Qstns 1
Qstns 1
Qstns 1
sling pygrometer
1) What is holiday?
A Pin hole, skip, discontinuity or void in a coating upto the bare metal.
2) What is SA2.5?
Visual standard for degree of cleanliness of near white metal cleaning
4) What is SSPC-SP 3?
Visual standard for degree of cleanliness of white metal cleaning.
Alternatives exist.
50°C: Solvents shall not be flushed into containers that are hotter
than 50°C.
29) You need 5Ltr paint, but you have 20Ltr cane. How can you
mix?
No partial mixing allowed.
Mix the full can
30) Took gauge is used for what?
For the thickness of the paint by destructive method as per ASTM 4138
31) What should not be applied in the girth weld joint?
16.SSPC SP1
Ans: Solvent cleaning
17. PE coating on piping can be done by Cross extrusion / sideways extrusion.
True /False
18. Profile measurement range for X-Coarse testex tape.
Ans: 35-115 Microns
19.Gauge used for dry film thickness on thin film coating.
a) Digital gauge b)Banana gauge c) Pocket spot Instrument gauge d)All of the above
20.MSDS shall be used by.
a) Coating b) Solvent c) Cleaners d) All
21.Weld cap / internal protrusion shall not be more than
1.5 mm
22.Requirement of Light used for confined space
a) 24 V explosion proof b) 12V explosion proof c)110V explosion proof d)12V normal
23.Sigma paint can be over coated with Jotun
False
24.Silica gel is not a good desiccant.
True /False
25.Silica sand can use for abrasive blasting
True /False
26. Coating shall be done within ----hrs of blasting completion.
a) 2 b) 3 c) 4
27.Lining is not suitable for
a) Corrosion b) UV protection c) Abrasion
28.Who will recommend the solvent type for coating
a) Coating Inspector b) Manufacturer datasheet c) Contractor
29.VS% of Paint system is available in
a) SAES-H-001 b) SAES-H-002 c) SAES-H-101V
30.Hand tool cleaning will make the surface
a) Rough b) Smooth and shiny c) Very good Profile
31.Surface cleaning requirement for Road crossing area pipeline coating
except APCS-113C
a) Sa1 b) Sa2 c) Sa3 d) Sa2.5
32.Blisters formed on coating by
Water/solvent entrapment underneath the coating film.
33.Coating on sharp edges /corners will be
Removed / peeled off
34.Method of coating application used for immersed service
a) Air spray coating b) Airless spray coating c) Thermal spray d) Electrostatic coating
35.Sealer coat application is possible immediately following thermal spray
coating.
True/false
1) Anode
Cathode
Electrolyte
Circuit
7) Wet sponge holiday detector when the DFT is less than 500 microns.
8) For Immersion Service: 175psi or more
For Industrial Floor: 260 psi or more
9) A layer of weak and non-durable material containing cement and fines from aggregates that
bleeding water brings to the top of over-wet fresh concrete.
10) 5000psi
11) 50C
13) Hydrochloric acid shall be used for acid etching at dilution 10/90 to 20/80 with water
17) 50mm
19) SA3
the overall bandwidth of the visco-elastic coating system shall be 3 times the bandwidth of the
girth weld bare area (if the bandwidth of the girth weld is 4” (2 cutbacks), the total visco-elastic
coating is 12”).
For pipe diameter more than 12”,
the overall bandwidth of the visco-elastic coating system shall be 4 times the bandwidth of the
girth weld bare area, in this case the total visco-elastic coating will be 16” based on a bandwidth of
4” as an example.
24) Overlap:
For the visco-elastic layer, the overlap shall be 20% of the width of the tape
For the outer wrap, the overlap shall be 50% of outer wrap width.
26) ASTM-D-6677: Standard Test Method for Evaluating Adhesion by Knife(X Cut Pull off Test)
27)
Wrapping can be applied over existing, sound coating after the removal of lose paints and debris.
29) SSPA-PA-10: Safety and Heath Requirement For Industrial Painting Projects
It generally recognised that facility owners and specifiers shall consider construction risks as part of
their overall risk management programme.
32) Reject
34) Pot life: After mixing the paint the time within which the paint shall be used,
Pot life: After mixing the paint the time within which the air bubbles in the paint escape from the
paint and chemical reaction starts to occur.
