Sharp Dcinverter Ac Service Manual
Sharp Dcinverter Ac Service Manual
SERVICE MANUAL
S1401AEX2M20RU/T
OUTDOOR UNIT
MODEL AE-X2M20RU
In the interests of user-safety (Required by safety regulations in some countries) the set should
be restored to its original condition and only parts identical to those specified should be used.
CONTENTS
SPECIFICATION............................................................................................................................................3
SPECIFICATION.....................................................................................................................................3
EXTERNAL DIMENSION........................................................................................................................4
CAPACITY TABLE...................................................................................................................................5
ELECTRICAL PARTS..............................................................................................................................6
CYCLE PARTS........................................................................................................................................6
WIRING DIAGRAM..................................................................................................................................7
EXPLANATION OF CIRCUIT AND OPERATION........................................................................................11
BOLCK DIAGRAM.................................................................................................................................11
FUNCTIONS..........................................................................................................................................12
TROUBLE SHOOTING GUIDE....................................................................................................................15
SELF-DIAGNOSIS FUNCTION.............................................................................................................15
PROTECTIVE FUNCTIONS AND OPERATIONS.................................................................................24
REFRIGERATION CYCLE...........................................................................................................................25
DISASSEMBLING PROCEDURE................................................................................................................28
PROCEDURE........................................................................................................................................28
DISASSEMBLY OF CONTROL UNIT....................................................................................................33
SPECIFICATION
MODEL INDOOR UNIT OUTDOOR UNIT
ITEMS AY-XPC07PU/09PU/12PU AE-X2M20RU
Rated cooling capacity (Min. – Max.) ☆ 9K & 9K Btu/h 19000 (7500 ~ 20000)
Rated heating capacity (Min. –Max.) ☆ 9K & 9K Btu/h 22000 (8000 ~ 24000)
Moisture removal (at cooling) ☆ pints/h 2.1×2
Electrical data
Phase Single
Rated frequency Hz 60
Rated voltage V 208/230
Rated current ☆ Cooling A 7.4*
(Min - Max.) Heating A 8.6*
Rated input ☆ Cooling W 1580 (420 ~ 1780)
(Min - Max.) Heating W 1820 (510 ~ 2100)
Cooling % 92*
Power factor ☆
Heating % 92*
Type Twin rotary
Model SNB172FEKMT
Compressor
type FV50S
Oil Charge
cc 700
Evaporator Louver Fin and Grooved tube type
Condenser Corrugate Fin and Grooved tube type
Refrigerant system Control Expansion valve
type R410A
Refrigerant
oz. (g) 64.6 (1830)
High / Soft
Noise level 07PU 38/26
(at cooling) 09PU dB(A) 39/26 52
12PU 44/27
07PU 39/28
Noise level
(at heating) 09PU dB(A) 40/28 53
12PU 43/29
Fan system
Drive Direct drive
High / Soft
Air flow quantity 07PU 332 / 198 (9.4 / 5.6)
(at cooling) CFM
09PU 343 / 198 (9.7 / 5.6) 1625 (46)
(m3/min)
12PU 381 / 214 (10.8 / 6.1)
07PU 332 / 230 (9.4 / 6.5)
Air flow quantity CFM
09PU 343 / 230 (9.7 / 6.5) 1555 (44)
(at heating) (m3/min)
12PU 408 / 244 (11.6 / 6.9)
Fan Cross flow fan Propeller fan
Connections
Refrigerant coupling Flare type
Refrigerant tube size (Gas line) inch (mm) 3/8 (9.52)
Refrigerant tube size (Liquid line) inch (mm) 1/4 (6.35)
Minimum - Maximum length (per unit) ft (m) 10 - 82 (3 -25)
Maximum length 2 units ft (m) 164 (50)
Maximum charge-less length ft (m) 98 (30)
Maximum height difference ft (m) 49(15)
Additional charge oz./ft (g/m) 0.16 (15)
Drain piping O.D. inch (mm) 5/8 (16)
Others
Compressor: Thermal protector
Safety device
Fan motors: Thermal fuse
Fuse, Micro computer control
Air filters Polypropylene net (Washable)
Net dimensions inch 36-7/32 × 11-13/32 × 9-7/16 33-15/32 × 27-15/16 × 13
07PU, 09PU, 12PU
(Width × Heigth × Depth) (mm) (920 × 290 × 240) (850 × 710 × 330)
Net weight 07PU, 09PU, 12PU lb. (kg) 22 (10) 119 (54)
NOTE: Test conditions are based on AHRI 210/240. (Refrigerant piping length [per unit]: 25ft [7.6m]) *: Voltage is 230V ☆ : Representative connection
3
AE-X2M20RU
EXTERNAL DIMENSION
4
AE-X2M20RU
CAPACITY TABLE
COOLING CAPACITY TABLE
5
AE-X2M20RU
ELECTRICAL PARTS
CYCLE PARTS
PARTS MODEL TYPE PARTS CODE
Compressor SNB172EFKMT 17.2cc DC TWIN ROTARY 1200W PCMPRA718JBEZ
6
AE-X2M20RU
WIRING DIAGRAM
7
AE-X2M20RU
from Thermistor
Comp. Temp.
