Parts Manual: Generator Set
Parts Manual: Generator Set
Parts Manual: Generator Set
Generator Set
QSK60 GS3,G3,G4,G6,G8,G9 Engine with PCC 3201 and
PC3.3 with MLD Controls
C1760D5e
C1760D5e (Spec G, H)
C2000D5
C2000D5 (Spec A, B, C, D, G, H)
C2000D6
C2000D6 (Spec G, H)
C2000D5e
C2000D5e (Spec G, H)
C2250D5
C2250D5 (Spec A, B, C, D, G, H)
C2250D6A
C2250D6A (Spec G, H)
C2500D5A
C2500D5A (Spec A, B, C, D, G, H)
English
Original Instructions 2-2023 A041B298 (Issue 30)
Publication A041B298 Parts Manual
Issue 30 − 2-2023 Model: C1760D5e−C2500D5A
Table of Contents
Description Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Service Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engine Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Drip Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Air Cleaner − Normal Duty (QSK60G3, GS3, G4, G6, G8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Air Cleaner − Normal Duty (QSK60G9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Air Cleaner − Heavy Duty (QSK60G3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Air Cleaner − Heavy Duty (QSK60GS3, G4, G6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Engine Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Remote Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Low Coolant Level Sensor − G3, G4, G8 − KH (PCC 3201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Low Coolant Level Sensor (PC3.3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Generator Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Generator Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Terminal Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Control Assembly − PCC 3201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Wiring Harness − Control − PCC 3201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Control Heater − PCC 3201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Genset Control − PC3.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Bearing RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Entrance Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Circuit Breaker Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Wiring Harness − Extension and AC (PCC 3201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Wiring Harness − Extension (PC3.3 Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Safety Precautions
The following symbols are used in Cummins manuals to alert users to the potentially dangerous conditions
relating to maintenance of equipment and replacement of parts. Please read and observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal in-
jury or product or property damage.
Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 0908−0110.
Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as caus-
ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-
line and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!
Related Literature
The related literature that is appropriate to your generator set includes:
Operator Manual for QSK60−G3 G4 G6 G8 G9 GS3 Engine with the PowerCommand 3.3 (A052D363)
Operator Manual for QSK60−G3 G4 G6 G8 G9 GS3 Engine with the PowerCommand 3.3 MLD
(A052D364)
Installation Manual for QSK60−G3 G4 G6 G8 G9 GS3 Engine with the PowerCommand 3.3 or 3.3 MLD
Control (A052D365)
Generator Set Service Manual for QSK60−G3 G4 G6 G8 G9 GS3 Engine with the PowerCommand 3.3
or 3.3 MLD Control (A052D375)
Recommended Spares List (RSL) for C1760 D5e QSK60−GS3 Engine with the PowerCommand 3.3 or
3.3 MLD Control (A052D366)
Recommended Spares List (RSL) for C2000 D5e QSK60−GS3 Engine with the PowerCommand 3.3 or
3.3 MLD Control (A052D367)
Recommended Spares List (RSL) for C2000 D5 QSK60−G3 Engine with the PowerCommand 3.3 or 3.3
MLD Control (A052D368)
Recommended Spares List (RSL) for C2250 D5 QSK60−G4 Engine with the PowerCommand 3.3 or 3.3
MLD Control (A052D369)
Recommended Spares List (RSL) for C2250 D5A QSK60−G8 Engine with the PowerCommand 3.3 or
3.3 MLD Control (A052D370)
Recommended Spares List (RSL) for C2000 D6 QSK60−G6 Engine with the PowerCommand 3.3 or 3.3
MLD Control (A052D371)
Recommended Spares List (RSL) for C2250 D6A QSK60−G9 Engine with the PowerCommand 3.3 or
3.3 MLD Control (A052D373)
Standard Repair Times − FD Family (A029F346)
Model Identification
This manual covers generator set models produced under the Cummins brand name.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins nameplate.
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.
For reference document your generator set information in the spaces below.
Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current LED Light−Emitting Diode
ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
Amp Ampere
M Meter
A/R As Required
MCB Miniature Circuit Breaker
AVR Automatic Voltage Regulator
MCCB Moulded Case Circuit Breaker
AWG American Wire Gauge
MF Mains Failed
BHP Brake Horsepower MFSS Master First Start Sensor
BMS Building Measurement System mm Millimeter
BST Busnar Sensing Transformer MOH Mobile Off Highway
MR Mains Returned
CAN Controlled Area Network
MST Mains Sensing Transformer
CB Circuit Breaker
MSU Mains Sensing Unit
CCA Cold Cranking Amps
MV Medium Voltage
CHP Combined Heat and Power
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer NFS Not For Sale
dB(A) Unit of noise level NPT National Pipe Thread
DC Direct Current OD Outside Diameter
Deg Degree oz. Ounce
DIP Dual In−line Package
DMC Digital Master Control PC PowerCommand 3.3
DMSU Demand Load Standby Unit PC Printed Circuit
PF Power Factor
ECM Engine Control Module Ph Phase
EFC Electronic Fuel Control PFC Power Factor Controller
EIT External/Internal Tooth PLC Programmable Logic Controller
EMCU Engine Monitoring and Control Unit PMG Permanent Magnet Generator
EMF Electromotive Force PRP Prime Power Rating
EPROM Erasable Programmable Read PSU Power Supply Unit
Only Memory PT/CT Potential Transformer/Current
EPU Engine Protection Unit Transformer
ET External Tooth PTC Power Transfer Control
FAE Full Authority Engine QCC Quadrature Current Control
FSS First Start Sensor
RFI Radio Frequency Interference
GCP Generator Control Panel RMS Root Mean Square
GFI Ground Fault Interrupter RPM Revolutions Per Minute
GKWT Global Kilowatt Transducer RT Right
HMI Human/Machine Interface RTD Resistance Temperature Detector
HV High Voltage Spec Specification
IC Integrated Circuit Thk Thick
ID Inside Diameter
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
I/O Input / Output UNF Union National Fine
IT Internal Tooth V Volts
kVA Apparent Power VAC Volts, Alternating Current
kVAR Reactive Power VCB Vacuum Circuit Breaker
kW Active / Real Power (Kilowatt) VDC Volts, Direct Current
kWh Unit of electrical energy or work VF Volt−free
VT Voltage Transformer
LPG Liquid Petroleum Gas
LT Left W/(ET, IT, EIT) With
Labels
1 2 3 4 5 6
7 8 9 10
13
12
11
14 19
15 16
18
20
17
22 23
21
24
Labels
Consumables
The following is a list of consumables associated with the generator models covered in this manual:
Service Consumables
Ref.
Page No. Part No. Description Qty
13 0501−0708 Line, Fuel (In) 1
13 0501−0697−05 Line, Fuel (Out) 1
37 0503−2658 Hose, Radiator 9
