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Smart Textiles and Sensorized Garments for Physiological Monitoring: A Review of Available
Solutions and Techniques
Angelucci, Alessandra; Cavicchioli, Matteo; Cintorrino, Ilaria A.; Lauricella, Giuseppe; Rossi,
Chiara; Strati, Sara; Aliverti, Andrea
Published in:
Sensors
DOI:
10.3390/s21030814
Publication date:
2021
License:
CC BY
Document Version:
Final published version
Link to publication
Copyright
No part of this publication may be reproduced or transmitted in any form, without the prior written permission of the author(s) or other rights
holders to whom publication rights have been transferred, unless permitted by a license attached to the publication (a Creative Commons
license or other), or unless exceptions to copyright law apply.
Abstract: Several wearable devices for physiological and activity monitoring are found on the market,
but most of them only allow spot measurements. However, the continuous detection of physiological
parameters without any constriction in time or space would be useful in several fields such as
healthcare, fitness, and work. This can be achieved with the application of textile technologies
for sensorized garments, where the sensors are completely embedded in the fabric. The complete
integration of sensors in the fabric leads to several manufacturing techniques that allow dealing with
both the technological challenges entailed by the physiological parameters under investigation, and
the basic requirements of a garment such as perspiration, washability, and comfort. This review
is intended to provide a detailed description of the textile technologies in terms of materials and
manufacturing processes employed in the production of sensorized fabrics. The focus is pointed at
the technical challenges and the advanced solutions introduced with respect to conventional sensors
Citation: Angelucci, A.; Cavicchioli, for recording different physiological parameters, and some interesting textile implementations for the
M.; Cintorrino, I.A.; Lauricella, G.; acquisition of biopotentials, respiratory parameters, temperature and sweat are proposed. In the last
Rossi, C.; Strati, S.; Aliverti, A. Smart section, an overview of the main garments on the market is depicted, also exploring some relevant
Textiles and Sensorized Garments for projects under development.
Physiological Monitoring: A Review
of Available Solutions and Keywords: sensorized garments; smart textiles; textile sensors; textile technologies; physiological
Techniques. Sensors 2021, 21, 814. monitoring; wearables
https://doi.org/10.3390/s21030814
needs such as athletes’ performance evaluation, patient remote monitoring, and rehabili-
tation in a safe and accurate way [6], leading the concept of wearable device closer and
closer to what is commonly referred as a medical device. Therefore, the main challenge
is to succeed in combining the characteristics of these two families of devices. Wearable
devices need to be comfortable, practical and should have an attractive design. Size and
weight must match the intended use and simultaneously an adequate power supply and
wireless communication must be introduced. Instead, medical devices must satisfy the
safety and efficacy requirements, providing a precise measure of the physiological parame-
ters. Moreover, the device needs to be certified (e.g., European Medical Device Regulation,
Food and Drug Administration) so as to be produced and marketed in compliance with
safety standards [3,4]. In other words, the product design must integrate well with the
engineering; the simplicity, the usability and the relative cheapness of wearables should
merge with the technological challenges yielded by medical purposes.
Nevertheless, several limitations must still be overcome, such as the technical limit
regarding the duration of batteries, which must not represent a constraint in terms of size
and shape; additionally, the power supply must grant enough usage time for a continuing
monitoring [5,7]. Secondly, the large amount of circulating data introduced by the BSN
itself leads to the problem of privacy. There are regional regulations regarding data
ownership, such as the General Data Protection Regulation (GDPR) [8], but uniform
worldwide regulations are lacking and this cannot be overlooked when thinking about a
future where the use of wearable devices will be ordinary in medicine, sport, fitness, and
more and more taking part of people’s lifestyle.
Moreover, all the components of the measurement system must be embedded in the
same platform, making the ongoing monitoring as natural as wearing a pair of glasses or a
garment. This is the basic idea behind the new generation of wearable systems, in which
the monitoring devices are not only attached to the garment, but sensors and electronics are
integrated into the garment itself. Therefore, the fusion of the textile world and biosensors
represents the turning point of the new generation of wearables. Textile technologies, also
called “electronic textiles”, or simply “e-textiles”, are fabrics made of filaments woven
together in different ways that are capable of interacting with an external environment,
such as the human body. They are also referred to as “smart textiles” to highlight the
ability to accomplish functions that common clothes cannot fulfil [4] in various sectors,
among which are healthcare [9] and industry [10]. Other commonly used terms include
“intelligent fabrics”, “intelligent clothing”, “smart fabrics”, “wearable electronics”, and
“textronics” [11,12].
In particular, the healthcare sector is the main driving force of the e-textiles market
which is growing very fast. The 2015–2025 decade has been recognized as the “Wearable
Era” and the market size is expected to exceed 5.55 billion USD in the next five years [5,13].
Sensorized garments are spreading very fast thanks to the technological advances in terms
of miniaturization, which is essential for a non-intrusive monitoring.
E-textiles must meet different requirements, regardless of the manufacturing. The
choice of the yarn’s material is fundamental because it affects both the production technique,
that has to be adopted by the manufacturer, and the main properties of the sensing garment,
i.e., sensors’ functioning, washability, elasticity, softness, adherence to the body and the final
product’s life cycle. The integration of electronics into the fabric is the pivotal point of this
technology. The intrinsic rigidity of conductive materials must match the normal wearing
conditions, and this is being addressed with flexible electronics. Moreover, wearable
sensors are subjected to mechanical deformations which can seriously compromise their
sensing capability: the skin-sensor interface is one of the main problems that need to
be addressed.
