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MESSKO® MTO Operating Instructions 5972470 03 en

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0% found this document useful (0 votes)
360 views126 pages

MESSKO® MTO Operating Instructions 5972470 03 en

Uploaded by

pruddu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Oil level indicator

MESSKO® MTO
Operating instructions

5972470/03 EN
© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its
content are strictly prohibited unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event
of the granting of patents, utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the
individual quotations and orders are binding.
The original operating instructions were written in German.
Table of contents

1 Introduction........................................................................... 7
1.1 Manufacturer....................................................................................  7
1.2 Completeness..................................................................................  7
1.3 Safekeeping.....................................................................................  7
1.4 Notation conventions .......................................................................  7
1.4.1 Hazard communication system ....................................................................  7
1.4.2 Information system.......................................................................................  8
1.4.3 Instruction system ........................................................................................  9
1.4.4 Typographic conventions .............................................................................  9

2 Security ............................................................................... 11
2.1 Intended use ..................................................................................  11
2.2 Fundamental Safety Instructions ...................................................  11
2.3 Personnel qualification...................................................................  14
2.4 Personal protective equipment ......................................................  15

3 IT security............................................................................ 16

4 Product description............................................................ 17
4.1 Scope of delivery ...........................................................................  17
4.2 Function description.......................................................................  17
4.3 Design............................................................................................  20
4.4 Versions.........................................................................................  22
4.4.1 Radial float movement ...............................................................................  24
4.4.2 Axial float movement..................................................................................  24
4.5 Safety markings .............................................................................  25
4.6 Nameplate .....................................................................................  26

5 Packaging, transport and storage .................................... 27


5.1 Purpose .........................................................................................  27
5.2 Suitability, structure and production...............................................  27

5972470/03 EN 3
Table of contents

5.3 Markings ........................................................................................  27


5.4 Transportation, receipt and handling of shipments........................  27
5.5 Storage of shipments.....................................................................  29
5.6 Further transport ............................................................................  29

6 Mounting ............................................................................. 30
6.1 Preparation ....................................................................................  31
6.1.1 Electromagnetic compatibility.....................................................................  31
6.1.2 Safeguarding the power circuits.................................................................  33
6.1.3 Cable recommendation ..............................................................................  34
6.1.4 Checking the flanges..................................................................................  35
6.1.5 Gasket requirements..................................................................................  37
6.2 Preparing the connecting flange on the oil conservator.................  37
6.2.1 Standard flange..........................................................................................  38
6.2.2 RM flange (MTO-ST160RM) ......................................................................  39
6.2.3 NAT/DS flange (MTO-ST160RM) ..............................................................  41
6.3 Mounting the MTO on the oil conservator......................................  43
6.3.1 Mounting an MTO with radial float rod .......................................................  43
6.3.2 Mounting an MTO with axial float rod.........................................................  49
6.3.3 Mounting the MTO on an inclined flange ...................................................  54
6.4 Electrical connection......................................................................  56
6.4.1 Connecting MTO with cable screw connection / NPT cable screw
connection..................................................................................................  57
6.4.2 Connecting the MTO with connector..........................................................  73
6.4.3 MTO with relay box (optional) ....................................................................  75

7 Commissioning................................................................... 77
7.1 Transporting in the installed state..................................................  77
7.2 Function tests ................................................................................  77
7.3 Configuring Modbus.......................................................................  78

8 Maintenance, inspection and care .................................... 80

4 5972470/03 EN
Table of contents

9 Fault elimination ................................................................. 81


9.1 General malfunctions (type TT) .....................................................  82
9.2 General malfunctions (types TTM and TTMR) ..............................  83
9.3 Malfunctions of the 4...20 mA current loop ....................................  83
9.4 Modbus communication malfunctions (types TTM and TTMR) .....  85
9.5 Relay box malfunctions (type TTMR) ............................................  86
9.6 Self-diagnostic device status (types TTM and TTMR)...................  87

10 Disposal............................................................................... 89
10.1 SVHC information in accordance with the REACH regulation.......  89

11 Technical data..................................................................... 90
11.1 Ambient conditions ........................................................................  90
11.2 Electrical connection......................................................................  91
11.2.1 Micro-switches ...........................................................................................  91
11.2.2 4…20 mA outputs ......................................................................................  93
11.2.3 RS485 interface (types TTM and TTMR) ...................................................  94
11.2.4 Relay box relays (type TTMR) ...................................................................  94
11.2.5 Modbus RTU ..............................................................................................  95
11.2.6 Connection options ....................................................................................  98
11.3 Dimensions and weight................................................................  102
11.3.1 Dimensions (radial float movement).........................................................  102
11.3.2 Dimensions (axial float movement) ..........................................................  103
11.3.3 Float gauge ..............................................................................................  103

12 Appendix ........................................................................... 110
12.1 9144260_000...............................................................................  111
12.2 9146521_000...............................................................................  112
12.3 9146747_000...............................................................................  113
12.4 9147750_000...............................................................................  114
12.5 9147922_000...............................................................................  115

5972470/03 EN 5
Table of contents

12.6 9150605_000...............................................................................  116


12.7 9150921_000...............................................................................  117
12.8 9151305_000...............................................................................  118
12.9 7036358_000...............................................................................  119
12.10 7036293_000...............................................................................  120
12.11 6771687_000...............................................................................  121
12.12 6771692_000...............................................................................  122
12.13 6771696_000...............................................................................  123

Glossary ............................................................................ 124

6 5972470/03 EN
1 Introduction

This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
This technical document is intended solely for specially trained and autho-
rized personnel.

