NoveoAir Instalation Manual Rev.1.2

INSTRUCTION MANUAL
NoveoAIR™
VARIABLE AIR EXHAUST SYSTEM

FOR
SPRAY BOOTH
INSTALLATION MANUAL
NoveoA IR INSTRUCTION MANUAL
INDEX
Recommendations ......................................................................................................................3
DEFINITIONS................................................................................................................................4
GENERAL .....................................................................................................................................5
System objectives .....................................................................................................................5
System Identification .................................................................................................................5
DESCRIPTION..............................................................................................................................6
Overview....................................................................................................................................6
1.1 16 – Disconnect switch handle.......................................................................................6
System options ..........................................................................................................................7
Centris (CT 01 ; Microcontroller) ...............................................................................................8
OPERATION .................................................................................................................................9
Single line diagram ....................................................................................................................9
Operation description ..............................................................................................................10
Component description ...........................................................................................................10
WARNING ...................................................................................................................................12
Safety precautions ..................................................................................................................12
Workers Qualification ..............................................................................................................12
Prerequisite .............................................................................................................................13
Safety precautions ..................................................................................................................13
NOVEOAIR Control panel .......................................................................................................14
START- UP .................................................................................................................................22
1.1 First start-up ......................................................................................................................22
1.2 Checklist ..........................................................................................................................23
General keyboard information .................................................................................................24
1.3 Initial Startup ...................................................................................................................26
1.4 Extended configurations (using keyboard and display) ................................................. 27
OPERATION ...............................................................................................................................41
2.1 Simplified operation ........................................................................................................41
2.2 Extended operation sequences ......................................................................................41
TROUBLESHOOTING................................................................................................................48
3.1 Questions and answers ..................................................................................................48
3.2 Service recommendations ..............................................................................................50
MAINTENANCE..........................................................................................................................51
4.1 Recommended schedule ................................................................................................51
4.2 Replacement parts list ....................................................................................................51
WARRANTY ...............................................................................................................................52
5.1 Limited warranty ..............................................................................................................52
5.2 Liability limits ...................................................................................................................52
APPENDIX A ..............................................................................................................................53
APPENDIX B ..............................................................................................................................54
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05-2011 rev.1.2
NoveoA IR INSTRUCTION MANUAL
Recommendations
Noveo Technologies would like to thank you for purchasing our NoveoAIR
product.
In order to optimize your installation, we recommend that you carefully read

this document.
This document contains information for the installation, use and maintenance of
the NoveoAIR product.
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DEFINITIONS
VFD: Variable Frequency Drive
TEFC: Totally Enclosed Fan Cooled
NVA Panel: NoveoAIR™ Control Panel
VOC: Volatile Organic Compounds
NVA-COV: NoveoAIR Volatile Organic Compound Sensor
NVA-FS: NoveoAIR Spray Detection Sensor
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GENERAL
System objectives
The NoveoAIR system incorporat es the necessary technology to efficiently operate paint
booths. This technology automatically adjusts exhaust air volume proportional t o usage
generating the following advantages:
- Lowers energy costs (air exhaust, heating, cooling).
- Reduces maintenance costs (reduces motors and belt wear, reduces and monitors
percent of filter saturation).
- Reduces noise pollution created by an exhaust operating at continuous maximum
speed.
- Reduces greenhouse gas emissions.
- Protects the operator against Volatile Organic Compounds (VOCs).
- Improves comfort in the work environment.
INSTALLATION MANUAL of the NoveoAIR
SHIPPING DAMAGE – IMPORTANT:

Inspect for damage. If damaged, notify carrier in writing immediately.
PACKING SLIP:
Verify packing slip t o ascertain that the complete order is received and that all items have been
verified. In case of shortage, notify your Noveo Sales representative.
System Identification
Noveo Tec hnologies personalizes the NoveoAIR system according to the c ustomer
requirements.
Depending on your actual spray booth and the options selected, Noveo Technologies will
develop a customized product identified by its unique code.
This unique code permits identification of your NoveoAIR system.
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DESCRIPTION
Overview
1 - Exhaust 8 – VOC det ection box 15 – Keypad and display

2 – Particle detection receptor* 9 – VOC sensor 16 – Disconnect switch handle
3 – Booth filter 10 – Differential pressure block 17 – Power (600 V)
4 – Spray booth housing 11 – Sensor (+) filter obstruction* 18 – Power (motor)
5 – Pneumatic line 20 psi * 12 - Sens or (–) filter obstruction* 19 - Motor
6 – Spray gun 13 – Main pneumatic line

7– Particle detection transmitter* 14 – NoveoA IR control panel
* Component available in option
Figure 1 – NoveoA IR Overview
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05-2011 rev.1.2
Spray detection kit
Differential pressure block (refer to figure 1 -
item 10)
Pneumatic piping kit
Variable speed high efficiency motor

(refer to figure 1 - item 19)
VOC detection kit

VOC sensor (refer to figure 1 - item 9)
VOC det ection box (refer to figure 1 - item 8)
Pneumatic piping kit and electrical wiring
System options
Filter obstruction compensation kit

Sensor + filter obstruction (refer to figure 1 - item 11)
Sensor - filter obstruction (refer to figure 1 - item 12)
Pneumatic piping kit
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Centris (CT 01 ; Microcontroller)
• Dimensions :
4,66 po x 3,07 po (118,5 mm x 78 mm)
• Electrical characteristics :
◊ Power :
Voltage: 24 Vca
Nominal power: 5 W
Frequency: 50-60Hz
◊ Inputs :
6 universal inputs: 0-5 Vcc for 10kΩ pullups
4 universal inputs: 0-5 Vcc for 10kΩ pullups or 232Ω pulldowns
2 high frequency numerical input
◊ Outputs :
4 analogical outputs (0-10 Vcc)
6 numerical outputs (24 Vca)
◊ Communication :
1 keypad\display interface (I2C)
Figure 2 : Centris
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OPERATION
Single line diagram
Filter media loading detector*

