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Sharp Dcinverter Ac Service Manual

This document is a service manual for the AE-X2M20RU outdoor unit air conditioner. It provides specifications for the unit such as cooling/heating capacity, electrical data, compressor details, refrigerant used and amount, noise levels, fan details, and connection specifications. The manual instructs that any repairs should follow the original specifications and use identical replacement parts for safety.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
2K views43 pages

Sharp Dcinverter Ac Service Manual

This document is a service manual for the AE-X2M20RU outdoor unit air conditioner. It provides specifications for the unit such as cooling/heating capacity, electrical data, compressor details, refrigerant used and amount, noise levels, fan details, and connection specifications. The manual instructs that any repairs should follow the original specifications and use identical replacement parts for safety.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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AE-X2M20RU

SERVICE MANUAL
S1401AEX2M20RU/T

MULTI SPLIT TYPE


ROOM AIR CONDITIONERS

OUTDOOR UNIT

MODEL AE-X2M20RU

In the interests of user-safety (Required by safety regulations in some countries) the set should
be restored to its original condition and only parts identical to those specified should be used.

CONTENTS

SPECIFICATION............................................................................................................................................3
SPECIFICATION.....................................................................................................................................3
EXTERNAL DIMENSION........................................................................................................................4
CAPACITY TABLE...................................................................................................................................5
ELECTRICAL PARTS..............................................................................................................................6
CYCLE PARTS........................................................................................................................................6
WIRING DIAGRAM..................................................................................................................................7
EXPLANATION OF CIRCUIT AND OPERATION........................................................................................11
BOLCK DIAGRAM.................................................................................................................................11
FUNCTIONS..........................................................................................................................................12
TROUBLE SHOOTING GUIDE....................................................................................................................15
SELF-DIAGNOSIS FUNCTION.............................................................................................................15
PROTECTIVE FUNCTIONS AND OPERATIONS.................................................................................24
REFRIGERATION CYCLE...........................................................................................................................25
DISASSEMBLING PROCEDURE................................................................................................................28
PROCEDURE........................................................................................................................................28
DISASSEMBLY OF CONTROL UNIT....................................................................................................33

This document has been published to be used for


after sales service only.
SHARP CORPORATION The contents are subject to change without notice.
AE-X2M20RU

SPECIFICATION
MODEL INDOOR UNIT OUTDOOR UNIT
ITEMS AY-XPC07PU/09PU/12PU AE-X2M20RU
Rated cooling capacity (Min. – Max.) ☆ 9K & 9K Btu/h 19000 (7500 ~ 20000)
Rated heating capacity (Min. –Max.) ☆ 9K & 9K Btu/h 22000 (8000 ~ 24000)
Moisture removal (at cooling) ☆ pints/h 2.1×2
Electrical data
Phase Single
Rated frequency Hz 60
Rated voltage V 208/230
Rated current ☆ Cooling A 7.4*
(Min - Max.) Heating A 8.6*
Rated input ☆ Cooling W 1580 (420 ~ 1780)
(Min - Max.) Heating W 1820 (510 ~ 2100)
Cooling % 92*
Power factor ☆
Heating % 92*
Type Twin rotary
Model SNB172FEKMT
Compressor
type FV50S
Oil Charge
cc 700
Evaporator Louver Fin and Grooved tube type
Condenser Corrugate Fin and Grooved tube type
Refrigerant system Control Expansion valve
type R410A
Refrigerant
oz. (g) 64.6 (1830)
High / Soft
Noise level 07PU 38/26
(at cooling) 09PU dB(A) 39/26 52
12PU 44/27
07PU 39/28
Noise level
(at heating) 09PU dB(A) 40/28 53
12PU 43/29
Fan system
Drive Direct drive
High / Soft
Air flow quantity 07PU 332 / 198 (9.4 / 5.6)
(at cooling) CFM
09PU 343 / 198 (9.7 / 5.6) 1625 (46)
(m3/min)
12PU 381 / 214 (10.8 / 6.1)
07PU 332 / 230 (9.4 / 6.5)
Air flow quantity CFM
09PU 343 / 230 (9.7 / 6.5) 1555 (44)
(at heating) (m3/min)
12PU 408 / 244 (11.6 / 6.9)
Fan Cross flow fan Propeller fan
Connections
Refrigerant coupling Flare type
Refrigerant tube size (Gas line) inch (mm) 3/8 (9.52)
Refrigerant tube size (Liquid line) inch (mm) 1/4 (6.35)
Minimum - Maximum length (per unit) ft (m) 10 - 82 (3 -25)
Maximum length 2 units ft (m) 164 (50)
Maximum charge-less length ft (m) 98 (30)
Maximum height difference ft (m) 49(15)
Additional charge oz./ft (g/m) 0.16 (15)
Drain piping O.D. inch (mm) 5/8 (16)
Others
Compressor: Thermal protector
Safety device
Fan motors: Thermal fuse
Fuse, Micro computer control
Air filters Polypropylene net (Washable)
Net dimensions inch 36-7/32 × 11-13/32 × 9-7/16 33-15/32 × 27-15/16 × 13
07PU, 09PU, 12PU
(Width × Heigth × Depth) (mm) (920 × 290 × 240) (850 × 710 × 330)
Net weight 07PU, 09PU, 12PU lb. (kg) 22 (10) 119 (54)
NOTE: Test conditions are based on AHRI 210/240. (Refrigerant piping length [per unit]: 25ft [7.6m]) *: Voltage is 230V ☆ : Representative connection
3
AE-X2M20RU

EXTERNAL DIMENSION

Length unit: inch (mm)

4
AE-X2M20RU

CAPACITY TABLE
COOLING CAPACITY TABLE

Indoor unit Running curent (A)


Cooling capacity (Btu/h) Power input (W)
Operating combination Rating (Min. - Max.)
Rating
Status
(Min. - Max.)
Rating
A B A B 208V 230V
( Min - Max )
20,000 1,660 8.6 7.8
12 12 10,000 10,000
(7,500 - 23,000 ) (420 - 2,220 ) (2.7 - 11.8 ) (2.5 - 10.7 )
19,400 1,610 8.4 7.6
12 9 11,086 8,314
(7,500 - 22,000 ) (420 - 2,140 ) (2.7 - 11.4 ) (2.5 - 10.3 )
19,200 1,600 8.3 7.5
2-indoor 12 7 12,126 7,074
(7,500 - 21,000 ) (420 - 1,820 ) (2.7 - 9.7 ) (2.5 - 8.7 )
unit
operation 19,000 1,580 8.2 7.4
9 9 9,500 9,500
(7,500 - 20,000 ) (420 - 1,780 ) (2.7 - 9.5 ) (2.5 - 8.6 )
17,000 1,360 7.1 6.4
9 7 9,563 7,438
(7,500 - 18,000 ) (420 - 1,500 ) (2.7 - 8.0 ) (2.5 - 7.2 )
14,000 1,040 5.4 4.9
7 7 7,000 7,000
(7,500 - 16,000 ) (420 - 1,300 ) (2.7 - 6.9 ) (2.5 - 6.3 )
12,000 1,000 5.2 4.7
12 * 12,000 *
(5,400 - 13,000 ) (400 - 1,160 ) (2.6 - 6.2 ) (2.3 - 5.6 )
1-indoor
9,000 740 3.8 3.4
unit 9 * 9,000 *
(5,400 - 11,000 ) (400 - 840 ) (2.6 - 4.5 ) (2.3 - 4.1 )
operation
7,000 500 2.6 2.3
7 * 7,000 *
(5,400 - 9,000 ) ( 400 - 640 ) (2.6 - 3.4 ) (2.3 - 3.1 )

* When connected indoor unit is not in operation.

HEATING CAPACITY TABLE

Indoor unit Running curent (A)


Heating capacity (Btu/h) Power input (W)
Operating combination Rating (Min. - Max.)
Rating
Status
(Min. - Max.)
Rating
A B A B 208V 230V
( Min - Max )
22,000 1,820 9.6 8.6
12 12 11,000 11,000
(8,000 - 25,500 ) (510 - 2,240 ) (3.3 - 11.5 ) (3.0 - 10.4 )
22,000 1,820 9.6 8.6
12 9 12,571 9,429
(8,000 - 25,500 ) (510 - 2,240 ) (3.3 - 11.5 ) (3.0 - 10.4 )
22,000 1,820 9.6 8.6
2-indoor 12 7 13, 895 8,105
(8,000 - 24,500 ) (510 - 2,240 ) (3.3 - 11.5 ) (3.0 - 10.4 )
unit
operation 22,000 1,820 9.6 8.6
9 9 11,000 11,000
(8,000 - 24,000 ) (510 - 2,100 ) (3.3 - 10.8 ) (3.0 - 9.8 )
19,000 1,500 7.9 7.0
9 7 10,688 8,313
(8,000 - 21,000 ) (510 - 1,740 ) (3.3 - 8.9 ) (3.0 - 8.1 )
17,000 1,260 6.6 5.9
7 7 8,500 8,500
(8,000 - 18,600 ) (510 - 1,440 ) (3.3 - 8.9 ) (3.0 - 8.1 )
15,400 1,580 8.3 7.4
12 * 15,400 *
(5,600 - 17,000 ) (480 - 1,820 ) (3.1 - 9.4 ) (2.8 - 8.5 )
1-indoor
11,000 1060 5.6 5.0
unit 9 * 11,000 *
(5,600 - 13,000 ) (480 - 1,320 ) (3.1 - 6.8 ) (2.8 - 6.2 )
operation
9,000 780 4.1 3.6
7 * 9,000 *
(5,600 - 10,000 ) ( 480 - 900 ) (3.1 - 4.7 ) (2.8 - 4.2 )

* When connected indoor unit is not in operation.

5
AE-X2M20RU

ELECTRICAL PARTS

Fuse 1 - QFS-GA091JBZZ (25A, 250V)


Fuse 2 - QFS-GA078JBZZ (3.15A, 250V)
Fuse 3 - QFS-GA077JBZZ (2A, 250V)
Fuse 5 - QFS-GA090JBZZ (20A, 250V)

CYCLE PARTS
PARTS MODEL TYPE PARTS CODE
Compressor SNB172EFKMT 17.2cc DC TWIN ROTARY 1200W PCMPRA718JBEZ

Fan motor RDN-280-60-8C-1 DC MOTOR 8 Poles 41W CMOTLB560JBEZ


Expansion valve (Body) Φ1.8 PVLVRA047JBEZ
Refrigerant control
Expansion valve (Coil) DC12V RMOTSA037JBZZ
(Body) SHF-7H-34U-P PVLVXA081JBEZ
Reverse Valve
(Coil) 50/60Hz 220-240V CCIL-A185JBKZ

6
AE-X2M20RU

WIRING DIAGRAM

7
AE-X2M20RU

from terminal board


Power supply (Black) from filter PWB from filter PWB from Terminal Board
Unit B “2”
Unit A “2”
“L1”

from 4-way Valve

from Expansion Valve A

from Expansion Valve B

from display PWB

from Thermistor
Comp. Temp.
Heat Exchange Temp.
Outdoor Temp/
Suction

from Suction Thermistor

from Fan Motor

To PAM PWB

from Compressor (U)(Red)

from Compressor (V)(White)

from Compressor (W)(Orange)


To PAM PWB

To PAM PWB
To Reactor

8
AE-X2M20RU

To control box

To main
board

From Terminal
board

From Terminal board

To main board
to Main PWB (CN11)

From main board

From main board

From main board

9
15V

R163 100 IC11


FU3 C199 15
R164 100 VCC 23
OO 50V 4 VBB OO
Terminal Board PTC1 1000pF HU 24
250V 2A C200 BSW C29
L1 PS21965-4C R165 100 50V 5 C109 630V
CT1 IPM/A COMPRESSOR 1000pF HV + FAN MOTOR
(FILTER PWB) BT2 BT6 T5 FU5 JPL1B JPL1A C201 50V 0.1uF CN3
BLUE T21 50V 2.2uF
L1 L2 24 P 6
HW
1000pF 25 0V 1
BT21 R1 C2 MRY1/B W
C3 250V 20A R166 100 26
C3A IS3
250V 4700P X2 0V D2 R90 R147 C202 21 3
U 23 T7 R167 100 50V 7 BSV
C1 R210 R211 R212 1000pF LU
10KJ + C8 + C9 + C10 R213 C203 C110 +