1.1 Manufacturer
Maschinenfabrik Reinhausen GmbH
Falkensteinstrasse 8
93059 Regensburg
Germany
Tel.: +49 941 4090-0
E-mail: [email protected]
Internet: www.reinhausen.com
MR Reinhausen customer portal: https://portal.reinhausen.com
Further information on the product and copies of this technical file are avail-
able from this address if required.

1.2 Completeness
This technical file is incomplete without the supporting documents.
The following documents apply to this product:
▪ Operating instructions
▪ Works certification

1.3 Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.

1.4 Notation conventions


This section contains an overview of the symbols and textual emphasis
used.

1.4.1 Hazard communication system


Warnings in this technical file are displayed as follows.

5972470/03 EN 7
1 Introduction

1.4.1.1 Warning relating to section


Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical document. Warnings relat-
ing to sections have the following format:
WARNING

Type of danger!
Source of the danger and its consequences.

► Action
► Action

1.4.1.2 Embedded warning information


Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
 DANGER!  Instruction for avoiding a dangerous situation.

1.4.1.3 Signal words


Depending on the product, the following signal words are used:
Signal word Meaning
DANGER Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
NOTICE Indicates measures to be taken to prevent damage to property.
Table 1: Signal words in warning notices

1.4.2 Information system


Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:

8 5972470/03 EN
1 Introduction

Important information.

1.4.3 Instruction system


This technical file contains single-step and multi-step instructions.

Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
ü Requirements (optional).
► Step 1 of 1.
ð Result of step (optional).
ð Result of action (optional).

Multi-step instructions
Instructions which consist of several process steps are structured as follows:
Aim of action
ü Requirements (optional).
1. Step 1.
ð Result of step (optional).
2. Step 2.
ð Result of step (optional).
ð Result of action (optional).

1.4.4 Typographic conventions


Typographic convention Purpose Example
UPPERCASE Operating controls, ON/OFF
switches
[Brackets] PC keyboard [Ctrl] + [Alt]
Bold Software operating con- Press Continue button
trols

5972470/03 EN 9
1 Introduction

Typographic convention Purpose Example


…>…>… Menu paths Parameter > Control pa-
rameter
Italics System messages, error Function monitoring alarm
messages, signals triggered
[► Number of pages] Cross reference [► Page 41].
Dotted underscore
............................................. Glossary entry, abbrevia- Glossary entry
........................
tions, definitions, etc.
Table 2: Typographic conventions used in this technical file

10 5972470/03 EN
2 Security

▪ Read this technical file through carefully to familiarize yourself with the
product.
▪ This technical file is a part of the product.
▪ Read and observe the safety instructions provided in this chapter in partic-
ular.
▪ Observe the warnings in this technical file to avoid function-related dan-
gers.
▪ The product is manufactured based on state-of-the-art technology. Never-
theless, danger to life and limb for the user or impairment of the product
and other material assets may arise in the event of improper use.

2.1 Intended use


The oil level indicator displays the oil level of the oil conservator.
The product is designed solely for use in stationary large-scale systems.
If used as intended and in compliance with the requirements and conditions
specified in this technical file as well as the warning notices in this technical
file and attached to the product, then the product does not present any dan-
ger to people, property or the environment. This applies throughout the ser-
vice life of the product, from delivery, installation and operation to removal
and disposal.
The following is considered intended use:
▪ Only use the product with the transformer specified in the order.
▪ Operate the product in accordance with this technical documentation, the
agreed-upon delivery conditions and the technical data.
▪ Ensure that all necessary work is performed by qualified personnel only.
▪ Use the equipment and special tools supplied solely for the intended pur-
pose and in accordance with the specifications of this technical file.

2.2 Fundamental Safety Instructions


To prevent accidents, disruptions and damage as well as unacceptable ad-
verse effects on the environment, those responsible for transport, installa-
tion, operation, maintenance and disposal of the product or parts of the prod-
uct must ensure the following:

5972470/03 EN 11
2 Security

Personal protective equipment


Loosely worn or unsuitable clothing increases the danger of becoming
trapped or caught up in rotating parts and the danger of getting caught on
protruding parts. This results in danger to life and limb.
▪ All necessary devices and personal protective equipment required for the
specific task, such as a hard hat, safety footwear, etc. must be worn. Ob-
serve the "Personal protective equipment" [►Section 2.4, Page 15] sec-
tion.
▪ Never wear damaged personal protective equipment.
▪ Never wear rings, necklaces or other jewelry.
▪ If you have long hair, wear a hairnet.

Work area
Untidy and poorly lit work areas can lead to accidents.
▪ Keep the work area clean and tidy.
▪ Make sure that the work area is well lit.
▪ Observe the applicable laws for accident prevention in the relevant coun-
try.

Contamination level
Moisture, dust, sweat and other conductive dirt may cause malfunctions in
the device. To ensure contamination level II, observe the following informa-
tion:
▪ Wear assembly gloves.
▪ Ensure that no dirt or moisture enters the device when it is open.
▪ Close up the device after installation.

Explosion protection
Highly flammable or explosive gases, vapors and dusts can cause serious
explosions and fire.
▪ Do not install or operate the product in areas where a risk of explosion is
present.

12 5972470/03 EN
2 Security

Safety markings
Warning signs and safety information plates are safety markings on the
product. They are an important aspect of the safety concept. Safety mark-
ings are depicted and described in the chapter "Product description".
▪ Observe all safety markings on the product.
▪ Make sure all safety markings on the product remain intact and legible.
▪ Replace safety markings that are damaged or missing.

Ambient conditions
To ensure reliable and safe operation, the product must only be operated
under the ambient conditions specified in the technical data.
▪ Observe the specified operating conditions and requirements for the in-
stallation location.

