Digital Axis Control HNC100
Digital Axis Control HNC100
05
Replaces: 03.05
1/12
Component series 2X
H/D 20451
Table of contents
Contents Page
Features 2
Ordering code 2
Software configuration 3
Overview of controller functions 3
System overview 4
Overview of NC commands for the sequence control 5
Technical data 6 and 7
Pin assignment VT-HNC100-1-2X/.-08… 8
VT-HNC100-2-2X/.-16… 9
VT-HNC100-1-2X/.-24… 10
Unit dimensions 11
Preferred types 11
2/12 Bosch Rexroth AG Hydraulics VT-HNC100 RE 30131/07.05
Features
The digital axis control HNC100 is a programmable NC control Operation:
for a closed-loop controlled axis. It meets the specific require- – Comfortable administration of data on the PC
ments of closed-loop controlling of hydraulic drives and also of-
– Swift changing of data by means of hand-held control box
fers the possibility of controlling electrical drives.
BB-3 (see RE 29798) or control panel BF-1 (see RE 29794)
With regard to immunity to interference, mechanical resistance
Process interfacing:
to vibration and shock, and climate-proofness, the HNC100 is
designed for use in harsh industrial environments. It conforms – 8, 16 or 24 digital inputs and outputs each, Profibus DP,
with EC Directives (CE mark). CANopen or INTERBUS-S for communication with a PLC
Fields of application: Hydraulic axes:
– Machine tools, plastics processing machines, special ma- – Measuring system:
chines • Incremental or absolute (SSI)
• Analogue 0 to ±10 V and 4 to 20 mA
– Presses
• Reference voltage ±10 V
– Transfer lines
– Voltage or current control variable output
– Rail-bound vehicles
– Freely configurable controller variants
Programming: • Position controller, pressure/force controller
– User programming with a PC • Position-dependent braking
– NC language with subprogram technique and conditional • Alternating closed-loop control (position/pressure)
jumps • Synchronisation control for 2 axes
– Own NC program for function sequences Further information:
– Local CAN bus for parameterising several HNC100 – Installation instructions and interconnection diagrams
VT-HNC100-.-2X, see RE 30131-Z
Ordering code
VT-HNC100 2X *
An interface cable is not included in the scope of supply, but can be ordered separately (3 m long;
other lengths on enquiry). Material no.: R900842349
1) Additional plug type 6ES7972-0BA20-0XA0 for Profibus DP is not included in the scope of sup-
ply, but must be ordered separately! Material no: R900050152
RE 30131/07.05 VT-HNC100 Hydraulics Bosch Rexroth AG 3/12
Software configuration
Configuration – Support for the definition of parameters used in the NC
The operation of the HNC100 is based on the creation of program
application-specific data sets. These data sets are generat- – Dialogue window for on-line setting of parameter values
ed on a PC and sent to the HNC100 via the serial interface. – Comprehensive options for displaying process data, digital
The combination of the user program and data sets is called inputs, outputs and flags
“project”. This software configuration is carried out according
to the following steps: – Recording and graphical representation of up to four proc-
ess variables via selection of trigger options
1. The tasks to be performed by the HNC100 are to be defined
and stored in a sequence chart. The definition also refers to – Dialogue for the graphical definition of special functions
the meaning of inputs and outputs and the parameters used. (determination of function via polygon)
System overview
Higher-level control
Possible interfaces to the HNC100:
– Analogue signals
– Digital inputs/outputs
– Serial interface
– Field bus systems
(Profibus DP, CANopen, INTERBUS-S, SERCOS)
4 4
8 8
X4
PIN4=24VDC X3
RUN reset X4 Further
5V CPU
X8 1 X8 HNC100
encoder
2
local CAN
local CAN
3
IN 1-8
4
5
6
X7
7
S1 S2 8
9 9
78 A 78 A
1
BCD
BCD
3456
3456
EF 2 EF 2
1 1
2
3
4
OUT 1-8
analog IN/OUT
5
6
7
shield 8
err
GND
res
18-36V
X5
X6 X1
X2
HNC100 HNC100
5
1
1 Single-rod cylinder 5 Connecting cable
2 Integrated position measuring system 6 Pressure transducer
3 Servo, proportional or high-response valve 7 Sandwich plate shut-off valve (with plug-in switching amplifier)
with integral control electronics 8 Local CAN bus
4 HNC100
RE 30131/07.05 VT-HNC100 Hydraulics Bosch Rexroth AG 5/12
Technical data (for applications outside these parameters, please consult us!)