Engine Accessories
18 18
11
7 17
14
16 14 3
8
8 4
9 10
5
6
15
12 2 1 19
13 View in Direction of Arrow ’D’
Engine Accessories
Oil Pump
10
11
12
13
5
6
5 8
6
3
2
8
9
7
Drip Pan
18 17
Detail A
9 8 19 22 11 10 23 15 22 11
30 26
31 27
See Detail A
4
14
12
7
2
5 13 13 20 13 13 3
6 25 16 21 16 25
25 25 1
24
28
29
18 17
Detail A
9 13 8 19 21 11 10 22 15 21 11
See Detail A
4
14
12
7
2
6 24 16 20 16 13 3
5 13 24 24
24 1
23
25
26
23 17
Detail A
9 8 22 20 21 10 19 15 11
7
See Detail A 4
26
27
28
29
14
12
24
6 13 16 18 16 13 2
5 25 13 13 3
1
22 16
Detail A
9 8 21 19 20 10 18 14 11
7
See Detail A 4
26
27
28
29
13
12
24
6 25 23 15 17 15 23 2
5 23 23 3
1
Engine Heater
PGC (Older Units)
8 39
9 11 22
10
12
13
7 28
7 1 6 5 7 6 14 7 35 7 6
27 2 7 15 7
3 23
18
16
19 7
20 17
21
30 7
31
32
33
34
12 36 12 26
37 10 25
38
12 29
24 7 4
18 24 6
18 24
18
27
1
2
3
18
19
20
21
30
31
32
33
34
Engine Heater
PGC (Newer Units)
18
17
19
10 20
21 32
31
Section A−A
35
A
2 1
7 23 12
6 34 30
3 5 4 9 33
22
29
24 25
34 34
33 33
13
21 26 21 21 14
27
28
15
11
34 3 8 16
20
36
Engine Heater
PGC (Spec D)
21
20
13
14
15
31
16 32
2
1
12
5
6 8 3
7
19 9
20
21
12
2
35
17
23 18
30 22
24
29
10
21
25
4 21
26
27 33
28 34
11
15
14
13
8
20
21 7 18
19
22
6
12
9
10 Thermostat Housing
21
11
16
21 17 1 17
21
2
3
16
4 17
17
7
1
2
3 3
4 4
5 10 1 5
12
8
11
13
2
Radiator
40 (C1760 D5e, C2000 D5e) (Illustration #1)
3
4
9 7 1
15 30 31
32 5
5 8 10
13
14
3
4
6
28 31
29
12
25
19 20 33
11 17
21
24 24
26 26
27 27
22
18 2 16 23
23
26
27
35 28
29
3
32 21
33
24 34
25
3 37
3
31 30 38
5 6
23
18
1
12 7
2
3
4
3
11 22
8 10 36
9 3
13 20
Radiator
40 (C2500 D5A)
50 (C2250 D6A, C2250 D5, C2000 D6, C2000 D5)
33
34 44
45
32
5
46
9
6 12 4
9
9 41
39
2 42
32
40
31 1
12 9 33
12 38
6
15
16
17
6
9
13 14 26
9
9 6 29
23 6
9 30
22 24
25
20
27
28
6
19
18
9 6 35
24 9 9 7 36
22 37
47 8
21
3
10
8
43
11
32
21 11
Radiator
40 (C2500 D5A)
50 (C2250 D6A, C2250 D5, C2000 D6, C2000 D5)
Radiator (Continued)
40 (C2500 D5A)
50 (C2250 D6A, C2250 D5, C2000 D6, C2000 D5)
Service Parts
A064F440 Hose (C2500 D5A) 2
A064F439 Pulley (C2500 D5A) 1
1
2
3 6 5 9
18 9
5
8 6
7
16 14
7
8
15 16
3
17
4
15
16 13
15 12
13
16
4
17
3
17
16
11 13
10
12
11
11 10 13
11
16
LTA Radiator Core − C2250 D6A, C2250 D5, C2000 D6, C2000 D5
1
2
11 10
14
10
3
6
9
5 4 8
11
13 9
11 8
9
12 13
7
4
4
3
5
6
4 4 13
12
6
4
13
12
13 4
11
4
5
4
4
6
4
7 13
11 6
5
9
8
9 4
8
9
11
11
LTA Radiator Core − C2250 D6A, C2250 D5, C2000 D6, C2000 D5
Belt Guard
9
8
10
6 4
1
5 2
34
5 35 42
33 43
6 41
10
7 13 4
10 2
10
40
33
32 1
13 10 34
39
7 46
13 16
17
18
7
10
14 15 27
10
10 7 30
24 7
