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00 System Overview (Compatibility Mode)

The document provides an overview of the V810 automated x-ray inspection system. It describes the system hardware components including the main cabinet, monitor arm, operator control panel, and camera array enclosure. It also summarizes the digital reconstruction process used to separate top and bottom sides of printed circuit boards. Finally, it reviews the software installation and configuration files, user interface, startup and shutdown procedures, and dongle licensing.

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Joe Torres
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41 views

00 System Overview (Compatibility Mode)

The document provides an overview of the V810 automated x-ray inspection system. It describes the system hardware components including the main cabinet, monitor arm, operator control panel, and camera array enclosure. It also summarizes the digital reconstruction process used to separate top and bottom sides of printed circuit boards. Finally, it reviews the software installation and configuration files, user interface, startup and shutdown procedures, and dongle licensing.

Uploaded by

Joe Torres
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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V810

System Overview

November, 2010
V810 System Overview

Vitrox V810 Automated X-ray Inspection System inspects the


solder joints on printed circuit board assemblies using x-ray and
digital reconstruction.

It identifies inadequate solder joints and misplaced or missing


components.
V810 System Overview - Hardware
Front of System
 Main Cabinet Front Door
 Monitor Arm – can be configured
on either left or right side of
cabinet
 Operator Control Panel
 Light Tower
 Fork Truck Holes
V810 System Overview - Hardware
Left Side of System
 Air pressure regulator
 Left Outer Barrier
 Emergency Off Switch – left
side
V810 System Overview - Hardware

Right Side of System


 Power Distribution Unit
(PDU)
 Right Outer Barrier
 Emergency Off Switch
– right side
V810 System Overview - Hardware

Rear of System
 Controller Rack

 System Status &


Control Assembly
(SSCA)

 Rear Door
V810 System Overview - Hardware

Bottom side of system


 Camera Array Enclosure
 Camera Controller Assembly
V810 System Overview - Hardware

Rear of System
 SSCA Normal Position
including ‘anchors’
 SSCA Service Position
including support
System Status and Control Assembly(SSCA)

24VDC
Power Supply
45 VDC Cable Track
Power Supply
Fan Interlock PCA
AC In

AC Power X Axis Servo Y Axis Servo Status


Indicator Assembly Assembly LEDs

Switch
Digital
24 VDC I/O
Interlock
Power Supply Patch Board
AC Ground
Distribution
Belt Motor
Stepper Driver Relays
24 & 45 VDC
Distribution
V810 Digital Reconstruction

• Simple explanation of how it works:

Acquire multiple 2D
projection images Top Side Bottom Side
Step 1: Select
image

Utilize parallax to
separate Top side
from Bottom side of
PCB.

Resulting
Combined Image:
Need multiple 1+2+3
Image
images to
separate all top
side features
from bottom side.
V810 Digital Reconstruction

• Uses industry standard techniques for


oblique image reconstruction.
• Allows for arbitrary number of in focus
planes from a single acquisition
sequence.
• V810 system uses multiple shift and
combine methodologies
 Different methods for defect image
optimization: shift+average,
shift+ordered statistics, etc
 Multiple standard statistical noise
reduction techniques, such as,
averaging, double correlated
sampling, etc.
V810 System Overview - Login
V810 System Overview - Login

Four user names:


administrator
developer
service
operator
One password:
axi
V810 System Overview – User Interface
V810 System Overview–Service Environment
V810 System Overview–Service Environment

Tasks
V810 System Overview–Service Environment
V810 System Overview–Service Environment
V810 System Overview – Power Up

1. Switch on the Main Power on the PDU.


2. Switch on the Main Controller and each
IRP.
3. Switch on the Switched Power on the
PDU.
1 3 4. Switch on the power on the SSCA.

4
V810 System Overview – Power Up

5. Switch on the X-ray Enable on the


operator console.
6. Log into the 7 Operating System.
7. Launch and Log Into the V810 Software if
it does not start automatically.
V810 System Overview – Start Up

• You can select “Start Up” from the menu


but don’t need to. System will
automatically run startup when it needs
to.
• Warm Start - If it has been less than 2
hours since the last proper shutdown, the
high voltage for the x-rays will ramp up
immediately.
• Cold Start - If it’s been more than two
hours, the high voltage will ramp up
slightly slower (about 1 minute).
V810 System Overview – Power Down

1. Unload any panels from the system.


2. Select “Shut Down” form the “Actions”
menu. If logged in as Service, select
“Turn off Current and Voltage” on the X-
ray Source Tab in the Subsystem Status
& Control task.
V810 System Overview – Power Down

3. Switch off the power on the SSCA.

4. Switch off the switched power on the


PDU.

5. Exit the V810 Software.

6. Shutdown the XP Operating System.

7. Switch off each of the four IRPs (the


main controller switches off
automatically).

8. Switch off the main power on the PDU.


V810 System Overview – Software

C:\Program Files\AXI System\v810

2.0 (all V810 system software)

Ndf

Recipes

Results

Temp
V810 System Overview – Software

C:\Program Files\AXI System\v810\2.0

 Calib hardware.calib file

 Config hardware.config file

software.config file

hardware.override.config file

 Config.prev needed for software re-installation, * never delete

 Docs help files

 Log log files


V810 System Overview – Software
– hardware.calib file:
• Binary file that contains all the adjustment values from C, D, & A
• Automatically updated by C, D, & A

– hardware.config file:
• Text file that contains system hardware information such as
– System serial number (last four digits)
– Panel Handling Subsystem settings
– Panel Positioning Subsystem settings
– Interlock Board revision
– X-ray Tube parameters
• The machine-specific information is maintained during software re-
install
• Special consideration for editing this file
V810 System Overview – Software
– software.config file:
• Text file that contains system software information such as
– Customer Information
– Panel Serial Number Handling
– Results Processing
– Barcode Reader Settings
– Panel Handling Options
– SMEMA Settings
– C, D, & A Configuration
• Don’t edit this file; use the System Configuration Environment
• The system Configuration Settings are carried forward to the new
file at software re-install

# copy of these three files is included in the “other” section.


V810 System Overview – Software
– The “config\hardware.override.config” file contains unique, per-machine
values

– At startup, if a “config\firstRunSetupAfterInstallComplete” does NOT exist:


• the “config.prev\hardware.override.config” file is copied over the
“config\harrdware.overide.config” file and
• the values in the config/hardware.config file are updated with those
from the “config\hardware.override.config” file and
• a new “config\firstRunSetupAfterInstallComplete” is generated.
V810 System Overview – Software
– So if you change hardware that affects the values in the override file (the
x-ray tube is the only case we have for now), you need to:
• edit the “config.prev\hardware.override.config” file with the values for
the new hardware and
• delete the “config\firstRunSetupAfterInstallComplete” file and
• run startup
– Or, edit these three files with the values for the new hardware:
• Config.prev/hardware.override.config
• Config/hardware.override.config
• Config/hardware.config
V810 System Overview – Software

C:\Program Files\AXI System\v810\2.0/log


• Calib results of C, D, & A adjustments
• Confirm results of C, D, & A confirmations
V810 System Overview – Software

 Dongle Licensing !*
 Tied to the MAC address of System Controller or TDW Computer
 Dongle License certificate delivered with software
 Need to redeem the dongle license from the ViTrox support team
 Re-host Dongle if NIC card is changed
 Licensed features include:
 System
 TDW
 Confirmation, Diagnostics, and Adjustments

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