Heat Exchange Temp.
Outdoor Temp/
Suction
To PAM PWB
To PAM PWB
To Reactor
8
AE-X2M20RU
To control box
To main
board
From Terminal
board
To main board
to Main PWB (CN11)
9
15V
1/2W 1M
80V 0.1A 1KF C14 V 22 T8
275V 0.22uF
20A R89 + DB1 82K 1/4W X8 R168 100 50V 50V
AE-X2M20RU
275V 0.22uF
FU1 R91 C97 630V 8 5
BROWN 2.5mH C79 750uF 750uF 750uF W 21 T9 1000pF LV 2.2uF
6.49KF 50V R214 0.1uF C204 22
C5 C5A 1/4W 1.0KF 10V 220uF 420V 420V 420V R216 R215 50V V
L2 0.01uF 9
BT20 250V 25A 1000pF LW 20
SA1 C4 C4A 250V 0.01uF X2 IS2
BT1 0V JPL2D JPL2C R217 19
T20 5V IS1 R171
NR1 11
DIAG 18
T4 250V 4700P X2 BT12 10 BSU R197
510V BT13 M R169 RS
15 CIN
20 N
FU2 D13 1/4W 1.8K C108 13
C111 +
R220
600V 1A C122 Z R170 1K 10K VREG 50V
250V 3.15A 0.1uF R221
1 RY1/B 50V R50 1 2.2uF
102℃
(4-Way Valve Drive) T12 1000pF ZD3 C106
25V GND 17
T13 R127 R128 C107 16 U
Temp 5V 3 R181 R101A 50V GND R172
Fuse NR2 15.4K 15.4K 4.7V R49 R240-244 50V
(R101A-R101C,R104A-R104C 1/4W 33K) Q5 1000pF 0.01uF 0V R177 13K F R198
C130 1/2W 120 510V R110 0V 1/4W
CN4
R104A
1 FB3 R101B 18V-P (R49,R240-R244 1W 140mΩF X6) R222
275V 0.33uF 5V 1/4W 5V 0V C115 IC10/C 2F X12
2 50V 0.01uF DB2 (DC Over Current Detect) 50V 13 R178 10KF 0V R223
10KJ R101C R111 150K PC4 -
C81 1000pF R176 1K
N CN2 1/4W 4 1 R200 5V 14 R173
3.3KJ
R104B
L1 L1 + C61 C300 R44 C301 1 4 1/10W 1KJ Q7 R179 10KF
TEMP FUSE C60 R43 0.1uF 50V Q6 R106 1K 3 2 D20 10KF 0V 12
25V 10V 2 3 R107 R186 + R199
100uF 10K 25V 0.01uF R104C CC 80V
0.1uF R146 DD 330 1/4W R182 10KF R224
PC3 1 0.1A IC10/D 9 R187 2KF ZD6
L2 L2 100KJ 1 - R225
PC81716 C83 Q11 R113 2 BT14 R185 4.7V R183 10KF
0V R105 1/4W 2 5V A_2 8
50V 1000pF 3 0V R188 2KF 0V 0V
22KJ C82 150K 3 PC5 1K 10 0V
UNIT (THERMISTOR B) CN8B R201 +
UA 50V 0.01uF CN14 4 1 R192 10K
A 2 R112 BT15 1/10W 1KJ Q8 C112 5V
TH6 1 1/4W 3 2 50V
R189 20KF
15V
R97A 10K R109 5V
SUCTION A 2 (PAM PWB) 1K P 1000p
UNIT R190
4
Q
6.8KF R195 20KF
11
1K
10 20KF
R78 R80
100K +C123 C124 5V
270 0V
JP92
0V R77 R79 10V 25V
2 1
R92
R 100uF 0.1uF CN11 BCN11
IC5 R54 10K
270 100 C32 + C33 (DISPLAY PWB)
1 1 3 2
3
CN8A C31 25V 4.7uF
(THERMISTOR A) 0.1uF R55 10K 2 2 4 1
1 0.1uF 25V
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
TH1 25V 5V DWS1
10K 0V R56 10K 3 3
R66
C
COMPRESSOR 2 Z
X1
X0
0V 51 VCC PQ5 25 4 4
VSS
PA2
VSS
MD0
MD1
MD2
PR5
PR4
PR3
PR2
PR1
PR0
VSS
VCC
VCC
PS5
PS4
PS3
PS2
PS1
PS0
3 W
INITX
TH2 C54D C54C A_2 52 PC0 PQ4 24 R57 10K 5 5 SW1 (PUMP DOWN SW)
4 R65 10K Y
HEAT EXCHANGE B_2 53 PC1 PQ3 23 R96A 2.2K 6 6
5 10K 10K V SW2 (WIRE CHECK SW)
TH3 54 PC2 PQ2 22 R96B 7 7
6 R64 10k X
OUTDOOR 55 PC3 PQ1 21 8 8 LED1A
2.2K
7 56 PC4 PQ0 20
U
TH4 R63 10K 9 9
SUCTION 8 57 PC5 VCC 19 LED1B
C93 + C30 1
R62 10K 58 PC6 VSS 18 25V 10V
0.1uF 100uF 2 R53 R50X
59 PC7 PP5 17
5V TH6A C64 3 R161 R162 1/4W 33 X4
60 PD0 PP4 16
C59 C58 C57 C56 R52 R51 PS21965-4C
C69 4 15V D11 D8 IPM/B
R61 R71 R68 61 PD1 PP3 15 1000pF 50V X4 10K X4
0V 600V 1A 600V 1A
PWB THERMISTOR 5V R47 R48 2
R70 R69 C68 C67 C66 62 AVCC10 PP2 14 I VUFB
(R61,R68-R71 6.8KF) 63 AVRH2 PP1 13 H 0V CN-1
(C64,C66-C69) +C125 C126
10
0.1uF IC1 C38 + C37 C50 + C49
0V 0.01uF 50V 100uF 64 AVSS10 PP0 12 ZD4 25V 25V
10V 25V 25V 25V
5V 24V 0.1uF 100uF 10uF 0.1uF
(Switching Power Supply) 65 PB0 PF0 11
5V 0V R205 R202 R204 23
66 PB1 PM3 10 10K 10K 10K U
C105 250V 4700pF C85 250V 4700pF
13
D19 67 PB2 PM2 9 VN1
