Wir im Allgäu.

Roller brake tester

for Cars, Vans and Light Trucks

The MAHA modular system – the individual tester from the series
including brake testers up to testing lanes

DIN EN ISO 9001:2008

ISO 14001:2004

Testing & Safety Technology SINCE 1969

► Fully automatic testing procedure with operator guidance

► Digital measurement value recording and storage
► From LON to EUROSYSTEM: the modular structure
► Patented, correct all-wheel drive testing
► Robust, easy-to-service technology
► Network compatible

ASA network, GIEGNET, MCTC…

 Roller brake tester for cars, vans and light trucks

The MAHA modular system – the individual tester from the series
including brake testers up to testing lanes

Page
Roller brake tester MBT 2100 4-5
Roller brake tester IW 2 LON 6-7
Roller brake tester IW 2 LON ALLRAD 8-9
Roller brake tester IW 2 EUROSYSTEM 10 - 11
Roller brake tester MBT 2100 / IW 2 MOBIL 12
Overview of technical specifications 13
Accessories 14 - 15
Planning examples 16

The right tester for every application!

Made to order or compiled from the construction kit.

Brake tester Reception concept Test area

2
Roller brake tester for cars, vans and light trucks

The MAHA modular system – the individual tester from the series
including brake testers up to testing lanes

Roller brake tester The MBT 2100 brake tester is the successful result of a consistently on-going developmen-
MBT 2100 tal effort to design high-quality brake testers. Its display unit stands out with clearly readable
round instruments and an integrated optical differential display. The flat and lightweight
design facilitates versatile installation possibilities and presents a professional and mod-
ern workshop outfitting. Sturdy and service-friendly technology has been expanded with a
roller set integrated control. A separate control cablinet in the workshop area is no longer
needed. “Plug and Play preparation“ is used for easy and efficient installation. The MBT
2100 meets the requirements for the main inspection (HU) and is network-compatible due
to its PC interface.

Roller brake tester The IW 2 LON brake tester is used as the basic module for the testing lane. All measure-
IW 2 LON ment values can be clearly displayed on the analogue display with braking force display
and assessed. The automatic test procedure with display enables a rapid diagnosis of the
complete vehicle. Particularly suitable for reception and diagnostics lanes; exceeds the re-
quirements for the main inspection, has a PC interface and is thus network-compatible.

Roller brake tester The IW 2 LON ALLRAD brake tester with analogue display provides you with high-preci-
IW 2 LON ALLRAD sion 4WD testing technology in a compact design. With the patented measuring methods,
you have the security of being able to correctly test 4WD vehicles without damage. The
IW 2 LON ALLRAD has been setting the standard for more than 25 years for testing 4WD
vehicles and is keeping pace with modern vehicle technology. The modern, electronic con-
trol system also enables the checking of ASR (Anti Slip Regulator) and electronic parking
brakes in the course of the brake testing. It is particularly suitable for reception and diagnos-
tics lanes with a high proportion of 4WD; exceeds the requirements for the main inspection,
has a PC interface and is thus network-compatible.

Roller brake tester The IW 2 EUROSYSTEM brake tester is the premium tester of the IW 2 series. With the
IW 2 EUROSYSTEM EUROSYSTEM testing lane software based on Windows XP and an SQL database, it pro-
vides the user with endless possibilities. Whether “only” needed as a brake tester, used as
diagnostics reception or as control unit for the workshop processes. The IW 2 EUROSYS-
TEM is the all-rounder. In combination with other testers, it provides a complete, objective
assessment of the vehicle within seconds. Recommended by vehicle manufacturers and
tested by international testing organisations in endurance tests, the tester provides a high
degree of ergonomics. Upgradeable with 4WD regulation set and tire tread measurement
device, the IW 2 EUROSYSTEM is the ideal diagnostic brake tester. Particularly suitable for
reception and diagnostics lanes with high vehicle throughput; it exceeds the requirements
for the main inspection and is network-compatible.

Roller brake tester In the context of environmental conditions, all testers are also suitable for mobile use as
MBT 2100 / IW 2 MOBIL above floor version, installation in a trailer or container.

3
 Roller brake tester for cars, vans and light trucks

Roller brake tester for cars and vans up to 5 t axle load

Model: MBT 2100

MBT 2100 description (VP 210084)

The MBT 2100 brake tester is the successful result of a consistently on-going developmental effort to design high-qual-
ity brake testers. Its display unit stands out with clearly readable round instruments and an integrated optical differential
display. The flat and light-weight design facilitates versatile installation possibilities and presents a professional and mod-
ern workshop outfitting. Sturdy and service-friendly technology has been expanded with a roller set integrated control.
A separate control cablinet in the workshop area is no longer needed. “Plug and Play preparation“ is used for easy and
efficient installation. The MBT 2100 meets the requirements for the main inspection (HU) and is network-compatible due
to its PC interface.