35) Strip coat shall be applied for the inorganic zinc primer after the primer dried,
magendran
1. Define Induction time or period?
Ans. Induction period is the length of time after maxing in which paint should
stand before use.
2. SSPC-SP5
3. How to check for inorganic zinc silicate curing test for MEK?
a. 25 double rubs
b. 50 single rubs
c. 50 double rubs
4. For cone shaped tanks abrasive blasting and Coating shall be done.
a. Shell side
b. Roof to bottom.
c. Bottom
d. Shell side, bottom, roof at the same time
5. PH value shows What does Ph value shows?
Answer: Acidity of a solution
b. 09-SAMSS-090
c. 09-SAMSS-091
d. None of the above
True/False
11. What will be the WFT when DFT is 75mic with VS% of 50?
Ans. 150 micron
18. During internal blasting of a crude oil tank what surface preparation is required
prior to start blasting?
Ans. Solvent cleaning
a. Compressor
b. Airless spray machine
c. Air receiver
d. Blasting nozzle
e. All of above
21. Pinholes and discontinue to exposure on surface?
Ans. Holiday
a. SAES-H-001
b. SAES-H-002
c. SAES-H-101V
d. All of above
a. Copper
b. Garnet
c. Sand
d. Gold slag
25. Buried pipe line joints coating in which paint is not used?
a. FBE
b. Coal tar enamel
c. Polyurethane
d. Duct tape
34. Witch is two temperature can measure for RH% and Dew point?
Answer: Wet bulb and Dry bulb temperature
i. Pull off pencil gauge ii. Elcometer gauge iii. Thermometric gauge.
42. 7) Pressure vessel is coated with epoxy coating with DFT 600 microns, which test
should be perform must,
i. Wet sponage holiday test. ii. High voltage holiday test iii. Adhesion test
43. 8) Moisture cannot condensate on the surface if the surface temperature is
i. More than Dew point temp ii. Less than the summation of dew point+3 iii. None of
above
44. 9) Magnetic temperature gauge shell be hold on surface for stable of temperature
i. 2-5 min ii. 5-10 min iii. More than 30 min
45. 10) DFT range of APCS 104-B as per SAMS-089
i. 350-525 ii. 23-30 mills iii. As per Manfacturer
46. 11) Humidity can be calculate from table by using the readings of
i. Surface temperature and wet bulb temperature
ii. Surface temperature and dry bulb temprerature
iii. Air temperature and Wet & Dry bulb temperature.
47. 12) In FBE coating if OD is less than 14” then acceptable holiday number for repair is ?
49. 14) “X-Coarse Plus,” which measures surface profile depth from
i. 3.5-4.5 ii. 4.0-5.0 iii. 4.5-5-5
50. 15) During the removal of oil and grease, steam minimum temperature
i. 150 ii. 250 iii. 200
51. 16) Estimate of surface concentration can be calculated as
i. E = 0.5 x S x (V÷A) ii. E = 0.5 ÷ S x (VxA)
52. 17) During the burning process to ensure the complete removal of oil the tempersture
range in 0C is,
i. 400-600 ii. 500-600 iii. 275-300
53. 18) St3 is
i. Solvent cleaning ii. White metal blast cleaning iii. Power tool cleaning
2. the following coating defect may be seen immediately after a thick film of epoxy coating sprayed
a) checking and cracking
b) sagging
c) mud cracking and chalking
d) blistering
3. anode, cathode, metallic pathway and electrolyte are elements of corrosion cells
a) true
b) false
5. after applying paint on the surface, paint got wetted by raining, as a painting inspector what will you do?