1/2W 1M
80V 0.1A 1KF C14 V 22 T8

275V 0.22uF
20A R89 + DB1 82K 1/4W X8 R168 100 50V 50V
AE-X2M20RU

275V 0.22uF
FU1 R91 C97 630V 8 5
BROWN 2.5mH C79 750uF 750uF 750uF W 21 T9 1000pF LV 2.2uF
6.49KF 50V R214 0.1uF C204 22
C5 C5A 1/4W 1.0KF 10V 220uF 420V 420V 420V R216 R215 50V V
L2 0.01uF 9
BT20 250V 25A 1000pF LW 20
SA1 C4 C4A 250V 0.01uF X2 IS2
BT1 0V JPL2D JPL2C R217 19
T20 5V IS1 R171
NR1 11
DIAG 18
T4 250V 4700P X2 BT12 10 BSU R197
510V BT13 M R169 RS

15 CIN
20 N
FU2 D13 1/4W 1.8K C108 13
C111 +
R220
600V 1A C122 Z R170 1K 10K VREG 50V
250V 3.15A 0.1uF R221
1 RY1/B 50V R50 1 2.2uF
102℃
(4-Way Valve Drive) T12 1000pF ZD3 C106
25V GND 17
T13 R127 R128 C107 16 U
Temp 5V 3 R181 R101A 50V GND R172
Fuse NR2 15.4K 15.4K 4.7V R49 R240-244 50V
(R101A-R101C,R104A-R104C 1/4W 33K) Q5 1000pF 0.01uF 0V R177 13K F R198
C130 1/2W 120 510V R110 0V 1/4W
CN4

R104A
1 FB3 R101B 18V-P (R49,R240-R244 1W 140mΩF X6) R222
275V 0.33uF 5V 1/4W 5V 0V C115 IC10/C 2F X12
2 50V 0.01uF DB2 (DC Over Current Detect) 50V 13 R178 10KF 0V R223
10KJ R101C R111 150K PC4 -
C81 1000pF R176 1K
N CN2 1/4W 4 1 R200 5V 14 R173
3.3KJ

R104B
L1 L1 + C61 C300 R44 C301 1 4 1/10W 1KJ Q7 R179 10KF
TEMP FUSE C60 R43 0.1uF 50V Q6 R106 1K 3 2 D20 10KF 0V 12
25V 10V 2 3 R107 R186 + R199
100uF 10K 25V 0.01uF R104C CC 80V
0.1uF R146 DD 330 1/4W R182 10KF R224
PC3 1 0.1A IC10/D 9 R187 2KF ZD6
L2 L2 100KJ 1 - R225
PC81716 C83 Q11 R113 2 BT14 R185 4.7V R183 10KF
0V R105 1/4W 2 5V A_2 8
50V 1000pF 3 0V R188 2KF 0V 0V
22KJ C82 150K 3 PC5 1K 10 0V
UNIT (THERMISTOR B) CN8B R201 +
UA 50V 0.01uF CN14 4 1 R192 10K
A 2 R112 BT15 1/10W 1KJ Q8 C112 5V
TH6 1 1/4W 3 2 50V
R189 20KF
15V
R97A 10K R109 5V
SUCTION A 2 (PAM PWB) 1K P 1000p
UNIT R190
4

2 UB 0V BT16 330 1/4W D21


B 3 20KF
TH7 R97B 10K 80V 0.1A IC10/B 6 R193 2KF
SUCTION B 4 5V -
R191
5 OSC1 0V-P 0V B_2 7 0V
Terminal Board 10MHz 0V
1K 5 R194 2KF
6 R98B R98A +
C114
7 C54A C54B + C98 25V
6.8KF

Q
6.8KF R195 20KF
11

8 50V 25V C113 0.1uF 5V


0.01uF 0.01uF 50V 5V 0V 4.7uF
9 50V
1000pF R196
5V

1K
10 20KF
R78 R80
100K +C123 C124 5V
270 0V

JP92
0V R77 R79 10V 25V
2 1

R92
R 100uF 0.1uF CN11 BCN11
IC5 R54 10K
270 100 C32 + C33 (DISPLAY PWB)
1 1 3 2

3
CN8A C31 25V 4.7uF
(THERMISTOR A) 0.1uF R55 10K 2 2 4 1
1 0.1uF 25V

50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
TH1 25V 5V DWS1
10K 0V R56 10K 3 3
R66

C
COMPRESSOR 2 Z

X1
X0
0V 51 VCC PQ5 25 4 4

VSS
PA2
VSS
MD0
MD1
MD2
PR5
PR4
PR3
PR2
PR1
PR0
VSS
VCC
VCC
PS5
PS4
PS3
PS2
PS1
PS0
3 W

INITX
TH2 C54D C54C A_2 52 PC0 PQ4 24 R57 10K 5 5 SW1 (PUMP DOWN SW)
4 R65 10K Y
HEAT EXCHANGE B_2 53 PC1 PQ3 23 R96A 2.2K 6 6
5 10K 10K V SW2 (WIRE CHECK SW)
TH3 54 PC2 PQ2 22 R96B 7 7
6 R64 10k X
OUTDOOR 55 PC3 PQ1 21 8 8 LED1A
2.2K
7 56 PC4 PQ0 20
U
TH4 R63 10K 9 9
SUCTION 8 57 PC5 VCC 19 LED1B
C93 + C30 1
R62 10K 58 PC6 VSS 18 25V 10V
0.1uF 100uF 2 R53 R50X
59 PC7 PP5 17
5V TH6A C64 3 R161 R162 1/4W 33 X4
60 PD0 PP4 16
C59 C58 C57 C56 R52 R51 PS21965-4C
C69 4 15V D11 D8 IPM/B
R61 R71 R68 61 PD1 PP3 15 1000pF 50V X4 10K X4
0V 600V 1A 600V 1A
PWB THERMISTOR 5V R47 R48 2
R70 R69 C68 C67 C66 62 AVCC10 PP2 14 I VUFB
(R61,R68-R71 6.8KF) 63 AVRH2 PP1 13 H 0V CN-1
(C64,C66-C69) +C125 C126

10
0.1uF IC1 C38 + C37 C50 + C49
0V 0.01uF 50V 100uF 64 AVSS10 PP0 12 ZD4 25V 25V
10V 25V 25V 25V
5V 24V 0.1uF 100uF 10uF 0.1uF
(Switching Power Supply) 65 PB0 PF0 11
5V 0V R205 R202 R204 23
66 PB1 PM3 10 10K 10K 10K U
C105 250V 4700pF C85 250V 4700pF
13
D19 67 PB2 PM2 9 VN1
TR1 18V-P 80V 8
D14 68 PB3 PM1 8 VP1
00 8 1 0.1A R134 12
C27 R17 M 69 PB4 PM0 7 D9 WN
200V 1A +C84 100 C44 3
1kV R87 C87 70 PB5 NMIX 6 50V C55 VVFB
1/2W 300K 35V
220pF 1/4W 50V 1000pF
150uF 5.1K 0.01uF 71 PB6 P91 5 25V 600V 1A
5 2 0V-P R135 C51
D5 72 PB7 P90 4 0.1uF C52 + 25V
0V 100 C41 25V
800V 1A F出力 73 PA0 P87 3 50V 10uF 0.1uF
KIA7815 15V
16 D6 1 3 1000pF 22 V
F 74 PA1 P86 2

5
7
8
IC4 R123 10KF R136
200V 1A C19 + R22 C25 C26 75 VSS VCC 1
7 WP

VCC
PG0
PG1
PG2
PG3
PG4
PG5
PH0
PH1
PH2
PJ0
PJ1
PJ2
PJ3
PJ4
PJ5
PJ6
PJ7
P80
P81
P82
P83
P84
P85
VSS

D
S
S
35V 25V 5V C43 D10

2
10K 25V 100 4 VWFB
IC2 200V 1A 150uF 0.1uF 15V 50V

76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
0.1uF 12V 5V
100
13 5V 1000pF 600V 1A
MIP2K30MS

8
IC9/B C95 R137 C54 + C53
D18

VCC
CL
FB
VDD
D7 C20 + R82 25V + C94 25V
680uF R21 R120 2KF 2 80V C127 + C128 10V 100 C40 50V

4.7K
10K 0.1uF 10uF 0.1uF

4
3
2
1
C17 25V 2.2K - R124 0.1A 25V 10V 100uF 50V
D12 5V 0V 1 0.1uF 100uF 1000pF 21

B
O
Y
W
11 W

a
b
c
d
P
50V 1uF

DD
CC
261K R23 0.1uF 25V R25
R143 2KF 3 C89 100 C90 0V 0V R132 11
60V 1A Z + VN
0 25V 1000pF 100 C42 6

R35D
R16 R88 47K C23 5V R150 0.1uF VP

4
C21 R24 50V 50V
C24 + 10K 25V R35C 1000pF 10
C16 10KF UN

2200P 50V
C18 150uF 0.1uF 4.7K R133 5
20KF R151 UP
R26 0V
2
+ 3

1
35V IC3 0V 100 C39
C15 9 10KF 20KF R94 9
50V 0V 50V VNC
JP94

2.2u 50V
D4 2200pF (Inverter Current Detect) 1K 5V 1000pF 16
VNC
0V 25
200V 1A 0V NC
0V CN-2
0V 19
R14 PC6 R15 470 1/4W R45 C48 + C47 NC
4 1 18
10K 25V 100uF NC
15K 3 2 0V R46 1K 0.1uF 10V 17
NC
LTV817S-C 12V C46 C45 14
50V 50V FO
Q5B 1000pF 0.01uF
Q5A
5V 0V
FB2

W
Y
O
B
I
H
(Serial Communication) R155 R154 5V 1k

1
2
3
4
5
6
7
8
5V 1k
D18B CNM CND 1/4W 1/4W
PC1B 4.7K 4.7K R95A R95B
E
E

1 4 4 1
600V 1A C38B R30B
25V 3.3K 2 3 3 1K R152 2 R93A R93B
CN6 0V B B
0.1uF c Q6A Q6B
5 C39B LTV-817S-CTA1 2 3 IC7 2.2k 1/4W 2.2k 1/4W
UB R35B C37B R153 1K
250V
C
C

4 1 4 ULN2004L-D16-T
4700pF 4.7K 50V
3 PC2B 1000pF 5
UA O R94A R94B
4 1 6
2 R31B R32B R33B R34B R
9

3 2 R36B 0V 0V

16
15
14
13
12
11
10

1 56K 7 10K 10K


N 2W 1K X3 PC853HXPJ00F
d
B 8
5V 1.8K
D18A 9
PC1A Q
1 4
600V 1A C38A R30A
2 3 R99 R98
25V 3.3K 1K MRY1/A
0.1uF 1K
a
D23A
D22A

D24A
D25A

C39A RY1/A
LTV-817S-CTA1 400V 1A X4
250V R35A C37A
4700pF 4.7K 50V
0V
D25B
D24B

1000pF
D23B
D22B

PC2A
4 1 400V 1A X4
R31A R32A R33A R34A 0V
3 2 56K R36A
2W 1K X3 b
PC853HXPJ00F 1.8K
1
2
3
4
5
6
1
2
3
4
5
6

CN12A EXPANSION VALVE CN12B


AE-X2M20RU

EXPLANATION OF CIRCUIT AND OPERATION

BLOCK DIAGRAM
2A 25A
Fuse Fuse
Power supply Smoothing Rectification Filter
circuit AC power
circuit circuit circuit

CPU oscillator circuit


DC power supply circuit
DC over voltage detection circuit

Expansion valve A drive circuit Expansion valve A

Expansion valve B drive circuit Expansion valve B

3.15 A
Fuse
4-way valve relay drive circuit 4-way valve
2A
Fuse
Outdoor fan motor drive circuit Outdoor fan motor
20 A
Fuse
Power transistor module drive circuit Power transistor
module
Unit - unit wiring
Serial I/O circuit (AC power and
serial signals)
Compressor
CPU reset circuit
CPU
DC overcurrent detection circuit /
Power transistor module overheat