10 31
23 25
26
21
28
29
7
20
19
10 7 36
10 10 8 37
25
23 38
9 45
22
3
11
9
44
12
33
22 12
2 1
3 8 7 11
25
11
7
10 8
9
17
9
10
18
3
20
4
18
19 15
18 14
17
15
19
4
20
3
24
16 20
21
19
13 15
23 5 12
14
22 13
13 12 15
13
6
17
11 2
3 1
13 9
5 12 11
13
13 8
12 11 4
13 3
6 13
13 10
12
5 13
13
11
5
7 7 13
10
13
12
8 11 12
13
3 12
13
17
6 13
18
9
4
14
17
16
17 14
15
11
11
66
40
43 67
30 41
44 52
53
47 6 7
45 37
46
50 60
60 61
61 16
26
9
2
5
3 15 14 36
4 10
42 1 38 12 17 29
62
48
49
12 11 13 27 20 29 28 19 5 14 6 16
18
22
2
8
7
24
30
4
31
23
10 32
9 17
15 25
36 35 34 33 21 26
20 12 22 5 3
2
19
17
11
21
13
14
16 6
15 18 10 24 27 26 28 23 25 7
15
32
12
49 48
60
31 9
13
5
30
16
20 42
59 52 7
38
66 65 64 63 46 17 53 40 36 50 21 62 61 8
Cooling System − High Lat 50Hz (G3, G4) − C2000 D5, (A050G081 Install)
C2250 D5 (Illustration #1)
16
15
14
13
5
4
32 27 33 7 6 3 32
2
28
11
10
15
14
13
12
5
4
9
17
26
19
25
24
23 21
34
24
22
1
15 24
35 16 20 29
18 30
24 31
Cooling System − High Lat 50Hz (G3, G4) − C2000 D5, (A050G081 Install)
C2250 D5 (Illustration #1)
Cooling System − High Lat 50Hz (G3, G4) − C2000 D5, (A050G081 Install)
C2250 D5 (Illustration #1) (Continued)
Cooling System − High Lat 50Hz (G3, G4) − C2000 D5, (A050G081 Install)
C2250 D5 (Illustration #2)
8 33
13 10 30
14
16
18
19
8 21 20
10
15
18
31 19
8
10 22
28
23
24 28
18
25
18 32
8
10
Far Side 26
15
18
19
Near Side 27
11
4
3
5 6
18
2
4 1 17
3 18
19
8
10 8 29
9 10
12 7 34
35
Cooling System − High Lat 50Hz (G3, G4) − C2000 D5, (A050G081 Install)
C2250 D5 (Illustration #2)
12 25
12 7 8 7 12 25
12
9
23
1 11
21
3
5
10
10
19
11
11
20 2
11
14
22
15 16 14 13
17 18
27 26 24
15 16 14 13
11
10
2
5
6
6 3
5
11
3
11 7
9
6
2
10
8 7 7 8
4
2 3
Remote Radiator
35
51 49
48
50
41 46
42
47
38
43
9
3
34
6
4
40
8
39 6 33
11
24
26
2
25
6 6
27
5
22 16
36 12
37
19 21
7
23
14 1
45
18
10
20
22
15
17
28 13
44 29 15
30 5
31
32
Remote Radiator
1
3
3
2
Generator
P7 (1 Bearing)
3
2
7 5
4
10 21
9 20
18
1
19
8 17
6
27
30
32 25 20
22
14
13
26
12
15 11
31 24
28 16 23
29
Generator − P7 (1 Bearing)
Continued...
Generator − P7 (1 Bearing)
Continued...
26 Heater
45−0324 110−125 Volt 1
45−0325 220−260 Volt 1
45−1047 110−125 Volt (G Core) 1
45−1048 220−260 Volt (G Core) 1
27 45−0024 Box, Heater Terminal 1
28 Kit, D.E. Adapter
45−1011 SAE 0 1
45−1012 SAE 00 1
29 Screen, D.E. (Included in Adapter Kits − See Item 28) 1
30 Kit, Louvre
45−1049 SAE 00 − A−F 1
45−1050 SAE 00 − G 1
45−1051 SAE 0 − A−F 1
45−1052 SAE 0 − G 1
31 Kit, Coupling
45−0792 SAE 18 (Standard) 1
45−1005 SAE 18 (Special 12 Hole) 1
45−0793 SAE 21 1
45−0794 SAE 24 1