24V/AC
Pre- Post-
filter filter
Pressure transmitter
PT01
+ -
Differential pressure block
VOC detector
Centris
CT01 Variable frequency drive
(Supplied by others)
E R
Keypad Display
Variable speed motor

(Supplied by others)
Netw ork communication *

* : Component in opt ion
Figure 3 – Single line diagram
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Operation description
With the mode selector in AUTO position:

• The VOC detector samples residual VOC in t he boot h. If detected VOC level is greater
than the set point value, the exhaust fan accelerates to remove the excess VOC (up to
maximum speed).
When the user activates the spray gun:

• Air flow to the spray gun creates a signal (via the differential pressure block) which is
transmitted via the centris to the variable speed drive (V FD), which in turn accelerates
the exhaust motor to maximum speed.
When the user stops painting:

• The NoveoA IR system will gradually reduce the exhaust motor from maximum to
moderate speed, then to minimum speed until it reaches t he sleep mode. The exhaust
volume and the operating time at each setting can be modified by the operator in the
NoveoAIR control panel.
Component description
NoveoAIR control panel:

The NoveoA IR control panel receives information from t he different sensors, sends the
signal to adjust the exhaust speed according to the detected signals and then sets
parameters accordingly.
Cent ris:
The Centris is the brain of the NoveoA IR system.
The Centris receives the data from the pressure transmitter and other sensors and then
sends a command to the variable frequency drive.
The Centris also cont rols the display and receives the commands entered on the
keypad.
Keypad with digital display:
The keypad permits setting out the system parameters and to visualiz e the system
operation. It is simple to use with its navigation menu and default parameters.
The digital display panel provides the state of your system indicates the parameters of
your installation and informs the operator if the system is operating correctly (or not).
Pressure transmitter
The pressure transmitter converts the pneumatic signal into an electrical signal which is
then transmitted to the Centris.
Variable frequency drive
The variable frequency drive is controlled by the Centris which modifies the speed of
the exhaust motor.
Mode selector
The mode selector allows the operator to select bet ween the two available modes:
Auto and Manual. When the Auto mode is selected, the system is controlled by the
Cent ris program and the exhaust speed is adjusted depending on the ex haust
requirements. When the Manual mode is selected, the exhaust speed is not cont rolled
by the Centris and is set to maximum speed.
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Spray detection kit:
The spray detection kit detects spray gun operation. The main component is the differential
pressure block which offers a resistance to the airflow in the compressed air line which
supplies the spray gun(s). The signal is transmitted to the pressure transducer.
Variable speed motor (not supplied by Noveo)

The variable speed motor varies the ventilation exhaust speed.
VOC detection kit – VOC’s are substances contained in the atmosphere

where painting is occurring
The V OC (V olatile Organic Compound) detection kit measures VOC’s in t he operator area
and adjusts exhaust to remove the gasses.
The probe continuously samples the VOC level in the surrounding area to make certain the
operator protection is maximized.
Filter loading compensation kit (in option)

The filter loading compensation kit detects the percent filter loading level by mean of two
sensors located before and after the spray booth filters.
The system informs the operator of the perc ent filter loading level. A message is displayed
when the filters should be replaced.
The system also compensates for the filter loading by adjusting the exhaust speed.
Network communication BACnet (in option)

The NoveoA IR system allows remote access to the system by means of a communication
protocol called BA Cnet. The BACnet protocol is a communication standard, developed by
ASHRAE, which allows for communication with most of the DDC building cont rol systems.
The NoveoA IR system completely stands alone when not connected to a network but it can
receive and exchange information when connected to a BACnet controller or interface.
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WARNING
Electric Danger
Safety precautions
The safety instructions included in t his manual are int ended to be us ed as a reminder to
work safely and are not intended to bypass existing security rules.
An electric discharge can result in deat h or cause serious injury.
Do not touch an electric part under tension.
Touching an electric circuit under tension can cause a fatal discharge or serious burns.
The power supply and the int ernal circuits of the control panel are active as soon as the
panel is under t ension. A product that is incorrectly installed or grounded constitutes a
danger.
Disconnect the power supply before performing product installation or maintenance work.
Lockout power supply before working on panel
Panel grounding is mandatory.
Wear a security harness if you must work above ground-level.
Workers Qualification
Only qualified electricians are authorized to install, maintain and repair a NoveoA IR
installation.
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Prerequisite
Material required
Before starting the installation, make certain all required components are available.
Please refer to the list of material supplied on the shipping invoice.
Tools required
Standard electrician tools are required.
Security harness (when necessary).
Lifting equipment depending on the location.
Installation
Select an appropriate location before beginning panel installation.
Safety precautions
Before any installation, cut the power suppl y from the di stribution
network.
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NOVEOAIR Control panel
 The NoveoAir control panel must be located outside the spray booth at a
minimum distance of 1,5 m from the entrance. Canadian electri cal code
chapter 5 part 1 c22.10-07.
 Never use silicone in a spray booth. It could damage the COV detector
and interfere with the fini shing of the product.
 Make certain that the electrical system i s designed to protect the Noveo
panel (e.g. fuse or breaker rating).
Filter differential pressure detection

The differential pressure block must be installed only in the pneumatic line supplying the
paint booth spray gun(s).
1 – Air shut-off valve 2 – Pressure regulator 3 – Differential pressure block
Figure 4 – Installation of pneumatic line for spray gun detection
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05-2011 rev.1.2
 The air valve and the pressure regulator are not supplied by Noveo.
The pneumatic line must be equipped with a pressure regulator located before the
differential pressure block to reduce pressure surges in the supply air. Air surges can be
interpreted like an utilization of the spray gun and also to detect precisely small air flow.
 The pressure of the compressed air circuit at the differential pressure