AC overcurrent detection circuit Current transformer

Compressor thermo circuit Compressor thermistor (RED) CN8A

Heat exchanger pipe thermo circuit Heat exchanger pipe thermistor (OR) CN8A
Outdoor temp. thermo. circuit Outdoor temperature thermistor (GN) CN8A

Suction pipe thermo circuit Suction pipe thermistor (BK) CN8A

Unit A thermo. circuit Thermistor unit A (BL) Suction thermistor


CN8B
Unit B thermo. circuit Thermistor unit B (WT)

LED drive circuit LED

DIP SW1

DIP SW2

Pump down switch circuit

Wire check switch circuit

11
AE-X2M20RU

FUNCTIONS
1. FREQUENCY CONTROL
1) AC current peak control
Cooling mode Heating mode
13.5A 13.8A
2) Prevention control of outdoor heat exchanger overheating
If the temperature of the outdoor heat exchanger exceeds the overheating prevention line 1or 2 during cooling, the operating
frequency is lowered by approximately 5 to 15Hz. After that, the frequency is lowered approximately 5Hz once every 60
seconds or approximately 15Hz once every 120 seconds. If the frequency is lowered to minimum frequency without the
temperature of the outdoor heat exchanger decreasing and this condition lasts for 1 minute, the compressor will be stopped.
Overheating Prevention line 1 129.2°F (54°C) Lower 5Hz once every 60 seconds
Overheating Prevention line 2 134.6°F (57°C) Lower 15Hz once every 120 seconds
3) Prevention control of compressor overheating
If the temperature of the compressor exceeds approximately 226.4°F (108°C), the operating frequency is lowered
approximately 5Hz. After that, the frequency is lowered approximately 5Hz once every 60 seconds. When the compressor
temperature drops below approximately 226.4°F (108°C), the frequency is raised approximately 5Hz once every 60 seconds,
and normal operation is restored. If the frequency is lowered to minimum frequency without the temperature of the compressor
decreasing, and this condition lasts for 1 minute, the compressor will be stopped.
4) Prevention control of indoor heat exchanger overheating
Two minutes after room several decrease If the temperature of any of indoor heat exchangers exceeds the overheating prevention
line 1 or 2 during heating, the operating frequency is lowered to minimum frequency. When the temperature of all of indoor heat
exchangers go below [the overheating prevention line 1 -45.5°F(-7.5°C)], the frequency is raised by approximately 5Hz once every
60 seconds, and normal operation is restored. If the condition that the frequency is minimum lasts for 2 minutes, the compressor
will be stopped.
<When normal >
If the temperature of any of indoor heat exchangers exceeds the over-
heating prevention line 1 or 2 during heating, the operating frequency Overheating
is lowered by approximately 5 to 15Hz. After that, the frequency is 125.6ºF (52°C)
prevention line 2

lowered approximately 5Hz once every 60 seconds or approxi - 143.6ºF (62°C)


mately 15Hz once every 90 seconds. When the temperature of all of 120.2ºF (49°C)
indoor heat exchangers go below [the overheating prevention line 1 122ºF (50°C) 138.2ºF (59°C) 123.8ºF (51°C)
-45.5°F(-7.5°C)], the frequency is raised by approximately 5Hz once 140.0ºF (60°C) 134.6ºF (57°C)
116.6ºF (47°C) 118.4ºF (48°C)
every 60 seconds, and normal operation is restored. If the condition
134.6ºF (57°C) Overheating 129.2ºF (54°C)
that the frequency is minimum lasts for 2 minutes, the compressor will prevention
When ON
(When OFF)
be stopped. line 1

900 2200 5800 7200

2. OVER CURRENT PROTECTION


DC over current detection, AC over current detection To protect against over current due to sudden change in load, the
compressor is stopped if 25A DC is exceeded in the DC section. If the set value of AC current is exceeded in the AC section, the
compressor is stopped. 90 seconds after the compressor has been stopped, another starting try will be made. Three retries are
allowed. On the fourth retry, a complete stop request signal is sent to the indoor unit, and the outdoor unit will remain stopped until
the indoor operation is stopped. DC over current is detected by the power module. AC over current is detected by CT1, on the
outdoor PWB.
Cooling mode Heating mode
18A 18A

3. COMPRESSOR PROTECTION CONTROL


If the temperature of the compressor exceeds 235.4°F (113°C), the compressor is stopped. In this case, the outdoor fan is
not stopped until the temperature of compressor drops below 210.2°F (99°C). In 90 seconds after the compressor is stopped,
if the temperature is below 194°F (90°C), another starting try will be made. Three retries are allowed. On the fourth retry, a
complete stop request signal is sent to the indoor unit, and the outdoor unit will remain stopped until the indoor operation is
stopped.
4. POWER TRANSISTOR MODULE PROTECTION
If the temperature of the chips in the power transistor module exceeds 212°F (100°C), the compressor is stopped. In this
case, the outdoor fan is not stopped until the temperature of power module drops below 185°F (85°C). In 90 seconds after the
compressor is stopped, if the temperature is below 185°F (85°C), another starting try will be made. Three retries are allowed.
On the fourth retry, a complete stop request signal is sent to the indoor unit, and the outdoor unit will remain stopped until the
indoor operation is stopped.

12
AE-X2M20RU

5. SERIAL SIGNALS
Serial signals consist of all 96-bit signals. If the condition as outdoor unit unable to receive a serial signal from the indoor unit
continues for 30 seconds, it closes the expansion valve which corresponds to the room which can not be communicated. If all
indoor units can not communicate with the outdoor unit, the compressor is stopped.

6. THERMISTOR OPEN OR SHORT


When compressor, heat exchanger, outdoor thermistor, suction thermistor (CN8A) are in OPEN or SHORT condition, even if they are
in the condition which an operation signal is transmitted from indoors, the compressor will not start. If any suction thermistors (CN8B)
become OPEN or SHORT resistance, the protective procedure will work only for the cycle corresponding to the malfunctioning suction
thermistor.

7. MISWIRING CHECK
“Mis-wiring check” is conducted by detecting the indoor heat exchanger temp. For example, when the expansion valve for only room
A is open, and the wiring is correct, the indoor heat exchanger temp for room A will reduce. If the wiring is incorrect, the indoor heat
exchanger temp for a different room will reduce.

8. SAFETY TIME
When the unit is operated by the remote control after the breaker is turned on, the safety device of the compressor will work and the
compressor will not operate for 90 seconds.

9. PUMP DOWN SWITCH


When the PUMP DOWN SWITCH (SW1) is pressed for 5 seconds or more, the total A/C system will start its PUMP DOWN
automatically and the compressor frequency will be 40 Hz.

10. CONTROL OF COMPRESSOR AND EXPANSION VALVE


For 90 seconds after turning on the AC power, the compressor will not be activated even if indoor units request the compressor to
do so. If the compressor receives a request from one or more indoor units after 90 seconds have passed, it will be turned on and the
expansion valve corresponding to the requesting indoor unit will be opened. When the indoor unit of a room requests for the cooling
operation to the outdoor unit and it runs responding to the request, requests for the heating can’t be accepted if the indoor units in
other rooms send individual requests. If the indoor unit in another room sends a request for the heating operation, the operation lamp

one room is stopped while the indoor unit in another room is in the stand-by mode, the operation mode requested by the indoor unit
which is now in the stand-by mode will be accepted. At this time, the compressor will be temporarily stopped to switch the four- way
valve and restart after 90 seconds. During the cooling or dry operation, the expansion valve corresponding to the indoor unit that is not

heated up even if it is not activated. This is not abnormal. When the operations in all rooms are stopped, the compressor is off and the
expansion valves in all rooms are fully opened.

11. DEFROST OPERATION


1) Overview
Defrost Defrost Defrost
Defrosting begins during heating if the conditions for compressor mask time mask time mask time
operation time and outdoor heat exchanger temperature are
met. When defrosting begins, the indoor and outdoor fans stop.
Defrosting stops when the temperature of the outdoor heat Heating
exchanger goes above approximately 73.4°F (23°C) or defrosting begins
time exceeds 10 minutes. Defrosting Defrosting
Max. 10 min. Max. 10 min.

2) Defrosting
More than More than More than
If the compressor operation time is more than 20 minutes in
20 min. 20 min. 20 min.
the heating mode and the outdoor air temperature and outdoor
heat exchange temperature satisfy the defrosting conditions, the
defrosting operation is started. When the defrosting operation
is started, the indoor fan s tarts to run intermittently. When the
outdoor heat exchanger temperature reaches approx. 73.4°F (23°C)
or above or when the defrosting time exceeds 10 minutes, the Heating
defrosting operation is quit. operation
start Defrosting Defrosting
Max. 10 min. Max. 10 min.

13
AE-X2M20RU

3) During defrosting
When defrosting begins, the compressor stops. Approximately 1 minutes later, the compressor reactivates in the refrigeration
cycle, and the outdoor heat exchanger is defrosted. Each mode is as follows:
The outdoor fan is stopped.
The operating frequency is as shown in the table below.
The indoor fan is stopped.
All expansion valve are open. for 5 minutes 3600 rpm
after that 3000 rpm
4) Defrost stop
When defrosting time exceeds 10 minutes When the temperature of the outdoor heat exchanger rises above approximately 73.4°F
(23°C) Defrost stop is determined by either of the above conditions, and the compressor is stopped. At the same time, the outdoor
fan go ON. The compressor is reactivated in the heating cycle 1 minutes after it was stopped, and normal control resumes.

12. 5°F(-15°C) AUTO STOP FUNCTION


SELECT switch (DSW1)
• During the heating operation, the unit will automatically stop when the
outdoor temperature drops below 5°F(-15°C) to prevent the outdoor unit
from the damage caused by the freezing of the drained water. The unit SELECT
DSW1
will stop its operation for 5 hour and then resume the operation when the LED1A
1
outdoor temperature rises above 7°F(-13.9°C). 2
OFF ON
• To inactivate this function, slide the SELECT switch(DSW1) #1 to OFF side. LED1B
PUMP DOWN
SW1
DSW1
1
2 WIRE CHECK
OFF ON SW2

13. Preheat
When heating is stopped, applying a small amount of voltage to the compressor to make heating start more quickly.
The preheat function will active according to outdoor temperature and compressor temperature.
To inactivate this function, slide the SELECT switch (DSW1) #2 to OFF side.

DSW1
1
2
OFF ON

14
AE-X2M20RU

TROUBLE SHOOTING GUIDE


SELF-DIAGNOSIS FUNCTION
NOTE: WHEN TURN ON THE POWER SUPPLY AGAIN, WAIT MORE THAN 10 MINUTES AFTER TURN OFF TO PRE-
VENT ELECTRIC SHOCK.

Indoor unit
• To display the self-diagnosis, hold down the AUX button for over 5 seconds on the indoor unit when the indoor unit is not operating.

• If the power cord is unplugged or the circuit breaker is turned off, the self-diagnosis memory is lost.