Modifications and conversions


Unauthorized or inappropriate changes to the product may lead to personal
injury, material damage and operational faults.
▪ Only modify the product after consultation with Maschinenfabrik Rein-
hausen GmbH.

Spare parts
Spare parts not approved by Maschinenfabrik Reinhausen GmbH may lead
to physical injury, damage to the product and malfunctions.
▪ Only use spare parts that have been approved by Maschinenfabrik Rein-
hausen GmbH.
▪ Contact Maschinenfabrik Reinhausen GmbH.

Working during operation


You must only operate the product when it is in a sound operational condi-
tion. Otherwise it poses a danger to life and limb.
▪ Regularly check the operational reliability of safety equipment.
▪ Perform the inspection tasks described in this technical document regu-
larly.

5972470/03 EN 13
2 Security

2.3 Personnel qualification


The person responsible for assembly, commissioning, operation and inspec-
tion must have the following qualifications.

Electrically skilled person


The electrically skilled person has a technical qualification and therefore has
the required knowledge and experience, and is also conversant with the ap-
plicable standards and regulations. The electrically skilled person is also pro-
ficient in the following:
▪ Can identify potential dangers independently and is able to avoid them.
▪ Is able to perform work on electrical systems.
▪ Is specially trained for the working environment in which (s)he works.
▪ Must satisfy the requirements of the applicable statutory regulations for
accident prevention.

Technical Service
We strongly recommend having repairs and retrofitting carried out by our
Technical Service department. This ensures that all work is performed cor-
rectly. If repair work is not carried out by our Technical Service department,
please ensure that the personnel who carry out the repairs are trained and
authorized to do so by Maschinenfabrik Reinhausen GmbH.

Maschinenfabrik Reinhausen GmbH


Technical Service
P.O. Box 12 03 60
93025 Regensburg
Germany
Phone: +49 941 4090-0
E-mail: [email protected]
Internet: www.reinhausen.com

14 5972470/03 EN
2 Security

2.4 Personal protective equipment


Personal protective equipment must be worn during work to minimize risks to
health.
▪ Always wear the personal protective equipment required for the job at
hand.
▪ Never wear damaged personal protective equipment.
▪ Observe information about personal protective equipment provided in the
work area.
Protective clothing Close-fitting work clothing with a low tearing strength,
with tight sleeves and with no protruding parts. It mainly
serves to protect the wearer against being caught by
moving machine parts.
Safety shoes To protect against falling heavy objects and slipping on
slippery surfaces.
Safety glasses To protect the eyes from flying parts and splashing liq-
uids.
Visor To protect the face from flying parts and splashing liq-
uids or other dangerous substances.
Hard hat To protect against falling and flying parts and materials.
Hearing protection To protect against hearing damage.
Protective gloves To protect against mechanical, thermal and electrical
hazards.
Table 3: Personal protective equipment

5972470/03 EN 15
3 IT security

Observe the following recommendations to operate the product safely:


▪ Ensure that only authorized personnel have access to the device.
▪ Ensure that the device is only operated by trained personnel who are fa-
miliar with IT security.
▪ If a network-based system (e.g. Ethernet) has access to the bus master,
observe the IT security rules of the system used.

16 5972470/03 EN
4 Product description

This chapter contains an overview of the design and function of the product.

4.1 Scope of delivery


The product is packaged with protection against moisture and is delivered as
follows:
▪ Oil level indicator
▪ Float gauge with float rod (packed separately if longer than 400 mm, oth-
erwise included in the MTO packaging)
▪ Operating instructions

Optional:
▪ Passive 4...20 mA analog output
▪ Active 4…20 mA analog output and Modbus
▪ Flanged relay box with 4 relays
▪ Standard cable gland M25x1.5 (brass), WADI cable gland (brass or stain-
less steel), offshore cable gland (stainless steel) or EMC double cable
gland
▪ 1/2" 14NPT adapters
▪ ANSI plug or MIL plug
▪ Connecting cable with ANSI socket
Please note the following:
▪ Check the shipment against the shipping documents for completeness
▪ Store the parts in a dry place until installation
▪ The product must remain in the packaging and may only be removed im-
mediately before installation

4.2 Function description


The oil level indicator displays the oil level of the transformer's oil conserva-
tor using a float gauge. so that operating errors (e.g. when filling the trans-
former) can be prevented.
The oil level indicator is comprised of a gauge part and a transmitter part,
which are connected but can be separated. A magnetic coupling transmits
the lifting movement of the float gauge to the pointer axis in the gauge part.

5972470/03 EN 17
4 Product description

Depending on the version, the measured value can be signaled via:


▪ Micro-switches
▪ Passive 4…20 mA analog output (TT)
▪ Active 4…20 mA analog output (TTM; 24 VDC device power supply re-
quired)
▪ Modbus RTU RS485 interface (TTM; 24 VDC device power supply re-
quired)
▪ Additional relay contact (TTMR).

18 5972470/03 EN
4 Product description

Figure 1: MTO functional overview

1 Oil level indicator on the oil conser- 2 Oil level indicator


vator
3 Electric switching signals (micro- 4 Version with two cable glands
switches; optional)
5 Relay box (optional) 6 Electronic display
7 SCADA

5972470/03 EN 19
4 Product description

4.3 Design
Depending on the order, the oil level indicator has either one or two cable
glands, one NPT cable gland, one ANSI socket or one MIL socket.

Standard version with cable gland


As an option, the M25x1.5 cable gland is also available in other versions,
such as WADI (water-tight) or offshore.