block must be limited to 100 PS I.
 The differential pressure block i s used to detect the air flow used for
spraying paint. It i s important that the compressed air line suppl ying
pumps and other equipment bypasses the differential pressure block.
The differential pressure block allows the detection of a range of air flow from 0,5 to 50
Standard cubic feet per minute (SCFM). The block inlet and outlet connections are ½” NP T.
• Cut the air line supplying the spray gun(s) to be detected.
• Install the differential pressure block :
◊ Unplug or cut the tubing where the differential pressure block will be installed.
◊ Position the differential pressure block such that the ¼ inch pneumatic exit
identified by « + » is located on the supply side or incoming pneumatic line and that
the ¼ inch pneumatic exit identified by « - » is located on the spray gun side.
◊ Use Teflon tape on all joints.
◊ Tighten threaded joints.
• Connect the pneumatic tubing to the Control panel :
◊ Position the ¼ inch flexible tubing from t he differential pressure block to the
corresponding pneumatic connection on the NoveoA IR cont rol panel. A void twisting
and cut tube to minimum length.
◊ Connect the tube identified « + » from the differential pressure block to the
corresponding connection on the NoveoAIR panel.
◊ Connect the t ube identified « - » from t he differential pressure block to the
corresponding connection on the NoveoAIR panel.
◊ Attach the tubing at regular intervals with tyraps or any other appropriate method.
• If more than one differential pressure block must be installed, repeat the same
procedure for each block and connect the tubing to the NoveoAIR control panel.
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Variable speed motor (not supplied by Noveo)
Safety precautions:
Only qualified workers are authorized to install a new mot or.
This equipment must be installed in accordance with the appropriate standards.
Disconnect el ectrical power suppl y.
• Remove existing motor (when required).

◊ If the previous system is equipped with variable pulley, meas ure the opening of the
pulley before removal in order to set the same opening aft er installing the new motor.
• Variable speed motor installation
 Do not install a di sconnect between the variabl e frequency dri ve and the
motor. Interrupting the power feed to a motor while in operation
connected to a variable frequency drive can permanentl y damage the
power circuit of the variable frequency drive. If a safety switch i s
required, post a notice suggesting stopping the ventilator before turning
off thi s switch.
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05-2011 rev.1.2
VOC detection kit
The V OC det ector must be installed approximately 1 ft from the floor and away from the
spraying area.
• Punch or drill a hole in the paint booth wall to install the sensor.
• Fasten the VOC sensor assembly.
• Connect the control cable to the NoveoAIR control panel.
◊ Position the cable to in a way that it is protected and to avoid twisting it.
◊ Attach the cable at regular intervals wit h tyraps or any other appropriate methods.
Install the VOC sensor according to the following sketch:
Figure 5 : VOC sensor
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Install the sensor vertically with the element sensing protection tube at 12 inches
from the floor.
Figure 6 : Sensing tube
A) Installation of VOC sens or in an open face booth
Figure 7 : Installation of VOC sens or in an open face booth
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B) Installation of VOC sens or in a medium size closed booth
Figure 8 : Plan view of paint booth
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C) Installation of VOC sens or in a large booth or paint area (2 sensors installed)
Figure 9 : Installation of VOC sens or in a large booth or paint area (2 sensors installed)
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Filters loading compensation kit (in option)
The filter loading detectors must be installed perpendicularly to t he air flow on each side of
the spray booth filters.
• Drill two 9/16" holes through the paint booth wall approximately 4" each side of the filter
bank.
• Install the bulkhead fittings. (Cowper 6590-04-00 or equivalent )
• Connect the pneumatic tubing to the NoveoAIR control panel and the bulkhead fittings:
◊ The sens or on upstream side (spray area) of the booth must be connected to the
control panel on the connector identified by « + ».
◊ The sensor located downstream after the booth filters must be connected to the
control panel on the connector identified by « - ».
◊ Position the tubing to avoid twisting and to adjust to length.
◊ Attach the tubing at regular intervals with tyraps or other appropriate methods.
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START- UP
1.1 First start-up
 Checklist before turning the power on:
• Verify electric and pneumatic installation :

◊ Make sure that all electric connections were properly done.
◊ Make sure that all pneumatic connections were properly done.
• Verify the position of the mode selector :
◊ Open the NoveoA IR control panel.
◊ Make sure that the mode selector is on AUTO.
◊ Close and lock the control panel door.
• Verify that the disconnect switch handle of the NoveoAIR cont rol panel is in the position
« Off ».
Powering
• Verify for leaks on the compressed air circuit.
Turn on the power in the main electric panel.
The following s ection describes the steps to follow for the start-up of the system and
for setting the system parameters.
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1.2 Checklist
 Check control cable installation
 Installation environment conforms to the Noveo system

specifications for ambient conditions.
 The panel is mounted securely.
 Space around the panel meets the specifications for cooling.
 The motor and driven equipment are ready for start.
 The panel is properly grounded.
 The input power voltage matches the drive nominal input voltage.
 The input power (mains) fuses are installed.
 The motor connections at T1, T2 and T3 are connected and

tightened.
 Make certain power factor compensation capacitors are not

connected in the motor circuit.
 The control connections are connected.
 NO tools or foreign objects (such as drill shavings) are inside the

panel.
 NO alternate power source for the motor (such as a bypass

connection) is connected. No voltage is applied to the output of the
panel.
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General keyboard information
The different displays are activated by lightly pressing as required on the
appropriate touch button. The most useful functions are described below.
F1 F2 F3 F4
NUM
UP
OK
BACK
ON/OFF
DWN
GENERAL KEY DESCRIPTION
F1 FUNCTION KEY 1 (Generally used to toggle language)
F2 FUNCTION KEY 2
F3 FUNCTION KEY 3
F4 FUNCTION KEY 4
Generally used to enter into an edit mode. May also be used for
NUM switching from numeric to alphabetic key function.
UP Scroll up key in a menu or a page
BACK Return to previous menu
DWN Scroll down key in a menu or a page
OK Generally used to accept a selection (E nter function)
ON/OFF Generally used to Start or Stop the unit.
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05-2011 rev.1.2
TOUCH BUTTON
All touch buttons are pressure sensitive. To select appropriate menu, or selection,
simply press on the appropriate button as indicated in the instructions.
LANGUAGE: Noveo provides a user choice; English or French. To transfer from

English to French or vice versa, press F1
DISPLAY ILLUMI NATION: To open the backlight and illuminat e display press
touch button (5) . The display remains lit for ten (10) seconds. Press (5)
as required.
ALPHANUMERIC KEYS: When prompted to enter alphanumeric data, use keys

with numbers or alphabetic indication. Numbers or letters are contextual. See an
enlarged view of a key below:
This k ey allows for entering 5, j, k or l in alphanumeric mode.
SCROLLING LOGI C:
• To select a primary menu, scroll up or down by pressing the following touch
button.
• To switch from a submenu, press BACK (left arrow) key.
• To enter a Submenu, press OK key.
• Scroll position is indicated by the shadow covering the appropriate number.
BACK (4) OK
UP (2)
MENU LEVEL 1
1-
SUBMENU 1 Submenu 1 details
2-
… SUBMENU 2 Submenu 2 details
SUBMENU 3 Submenu 3 details

DWN (8)
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05-2011 rev.1.2
1.3 Initial Startup
Turn the by-pass switch to 0 or “off” position
The initial power-on should be made in this position.
Check for keyboard and display normal operation.

