Beijing Flourishing Start Digital Technology Co.

, Ltd

CNC Plasma/Flame Cutting Controller

SH-2200H-QG (V2.1)

Manual

Beijing Flourishing Start Digital Technology Co., Ltd

Room604, Zeyang Mansion, No.166 Fushi Road, Shijingshan District, Beijing, 100043, China
Sales & After-sale Tel: +86-10-8890-9235
Fax: +86-10-8890-9277
Email: [email protected]
Contact Person: Henry
Website: www.microstep.cc

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 Content

Controller Function Overview

Controller Operation Main Menu

Auto Function

Edit Function

Command Function

Parameter Setup

Graphic Library

Diagnosis Function

System Input / Output Interface

Appendix

Installation Dimension

Controller Upgrade Guide

Remote Controller Panel Instruction

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Please read carefully this manual before using the controller.

1) Please check whether the controller is damaged and goods are the same as the packing list after
opening the package.

2）This manual is only for SH-2200H-QG CNC plasma/flame cutting controller produced by Beijing
Flourishing Start Digital Technology Co., Ltd.

3) Please whether the power grid voltage is proper. AC220V isolation transformer is used between
power grid voltage and the controller for its normal performance and user’s safety.

4）The controller’s working environment temperature is 0℃ ~ +40℃ and relative humidity is 0 ~ 85%.
Under high-temperature, high-humidity, caustic gas, special protection is a must.

5) The controller’s cable connection is correct and there is a good earth connection.

6) It’s not allowed to insert and pull out all cable plugs connected with the controller before turning off
it.

7) The controller’s output port cable and other power cables can't cause short circuit for avoid burning
the controller.

8) In dusty environment, dustproof protection is a must and controller must be cleaned timely.

9) The controller is used by professional users after training.

10) It’s not allowed to connect AC/DC power supply inside the controller to other equipments.

11) Don’t change parts inside the controller at random.

12) Please setup parameters according to the manual.

13) The controller’s LCD screen is easy to break. Please protect.

14) Only U disk is for the controller’s USB port.

15) It’s a must to turn off the controller when outside and inside keyboard is transformed.

16) The controller’s guarantee period and guarantee range is 12 month since the delivery date.
We will charge for repair beyond guarantee period and guarantee range.
The following is beyond guarantee range,
A: it’s damaged because of wrong operation.
B: force majeure (natural reasons, such as lightning stroke, earthquake, flood, etc.; social reasons,
such as war, strike, etc.)
C: repair at random

17) The final explanation right of the manual is owned by Beijing Flourishing Start Digital Technology
Co., Ltd.

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 Content

Chapter 1 Controller Function Overview: Page 5

1.1 Controller Function: Page 5

1.2 Controller Feature: Page 5
1.3 Hardware Technical Specification: Page 5
1.4 Controller Panel Structure: Page 6
1.5 Controller and Motor Connection Drawing: Page 7

Chapter 2 Controller Operation Main Menu: Page 8

2.1 Menu Feature: Page 8

2.2 Main Menu Instruction: Page 8

Chapter 3 Auto Function: Page 9

3.1 Auto Interface Instruction: Page 9

3.2 Auto Cutting Function Selection: Page 10
3.3 Speed Mode (Multiplying Power) and Start of Auto Cutting: Page 13
3.4 Control and Cutting Position Adjust during Auto Cutting: Page 13
3.5 Original Path Return: Page 15
3.6 Break Point Resume and Double Break Point Resume: Page 16
3.7 Section Selection Function: Page 17
3.8 Thick Plate Edge Pierce: Page 18

Chapter 4 Manual Function: Page 20

4.1 Manual Mode Interface: Page 20

Chapter 5 Edit Function: Page 23

5.1 Edit Function Menu: Page 23

Chapter 6 Command System: Page 25

6.1 Programming symbol: Page 25

6.2 Coordinate System: Page 25
6.3 G (Basic Prepare Command): Page 25
6.4 M Assistant Function: Page 29

Chapter 7 Parameter Setup: Page 32

7.1 Parameter Instruction: Page 32

7.2 Parameter Setup: Page 32
7.3 Flame Cutting Parameter: Page 35
7.4 Plasma Parameter Setup: Page 36
7.5 Control Parameter Setup: Page 37

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Chapter 8 Graphic Library: Page 39

8.1 Graphics Library Setup: Page 39

8.2 Shape Parts Selection: Page 39
8.3 Shape Parts Setup and Nesting: Page 39

Chapter 9 Diagnosis Function: Page 41

9.1 Check Input Output Port: Page 41

9.2 Output Check: Page 41
9.3 Input Check: Page 41

Chapter 10 Controller Input/Output Port Connection: Page 42

10.1 Outside Motor and Driver Connection: Page 42

10.2 Input Connection: Page 42
10.3 Input Definition: Page 43
10.4 Output Connection: Page 44
10.5 Controller DB9 (9 Pin) Connection Definition: Page 45

Appendix 1 Installation Dimension: Page 46

Appendix 2 Controller Upgrade Guide: Page 47
Appendix 3 Remote Controller Panel Instruction: Page 48

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 Chapter 1 Controller Function Overview

1.1 Controller Function

SH-2200H-QG is used for CNC plasma/flame cutting machines. It runs after parameter setup and
function selection. Different interface and menu will show.

1.2 Controller Feature

* SH-2200H-QG is widely used for many areas, such as metal fabrication, advertisement, stone, etc.

* It’s anti plasma interference, anti lightning stroke, anti surge, etc. based on its perfect design.

* It has advanced cutting technology, such as corner speed automatic control, torch height control,
wireless remote control, etc.

* Kerf compensation function and check whether it’s proper, then report to the user for reference.

* Break point resume, auto power break resume, break point memory.

* Random section selection and pierce point selection.

* Thick plate outside edge pierce and thin plate cross-bridge function.

* During return, section selection and break point resume, pierce position is selected at random.

* Move cutting any time.

* Small section technology for better cutting.

　
* 24 common shapes in graphic library (can add new shapes).

* It can work with many nesting software, such as IBE, Fastcam.

* English and Chinese, motion graphics, magnify shapes to 1 ~ 8 times, moving point auto follow, U
disk carry program.

1.3 Hardware Technical Specification

* Industrial ARM7 processor chip

* 16 optoelectronic isolation input, 14 optoelectronic isolation output

* 2 axis (extend to 4 axis)

* Pulse equivalence: electronic gear, numerator and denominator setup range (1 ~ 65535)

* Store space: 16 ~ 32M

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* Size: 410 X 310 X 119（mm）

* Working temperature: 0℃ ~ +40℃

* Storage temperature: – 40℃ ~ +60℃

1.4 Controller Panel Structure

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1.5 Controller and Motor Connection Drawing

AC220
V

AC220
V

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 Chapter 2 Controller Operation Main Menu

2.1 Menu Feature

Menu display applies step-by-step hint style. Under the main menu, system loads all the available
functions after entering the sub-menu. Follow the hints that windows displays, press 【F1】 to 【F8】
to choose desired functions, press ESC to abort and return to upper level menu.