TR1 18V-P 80V 8
D14 68 PB3 PM1 8 VP1
00 8 1 0.1A R134 12
C27 R17 M 69 PB4 PM0 7 D9 WN
200V 1A +C84 100 C44 3
1kV R87 C87 70 PB5 NMIX 6 50V C55 VVFB
1/2W 300K 35V
220pF 1/4W 50V 1000pF
150uF 5.1K 0.01uF 71 PB6 P91 5 25V 600V 1A
5 2 0V-P R135 C51
D5 72 PB7 P90 4 0.1uF C52 + 25V
0V 100 C41 25V
800V 1A F出力 73 PA0 P87 3 50V 10uF 0.1uF
KIA7815 15V
16 D6 1 3 1000pF 22 V
F 74 PA1 P86 2
5
7
8
IC4 R123 10KF R136
200V 1A C19 + R22 C25 C26 75 VSS VCC 1
7 WP
VCC
PG0
PG1
PG2
PG3
PG4
PG5
PH0
PH1
PH2
PJ0
PJ1
PJ2
PJ3
PJ4
PJ5
PJ6
PJ7
P80
P81
P82
P83
P84
P85
VSS
D
S
S
35V 25V 5V C43 D10
2
10K 25V 100 4 VWFB
IC2 200V 1A 150uF 0.1uF 15V 50V
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
0.1uF 12V 5V
100
13 5V 1000pF 600V 1A
MIP2K30MS
8
IC9/B C95 R137 C54 + C53
D18
VCC
CL
FB
VDD
D7 C20 + R82 25V + C94 25V
680uF R21 R120 2KF 2 80V C127 + C128 10V 100 C40 50V
4.7K
10K 0.1uF 10uF 0.1uF
4
3
2
1
C17 25V 2.2K - R124 0.1A 25V 10V 100uF 50V
D12 5V 0V 1 0.1uF 100uF 1000pF 21
B
O
Y
W
11 W
a
b
c
d
P
50V 1uF
DD
CC
261K R23 0.1uF 25V R25
R143 2KF 3 C89 100 C90 0V 0V R132 11
60V 1A Z + VN
0 25V 1000pF 100 C42 6
R35D
R16 R88 47K C23 5V R150 0.1uF VP
4
C21 R24 50V 50V
C24 + 10K 25V R35C 1000pF 10
C16 10KF UN
2200P 50V
C18 150uF 0.1uF 4.7K R133 5
20KF R151 UP
R26 0V
2
+ 3
1
35V IC3 0V 100 C39
C15 9 10KF 20KF R94 9
50V 0V 50V VNC
JP94
2.2u 50V
D4 2200pF (Inverter Current Detect) 1K 5V 1000pF 16
VNC
0V 25
200V 1A 0V NC
0V CN-2
0V 19
R14 PC6 R15 470 1/4W R45 C48 + C47 NC
4 1 18
10K 25V 100uF NC
15K 3 2 0V R46 1K 0.1uF 10V 17
NC
LTV817S-C 12V C46 C45 14
50V 50V FO
Q5B 1000pF 0.01uF
Q5A
5V 0V
FB2
W
Y
O
B
I
H
(Serial Communication) R155 R154 5V 1k
1
2
3
4
5
6
7
8
5V 1k
D18B CNM CND 1/4W 1/4W
PC1B 4.7K 4.7K R95A R95B
E
E
1 4 4 1
600V 1A C38B R30B
25V 3.3K 2 3 3 1K R152 2 R93A R93B
CN6 0V B B
0.1uF c Q6A Q6B
5 C39B LTV-817S-CTA1 2 3 IC7 2.2k 1/4W 2.2k 1/4W
UB R35B C37B R153 1K
250V
C
C
4 1 4 ULN2004L-D16-T
4700pF 4.7K 50V
3 PC2B 1000pF 5
UA O R94A R94B
4 1 6
2 R31B R32B R33B R34B R
9
3 2 R36B 0V 0V
16
15
14
13
12
11
10
D24A
D25A
C39A RY1/A
LTV-817S-CTA1 400V 1A X4
250V R35A C37A
4700pF 4.7K 50V
0V
D25B
D24B
1000pF
D23B
D22B
PC2A
4 1 400V 1A X4
R31A R32A R33A R34A 0V
3 2 56K R36A
2W 1K X3 b
PC853HXPJ00F 1.8K
1
2
3
4
5
6
1
2
3
4
5
6
BLOCK DIAGRAM
2A 25A
Fuse Fuse
Power supply Smoothing Rectification Filter
circuit AC power
circuit circuit circuit
3.15 A
Fuse
4-way valve relay drive circuit 4-way valve
2A
Fuse
Outdoor fan motor drive circuit Outdoor fan motor
20 A
Fuse
Power transistor module drive circuit Power transistor
module
Unit - unit wiring
Serial I/O circuit (AC power and
serial signals)
Compressor
CPU reset circuit
CPU
DC overcurrent detection circuit /
Power transistor module overheat
Heat exchanger pipe thermo circuit Heat exchanger pipe thermistor (OR) CN8A
Outdoor temp. thermo. circuit Outdoor temperature thermistor (GN) CN8A
DIP SW1
DIP SW2
11
AE-X2M20RU
FUNCTIONS
1. FREQUENCY CONTROL
1) AC current peak control
Cooling mode Heating mode
13.5A 13.8A
2) Prevention control of outdoor heat exchanger overheating
If the temperature of the outdoor heat exchanger exceeds the overheating prevention line 1or 2 during cooling, the operating
frequency is lowered by approximately 5 to 15Hz. After that, the frequency is lowered approximately 5Hz once every 60