A welcome message should appear on the display indicating the system name and
version of the program.
WARNING - Not doing so

WARNING - Check motor rotation ma y result in dust
contamina tion in paint
Using Submenu Manual Ctrl Motor, start slowly the motor and
check for rotation. SEE "A" booth a rea wi th air
incoming from chi mney!
Turn the by-pass switch in “by-pass” position

WARNING! Jog and check rotation before leaving the system exhaust at the maximum
level. Check system operation, read the amperage and adjust the overload settings.
Turn the by-pass switch to 1 or “auto” position.

Start test spraying. The system should normally reach the maximum level of exhaust.
Check system operation again.
Adjust Accel and Decel Slope

Use Motor Ctrl Def. submenu to adjust to appropriate level for the
drive limitation and interlock with air make-up variation capability. SEE "B"
Adjust Spray detection Treshold

Use Gun Debit Def. Submenu to adjust Gun 1, Gun 2 and Gun 3
Treshold limits. SEE "C"
Adjust filters settings
Use Filter Def. submenu to set the filter OK and dirty settings SEE "D"
Adjust delays and output levels

Use Operator's Submenus 3, 4, 5 and 6 to set the output levels
and setback delays SEE "E"
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NOTE : All levels are factory presets. Nevert heless, the following section will
provide extended instructions for adjusting the operating paramet ers and calibrating
the sensors.
1.4 Extended configurations (using keyboard and display)

MAIN ME NU
Use arrow keys and OK to access the following menus
There are two (2) separate main menus: the operator level and the configuration
level.
Master Menu Changeover
Main Menu A
Operator Main Menu
Main Menu B
Configuration Menu
To switch between the Configuration Menu and the Configuration Menu, follow the
instructions:
Under Operation Status, press (POWER BUTTON) and while holding it

pressed, press (NUM) and the following display appears. There are 11 options in
the configuration menu. You can return to the primary menu anytime by pressing
and holding the (P OWER BUTTON) and press (NUM).
Operator Main Menu is described in section 5
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Configuration Main Menu
Sub menu 1
Gun Debit Def.
Sub menu 2
Opacity Def.
Sub menu 3
Gas Sensor Def.
Sub menu 4
Filter Def.
Sub menu 5
Motor Ctrl Def.
Sub menu 6
Operator Main Menu
DAC Motor Calib.
Sub menu 1
Sub menu 7 Operation Status
System Info
Sub menu 2
Sub menu 8 Oper. Statistics
Manual Ctrl Motor
Sub menu 3
Sub menu 9 High Speed Def.
Bacnet Config.
Sub menu 10 Sub menu 4

Soft Version Info Medium Speed Def.
Sub menu 11 Sub menu 5

CDS Simulation Low Speed Def.
Sub menu 12 - Sub menu 6

Output Config Standby Definition
To switch between the Configuration Menu and the Configuration Menu, follow the
instructions:
Under Operation Status, press (POWER BUTTON) and while holding it

pressed, press (NUM) and the following display appears. There are 11 options in
the configuration menu. You can return to the primary menu anytime by pressing
and holding the (P OWER BUTTON) and press (NUM).
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Sub menu 1- Gun Debit Def.

C •NOTE: Before entering sub-menu Gun Debit Def. the user MUST REFER TO ITEM
‘SYSTEM INFO’ to obtain the low and high threshold values for each gun. When into
SYSTEM INFO menu,
1- Record the value with the paint gun at work. (value in mV)
2- Record the value with ther paint gun at stop. (value in mV)
•Gun 1 Threshd debt
•To select the sub-menu under Gun calibration, Scroll up (2) or down (8) until the
shadow is positioned on No.1. Press (OK)
•Use the pre recorded values and set the "low threshold" at [gun off value - 20%] and
then press (OK) to confirm selection.
•Use the pre recorded values and set the "high threshold" at [gun onvalue + 20%] and
then press (OK) to confirm selection.
•To return to menu ‘Gun Calibration’ press (4).
•To calibrate Gun No.2, Scroll up (2 h) or down (8 i) until the shadow is positioned on
No.2. Press (OK) and repeat previous steps. Gun No. 2 value are obtained under
‘SYSTEM INFO’
•To calibrate Gun No.3, Scroll up (2 h) or down (8 i) until the shadow is positioned on
No.3. Press (OK) and repeat previous steps. Gun No. 3 values are obtained under
‘SYSTEM INFO’
•Number of guns
•To select the sub-menu 4 under ‘Gun calibration’, Scroll up (2) or down (8) until the
shadow is positioned on No.4. Press (OK) and the following sub-menu will appear.
•The minimum value is 1. Maximum number of gun is 3.To modify the number of guns
press (NUM)
Sub menu 2 - Opacity Def.

Sub menu 3 - Gas Sensor Def.
Sub menu 4 - Filter Def.
Sub menu 5 - Motor Ctrl Def.
Sub menu 6 - DAC Motor Calib.
Sub menu 7 - System Info
Sub menu 8 - Manual Ctrl Motor
Sub menu 9 - Bacnet Config.
Sub menu 10 - Soft Version Info
Sub menu 11 - CDS Simulation
Sub menu 12 - Output Config
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05-2011 rev.1.2

•NOTE: This option is not available.