AUX
Plasmacluster lamp (Blue)

Operation lamp (Green)

Timer lamp (orange)

<Display of self-diagnosis result>


The operation lamp (green) and the Plasmacluster lamp (blue)
Timer lamp (1 cycle)

1st 2nd 3rd 4th 5th


1-second 1-second 1-second 1-second 1-second
ON ON ON ON ON
ON

OFF

1-second 1-second 1-second 1-second 5-second OFF


OFF OFF OFF OFF

Outdoor unit

• The self-diagnosis of outdoor unit is displayed for about 3-10 minutes. Then, the LED1 returns to normal display.
0.5-second 0.5-second 0.5-second 0.5-second
ON ON ON ON
ON
Normal
OFF
0.5-second 0.5-second 0.5-second
LED1 OFF OFF OFF

2-time
0.5-second 0.5-second 0.5-second 0.5-second
SELECT ON ON ON ON
LED1A DSW1
1 ON
2
OFF ON
2-time
LED1B OFF
PUMP DOWN
SW1 0.5-second 0.5-second 0.5-second
OFF OFF OFF

3-time
WIRE CHECK
SW2 0.5-second 0.5-second 0.5-second 0.5-second 0.5-second
ON ON ON ON ON
ON
3-time
OFF
0.5-second 0.5-second 0.5-second
OFF OFF OFF

15
AE-X2M20RU

<INDOOR UNIT> ○:1-second ON / 1-second OFF

Outdoor unit Malfunction


Problem Indoor unit Content of diagnosis
indication No.* Check point Action
symptom
(LED1) → Lamp Main Sub Main Sub
Normal Normal O O O O O Timer (Orange) 0 0 Normal
condition blinking Operation (green)
Plasmacluster (blue)
Indoor and 1 time O O O O O Timer (Orange) 1 0 Outdoor unit Heat exchanger 1) Measure the resistance 1) Replace the outdoor unit
outdoor units O Operation (green) thermistor thermistor short of the outdoor unit thermistor assembly.
do not oper- short-circuit circuit error thermistors. 2) Replace the outdoor unit
Plasmacluster (blue)
ate. (TH2-4, 6-7: Approx. 4.4kΩ at thermistor assembly.
O O O O O Timer (Orange) 1 Outdoor temperature
77°F(25°C)) 3) Replace the outdoor unit
O Operation (green) thermistor short
circuit error 2) Check the lead wire of the control PCB assembly.
O Plasmacluster (blue) outdoor unit thermistor
O O O O O Timer (Orange) 2 Suction thermistor for torn sheath and
O Operation (green) short circuit error shortcircuit.
O Plasmacluster (blue) 3) 1) 2):Normal
O O O O O Timer (Orange) 3 Suction thermistor
O Operation (green) (for unit A, B)
short circuit error
O O Plasmacluster (blue)
Indoor and 2 time O O O O O Timer (Orange) 2 0 Cycle Compressor high 1) Check the outdoor unit air 1) Ensure unobstructed air
outdoor units temperature temperature error outlet for blockage.
do not O Operation (green) 2) Check if the power supply unit air outlet.
operate. voltage is AC 230V at full 2) Connect power supply
Plasmacluster (blue)
power. of proper voltage.
3) Check the pipe connections
for refrigerant leaks. amount of refrigerant.
4) Measure resistance of the 4) Replace the outdoor unit
outdoor unit compressor compressor thermistor
thermistor. assembly.
(TH1:Approx.50kΩ at 77°F(25°C) 5) Replace the expansion
5) Check the expansion valve valve coil, expansion
for proper operation. valve or outdoor unit
control PCB assembly.
Indoor unit O O O O O Timer (Orange) 1 Compressor (Temporary stop for cycle -
operates. O Operation (green) discharge overheat. protection)
Outdoor
O Plasmacluster (blue)
unit does
not operate O O O O O Timer (Orange) 2 Outdoor unit heat (Temporary stop for cycle -
temporarily O Operation (green) exchanger overheat. protection)
O Plasmacluster (blue)
O O O O O Timer (Orange) 3 Indoor unit heat (Temporary stop for cycle -
O Operation (green) exchanger overheat. protection)
O O Plasmacluster (blue)
O O O O O Timer (Orange) 4 IPM high Measure resistance of the -
O Operation (green) temperature error heat-sink thermistor.
O Plasmacluster (blue)
Indoor and O O O O O Timer (Orange) 5 IPM high Replace the outdoor unit -
outdoor O Operation (green) temperature error control PCB assembly.
units do not
O O Plasmacluster (blue)
operate.
O O O O O Timer (Orange) 7 High pressure error Check pressure sensor -
O Operation (green)
O O O Plasmacluster (blue)
Indoor and 3 time O O O O O Timer (Orange) 3 0 Temporary Temporary stop due (Temporary stop for cycle If the temperature of
outdoor O O Operation (green) stop to low temperature protection) outdoor is not lower than
units do not of out door 5°F(-15°C), check the
operate. Plasmacluster (blue) outdoor temp. thermistor.
Indoor and 5-time O O O O O Timer (Orange) 5 0 Outdoor unit Heat exchanger 1) Check connector CN8A 1) Correct the installation
outdoor O O Operation (green) thermistor thermistor open and CN8B of the outdoor 2) Replace the outdoor unit
units do not open-circuit circuit error unit thermistor for secure thermistor assembly.
operate. Plasmacluster (blue) installation. 3) Replace the outdoor unit
O O O O O Timer (Orange) 1 Outdoor temperature 2) Measure resistance of thermistor assembly.
O O Operation (green) thermistor open outdoor thermistors TH1- 4) Replace the outdoor unit
circuit error 4, 6-7. control PWB assembly.
O Plasmacluster (blue)
3) Check the lead wires of
O O O O O Timer (Orange) 2 Suction thermistor thermistors TH1- 4, 6-7
O O Operation (green) open circuit error on the outdoor unit control
O Plasmacluster (blue) PCB for open-circuit.
O O O O O Timer (Orange) 3 Suction thermistor 4) 1) 2) 3):Normal
O O Operation (green) (for unit A, B)
open circuit error
O O Plasmacluster (blue)
O O O O O Timer (Orange) 4 Discharge thermistor
O O Operation (green) open circuit error
O Plasmacluster (blue)
O O O O O Timer (Orange) 5 Heat sink thermistor
O O Operation (green) open circuit error
O O Plasmacluster (blue)

16
AE-X2M20RU

Outdoor unit Malfunction


Problem Indoor unit Content of diagnosis
indication No.* Check point Action
symptom
(LED1) → Lamp Main Sub Main Sub
Indoor and 6-time O O O O O Timer (Orange) 6 0 Outdoor unit DC over current Go to “DC Over Current Error (6-0 error)”.
outdoor O O Operation (green) DC Current error
units do not
operate. Plasmacluster (blue)
O O O O O Timer (Orange) 1 IPM pin level error Check the IPM is attached Replace the outdoor unit
correctly to the outdoor unit IPM PWB assembly.
O O Operation (green)
IPM PWB.
O Plasmacluster (blue)
Indoor and 7-time O O O O O Timer (Orange) 7 0 Outdoor unit AC over current error 1) Ensure unobstructed air 1) Ensure unobstructed air
outdoor AC Current
units do not O O O Operation (green) air outlet. unit air outlet.
operate. 2) Check the outdoor unit fan 2) Check the outdoor unit
Plasmacluster (blue) motor. fan motor.
O O O O O Timer (Orange) 1 AC current error 1) IPM continuity check 1) Replace the outdoor
O O O Operation (green) when OFF IPM PWB
O Plasmacluster (blue)
O O O O O Timer (Orange) 2 AC maximum current 1) Ensure unobstructed air 1) Ensure unobstructed air
error
O O O Operation (green) air outlet. unit air outlet.
O Plasmacluster (blue) 2) Check the outdoor unit fan 2) Check the outdoor unit
motor. fan motor.
O O O O O Timer (Orange) 3 AC current 1) Replace the outdoor unit 1) Replace the outdoor unit
O O O Operation (green) control PCB assembly. control PCB assembly.

O O Plasmacluster (blue) amount of refrigerant. amount of refrigerant.


3) Correct refrigerant clogs. 3) Correct refrigerant clogs.
(Stop valve, pipe, expan- (Stop valve, pipe,
sion valve) expansion valve)
Indoor and 8-time O O O O O Timer (Orange) 8 0 Abnormal Abnormal wire check 1) Check the expansion valve. 1) Replace the outdoor
outdoor wire check error (unit A - B) control board assembly.
units do not O Operation (green) 2) Are four expansion valves 2) Reattach
operate. connected by mistake. 3) Check the wiring
Plasmacluster (blue)
3) Check the wiring between between units.
units.
Indoor and 9-time O O O O O Timer (Orange) 9 4 Cycle 4 way valve error or 1) Check the unit thermistor 1) Correct the installation.
outdoor O O Operation (green) temperature Gas leak error TH2 (exchange) and
units do not TH3 (pipe temperature) amount of refrigerant.
operate. O Plasmacluster (blue) are installed in correct 3) Replace the 4-way
portions. valve.
2) Check if the refrigerant
volume is abnormally low.
3) Check the 4-way valve for
proper operation.
Indoor and 10-time O O O O O Timer (Orange) 10 2 EEPROM EEPROM (outdoor) - Replace the outdoor unit
outdoor error data error control PWB assembly.
O O Operation (green)
units do not
operate. O Plasmacluster (blue)
Indoor and 11-time O O O O O Timer (Orange) 11 0 Outdoor unit Outdoor unit DC fan 1) Check connector CN3 of the 1) Correct the installation.
outdoor DC fan rotation error outdoor unit DC fan motor 2) Replace the outdoor unit
units do not O O O Operation (green) for secure installation. fan motor.
operate. 2) Check the outdoor unit fan 3) Replace the outdoor unit
Plasmacluster (blue)
motor for proper rotation. control PWB assembly.
3) Check fuse FUSE5. 4) Replace the outdoor unit
4) Outdoor unit control PWB control PWB assembly.
O O O O O Timer (Orange) 1 Outdoor unit DC fan 1) Check if the fan IPM 1) Replace the outdoor unit
drive IC error terminal resistance values control PWB assembly.
O O O Operation (green)
are uniform. 2) Replace the outdoor unit
O Plasmacluster (blue) 2) Outdoor unit fan motor fan.
continuity check.
O O O O O Timer (Orange) 2 Outdoor unit DC fan 1) Check the outdoor unit fan 1) Replace the outdoor unit
lock error motor for proper rotation. control PWB assembly.
O O O Operation (green)
2) 1): Normal 2) Replace the outdoor unit
O Plasmacluster (blue) fan.
O O O O O Timer (Orange) 3 Detection error of DC (Temporary stop for DC fan -
fan negative rotation circuit protection)
O O O Operation (green)
before compressor is
O O Plasmacluster (blue) driven
O O O O O Timer (Orange) 4 Detection error of - Replace the outdoor unit
inverter current for control PWB assembly.
O O O Operation (green)
DC fan
O Plasmacluster (blue)
O O O O O Timer (Orange) 5 Outdoor unit DC fan 1) Check connector CN3 of the 1) Correct the installation.
open connector error outdoor unit DC fan motor 2) Replace the outdoor unit
O O O Operation (green) for secure installation. control PWB assembly.
2) No abnormality found in
O O Plasmacluster (blue)
above inspection 1).