seconds or approximately 15Hz once every 120 seconds. If the frequency is lowered to minimum frequency without the
temperature of the outdoor heat exchanger decreasing and this condition lasts for 1 minute, the compressor will be stopped.
Overheating Prevention line 1 129.2°F (54°C) Lower 5Hz once every 60 seconds
Overheating Prevention line 2 134.6°F (57°C) Lower 15Hz once every 120 seconds
3) Prevention control of compressor overheating
If the temperature of the compressor exceeds approximately 226.4°F (108°C), the operating frequency is lowered
approximately 5Hz. After that, the frequency is lowered approximately 5Hz once every 60 seconds. When the compressor
temperature drops below approximately 226.4°F (108°C), the frequency is raised approximately 5Hz once every 60 seconds,
and normal operation is restored. If the frequency is lowered to minimum frequency without the temperature of the compressor
decreasing, and this condition lasts for 1 minute, the compressor will be stopped.
4) Prevention control of indoor heat exchanger overheating
Two minutes after room several decrease If the temperature of any of indoor heat exchangers exceeds the overheating prevention
line 1 or 2 during heating, the operating frequency is lowered to minimum frequency. When the temperature of all of indoor heat
exchangers go below [the overheating prevention line 1 -45.5°F(-7.5°C)], the frequency is raised by approximately 5Hz once every
60 seconds, and normal operation is restored. If the condition that the frequency is minimum lasts for 2 minutes, the compressor
will be stopped.
<When normal >
If the temperature of any of indoor heat exchangers exceeds the over-
heating prevention line 1 or 2 during heating, the operating frequency Overheating
is lowered by approximately 5 to 15Hz. After that, the frequency is 125.6ºF (52°C)
prevention line 2
12
AE-X2M20RU
5. SERIAL SIGNALS
Serial signals consist of all 96-bit signals. If the condition as outdoor unit unable to receive a serial signal from the indoor unit
continues for 30 seconds, it closes the expansion valve which corresponds to the room which can not be communicated. If all
indoor units can not communicate with the outdoor unit, the compressor is stopped.
7. MISWIRING CHECK
“Mis-wiring check” is conducted by detecting the indoor heat exchanger temp. For example, when the expansion valve for only room
A is open, and the wiring is correct, the indoor heat exchanger temp for room A will reduce. If the wiring is incorrect, the indoor heat
exchanger temp for a different room will reduce.
8. SAFETY TIME
When the unit is operated by the remote control after the breaker is turned on, the safety device of the compressor will work and the
compressor will not operate for 90 seconds.
one room is stopped while the indoor unit in another room is in the stand-by mode, the operation mode requested by the indoor unit
which is now in the stand-by mode will be accepted. At this time, the compressor will be temporarily stopped to switch the four- way
valve and restart after 90 seconds. During the cooling or dry operation, the expansion valve corresponding to the indoor unit that is not
heated up even if it is not activated. This is not abnormal. When the operations in all rooms are stopped, the compressor is off and the
expansion valves in all rooms are fully opened.