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05-2011 rev.1.2

•To select the sub-menu under Gaz Sensor Def., Scroll up (2) or down (8) until the
shadow is positioned on No.3. Press Touch button (OK)
•The gases present in a paint booth are Volatile Organic Compounds [VOC’S]. VOC’S
are substances contained in the atmosphere where painting is occurring. The
purpose of the VOC sensor is to detect excess gaseous substances within the
painting area. Calibration of the COV sensor is essential.
•Low Limit
•To select the sub-menu Low Limit under Gaz Sensor Def., Scroll up (2 h) or down
(8 i) until the shadow is positioned on No.1. Press Touch button (OK)
•Enter the new desired value per example 150 ppm by pressing the appropriate
touch buttons (1) + (5) + (0). Press (OK) to enter the value 150.
•Scroll up (2) or down (8) to select OUI (Yes) or NON (No).
•NOTE: Should by error the wrong numbers be entered use the power button to eliminate
the unwanted or incorrect numbers. Should a number appear to the right of the flashing
shadow, enter the numbers by pressing (OK) and the unwanted numbers to the right of the
flashing shadow will simply disappear. The maximum Low Limit value is 5000. However, this
value must be lower then the high limit. A practical low limit value should never be above
the ports per million (ppm) recommended in labor and safety codes for your area.
•High Limit
•To select the sub-menu High Limit under Gaz Sensor Def., Scroll up (2 h) or down
(8 i) until the shadow is positioned on No.2. Press (OK) and the following sub-
menu will appear:
•To modify the high limit value, press (OK)
•Enter the new desired value per example 500 ppm by pressing the appropriate (5)
+ (0) + (0). Press (OK) to enter the value 500.
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D Sub menu 4 - Filter Def.

•To select the sub-menu under Filter Def., Scroll up (2) or down (8) until the shadow is
positioned on No.4. Press Touch button (OK)
•Filter clogging or loading (dirtiness) affects the exhauxt level of the paint booth. In the
morning, with clean filters, the exhaust can be more than required because of the low
restriction of the filters. On the opposite, after a period of time, the filters are clogged
and then the air flow is reduced dramatically. This reduction of air flow can result in poor
quality of paint work and inconfort for the operator.
•MAX OUTPUT corresponds to the maximum exhaust level set for clean filters.
•This value cannot be changed
•FILTER corrersponds to the actual reading on the filters.
•The value corresponding to mV results from pressure differential across the filters.
Reading comes from a port connected into the filter box plenum (negative reading) and a
port positionned into the work area (positive reading). The value is a direct substraction
of the two readings.
•FILTER OK corresponds to the Clean Filters setting.
• To set this value, make sure clean filters are installed. Then, press F2 key to set the value
corresponding to "Filter" reading. The value is automatically transfered and set.
•FILTER DRTY corresponds to loaded filters (dirty filters)
•To set this value, make sure to have loaded or cloggeg filters installed. Then, press F3 key
to set the value corresponding to "Filter" reading. The value is automatically transfered
and set.
•No other action is required to set the filters.
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05-2011 rev.1.2
B
•To select the sub-menu under Motor Ctrl Def., Scroll up (2) or down (8) until the shadow is
positioned on No.5. Press Touch button (OK)
•Motor control definition menu is used to set the output parameters sent to the Drive.
The maximum output voltage corresponds to the maximum exhaust level requested and
the slope corresponds to the rate of change in exhaust rate. A slower exhaust change
rate can be required for closed booth or area where a fast change could affect the
process. A fastest rate of change will result in a more aggressive energy savings strategy.
•MAX OUTPUT corresponds to the maximum DC voltage sent to Analog Input 1 to the
Drive.
•This value can be set fbetween 0 and 10000 mVDC (10 VDC), 10 VDC corresponding to 60
Hertz frequency, the normal speed without a drive installed. Default value is 10000 mV.
To change this value, press "NUM" key and type the new value, press OK to accept and
answer "YES" to confirm.
•SLOPE MAX corresponds to the maximum rate of change for the Drive variation.
•For example, if a change from 100% to 50% of exhaust rate must be provided in 5
seconds, OUTPUT voltage must change from 10000 mV to 5000 mV (10 to 5 VDC) in 5
seconds. Then rate of change mus be set to 1000 mV (1 VDC) per second. To change this
value, press "NUM" key and type the new value, press OK to accept and answer "YES" to
confirm.
Page 33
05-2011 rev.1.2

•NOTE: This option is not available.
Page 34
05-2011 rev.1.2

•This menu provides actual readings of the following: Spray Gun No1, Spray
Gun No 2, Spray Gun No3 and IR Rx (option not available) level.
•This menu is read only and is to be used with submenu No1 (Gun debit Def.)
Page 35
05-2011 rev.1.2

•This menu should be used for start-up only. Yhis menu provides the ability to set the
motor speed to MAX, 0% or any level per increment of 1%.
•It is wise to use this menu to check motor rotation. Not doing so may result in dust
contamination in paint booth area with air incoming from chimney and dirty filters!
•MOTOR 100%
•By pressing OK at this submenu, the exhaust level will be set at 100%. WARNING:
improper rotation at this leven can cause severe cointamination. Check rotation before
using this function.
•MOTOR 0%
A •By ressing OK at this submenu, Exhaust level will be forced to 0%.