The complete integration of sensors in the fabric leads to a well-defined industrial
manufacturing process. It means that adding the sensors will mainly concern the weaving
process, thus eliminating the further step of embedding them after the production of the
garment. This represents a big advantage in terms of production costs [5]. Furthermore, the
Sensors 2021, 21, 814 3 of 23
2. Textile Technologies
From the microscopic to macroscopic scale, the fabric is composed of fibres and yarns.
The former is the basic element of the textile material, whilst the latter is an intermediate
material between fibre and fabrics, composed of interlocked fibres. Both the components
can be made conductive applying different techniques [18], the most used of which are
Sensors 2021, 21, x FOR PEER REVIEW 4 of 2
shown in Figure 1; their advantages and disadvantages are synthesized in Table 1 and
further explained in the following sections.
Figure1.1.Most
Figure Mostcommon
common manufacturing techniques
manufacturing of conductive
techniques textiles: textiles:
of conductive knitting, knitting,
weaving, weaving,
embroi-
dery; coating methods;
embroidery; printing methods.
coating methods; printing methods.
Table 1. Synthesis of the main advantages and disadvantages of the manufacturing techniques.
Advantages Disadvantages
skin comfort; low weight; high
Knitting
Sensors 2021, 21, 814 4 of 23
Table 1. Synthesis of the main advantages and disadvantages of the manufacturing techniques.
Advantages Disadvantages
Knitting skin comfort; low weight; high elasticity
long-lasting fabrics; less likely to shrink when
Weaving Complex manufacturing process; limitations in
washing; less likely to lose colour
the choice of fabrics; damaging of the natural
possibility to lay the base material in all directions properties of textiles
Embroidery rather than in pre-defined ones (enhanced
skin-electrode contact)
good conductivity; maintenance of the original fibre
Coating methods properties such as density, flexibility, and handiness; high production cost; difficult to scale production
resistant to corrosion.
durability of printed patterns; optimal
reduction in production cost; possibility of a
Printing methods performance achieved only with smooth and
large-scale production
flat surfaces
Electrical Properties
Metal
Notes
(Monofilament Conductivity Resistivity Thermal Coefficient of Resistance [10−6 K−1 ]
Fibers) [S·m/mm2 ] [Ω·mm2 /m]
Minimum Typical Maximum
Cu 58.5 0.0171 3900 3930 4000 Corrosion with water
Cu/Ag 58.5 0.0171 3900 4100 4300 -
Biocompatible, stable, rare, unaffected
Ag 99% 62.5 0.0160 3800 3950 4100 by moisture, resonant, moldable,
malleable
AgCu 57.5 0.0174 3800 3950 4100 -
Bronze 7.5 0.1333 600 650 700 -
Steel 304 1.4 0.7300 - 1020 - -
Steel 316 1.3 0.7500 - 1020 - -
Conductive Conductivity
Doping Limitations Advantages
polymer [S/cm]
High conductivity, resistance to
PEDOT:PSS 4700 P Brittle, needs additional steps to process humidity, stable at high temperatures,
transparent
PANI Hard to process, not biodegradable, High conductivity, stable in different
112 P
(Polyaniline) limited solubility environments, low cost
Fabrics Category Relative permittivity (εr ) at 1 kHz Physical characteristics
Cotton Natural 3.004 Absorbent, breathable
Nylon
Synthetic 1.222 Breathable, elasticity
(Polyamide)
Polyester threads
Synthetic 1.178 Breathable
(PES)
Linen Natural 4.007 Absorbent, breathable
Rayon Synthetic 5.082 Breathable, elasticity, transparent
PVC textile Synthetic 3.118 Waterproof, non breathable
Knitted fabrics provide stretchiness and temperature control, and thus, they are
preferably employed for warmth, comfort, and wrinkle resistant applications, like clothing,
although they shrink when frequently washed.
The knitting technology can be divided into weft and warp fabrics. Weft knitted
fabrics, produced in flat or tubular form, are highly elastic and drapeable, while warp
knitted fabrics are not much elastic while difficult to reveal [18,28].
On the other hand, the woven fabrics interlace two perpendicular sets of yarns that
cross each other at right angles to form the grain. The fabric could loosen along its length,
but never along its width [27]. Thanks to the high manufacturing tension, these fabrics are
long-lasting and less likely to shrink when washing, as well as to lose their colour.
The knitted fabrics and woven fabrics are mass produced using the weft (or warp)
knitting machine and the loom machine, respectively [18,27].
Another typology of fabric is the embroidery, a decoration of conductive patterns on
finished textile surface. This technology is of interest in the field of smart textiles because of
the possibility to lay the base material in all directions rather than in pre-defined ones [29];
because of this, an enhanced skin-electrode contact can be obtained [27].