2) Defrosting
More than More than More than
If the compressor operation time is more than 20 minutes in
20 min. 20 min. 20 min.
the heating mode and the outdoor air temperature and outdoor
heat exchange temperature satisfy the defrosting conditions, the
defrosting operation is started. When the defrosting operation
is started, the indoor fan s tarts to run intermittently. When the
outdoor heat exchanger temperature reaches approx. 73.4°F (23°C)
or above or when the defrosting time exceeds 10 minutes, the Heating
defrosting operation is quit. operation
start Defrosting Defrosting
Max. 10 min. Max. 10 min.
13
AE-X2M20RU
3) During defrosting
When defrosting begins, the compressor stops. Approximately 1 minutes later, the compressor reactivates in the refrigeration
cycle, and the outdoor heat exchanger is defrosted. Each mode is as follows:
The outdoor fan is stopped.
The operating frequency is as shown in the table below.
The indoor fan is stopped.
All expansion valve are open. for 5 minutes 3600 rpm
after that 3000 rpm
4) Defrost stop
When defrosting time exceeds 10 minutes When the temperature of the outdoor heat exchanger rises above approximately 73.4°F
(23°C) Defrost stop is determined by either of the above conditions, and the compressor is stopped. At the same time, the outdoor
fan go ON. The compressor is reactivated in the heating cycle 1 minutes after it was stopped, and normal control resumes.
13. Preheat
When heating is stopped, applying a small amount of voltage to the compressor to make heating start more quickly.
The preheat function will active according to outdoor temperature and compressor temperature.
To inactivate this function, slide the SELECT switch (DSW1) #2 to OFF side.
DSW1
1
2
OFF ON
14
AE-X2M20RU
Indoor unit
• To display the self-diagnosis, hold down the AUX button for over 5 seconds on the indoor unit when the indoor unit is not operating.
•
• If the power cord is unplugged or the circuit breaker is turned off, the self-diagnosis memory is lost.
AUX
Plasmacluster lamp (Blue)
OFF
Outdoor unit
•
• The self-diagnosis of outdoor unit is displayed for about 3-10 minutes. Then, the LED1 returns to normal display.
0.5-second 0.5-second 0.5-second 0.5-second
ON ON ON ON
ON
Normal
OFF
0.5-second 0.5-second 0.5-second
LED1 OFF OFF OFF
2-time
0.5-second 0.5-second 0.5-second 0.5-second
SELECT ON ON ON ON
LED1A DSW1
1 ON
2
OFF ON
2-time
LED1B OFF
PUMP DOWN
SW1 0.5-second 0.5-second 0.5-second
OFF OFF OFF
3-time
WIRE CHECK
SW2 0.5-second 0.5-second 0.5-second 0.5-second 0.5-second
ON ON ON ON ON
ON
3-time
OFF
0.5-second 0.5-second 0.5-second
OFF OFF OFF
15
AE-X2M20RU
16
AE-X2M20RU
17
AE-X2M20RU
18
AE-X2M20RU
*Remark
The malfunction No. is calculated using the following way.
Example)
→Lamp Calculation Main Sub
Indoor unit lamp
16 8 4 2 1
Timer (orange) O O O O O
Operation (green) O O 4+1=5 5
Plasmacluster (blue) O 2 2
20
Tester
0
-10 0 10 20 30 40 ºC
19
AE-X2M20RU
)
500k 40k
)
32ºF(0ºC) resistance
Resistance (
400k
Resistance (
30k 14.5 kΩ
300k 25ºC resistance 77ºF(25ºC) resistance
50.0 kΩ TH-1
20k 4.431 kΩ
200k
TH2 - TH4
6.2kΩ 3.3kΩ
100k 4.5kΩ 2.5kΩ 10k TH6 - TH7
1.9kΩ
0 0
-4 32 68 140 176 212 248 -4 32 68 104 140
(-20) (0) (20) (60) (80) (100) (120) (-20) (0) (20) (40) (60)
Temperature ºF (ºC) Temperature ºF (ºC)
Are the timer lamps of the indoor Yes Check the failure symptom with
The cooling cycle is abnormal.
units in all rooms flashing ? the failure diagnosis mode.
No (Check the failure with
the outdoor unit.)
Check that the power between
Check the pressure.
the terminal board "L1" and "L2" TO A
of the indoor unit is AC 230V,
60Hz.
20
A
Open circuit of the AC overcurrent Rotation error of Open circuit of serial signal line
Overheat of the compressor Abnormal AC current
outdoor thermistor the compressor Short circuit of serial signal line
21
No P - V, N - V Is the resistance value of the No
Yes P - W, N - W winding in the current trans-
Connect CN3 Yes former ? (720 )
Replace the
thermistor. Check the FUSE 5 Yes
Replace the IPM PWB
Replace the current Connect CN6.
transformer
Is the resistance value Yes
among 1 3 and 5
of fan motor shortcircuit? Check the voltage (5V).