Figure 2: Version with two cable glands and a relay box

1 Pointer 2 Cover plate


3 Bayonet seal ring including viewing 4 Cable glands (optionally with plug)
glass and rubber gasket
5 Relay box (optional) 6 Transmitter part
7 Display part 8 Micro-switch (optional)

20 5972470/03 EN
4 Product description

Version with 1/2" NPT cable gland

Figure 3: NPT cable gland, with locking cap as a transport lock

Version with sockets

Figure 4: ANSI socket (left); MIL socket (right)

Ventilation
The oil level indicator has a pressure equalization element for preventing the
build-up of condensation in the device interior.

Figure 5: Pressure equalization element

5972470/03 EN 21
4 Product description

4.4 Versions
The oil level indicator can be equipped as follows:
▪ Without micro-switch
▪ With permanently set micro-switches
– A maximum of 3 micro-switches are permanently mounted
– Permanently set micro-switches are secured at the factory and cannot
be subsequently adjusted.
▪ With adjustable micro-switches
– A maximum of 3 micro-switches which can be adjusted across the en-
tire indicator scale.
– The micro-switches are recognizable via the colored switching triangles
(red or blue) on the edge of the dial.
▪ Depending on the design of the oil conservator, the oil level indicator is
available with either radial or axial float movement.
▪ To improve readability, the oil level indicator is available for vertical or in-
clined mounting (with 15°, 30° or 45° angle of inclination).
Design Mounting posi- Micro-switches Float
tion movement
MTO-ST160 Vertical Maximum 3, adjustable Radial
MTO-ST160RM
MTO-ST160TT1)
MTO-ST160RMTT1)
MTO-ST160TTM2)3)
MTO-ST160TTMR2)3)4)
MTO-ST160RMTTM2)3)
MTO-ST160RMTTMR2)3)4)
MTO-STF160 Vertical Maximum 3, permanently Radial
MTO-STF160TT1) set

MTO-STF160TTM2)3)
MTO-STF160TTMR2)3)4)
MTO-ST160V Inclined Maximum 3, adjustable Radial
MTO-ST160VTT1)
MTO-ST160VTTM2)3)
MTO-ST160VTTMR2)3)4)

22 5972470/03 EN
4 Product description

Design Mounting posi- Micro-switches Float


tion movement
MTO-STF160V Inclined Maximum 3, permanently Radial
MTO-STF160VTT 1) set

MTO-STF160VTTM2)3)
MTO-STF160VTTMR2)3)4)
MTO-ST160G Vertical or in- Maximum 3, adjustable Axial
MTO-ST160GTT 1) clined

MTO-ST160GTTM2)3)
MTO-ST160GTTMR2)3)4)
MTO-ST160GRM
MTO-ST160GRMTT1)
MTO-ST160GRMTTM2)3)
MTO-ST160-
GRMTTMR2)3)4)
MTO-STF160G Vertical or in- Maximum 3, permanently Axial
MTO-STF160GTT 1) clined set

MTO-STF160GTTM2)3)
MTO-STF160GTTMR2)3)4)
1)
Passive analog output This oil level indicator is equipped with a passive analog
output.
2)
Active analog output This oil level indicator is equipped with an active analog
output.
3)
Modbus This oil level indicator is equipped with a digital Modbus
RTU (RS485) interface.
4)
Relay box This oil level indicator is equipped with four additional
relays.

5972470/03 EN 23
4 Product description

4.4.1 Radial float movement


The oil level indicators with float movement in the radial direction can be
mounted on straight and angled flanges. Inclining the oil level indicator
makes it easier to read off the indicated values.

Figure 6: Installation with angle of inclination α = 0° (left) and an example for angle of inclination
α = 45° (right)

1 Angle of inclination α (possible val- 2 Oil conservator cover


ues: 0°, 15°, 30°, 45°)
3 Inclined oil level indicator 4 Relay box (optional)

4.4.2 Axial float movement


The oil level indicators with float movement in the axial direction are in-
tended for special conditions:
▪ In oil conservators with a breathing sack.
▪ In narrow or flat oil conservators in which only very little float movement is
possible.

24 5972470/03 EN
4 Product description

The float movement is transferred to the display part via gearing in the trans-
mitter part in the ratio 1:1, 1:2, 1:3 or 1:4.

Figure 7: Axial float movement with breathing sack

1 Display part 2 Transmitter part


3 Oil conservator 4 Float rod
5 Float gauge (1, 2, or 4 rollers) 6 Breathing sack
7 Projection α Inclination 0°...45°

4.5 Safety markings

Figure 8: Safety marking/pictograms

1 Protective conductor connection 2 Observe the documentation

5972470/03 EN 25
4 Product description

4.6 Nameplate

Figure 9: Nameplate

26 5972470/03 EN
5 Packaging, transport and storage

5.1 Purpose
The packaging is designed to protect the packaged product during transport,
loading, unloading and during periods of storage in such a way that no detri-
mental changes occur. The packaging must protect the goods against per-
mitted transport stresses such as vibration, knocks and moisture (rain, snow,
condensation).
The packaging also prevents the packaged goods from moving impermissi-
bly within the packaging.

5.2 Suitability, structure and production


The goods are packaged in a sturdy cardboard box or solid wooden crate.
These ensure that the shipment is secure when in the intended transporta-
tion position and that none of its parts touch the loading surface of the
means of transport or touch the ground after unloading.
Inlays inside the box or crate stabilize the goods, preventing impermissible
changes of position and protecting them from vibration.

5.3 Markings
The packaging bears a signature with instructions for safe transport and cor-
rect storage. The following symbols apply to the shipment of non-hazardous
goods. Adherence to these symbols is mandatory.