Among all the fabrics, there are also non-woven textiles that show a random trend
of the fibres, without identifying any ordered structure and privileged directions. Non-
woven substrates are often made of high-quality fibres with versatile properties which can
transform a two-dimensional substrate into a three-dimensional product. They function,
often hidden away, as inserts, paddings, or as backings to give support to outer shell
fabrics or three-layer assemblies or used as linings or insoles. Additionally, the surface
structure, density, porosity, and thickness of non-woven fabrics can be controlled during
the manufacturing process in a faster and cheaper way. For this reason, non-woven fabrics
are more suitable for printing techniques, which will be discussed in the following sections.
However, woven are more comfortable to wear as they are more flexible and breathable
than nonwovens, which are temperature and humidity dependent [28].
All the manufacturing technologies described above (weaving, knitting and embroi-
dery) have many disadvantages such as complex manufacturing processes, limitations in
the type of fabrics, and inevitable damage of the natural properties of textiles. For this
reason, printing technologies, such as screen printing, inkjet and flexographic, were devel-
oped to create conductive patterns on textile substrate allowing a reduction in production
cost and a large-scale production. A drawback of printing methods is that the performance
depends on ink penetration to the substrate, so it is optimized when the surface is smooth
and flat, and ink is thus not dispersed into the internal surface of the substrate. Another
challenge is the durability of the printed pattern with prolonged use [16].
The screen-printing method consists of using of fine meshes or stencils applied on
a substrate. These have openings to enable the preferential passage of conductive inks
only on the area of interest of the substrate. This method allows eco-friendly fabrication
procedures and can be easily applied to various surfaces, such as plastics, paper, polymers,
and textiles.
The inkjet printing method controls the accurate deposition of ink on different sub-
strates, such as paper, glass, PET and polymer substrates. This printing method has a
controllable nozzle to allow spraying the ink in the region of injection without a mask.
Moreover, this technique allows a reduced production time.
Flexographic printing is a faster technique than the previous two and it works better
with conductive inks. It is capable of high-level printing with a high resolution. Flexogra-
phy is a direct rotary printing method, which uses raised matrix plates [27,30].
Various materials can be used to create conductive inks, however, the most largely
used are the silver nanoparticles. Silver is the most suitable material for conductive circuits
in printed electronic devices because of its high electrical conductivity, oxidation resistance,
and good biocompatibility. It is also strong, unaffected by moisture, resonant, moldable,
malleable and with highest thermal coefficient. Moreover, the silver printed fabrics are
washable, although the repeating washing can reduce the conductivity substantially [30].
Sensors 2021, 21, 814 7 of 23
Conductive polymers, like polyaniline (PANI) and PEDOT:PSS, are used in all the
mentioned techniques, as they are light, low cost, with good conductivity and mechanical
flexibility. These organic polymers unite both metals’ electrical properties and plastics’
mechanical features [31].
They are suitable to produce electrically conductive yarns, antistatic coatings, electro-
magnetic shielding, and flexible electrodes. The most explored conductive polymer for
conductive textiles applications is PEDOT:PSS. It can be directly polymerized or printed
on the fabric or it can be used for fibres coating [22]. One of the first e-textiles, still used
nowadays as a basis for the new prototypes in commercial industry, is the U.S. patent:
“a composite elastic and wire fabric for physiological monitoring apparel” [32]. It was
patented in 2002 and it is formed by elastic bands with conductive wire affixed following a
curved pattern.
Typicalplacement
Figure2.2.Typical
Figure placement sites
sites of of sensors
sensors that
that cancan be included
be included in sensorized
in sensorized garments
garments (ECGs,
(ECGs,
respiratorysignal
respiratory signalmonitors,
monitors,IMUs,
IMUs,pulse
pulseoximeters,
oximeters,other
othersensors).
sensors).
3.1. Biopotentials
3.1. Biopotentials
Biopotentials are physiological electrical signals arising from the activity of electrically
Biopotentials are physiological electrical signals arising from the activity of
excitable cells, the detection of which, depending on the region, allows the monitoring of
electrically excitable cells, the detection of which, depending on the region, allows the
the cardiac activity (ECG), brain activity (EEG), and muscular activity (EMG) [5]. Their
monitoring of the cardiac activity (ECG), brain activity (EEG), and muscular activity
main characteristics are synthesized in Table 3 and later explained in Section 3.1.
(EMG) [5]. Their main characteristics are synthesized in Table 3 and later explained in
Section 3.1.
Table 3. Synthesis of the main characteristics of biopotentials and used electrodes.
adhesive padding to increase the skin contact and reduce the motion artifacts. This system
involves several disadvantages. The first disadvantage is the long setting time due to skin
Sensors 2021, 21, 814 preparation and electrodes placement, which requires trained personnel. 9 of 23
The second disadvantage is that the gel materials might cause allergic reactions or
irritations, and the third one is that wires constrain the movements resulting in an
uncomfortable system [27]. Therefore, textile technologies are considered an appealing
valid
and alternative,
valid introducing
alternative, introducing‘dry’‘dry’
electrodes to replace
electrodes the traditional
to replace ‘wet’ electrodes.
the traditional ‘wet’ The
most important
electrodes. The mostadvantages regard high
important advantages comfort,
regard no setting
high comfort, time, freedom
no setting time, freedom of movement,
ofand performing
movement, and long measurements
performing in any environment.
long measurements Still, e-textile
in any environment. Still,technologies
e-textile entail
some critical
technologies aspects
entail somesuch as aspects
critical high skin-electrodes contact impedance,
such as high skin-electrodes contact sensitivity
impedance, to motion
sensitivity
artifacts to motion
[40]. artifacts
Textile [40]. Textile
electrodes electrodes
are devoid of are
thedevoid of the gel
traditional traditional
layer, thusgel layer,
an additional
thus an additional impedance between the skin and the electrode is introduced,
impedance between the skin and the electrode is introduced, reducing the signal-to-noise reducing
the signal-to-noise
ratio. In Figure 3,ratio. In Figure 3,circuit
an equivalent an equivalent circuit of the skin-electrode
of the skin-electrode interface is depicting
interface is proposed,
proposed, depicting
this effect. this effect.