No
Replace the fan motor. The compressor is abnormal.
No
22
AE-X2M20RU
No
Yes
Is the outdoor compressor running?
No
Yes Check the four-way valve.
Has the cycle been switched? To A
No
23
AE-X2M20RU
Power factor mod- When a power factor module error input is During compressor Automatically re-starts after
12 4 times Yes Yes
ule error detected. operation safety time.(180 sec.)
DC Compressor In the case that the feed back signal from the During compressor Automatically re-starts after
13 8 times Yes Yes
rotation error compressor is not input or abnormal. operation safety time.(180 sec.)
IPM overheat pre- Lowers the operating frequency if the tempera-
vention control. ture of IPM rises high temperature. During compressor Automatically restarts after
14 No limit No No
IPM high tempera- Stops the compressor if the temperatures rays operation safety time.(180 sec.)
ture error high for 2 minutes at minimum frequency.
24
AE-X2M20RU
REFRIGERATION CYCLE
25
AE-X2M20RU
Operation Mode
Running unit No.
Cool (Max) Cool (Test run) Heat (Max) Heat (Test run)
(1) 174 ºF (79℃ ) 152 ºF (67℃ ) 168 ºF (76℃ ) 130 ºF (55℃ )
AY-XPC12PU
& (2) 99 ºF (37℃ ) 99 ºF (37℃ ) 42 ºF (6℃ ) 38 ºF (4℃ )
AY-XPC12PU (3) 52 ºF (11℃ ) 55 ºF (13℃ ) 86 ºF (30℃ ) 78 ºF (25℃ )
(4) 50 ºF (10℃ ) 60 ºF (15℃ ) 36 ºF (2℃ ) 40 ºF (5℃ )
Stop valve pressure (gas side) 119 psig 145 psig 381 psig 289 psig
Frequency 78Hz 48Hz 80Hz 42Hz
(1) 164 ºF (73℃ ) 148 ºF (65℃ ) 172 ºF (78℃ ) 127 ºF (53℃ )
AY-XPC09PU (2) 99 ºF (37℃ ) 99 ºF (37℃ ) 42 ºF (5℃ ) 38 ºF (3℃ )
& (3) 52 ºF (11℃ ) 57 ºF (14℃ ) 88 ºF (31℃ ) 77 ºF (25℃ )
AY-XPC09PU (4) 53 ºF (12℃ ) 64 ºF (18℃ ) 36 ºF (2℃ ) 43 ºF (6℃ )
Stop valve pressure (gas side) 129 psig 155 psig 397 psig 274 psig
Frequency 65Hz 36Hz 76Hz 32Hz
(1) 162 ºF (72℃ ) 149 ºF (65℃ ) 184 ºF (84℃ ) 132 ºF (56℃ )
(2) 97 ºF (36℃ ) 98 ºF (37℃ ) 43 ºF (6℃ ) 37 ºF (3℃ )
AY-XPC12PU (3) 50 ºF (10℃ ) 54 ºF (12℃ ) 107 ºF (42℃ ) 80 ºF (27℃ )
(1 unit only on
operation) (4) 48 ºF (9℃ ) 61 ºF (16℃ ) 40 ºF (5℃ ) 43 ºF (6℃ )
Stop valve pressure (gas side) 113 psig 146 psig 483 psig 313 psig
Frequency 49Hz 27Hz 63Hz 27Hz
(1) 156 ºF (69℃ ) 144 ºF (62℃ ) 166 ºF (74℃ ) 130 ºF (54℃ )
(2) 98 ºF (36℃ ) 98 ºF (37℃ ) 41 ºF (5℃ ) 36 ºF (2℃ )
AY-XPC09PU
(1 unit only on (3) 51 ºF (10℃ ) 63 ºF (17℃ ) 102 ºF (39℃ ) 79 ºF (26℃ )
operation) (4) 54 ºF (12℃ ) 66 ºF (19℃ ) 41 ºF (5℃ ) 45 ºF (7℃ )
Stop valve pressure (gas side) 128 psig
i 155 psig
i 438 psig
i 305 psig
i
Frequency 36Hz 20Hz 49Hz 22Hz
(1) 150 ºF (66℃ ) 140 ºF (60℃ ) 149 ºF (65℃ ) 128 ºF (53℃ )
(2) 98 ºF (37℃ ) 99 ºF (37℃ ) 38 ºF (3℃ ) 37 ºF (3℃ )
AY-XPC07PU
(3) 53 ºF (11℃ ) 58 ºF (15℃ ) 93 ºF (34℃ ) 80 ºF (27℃ )
(1 unit only on
operation) (4) 60 ºF (15℃ ) 70 ºF (21℃ ) 41 ºF (5℃ ) 44 ºF (7℃ )
Stop valve pressure (gas side) 141 psig 164 psig 384 psig 305 psig
Frequency 28Hz 16Hz 38Hz 22Hz
26
AE-X2M20RU
Performance curves
Note: Total Capacity and total input with 2 units (9k+9k) running.