32 Transformer, Isolation
450−42150 2 to 1 (Up to 480V) 1
450−41650 2.5 to 1 (500 to 600V) 1
450−41750 3 to 1 (601 to 720V) 1
P80 − 1 Bearing
8 2
4
6 5
7 1 3
18
11 19
10 9
23 19
13
12
14
16
15
20
22
21
24 17
P80 − 1 Bearing
6 5
18
1
2
3
9 7
8 4 12
19 15
10 11
16 23
14 13
20 17
22
24
21
Generator Heater
6
5
14
17
4
2 11 15
20 12
19
4
9
8
18
16
1
3
7
13
10
Generator Heater
Generator Fasteners
P7 and P80
5
1
2
2
1
Terminal Box
P7
7
1
10
11
8 7
9
12
13
Terminal Box − P7
Terminal Box
P7 (C2500 D5A) (Illustration #1)
12 2
10
11
13
4
5
8 7 6
19
17
17
18 15
16 14
Terminal Box
P7 (C2500 D5A) (Illustration #2)
2 2
Section A−A
8
7
9
7
A
A
3 6
4
5
2
6 9
3 7
1
Skid
C2500 D5A − PGC (P7)
21
18
6
5
A
A
18
10
16 8 13
11 19
12
Section A−A
14 3
14 7 9
17 2
15
15
20 4
Skid
C2000 D5, C2250 D5 − PGC (P7)
4
14
15 13
16 11
17 10
12 12
18 5
5 2 3
3 3
3 9
8
4 15
14 16
13 17
3
11 7
10
3
9
12 7
5 9
15 2
15 4
11 14 17
16
13
18
5
15
15
6
16
13
12 14 3 14
5 9
15 7
15 9
11 10 2
15 4
17
8
16
13
17 18
15 4
12 3
10 3
9 8
10 2
13 11 13 14
2
14
18
16
4
3
3
7
2
14
1
17 2
15 14
13 12 13 18
10 4 18
9 3 3
10 3 6
11 8
5
8
14 3
13 3
11 15 4
14 10
13 9
15 12 2
2
7
3
3
4
16
1
14 2
13 11 14
15 8
10 13 3
9 15 3
12 4
6
3
12 8
10 3
9 3
10 4
11 2
13 15 13 14
2
14
7
3
3
4
16
2
14
1
12 2
10 13 14
13 9 8
10 3
11 3 3
15 4 6
14
13 6
12 15 4
11 2 3
9 4
8
3
7
15
2
16
8 17
10
3
5
Skid Base
14
13
15 12
16
11
10
17
9
8
7
6
5
18
4
19 3
20
21
22 2
23
29 1
28
24
25
26
27
Skid Base
Battery
6 7
12 11
15
1
14
5
6
8
9
2
3
4
13
3
10 4
6 13
16
17
20
1 18
11
13
3 9
2
26
12
6 4
21 5
22 6
14
8 15
10
24
19
25
23
7
27
19 18 11
21
20
13 15
16
10
20
13
15 6
14
1 6
4
12
7
17
9
8
4
10
13
14
3
11
12
6 1
9
8
4
3
11 6
5
7
12
9
15 13
19
18
20 10
8
17 14
21
16
2
1
15
8
9
1 3
3
12
13
10
11
2
20 9 9
3 3
16
3 18 14
9
17
19
4 2 3 5 1
14
8
13
6
12 7
9 1
17 2
8
15
4
5
2 7
10
16
11
7
2
5 4
5
2
6
5
1
1
2
1
2
1
2
1 3
2
3 1 1
2 2 Inside Views
1
2 4
9
17
8
21 12 10
11 6
4
13
5
19
20
16
18
22 14
3 4
17
2
15
13
1
13
23
11
A 10
9
10
8 1
1 12 5
13 5
2
7 4 6
4 3
4
3 1
5 6
7
10
8
11 9 12
8 11 1
13
12
6 5 4
7 10
9
14
3 2
14
3 11 3
9 8 7 6
10 5 1
14 14 14
13
15 12
1 4 6 6 8
5 2 3
1 3
1 1 4 3 2
4 4
5 8 6
7 3
3 8
4
3
9
4
10
9 10 11
1
2
3
7 2
6
8
6
2
7 8
6
4
5
6
5
4
1
2
3
6 10
6 3
5 1 2
4
2 1 9
8
9 10
2 3
7 2 6
8
6
2
7 8
4 6
5
6
5
4
1
2
3
6 10
6 3
5 1 2
4
2 1 9
8
9 11
6 5
9
10
3
6 2 8 7
7
6
5
4 10
3
1
2
6
6
5
4
3
6 2
1
8 1 2
10
8 3
5 4
Bearing RTD
5
For P7
1 7
3
9
4
For Frame 8
Pryometer
5
8
10
4
6
PT/CT Module
2 1 2
3
4
Bus PT Module
2
3
Customer Relays
2
1 3
4
4
5
8 10
3 View in Direction of Arrow ’B’
1 6 2
5 B 11
12
13
Thermostat