Operating voltage UO 18 to 36 VDC
Power consumption Pint 8 W (plus power for connected sensors/actuators)
Processor 16/32-bit MC68376
Memory Flash EPROM 1 MB; EEPROM 8 KB; RAM 256 KB (main
memory)
Analogue inputs 1):
– Voltage inputs (differential inputs)
• Number of channels 4
• Input voltage UI +10 V to –10 V measurable (max. +15 V to –15 V)
• Input resistance RI 200 kΩ ±2 %
• Resolution 5 mV
• Non-linearity < 10 mV
• Calibration tolerance 2) max. 40 mV (with factory setting)
– Current inputs
• Number of channels 4
• Input current II 4 mA to 20 mA
• Input resistance RI 100 Ω ±0.2 %
• Resistance between Pin “Iin 1 –“ and “analog_GND“ R 0 to 500 Ω
• Power loss IL 0.1 to 0.4 % (at 500 Ω between pin ”Iin 1 –“ and “analog_GND“)
• Resolution 5 µA
– Impedance inputs 3)
• Number of channels 4
• Input voltage Uimp –10 V to +10 V
• Input resistance Rimp > 10 MΩ
• Resolution 5 mV
• Non-linearity < 10 mV
• Calibration tolerance 2) max. 40 mV (with factory setting)
Analogue outputs:
– Voltage outputs 4)
• Number of channels 4
• Output voltage Unom –10 V to +10 V (max. –10.7 V to +10.7 V)
• Output current Imax ±10 mA
• Load Rmin 1 kΩ
– Current outputs 4)
• Number of channels 2
• Output current normalised Inom 4 mA to 20 mA
not normalised Imax ±23 mA
• Load Rmax 500 Ω
– Residual ripple content ±60 mV (without noise)
– Resolution 1.25 mV
– Non-linearity
• within the range of –9.5 V to +9.5 V 15 mV
• within the range of –10 V to –9.5 V and +9.5 V to +10 V 35 mV
1) Not all of the channels can be used simultaneously. The volt- 3) Due to the characteristics of these high-resistance inputs,
age inputs and the current inputs are provided with a com- no internal protective circuits with diodes or capacitors
mon pin so that either the voltage input or the current input may be used. For this reason, when connecting analogue
can be used at a time. The current can be looped through signals to inputs Uimp1 to Uimp4 , connect all the required
several current measuring devices. Otherwise, a jumper must protective features such as shield, EMC protection and
be provided from pin “Iin“ to pin “analog_GND“. signal filter externally in the incoming circuit.
2) If the factory settings are not sufficient, the measuring equipment 4) Outputs “Uout 1“ and “Iout 1“ as well as “Uout 2“ and “Iout 2“
can be calibrated on site according to the system requirements. are electrically coupled. Normalisation can be set to voltage
or current by means of the software.
RE 30131/07.05 VT-HNC100 Hydraulics Bosch Rexroth AG 7/12
Note!
For details regarding environment simulation testing in the fields
of EMC (electromagnetic compatibility), climate and mechanical
stress, see RE 30131-U (declaration on environmental compatibility).
8/12 Bosch Rexroth AG Hydraulics VT-HNC100 RE 30131/07.05
encoder
1
7 res 7 RTS 2 6 /Ua 1 /Data
local CAN
3
8 CAN_H 8 CAN_H 7 /Clock
IN 1-8
4
5
9 CAN_L 9 CAN_L 6
8 Ua 2
X7
S1, S2: S1 S2
7 9 res
9 9
8
78 A 78 A
Address, 1 10 0 VN
BCD
BCD
3456
3456
EF 2 EF 2
2
1 1
OUT 1-8
CAN 4
12 5 VTTL (max. 150 mA)
analog IN/OUT
5
Note! 6 13 res
7
The pins identified with “res“ are shield
8 14 24 VN (max. 200 mA)
err
reserved and must not be connected. GND
res 15 res
18-36V
X5
X6 X1
X2 X1: digital I/O
HNC100 Pin 1 IN1
2 IN2
X5: communication with higher-level control X6: voltage supply 3 IN3
Pin Profibus INTERBUS-S SERCOS Pin 1 Shield 4 IN4
DP (OUT) 2 GND 5 IN5
1 n.c. DO 2 3 18 - 36 VDC 6 IN6
2 n.c. DI 2 7 IN7
3 RxD/TxD-P GND 2 X2: analog IN / OUT 8 IN8
via optical fibre adapter
encoder 2
1 17
13 OUT5 OUT13 1 /Ub 2
local CAN
2 18
3 19 14 OUT6 OUT14 2 Clock
4 20 3 Ub 0
5 21 15 OUT7 OUT15
6 22 4 /Ub 0
S1, S2: X7 7 23 16 OUT8 OUT16 5 Ub 1 Data
Address, S1 S2 X2.1 8 X2.2 24
7 89A 7 89A
17 /error res 6 /Ub 1 /Data
BCD
BCD
3456
3456
1 17
baud rate EF 2
1
EF 2
1
2 18 18 res res 7 /Clock
CAN 3 19 8 Ub 2
analog IN/OUT 1
analog IN/OUT 2
4 20
5 21
9 res
6 22 X6: voltage supply 10 0 VN
7 23
Pin 1 Shield 11 res
8 24
shield 12 5 VTTL (max. 150 mA)
GND
err res 2 GND 13 res
res res
18-36V
3 18 - 36 VDC 14 24 VN (max. 200 mA)
X5
OUT 1-8 OUT 1-8 15 res
X6
X1.1 X1.2
HNC100
X5: communication with higher-level control X2.1: analog IN / OUT1 X2.2: analog IN / OUT2