Standard equipment
• Analoganzeige zur Messwertanzeige der Bremskraft • Self-supporting, enclosed roller set
• Tester is pre-wired with 12 m of cable • Roller surface welded (optionally
• Software control by 32 Bit microprocessor electronics plastic-coated)
• Flash-Prom for variable system configuration • TÜV approved
• Electronic start-up monitoring and roller exiting aid • Electro-static powder paint: blue,
• Delayed automatic switch-on after vehicle has entered the test stand RAL 5010 or hot-dip galvanise
• Automatic cutoff at selected slip with pointer stop and automatic restart
• Automatic shut-off after exiting the test stand
• Electronic DMS measuring system
• Interface RS 232 for printer or PC

Variations MBT 2100 MBT 2110 MBT 2120 MBT 2130

Article no. VP 210084 VP 210085 VP 210086 VP 210087
Control integrated in roller set X X -- --
Roller set galvanization O X O X For further accessories please
Roller set cover O X O X see our current price list!
Radio remote control RECO 1 O O X X
X : Part of standard delivery
Data printer Thermoprint O O X X
O : Optionally available
Lockable main switch O O X X -- : Not available

Application

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Roller brake tester for cars, vans and light trucks

Technology

Welded roller surface. self-supporting, enclosed roller

set for above-floor or foundation
installation.

Plastic-coated roller surface. Robust construction right from the

basic model.
Base
(option VZ 955261)

Accessories for MBT 2100 on page 15

Specifications

3-5t 780 mm 2200 mm - Option

2800 mm

Option 3 / 5 km/h 6 / 8 kN 2,5 / 4 kW

Option Option

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 Roller brake tester for cars, vans and light trucks

Roller brake tester for cars, vans and light trucks up to 5 t axle load
Model: IW 2 LON

IW 2 LON description (VP 210064)

The IW 2 LON brake tester is used as the basic module for the testing lane. All measurement values can be clearly displayed
on the analogue display with braking force difference display and assessed. The automatic test procedure with display ena-
bles a rapid diagnosis of the complete vehicle. Particularly suitable for reception and diagnostics lanes; exceeds the require-
ments for the main inspection, has a PC interface and is thus network-compatible.

Standard equipment
• Multi-functional analogue display for measurement values of brake tester, shock absorber tester and side slip tester in-
cluding switching elements (motor protection switch, relay or necessary switchgear depending on the connected device)
• Braking force difference display optic
• Lockable main switch
• RS 232 interface connection for printer or PC
• Electronic start-up monitoring and roller exiting aid
• Single wheel switchover, delayed automatic startup
• Automatic shut-off after exiting the test stand
• Automatic cutoff at selected slip with measured value display and automatic restart
• Electronic DMS strain gauge measuring system
• Self-supporting, enclosed roller set IW 2 RS 2
• Roller surface optionally welded or plastic-coated
• Electro-static powder paint: blue, RAL 5010
• TÜV and GS approved

Application

6
Roller brake tester for cars, vans and light trucks

Technology

PC connection (option) Multi-functional analogue display for showing measured value of brake test-
er, shock absorber tester and side slip tester including switching elements.

Accessories for IW 2 LON on page 15

Specifications

3.5 - 5 t 780 mm 2200 mm - Option Option

2800 mm

Option 5 km/h 8 kN 3 - 4 kW Option

Option Option Option Option

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 Roller brake tester for cars, vans and light trucks

All-wheel roller brake tester for cars, vans and light trucks up to 5 t axle load
Model: IW 2 LON ALLRAD

IW 2 LON ALLRAD description (VP 210067)

The IW 2 LON ALLRAD brake tester with analogue display provides you with high-precision all-wheel drive testing tech-
nology in a compact design. With the patented measuring methods, you have the security of being able to correctly test
all-wheel drive vehicles without damage. The IW 2 LON ALLRAD has been setting the standard for more than 25 years
for testing all-wheel drive vehicles and is keeping pace with modern vehicle technology. The modern, electronic control
system also enables the checking of ASR and electronic parking brakes in the course of the brake testing. It is particularly
suitable for reception and diagnostics lanes with a high proportion of all-wheel drive vehicles; exceeds the requirements
for the main inspection, has a PC interface and is thus network-compatible.