17
AE-X2M20RU

Outdoor unit Malfunction


Problem Indoor unit Content of diagnosis
indication No.* Check point Action
symptom
(LED1) → Lamp Main Sub Main Sub
Indoor and 12-time O O O O O Timer (Orange) 12 0 Thermal fuse Thermal fuse error 1) Check the thermal fuse in 1) Replace terminal board
outdoor O O Operation (green) in terminal in terminal board (for terminal board (for Power for Power supply.
units do not board power supply) supply) 2) Correct the installation.
operate. Plasmacluster (blue) 2) Check connector CN2 of 3) Replace the outdoor unit
the outdoor unit. control PCB assembly.
3) 1) 2): Normal
Indoor and 13-time O O O O O Timer (Orange) 13 0 DC Compressor startup 1) Check the colors (red, 1) Correct the installation.
outdoor O O O Operation (green) compressor error white, orange) of the com- (U: Red, V: White, W:
units do not pressor cords for proper Orange)
operate. Plasmacluster (blue) connection. 2) Replace the outdoor unit
O O O O O Timer (Orange) 1 Compressor rotation (PWB side, compressor side) control PWB assembly.
error. 2) Check if the IPM terminal 3) Replace the outdoor unit
O O O Operation (green)
(at120C energizing) resistance values are control PWB assembly.
O Plasmacluster (blue) uniform. 4) Replace the compres-
O O O O O Timer (Orange) 2 Compressor rotation 3) Check if outdoor main sor.
error relay (MRY1) turns on
O O O Operation (green)
(at 180C energizing) and voltage of both end of
O Plasmacluster (blue) the condenser (C10) has
become DC290-330V.
4) 1) 2) 3) : Normal
Indoor and O O O O O Timer (Orange) 3 Detection error of Check the circuit of detection Replace the outdoor unit
outdoor units O O O Operation (green) inverter current of inverter current. control PWB assembly.
operate.
O O Plasmacluster (blue)
Indoor and 14-time O O O O O Timer (Orange) 14 0 Outdoor unit PFC Module over 1) Check the connector of 1) Correct the installation.
outdoor voltage error PFCM for secure installa- 2) Connect stable power
O O O Operation (green)
units do not tion. supply.
operate. Plasmacluster (blue) 2) Check the AC power supply 3) Replace the outdoor unit
O O O O O Timer (Orange) 1 PFC Module clock PFCM PWB or control
O O O Operation (green) error 3) 1),2) Normal PCB assembly.
O Plasmacluster (blue)
O O O O O Timer (Orange) 2 PFC Module low
O O O Operation (green) voltage error
O Plasmacluster (blue)
O O O O O Timer (Orange) 4 PFC Module error
O O O Operation (green)
O Plasmacluster (blue)
Indoor unit Lighting or O O O O O Timer (Orange) 17 0 Wiring Serial opencircuit 1) Check the wires between 1) Connect stable power
operates. OFF O O Operation (green) between units. supply.
Outdoor unit units 2) Check voltage between L1 Correct the wiring.
Plasmacluster (blue)
does not and L2 the indoor/outdoor 2) Replace the outdoor unit
operate. unit terminal boards. control PWB assembly.
3) Check the outdoor unit fuse. 3) Replace the fuse/out-
4) Check 15-V,12-V and 5-V door unit control PWB
voltages on the PCB. assembly.
Check resistance between 4) Replace the outdoor unit
IPM terminals. control PWB assembly.
5) Check pins No.1 and 3 5) Replace the outdoor unit
of connector CN3 of the fan motor.
outdoor unit fan motor for 6) Replace the outdoor unit
shortcircuit. control PWB.
6) Outdoor unit control PCB.
Indoor unit Lighting or O O O O O Timer (Orange) 18 0 Wiring Serial short circuit Check the wiring between Correct the wiring.
operates. OFF between units.
O O Operation (green)
Outdoor unit units
does not Plasmacluster (blue)
operate.
Indoor and O O O O O Timer (Orange 1 Serial erroneous Check the wiring between Correct the wiring.
outdoor wiring units.
O O Operation (green)
units do not
operate. O Plasmacluster (blue)
Indoor and Normal O O O O O Timer (Orange) 19 0 Indoor unit Indoor unit fan error 1) Check the indoor fan motor for 1) Replace the indoor fan
outdoor blinking or fan proper rotating operation. motor.
O O O Operation (green)
units do not OFF (Check fan lock.) 2) Replace the indoor fan
operate. Plasmacluster (blue) motor.
2) Check the lead wire of the
indoor fan motor for open- 3) Correct the installation
circuit. of the indoor fan motor
3) Check connector ofthe connector.
indoor unit fanmotor for 4) Replace the indoorunit
secureinstallation. control PCB.
4) 1) 2) 3): Normal
Indoor and Normal O O O O O Timer (Orange) 20 0 Indoor unit EEPROM data error (EEPROM read data error) Replace the indoor unit
outdoor blinking or control PCB control PWB.
O O Operation (green)
units do not OFF
operate. Plasmacluster (blue)

18
AE-X2M20RU

*Remark
The malfunction No. is calculated using the following way.
Example)
→Lamp Calculation Main Sub
Indoor unit lamp
16 8 4 2 1
Timer (orange) O O O O O
Operation (green) O O 4+1=5 5
Plasmacluster (blue) O 2 2

Figure 1 Temperature properties of indoor thermistors


kΩ
100
Thermistor Signal Color Room temperature
Room temperature TH1 Yellow thermistor TH1 (CN2 3 - 4 )
80 Heat exchange TH2 Orange Heat exchange
Heat exchange thermistor thermistor TH2 (CN2 1 - 2 )
Pipe temperature TH3 Black
TH2 (Orange), TH3 (Black)
Pipe temperature
77ºF(25ºC) resistance 4.431 kΩ
To measure the resistance, first remove thermistor TH3 (CN2 5 - 6 )
60 the soldering as shown at right.
Resistance

Room temperature CN2


40 6
thermistor TH1 (Yellow) 1
77ºF(25ºC) resistance 10 kΩ

20

Tester
0
-10 0 10 20 30 40 ºC

CAUTION: When attaching or removing the board


When operating only the outdoor unit (cooling 40 Hz fixed mode) To make only the outdoor unit run in cooling
mode, and apply a voltage of 230V AC to L1 and L2 on the terminal board and push the pump down switch (SW1).
(Avoid operating the outdoor unit alone for long periods of time.)

19
AE-X2M20RU

Figure 2 Temperature properties of outdoor thermistors

TH1 : Compressor thermistor (CN8A 1 - 2 )


TH2 : Heat exchanger pipe thermistor (CN8A 3 - 4 )
TH3 : Outdoor temp. thermistor (CN8A 5 - 6 ) 1 9 1 10
TH4 : Suction thermistor (CN8A 7 - 8 ) Connector Connector
TH6 : Thermistor unit A (CN8B 1 - 2 ) CN8A CN8B
TH7 : Thermistor unit B (CN8B 3 - 4 )

)
500k 40k
)

32ºF(0ºC) resistance

Resistance (
400k
Resistance (

30k 14.5 kΩ
300k 25ºC resistance 77ºF(25ºC) resistance
50.0 kΩ TH-1
20k 4.431 kΩ
200k
TH2 - TH4
6.2kΩ 3.3kΩ
100k 4.5kΩ 2.5kΩ 10k TH6 - TH7
1.9kΩ
0 0
-4 32 68 140 176 212 248 -4 32 68 104 140
(-20) (0) (20) (60) (80) (100) (120) (-20) (0) (20) (40) (60)
Temperature ºF (ºC) Temperature ºF (ºC)

Thermistor No. Connector Color Connector pin


Compressor thermistor TH1 CN8A Red No. 1 to 2
Heat exchanger pipe thermistor TH2 CN8A Orange No. 3 to 4
Outdoor temp. thermistor TH3 CN8A Green No. 5 to 6
Suction thermistor TH4 CN8A Black No. 7 to 8
Thermistor unit A (suction) TH6 CN8B Blue No. 1 to 2
Thermistor unit B (suction) TH7 CN8B White No. 3 to 4

1. How to distinguish the defective parts


1) When all rooms are not cooled

Are the timer lamps of the in- Yes


door units in all rooms flashing ?
No
Press the OPERATION button to start
operating the air-conditioner.
(One-room operation ON)
(Set the cooling mode to 61ºF(16ºC))

Yes Is the compressor of the outdoor


unit operating ?
No

Are the timer lamps of the indoor Yes Check the failure symptom with
The cooling cycle is abnormal.
units in all rooms flashing ? the failure diagnosis mode.
No (Check the failure with
the outdoor unit.)
Check that the power between
Check the pressure.
the terminal board "L1" and "L2" TO A
of the indoor unit is AC 230V,
60Hz.

Repair the wiring between the


units.

20
A

Open circuit of the AC overcurrent Rotation error of Open circuit of serial signal line
Overheat of the compressor Abnormal AC current
outdoor thermistor the compressor Short circuit of serial signal line

Is the winding of the current


transformer broken ?
Is the resistance Is the outdoor fan Yes
value of the ther- motor operating ?
mistor for the com- Check the voltage
No (18V). Are 2 lamps
pressor (TH1), heat Yes The cycle is abnormal. switched off ?
ex-changer (TH2) No Yes
or outdoor temper- Yes
Inspect the compres-
ature (TH3) or suc-
sor, heat exchanger Is each of the resistance
tion (TH4, TH6-7) No
and piping. values among the termi- Is CN6 connected ?
correct?
nals of the IPM PWB 0 ?
P - U, N - U No Yes
Is CN3 connected ? No

21
No P - V, N - V Is the resistance value of the No
Yes P - W, N - W winding in the current trans-
Connect CN3 Yes former ? (720 )
Replace the
thermistor. Check the FUSE 5 Yes
Replace the IPM PWB
Replace the current Connect CN6.
transformer
Is the resistance value Yes
among 1 3 and 5
of fan motor shortcircuit? Check the voltage (5V).

No
Replace the fan motor. The compressor is abnormal.

Check the voltage Yes


(15V).
No Replace the Compressor.

Replace the outdoor control PWB.


AE-X2M20RU
AE-X2M20RU

2) When one room is not cooled (other rooms are cooled)

Is the timer lamp of the Yes


indoor unit in the room
not cooled flashing ?
No

Press the OPERATION button


to start operating the air-conditioner.
(Set the cooling mode to 61ºF(16ºC))

Is the timer lamp of the Check the failure symptom


indoor unit in the room Yes
with the failure diagnosis
not cooled flashing ? mode.

No

Short circuit of the thermistor error


Check that the power Open circuit of the thermistor error
No between the terminal
board "L1" and "L2" of the
indoor unit is AC 230V. Is the resistance value of the ther-
mistor for UNIT A (TH6), UNIT B Yes
Yes (TH7).

Replace the indoor No


control PWB.
Replace the thermistor.

Repair the wiring


between the units. Replace the outdoor control PWB
or the expansion valve (UNIT A)
or the expansion valve (UNIT B)

Abnormal fan motor of Open circuit of serial signal line


indoor unit Short circuit of serial signal line

Is the resistance value of the No


winding in the fan motor ?
(Between 1 and 3 of CN1) Is the wiring between the
units connected by No
Yes
mistake or broken ?
The thermal fuse is blown. Yes
The motor is locked.
Repair the wiring
between the units.
Replace the indoor fan motor.

Replace the indoor control PWB.

22
AE-X2M20RU

3) When all rooms are not heated

Does the air get cooler in the Yes


cooling operation mode?
No

Refer to 1 All rooms are Press the ON switch on the remote


not cooled. control to run the air conditioner.
Set the temperature to 86ºF(30ºC)
in the heating mode and start
operation.

No
Yes
Is the outdoor compressor running?

No
Yes Check the four-way valve.
Has the cycle been switched? To A
No

The heating cycle is normal. Is AC230V applied between Yes


the connector(CN4) 1 and 3
of the 4-way valve ?

Pressure check Replace the 4-way valve.