2.2 Main Menu Function

Version Number： Under left bottom corner, info about software version is displayed.
[F1] AUTO: For cutting operations using a stored program or straight cutting
[F2] MAN (Manual): Manually adjust the cutting gun position
[F3] EDIT: Edit/Change/Save files/Load files
[F4] SETUP (Parameter): Set or modify cutting parameters
[F5] DIAGNOSE: Diagnose Input / Output ports
[F6] LIBMINIT (Graphic library): Shape Library offers existing standard figures
[G] [G] [3] Initialize：A hint is shown as below;

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 Chapter 3 Auto Function

Under main menu, press [F1] to enter Auto Function menu，shown as below:

3.1 Auto Interface Instruction

3.1.1 Speed Setup

1) After pressing【H Cutting Speed】 button，top left corner displays F×(Speed Ratio )= Pre-set
cutting speed
2) When 【H Cutting Speed】 button is not pressed, left top corner displays F×(Speed Ratio)=Manual
Cutting Speed.
3) SPEED is the current speed， use 【F+】 and 【F -】to adjust speed ratio。
4) Under this function menu, press 【F】 to make quick speed adjustment
5) CAUTION：Speed displayed could be either in inches or millimeter depends on the parameter
setting in the system

3.1.2 Program
Above the screen, displays the processing program file name.
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3.1.3 Foreign key【1】-【6】, External high voltage control , Among them:
Flame cutting as follows:
【1】 Open the acetylene gas for open fire once, and click again to turn off the gas valves.
【2】 Open/close press once to preheat oxygen electromagnetic valve, press twice to close.
【3】 Open/close High pressure cutting oxygen solenoid valves, press once to open, again is close.
Plasma way:
【4】 Arcs switch, once to open, twice is close.
【5】 Make cut up and raised mouth continuous, stops upward cut.
【6】 Make cut up and down mouth continuous, stops downward cut.

3.1.4 【X】Empty operation

Empty operation function, processes speed limit, run the program, but no executive M instructions.
This function is used for fast positioning, or check the working range of steel in the operation of any
time suspend, again is to cancel the empty operation.

3.1.5【W】Processing speed
manual speed from automatic speed changes the current speed ratio, and attack rate is high lighted for
automatic processing speed ratio in the process of manual adjustments, and vice for speed range

3.1.6【G】Continuous go (4.1.1)

3.1.7【F】Set speed
Press this button, which can be directly on the processing speed Settings, and then press the
return key confirmation.

3.1.8【Y】Amplification figure
As a graphic amplification1X, according to3x, for maximum amplification 8x figure

3.1.9【Z】Figure recovery
Reply to the standard map display

3.1.10 Input and output port

In high voltage switch to the under side, t has 4*8O
two rows of 16 input port state ,O No signal input
Two row after 14 output port state, O No signal output

3.1.11 Coordinates choice of unit

Coordinate unit may be metric or imperial, depends on the parameters set of public/imperial choice

3.2 function select in auto cutting

3.2.1【F1】SECTION: Assigns system to cut from any part of program.

3.2.2【F2】manual drive：system pass to manual drive pattern.

3.2.3【F3】RESBREK: Find breaking point to resume work.

3.2.4【F4】VIEW: Check whether the graphic program loaded is correct. Select this function，system
line display process ， and sign drilling point sequence number. press 【 Y 】， graphic 1X(max
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3times,8X)press【z】,panorama line display， 【↓】【←】【→】move line display seat of graphic.
【↑】

3.2.5【F5】set up slit: point out the import width，if not expiation, entry 0.

3.2.6【F6】return parameter: return back reference point （G92 appoint of location is 0,0）

3.2.7【F7】follow the profile curve : before user process，adopt follow the profile curve definite，whether
process overstep confines，press【F7】start work, if cutting gun not in the reference point ，system
will point out ： present location –take the present seat as reference point .
location reference point---cutting gun return back reference point，and begin follow the profile
curve，if cutting gun overstep steel plate confines ，press pausing key, take it to steel plate edge, then
press start key, this moment system prompt “ revise reference point EN/ESC ”confirm revise press
carriage return key, system take present seat to continue；press ESC to give up ，this can again and
again operate，until location is suitable. .

3.2.8【F8】ASSI
Press 【F8】 to enter the next level of control functions

3.2.9【F1】assist –mirror image , continuous ，can part select X mirror image，Y mirror image，no
mirror image.

3.2.10【F2】assist –proportion ,import the scaling ，system according to this magnify or reduce ，
this used in the craft plaque Cut.

3.2.11 [F3] Assistant-ROTATE (steel plate correction function)

Steel plate is hard to put well one time, or it needs a angle to cut, then the function is useful. In man
menu, assistant, check start, check end, use rotate function. You can setup angle directly. The
controller will adjust the angle to cut.
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Attention: angle is anticlockwise +

Give an example ：cross survey steel plate arbitrarily side of initial node and ending point ，system
voluntary awareness ，account for angle， methods:
1) enter into manual drive –assist，definite guide line first，get one side of steel plate as base line ，
move the cutting gun to there, press【F2】set up survey initial node.
2) Along base line to ending point ，cutting gun aligning base line，press【F3】set up survey ending
point.
3) Account out the revolve around angle by system，accomplish revolve around function，revolve
around angle line display on the operate message line display fence.

3.2.12 [F4] Assistant-WENTAI, add wentai software function

If cutting program is made by “wentai” software (for engrave words and graphics), in auto menu,
assistant, wentai is available, two suggestions:
1) run wentai, if program is big, U disk can carry the program to run
2) run non-wentai program, wentai should be canceled.

3.2.13 [F6] Assistant-NEST

This function is for single cutting program.
No. of Line: Y direction
No. of Column: X direction
Line Distance: X direction
Column Distance: Y direction
Offset: line of even line, offset distance to right

3.2.14 [F7] Torch Selection

When plasma cutting original location, controller supports 2 torches (A, B) to work together.
Input/output control as below,
A torch: M14 (torch up, output pin 2), M16 (torch down, output pin 15), original location (input pin 8);
B torch: M36 (torch up, output pin 6), M40 (torch down, output pin 7), original location (input pin 21);

3.2.15 [F8] Setup coordinate

There are three options, ZERO OF ALL COOR., SET COOR., SETUP REFERENCE.
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3.3、Speed Mode（SCALE） and auto cutting ignition

3.3.1 Moving Speed

In no-load moving mod, torch is moving at the maximum moving speed X speed ratio. User should
only adjust to speed ratio to change speed of cutting machine.