Standard equipment
• Multi-functional analogue display for measurement values of brake tester, shock absorber tester and side slip tester includ-
ing switching elements (motor protection switch, relay or necessary switchgear depending on the connected device)
• Braking force difference display optic
• Remote control IFB3
• Pedal force meter
• Lockable main switch
• RS 232 interface connection for printer or PC
• Electronic start-up monitoring and roller exiting aid
• Single wheel switchover, delayed automatic startup
• Automatic shut-off after exiting the test stand
• Automatic cutoff at selected slip with measured value display andautomatic restart
• Electronic DMS strain gauge measuring system
• All-wheel drive regulation set with electronically controlled roller set
• Self-supporting, enclosed roller set IW 2 RS 2
• Roller surface optionally welded or plastic-coated
• Electro-static powder paint: blue, RAL 5010
• TÜV and GS approved

German Patent No. 3603508

European Patent No. 3641339

Application

8
Roller brake tester for cars, vans and light trucks

Technology

25 years all-wheel drive Multi-functional analogue display for showing measured value of brake test-
er, shock absorber tester and side slip tester including switching elements.
testing technology

PC connection (option)

Accessories for IW 2 LON ALLRAD on page 15

Specifications

3.5 - 5 t 780 mm 2200 mm -

2800 mm

Option 5 km/h 8 kN 4 kW

Option Option Option Option Option

9
 Roller brake tester for cars, vans and light trucks

Roller brake tester for cars, vans and light trucks up to 5 t axle load
Model: IW 2 EUROSYSTEM

IW 2 EUROSYSTEM description (VP 210066)

The IW 2 EUROSYSTEM brake tester is the premium tester of the IW 2 series. With the EUROSYSTEM testing lane soft-
ware based on Windows XP and an SQL database, it provides the user with endless possibilities. Whether “only” needed
as a brake tester, used as diagnostics reception or as control unit for the workshop processes. The IW 2 EUROSYSTEM
is the all-rounder. In combination with other testers, it provides a complete, objective assessment of the vehicle within sec-
onds. Recommended by vehicle manufacturers and tested by international testing organisations in endurance tests, the
tester provides a high degree of ergonomics. Upgradeable with 4WD regulation set and tire tread measurement device,
the IW 2 EUROSYSTEM is the ideal diagnostic brake tester. Particularly suitable for reception and diagnostics lanes with
high vehicle throughput; it exceeds the requirements for the main inspection and is network compatible.

Standard equipment
• PC control desk, consisting of stable metal frame with plastic coating and integrated witch cabinet
• Compartment for PC and storage surface for keyboard, printer and monitor
• Display of all measured values on the PC monitor
• Braking force display digital / optic
• PC: Pentium 4, MS Windows XP Professional, DVD drive, keyboard and mouse, 19” monitor
• PC control desk: Colour: plastic side parts in blue, RAL 5010
• Electronic start-up monitoring and roller exiting aid
• Single wheel switchover, delayed automatic startup
• Automatic shut-off after exiting the test stand
• Automatic cutoff at selected slip with measured value display and automatic restart
• Electronic DMS strain gauge measuring system
• Self-supporting, enclosed roller set IW 2 RS 2
• Roller surface optionally welded or plastic-coated
• Electro-static powder paint: blue, RAL 5010
• TÜV and GS approved

Software

Customer data screen Brake test Graphics Tire tread depth measuring device
For recording keeper and vehicle Digital and graphical display of the Graphical display of the braking force TM 1000
data. brake test. over time or against pedal force (only with Digital display of the tread depth per
option VZ 990050 pedal force meter). wheel (option).

Shock absorber test Side slip tester Database

Tests of the vehicle damping. Side slip quick test for diagnosis of Archiving of vehicle data, measure-
the track adjustment. ment data etc. in the SQL® database.

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Roller brake tester for cars, vans and light trucks

Application

Accessories for IW 2 EUROSYSTEM on page 15

Specifications

3.5 - 5 t 780 mm 2200 - Option Option

2800 mm

Option 5 km/h 8 kN 3 - 4 kW Option

Option

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 Roller brake tester for cars, vans and light trucks

MBT 2100 / IW 2 MOBIL for cars and vans up to 5 t axle load

MBT 2100 / IW 2 testing trailer description

In the context of environmental conditions, all testers are also suitable for mobile use as surface version, installation in a
trailer or container.