Figure3. 3.
Figure Equivalent
Equivalent circuit
circuit of theofinterface
the interface
betweenbetween
skin andskin and electrodes
electrodes inofthe
in the case (a)case
wet of (a) wet
electrodes
electrodesand (b)(b)
and textile electrodes.
textile The figure
electrodes. was adapted
The figure from [27].
was adapted Ehc represents
from the electrode;
[27]. Ehc represents the electrode;
Cd and Rd represent the impedance due to the sensor-electrolyte interface; Ct (only present in textile
Cd and Rd represent the impedance due to the sensor-electrolyte interface; Ct (only present in
electrodes) and Rs represent an impedance due to the electrolyte layer; Ce and Re represent the
textile electrodes)
middle-layer and R
impedance; Csp represent an impedance
and Rp represent due
the sweat to theRelectrolyte
glands; layer; Ce and Re represent
a represents the inner-layer
the middle-layer
impedance, acting asimpedance; Cp and
a pure resistance Rp cases.
in both represent the sweat glands; Ra represents the inner-layer
impedance, acting as a pure resistance in both cases.
The reported skin model is composed of an outer layer, modelled as a voltage
TheEreported
generator skinlike
sc, as it acts model is composed of
a semipermeable an outer causing
membrane layer, modelled as ain
a difference voltage
ion genera-
concentration. An like
tor Esc , as it acts innera semipermeable
layer acts like amembrane
pure resistance,
causingRa,a and the middle
difference in ionlayer
concentration.
impedance is modelled
An inner layer as aaresistance
acts like Re and capacitance
pure resistance, Ra , and theCemiddle
in parallel to another
layer couple
impedance is modelled
Cas
p and Rp which represent the sweat glands. Concerning the ‘wet’ electrode, the sensor-
a resistance Re and capacitance Ce in parallel to another couple Cp and Rp which rep-
electrolyte
resent the interface
sweat is depicted
glands. as the parallel
Concerning theof‘wet’
resistance Rd andthe
electrode, capacitance Cd, and the interface
sensor-electrolyte
electrolyte layer is only modelled as the resistance Rs. In the ‘dry’ electrodes circuit, this
is depicted as the parallel of resistance Rd and capacitance Cd , and the electrolyte layer
is only modelled as the resistance Rs . In the ‘dry’ electrodes circuit, this last resistance
is replaced by a significant impedance composed of the capacitance Ct and resistance
Rs , where Ct is inversely proportional to the skin moisture and sweat. Finally, the elec-
trodes in both cases are represented by the potential Ehc [27]. The models of the skin and
electrode-electrolyte interface [41] are based on the combination of equivalent circuits for
the electrode-electrolyte interface [42] and equivalent circuits of the skin [43].
The overall impedance of wet electrodes can be computed as follows:
Rd Req
Zwet = + Rs + + Ra (1)
1 + jωRd Cd 1 + jωReq Ceq
Sensors 2021, 21, 814 10 of 23
Considering Req and Ceq as the resistance and the capacitance obtained from the
parallel of the middle-layer and the sweat glands in both models in Figure 3. In the case of
textile electrodes, the previous formula becomes:
Rd Rs Req
Ztextile = + + + Ra (2)
1 + jωRd Cd 1 + jωRs Ct 1 + jωReq Ceq
3.1.1. Electroencephalography
Electroencephalography (EEG) is a technique designed to monitor brain activity by
recording the postsynaptic electrical signals non-invasively. The biopotentials are detected
using surface electrodes placed on the scalp, and the recording is characterized by high
temporal but low spatial resolution. EEG is used in several clinical applications, among
which are diagnosis of neurological diseases and sleep monitoring, where e-textile solu-
tions are introduced to provide accessible, comfortable, and long-term measurements [27].
A characteristic hindrance to EEG measurements consists of the high skin-electrode contact
impedance due to the hair on the scalp, which is dealt with by measuring the biopotentials
on the forehead with textile electrodes embedded in garments such as hairbands or hats,
and some explanatory examples follow.
The first e-textile application concerns a set of electrodes manufactured with a seamless
knitting technology in which a wire coated by Ag/AgCl is woven inside a nylon headband.
The electrodes were placed on the forehead to avoid hair interference demonstrating good
functionality on long measurements while maintaining constant and high comfort [46].
Another application consists of a set of electrodes fabricated by a printing technique.