3.3.2 Cutting Speed

In cutting mode，actual speed is cutting speed limit X cutting ratio auto ratio adjustment can be
achieved by F+/F- during cutting. Under non-cutting mode, press【H】cutting speed to adjust ratio by
pressing F+/F-.

3.3.3 Backing /forward Speed

Under backing mode, backing /forward speed is cutting speed X backing/forward ratio ，
Backing/forward ratio can be adjusted by F+/F-.
Once all three-speed settings are finished, speed properties will be saved automatically, and not
affected by powering off the machine.

3.3.4 Auto Mode Ignition

1) Before auto cutting starts
To select proper cutting program, choose the suitable, cutting speed ratio. Put torch on the cutting
position （Torch will be lifted up after program initializes（executes M70））,after other preparation works
are done, the program may start auto mode execution.
2) Two ways to initialize auto mode:
Green 【START】 button on control panel；
Press exterior “START” button

3.4 Automatic processing of control and cutting position adjustment

3.4.1 Processing of suspended operations

Cause the conditions and processing to be suspended ，as follow:
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1) Press the external suspend key
2) Plasma processing, and choose the "arc pressure testing effective (1)" it will pause If the arc is
broken.
3) If choose the "bump gun detection effective(1)" it will pause If bump gun detection.
When suspended, show:
perforation back forward
Pierce Return Go
forward

You can make the following operation after suspend:

a) Select new perforation, according to the point (F6) key, after enter the new perforation, the system
automatically will go to new perforation point, to waiting for the perforation operation:
b) Backward or forward
c) Adjust the position of operation
d) Exit the processing
e) 【start】, System continues to run
f) Press【ESC】, Exit processing program, Return to automatic screen.
g) 【F↑】 【F↓】Movement speed adjustment key, Will reduce the speed to increase the rate
h) 【S↑】 【S↓】Control in decline. Enumerates rise: Hold down the corresponding key, and enumerates
up or down: Stop motion enumerates raised.
i) Emergency "stop" button, It’s an External key, The signal will from the input port access.
Abrupt stop all movement efficient, stop, output shut down for sudden, emergency.

3.4.2 The adjustment of cutting position

3.4.2.1 Need to adjust the position and enumerates when the following several ways:
1) Bet enumerates, or need to change, often moved to a safe place and enumerates, returns to the
starting point after processing.
2) Need to edge perforation, Automatically on the extension of the perforation, In the external find a
suitable position, perforation after the delay straight-line cutting to starting point ( no pause) continue
to normal processing.
3) Transfer cutting, The larger, more, wide, need another place when cutting.

3.4.2.2 Under following operations, torch can be moved in order to change positions.

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(1)Pause，（2）Backing，（3）Piercing，（4）Select（5）Find breaking point.
Under above conditions, users could press 【↑】【↓】【←】【→】 directly to change torch position
（Current system speed ratio is manual adjustable）。After moving to desired position, press【START】
button，display is shown as below.

1）Return to origin point

Suggestion, press 【PIERCE】 after pre-heating, thus, system starting cutting from the origin point.
2) Return to previous cutting point
Pierce first，applying cutting speed to return to original point, keeping cutting following the previous
track.
3) Pierce under current hole
Pierce first take present coordinates as “adjusting point”
4) note:
Both 2).3) in the operation, should be fully preheated before (fire), because once you select the
operation, perforation immediately. Normal practice should be, first preheated, then press the start
button to choose.

3.5 Old locus processing

In the process of cutting through, for failing to old locus, according to the following method to deal
with：

3.5.1 Old locus

Press suspend key, made the running system slow down, system shows the suspended mark, and
tip is shown below
perforation back forward
Pierce Return Go
forward

Press 【F7】, System performs old locus, Back in parameters-speed speed-back in the speed setting.
Press 【F8】On the basis of back, The original path forward, Back in the process, if did not reach the
required position, can press suspend key again , and repeat the engineering, until in the right place.

3.5.2 When in go(Reach a perforated points),back.

In the process of back, When in go(Reach a perforated points), The system would be pause, the
operator can choose is to continue to back, or forward.

3.5.3 Back operation

Back to the specified position, can choose position, also can adjust enumerates directly perforation,
according to relevant high voltage function keys.
Usually it is preheated first, then press perforation key, the flame cases, open and enumerates cutting
oxygen, and enumerates drop, system continues to run. In the plasma cases, Arc starting open, when
arc over, system continues to run.

3.5.4 Leaving cutting mode

When in pause, press【ESC】to return main menu.

3.5.5 Back of the head start program number and Starting line.

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The procedures section back in 300, automatic line, if breakpoint within resume, or excerpts from
processing, the back of the line is starting current breakpoint goods, can't do in the excerpts from last
time out based processing.

3.6 Break point processing

3.6.1. Break point resume

1) When system is in pause or accidentally power off; system saves current torch position as a break
point. The break point is permanent whether system is turned off or not.
2) Under auto mode, as long as the cutting program does not change, press 【F3】 select break point
function, then press 【START】 button, system resumes working from break point.
3) If the torch position did not change, system would call attention to BRK point after system finds the
break point.(CF.3.10)
4) If the torch position changed (not on break point), system would display following three options
after system finds break point.

a) Back to original
b) Back to cutting point
c) Pierce at current position

HINT：Press 【PIERCE】 after pre-heating, then system would resume cutting from break point.
Press 【ESC】，system leaves cutting mode.

3.6.2 Double breakpoint restore function

The system can save two programs breakpoint.in adjacent .The operator to do a large program
A when stop in the middle (generation is the first breakpoint) then to do another program B. After
the end, A program directly breakpoint recovery, the system will automatically find the middle position
for the first time, to continue processing.

3.6.3 ATTENTION:
Once the cutting program is changed, BREAK POINT will be liminated from system cache, thus the
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system would not be able to find BREAK POINT and would not resume working.

3.7 SELECT MODE

3.7.1 START SELECT MODE

Select to cut from any section of the cutting program then press 【START】
，
Press【F1】to choose SELECT function, the system will be shown as below:

Meanwhile：use 【↑】【↓】 to move the curser to choose either SELECT mode to cut
According to the choice, system would choose order number to process.

3.7.2 Choice excerpts from processing general have two kinds of cases：

3.7.2.1 Transfer processing, from a place in a program began, change a place to start processing:

3.7.2.2 From a program start ，a certain period after the program to processing it again.
1) To the former, usually is looking for a waste, alignment perforation point directly processing (choose
the current point positioning)
2) For the latter position in reference points to choose reference point positioning)
3) According to these two kinds of choices, system in after the launch of hints.