MBT 2100 / IW 2 testing trailer application

Version 1

Version 2

MBT 2100 / IW 2 testing container application

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Roller brake tester for cars, vans and light trucks

Specifications

MBT 2100 display

Analogue display Ø 2 x 350 mm
Display range 0 - 6 / 0 - 8 kN*
Display case dimensions (H x W x D) 470 x 840 x 100 mm
Interface connection RS 232 for DIN A4 printer or PC

IW 2 LON / IW 2 LON ALLRAD display

Analogue display Ø 2 x 350 mm
Display range 0 - 100 mm / %, -20 m/km - +20 m/km / 0 - 8 kN
Display case dimensions (H x W x D) 630/910 x 870 x 240/300 mm
Electricity connection 3 x 400 V / N / PE 50/60 Hz
Main switch fuse 25 A delayed action
Interface connection RS 232 for DIN A4 printer or PC

IW 2 EUROSYSTEM display Communication console 3000 / EUROSYSTEM

Display unit 19“-TFT Monitor, optional simultaneous display, analogue
Control Completely automatic via the EUROSYSTEM communication
console or via separate switch cabinet
Power supply 3 x 400 V / N / PE 50/60 Hz
Communication console dimensions (H x W x D) 1400 x 800 x 670 mm
Switch cabinet dimensions (H x W x D) 950 x 800 x 250 mm

Roller set
Delayed automatic startup
Automatic cut-off at selected slip with pointer stop
Approx. 5 seconds and automatic restart
Automatic shut-off after exiting the test stand
Electronic start-up monitoring and roller exiting aid
DMS strain gauge measuring system

MBT 2100 IW 2 LON (RS 2) IW 2 LON (RS 5)

Drive power of the motors 2 x 2,5 kW / 2 x 4 kW* 2 x 3 kW / 2 x 4 kW* 2 x 4 kW
Testing speed 3 / 5 km/h* 5 km/h 5 km/h
Measured value display 0 - 6 kN / 0 - 8 kN* 0 - 8 kN 0 - 8 kN
Drive-over axle load 3.0 t / 4.0 t* / 5.0 t* 3.5 t / 4.0 t* 5.0 t
Maximum track 780 mm 780 mm 780 mm
Minimum track 2200 / 2800 mm* 2200 mm 2800 mm
Roller diameter Ø 202 mm 202 mm 202 mm
Roller distance between axes 400 mm 400 mm 400 mm
Fuse 16 A / 25 A* delayed action 25 A delayed action 25 A delayed action
Bearing waterproof, maintenance free waterproof, maintenance free waterproof, maintenance free
Power supply 3 x 400V/N/PE 50/60 Hz 3 x 400V/N/PE 50/60 Hz 3 x 400V/N/PE 50/60 Hz
Corrosion protection due to powder coating, due to powder coating, due to powder coating,
colour: RAL 5010 colour: RAL 5010 colour: RAL 5010
Roller set dimensions (H x W x D) 280 x 680 x 2320 mm 280 x 680 x 2320 mm 280 x 680 x 2925 mm
Packaging dimensions (H x W x D) 500 x 820 x 2340 mm 500 x 820 x 2340 mm 400 x 800 x 3000 mm
Weight including packaging 375 kg 375 kg 450 kg

* option

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 Roller brake tester for cars, vans and light trucks

Accessories matrix

M
TE
OS D
Roller brake tester MBT 2100 / IW 2

A
YS
2 E ALLR
0

UR
N
ON
10

LO
T2
2L
IW 2
Description Item No.