23
AE-X2M20RU

PROTECTIVE FUNCTIONS AND OPERATIONS


Operation
NO. Function
Description Detection time Restart condition
Compressor is stopped if a current approxi-
During compressor Automatically restarts after
1 DC over current 4 times Yes Yes
operation safety time (180 seconds)
module.
Lowers the operating frequency if the compres-
sor AC current exceeds set value(19.3). Stops During compressor Automatically restarts after
2 AC over current 4 times Yes Yes
the compressor if the current exceeds at mini- operation safety time (180 seconds)
mum frequency.
Lowers the operating frequency if the tempera-
Compressor over- ture of the compressor thermistor (TH1) rises
During compressor Automatically restarts after
3 heat prevention above 226.4°F (108°C). Compressor is stopped No limit No No
operation safety time (180 seconds)
control if the thermistor stays above 226.4°F (108°C) for
2 minutes at minimum frequency.
Automatically restarts when
Compressor is stopped if the compressor ther-
Compressor high During compressor thermistor (TH1) temperature
4 mistor is above 235.4°F (113°C) (Or when TH1 4 times Yes Yes
temperature error operation falls below 210.2°F (99°C)
shorts)
(approximately 30 minutes)

Lowers the operating frequency if the tempera-


Outdoor heat
ture of the outdoor heat exchanger rises above
exchanger over- During compressor Automatically restarts after
5 134.6°F(57°C) during cooling. Stops the com- No limit No No
heat prevention operation safety time (180 seconds)
pressor if the temperature stays above 134.6°F
control
(57°C) for 2 minutes at minimum frequency

Compressor is stopped, if heat exchanger or When the room is


outdoor thermistor shorts. Close the expansion activated turns ON
6 Thermistor short Operation OFF 1 time Yes Yes
valve of the corresponding room, if some suction and the compres-
thermistor shorts. sor starts.
Compressor is stopped, if compressor or heat
When the room
exchanger or outdoor thermistor opens.
7 Thermistor open turns ON and the Operation OFF 1 time Yes Yes
Close the expansion valve of the corresponding
compressor starts.
room, if some suction thermistor shorts or opens.
Compressor is stopped, if the operating frequen-
AC abnormal cur- During compressor Automatically re-starts after
8 cy is above 70Hz and the compressor current is 4 times Yes Yes
rent operation safety time.(180 sec.)
below 0.8A.
INDOOR
If open, while timer LED blinks, operation is con-
tinued. If short, operation is continued.
OUTDOOR
Automatically re-starts as soon
9 Serial signal error Loses the expansion valve of the corresponding During operation as the serial communication No limit Yes Yes
room if the outdoor unit does not receive a serial becomes possible.
signal from one or more indoor unit for 30 sec-
onds.
Compressor is stopped, if the out-door unit does
not receive a serial signal from all indoor units.
Miswiring check Compressor is stopped, and miswiring check During miswiring Miswiring check operation will
10 4 times Yes Yes
error operation ends. operation not re-start automatically.
Lowers the operating frequency if the tempera-
Indoor heat
ture of any of indoor heat exchanger rises high
exchanger over- During compressor Automatically re-starts after
11 temperature during heating. No limit No No
heat prevention operation safety time.(180 sec.)
Stops the compressor if the temperatures rays
control
high for 2 minutes at minimum frequency.

Power factor mod- When a power factor module error input is During compressor Automatically re-starts after
12 4 times Yes Yes
ule error detected. operation safety time.(180 sec.)

DC Compressor In the case that the feed back signal from the During compressor Automatically re-starts after
13 8 times Yes Yes
rotation error compressor is not input or abnormal. operation safety time.(180 sec.)
IPM overheat pre- Lowers the operating frequency if the tempera-
vention control. ture of IPM rises high temperature. During compressor Automatically restarts after
14 No limit No No
IPM high tempera- Stops the compressor if the temperatures rays operation safety time.(180 sec.)
ture error high for 2 minutes at minimum frequency.

24
AE-X2M20RU

REFRIGERATION CYCLE

25
AE-X2M20RU

Cycle temperature and pressure in stop valve

Operation Mode
Running unit No.
Cool (Max) Cool (Test run) Heat (Max) Heat (Test run)
(1) 174 ºF (79℃ ) 152 ºF (67℃ ) 168 ºF (76℃ ) 130 ºF (55℃ )
AY-XPC12PU
& (2) 99 ºF (37℃ ) 99 ºF (37℃ ) 42 ºF (6℃ ) 38 ºF (4℃ )
AY-XPC12PU (3) 52 ºF (11℃ ) 55 ºF (13℃ ) 86 ºF (30℃ ) 78 ºF (25℃ )
(4) 50 ºF (10℃ ) 60 ºF (15℃ ) 36 ºF (2℃ ) 40 ºF (5℃ )
Stop valve pressure (gas side) 119 psig 145 psig 381 psig 289 psig
Frequency 78Hz 48Hz 80Hz 42Hz
(1) 164 ºF (73℃ ) 148 ºF (65℃ ) 172 ºF (78℃ ) 127 ºF (53℃ )
AY-XPC09PU (2) 99 ºF (37℃ ) 99 ºF (37℃ ) 42 ºF (5℃ ) 38 ºF (3℃ )
& (3) 52 ºF (11℃ ) 57 ºF (14℃ ) 88 ºF (31℃ ) 77 ºF (25℃ )
AY-XPC09PU (4) 53 ºF (12℃ ) 64 ºF (18℃ ) 36 ºF (2℃ ) 43 ºF (6℃ )
Stop valve pressure (gas side) 129 psig 155 psig 397 psig 274 psig
Frequency 65Hz 36Hz 76Hz 32Hz
(1) 162 ºF (72℃ ) 149 ºF (65℃ ) 184 ºF (84℃ ) 132 ºF (56℃ )
(2) 97 ºF (36℃ ) 98 ºF (37℃ ) 43 ºF (6℃ ) 37 ºF (3℃ )
AY-XPC12PU (3) 50 ºF (10℃ ) 54 ºF (12℃ ) 107 ºF (42℃ ) 80 ºF (27℃ )
(1 unit only on
operation) (4) 48 ºF (9℃ ) 61 ºF (16℃ ) 40 ºF (5℃ ) 43 ºF (6℃ )
Stop valve pressure (gas side) 113 psig 146 psig 483 psig 313 psig
Frequency 49Hz 27Hz 63Hz 27Hz
(1) 156 ºF (69℃ ) 144 ºF (62℃ ) 166 ºF (74℃ ) 130 ºF (54℃ )
(2) 98 ºF (36℃ ) 98 ºF (37℃ ) 41 ºF (5℃ ) 36 ºF (2℃ )
AY-XPC09PU
(1 unit only on (3) 51 ºF (10℃ ) 63 ºF (17℃ ) 102 ºF (39℃ ) 79 ºF (26℃ )
operation) (4) 54 ºF (12℃ ) 66 ºF (19℃ ) 41 ºF (5℃ ) 45 ºF (7℃ )
Stop valve pressure (gas side) 128 psig
i 155 psig
i 438 psig
i 305 psig
i
Frequency 36Hz 20Hz 49Hz 22Hz
(1) 150 ºF (66℃ ) 140 ºF (60℃ ) 149 ºF (65℃ ) 128 ºF (53℃ )
(2) 98 ºF (37℃ ) 99 ºF (37℃ ) 38 ºF (3℃ ) 37 ºF (3℃ )
AY-XPC07PU
(3) 53 ºF (11℃ ) 58 ºF (15℃ ) 93 ºF (34℃ ) 80 ºF (27℃ )
(1 unit only on
operation) (4) 60 ºF (15℃ ) 70 ºF (21℃ ) 41 ºF (5℃ ) 44 ºF (7℃ )
Stop valve pressure (gas side) 141 psig 164 psig 384 psig 305 psig
Frequency 28Hz 16Hz 38Hz 22Hz

26
AE-X2M20RU

Performance curves
Note: Total Capacity and total input with 2 units (9k+9k) running.

At Cooling At Heating
(Running frequency: 61Hz) (Running frequency: 70Hz)

At Cooling
2000 2000 (Running frequency : 61HZ)
1900
1800
1800

Total input (W)


Total input (W)

1600
1700
1400
1600

1200 1500

1000 1400
65 70 75 80 85 90 95 100 105 110 115 120 (゜F) 15 20 25 30 35 40 45 50 55 (゜F)
18 21 24 27 29 32 35 38 41 43 46 49 (℃) -9 -7 -4 -1 2 4 7 10 13 (℃)

Outside air temp. Outside air temp.

(Btu/h)
Total cooling capacity (Btu/h)

25000
capacity(Btu/h)
24000

22000 heating capacity 23000


21000
20000
19000
18000
Total heating

17000
16000 15000
Total

14000 13000
65 70 75 80 85 90 95 100 105 110 115 120 (゜F) 15 20 25 30 35 40 45 50 55 (゜F)
18 21 24 27 29 32 35 38 41 43 46 49 (℃) -9 -7 -4 -1 2 4 7 10 13 (℃)
Outside air temp. Outside air temp.

(( C)
C) (゜F) (℃) (゜F)
18 64 43 110

17 62 41 106
Outlet air temp.
Outlet air temp.

16 60 39 102

14 58 37 98

13 56 34 94

12 54 32 90
65 70 75 80 85 90 95 100 105 110 115 120 (゜F) 15 20 25 30 35 40 45 50 55 (゜F)
18 21 24 27 29 32 35 38 41 43 46 49 (℃) -9 -7 -4 -1 2 4 7 10 13 (℃)

Outside air temp. Outside air temp.

27
AE-X2M20RU

DISASSEMBLING PROCEDURE
PROCEDURE
1. Remove the 3 screws fixing on the Side Cover, 3. Remove the 8 screws fixing on the Top Plate,
then slide it downward to take it out. Then take it out.

Top Plate

Side Cover

4. Remove the 1 screw fixing on the Front Panel R,


then slide it downward to take it out.

2. Remove the 2 screws fixing on the Cable


Cover, then slide it upward and take it out.

Cable Cover
Front Panel R

28
AE-X2M20RU

5. Remove the 2 screws fixing on the Angle then 6.2 Firstly open it, secondly slide left side upward and take
take it out. it out.

Angle

6.1 Remove the 6 screws fixing on the Front Panel L.


Firstly take the hook of Motor Angle T out,
then slide and take it out.

7. Remove the Compressor Cover Top and the


2 Compressor Cover.

CompressorCover
Compressor CoverTop
Top
Front Panel L

Compressor Cover

29

Compressor Cover
AE-X2M20RU

8. Remove the nut, then take Terminal Cover out. 10.2 Cut the fixing band and remove the 3 screws fixing on
the Control Box. Then take the Control Box out.

Terminal Cover
Fixing band

9. Take off 3 pcs compressor terminals.


(Orange, white, red)

Control Box

11. Remove the 11 screws fixing on the Side Cabinet R.


Open the 2 hooks. Take the wires out of 2 hooks.

10.1 Take off 6 connectors, 2 Reactor terminals and cut


and cut 3 fixing bands.
3 fixing bands.
Expansion Valve (A&B)

Fan motor

4-WayValve
Thermistor (CN8A&CN8B)

Side Cabinet R

Reactor terminal

Fixing band

30

12.Remove the 3 screws fixing on the Side Cabinet L


then take it out.
AE-X2M20RU
(11.1 Remove the 11 screws fixing on the Side Cabinet R. 12.Remove the 3 screws fixing on the Side Cabinet L
Open the 2 hooks.Take the wire out of 2 hooks.) then take it out.

Side Cabinet L

Side Cabinet R

13.Remove the 2 screws fixing on the Bulkhead


then slide it upword to take it out.

11.2 Firstly slide Side Cabinet R upward,


secondly slide it rightword and take it out.

Bulkhead

31
AE-X2M20RU

15. Remove the 4 screws fixing on the Reactor, 17. Remove the 2 screws fixing on the Motor Angle then
then take it out. slide it forward to take it out.

Motor Angle

Motor Angle

Reactor

18.1 Cut the Fixing band and open the 3 hook to


take wire out.
15. Remove the 2 screws fixing on the Motor Angle T,
then take it out.

Fixing band

Motor Angle T

18.2 Remove the 4 screws fixing on the Motor,


16. Remove the 1 nut fixing on the Propeller Fan then take it out.
then take it out.

Propeller Fan

Motor
32
AE-X2M20RU
DISASSEMBLY OF CONTROL UNIT
1. Unscrew the 4 screws and remove the 5. Take off display board terminal from CN11
terminal board. and take off terminal board.

2. Unscrew 2 screws and take off the display


board from the hooks. Then take off the
terminal board holder. 6. Take off T20 and T21, unscrew 1 screw
to take off the filter board.

3. Take off terminal board thermal fuse from


CN2. And take off the 2 terminal boards. 7. Take off control box C from the hook.

Control box C

8. Take off the PAM PWB board from


the hook.
4. Take off the control box metal from
the hook.

Control box metal


PAM PWB Board

33
AE-X2M20RU

9. Unscrew 6 screws and take of the control unit board.

34
PARTS GUIDE
MULTI SPLIT TYPE
ROOM AIR CONDITIONERS

OUTDOOR UNIT
MODEL AE-X2M20RU

In the interests of user-safety (Required by safety regulations in some countries) the set should
be restored to its original condition and only parts identical to those specified should be used.

CONTENTS

[1] CABINET AND UNIT PARTS [4] ACCESSORY AND PACKING PARTS

[2] CYCLE PARTS INDEX

[3] CONTROL BOX PARTS

"HOW TO ORDER REPLACEMENT PARTS"


To have your order filled promptly and correctly, please furnish the following information.