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a)If you select the“ current point positioning ", after operation of the system, first of all, and to draw
map in the position of the perforation, draw a big cross the cursor, operators can press S key to
amplification the graphics, To see whether it’s need to punch positions, If not satisfied, you Can press
esc escape out of processing condition, to select again.
b) If it’s the perforation point, can request by high voltage control switch, ignition, preheat by
perforation key operation, start working.
c) If choose “reference point”, before starting the position, the operator should reference point at first,
and enumerates started, the system control and enumerates went to point, the rest of the operating as
perforation.

3.8 Edge piercing of thick sheet

In auto mode, edge piercing is more suitable for thick sheet.
1) Solution of edge piercing：Move the torch to sheet edge before piercing.
2) Start pre-heating. Press 【START】 button after pre-heat ends. Torch moves linear distance at
pre-set speed to the piercing position, resumes cutting.
3) In edge piercing, select figure from control menu to set “edge piercing” to 1, means such function
is enacted. Thus every time before piercing, system would display following options.

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3.8.1 Pierce on current position
System starts piercing, usually on internal holes.

3.8.2 Choose edge piercing

(1)Users could press 【↑】 【↓】 【←】 【→】 button，move torch to the sheet edge, starts pre-heating.
(2)Press 【START】 button after pre-heat ends. Torch moves linear distance at pre-set speed to the
piercing position, resumes cutting.

3.9、Trim on being heated when flame machining

Automatic preheating delay will set to 100 seconds, in order to avoid the first pierced all thumbs.

3.10 Cut seam compensation error check, whether to interrupt to run the program can choose
The parameter Settings-control parameter was added in the Settings:
G41/G42 Detection effective (0/1):0
Elected 0, the system of compensation mistake, cut seam error (designated location) but programs can
run: the elected 1, break off the program.

3.11 Increased plasma processing of the positioning of the perforation function

If choose the perforation position effective (see the parameter Settings), So in the perforation (M07)
down until he bumped, and enumerates position switches (closed), drop stop, and enumerates
perforation position delay, after rising enumerates stop

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 Chapter 4 Manual Function

Under system main menu, press 【F2】 to enter manual function . System displays the following
picture.

4.1 manual function main menu

4.1 manual way

Manual drive showed same with automatic way, distinguish is this moment is manual drive ， impact
on manual drive ，Back speed，Point running speed. 【F】set speed .special operate：

4.1.1 【↑】 【↓】 【←】 【→】control direction key ， 【G】continuous go ，generally, press direction keys,
relevant axle motion，raise hand stop . But press【G】,press direction key cut ，gun start working,
(raise hand can’t stop),twice stop. if require both axles working, when one is working, press another’s
direction key. This moment ，press wanton direction key ，can make enumerates axle stop，spare axle
continue going, press this button twice, stop .press【suspend】also make it stop.

4.1.2【F1】voluntary
System changed to voluntary operate pattern.

4.1.3 【F2】inching
Press【F2】,then inching, appeared inching increase，select the blank:
inching increase has four chooses: The first three is commonly used incremental ,The last one is
manual input the increase .At inching model , Press once the direction key ，enumerates will be at the
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Max speed ,operate a inching increase：

4.1.4【F3】high speed
Select manual drive amplification fast, press【F5】,amplification is 80%,twice is 10%.
4.1.5 【F4】clean up the coordinates
Clear x/y coordinates quickly.
4.1.6 【F6】Back
Return back reference point （process starting point ）
4.1.7【F8】assist

4.1.8【F1】measure starting point，（3.2.11）

4.1.9【F2】measure finishing point，（3.2.11）

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4.1.10【F5】measure origin【F6】Reset function
Before complex potential prepared:
(a) machinery origin should select NPN form ，approach to valve，and set up suitable place.
(b) Put up parameters
　 Complex potential speed ，【parameters】-【speed】，feed speed mm/min.
　 Complex direction ，【parameters】-【system】，
　 0----this axle not complex potential
　 -1-------adversely，
　 1-----forward ：
（c） machinery return start point

(d) Measure starting point------- definite machinery origin datum

Method ：
　 Take the enumerates reference point
　 Put up the current coordinates
　 Manual drive -----assist-----measure origin，system accomplish working, set origin to present
coordinates ，machine tool coordinates set 0.
Attention ：
It’s very important that if in parameters，both axles complex potential direction get 0，approach that no
complex potential movement，after carry out it ,still setup the numeric as machine tool point, machine
tool coordinates as 0,because the order spacing act as primitive basis with machine tool coordinates.
First ，take enumerates to machinery point，（this point not so sure really exist），select complex
potential function ，definite coordinates . Then according to efficacious distance of both sides
machinery point，fill in the software of positive and negative limit value.

4.1.12【F7】Choose gun
Please see the content of 3.2.14【F7】

4.1.13【F8】set up coordinates
Please see the content of 3.2.15【F8】

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 Chapter 5 Edit Function

Under system main menu, press 【F2】 to enter Edit mode. System displays the following picture.

5.1、Edit Mode Menu

5.1.1【F1】New
Create new program, clear out cutting edit area and starting editing a new cutting program.

5.1.2【F2】Load

Load in any existing cutting program into the system, If press【F7】,it displays the figure of program .
press 【ESC】 to give up load function.

5.1.3【F3】SAVE
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Saving cutting program, system would pop up a hint. For example:
Choose the file name：1234. TXT
File name should not contain more than 12 letters.

5.1.4【F4】Delete file
Choose to delete the program saved to system.

5.1.5【F5】Delete lines
Delete entire line under edit mode to increase editing speed.

5.1.6【F6】USB Drive
Transfer file, this system supports removable disk file transfer, press 【F6】 to enter next level menu.
System should be shown as below.

ESC Input Output

F1 F2

【F1】Load program file from removable disk to system；

【F2】Load program file from system to removable disk

5.1.7【F7】Figure
Display the currently selected figure of editing program.

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 Chapter 6 Command System

6.1 Programming symbol

Every action of CNC machine running according to regulate program, every machine program be
composed of some instruction segment, and every instruction segment be composed of some
Function word, each function word must start by letter, parameter follow.
Definition of function word:
N: The No of instruction segment
G: Prepare function
M: Assistant function
T: Knife function (it’s flame width in this controller)
L: Cycle times or delay time
X: X axis absolute coordinate value
Y: Y axis absolute coordinate value
I: When cutting arc, the value that the coordinate of the circle centre subtract X axis start value
J: When cutting arc, the value that the coordinate of the circle centre subtract Y axis start value
R: Specified arc radius
H: Chord height of the arc
A: auxiliary variable
F: Specified moving speed, used for G01, G02 and G03

Note 1: There are some appointments:

X [U]n -- It can be X or U, n express a value, but only appear once.
Y [V]n -- It can be Y or V, n express a value, but only appear once also.
PPn -- It can be assembled random axis, at least include one axis, also can include two axis.