MB

W
W

I
I
Difference display digital / optic VZ 955252 - X X X

Difference display analogue VZ 955264 X - - -
Display module Variodata VZ 955253 - X X X
IW2 LON Simultaneous Display VZ 950051 - X X -
Communication Desk 3000 VZ 950042 X X X O
THERMOPRINT data printer VZ 910152 - X X -
Printer-Set ‘RECO 1’ VZ 910159 X - - -
Printer-Set ‘IFB 3’ VZ 910160 X - - -
DIN A 4 Dot Matrix Printer VZ 910053 - X X -
Base for display cabinet VZ 955257 - X X -
Wall bracket VZ 955256 - X X -
Base for analogue display MBT 2100 VZ 955261 X - - -
Wall hinge VZ 955001 X - - -
Plastic-coated roller surface VZ 935110 X X X X
Wireless remote control RECO 1 VZ 910153 X X X -
Infrared remote control IFB3 VZ 910047 X X O X
Pedal force meter (only in combination with IFB3) VZ 990050 X X X X
Wireless touchscreen FTS 2004 VZ 955234 - - - X
Operating hours counter VZ 955014 - X X X
Manually reversible rotation and measuring direction VZ 935132 X X - X
Reversible rotation and measuring direction using remote control VZ 935133 - X O X
4WD set VZ 990355 - X O X
Special voltage 3 x 230 V / 50 Hz VZ 990352 X X X X
Roller set RS 5,4 kW, 5 t VZ 930068 X X X X
Reinforced roller set RS 2, 4 kW, 4 t VZ 930001 X - - -
Reinforced roller set RS 2, 4 kW, 4 t VZ 930067 - X X X
Divided roller set VZ 930040 - X X X
Splashproof motors VZ 935067 X X X X
Automatic lifting threshold VZ 930041 X X X X
Tire tread measuring device TM 1000, only in combination with RS 2* VZ 935144 - - - X
Roller set covers passable by 4 t axle load VZ 935182 X X X X
Roller set covers for motorcycle brake testing VZ 975073 - X X X
Set of ramps 500 x 2000 mm (4 pieces) VZ 930009 X X X X
Dynamic weighing equipment for RS 2 VZ 975557 X X X X
Dynamic weighing equipment for RS 2 divided VZ 975559 - X X X
Weighing equipment preparation VZ 975555 - X X X
Weighing equipment preparation for divided roller set VZ 975556 - X X X
Roller set heating VZ 935068 X X X X
Adjustment device VZ 975048 X X X X
Permanent formwork VZ 930045 X X X X

* Not in combination with lifting threshold

Legend:
X = Option
O = Standard
- = not available

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Roller brake tester for cars, vans and light trucks

Difference display digital / Difference display analogue Display module Variodata Simultaneous Display Base for LON-Display cabi-
optic. VZ 955252 VZ 955264 VZ 955253 VZ 950051 net VZ 955257

Wall bracket Base for analogue display Wall hinge for WB Communication desk 3000 Wireless touchscreen FTS
VZ 955256 MBT VZ 955261 VZ 955001 VZ 950042 2004 VZ 955234

Infrared remote control IFB 3 Pedal force meter Wireless remote control Printer-Set RECO Data printer Thermoprint
VZ 910047 VB 990050 RECO 1 VZ 910153 VZ 910159 VZ 910152

Reversible rotation and meas- Operating hours counter Rigid all-wheel regulation set Roller set configuration No. 5 Plastic-coated roller surface
uring direction, remote control VZ 955014 VZ 990355 VZ 930068 VZ 935110
change-over VZ 935133

Lifting threshold Tire tread depth measuring Roller set covers passable Roller set covers for motorcy- Set of ramps
VZ 930041 device TM 1000 VZ 935144 by 4 t exle loadVZ 935182 cle brake testing VZ 975073 VZ 930009

Dynamic weighing equipment Roller set heating Adjustment device Permanent formwork Combination emissions tester
VZ 975557 VZ 935068 VZ 975048 VZ 930045 VP 135204

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 Roller brake tester for cars, vans and light trucks

MAHA Testing Concepts for the Workshop

Brake tester

Reception concept

BR020001-en 04 · Subject to change without notice! The illustrations also show options which are not standard equipment.
Test area

Production Program:
Testing Technology for Cars, Trucks, Motorcycles, Tractors, Forklifts, Aircraft · Roller Brake Testers · Platform Brake Testers · Shock Absorber and Suspension Testers ·
Side-Slip Testers · Play Detectors · Roller Dynamometers for Performance and Function Testing · Speedometer Testers · Tachograph and Taximeter Testers · Axle
and Wheel Load Scales · Scissors Lifts · Two- and Four-Post Lifts · In-Ground Lifts · Pit Jacks · Axle and Transmission Jacks · Mobile Column Lifts · Headlight Testers ·
Diesel Smoke Meters · Emission Testers for Petrol and Gas Engines · Sound Level Meters · Air Conditioning Service Equipment · Decelerometers · Closing Force
Meters · Brake Fluid Testers · Complete Test Lanes for Cars and Trucks · Mobile Test Containers · Wheel Alignment Analysers · Wheel Balancers · Tire Changers.
Additional Services: Workshop Design and Planning · Training Seminars for Users and Service Technicians

MAHA Maschinenbau Haldenwang GmbH & Co. KG. Certification of environmental

Hoyen 20 · 87490 Haldenwang · Germany management system
MAHA
Tel.: +49 (0)8374-585-0 · Fax: +49 (0)8374-585-497
ISO 14001:2004 Umwelt-
Management
Internet: www.maha.de · E-Mail: [email protected]
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