Express Power Generators L.L.

C
Dubai Investment Park – 1, Dubai, UAE
P. O. Box 393763
Tel: + 971-4-8855336, Fax: + 974-4-8855582
Email: [email protected] www.exeuae.com

WCS 80
Weber Diesel Generator Set
Reliable and Durable Single Source Power Assurance
Cummins® diesel engine with strong regrindable crankshaft,
All the major components – the engine, alternator, control system
high strength connecting rod, low pressure fuel lines, STC (Step
and canopy are designed, manufactured and tested by Cummins .
Timing Controls) injectors and high volume coolant system make Best and Largest customer support network, capable of providing
Cummins powered generating sets, more reliable and durable. round-the-clock service and spares support. All these things put
Engines have clocked millions of hours operating in some of the
together, Cummins® offers you SINGLE SOURCE POWER
world’s most demanding conditions. Current engines are ASSURANCE
regularly upgraded with new technologies for better
performance and economy. Standard Scope
Engine:
Cummins Advantage
Cummins B3.9 series, 4 cylinder, In-line 4 stroke, radiator
Special features of Cummins® engines like STC (Step Timing cooled engine
Controls) injectors, low temperature after cooler, square
Well designed air handling system with
combustion chamber, optimized turbo charging and precision
➢ Dry type, Replaceable paper element air cleaner
heavy duty camshaft make these engines the ultimate in
with restriction indicator
exceptional fuel efficiency all across the operating range.
➢ Air to air aftercooling
 WEBER DIESEL GENERATOR SET WCS 80

➢ Optimized turbocharger for Front panel editing with PIN protection • Customisable status
increased altitude capabilities screens • Power save mode • Support for up to three remote
Optimised fuel consumption with display units • 9 configurable inputs • 8 configurable outputs •
➢ Inline fuel pump with mechanical governing Flexible sender inputs • Configurable timers and alarms • 3
➢ Spin on fuel filter configurable maintenance alarms • Multiple date and time
Standard integral set-mounted radiator system, scheduler • Configurable event log (250) • Tier 4 CAN engine
designed and tested for 50°C ambient temperature support • Integral PLC editor • Easy access diagnostic page •
Full flow spin on lube oil filter CAN and Magnetic Pick-up/Alt. sensing • Fuel usage monitor
First fill of lube oil and coolant and low fuel alarms • Charge alternator failure alarm • Manual
Electrical starter motor with soft start engagement speed control (on compatible CAN engines) • Manual fuel pump
feature
control • Engine exerciser • “Protections disabled” feature • kW
Battery charging alternator
1 x 12 V DC battery & kV Ar protection • Reverse power (kW & kV Ar) protection •
LED and LCD alarm indication • Power monitoring (kW h, kV
Alternator: Stamford brushless alternator Ar, kV A h, kV Ar h) • Load switching (load shedding and
dummy load outputs) • Automatic load transfer (DSE7320) •
Stamford UC22 alternator frames from Unbalanced load protection • Independent Earth Fault trip •
Cummins Generator Technologies. True dual mutual standby with load balancing timer (DSE7310
Brushless type, Screen protected, Revolving field, only) • USB connectivity • Backed up real time clock • Fully
Self excited alternator conforming to IS/IEC configurable via DSE Configuration Suite PC software •
60034-1 Configurable display languages • Remote SCADA monitoring via
3 Phase reconnectable winding with 12 terminals DSE Configuration Suite PC software • User selectable RS232
brought out for connection and RS485 communications • Configurable Gencomm pages •
Better motor starting capability Advanced SMS messaging (additional external modem
Best in class efficiency required) • Start & stop capability via SMS messaging •
Additional display screens to help with modem diagnostics •
Compact design with sealed bearings for longer
life and lesser maintenance Idle control for starting & stopping. • DSENet ® expansion
compatible • Heated display option available
Impregnation on all wound components for better
mechanical strength
Mounting Arrangement
Engine and alternator are mounted on a common MS
Control Panel fabricated base frame with AVM pads.
Base frame with integral fuel tank is provided with
drain plug, air vent, inlet and outlet connection, level
The DSE7310 is an Auto Start indicator and provision for cleaning.
Control Module and the DSE7320 is
an Auto Mains (Utility) Failure
Optional
Engine: Coolant heater, Oil drain pump, Heavy duty air
Control Module suitable for a wide cleaner, Electronic Governing
variety of single, diesel or gas, Alternator: PMG
Control Panel: PC1.1, Microprocessor / relay based AMF
gen-set applications. control panel