•MANUAL SPEED. This is the most usefull function at start-up. Use this function to slowly
increase (increments of 1%) the speed of the fan to check rotation or any other problems
that may arise in increasing the speed.
•Press OK at this submeny level entry. Default value is 0%. To increase motor speed, use
UP arrow. To decrease, une DWN arrow.
•Leaving this menu will reset the speed to automatic operating level.
Page 36
05-2011 rev.1.2


•Use this menu to set the BacNet communication parameters:
•MS/TP address
•Default value is 15. To change this value, press "NUM" key and type the new value, press
OK to accept and answer "YES" to confirm.
•NETWORK BAUD RATE
•Default value is 19200bps. . To change this value, press "NUM" key and type the new
value, press OK to accept and answer "YES" to confirm.
Page 37
05-2011 rev.1.2

•This submenu is read only. It shows the installed version of the embedded
software.
Page 38
05-2011 rev.1.2

•This submenu is used for troubleshooting purpose by manufacturer's technicians only.
Page 39
05-2011 rev.1.2

•ASCENDING SLOPE
•For example, if a change from 50% to 100% of output level rate must be provided in 5
seconds. Then rate of change mus be set to 1000 mV (1 VDC) per second. To change
this value, press "NUM" key and type the new value, press OK to accept and answer
"YES" to confirm
•DESCENDING SLOPE
•For example, if a change from 100% to 50% of output level rate must be provided in 5
seconds. Then rate of change mus be set to 1000 mV (1 VDC) per second. To change
this value, press "NUM" key and type the new value, press OK to accept and answer
"YES" to confirm
Page 40
05-2011 rev.1.2
OPERATION
2.1 Simplified operation

In most cases, the spray operation is detected through a flow meter device installed
on the compressed air supply line. An airless system triggers the system through a
direct input to the system.
In AUTO mode, the system is self operating:
 On spray detection, the exhaust fan starts at 100% level of pre-set exhaust.
TM
 After stopping the spray operation, NOVEO-A IR reduc es the air exhaust
speed 50% and then continues reducing until it reaches “stand-by ” mode.
The air exhaust and the time settings for each mode are configured by the
TM
user at the User menu located on the NOVEO-AIR Control Panel.
 The VOC sensor always meas ure Solvents or Organic Volatile Compounds
and adjust the exhaust according to a thres hold level. At 100 PPM or less,
there is no action. At a level of more than 100 PPM, exhaust is increased
to maintain a reading close to the threshold level.
TM
 The filter saturation sensor indicat es to the NOVEO-AIR the level of filter
TM
saturation in the paint booth. NOVEO-AIR then adjusts the air exhaust
according to the filter saturation.
In BY-PASS mode, the control system is by-passed. The exhaust levels rely on
direct motor power connection through the cam switch. Exhaust level should be
100% as if there was no control system.
2.2 Extended operation sequences

In AUTO mode, the following paramet ers are continuously monitored:
TM
Filter loading (dirty filters): The NOVEO-A IR system continuously readjust the
exhaust level to maintain a constant exhaust throughout the days of operation.
With new clean filters, the exhaust level is reduced to the set level. With the
increase of static pressure reading through the filters, the fan speed is increased to
maintain the same exhaust level.
Supply Air Solenoid valves control : In some situations depending on local

jurisdictions, a solenoid valve is installed to shut-off compressed air that supply the
TM
spray gun in case of malfunction of the exhaust system. The NOVEO-A IR
system maintains the same level of safety. A timed delay override permits
compressed air to be present at the spray gun in order to det ect spray operation.
After a pre-programmed delay, the flow switch contact is re-enabled.
Page 41
05-2011 rev.1.2
Operator Main Menu
Sub menu 1
Operation Status
GUN
•Inactive=No Spray or Active= Spray
•IR
•IR stands for Infrared. This is an equipment option. An infrared particle detection system is
used to detect paint particles in the air stream. The reading is in percent from 0% to 100%
•FAN
•Fan RPM is measured from 0% (stopped) to 100% (Max speed)
•GAS
•Gas [VOC’S (Volatile Organic Compounds)] is measured in percent and ppm’s (parts per
million). The maximum value is [100% and ppm’s]. The range is adjustable.
•DELAY
•Delay time is measured in seconds and is the time applicable during each different phases of
the deceleration period.
•After the gun trigger is released, the time displayed is the period between full speed and
medium speed. Time delay is adjustable.
•When the fan reaches medium speed, the time displayed is the period between medium and
low speed. Time delay is adjustable.
•When the fan reaches low speed, the time displayed is the period between medium and low
speed. Time delay is adjustable.
•FILTER
•Filter media loading is indicated by ‘ok’ or ‘dirty’. Media loading values are adjustable.
Sub menu 2
Oper. Statistics
Sub menu 3
High Speed Def.
Sub menu 4
Medium Speed Def.
Sub menu 5
Low Speed Def.
Sub menu 6
Standby Definition
Page 42
05-2011 rev.1.2
Operator Main Menu
Sub menu 1
Operation Status
E
Sub menu 2
Oper. Statistics
•Spray Gun Statistics
•Active
•Displayed value accumulates total spray gun elapse time in hours, minutes and seconds
•Inactive
•Displayed value accumulates total spray gun down time in hours, minutes and seconds
•Total
•Displayed value accumulates total spray gun time in hours, minutes and seconds from last
reset.
•NOTE: To reset digital timers to zero, turn off power to panel or open main disconnect
located on the control panel front.
•To return to sub menu under ‘Operational Stats’ press the touch button (4 f).
• Fan Statistics
•MAX
•Displayed value accumulates total fan operating time in hours, minutes and seconds.
•MED
•Displayed value accumulates total fan operating time at 80% speed in hours, minutes and
seconds. Fan medium speed is adjustable (Refer to primary menu No.4).
•MIN
•Displayed value accumulates total fan operating time at 30% speed in hours, minutes and
seconds. Fan minimum speed is adjustable (Refer to primary menu No.4 option 5).
•IDLE
•Displayed value accumulates total fan idle (Non-operating) time in hours, minutes and
seconds.
•To reset time to zero, turn off power to panel or open main disconnect located on control
panel front.
Sub menu 3
High Speed Def.
Sub menu 4
Medium Speed Def.
Sub menu 5
Low Speed Def.
Sub menu 6
Standby Definition
Page 43
05-2011 rev.1.2
Operator Main Menu
Sub menu 1
Operation Status
Sub menu 2
Oper. Statistics
E Sub menu 3
High Speed Def.
•SET BACK DELAY
•Set back delay is the interval (in seconds) from release of the spray gun trigger (stop painting)
until the fan begins to slow down (decelerate).
•The actual value is the number registered in the computer. Ex 12s and will vary according to
the process.
•To modify the delay interval, press touch button (NUM) and the following will appear on the
display:
•Press again (NUM) to enter a revised delay value (seconds) press the desired touch button.
•Per example, press (NUM) for 1 + (5) will give you 15s when you press and release touch
button (OK) and the following question will appear on the display
•If the delay period is not acceptable, restart over the options of the High Speed Delay display
by pressing NUM and choosing the best delay for your application.
•OUTPUT LEVEL
•Output Level is the maximum exhaust fan speed.
•The sub-menu is then displayed by pressing the touch button (OK) with the following items
appearing on the display:
•To select the Output Level sub menu, scroll (2 h) or (8 i) until the shadow is positioned No. 2.
Then, press the touch button (OK) to validate you choice and the following will appear on
display;
•The actual value is in percent of motor speed. Maximum speed of a nominal 1800 RPM motor
is approx. 1750 RPM wich equals 100%.
Sub menu 4
Medium Speed Def.
Sub menu 5
Low Speed Def.
Sub menu 6
Standby Definition
Page 44
05-2011 rev.1.2
Operator Main Menu
Sub menu 1
Operation Status
Sub menu 2
Oper. Statistics
Sub menu 3
MaxSpeed Def.
E Sub menu 4
Medium Speed Def.
•SET BACK DELAY
•Set back delay is the interval (in seconds) from maximum speed level until the fan begins to
slow down (decelerate) to medium speed.
the process.
•To modify the delay interval, press touch button (NUM)
•OUTPUT LEVEL
•Output Level is the medium exhaust fan speed.
display;
Sub menu 5
Low Speed Def.
Sub menu 6
Standby Definition
Page 45
05-2011 rev.1.2
Operator Main Menu
Sub menu 1
Operation Status
Sub menu 2
Oper. Statistics
Sub menu 3
MaxSpeed Def.
Sub menu 4
Medium Speed Def.
E Sub menu 5
Low Speed Def.
•SET BACK DELAY
•Set back delay is the interval (in seconds) from medium speed level until the fan begins to slow
down (decelerate) to slow speed.
the process.
•OUTPUT LEVEL
display;
Sub menu 6
Standby Definition
Page 46
05-2011 rev.1.2
Operator Main Menu
Sub menu 1
Operation Status
Sub menu 2
Oper. Statistics
Sub menu 3
MaxSpeed Def.
Sub menu 4
Medium Speed Def.
Sub menu 5
Low Speed Def.
E Sub menu 6
Stand-by Definition
•SET BACK DELAY
•Set back delay is the interval (in seconds) from low speed level until the fan begins to slow
down (decelerate) to stand-by speed.
the process.
•OUTPUT LEVEL
display;
Page 47
05-2011 rev.1.2
TROUBLESHOOTING
3.1 Questions and answers
When I use the paint gun, the paint booth exhaust fan doesn’t start automatically
• Verify that paint gun is properly connected to the air line and the air flow
sensor (aluminum block on the air line with 2 small plastic hoses)
• Verify that the power switch in the front of the Noveo panel is in “AUTO”
position.
• Verify that main power switch or break er is ON. If not, the display on the
front of the Noveo panel will show nothing. In this case:
o Check main breakers, fuses and switches
o Turn off the Noveo panel power switch and open the door. Check
the control fuse locat ed inside the panel.
When I don’t use the paint gun, the exhaust continues to run at full speed
• Diagnostic 1: The manual override switch is at position “ON”. Reposition