Pin Profibus INTERBUS-S SERCOS Pin 1 Uin 1 + Iin 1 – Pin 1 Uin 3 + Iin 3 –
DP (OUT) 2 Uin 1 – 2 Uin 3 –
1 n.c. DO 2 3 Uin 2 + Iin 2 – 3 Uin 4 + Iin 4 –
2 n.c. DI 2 4 Uin 2 – 4 Uin 4 –
5 res 5 res
3 RxD/TxD-P GND 2
via optical fibre adapter
6 res 6 res
4 CNTR-P n.c.
7 res 7 res
5 DGND Udd 8 res 8 res
6 VP /DO 2 9 res 9 res
7 n.c. /DI 2 10 res 10 res
8 RxD/TxD-N n.c. 11 analog_GND 11 analog_GND
9 n.c. BCI 12 Uref = + 10 V 12 Uref = + 10 V
13 Uref = – 10 V 13 Uref = – 10 V
X7: communication with higher-level control
14 Iout 1 14 Iout 2
Pin CANopen inductive INTERBUS-S
15 Uout 1 15 Uout 2
(IN)
16 Uout 3 16 Uout 4
1 n.c. Supply 1 + DO1
17 res 17 res
2 CAN_L Supply 1 – DI1
18 Iin 1 + 18 Iin 3 +
3 CAN_GND Signal 1 + GND1 19 Iin 2 + 19 Iin 4 +
4 n.c. Signal 1 – n.c. 20 res 20 res
5 n.c. Supply 2 + n.c. 21 res 21 res
6 n.c. Supply 2 – /DO1 22 Uimp 1 22 Uimp 3
7 CAN_H Signal 2 + /DI1 23 Uimp 2 23 Uimp 4
8 n.c. Signal 2 – n.c. 24 res 24 res
9 n.c. Sync IN/OUT n.c. 25 res 25 res
10/12 Bosch Rexroth AG Hydraulics VT-HNC100 RE 30131/07.05
encoder
1 9 17
local CAN 2 10 18 7 /Clock
3 11 19 8 Ua 2
4 12 20 9 res
5 13 21
6 14 22 10 0 VN
X7 11 res
S1, S2: 7 15 23
S1 S2 8 16 24
Address, 9
78 A
9
78 A 12 5 VTTL (max. 150 mA)
BCD
BCD
3456
3456
1 9 17
baud rate
EF 2
1
EF 2
1
2 10 18 13 res
CAN
3 11 19 14 24 VN (max. 200 mA)
4 12 20
analog IN/OUT
5 13 21
15 res
Note! 6 14 22
X1.1 to X1.3: digital IN/OUT
7 15 23
The pins identi- shield
8 16 24
Pin X1.1 X1.2 X1.3
err res res
fied with “res“ GND
res res res 1 IN1 IN9 IN17
18-36V
are reserved and
X5 2 IN2 IN10 IN18
must not be con- OUT 1-8 OUT 9-16 OUT 17-24
X6 3 IN3 IN11 IN19
nected. X1.1 X1.2 X1.3
X2 4 IN4 IN12 IN20
HNC100
5 IN5 IN13 IN21
6 IN6 IN14 IN22
7 IN7 IN15 IN23
8 IN8 IN16 IN24
X2: analog IN / OUT X5: communication with higher-level control 9 OUT1 OUT9 OUT17
Pin 1 Uin 1 + Iin 1 – Pin Profibus INTERBUS-S Sercos 10 OUT2 OUT10 OUT18
2 Uin 1 – DP (OUT) 11 OUT3 OUT11 OUT19
1 n.c. DO 2 12 OUT4 OUT12 OUT20
3 Uin 2 + Iin 2 –
2 n.c. DI 2 13 OUT5 OUT13 OUT21
4 Uin 2 – RxD/TxD-P GND 2
3
14 OUT6 OUT14 OUT22
via optical fibre dapter
71 (106,5) 192
44 (79) 184
4 x Ø 4,5
X4
PIN4=24VDC X3
RUN reset
COM / local CAN
5V CPU
X8 1
encoder
2
local CAN
3
IN 1-8
4
5
6
X7 7
S1 8 9 A S28 9 A 8
7 7
128,4
155
1
135
BC D
BC D
3456
3456
111,5
EF 2 EF 2
1 1
2
3
4
OUT 1-8
analog IN/OUT
5
6
7
8
shield err
GND res
18-36V
X5
X1
X6
X2
HNC100
Vibration damper
Preferred types
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other
Hydraulics information set forth in it, are the exclusive property of Bosch Rexroth
Zum Eisengießer 1 AG. Without their consent it may not be reproduced or given to third
97816 Lohr am Main, Germany parties.
Phone +49 (0) 93 52 / 18-0 The data specified above only serve to describe the product. No
Fax +49 (0) 93 52 / 18-23 58 statements concerning a certain condition or suitability for a certain
[email protected] application can be derived from our information. The given information
www.boschrexroth.de does not release the user from the obligation of own judgement and
verification. It must be remembered that our products are subject to a
natural process of wear and aging.