Housing Left Side
8 9
7
6
2 4
3
Detail of TS1 Installation
4 4
3
4
5
6
10
9
8 11
View in Direction of Arrow ’B’
3
1 7 2
6 B 12
13
14
1 3 4
2
5
Junction Box (C2500D5A, Q60 HV, P80 & S9) (Newer Units) (Illustration #1)
Thermostat
Housing
7
6 Left Side
5
2
4
Detail of TS1 Installation 3
4 4
3
Junction Box (C2500D5A, Q60 HV, P80 & S9) (Newer Units) (Illustration #1)
Junction Box (C2500D5A, Q60 HV, P80 & S9) (Newer Units) (Illustration #2)
4
3
1 2
Ground Installation − P7
7
8
9
10
5
2 3
4 2
5
6 1
5
2 3
2
4
5
6 1
3
4
5
1 6
2
1
3
4
5
6
3 4
5 5
6 6
7 7
1
7 7
8 2
6 6
5
5
2
4
5
6
4
3
P80 Shown
Entrance Box
14
10
2
1
6 7
11
12
13
Entrance Box
5
7
8
9 4
5
3
5
6
5
8
3
6
7
9
10
12
7
8
1
11
2
3
4
1
12
1 8
9
4
2 6
10
5
11
13
14
15
Transformer − Metering
4
6
7
8 3
4
2
4
5
4
5
8
5
7
8
9
9
1
1
4
5
4 2
6 3
1
4
8
3
2
11
12
13
5
7
10
ÁÁ 1
30
18
10 35
32 20 17
12 34
31
19
3 13
14
28
15
29 21 23 13
24
22 12
2 37 16
1 25
8
11
7
6
5
26 9
36 27
5
4
33
28
29
30
24 26
27
3 2
4
5 25
9
19
11
10
8 7
1 18
4
13 20 5
3
12 4
22
23 5
21
15
14 16
17
Front Back
2
5
1 3
4
2
4
5 3
1
1 14
9
10
4
6
D
5
3
10
13 9
8
8
2
11 13
7
View D−D
12
E
5
6
4
3
1
1 1
Section E−E
16 14
15
7
14
15
7
View A−A
1 10
12
5 13
7 11
5
A
4
3 A
2
3 G
1
Section G−G
G
9
17
22
23
25 24
1 27 25
28 28
29
5
19
10
26
6
7
16
17
18 16
17
13 18
8
12
14 16
17
18
5 7 1
5 6 3 7
4
3 2 1
Topical Index
A Box, Terminal − MV7 Alternators, 103
Box, Terminal − P7 Alternators, 97 , 99 , 101
A.V.R., 85 Bracket, Air Cleaner, 17 , 19 , 21 , 23
Adapter, Indicator, 17 , 19 Bracket, Guard, 46
Adapter, Sensor, 21 , 23 Bracket, Heater, 25 , 27
Alarm, Audible, 156 , 172 Bracket, Mounting − Heater, 93
Breaker, Circuit, 215
B Bulkhead, 53 , 55
Busbar, Breaker, 215
Band, Mounting, 21 , 23
Busbar, Ground, 213
Base, Skid, 119
Busbar, Jumper, 215
Battery, 120
Busbar, Neutral, 215
Bearing, 77
Bearing, Fan, 40 , 50
Belt, Drive, 35 , 57
C
Belt, Fan, 39 , 49 , 77 Cable, Electrical, 13
Index (Continued)
Cover, Printed Circuit Board, 125 Ground − P80, S9 MV/HV, 193
Cover, Tank, 231 Guard, Belt, 46
Cup, Switch, 213 Guard, Damper, 79
Guard, Fan, 73 , 75
D Guard, Radiator, 35 , 57 , 58
Index (Continued)
K P
Kit, Complete PMG Upfit , 85 Paint and Thread Sealant, 10
Kit, Coolant Heater, 31 , 32 Pan, Drip, 15
Kit, Current PMG Rotor/Stator Repair, 85 Panel, Ancillaries, 139 , 141 , 145 , 147 , 149 , 150 ,
151 , 152 , 154 , 155
Kit, Exhaust, 233 , 234
Panel, Control, 139 , 141
Kit, Exhaust Fixing, 234
Pryometer, 174
Kit, NDE Bearing, 85
Pulley, 37 , 58
Kit, O−Ring, 181 , 183 , 187
Pulley, Fan, 40 , 50 , 77
Kit, Varistor & Diode, 85
Pump, Oil, 14