Protect against Top Fragile Attach lifting Center of mass


moisture gear here
Table 4: Shipping pictograms

5.4 Transportation, receipt and handling of shipments


In addition to vibrations, jolts must also be expected during transportation. In
order to prevent possible damage, avoid dropping, tipping, knocking over
and colliding with the product.
Should the packaging tip over or fall, damage is to be expected regardless of
the weight.

5972470/03 EN 27
5 Packaging, transport and storage

Every delivered shipment must be checked for the following by the recipient
before acceptance (acknowledgment of receipt):
▪ Completeness based on the delivery slip
▪ External damage of any type.
The checks must take place after unloading when the cartons or transport
container can be accessed from all sides.

Visible damage
If external transport damage is found upon receipt of the shipment, proceed
as follows:
▪ Immediately record the transport damage found in the shipping docu-
ments and have this countersigned by the carrier.
▪ In the event of severe damage, total loss or high damage costs, immedi-
ately notify the manufacturer's sales department and the relevant insur-
ance company.
▪ After identifying damage, do not modify the condition of the shipment fur-
ther and retain the packaging material until an inspection decision has
been made by the transport company or the insurance company.
▪ Record the details of the damage immediately on site together with the
carrier involved. This is essential for any claim for damages.
▪ If possible, photograph damage to packaging and packaged goods. This
also applies to signs of corrosion on the packaged goods due to moisture
inside the packaging (rain, snow, condensation).
▪ Be absolutely sure to also check the sealed packaging.

Hidden damage
When damage is not determined until unpacking after receipt of the ship-
ment (hidden damage), proceed as follows:
▪ Make the party responsible for the damage liable as soon as possible by
telephone and in writing, and prepare a damage report.
▪ Observe the time periods applicable to such actions in the respective
country. Inquire about these in good time.
With hidden damage, it is very hard to make the transportation company (or
other responsible party) liable. Any insurance claims for such damage can
only be successful if relevant provisions are expressly included in the insur-
ance terms and conditions.

28 5972470/03 EN
5 Packaging, transport and storage

5.5 Storage of shipments


When selecting and setting up the storage location, ensure the following:
▪ Store the product and accessories in the original packaging until installa-
tion.
▪ Protect stored goods against moisture (rain, flooding, water from melting
snow and ice), dirt, pests such as rats, mice, termites etc. and against
unauthorized access.
▪ Store crates and boxes on pallets, timber beams or planks as protection
against ground moisture and for improved ventilation.
▪ Ensure that the foundation has sufficient load-bearing capacity.
▪ Keep entrance paths clear.
▪ Check the stored goods at regular intervals. Also take appropriate action
after storms, heavy rain or snow etc.

5.6 Further transport


Use the original product packaging for further transport.
If you transport the product to the final installation site in a mounted state,
observe the following information in order to protect the product against me-
chanical damage due to external influences.

Transport packaging requirements


▪ Select packaging suitable for the duration of transport or storage, taking
the climatic conditions into consideration.
▪ Ensure that the packaging protects the product against transport stress
such as shaking, vibrations and impacts.
▪ Ensure that the packaging protects the product against moisture such as
rain, snow and condensation.
▪ Ensure that the packaging allows for sufficient air circulation in order to
prevent the formation of condensation.

5972470/03 EN 29
6 Mounting

This chapter describes the installation and electrical connection of the oil
level indicator.
DANGER
Electric shock!
Danger of death due to electrical voltage when assembling/
disassembling the device.
► Switch off transformer on high-voltage side and low-voltage side.
► Lock transformer to prevent unintentional restart.
► Make sure that everything is de-energized.
► Visibly connect all transformer terminals to ground (grounding leads,
grounding disconnectors) and short circuit them.
► Cover or cordon off adjacent energized parts.

NOTICE
Damage to the device!
Electrostatic discharge can lead to damage to the device.
► Take precautionary measures to prevent the build-up of electrostatic
charges on work surfaces and personnel.

Avoid installing components of different versions


There are different versions of the oil level indicator, depending on various
factors (e.g. design of the float gauge connection, flange design, display
range).

The gauge part and transmitter part are adjusted to one an-
other at the factory and have identical serial numbers. Only at-
tach transmitter parts and gauge parts together that have iden-
tical serial numbers.

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Figure 10: Identical serial numbers (example) on the nameplate of the gauge part and on the
transmitter part

NOTICE
Indication deviation
Attaching transmitter parts and gauge parts together that have different se-
rial numbers can have a detrimental effect on the stated tolerances of the
fill level indication.
► Only attach transmitter parts and gauge parts together that are intended
for the same version (e.g. for axial float movement with 1:1 gearing and
display range MIN...+25 °C...MAX).
► Check for correct function using a sink test [►Section 7.2, Page 77].

6.1 Preparation
Observe the following information for the electrical connection.

6.1.1 Electromagnetic compatibility


The device has been developed in accordance with the applicable EMC
standards. The following points must be noted in order to maintain the EMC
standards.

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6.1.1.1 Wiring requirement of installation site


Note the following when selecting the installation site:
▪ The system's overvoltage protection must be effective.
▪ The system's ground connection must comply with all technical regula-
tions.
▪ Separate system parts must be joined by a potential equalization.

6.1.1.2 Wiring requirement of operating site


Note the following when wiring the operating site:
▪ Do not route lines which cause interference (e.g. supply lines) and lines
susceptible to interference (e.g. signal lines) in the same cable duct.
▪ Maintain a distance of more than 100 mm (3.94″) between lines which
cause interference and those which are susceptible to interference.