the switch to automatic position
• Diagnostic 2: On the Noveo keypad, scroll the primary menu to “operation

status” and note the value of “Gun”. When the gun(s) are in use, the value
should be “active” and “inactive” when not used.
If the display indicat es active even if the gun is not in use, there is a
problem with the “gun use detection”:
Be certain that you don’t have a leak on the air flow sensor hoses
(aluminum block on the air line) between the sensor and the Noveo panel.
Turn off the power switch on the Noveo panel and open the front door.
Listen for an air leak, especially in the Noveo module on the left where red
hoses are connected.
Check if a piece of pneumatic equipment such as a paint mixer or manual

sanding tool is connected on the air line equipped with the flow detector
(aluminum block on the air pipe). The auxiliary equipment such as paint
mixers, manual sanding tool, etc. must be connected to the air line
upstream from the aluminum block.
Page 48
05-2011 rev.1.1
Repair the air leak if applicable or plac e the manual switch in position “ON”
and call a technician or follow the gun detection calibration instructions in
the start-up section.
When I don’t use the paint gun, sometimes the paint booth exhaust fan start and
stop with no reasons
• Diagnostic 1: Be sure that a pressure regulat or is located upstream of the

flow sensor (aluminum block with 2 plastic hoses)
You must have a pressure drop of at least 10-15 PS I bet ween the output of
the regulator and the main air line
Important fluctuations inside the air lines where the air flow detector is
located can simulat e the operation of a paint gun and start the exhaust fan.
An automatic purging system or a dust collector pulse air system is
sufficient to create an important pressure drop in the air pipes. Adjust the
pressure regulator at a lower pressure to reduce the effect of the drop,
install an air tank or change the configuration of the pipes.
• Diagnostic 2: Be sure that a pressure regulat or is located upstream of

the flow sensor ( aluminium block with 2 plastic hoses)
You must have a pressure drop of at least 10-15 PS I bet ween the output of
the regulator and the main air line
If the sensitivity of the air flow detector is too high, the system will detect
fluctuations within the air pipes. Refer to the start-up manual, follow the
instructions under the topic “Air flow sensor calibration” or call a technician.
I have a solenoid valve controlled by the Noveo system and it doesn’t open
even when the exhaust fan runs.
Be certain the problem is not a pneumatic trouble such a closed manual valve or
stopped compressor!!
Solenoid valve is sometime required by code to interrupt the air supply feeding the
paint gun when exhaust fan is stopped. Noveo system provides a dry contact for
the control of the solenoid valve. E ven if the system is in standby and the exhaust
fan doesn’t run, the solenoid stays open. When use of the paint gun occurs, the
exhaust fan accelerates to full speed and the filter differential pressure detector
sends a proof of exhaust to the Noveo system. If there is no proof after few
seconds, solenoid valve close.
• Diagnostic 1: Noveo system hasn’t received the exhaust confirmation.
If filters are not present, system will not detect the exhaust proof
Page 49
05-2011 rev.1.1
If the type of filter has changed and the restriction is lower than the original
filters, the filter recalibration needs to be done. Follow the instructions under
the topic “Filter calibration” in the start-up manual or call a technician.
To reset the exhaust proof system protection, turn off the main power
switch and turn it on. Solenoid valve will open and the system will be ready
to operate.
• Diagnostic 2: Solenoid valve never opens, even after the res et of the
Noveo panel.
It’s probably an electrical problem. Power supply for the solenoid valve
comes from an exterior source and NOT from the Noveo panel.
Call an electrician and verify the power source (breaker, fuse, etc.).
Verify the solenoid is working properly
3.2 Service recommendations
For service, please call your local Noveo service representative.
To contact NOVEO:
Tel: 450-444-2044 toll free: 1-877-314-2044