The electrodes are placed on a headband in which the circuit is printed through conductive
ink and connected to the electrical components by silver loaded epoxy adhesive. The whole
system is covered by a printed layer of dielectric and then by a printed layer of conductive
material composed of carbon loaded rubber; an innovative element of this project concerns
the power supply, based on solar panels [47]. To prove the reliability of this approach, the
measurements were correlated with EEG recorded by standard Ag/AgCl electrodes during
a real time emotion classification experiment. The comparison resulted in a correlation of
70.88% and an accuracy of 90 (±9)% [47].
In another work by Lin et al., a novel electrically conductive polymer fabric, which
had 0.07 Ω/square of conductivity, was coated on a 0.2 mm thick taffeta material and
benchmarked against standard electrodes, showing a high correlation of ~96% and ~90%
from the forehead and hairy sites on the head [48].
Lastly, a case is described where the measurement system is composed of a set of
polyaniline (PANI)-coated PU foam electrodes fabricated by an in situ aniline polymeriza-
tion technique. Everything is covered by an insulating cotton fabric with a central hole
Sensors 2021, 21, 814 11 of 23
to allow skin-electrode contact. The advanced characteristic of this research concerns the
electrodes’ location, which is on the hairy scalp. Comparing the EEG in frontal position
(FP2-F4) and on the scalp, the results were very similar, and this was possible thanks
to the deformability of the foam electrode which was maintained in place by a Velcro
with a certain compression. This mechanism allows the maintenance of very low contact
impedance even without gel and for long-term measurements [49].
3.1.2. Electromyography
The electromyography (EMG) is a technique used to assess the muscular activity by
analysing the electrical signal driven from the central nervous system to activate muscles.
The electromyogram allows the investigation of the complex cooperation of different
muscular groups [39]. Textile technologies are introduced to acquire surface EMG for
home-rehabilitation, telemonitoring, prosthesis control, athletes’ performances tracking in
different environments and other applications [39,45,50–52].
The critical aspects regarding surface EMG measurements concern motion artifacts,
skin-electrode impedance, which depends on the garment fit, and repeatability of the
measurements due to changes in electrodes placement [44,45]. The motion artifact is
counterbalanced by the big size of textile electrodes which target the activity of a whole
muscle group, contrary to traditional electrodes that capture the activity of single muscular
units [45]. Textile-based electrodes used in a study denoted comparable performance to
Ag/AgCl electrodes when the diameter of the electrode was greater than 20 mm and the
applied pressure greater than 10 mmHg, while the baseline noise showed a tendency to
increase with decreasing electrode size [53].
The most conventionally used textile technology for EMG electrodes is based on
conductive yarns. For example, Samner et al. in collaboration with SMARTEX [54] created
a textile electrode based on a conductive yarn made of stainless steel fibres and elastane.
This electrode is backed up by a more rigid material to enhance the skin contact and the
adhesion of the electrode also during movement. The connection between electrodes and
data storage unit is created by yarns composed of stainless-steel fibres coated with PVC [55].
In this case, the fabric and the conductive fibres were intertwined using a knitted pattern,
whereas in other scientific words a different manufacturing technique, the embroidery,
was used instead. This last allows a better customization in the design and shape of the
electrodes compared to knitted patterns, therefore, embroidered electrodes better adapt to
different application and monitoring scenarios [45].
Another application of stainless-steel conductive fibres to record EMG concerned
the control of an active hand and wrist prosthesis. A high density EMG was recorded
using a sleeve on which 100 electrodes are placed and grouped in four 5 × 5 grids [50].
This application is realized because of the employment of textile electrodes; in fact, in a
clinical environment this system would require a long setting time and trained personnel
for the set up and overview, whereas the wearable system permits discarding setting time
and electrodes placement variability, and increased comfortability [50]. Moreover, the
activity can be performed at home while being tele-monitored, increasing the frequency of
rehabilitation and thus the successful rate.
The last example of EMG textile technology is based on an advanced technology.
A conductive Ag-powder/fluoropolymer-based nanocomposite ink is jet-printed on both
side of a porous substrate, creating a high performing textile sensor. The two-layers printing
method introduces several advantages; the conductive ink coats the nanofibers in the inner
fabric layers, enhancing the mechanical durability, conductivity and adhesion of conductors
to the textile, in addition to separating the conductive traces from the skin contact as they
grow on the two opposite sides of the fabric. This two-layer design has signed a new path
for an innovative approach to build textile sensors to record biopotentials in general [40].
Sensors 2021, 21, 814 12 of 23
3.1.3. Electrocardiography
The electrocardiography (ECG) is the most utilized technique to assess the cardiovascu-
lar system. Traditionally, surface electrodes are placed on the chest to detect abnormalities
of the heart rhythm non-invasively or monitoring cardiac rehabilitation [56]. The parame-
ters that are usually extracted are the P-QRS-T complex, the heart rate, and the heart rate
variability, as the alteration of these quantities is associated with cardiovascular diseases
such as atrial fibrillation, and atrioventricular block. Nonetheless, changing heart rhythms
can only be detected in long-term recordings, yet traditional recording systems are highly
uncomfortable and constrain normal movements. In this context, e-textile electrodes are
appealing especially for the high comfort of long-term recordings.