Figure 11: Recommended wiring

1 Cable duct for lines causing inter- 3 Cable duct for lines susceptible to
ference interference
2 Line causing interference (e.g. 4 Line susceptible to interference
power line) (e.g. signal line)

▪ Never connect the device with a multi-wire collective pipe.


▪ Use a shielded cable for signal transmission of the analog output signal
and Modbus.

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6.1.2 Safeguarding the power circuits


You may only connect the device to circuits with an external overcurrent pro-
tective device and an all-pole isolating device so that the equipment can be
fully de-energized if required.
Suitable equipment includes isolating devices in accordance with
IEC 60947-1 and IEC 60947-3 (e.g. circuit breakers). Observe the properties
of the relevant circuits (voltage, maximum currents) when selecting the cir-
cuit breaker type. In addition, observe the following:
▪ It must be easy for the operator to access the isolating device.
▪ The isolating device must be labeled for the device and the circuits to be
isolated.
▪ The isolating device may not be a part of the power line.
▪ The isolating device may not interrupt the main protective conductor.

Miniature circuit breaker


You must protect the mains circuits for the main switching contacts as fol-
lows:
Micro-switches Relay (TTMR)
Miniature circuit Freely adjustable Permanently set
breaker
– Rated current 6 A 16 A 6 A
– Triggering charac- C C C
teristic

Conductor cross-section
For all mains circuits, use a conductor cross-section suitable for the minia-
ture circuit breaker that you have selected, but at least 1.5 mm2 (AWG 16).

5972470/03 EN 33
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6.1.3 Cable recommendation


Please note the following recommendation from the manufacturer when
wiring the device:
▪ If both low voltage and extra-low voltage are connected in the device, it
must be ensured that the circuits for extra-low voltage and for low voltage
in the connection area and in the cable are separated from each other
with double insulation.
▪ The cables used must be flame-resistant in accordance with
IEC 60332-1-2 or UL 2556 VW-1.
▪ Due to the intrinsic heating of the devices, the connection cables used
must have a temperature resistance that is 20 K higher than the operating
temperature (example: at an ambient temperature of +70 °C, at least
+90 °C).
▪ Use copper conductors only because the terminals are not designed for
other conductor materials.
Cable Terminals Permissible cross-sections
Protective conductor con- ≧ all other conductors
nection Grounding
screw in the de-
vice / grounding
screw outside on
the housing
Micro-switches 12, 11, 14, 22, 21, 0.2...4 mm² / 24...12 AWG
24
Analog output1) (+), (-) 0.2...1.5 mm2 /24...16 AWG
Power supply1) 24 V, 0 V 0.2...1.5 mm² /24...16 AWG
Modbus1) A, B, C 0.2...1.5 mm2 /24...16 AWG
A = "+" connection
COM = common ground
B = "-" connection
Relays1) K1 (1, 2, 3), 0.25...4 mm² / 24...12 AWG
K2 (1, 2, 3),
K3 (1, 2, 3),
K4 (1, 2, 3)
1)
Depending on the equipment version (optional)
It must be possible to apply a nominal voltage of at least 300 V to all connec-
tion cables; Cable type unshielded rigid or flexible.

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Modbus
A shielded twisted-pair cable is recommended. For reasons of space, it may
be advantageous to run the Modbus and the 24 V supply in the same cable.
Connect the shield to the Modbus master (e.g. in the control cabinet). Route
the shield to the device without interruption and use an EMC cable gland on
the device to connect the shield.

Analog output
A shielded cable is recommended.
Connect the shield in the control cabinet. Route the shield to the device with-
out interruption and use an EMC cable gland on the device to connect the
shield.

6.1.4 Checking the flanges


NOTICE
Damage to the flanges.
A gap between the flanges caused by a deviation in evenness or impurities
can cause damage to the flanges.
► Observe the information on the flange requirements.
► Tighten screws with 10% of the target tightening torque and ensure that
there is no gap between the flanges.
► If there is a gap, repair the affected oil conservator flange or, if neces-
sary, detach and re-weld it so that there is no longer a gap.

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Figure 12: Checking the counter-flange for evenness and gaps

Flange requirements
▪ Flanges on the oil conservator
– Flush and even
– Evenness deviation ≤ 0.2 mm
▪ Sealing surface of the flanges on the oil conservator
– Clean and undamaged
– Without any damage along the radial surface, such as scratches or
points of impact
▪ Installation material (screws, nuts, sealing rings/washers)
– Clean and undamaged
▪ Gasket
– Clean
– Undamaged
– Dry
► Further installation in accordance with the following instructions.

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6.1.5 Gasket requirements


Observe the following information when selecting the gaskets:
▪ Ensure that the gasket and sealing groove meet the latest technical stan-
dards.
▪ Use new and clean gaskets.
▪ Use O-rings or flat gaskets.
▪ Never use paper gaskets.
▪ Gasket material:
– The chemical resistance must be suitable for the insulating fluid in order
to prevent later leaks due to chemical degradation.
– The gasket material must be suitable for use at the specified ambient
temperatures and operating temperatures.
– The gasket material must be suitable for the prevailing relative humidity
on site.
– Elastomer gaskets must occupy a maximum of 80% of the sealing
groove when installed. The remaining 20% of the groove is required as
expansion space.

6.2 Preparing the connecting flange on the oil conservator


Mount the connecting flange for the oil level indicator on the oil conservator
depending on the flange design and the device mounting position. Note the
following information during mounting:
1. Ensure that the device is not subject to any vibrations at the installation lo-
cation.
2. Comply with EMC standards [►Section 6.1.1, Page 31].
3. Observe the dimensions listed in the chapter "Technical data".

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4. Ensure that the device is mounted vertically.