Acoustic Enclosure
Monitoring an extensive number of engine parameters, the
modules will display warnings, shutdown and engine status Specially designed to meet stringent MoEF/ CPCB norms
information on the back-lit LCD screen, illuminated LEDs, of 75 dBA @ 1mtr at 75% load under free field
remote PC and via SMS text alerts (with external modem). The conditions
DSE7320 will also monitor the mains (utility) supply. The The acoustic enclosure is made CRCA sheets and a
modules include USB, RS232 and RS485 ports as well as structural/ sheet metal base frame painted in black.
dedicated DSENet® terminals for system expansion. Both High quality noise absorbant and fire-retardant grade
modules are compatible with electronic (CAN) and non- acoustic Insulation material (P.U. Foam) complying to IS
electronic (magnetic pick-up/alternator sensing) engines and 8183
offer an extensive number of flexible inputs, outputs and Two point lifting for easy handling at customer site
extensive engine protections so the system can be easily Designed to have optimum serviceability
adapted to meet the most demanding industry requirements. Air inlet louvers specially designed to operate at rated
The extensive list of features includes enhanced event and load
performance monitoring, remote communications, PLC Made on special purpose CNC machines for consistency
functionality and dual mutual standby (DSE7310 only) to in quality and workmanship
reduce engine wear. The modules can be easily configured 11 tank pretreatment process and UV resistant powder
using the DSE Configuration Suite PC software. Selected front coating of all parts to withstand extreme environment
panel editing is also available. Use of special hardware for longer life
Flush styling - no projections
KEY FEATURES Fluid drains for lube oil and fuel
• 4-Line back-lit LCD text display • Five key menu navigation • Fuel filling arrangement inside the enclosure

Specification Sheet Page 2

 WEBER DIESEL GENERATOR SET WCS 80

Technical Data

Generator set specification

Model WCS 80

Prime Power Rating kVA 80

Output Voltage and Frequency 415 Volts, 50 Hz

Power Factor 0.8 (lag)

No. of phases 3 phase

Engine specifications
Make Cummins

Model 4BTAA3.9-G4

No. of cylinders 4, In-line

Aspiration Turbocharged, Charge air cooled

Bore and Stroke 102 mm x 120 mm

Displacement 3.9 ltrs

Fuel consumption @ 75% load with Radiator & Fan 15.69 ltr/hr

Fuel consumption @ 100% load with Radiator & Fan 20.88 ltr/hr

Total wet weight ( engine + radiator) 450 kg

Length x Width x Height (engine) 780 x 745 x 890 mm

Compression Ratio 18:1

Piston Speed 6 m/s

Exhaust pipe size 3.5 inch

Lubricating oil consumption @ full load 0.03 ltrs/hr

Total Coolant capacity 19 ltrs

Combustion air intake @ 100% load (+/- 5%) 259 cfm

Exhaust temperature (oC) 450

Alternator specifications

Make Stamford

Frame size / Model No. UCI224G

Voltage Regulation (Max.) ±1%

Insulation Class H

Specification Sheet Page 3

 WEBER DIESEL GENERATOR SET WCS 80

Standard Enclosure IP 23

Winding Pitch 2 / 3 Pitch

Stator Winding Double layer lap

Rotor Dynamically balanced

Wave form distortion No load < 1.5 %, no distorting /balanced linear load < 5 %

Telephone Harmonic Factor <2%

Maximum Unbalanced Load across phases less than or equal to 25%

Conformance standards
IS/IEC 60034-1, IS 1460, ISO 8528, ISO 3046, ISO 9001, IS 13018

Rating definitions
Prime Power (PRP):
Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO
8528.

Typical Diesel Genset Dimensions

Genset Rating Length Width Height Weight* Standard

Model (kVA) (mm) (mm) (mm) (kg) Fuel Tank
Capacity
(Ltrs)
WCS80 80 kVA 3850 1150 1700 1915 145
*Approximate Weight

Specification Sheet Page 4