1. MODEL NUMBER 2. REF.No.


3. PART No. 4. DESCRIPION

MARK:SPARE PARTS-DELIVERY SECTION

Parts marked with " ! " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety
and performance of the set.

This document has been published to be used for


SHARP CORPORATION after sales service only.
The contents are subject to change without notice.
1-7-2
1-10
1-2-1 1-2-2
1-2
1-10-3
1-7-1 1-10-4
1-10-1
1-9-3 1-10-2
1-9-2
1-3-2 1-9-4 1-8
1-9-1
1-8-3
1-8-2
1-1 1-8-4 1-17
1-3-1
3-14 1-8-7
1-17-1
1-15 1-16-1
1-1-1
1-3-3 1-25

2
1-9 1-8-8
1-12 1-16-2
1-6 1-5 1-8-1
1-28 1-8-6
1-29
1-4-2
1-20
1-24
1-23
[1] CABINET AND UNIT PARTS

1-8-5 1-16
1-21
1-4-1
AE-X2M20RU

1-26
1-4
AE-X2M20RU

PRICE NEW PART


NO. PARTS CODE DESCRIPTION
RANK MARK RANK

[1] CABINET AND UNIT PARTS


1-1 CANG-A358JBKZ AK ANGLE ASS'Y
1-1-1 PFPFPE478JBEZ AC ANGLE INSULATOR
1-2 CANG-A393JBKZ AL MOTOR ANGLE T ASS'Y
1-2-1 PSEL-E406JBEZ AC MOTOR ANGLE T SEAL
1-2-2 PSEL-E498JBEZ AC SEAL
1-3-1 CMOTLB560JBEZ BD N FAN MOTOR
1-3-2 LANGKA324JBTA AH FAN MOTOR ANGLE SUB
1-3-3 LANGKA325JBTA AY MOTOR ANGLE
1-4 CCAB-A586JBKZ AZ FRONT PANEL R ASS'Y
1-4-1 JHNDPA030JBFA AG HANDLE
1-4-2 PSPF-B182JBEZ AY BASE PAN SUB ASS'Y
1-5 GCAB-A469JBTA BB FRONT PANEL L
1-6 GGADFA049JBFA BC FAN GUARD
1-7-1 GPLTMA081JBTA AX SIDE CABINET L
1-7-2 JHNDPA032JBFA AG HANDLE
1-8 CPLT-A249JBKZ AZ N SIDE CABINET R ASS'Y
1-8-1 PGUMSA451JBEZ AD N DAMPER RUBBER
1-8-2 PSEL-E593JBEZ AD N SIDE CABINET R SEAL
1-8-3 PSEL-E388JBEZ AC SIDE CABINET R SEAL B
1-8-4 PSEL-E454JBEZ AC SEAL
1-8-5 PSPF-B185JBEZ AX IIR SHEET B
1-8-6 PSPF-B438JBEZ AG N IIR SHEET
1-8-7 PSEL-E594JBEZ AD N SIDE CABINET R SEAL
1-8-8 PFPFPF005JBEZ AD N SIDE CABINET R SEAL
1-9 CSKR-A569JBKZ AW BULKHEAD ASS'Y
1-9-1 PFPFPE480JBEZ AC BULKHEAD SEAL B
1-9-2 PFPFPE481JBEZ AC BULKHEAD SEAL C
1-9-3 PSEL-E285JBEZ AE BULKHEAD SEAL
1-9-4 PSEL-E286JBEZ AD BULKHEAD SEAL A
1-10 DCAB-A185JBKZ BC TOP PLATE ASS'Y
1-10-1 PSEL-E129JBEZ AK TOP PLATE SEAL A
1-10-2 PSEL-E130JBEZ AN TOP PLATE SEAL B
1-10-3 PSEL-E131JBEZ AK TOP PLATE SEAL C
1-10-4 PSEL-E284JBEZ AL TOP PLATE SEAL E
1-12 LHLDWA054JBEZ AK WIRE HOLDER
1-15 NFANPA152JBEZ AY PROPELLER FAN
1-16 DCOV-A417JBKZ BA N SIDE COVER ASS'Y
1-16-1 PFPFPF003JBEZ AD N SEAL
1-16-2 PSEL-E591JBEZ AD N SEAL
1-17 DCOV-A418JBKZ AM N CABLE COVER ASS'Y
1-17-1 PSEL-E592JBEZ AD SEAL
1-20 PSPF-B239JBEZ AK COMRESSOR COVER TOP
1-21 PSPF-B457JBEZ AP N COMPRESSOR COVER
1-23 TLAB-G136JBRZ AL N LABEL
1-24 TLAB-F696JBRZ AF CAUTION LABEL UL
1-25 TLAB-F748JBRZ AF UL COPPER WIRE LABEL
1-26 TLAB-G071JBRA AK N ENERGY LABEL
1-28 TLABMA819JBRA AV INVERTER LABEL
1-29 TSPC-J367JBRZ AG N NAME LABEL

3
AE-X2M20RU

[2] CYCLE PARTS

1-11
2-3

2-8

2-2-17
2-5-1
2-2-14

2-5-3
1-14
2-5-2 2-4-7
2-2-11
2-4-6 1-13 x2
2-5-4 2-2
2-4 2-2-8

2-2-9 x2

2-2-15 x2 2-2-7 2-2-13 2-2-5


2-4-1 2-2-16 x2
2-4-3 2-2-3
1-18 x2
2-2-4
2-5-5 1-19 x2

2-4-4

2-2-2
2-4-2 2-2-12 x2
2-2-1
2-11 x3 2-4-5 2-2-6
2-2-10
2-7 x3

2-6

2-1-1
2-1

4
AE-X2M20RU

PRICE NEW PART


NO. PARTS CODE DESCRIPTION
RANK MARK RANK
[2] CYCLE PARTS
1-11 LHLD-B217JBFA AE THERMISTOR HOLDER
1-13 MSPR-A026JBE0 AB SPRING
1-14 MSPR-A036JBE0 AB THERMISTOR SPRING
1-18 PSEN-A050JBKZ AK FLARE NUT ASS'Y
1-19 PSEN-A051JBKZ AL FLARE NUT ASS'Y
2-1 CCHS-B375JBTA BC BASE PAN SUB ASS'Y
2-1-1 PFPFPE477JBEZ AC BASE PAN SEAL C
2-2 DDAI-A225JBKZ BU N FLARE COU.BASE ASS'Y
2-2-1 DVLV-B053JBKZ AZ 3WAY VALVE UNIT L
2-2-2 DVLV-B054JBKZ BG FLARE UNION UNIT 3S-A
2-2-3 DVLV-B055JBKZ BG FLARE UNION UNIT 3S-B
2-2-4 DVLV-B056JBKZ AX FLARE UNION UNIT 2S-A
2-2-5 DVLV-B057JBKZ AX FLARE UNION UNIT 2S-B
2-2-6 DVLV-B195JBKZ BC 3WAY VALVE UNIT G
2-2-7 DVLV-B479JBKZ BG N EXPAN.VALVE ASS'Y
2-2-8 LANG-A783JBWZ AQ N EXPANSION VALVE ANGLE
2-2-9 LSUB-A020JBWZ AE FLARE CUP.SUB-S
2-2-10 PDAI-A292JBTA AM FLARE COUPLING BASE
2-2-11 PGUMSA093JBE0 AL DAMPER RUBBER
2-2-12 PPIPCE511JB10 AK THERMISTOR HOLDER
2-2-13 PPIPCM254JB1Z AR N HEADER PIPE-L
2-2-14 LHLD-B312JBFA AE N CABLE HOLDER
2-2-15 PGUMSA047JBE0 AF DAMPER RUBBER
2-2-16 RMOTSA037JBZZ BC COIL
2-2-17 PFPFPF004JBEZ AD N SEAL
2-3 DCON-A754JBKZ CP CONDENSER
2-4 DVLV-B478JBKZ BN N REVERSE VALVE ASS'Y
2-4-1 CCIL-A185JBKZ AU COIL ASS'Y
2-4-2 PGUM-0034JBE0 AF DAMPER RUBBER
2-4-3 PGUM-0035JBE0 AG DUMPER RUBBER
2-4-4 PGUM-A121JBEZ AE DAMPER RUBBER
2-4-5 PGUMS0170JBE0 AE DAMPER RUBBER
2-4-6 PGUMSA068JBE0 AD DAMPER RUBBER
2-4-7 PGUMSA445JBE0 AK DAMPER RUBBER
2-5-1 LX-NZA411JBEZ AH FRANGE NUT
2-5-2 PCOV-B887JBEZ AR TERMINAL COVER
2-5-3 PSEL-E239JBEZ AH GASKET WASHER
2-5-4 PSEL-E240JBEZ AK TERMINAL GASKET
2-5-5 PCMPRA718JBEZ CU COMPRESSOR
2-6 GLEG-A162JBEZ AF COMPRESSOR CUSHION
2-7 LX-WZA057JBEZ AC WASHER 22
2-8 PPIPCM252JB1Z AQ N LEAD TUBE
2-9 TLAB-C251JBRZ AC LABEL
2-10 TLAB-C258JBRZ AC LABEL
2-11 XNFS760-50000 AB NUT

5
AE-X2M20RU

[3] CONTROL BOX PARTS

3-13

3-11

3-4

3-6 3-20

3-9
3-21
3-5

3-7
3-8

3-10

3-1-2

3-2

1-22
3-3
3-1-9
3-1-8
3-1-5 x4

3-1-6

3-1-4 x2
3-12 3-1-3 x2
3-1-7 3-1-1

6
AE-X2M20RU

PRICE NEW PART


NO. PARTS CODE DESCRIPTION
RANK MARK RANK
[3] CONTROL BOX PARTS
1-22 TLAB-B777JBRZ AC CAUTION LABEL IN
3-1-1 LANG-A734JBWZ AK EARTH ANGLE
3-1-2 LANG-A771JBWZ AN TERMINAL ANGLE
3-1-3 LHLD-B067JBEZ AN WASHER
3-1-4 LX-BZA536JBTA AC N EARTH SCREW
3-1-5 PSPA-A146JBE0 AC SPACER
3-1-6 QTANZA093JBZZ AQ TERMINAL BOARD
3-1-7 QTANZA096JBZZ AV TERMINAL BOARD
3-1-8 TLAB-F685JBRZ AH LABEL
3-1-9 TLAB-G084JBRZ AD N LABEL
3-2 CBOX-A081JBKZ AR CONTROL BOX C ASS'Y
3-2-2 PFPFPE482JBEZ AC CONTROL BOX SEAL A
3-2-3 PFPFPE483JBEZ AC CONTROL BOX SEAL B
3-2-4 PFPFPE484JBEZ AC CONTROL BOX SEAL C
3-2-5 PFPFPE485JBEZ AC CONTROL BOX SEAL D
3-2-6 PFPFPE486JBEZ AC CONTROL BOX SEAL E
3-3 DSGY-F376JBKZ AU N DISPLAY BOARD UNIT
3-4 DSGY-F377JBKZ CC N CONTROL BOARD UNIT
3-5 DSGY-F378JBKZ BH N FLTER BOARD UNIT
3-6 FSGY-B642JBKZ AY PAM PWB
3-7 LHLD-B240JBFZ AT HOLDER
3-8 LHLD-B279JBFZ AE HOLDER B
3-9 PBOX-A570JBWZ AK CONTROL BOX B
3-10 PBOX-A576JBWZ AM CONTROL BOX
3-11 PCOV-B888JBWZ AL COVER
3-12 PSHE-A314JBEZ AK PROTECT SHEET
3-13 TLABCE099JBRZ AG N WIRING DIAGRAM
3-14 RCILZA054JBZZ BC REACTOR
3-17 RNF--A001VBE0 AF FERRITE CORE
3-18 RH-HXA187JBZZ AY Thermistor A
3-19 RH-HXA204JBZZ BB N Thermistor B
3-20 PRDAFA253JBEZ AW HEAT SINK (IPM)
3-21 PRDAFA249JBEZ AE HEAT SINK (IC11)
3-22 FW-VZA121JBKZ AQ N COMPRESSOR CORD
3-23 QW-VZG643JBZZ AE Lead Wire (T4 ~ Control Box)
3-24 QW-VZG640JBZZ AG Lead Wire (REACTOR1 ~ MRY)
3-25 QW-VZG641JBZZ AG Lead Wire (REACTOR1 ~ T5)
3-26 QW-VZG951JBZZ AG N Lead Wire (TB ~ CN6)
3-27 QW-VZG633JBZZ AG Lead Wire (MRY1 ~ BT6)
3-28 QW-VZG634JBZZ AF Lead Wire (T20 ~ BT1)
3-29 QW-VZG635JBZZ AF Lead Wire (T21 ~ BT2)
3-30 QW-VZG613JBZZ AG Lead Wire (PAM ~ DB2)
3-31 QW-VZG614JBZZ AG Lead Wire (PAM ~ DB2)
3-32 QW-VZG615JBZZ AG Lead Wire (PAM ~ GATE)
3-33 QW-VZG685JBZZ AG Lead Wire (TB L2 ~ TB L2)
3-34 QW-VZG686JBZZ AG Lead Wire (TB L1 ~ TB L1)
3-35 QW-VZG632JBZZ AE Lead Wire (TB ~ BOX)