Pump, Rotary Hand, 231 , 232
L
Labels, 9 R
Labels, Control, 136 Radiator − 40 Degree (C1760 D5e, C2000 D5e), 35
Lead, 215 Radiator − 40 Degree (C2000 D5, C2000 D6, C2250
Lead, Earth, 189 , 190 D5), 49
Lead, Electrical, 210 Radiator − 40 Degree (C2500 D5A), 39
Lead, Ground, 192 , 193 , 203 Radiator − 50 Degree (C2250 D5), 57 , 58
Lens, LED, 172 Radiator − 50 Degree (C2500 D6A, C2250 D5, C2000
D6, C2000 D5), 39
Light, Panel, 125
Radiator − Complete, 35
Line, Fuel, 13
Radiator − KH, 61 , 63 , 65 , 73 , 75 , 76 , 77
Line, Radiator Vent, 79
Radiator, Remote, 79
Link, Terminal, 183
Rectifier, Rotating, 85
LTA Radiator Core − C2000 D5, C2000 D6, C2250 D5,
55 Regulator, Auto Voltage, 125
Relay, Alarm, 177
LTA Radiator Core − C2250 D6A, C2250 D5, C2000
D6, C2000 D5, 45 Relay, Customer, 177
Index (Continued)
Relay, Run, 177 Switch, Trip Alarm or Auxiliary Contact − Circuit Break-
er, 215
Rotor, Exciter, 85
Rotor, Main, 85
RTD, Bearing, 173 T
Tank, Fuel − Standing, 231
S Tank, Radiator, 76
Seal, Rectangular Ring, 31 Thermostat, 179 , 181 , 183 , 187
Sender, Low Coolant, 79 Transformer, 204
Sender, Temperature, 174 Transformer, Differential − MV6, MV7, 210
Sensor, Coolant, 81 , 82 Transformer, Differential − P80, S9 MV/HV, 209
Sensor, Low Coolant Level, 81 , 82 Transformer, Differential − P80LV, 207
Service Consumables, 10 Transformer, Power Transfer Control, 211
Shaft, Fan, 40 , 50 , 73 , 77 Transformers − P6/P7 Alternators Dual and Line Side
Metering CTs, 203
Shield, Heat, 17 , 19 , 21 , 23
Transformers − P7 Alternators Metering CTs, 200
Shim, Generator Mounting, 107 , 109 , 111 , 113 , 115 ,
117 Transformers − P80 LV Alternators Metering CTs, 197
Skid, Generator Set, 105 , 107 , 109 , 111 , 113 , 115 , Transformers − P80 MV/HV Alternators Metering CTs,
117 199
Slab, Jacket Water, 39 , 49 Trip, Shunt − Circuit Breaker, 215
Slab, LTA, 39 , 49 Tube, Air Cleaner, 17
Socket, Relay, 177 Tube, Radiator, 73 , 75
Spacer, Generator Mounting, 107 Tube, Radiator Vent, 35
Stator, Exciter, 85 Tube, Vent, 73
Strap, Air Cleaner, 19 Tube, Water, 79
Strap, Electrical, 123 , 127 , 135
Strap, Tank − Jacket Water, 43 , 53
Strap, Tank − LTA, 45 , 55
V
Strip, Sealing − Radiator Tank, 45 Valve, Ball, 13 , 25 , 27 , 31 , 35 , 53 , 55 , 58
Switch, Circuit Breaker/Disconnect, 215 Valve, Check, 25 , 27 , 29 , 31 , 79
Switch, Level, 35 , 58 , 231 Valve, Check − JW Vent Line, 40 , 49
Switch, Pushbutton, 156 Valve, Fuel, 231
Switch, Selector, 125 Vent Line, Jacket Water, 40 , 50
Switch, Toggle, 172 Vent Line, LTA, 40 , 50
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page