a) recoat painting without removing existing coating
b) wait for water dry
c) re-blast and re application
d) abrade and remove affected area by sanding
23. the distance from nozzle to blotter paper when performed the compressed air quality test shall be
a) 30-40 cm
b) 45-60 cm
c) 60-70 cm
d) 55-65 cm
26. if an airless spray pump ratio 35:1 fluid pressure 2800 required for inlet pressure
a) 100 psi
b) 90 psi
c) 80 psi
d) 60 psi
31. name the gauge used for measuring pressure at the blast nozzle
32. the air receivers that are used as a surge tank between compressor and blasting pot shall be hydro tested at
a pressure of at least
a) 150 psi
b) 125 psi
c) 175 psi
d) 250 psi
33. coating materials used for construction site must be cover and the temporary storage period shall not
exceed
a) 10 days
b) 05 days
c) 14 days
d) 07 days
34. the use of recycled abrasives is permitted only in shops provided that the recycling system is
a) inspected and approved by coating inspector
b) approved by project manager
c) evaluated and approved by csd
d) approved by project inspection department
35. after blasting the external coating surface chloride content shall not exceed
a) 30 mg/m²
b) 15 mg/m²
c) 20 mg/m²
d) 40 mg/m²
36. after blasting the internal coating surface chloride content shall not exceed
e) 30 mg/m²
f) 15 mg/m²
g) 20 mg/m²
h) 40 mg/m²
37. in case of brush application, the maximum brush size shall be used
a) 75 mm
b) 100 mm
c) 125 mm
d) 150 mm
38. what defect could occur if the profile is higher than specified
a) blister
b) mill scale
c) pinpoint rusting
d) cause paint adhesion
40. the temperature of which moisture begins to condensate on a steel surface is called
a) relative humidity
b) dew point
c) maximum surface temperature
d) minimum surface temperature
41. what standard explains how to measure dry film thickness with magnetic gages?
a) sspc-pa1
b) sspc-pa2
c) sspc-pa3
d) sspc-pa4
42. what documents will describe the health and safety of hazard of a coating material?
a) the job specification
b) material safety data sheets
c) sspc safety specification
d) osha standard
44. standard test method for measuring adhesion by the tape test.
a) astm d 3359
b) astm d 3363
c) astm d 3350
d) astm d 3747
45. wet sponge holiday detector is checked with-----dc volts for dft not exceeding-------
a) 90v/ 600microns
b) 69.5v/ 500microns
c) 67.5v/ 500microns
d) 67.5v/ 1000microns
46. what dft will get, when applied 150µ wft with 50% of volume solid?
a) 85micron
b) 90micron
c) 100micron
d) 75micron
48. what is the minimum nozzle air pressure required for abrasive blasting?
a) 90 psi
b) 75 psi
c) 100 psi
d) 80 psi
49. what would you do if you receive coatings that have exceeded their shelf life?
a) use the coating if it’s the appearance is normal
b) use the material if there is no hard setting of pigment
c) shall be set aside and must not be used unless written authorization to the contrary is given by
the consulting services department.
d) contact the coating manufacturer for information about the usability of the coatings.
50. what is the correct formula for computing the wet film thickness (wft), needed to achieve the specified
dry film thickness (dft) of a coating?
a) wft = dft x percent solids by volume
b) wft = dft x 0.50
c) wft = dft x percent of solids by wt.
d) dft x vs
51. which of the following characteristics of paint is easily tested in the field?
a) viscosity
b) dry opacity
c) identification of the solvent in the paint
d) identification of the paint resin
52. windy condition can cause which of the following paint defects?
a) wrinkling
b) sagging
c) fish eyes
d) dry spray
53. if the given dft is 400 microns and volume of solids is 100% what is the wft
a) 450micron
b) 500micron
c) 400micron
d) 350micron
54. grounding wire for blasting and coating equipment shall be awg?
a) 6 or larger
b) 8 or larger
c) 4 or larger
d) 5 or larger
57. the maximum length of field girth weld coating on pipeline shall be?
a) 12inch or 300mm
b) 10inch or 250mm
c) 15inch or 200mm
d) 11inch or 280mm
58. for internal fbe coating, the weld cap or internal root protrusion shall not be more than
a) 5mm
b) 10mm
c) 2.5mm
d) 1.5mm
59. which apcs is followed for external fbe coating of pipe?
a) apcs-117
b) apcs-102 a,b,c
c) apcs-104 a,b,c
d) apcs-113 a
61. what is the dc volt range for holiday testing of fbe coating?
a) 1000-1500 dc
b) 2000-5000 dc
c) 1500-2000 dc
d) 2500-4000 dc
66. what is the speed of high voltage holiday detector while performed testing?
a) 90cm/sec
b) 80cm/sec
c) 30cm/sec
d) 75cm/sec
67. while repair on touch up of galvanized steel surface, what generic paint used as primer?
a) zinc phosphate epoxy
b) zinc silicate
c) zinc rich epoxy
d) mastic epoxy
69. for blasting nozzle size of 1/2”, what shall be the minimum cfm of compressor??
a) 800cfm
b) 412cfm
c) 550cfm
d) 620cfm