7
AE-X2M20RU

[4] ACCESSORY AND PACKING PARTS

1-30 x2

5-5

5-2-1

5-2-2
5-4

5-6
5-3

4-2
4-3
4-5
4-4
4-1-2

4-1-3 x2

4-1-1 x2 4-1

5-1

PRICE NEW PART


NO. PARTS CODE DESCRIPTION
RANK MARK RANK
[4] ACCESSORY AND PACKING PARTS
1-30 TLAB-F722JBRZ AE NO CLAMP LABEL
4-1 DFKS-A203JBKZ AU BESE PAN CAP KIT
4-1-1 PCAP-A140JBEZ AH BESE PAN CAP 1
4-1-2 PCAP-A141JBEZ AE BESE PAN CAP 2
4-1-3 PCAP-A142JBEZ AD BESE PAN CAP 3
4-2 DFKS-A205JBKZ AF BAG ASSEMBLY
4-3 LPFT-A134JBFZ AF DRAIN JOINT
4-4 LPFT-A135JBFZ AH DRAIN TRAY
4-5 TINS-B498JBRZ AG N INSTALLATION MANUAL
5-1 CPADBA161JBKZ AZ BOTTOM PAD ASS'Y
5-2-1 SPADBA532JBEZ AK TOP PAD L
5-2-2 SPADBA533JBEZ AK TOP PAD R
5-3 SPADBA546JBEZ AK PACKING PAD
5-4 SPADP0300YDE0 AB BAG
5-5 SPAKCE501JBEZ AX N PACKING CASE
5-6 TLAB-G167JBEZ AG N STICKER

8
AE-X2M20RU

INDEX
PRICE NEW PART PRICE NEW PART
PARTS CODE NO. PARTS CODE NO.
RANK MARK RANK RANK MARK RANK
[C] LANGKA325JBTA 1-1-3-3 AY
CANG-A358JBKZ 1-1-1 AK LHLD-B067JBEZ 3-3-1-3 AN
CANG-A393JBKZ 1-1-2 AL LHLD-B217JBFA 2-1-11 AE
CBOX-A081JBKZ 3-3-2 AR LHLD-B240JBFZ 3-3-7 AT
CCAB-A586JBKZ 1-1-4 AZ LHLD-B279JBFZ 3-3-8 AE
CCHS-B375JBTA 2-2-1 BC LHLD-B312JBFA 2-2-2-14 AE N
CCIL-A185JBKZ 2-2-4-1 AU LHLDWA054JBEZ 1-1-12 AK
CMOTLB560JBEZ 1-1-3-1 BD N LPFT-A134JBFZ 4-4-3 AF
CPADBA161JBKZ 4-5-1 AZ LPFT-A135JBFZ 4-4-4 AH
CPLT-A249JBKZ 1-1-8 AZ N LSUB-A020JBWZ 2-2-2-9 AE
CSKR-A569JBKZ 1-1-9 AW LX-BZA536JBTA 3-3-1-4 AC N
[D] LX-NZA411JBEZ 2-2-5-1 AH
DCAB-A185JBKZ 1-1-10 BC LX-WZA057JBEZ 2-2-7 AC
DCON-A754JBKZ 2-2-3 CP [M]
DCOV-A417JBKZ 1-1-16 BA N MSPR-A026JBE0 2-1-13 AB
DCOV-A418JBKZ 1-1-17 AM N MSPR-A036JBE0 2-1-14 AB
DDAI-A225JBKZ 2-2-2 BU N [N]
DFKS-A203JBKZ 4-4-1 AU NFANPA152JBEZ 1-1-15 AY
DFKS-A205JBKZ 4-4-2 AF [P]
DSGY-F376JBKZ 3-3-3 AU N PBOX-A570JBWZ 3-3-9 AK
DSGY-F377JBKZ 3-3-4 CC N PBOX-A576JBWZ 3-3-10 AM
DSGY-F378JBKZ 3-3-5 BH N PCAP-A140JBEZ 4-4-1-1 AH
DVLV-B053JBKZ 2-2-2-1 AZ PCAP-A141JBEZ 4-4-1-2 AE
DVLV-B054JBKZ 2-2-2-2 BG PCAP-A142JBEZ 4-4-1-3 AD
DVLV-B055JBKZ 2-2-2-3 BG PCMPRA718JBEZ 2-2-5-5 CU
DVLV-B056JBKZ 2-2-2-4 AX PCOV-B887JBEZ 2-2-5-2 AR
DVLV-B057JBKZ 2-2-2-5 AX PCOV-B888JBWZ 3-3-11 AL
DVLV-B195JBKZ 2-2-2-6 BC PDAI-A292JBTA 2-2-2-10 AM
DVLV-B478JBKZ 2-2-4 BN N PFPFPE477JBEZ 2-2-1-1 AC
DVLV-B479JBKZ 2-2-2-7 BG N PFPFPE478JBEZ 1-1-1-1 AC
[F] PFPFPE480JBEZ 1-1-9-1 AC
FSGY-B642JBKZ 3-3-6 AY PFPFPE481JBEZ 1-1-9-2 AC
FW-VZA121JBKZ 3-3-22 AQ N PFPFPE482JBEZ 3-3-2-2 AC
[G] PFPFPE483JBEZ 3-3-2-3 AC
GCAB-A469JBTA 1-1-5 BB PFPFPE484JBEZ 3-3-2-4 AC
GGADFA049JBFA 1-1-6 BC PFPFPE485JBEZ 3-3-2-5 AC
GLEG-A162JBEZ 2-2-6 AF PFPFPE486JBEZ 3-3-2-6 AC
GPLTMA081JBTA 1-1-7-1 AX PFPFPF003JBEZ 1-1-16-1 AD N
[J] PFPFPF004JBEZ 2-2-2-17 AD N
JHNDPA030JBFA 1-1-4-1 AG PFPFPF005JBEZ 1-1-8-8 AD N
JHNDPA032JBFA 1-1-7-2 AG PGUM-0034JBE0 2-2-4-2 AF
[L] PGUM-0035JBE0 2-2-4-3 AG
LANG-A734JBWZ 3-3-1-1 AK PGUM-A121JBEZ 2-2-4-4 AE
LANG-A771JBWZ 3-3-1-2 AN PGUMS0170JBE0 2-2-4-5 AE
LANG-A783JBWZ 2-2-2-8 AQ N PGUMSA047JBE0 2-2-2-15 AF
LANGKA324JBTA 1-1-3-2 AH PGUMSA068JBE0 2-2-4-6 AD

9
AE-X2M20RU

PRICE NEW PART PRICE NEW PART


PARTS CODE NO. PARTS CODE NO.
RANK MARK RANK RANK MARK RANK
PGUMSA093JBE0 2-2-2-11 AL QW-VZG686JBZZ 3-3-34 AG
PGUMSA445JBE0 2-2-4-7 AK QW-VZG951JBZZ 3-3-26 AG N
PGUMSA451JBEZ 1-1-8-1 AD N [R]
PPIPCE511JB10 2-2-2-12 AK RCILZA054JBZZ 3-3-14 BC
PPIPCM252JB1Z 2-2-8 AQ N RH-HXA187JBZZ 3-3-18 AY
PPIPCM254JB1Z 2-2-2-13 AR N RH-HXA204JBZZ 3-3-19 BB N
PRDAFA249JBEZ 3-3-21 AE RMOTSA037JBZZ 2-2-2-16 BC
PRDAFA253JBEZ 3-3-20 AW RNF--A001VBE0 3-3-17 AF
PSEL-E129JBEZ 1-1-10-1 AK [S]
PSEL-E130JBEZ 1-1-10-2 AN SPADBA532JBEZ 4-5-2-1 AK
PSEL-E131JBEZ 1-1-10-3 AK SPADBA533JBEZ 4-5-2-2 AK
PSEL-E239JBEZ 2-2-5-3 AH SPADBA546JBEZ 4-5-3 AK
PSEL-E240JBEZ 2-2-5-4 AK SPADP0300YDE0 4-5-4 AB
PSEL-E284JBEZ 1-1-10-4 AL SPAKCE501JBEZ 4-5-5 AX N
PSEL-E285JBEZ 1-1-9-3 AE [T]
PSEL-E286JBEZ 1-1-9-4 AD TINS-B498JBRZ 4-4-5 AG N
PSEL-E388JBEZ 1-1-8-3 AC TLAB-B777JBRZ 3-1-22 AC
PSEL-E406JBEZ 1-1-2-1 AC TLAB-C251JBRZ 2-2-9 AC
PSEL-E454JBEZ 1-1-8-4 AC TLAB-C258JBRZ 2-2-10 AC
PSEL-E498JBEZ 1-1-2-2 AC TLABCE099JBRZ 3-3-13 AG N
PSEL-E591JBEZ 1-1-16-2 AD N TLAB-F685JBRZ 3-3-1-8 AH
PSEL-E592JBEZ 1-1-17-1 AD N TLAB-F696JBRZ 1-1-24 AF
PSEL-E593JBEZ 1-1-8-2 AD N TLAB-F722JBRZ 4-1-30 AE
PSEL-E594JBEZ 1-1-8-7 AD N TLAB-F748JBRZ 1-1-25 AF
PSEN-A050JBKZ 2-1-18 AK TLAB-G071JBRA 1-1-26 AK N
PSEN-A051JBKZ 2-1-19 AL TLAB-G084JBRZ 3-3-1-9 AD N
PSHE-A314JBEZ 3-3-12 AK TLAB-G136JBRZ 1-1-23 AL N
PSPA-A146JBE0 3-3-1-5 AC TLAB-G167JBEZ 4-5-6 AG N
PSPF-B182JBEZ 1-1-4-2 AY TLABMA819JBRA 1-1-28 AV
PSPF-B185JBEZ 1-1-8-5 AX TSPC-J367JBRZ 1-1-29 AG N
PSPF-B239JBEZ 1-1-20 AK [X]
PSPF-B457JBEZ 1-1-21 AP N XNFS760-50000 2-2-11 AB
PSPF-B438JBEZ 1-1-8-6 AG N
[Q]
QTANZA093JBZZ 3-3-1-6 AQ
QTANZA096JBZZ 3-3-1-7 AV
QW-VZG613JBZZ 3-3-30 AG
QW-VZG614JBZZ 3-3-31 AG
QW-VZG615JBZZ 3-3-32 AG
QW-VZG632JBZZ 3-3-35 AE
QW-VZG633JBZZ 3-3-27 AG
QW-VZG634JBZZ 3-3-28 AF
QW-VZG635JBZZ 3-3-29 AF
QW-VZG640JBZZ 3-3-24 AG
QW-VZG641JBZZ 3-3-25 AG
QW-VZG643JBZZ 3-3-23 AE
QW-VZG685JBZZ 3-3-33 AG

10

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