At Cooling At Heating
(Running frequency: 61Hz) (Running frequency: 70Hz)
At Cooling
2000 2000 (Running frequency : 61HZ)
1900
1800
1800
1600
1700
1400
1600
1200 1500
1000 1400
65 70 75 80 85 90 95 100 105 110 115 120 (゜F) 15 20 25 30 35 40 45 50 55 (゜F)
18 21 24 27 29 32 35 38 41 43 46 49 (℃) -9 -7 -4 -1 2 4 7 10 13 (℃)
(Btu/h)
Total cooling capacity (Btu/h)
25000
capacity(Btu/h)
24000
17000
16000 15000
Total
14000 13000
65 70 75 80 85 90 95 100 105 110 115 120 (゜F) 15 20 25 30 35 40 45 50 55 (゜F)
18 21 24 27 29 32 35 38 41 43 46 49 (℃) -9 -7 -4 -1 2 4 7 10 13 (℃)
Outside air temp. Outside air temp.
(( C)
C) (゜F) (℃) (゜F)
18 64 43 110
17 62 41 106
Outlet air temp.
Outlet air temp.
16 60 39 102
14 58 37 98
13 56 34 94
12 54 32 90
65 70 75 80 85 90 95 100 105 110 115 120 (゜F) 15 20 25 30 35 40 45 50 55 (゜F)
18 21 24 27 29 32 35 38 41 43 46 49 (℃) -9 -7 -4 -1 2 4 7 10 13 (℃)
27
AE-X2M20RU
DISASSEMBLING PROCEDURE
PROCEDURE
1. Remove the 3 screws fixing on the Side Cover, 3. Remove the 8 screws fixing on the Top Plate,
then slide it downward to take it out. Then take it out.
Top Plate
Side Cover
Cable Cover
Front Panel R
28
AE-X2M20RU
5. Remove the 2 screws fixing on the Angle then 6.2 Firstly open it, secondly slide left side upward and take
take it out. it out.
Angle
CompressorCover
Compressor CoverTop
Top
Front Panel L
Compressor Cover
29
Compressor Cover
AE-X2M20RU
8. Remove the nut, then take Terminal Cover out. 10.2 Cut the fixing band and remove the 3 screws fixing on
the Control Box. Then take the Control Box out.
Terminal Cover
Fixing band
Control Box
Fan motor
4-WayValve
Thermistor (CN8A&CN8B)
Side Cabinet R
Reactor terminal
Fixing band
30
Side Cabinet L
Side Cabinet R
Bulkhead
31
AE-X2M20RU
15. Remove the 4 screws fixing on the Reactor, 17. Remove the 2 screws fixing on the Motor Angle then
then take it out. slide it forward to take it out.
Motor Angle
Motor Angle
Reactor
Fixing band
Motor Angle T
Propeller Fan
Motor
32
AE-X2M20RU
DISASSEMBLY OF CONTROL UNIT
1. Unscrew the 4 screws and remove the 5. Take off display board terminal from CN11
terminal board. and take off terminal board.
Control box C
33
AE-X2M20RU
34
PARTS GUIDE
MULTI SPLIT TYPE
ROOM AIR CONDITIONERS
OUTDOOR UNIT
MODEL AE-X2M20RU
In the interests of user-safety (Required by safety regulations in some countries) the set should
be restored to its original condition and only parts identical to those specified should be used.
CONTENTS
[1] CABINET AND UNIT PARTS [4] ACCESSORY AND PACKING PARTS
Parts marked with " ! " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety
and performance of the set.
2
1-9 1-8-8
1-12 1-16-2
1-6 1-5 1-8-1
1-28 1-8-6
1-29
1-4-2
1-20
1-24
1-23
[1] CABINET AND UNIT PARTS
1-8-5 1-16
1-21
1-4-1
AE-X2M20RU
1-26
1-4
AE-X2M20RU
3
AE-X2M20RU
1-11
2-3
2-8
2-2-17
2-5-1
2-2-14
2-5-3
1-14
2-5-2 2-4-7
2-2-11
2-4-6 1-13 x2
2-5-4 2-2
2-4 2-2-8
2-2-9 x2
2-4-4
2-2-2
2-4-2 2-2-12 x2
2-2-1
2-11 x3 2-4-5 2-2-6
2-2-10
2-7 x3
2-6
2-1-1
2-1
4
AE-X2M20RU
5
AE-X2M20RU
3-13
3-11
3-4
3-6 3-20
3-9
3-21
3-5
3-7
3-8
3-10
3-1-2
3-2
1-22
3-3
3-1-9
3-1-8
3-1-5 x4
3-1-6
3-1-4 x2
3-12 3-1-3 x2
3-1-7 3-1-1
6
AE-X2M20RU
7
AE-X2M20RU
1-30 x2
5-5
5-2-1
5-2-2
5-4
5-6
5-3
4-2
4-3
4-5
4-4
4-1-2
4-1-3 x2
4-1-1 x2 4-1
5-1
8
AE-X2M20RU
INDEX
PRICE NEW PART PRICE NEW PART
PARTS CODE NO. PARTS CODE NO.