Note 2: The instruction executes order is sequence (except transfer and call sub program instruction);
In same
program the M,S and T will be executed before G instruction.

6.2 Coordinate System

This controller uses standard right-angle coordinate system

Picture 6.1 right angle coordinate system

6.3 G (basic prepare command)

1) G92 reference point setup
When set up a program, coordinate value of fabricating starting point (reference point) must put in
front of program and set up with absolute coordinate.
Format: G92 Xn Yn
If behind G92, there is no X, Y, then make current X, Y coordinate as reference point. Generally to
locate with machine origin, there is no X, Z behind G92.
2) G90/G91
26
Absolute coordinate G90 (default) / relative coordinate G91;
Using G90, X, Y are coordinate values, U, V are relative values for current point; using G91, X, Y and U,
V all are relative values for current point.

Format: G90
Format: G91
e.g. 1: G92 X0 Y0
G91 // relative coordinate
G00 X100 Y100 // rapidly locate to (100, 100), equal to G00 U100 V100
G01 X500 Y100 // straight line to the position (600, 200), equal to G01 U500 V100

e.g. 2: G92 X0 Y0
G90 // absolute coordinate, default
G00 X100 Y100 // rapidly locate to (100, 100)
G01 X600 Y200 // straight line to (600, 200)

3) G20/G21 British system/ metric system instruction

G20 British system, X, Y, I, J, R, U, V, H, F, behind G20, all are British system unit
G21 Metric system (default), X, Y, I, J, R, U, V, H, F, behind G21, all is metric system unit
Format: G20
Format: G21

4) G00 point movement

This command is to go to specified position rapidly. When two axes have displacement, the controller
uses max. limit speed by multiplying power, from starting point to finishing point move straightly. G00
moves, affected by speed multiplying power.

Format: G00 X [U]n Y[V]n

Or G00 PPn
e.g.: G92 X0 Y0
G00 X120 Y280
(or G000 U120 V280)

● current torch position

○ torch expectant position

5) G01 straight line cut

27
This command is to make cutting tool to straightly go to specified location, as cutting movement
command, one axis or two axes straight-line interpolation movement. Movement speed can be
specified by F.

Format: G01 X[U]n Z[W]n [Fn]

Or G01 PPn [Fn]

e.g.: G92 X0 Y00

G00 X200 Y95
G01 X80 Y235
(or G01 U-120 V145)
M02

● current torch position

○ torch expectant position

6) G02/G03 arc cut

This command is for arc interpolation, clockwise arc G02, anticlockwise arc G03,

Format: G02[03] X[U]n Y[V]n In Jn [Fn] or G02[03] X[U]n Y[V]n In Rn [Fn]

G02[03] PPn In Kn [Fn] or G02[03] PPn Rn [Fn]

e.g. (G02)
G92 X0 Y0
G00 X40 Y50
G02 X160 V0 I60 J20
G28
M02

e.g. (G03)
G92 X0 Y0
G00 X40 Y50
G03 X160 V0 I60 J20
(or G03 X160 V0 R63.25)
G28
M02

28
● current torch position
○ torch expectant position

Instruction:

　 I、J are X axis, the center of the circle in Y axis has a increment for starting point
　 R is the radius of the circle (R is positive value, when arc <=180 degree, R is radius)
　 If I、J are specified, don’t use R; vice versa

7) G04 pause / delay command

This command is to set up delay, when program run to this command, program will be delayed as L
specified time, unit is second
Format: G04 Ln
e.g.: G04 L2.4 (delay 2.4 s)
When run G04, press [start] to stop delay, to continue the program after G04, press [esc] to stop
current program

8) G26, G27, G28 back to reference point

This command is to make cutting tool back to the reference point

Format: G26 X axis back to reference point
G27 Y axis back to reference point
G28 X, Y axis back to reference point at the same time
e.g.: G28 (X, Y axis back to reference point at the same time, equal to G00)

9) G22/G80 loop statement

This command is for program loop, G22 is the start of loop, and the number of loops, G80 is the end of
the loop, can nest loop, not over 5 levels, G22 and closest G80 is a loop.

Format: G22 Ln_ (L is the number of loop)

Loop
G80

e.g,: N000 G92 X100 Y100

N001 G00 X60 Y80
N002 G22 L5----------------------start of the first-level loop
N003 G00 V50 U-25
29
N004 G22 L5----------------------start of the second-level loop
N005 G01 U5 V-10
N006 G80----------------------------end of the first-level loop
N007 G80----------------------------end of the second-level loop
N008 G28
N009 M02

10) Cutting tool radius compensation statement (G40、G41、G42)

Format: G41 (or G42) Rn
.

Program section in need of compensation

.
.
G40
Remark: G41 is along fabricating route, left compensation half of flame diameter
G42 is along fabricating route, right compensation half of flame diameter
G40 is excursion end

Because cutting tool compensation is finished automatically, before G41, G42, there should be G00
rapid location statement, so that the nozzle adjusts the position; after G40 cancels compensation, it
needs a G00 statement to adjust the position back.

6.4 M assistant function

M00: program pause command, press [start] to continue program
M02: program end command, program in the state of wait
M30: the same as M02
M10/M11: gas (acetylene) valve switch, M10 (on), M11 (off)
M12/M13: cut-oxygen valve switch, M12 (on), M13 (off)
M14/M15: torch up switch, M14 (on), M15 (off)
M16/M17: torch down switch, M16 (on), M17 (off)
M24/M25: spare switch, M24 (on), M25 (off)
M20/M21: ignition switch, M20 (on), M21 (off)
M07: pierce fixed loop (enter M07, can’t return, can move torch)
M08: cancel cut fixed loop

Flame cut operation as below:

M07
1. if gas (acetylene) valve is closed, then open gas (acetylene) ignition
2. torch down (torch delay, reference M71)
3. Turn on preheat oxygen valve, preheat delay start, if the time of preheat is not enough, press
[pause] key, preheat delay can automatically be longer to 150 s, if preheat is ready, press [start] key,
preheat is over, and save automatically the time of preheat in the parameter of preheat.
4. torch up (pierce torch up delay, M72)
5. turn on cut oxygen valve (M12), after delay pierce, torch down (pierce torch delay M73)
6. turn on torch height controller (M38), start to run next program

Plasma cut operation as below:

30
M07

1. torch down (torch delay, M71)