In terms of benchmarking, the evaluation of ECG generally aligns with three levels:
(1) Heart rate (HR), and heart rate variability (HRV); (2) QRS complexes comparison; (3) P,
T waves and related segments for further examination. The same-time-different-location
comparison with a calibrated device is a general method to evaluate the performance of
a new device [57] and different examples can be found in the literature, showing good
correlation results [58]. As an example, in the work by Yapici and Alkhidir [59], the
comparison of the results of conventional electrodes with the textile ones showed that
the signals conform very well in time domain and display an average cross-correlation of
88% for the entire waveform and a maximum of 97% was achieved between two P-QRS-
T segments.
When analysing the textile technologies applied to make ECG electrodes, a wide
variety of techniques is used [27]. Therefore, two e-textile applications that confront the
issues regarding ECG recordings are proposed. The majority of e-textile systems is based
on two and seldomly more leads to record ECG [56]. Yu et al. proposed a research where
a 12-leads ECG measurement has been compared to a traditional Holter recording. The
12-leads are inferred from the combination of 10 textile electrodes based on electrically
conductive fabric (Shieldex Med-tex P180, Statex, Bremen, Germany) [60]. Among the
12 leads, three are independent and nine are redundant, making the recording more reliable
and less prone to motion artefacts, which are one of the most important sources of noise
for e-textile ECG systems. Other strategies to reduce this noise are proposed, based both
on hardware and software solutions [45].
The last application is used for both ECG and EMG recording and stimulation pur-
poses. The electrodes are made of PEDOT:PSS which is brush-coated or printed on a
fabric, and the region of deposition is fenced by a PDMS rubber-like layer that is previ-
ously printed [49,61]. This technique has good performances during long-term monitoring
of dynamic activity, and the use of this polymer is spreading, as it demonstrates high
stability in water and resistance to mechanical stress whilst maintaining conductive prop-
erties [31]. The gel layer decreases the skin-electrodes impedance and the motion artifacts
are highly moderated.
at the earlobe or fingers using pulse oximeter. Minute ventilation is defined in function of
time, and it is determined by the parameters’ respiratory rate (RR) and tidal volume.
Concerning the evaluation of oxygen blood saturation, Rothmaier et al. conducted a
study on the feasibility of a textile pulse oximeter. They compared different manufacturing
methods, woven and embroidered textiles, of PET fabrics with embedded PMMA optical
fibres in a pair of gloves to determine which technique results in a better light transmission
and receiving capability of the textile sensor. The woven fabric did not allow a proper
transmission or reception of the light as the optical fibres were arranged parallel to the skin,
and thus, requiring additional conditioning. Instead, the embroidered fabric resulted as
more feasible, and with an SNR directly proportional to the number of optical fibres and the
light intensity [64]. Another solution is proposed by Satharasinghe et al. who developed a
system in which an LED and a photodiode were incorporated into the fabric in a practical
and comfortable way [65]. The technology was tested for the measurement of heart rate
(HR), but its usability was guaranteed for all measurements concerning the use of LEDs and
photodiodes, including the measurement of oxygen saturation [65], as the opto-electronic
performance of the two textile sensors resulted comparable to standard technologies.
Following which, the evaluation of minute ventilation is considered, which is pursued
by the quantification of the tidal volume. In the literature, e-textiles including respiratory
sensors have been largely studied [51]. A limitation that is found in wearable devices
based on the variation of the thoracic dimension is that measurements are acquired in one
spot of the chest wall, i.e., only one degree of freedom is considered in the model [66],
while it is known from the literature that the rib cage and the abdomen give different
contributions to the tidal volume with changing postures [67]. For this reason, garments
that can embed multiple respiratory sensors in different positions allow to obtain more
accurate measurements. Pacelli et al. studied the integration of two piezo-resistors in the
fabric, created with two different manufacturing methods: the first one by embroidering
a conductive yarn, Belltron® 9R1 (Aramid Hpm LLC., Hilton Head, SC, USA), and the
second one by printing a conductive elastomer supplied by Wacker LTD. The two sensors
were tested for the evaluation of respiratory activity, and then employed in the MyHeart
project for the prevention of cardiovascular diseases. To evaluate the respiratory pattern,
the change in chest volume, and therefore, the change in the resistance of the piezo-resistors
due to the deformation of the tissue was detected, and the results were compared with a
plethysmography measurement. In conclusion, both sensors guaranteed a wide area of
linearity, and hence, a good evaluation of the volumetric change, assuming low motion
artefacts between the sensors and the body [68]. Concerning the motion artefact, Messad-
deq et al. proposed a solution, using an antenna sensitive to the volumetric variations of
the chest, and thus, of the lungs. The spiral antenna was made of multi-material fibres
consisting of polyimide-coated hollow-core silica glass capillaries in which a silver layer
was deposited using the liquid state deposition technique; the sensor was subsequently
integrated into a cotton t-shirt. The antenna had the lower return-loss at the resonance
frequency of 2.45 GHz, the gain of 3.41 dB and the radiation pattern that was a combination
of half-wave dipole and multiple-turns spiral antenna. The detection of the breathing rate
relied on the change of the antenna geometry due to the fabric mechanical stretch, and to
the change of dielectric properties of the torso during breathing. Both these mechanisms led
to a shift of the antenna’s resonance frequency: 5% stretch entailing a 0.006 GHz frequency
shift, and 3.6 mm lung offset leading a decreased dielectric constant yielding to 0.030 GHZ
shift [69].