RANK MARK RANK RANK MARK RANK
[C] LANGKA325JBTA 1-1-3-3 AY
CANG-A358JBKZ 1-1-1 AK LHLD-B067JBEZ 3-3-1-3 AN
CANG-A393JBKZ 1-1-2 AL LHLD-B217JBFA 2-1-11 AE
CBOX-A081JBKZ 3-3-2 AR LHLD-B240JBFZ 3-3-7 AT
CCAB-A586JBKZ 1-1-4 AZ LHLD-B279JBFZ 3-3-8 AE
CCHS-B375JBTA 2-2-1 BC LHLD-B312JBFA 2-2-2-14 AE N
CCIL-A185JBKZ 2-2-4-1 AU LHLDWA054JBEZ 1-1-12 AK
CMOTLB560JBEZ 1-1-3-1 BD N LPFT-A134JBFZ 4-4-3 AF
CPADBA161JBKZ 4-5-1 AZ LPFT-A135JBFZ 4-4-4 AH
CPLT-A249JBKZ 1-1-8 AZ N LSUB-A020JBWZ 2-2-2-9 AE
CSKR-A569JBKZ 1-1-9 AW LX-BZA536JBTA 3-3-1-4 AC N
[D] LX-NZA411JBEZ 2-2-5-1 AH
DCAB-A185JBKZ 1-1-10 BC LX-WZA057JBEZ 2-2-7 AC
DCON-A754JBKZ 2-2-3 CP [M]
DCOV-A417JBKZ 1-1-16 BA N MSPR-A026JBE0 2-1-13 AB
DCOV-A418JBKZ 1-1-17 AM N MSPR-A036JBE0 2-1-14 AB
DDAI-A225JBKZ 2-2-2 BU N [N]
DFKS-A203JBKZ 4-4-1 AU NFANPA152JBEZ 1-1-15 AY
DFKS-A205JBKZ 4-4-2 AF [P]
DSGY-F376JBKZ 3-3-3 AU N PBOX-A570JBWZ 3-3-9 AK
DSGY-F377JBKZ 3-3-4 CC N PBOX-A576JBWZ 3-3-10 AM
DSGY-F378JBKZ 3-3-5 BH N PCAP-A140JBEZ 4-4-1-1 AH
DVLV-B053JBKZ 2-2-2-1 AZ PCAP-A141JBEZ 4-4-1-2 AE
DVLV-B054JBKZ 2-2-2-2 BG PCAP-A142JBEZ 4-4-1-3 AD
DVLV-B055JBKZ 2-2-2-3 BG PCMPRA718JBEZ 2-2-5-5 CU
DVLV-B056JBKZ 2-2-2-4 AX PCOV-B887JBEZ 2-2-5-2 AR
DVLV-B057JBKZ 2-2-2-5 AX PCOV-B888JBWZ 3-3-11 AL
DVLV-B195JBKZ 2-2-2-6 BC PDAI-A292JBTA 2-2-2-10 AM
DVLV-B478JBKZ 2-2-4 BN N PFPFPE477JBEZ 2-2-1-1 AC
DVLV-B479JBKZ 2-2-2-7 BG N PFPFPE478JBEZ 1-1-1-1 AC
[F] PFPFPE480JBEZ 1-1-9-1 AC
FSGY-B642JBKZ 3-3-6 AY PFPFPE481JBEZ 1-1-9-2 AC
FW-VZA121JBKZ 3-3-22 AQ N PFPFPE482JBEZ 3-3-2-2 AC
[G] PFPFPE483JBEZ 3-3-2-3 AC
GCAB-A469JBTA 1-1-5 BB PFPFPE484JBEZ 3-3-2-4 AC
GGADFA049JBFA 1-1-6 BC PFPFPE485JBEZ 3-3-2-5 AC
GLEG-A162JBEZ 2-2-6 AF PFPFPE486JBEZ 3-3-2-6 AC
GPLTMA081JBTA 1-1-7-1 AX PFPFPF003JBEZ 1-1-16-1 AD N
[J] PFPFPF004JBEZ 2-2-2-17 AD N
JHNDPA030JBFA 1-1-4-1 AG PFPFPF005JBEZ 1-1-8-8 AD N
JHNDPA032JBFA 1-1-7-2 AG PGUM-0034JBE0 2-2-4-2 AF
[L] PGUM-0035JBE0 2-2-4-3 AG
LANG-A734JBWZ 3-3-1-1 AK PGUM-A121JBEZ 2-2-4-4 AE
LANG-A771JBWZ 3-3-1-2 AN PGUMS0170JBE0 2-2-4-5 AE
LANG-A783JBWZ 2-2-2-8 AQ N PGUMSA047JBE0 2-2-2-15 AF
LANGKA324JBTA 1-1-3-2 AH PGUMSA068JBE0 2-2-4-6 AD
9
AE-X2M20RU
10