Figure 13: Mounting position

5. Mount the connection flange with connection holes or stud bolts for ac-
commodating the device. When doing so, comply with the hole dimen-
sions and hole distances in accordance with the type of flange connection,
see:
▪ Standard flange [►Section 6.2.1, Page 38]
▪ RM flange (MTO-ST160RM) [►Section 6.2.2, Page 39]
▪ NAT/DS flange (MTO-ST160RM) [►Section 6.2.3, Page 41]

6.2.1 Standard flange


In order to be able to connect the device with the standard flange, establish
the following connection conditions on the oil conservator depending on the
space available:
1. Drill a through hole of Ø 68 mm [2.68“] into the oil conservator at the de-
sired position.
2. Affix a connecting flange with the following parameters to the oil conserva-
tor via this through hole:
▪ Internal diameter of 68 mm [2.68“]
▪ 4 bolt connections with a bolt circle of 102 mm [4.02“] as one of the follow-
ing versions:

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Figure 14: Connecting flange with holes for accommodating the MTO standard flange

1 Version 1: 4 blind holes with inter- 2 Version 2: 4 stud bolts with thread
nal thread max. M12 [0.47"] max. M12 [0.47"]
3 Version 3: 4 through-holes 4 Length of the bolts beyond the de-
Ø 13 mm [0.51"] for bolt-nut con- vice flange or total height of the
nections connecting parts beyond the de-
vice flange ≤ 11.5 mm [0.45"]
5 4 aluminum sealing rings (not in- 6 MTO with standard flange
cluded in the scope of delivery,
see appendices)

6.2.2 RM flange (MTO-ST160RM)


In order to be able to connect the device with an RM flange, establish the fol-
lowing connection conditions on the oil conservator depending on the space
available:
1. Drill a through hole of Ø 66 mm [2.60"] into the oil conservator at the de-
sired position.

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2. Affix a connecting flange with the following parameters to the oil conserva-
tor via this through hole:
▪ Through hole with an internal diameter of 66 mm [2.60"]
▪ 4 bolt connections with a bolt circle of 101.6 mm [4.0"] as one of the fol-
lowing versions:

Figure 15: Connecting flange with holes for accommodating the RM flange

1 Version 1: 4 blind holes with inter- 2 Version 2: 4 stud bolts with thread
nal thread max. M10 [3/8" or max. M10 [3/8" or 3/8" ‑ 16 UNC or
3/8" ‑ 16 UNC or 1/8" ‑ 27 NPTF] 1/8" ‑ 27 NPTF]
3 Version 3: 4 through-holes 4 Length of the bolts beyond the de-
Ø 11.2 mm [0.44"] for bolt-nut con- vice flange or total height of the
nections connecting parts beyond the de-
vice flange ≤ 11.5 mm [0.45"]
5 4 aluminum sealing rings (not in- 6 MTO with RM flange
cluded in the scope of delivery,
see appendices)

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6.2.3 NAT/DS flange (MTO-ST160RM)


NOTICE!  Only RM float gauges with brass float rods up to 350 mm [13.78"]
long may be used with this flange version.
In order to be able to connect the device with an NAT/DS flange, establish
the following connection conditions on the oil conservator depending on the
space available:
1. Drill a through hole of Ø 54 mm [2.13"] into the oil conservator at the de-
sired position.
2. Affix a connecting flange with the following parameters to the oil conserva-
tor via this through hole:
▪ Through hole with an internal diameter of Ø 54 mm [2.13"]
▪ 4 bolt connections with a bolt circle of 79.38 mm [3.12"] as one of the fol-
lowing versions:

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Figure 16: Connecting flange with holes for accommodating the NAT/DS flange

1 Version 1: 4 blind holes with inter- 2 Version 2: 4 stud bolts with thread
nal thread max. M8 [5/16" or max. M8 [5/16" or 5/16" ‑ 18 UNC
5/16" ‑ 18 UNC or 1/16" ‑ 27 NPT] or 1/16" ‑ 27 NPT]
3 Version 3: 4 through-holes 4 Length of the bolts beyond the de-
Ø 8.73 mm [0.34"] for bolt-nut con- vice flange or total height of the
nections connecting parts beyond the de-
vice flange ≤ 11.5 mm [0.45"]
5 4 aluminum sealing rings (not in- 6 MTO with NAT/DS flange
cluded in the scope of delivery,
see appendices)

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6.3 Mounting the MTO on the oil conservator


NOTICE
Damage to the transformer!
Improperly tightening the bolts will lead to a high dispersion of the preload
forces and can lead to the required surface pressure of the gasket not be-
ing reached or to the permissible surface pressure on the MTO flange be-
ing exceeded (leakage, material breakage).
► Preinstall the bolts manually and insert them such that all the bolt heads
are arranged on one side of the flange.
► Position the sealing rings / washers under the bolt heads. The bolt
heads, nuts and sealing rings / washers must be flush.
► Observe the maximum height of the connecting elements (≤11.5 mm
[0.45"]), see "Preparing the connecting flange on the oil
conservator" [►Section 6.2, Page 37].
► Replace bolts that are difficult to move with ones that are easy to move.

Depending on the flange ordered, mount the oil level indicator on the oil con-
servator in accordance with the instructions in the following sections.

6.3.1 Mounting an MTO with radial float rod


When mounting an oil level indicator with radial float rod, proceed as follows:
1. If necessary, shorten the float rod to the required length using a metal
saw, but no shorter than 200 mm [7.87"].

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2. Loosen the 4 screws on the rear housing edge so that the display part and
transmitter part can be separated from each other. Place both parts sepa-
rately on a firm and clean surface.