Another project is ProeTEX, which focuses on developing interoperability sensors to
continuously monitor the physiological parameters of the emergency-disaster personnel.
The measurement of SpO2 and minute ventilation was performed by a shirt which is
directly in contact with the body. Minute ventilation recordings were pursued by a textile
piezo-resistor and a wire-shaped piezoelectric transducer with high electromechanical
sensitivity, and this last configuration increased the SNR making the signal detection more
robust and reliable, although the average measurement error increases with increasing
Sensors 2021, 21, 814 14 of 23
temperature. The performances of these sensors were compared with a gold standard
measure performed by a commercial spirometer. In the same context, the SpO2 was
recorded by an optical transducer, based on controlled-source electromagnetic (CSEM)
technology and made of several couples of light transmitter and receivers. A built-in
processor triggered the best-located transmitters to obtain the highest signal level [70].
There are also research projects that use fibre optic technologies to measure the respi-
ratory rate. In particular, Fiber Bragg Grating (FBG) sensors are able to convert the physical
movement of the thorax during inspiration and expiration into a wavelength shift. For this
reason, this technique has been exploited in several research works [71].
Finally, several studies show a good agreement between the results obtained with the
garments and previously validated methods. The work by Scilingo et al. [72] presents a
comparison of performances of strain fabric sensors and a gold standard for the measure-
ment of respiratory parameters, with positive results. Massaroni et al. [73] compared a
smart garment with six piezoresistive elements with the results obtained with optoelec-
tronic plethysmography [74]: the difference between the average respiratory frequency
was always lower than 1% and 4% during quiet breathing and tachypnea, respectively.
4. Sensorized Garments
After revising some applications of textile technologies to monitor physiological
parameters, here we bring attention to the sensorized garments on which the technolo-
gies are embedded. According to the area of application, garments can be divided in
five groups [16], as garments for:
• Healthcare, to be applied for the monitoring of different health conditions.
• Sport, to be applied for the monitoring physiological parameters and the tracking of
athletic performances during training or competitions.
• Fitness, to help the training of general consumers and to allow them to have a more
comprehensive understanding of their wellbeing.
• Social, to facilitate users in leisure activities.
• Work, to support users during work activity, in terms of both performance and safety.
Although there are five categories, the only garments available on the market are
mainly in the fields of health, sport and fitness. In Table 4, the main garments currently pro-
duced are listed, including type of product, company, fabric structure, sensed parameters,
data communication protocol and placement of the e-module, if available. Even though
the majority of garments are applied on the torso and upper limbs, there are also examples
of sensing elements placed on the lower-limbs [78] and the head.
The system architecture includes both hardware and software items, and it is com-
posed of several subunits: control, communication, location, power, storage, display,
sensing, actuator and two supporting subsystems that are the interconnection and soft-
ware.
The sensing and actuator units can be based on textile technologies connected to the
electronic board where all the other electronic subunits are integrated, or non-textile, and
then integrated in the electronic board too [18].
The on-body sensors data are transmitted to the nearest Personal Digital Assistant
(PDA) through a short-range communication node based on a low power wireless system
such as ANT+, NFC, or Bluetooth, and this last is the most used [102]. The PDA can be a
smartphone, computer, or a Field Programmable Gate Array (FPGA) on which processing
algorithms and the data storage system are held. Another communication node permits
the transfer of data to a remote healthcare server [103].
Following this, three garments representing the health and sport/fitness categories
are described, to exemplify the utilization of textile technologies in marketed items.
First, the Hexoskin t-shirt (Carré Technologies Inc., Montréal, Canada) provides a
wearable health monitoring system measuring, for example, HR, maximal heart rate
(HRmax ), heart rate at rest, heart rate variability (HRV), heart rate recovery (HRR), RR,
tidal volume, oxygen consumption, movement, step count, cadence, stride, activity level,
burnt calories, and sleep quality. The commercial t-shirt is composed of textile electrodes
to obtain a single-lead ECG and an e-module including breathing and movement sensors,
called Hexoskin Smart Device. This has 30 h+ of battery life rechargeable with a USB
cable. The Vest is made of Knitted (73% micro polyamide, 27% elastane) fabric that is anti-
bacterial, UV protective, quick dry, and washable. The Hexoskin device can be connected
to the Hexoskin App with a Bluetooth protocol, allowing the user to set up the vest and
visualize the collected data. The system is also compatible with the following mobile
health apps: Apple Health App, Wear OS, MapMyRun, Runkeeper, Runtastic. The user can
also visualize the data on Hexoskin Online Dashboard, whereas healthcare professionals,
researchers and technicians can employ the advanced VivoSense analysis software to
import/export data, batch processing, and to produce ready-to-publish graphs [81]. There
are different models of the device and the costs can vary from 399$ to 579$ for a complete
kit [104]. Additionally, a space-grade smart garment from the same company is available
for medical research and space telemedicine applications (Astroskin); in this case, the
sensors allows the acquisition of a 3-lead ECG, respiration, pulse oximetry, blood pressure,
skin temperature and a three-axial accelerometer [82,83].
Sensors 2021, 21, 814 16 of 23
Table 4. Overview of some garments available on the market or in research settings [79].