Fax: 450-444-2088
Email: [email protected]
Web: www.noveo.ca
Noveo Technologies Group Inc

9655A, Ignace,
Brossard, Qc, Canada
J4Y 2P3
Page 50
05-2011 rev.1.1
MAINTENANCE
4.1 Recommended schedule
MONTHLY Check for pressure ports cleanliness.

Check for obstructions in the VOC sensor
tubing.
EVERY 3 MONTHS Check fan operation.

Check belt wear.
Test by-pass operation.
Check amperage of motor and readjust
overload protection settings if required.
ANUALLY Check air balancing and check the minimum

and maximum exhaust settings
Test VOC sensor calibration
4.2 Replacement parts list
Page 51
05-2011 rev.1.1
WARRANTY
5.1 Limited warranty

Noveo guarant ees the equipment and parts installed for one period of one (1) y ear
after the original installation date. The guarantees on the components
manufactured by a manufacturer other than Noveo are covered by the guarantee of
the original manufacturer. The parts prone to wear are not guaranteed.
Damages resulting from a cause beyond c ontrol (an unforeseen and irresistible
event external making impossible t o respect an engagement);(b) delays caused by
governmental action, strike, fire, flight, flood, insurrection, war, spite or any other
event independent of the will of Noveo; (c ) the malfunction, partial or total of the
equipment caused by the parts damaged because of the lack of power, cause
beyond control, normal disasters, natural disasters or climatic conditions; (d)
repairs or installation by the unauthorized people; (e) lack to follow instructions of
use, care or maintenanc e of the equipment. In all the cases, the responsibility for
Noveo is limited to the purchase price for the equipment and the parts sold by
Noveo.
5.2 Liability limits

The manufacturer is not res ponsible for:
Any costs resulting from a failure if the installation, commissioning, repair,

alteration, or ambient conditions of the system do not fulfil the requirements
specified in the documentation delivered with the unit and other relevant
documentation.
Units subjected to misuse, negligence or accident.
Units comprised of materials provided or designs stipulated by the purchaser. In no

event shall the manufacturer, its suppliers or subcont ractors be liable for special,
indirect, incidental or consequential damages, losses or penalties. This is the sole
and exclusive warranty given by the manufacturer with respect to the equipment
and is in lieu of and excludes all other warranties, express or implied, arising by
operation of law or otherwis e, including, but not limited to, any implied warranties of
merchantability or fitness for a particular purpose.
Page 52
05-2011 rev.1.1
APPENDIX A APPENDIX A
Page 53
05-2011 rev.1.1
APPENDIX B
APPENDIX B
Page 54
05-2011 rev.1.1

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INSTRUCTION MANUAL

VARIABLE AIR EXHAUST SYSTEM

In order to optimize your installation, we recommend that you carefully read

VFD: Variable Frequency Drive

TEFC: Totally Enclosed Fan Cooled

NVA Panel: NoveoAIR™ Control Panel

VOC: Volatile Organic Compounds

NVA-COV: NoveoAIR Volatile Organic Compound Sensor

NVA-FS: NoveoAIR Spray Detection Sensor

INSTALLATION MANUAL of the NoveoAIR

SHIPPING DAMAGE – IMPORTANT:

1 - Exhaust 8 – VOC det ection box 15 – Keypad and display

6 – Spray gun 13 – Main pneumatic line

* Component available in option

Figure 1 – NoveoA IR Overview

Variable speed high efficiency motor

VOC detection kit

Filter obstruction compensation kit

Single line diagram

Filter media loading detector*

Variable speed motor

Netw ork communication *

Figure 3 – Single line diagram

With the mode selector in AUTO position:

When the user activates the spray gun:

When the user stops painting:

NoveoAIR control panel:

Variable speed motor (not supplied by Noveo)

VOC detection kit – VOC’s are substances contained in the atmosphere

Filter loading compensation kit (in option)

Network communication BACnet (in option)

Filter differential pressure detection

1 – Air shut-off valve 2 – Pressure regulator 3 – Differential pressure block

Figure 4 – Installation of pneumatic line for spray gun detection

 The pressure of the compressed air circuit at the differential pressure

Disconnect el ectrical power suppl y.

• Remove existing motor (when required).

Install the VOC sensor according to the following sketch:

Figure 5 : VOC sensor

Figure 6 : Sensing tube

A) Installation of VOC sens or in an open face booth

Figure 7 : Installation of VOC sens or in an open face booth

Figure 8 : Plan view of paint booth

1.1 First start-up

 Checklist before turning the power on:

• Verify electric and pneumatic installation :

Turn on the power in the main electric panel.

 Check control cable installation

 Installation environment conforms to the Noveo system

 The panel is mounted securely.

 Space around the panel meets the specifications for cooling.

 The motor and driven equipment are ready for start.

 The panel is properly grounded.

 The input power (mains) fuses are installed.

 The motor connections at T1, T2 and T3 are connected and

 Make certain power factor compensation capacitors are not

 The control connections are connected.

 NO tools or foreign objects (such as drill shavings) are inside the

 NO alternate power source for the motor (such as a bypass

GENERAL KEY DESCRIPTION