2. if choose pierce location (parameter setup) valid, then torch down, touch low limit switch, stop;
torch up, after pierce location delay, torch stop
3. turn on arc switch
4. check “arc voltage success” signal, if choose 0 (not check) in the parameter setup, then don’t check
arc voltage, after start arc is successful, delay pierce (s)
5. turn on torch height controller (M38), start to run next program

M08 turn off cut fixed loop

Flame cut operation as below:

1. turn off cut oxygen (M13)
2. turn off torch height controller (M39)
3. torch up (M70)

Plasma cut operation as below:

1. turn off arc voltage switch
2. turn off torch height controller (M39)
3. torch up (M70)

M50 pierce
1. torch up (M72), plasma has no this movement
2. turn on cut oxygen (M12), or plasma start arc, check signal of “arc voltage success”
3. torch down (M73), plasma has no this movement
4. turn on the torch height controller (M38)

M52 ignition fixed loop

Turn on gas (acetylene) valve (M10), turn on high voltage ignition (M20), delay ignition, turn off high
voltage ignition (M21)

M70 torch up fixed loop

It’s used for the start and the end of a program, torch up, to make torch move to another position. Turn
on torch up switch (M14), delay torch up (7.3 flame parameter), turn off torch up switch (M15)

M71 torch down fixed loop

It’s used before piercing, has adverse function of M70, the value is small, because of gravity, down is
faster than up. Turn on torch down switch (M16), delay torch down (7.3 flame parameter), turn off
torch switch (M17)

M72 pierce torch up loop

It’s used after preheat, torch up, avoid flying slag blocking the nozzle when turning on cut oxygen. Turn
on torch up switch (M14), delay pierce torch up (7.3 flame parameter), turn off torch up switch (M15)

31
M73 pierce torch down loop

It’s used after preheat, finish M72, after turning on cut oxygen, torch is in cutting position, the adverse
movement of M72, and value is small, because of gravity, down is faster than up. Turn on torch down
switch (M16), delay pierce torch down (7.3 flame parameter), turn off torch down switch (M17)

M75 torch location delay

Plasma torch location, firstly torch down (M16), touch low limit (input port 8 XXW), torch down stop
(M17), then torch up turn on (M14), after torch location delay (7.4 plasma parameter), torch up stop
(M15)

M80 total shut

Finish M80 all output ports are closed

32
 Chapter 7 Parameter Setup

Under system main menu, press 【F4】to enter display interface as below:：

7.1 Parameters
SPED (speed): start speed, adjust time) and Max. speed

SYST (system): electronic gear numerator/denominator, machine original point, reference point,
reverse clearance, draw lines offset, soft +/- limit position
FLAME: IGNITION (ignition delay), HOTUP TIME (preheat delay), TORCHUP
TIME: (torch up delay), TORCHDN TIME (torch down delay), PIERCEUP (pierce torch up),
PIERCEDN TIME: (pierce torch down), pierce delay
PLAS (plasma): torch locate delay time, start arc M command, shut arc M command, arc voltage check
choice,
Location check choice, Pierce time;

CTRL (control): flame/plasma mode selection, cutting limit speed, edge pierce selection, metric/British
system, etc.
SAVE: save the amended parameters.
Continuously press “S” key, choose out-connect hand-control key, can choose it’s valid or invalid
to operate by hand
Attention:
1) Want to make the amended parameters enable, press【F8】to save.
2) Under PARA menu, input “1928” command, [F8] save menu becomes default values. Parameters
amendment saves to default parameters and current user’s parameters. When initializing parameter,
make default parameters to be current parameters. Then only valid current user’s parameters
amendment.

7.2 Parameter Setting

33
7.2 .1 Speed
In the parameter menu, press [F1] to enter speed parameter, see chart 7.2

Chart 7.2 speed parameters

STARTUP: Start speed, the speed that X and Y axis start and stop (unit mm (or feet)/minute, reference
control parameter); adjust time---time from start speed to max. limit speed, unit: s; uniformly
accelerated time, during speed up and speed down, the time of linear accelerated speed is usually
smaller (adjust time) (about 90%). For big machine, this value is smaller.
e.g.: adjust time – 0.5s
Uniformly accelerated speed time – 0.4 s

Max. limit speed: Max. speed when G00 run or manual control (unit: mm (or foot) / min).

Fabricating limit speed: max. fabricating speed during flame/plasma cutting (unit: mm (or foot) / min

Reset speed: unit: mm (foot) / min

Backward/Forward: specified speed during pause backward and forward (unit: mm (or foot) / min

Corner speed convert angle: when cutting direction is bigger than this angle, corner speed will speed
down to start speed. If the controller is heavier, the value will be smaller. It’s up to cutting speed,
machine shake. If bigger shake, the value is smaller.

Corner arc transition radius: when high-speed cutting, if the machine shakes, can make the radius
bigger, 4-8mm

7.2 .2 System Parameter

Press 【F2】SYSTEM, shown as below

34
NUMERATOR/DENOMINA- ---- The ratio of electronic gear numerator and denominator is pulse
equivalent, unit: μm (1 mm = 1000 μm)
NUMERATOR < 65535, DENOMINA < 65535
e.g.: pulse equivalent is 0.008 mm, the electronic gear numerator/denominator = 8/1.

Electronic gear ratio calculation formula = lead screw pitch X 1000/(360 X subdivision number/step
angle X drive ratio)

How to adjust electronic gear

(1) setup a electronic gear ratio, such as 8:1
(2) setup a distance to make the machine to run (the longer, the precision), then measure the real
distance, calculate with the follow formula,

NUMERATOR X real distance

DENOMINA X setup distance

e.g.: setup electronic gear ratio is 8:1, setup distance 2000 mm, real distance 2651 mm
8 X 2651 = 2651
1X2000 250

MA-ORIGIN: Machine tool origin, it is a special point that set by approach switch. When the machine
tool don’t set Mechanical Home Position, you can set the Machine tool origin is zero. Unit : mm （or
foot）

REFERENCE Point: Defined as cutting start point, G92 automatically appears when running program.
Unit: mm (or foot)

4. Reverse CLEARANCE: because the machine have reverse clearance, when system move ,want to
change direction, this clearance should be compensated. The value should be measured to get unit:
35
mm; generally it’s not good to setup reverse clearance

Draw line OFFSET: draw line torch and cutting torch X, Y axis offset value, unit: mm (or foot)

Reset direction: system back to mechanical zero, -1, - direction, 0 no reset, 1 +direction reset

6. SOFT LIMI+/SOFT LIMI: when the program’s coordinates are over the setup soft +/- limit value,
system will alarm. If don’t use, the parameters set over actual used value, or in parameters of control,
“choose soft limit: 1/invalid; 0” choose invalid, unit: mm (or foot)