The second example concerns the company Sensoria that supports professional and
amateur runnersexample
The second in training concerns andthe coaching
company with addressed
Sensoria products.
that supports The available
professional and
garmentsrunners
amateur are smart socks [105],
in training a bra, and
and coaching with a T-shirt
addressed [99]products.
that are antimicrobial, machine
The available garments
washable,
are smart sockscomfortable,
[105], a bra, andand breathable.
a T-shirt The [99] socks
that are have an integrated
antimicrobial, textilewashable,
machine pressure
sensor pairedand
comfortable, via breathable.
Bluetooth with The asocks
detachable
have an and rechargeable
integrated anklet.
textile pressureThissensor
monitors the
paired
user’s
via steps, walking
Bluetooth time, distance,
with a detachable speed, calories,
and rechargeable altitude,
anklet. This cadence,
monitorsand foot landing
the user’s steps,
technique,
walking time, while exercising.
distance, speed,The bra and
calories, the T-shirt
altitude, cadence, provide
and foot anlanding
accurate and consistent
technique, while
heart rate The
exercising. monitoring.
bra and the They work
T-shirt best with
provide the E-modulo
an accurate sensoria
and consistent HRM
heart rate (Heart
monitoring.Rate
Monitor),
They workthat besthaswitha battery
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sensoria HRMand thatRate
(Heart tracks the performance
Monitor), that has aprogress
battery
of the
life user. 8Itmonths
of over connects and withthat Bluetooth
tracks the Smart and ANT+
performance to the Sensoria
progress of the user.RunIt2.0 mobile
connects
with
app andBluetooth Smart Virtual
the Sensoria and ANT+ Coach to the
andSensoria
has overRun 2.0 mobile
8 months app and
of battery life.the
In Sensoria
addition,
Virtual Coach and
these products advisehasthe over 8 months of
professional battery
runners life. their
about In addition,
runningthese products
mechanics, the advise
correct
the professional runners about their running mechanics, the
or incorrect running positions so they can improve their running style. The price range of correct or incorrect running
positions
the products so they
of thecan improve
Sensoria their running
collection rangesstyle.
fromThe 119$price range of the products of the
to 398$.
Sensoria
The collection
third exampleranges is from 119$ toby
constituted 398$.
the smart shirt produced by Learn Inspire Free
The third
Entertain example
(L.I.F.E.) Italiais Srl
constituted
[106], whichby the smart
has beenshirt produced
developed in bytwoLearn Inspire
versions, oneFreefor
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sports and (L.I.F.E.)
one forItalia Srl [106],
medicine. which has L.I.F.E.’s
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medicalincompression
two versions,garment
one for sports
BWell
and one for
(L.I.F.E. medicine.
Italia Srl, Milan,In particular,
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composed medical
of 12 compression
ink-based dry garment BWellfor
electrodes (L.I.F.E.
ECG
Italia
monitoring, five respiratory strain sensors and one accelerometer (Figure 4). five
Srl, Milan, Italy) is composed of 12 ink-based dry electrodes for ECG monitoring, The
respiratory strain sensors
electrodes include a layerand of one accelerometer
adhesive, a layer of (Figure 4). Theink,
conductive electrodes include
a binder, a layera
a solvent,
of adhesive,
thickener anda layer of conductive
a gradient region ink, a binder,
between a solvent, a thickener
the conductive ink and the andadhesive.
a gradientThe region
five
between
respiratory thesensors
conductive ink and theon
are positioned adhesive.
the anteriorThesurface
five respiratory sensorsand
of the garment areare
positioned
made of
on
an the anterior
elastic ribbon surface of the garment
impregnated and are made
with conductive ink, ofanan elastic ribbon
electrical impregnated
connector at each end with of
conductive ink, an electrical connector at each end of the elastic
the elastic ribbon, and a cover made of compression fabric [84]. The version for sports ribbon, and a cover made
of compression
Performer fabric (L.I.F.E.
Wearware [84]. TheItaliaversion for sports
Srl, Milan, Performer
Italy), on the other Wearware (L.I.F.E. Italia
hand, includes two ECG Srl,
Milan, Italy), on the other hand, includes two ECG leads, two
leads, two circumferential respiratory sensors and 10 accelerometers, since the focus is circumferential respiratory
sensors
switchedand from10 health
accelerometers,
monitoring since the focus is monitoring.
to performance switched from health
In this monitoring
case, the garment to
performance monitoring. In this case, the garment includes not
includes not only a shirt but also shorts in order to monitor the movement of the subject’s only a shirt but also shorts
in order to monitor the movement of the subject’s thighs.
thighs.
Figure4.4.(a)
Figure (a)Front
Frontand
and(b)(b)
back
backviews of L.I.F.E.’s
views medical
of L.I.F.E.’s compression
medical garment
compression (BWell).
garment The back
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back(right) shows where
view (right) shows
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plug iswhen thewhen
placed garmenttheisgarment
worn. Both viewsBoth
is worn. showviews
a cap show
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being
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figure was
figure was
adapted fromadapted from the
the website website
of the companyof the companythe
producing producing
garmentthe garment [106].
[106].
Sensors 2021, 21, 814 18 of 23
Telemonitoringsystem
Figure5.5.Telemonitoring
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[2].
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