rod (a) from the pitch horn (f),
. perform a visual inspection of the pitch rod (a) upper link as per the principles of
Task 62-33-00, 6-1 (AMM) or Work Card 62-30-00-601 (MET),
. without removal, perform a visual inspection of the pitch horn (f) (Figure 2) as per the principles of
Task 62-21-00, 6-12 (AMM) or Work Card 62-20-00-605 (MET),
. engage the pitch rod (a) in the pitch horn (f),
. install the screw (1), the washers (4), the nut (3) and the split pin (2) on the pitch rod (a) upper link as
per the principle of Task 62-33-00, 4-1 (AMM) or Work Card 62-20-00-401 or 62-20-16-401 (MET),
. comply with paragraph 3.B.2.a.

3.B.3. Final steps

- Install again and/or close all cowlings, panels, doors and all equipment removed and/or opened during
preliminary steps (paragraph 3.B.1. of this ALERT SERVICE BULLETIN).
- Remove the access equipment.
- Clean and restore the work zones and the helicopter as per Work Card 20-07-03-408 (MTC).

3.C. RECORD OF COMPLIANCE

Compliance with this document:

- Record full compliance with this ALERT SERVICE BULLETIN, with the revision number, in the helicopter
documents.

- Record the compliance with this ALERT SERVICE BULLETIN (see IN 3785-I-00 for instructions):
QR-Code or hypertext link

NOTE 2

The recording of compliance with


ALERT SERVICE BULLETINS in the SB insight tool does
not replace the recording in the helicopter documents.

ASB AS350-05.01.01

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No. AS350-05.01.01
3.D. OPERATING AND MAINTENANCE INSTRUCTIONS

Operating instructions:

Not applicable.

Maintenance instructions:

After replacement or installation of a pitch rod, mark the tightening of the screw (e) or (1) and the
nut (b) or (3), (Figure 1) as per paragraph 3.B.2.a.

The Aircraft Maintenance Manual (AMM) and the Maintenance Manual (MET) will integrate maintenance
instructions during a future revision. When the instructions are integrated, refer to these manuals.

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No. AS350-05.01.01

f SECTION

b
e 3
1

c
2

d d
4 4

Return to paragraph 3.B.2.c.


Return to paragraph 3.D.
Figure 2

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