7.3 Flame cutting parameter

Under para setting, press 【F3】 to enter flame cutting parameters, display is shown as below:

Picture 7.4 flame parameter setup

IGNITION: Ignition time. Flame cutting, when execute M20, it is the time that open High Voltage Ignite
switch delay

HOTUP TIME: The time pierce preheat(unit: s), when pierce preheat, start preheat time delay, if the
preheat time isn’t enough, press【PAUSE】,The preheat time will be extended to 150s, if preheat
finished, press 【START】, the delay time will be saved to HOTUPTIME parameter automatically;

TORCHUP TIME: Torch up delay time, it is the delay time that execute M70 ,refer 6.4 (unit: s);

TORCHDN TIME: Torch down delay time, it is the delay time that execute M71, refer 6.4 (unit: s);

PIERCEUP TIME: Pierce torch up delay time, it is the delay time that execute M72, refer 6.4(unit: s);

PIERCEDN TIME: Pierce torch down delay time, it is the delay time that execute M73, refer 6.4 (unit:
s);

PIERCE TIME: Pierce delay time, when flame cutting pierce, execute M07, open CUTOXY, after delay,
36
torch down.
Use high pre M24 choice (0/1): usually preheat oxy connect gas (M10), for special thick plate using
high preheat, open M24, preheat over, close M24

7.4 Plasma Parameter Setup

Under system menu, press [F4] to enter plasma setting.

Picture 7.5 plasma parameter setup

Torch location delay time: plasma torch locates, first torch down, touch low limit, torch stops. Then
torch up, after torch location delay time, torch up stop. (reference M75)) (unit: s)

Torch up delay time: delay time of running M70 (reference 6.4M assistant command), unit: s

Torch down delay: delay time of running M71 (reference 6.4M assistant command), unit: s

Arc voltage check: the value decides whether checking arc voltage when plasma cutting. Checking arc
voltage (1), start arc to check arc voltage feedback, to monitor arc voltage feedback. When arc voltage
feedback breaks, pause and remind. For cutting thick plate, choose arc voltage check. Don’t choose arc
voltage check (0), after turning on start arc switch, start to cut after pierce delay time, during cutting,
don’t check arc voltage feedback. For thin plate, don’t choose arc voltage check.

Location check: running M 07 command, 0 --- no location, 1 --- location

Pierce delay time: After ARC ON succeed, after pass PIERCE TIME, system cutting normally

Distance of turning off torch height controller at corner: program (corner) convert, speed maybe
change (arc voltage change, maybe torch collide), so the controller will automatically turn off torch
height controller before getting to the end.

Distance to end turning off arc voltage: the shape is usually closed curve, after cutting, the start point
and end point coincide, maybe it causes overburn, choose the distance, turn off arc voltage and torch
37
height controller before getting to the end.

Start arc M command: start arc output, M 12

Break arc M command: break arc output, M 13

Attention: when break-arc M command is bigger 1 than start arc, means they are the same input (even
number is to turn on, plus 1 means turn off), start arc switch uses electric level control, when two M
commands are both even numbers, and their values are not same, means two output, to control
separately turn on and turn off, and start arc uses impulse control, impulse width 0.5 s

7.5 Control Parameter Setup

Under PARA menu, press [F5] to enter control parameter setup mode

Picture 7.6 control menu function

1. PLASMA/FLAME（1/0）-------Flame cutting 0, Plasma cutting 1;

2. EXTEND PIERCE-----Extend pierce select, 0: disable, 1: enable;

3. Plate X width --- plate X width. The parameter is available when bigger program runs

4. Plate Y width --- plate Y width. The parameter is available when bigger program runs

5. Machine coordinate selection

The machine standard installation is big machine X axis, small machine Y axis, but the direction of
controller installation is different (-1 means screen)

Machine coordination direction drawing

38
Metric System 0/ British system 1
Handy controller: 0---don’t use; 1---use
G41/G42 check valid (0/1): the controller checks kerf setup when working, if choose check valid (1),
stop working
Soft limit position valid ---1/ invalid --- 0: soft limit position use machine coordination as limit position.
Outside limit position: 0 --- no check outside limit position (no connection or damage), 1 --- check
Collide torch check: machine installs anti-collision check switch (input 19 pin), 0 --- no check, 1 ---
check
Raise torch after pause: 0 --- no raise, 1 --- raise
Resolution show: some grogram needs low resolution. 0 --- highest, 1 --- lowest
Kerf compensation line show: 0 --- show, 1 --- no show

CAUTION: Please pay special attention when changing parameters if users were not familiar with
parameter applications!

39
 Chapter 8 Graphic Library Function

8.1 Setup
Input size what you need for getting workplace.
When input parameters, the controller will check and it will tell you if parameter is wrong.
1) The controller can’t check all wrong parameters, please try to input right size parameters.
2) When input parameters, the controller will automatically draw the shape based on parameters. It’s
helpful to check the shape.
Under main menu, press [F6] to enter Library Mode:

8.2 Shape Selection

SH-2200H presently provides 24 standard shapes（extendable upon request） Press direction button
【↑】【↓】【←】【→】to move the curser, select desired shape and press [ENTER] to confirm.

8.3 Shape setting and nesting

After selecting shape, there is the shape’s parameter at right-top.

【F1】workpiece : cutting according to workpiece (inside is valid part)

【F2】hole: cutting according to hole (outside is valid part)
【F3】revolve: the controller reminds to input revolve angle, press [ENTER] or [F6 submit] to show
shape after revolve, angel anticlockwise is +.
【F4】nesting: the controller reminds to input
Number of lines --- for workpiece
Number of columns --- for workpiece
Line distance
Column distance
Line offset

40
【F8】submit：Press this button to create cutting program after setting up all parameters.

41
 Chapter 9 Diagnose Function

Under system main menu, press [F5] to enter Diagnose function menu, shown as below

9.1 check input/output port

The controller will diagnose its hardware resource. It checks state of input/output ports

9.2 output check

Cursor moves to any position of 16-point optoelectronic isolation output, use “0” and ”1” to change
electronic level of 0 and 1. 1 means setup, 0 means cancel.

9.3 input check

It shows current 16-point optoelectronic isolation input state. 1 means setup, 0 means no setup.

X>> +, - << X --- X + - limit position

Y>>+, - << Y --- Y + - limit position
DLZ --- plasma arc voltage check
STO --- hand emergent stop key
PAS --- hand pause key
STA --- hand start key
SX+, SX- --- handy controller X+, - direction control key
SY+, SY- --- handy controller Y+, - direction control key
SXO, SYO --- X, Y machine original point
DWA, DWB --- torch A, B previous location port

42
 Chapter 10 Controller Input/Output Port Connection

The controller’s ports include input (DB25 pin)、 output (DB25 pin)、motor 1 (9 pin)、motor 2 (9 pin)、
RS232 serial port (9 pin), RS232 connect hand-controller, details is appendix 3.

10.1 Outside Motor Driver Port

Notice:
1. If the controller is for plasma cutting and welding equipments, shielded wire must be used to
connect the controller and the driver. The controller must be safely connected with the ground. The
shielded wire’s shielded copper mesh must be safely connceted with the ground. Please check the
above drawings.
2. If the equipment needs dual-side drive, please use the Motor 2 Signal Port.
3. If it’s the common anode connection, VCC connects the common anode port, “direction -”and “pulse
-” connect relative ports of the driver.

10.2 Input Connection

10.2.1 Input Theory

43
10.2.2 The Usage of “Emergent Stop” Input Signal
“Emergent stop” input signal is different from other input signals. There are two modes:

a. only use the controller inside “emergent stop”(i.e. the controller panel emergent stop:
Connect the controller input port pin 23 (from inside emergent stop) with pin 16 (STO).

b. inside emergent stop and outside emergent stop (i.e. outside connection emergent stop) are both
available:
Connect the emergent stop switch between pin 23 (from inside emergent stop) and pin 16 (STOP).

10.3 Input Definition

Input cable（２５pin）
Definition Pin No. Definition Pin No.
Ｘ + limit (X>+) １ Ｘ - limit (X<-) 14
Ｙ + limit (Y>+) ２ Ｙ- limit (Y<-) 15
Emergent Stop by hand 16
Plasma test arc (DLZ) ３
(STO)
Stop by man(PAS) ４ Start by hand(STA) 17
Outside connection hand Outside connection hand 18
control direction key Ｘ ５ control direction key X -
+ (SX+) (SX-)
44
 Outside connection hand Outside connection hand 19
control direction key Ｙ ６ control direction key Y -
+ (SY+) (SY-)
Outside connection hand Outside connection hand 20
control speedup key ７ control speeddown key
(SP+) (SP-)
Outside connection hand Outside connection hand 21
control torch up (DUP) control torch down
or torch A’s location (DUP) or torch B’s
８
input port when plasma location input port when
initial location (closed plasma initial location
usually) (closed usually)
spare 9 spare 22
Port from Inside 23
spare 10
Emergent Stop
spare 11
＋２４V 12，24 24V ground 13，25

Notice
1. If the controller is for plasma cutting and welding equipments, shielded wire must be used to
connect the controller and the driver. The controller must be safely connected with the ground.
2. Input signal outside connection is usually closed, unavailable on (low electrical level), available off
(high electrical level)

10.4 Output Connection

10.4.1. Output Theory

10.4.2 .Output Definition

Output cable（２５ pin）
Definition Pin No. Definition Pin No.
gas（preheat oxygen）Ｍ １ High voltage oxygen １４
１０ （high current）Ｍ１２
45
 Torch A up Ｍ１４ ２ Torch A down Ｍ１６ １５
Ignition Ｍ２０ ３ Low voltage preheat １６
Ｍ１８
High voltage preheat ４ Preheat Ｍ２４ １７
Ｍ２２
Low voltage oxygen Ｍ ５ Powder injection Ｍ３ １８
３２ ４
Stir or torch B up Ｍ３６ ６ Torch height controller １９
Ｍ３８
Line fire or torch B down ７ Drill up Ｍ４２ ２０
Ｍ４０
Drill up Ｍ４４ ８ Drill Ｍ４６ ２１
＋２４ １２ ground １３
＋２４ ２４ ground ２５

10.4.3 Notice:
1. The controller needs an extra DC24V power.
2. Use outside input and output, it’s a must to give the controller DC24V power.

10.5 controller’s DB9 (9 pin) connection definition

DB9 Pin No. Definition
1 +24V
2 TXD
3 RXD
5 24V ground
6~9 hang

46
APPENDIX 1：Dimension

47
Appendix 2：SH-2200H Controller Upgrade

Firstly, operation

1. Format U disk to be FAT or FAT32. FAT format is better.

2. Copy upgrade file in U disk, name of upgrade file must be STARTCNC.EXE
3. Open the controller’s back cover, there is a 3P pin, J17, there is a short-circuit terminal, insert it on
the “out”.
Working state

Upgrade state

4. Open the power of the controller, insert U disk

5. The controller will automatically come to state of upgrade, press [F1], the controller will tell you
“ start to upgrade, please make sure to insert U disk”, if there is no U disk, the controller will be in the
previous state.
6. If upgrade is normal, after upgrade, the controller tells you “ successful upgrade”
7. Turn off the power; pull out U disk, upgrade is finished.

Secondly, from state of upgrade to working state, make short-circuit pin back to the previous state,
turn off the controller’s power, the screen will show the new version number.

Thirdly, Abnormal tip

If upgrade fails, screen will tell you and it will alarm

Fourthly, Solution of abnormal upgrade

During upgrade, the control will remind you how to do. If it’s abnormal, maybe the upgrade file name
or U disk format are wrong. If you can’t solve, please contact our after-sale engineers.

48
Appendix 3: remote controller panel instruction

1. Cable connection definition

4 pin air plug of handy controller DB9 9 pin of cutting controller
1--24V ground 1--+24V
2--TXD 2--TXD
3--RXD 3--RXD
4--+24V 5--24V ground
Other pins: hang

2. keys
No. key Function
1 start Start program
2 pause Pause program
3 Total close Close cut oxygen M13, torch up M15, torch down M17, preheat oxygen and
gas M11, M25
4 S↑ Torch up
5 S↓ Torch down
6 F↑ Motor adjust speed increase
7 F↓ Motor adjust speed decrease
8 gas Turn on/off gas (M10/M11)
9 pierce Finish a pierce, like M07, torch not down
10 Cut oxygen Turn on/off cut oxygen (M12/M13)
11 return After pause, return according to previous track
12 Preheat Turn on/off preheat oxygen (M24/M25)
oxygen
13 Torch Cutting torch height controller location
height
controller
location
14 ↑ Torch Y+ run
15 ↓ Torch Y- run

49
16 ← Torch X- run
17 → Torch X + run
18 ↖ Torch X -, Y+ run
19 ↘ Torch X+, Y- run
20 ↗ Torch X+, Y+ run
21 ↙ Torch X-, Y- run
22 Multiplying power adjust, press one time 5%, press twice 80%

Attention: direction keys

1. press to run, no press to stop
2. no press to work, press again to stop
Two modes are up to whether setup “continuous hand-control”in the controller

50