Figure 17: Separating the display part and transmitter part

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3. Insert the float rod into the shaft hole for the magnetic coupling up to the
stop.

Figure 18: Inserting the float rod

1 Shaft for magnetic coupling 2 Transmitter part


3 Display part 4 Fixing screw
5 Float rod 6 Lock nut
7 Clamping screw for the float gauge

4. Tighten the clamping screw firmly and secure with the lock nut.

Figure 19: Securing the float rod

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5. NOTICE!  Damage to the oil level indicator! The oil level indicator may be-
come damaged if the transmitter part is incorrectly mounted or if the incor-
rect gaskets are used. Observe the sections "Checking the
flanges" [►Section 6.1.4, Page 35] and "Gasket requirements" [►Section
6.1.5, Page 37].
6. When using a standard flange, position the flat gasket on the transmitter
part. When using an RM flange or NAT/DS flange, insert the molded gas-
ket or o-ring into the sealing groove, see appendices [►Section 12, Page
110].
7. Seal through-holes with o-rings, for example, to prevent the ingress of wa-
ter into the device.
8. Insert the entire float gauge into the oil conservator. (Depending on the
design of the oil conservator and the mounting position of the MTO, it may
be necessary to mount the float rod after mounting the transmitter part,
see Special instructions [►Section 6.3.3, Page 54].)

Figure 20: Inserting the float rod (example)

9. Position the transmitter part with gasket on the connecting flange so that
the "TOP" marking is facing upwards.
10. NOTICE!  Thread sizes and wrench sizes vary depending on the flange
design (Standard [►Section 6.2.1, Page 38], RM [►Section 6.2.2, Page
39], NAT/DS [►Section 6.2.3, Page 41]). Therefore, adapt the tightening
torques to the materials of the connecting parts and flange and to the de-
sign of the gasket.

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11. Depending on the method of attachment, tighten the 4 screws or nuts


crosswise with 30% of the target tightening torque. Observe the total
height of the connecting elements when using washers and locking ele-
ments or sealing rings (see appendices [►Section 12, Page 110]) on the
MTO flange.

Figure 21: Mounting the transmitter part with gasket (example, parameters depending on
mounting method)

12. Tighten the screws or nuts crosswise with 60% of the target tightening
torque.
13. Tighten the screws or nuts crosswise with 100% of the target tightening
torque.
14. Only if a flat gasket is being used, tighten all of the screws again cross-
wise with the maximum target tightening torque until the screws cannot
be turned any further at the maximum tightening torque.
15. NOTICE!  Clean up the contact areas of the magnetic coupling in the
display part and transmitter part from metal cuttings and dirt particles.

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16. Place the display part on the transmitter part so that the recesses in the
housing lie over the 4 fixing screws.
ð The magnetic coupling engages.

Figure 22: Placing the display part on the transmitter part

17. Push the display part firmly onto the transmitter part and tighten the 4
screws on the rear housing edge crosswise.

Figure 23: Fastening the display part to the transmitter part

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6.3.2 Mounting an MTO with axial float rod

The stop plates on the lower side for MIN and on the upper
side for MAX are preset in production depending on the dial.
The stop plates can be moved and adjusted by slightly loosen-
ing the screw for this purpose and then tightening it again.

1. Loosen the 4 screws on the rear housing edge so that the gauge part and
transmitter part can be separated from each other. Place both parts sepa-
rately on a firm and clean surface.

Figure 24: Separating the gauge part and transmitter part

5972470/03 EN 49
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2. Insert the float rod into the hole in the float shaft for the magnetic coupling.
When doing so, observe the direction of the rotation lock at the end of the
float rod and push the float rod to the stop in the elongated hole in the
gearing axle.

Figure 25: Inserting the float rod

1 Gearing axle 2 Gearing


3 Float rod 4 Shaft for magnetic coupling
5 Transmitter part 6 Gauge part
7 Fixing screw 8 Rotation lock
9 Lock nut 10 Clamping screw for the float gauge

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3. Tighten the clamping screw firmly and secure with the lock nut.

Figure 26: Securing the float rod

4. Screw the transmitter part with the "TOP" marking upwards.


5. NOTICE!  Damage to the oil level indicator! The oil level indicator may be-
come damaged if the transmitter part is incorrectly mounted or if the incor-
rect gaskets are used. Observe the sections "Checking the
flanges" [►Section 6.1.4, Page 35] and "Gasket requirements" [►Section
6.1.5, Page 37].
6. When using a standard flange, position the flat gasket on the transmitter
part. When using an RM flange or NAT/DS flange, insert the molded gas-
ket or o-ring into the sealing groove; see appendices [►Section 12, Page
110].
7. Seal through-holes with o-rings, for example, to prevent the ingress of wa-
ter into the device.

5972470/03 EN 51
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8. Insert the entire float gauge into the oil conservator. (Depending on the
design of the oil conservator and the mounting position of the MTO, it may
be necessary to mount the float rod after mounting the transmitter part;
see Special instructions [►Section 6.3.3, Page 54].)

Figure 27: Inserting the float rod

9. Position the transmitter part with gasket on the connecting flange so that
the "TOP" marking is facing upwards.
10. NOTICE!  Thread sizes and wrench sizes vary depending on the flange
design (Standard [►Section 6.2.1, Page 38], RM [►Section 6.2.2, Page
39], NAT/DS [►Section 6.2.3, Page 41]). Therefore, adapt the tightening
torques to the basic materials of the connecting parts and flange and to
the design of the gasket.
11. Depending on the method of attachment, tighten the 4 screws or nuts
crosswise with 30% of the target tightening torque. Observe the total
height of the connecting elements when using washers and locking ele-
ments or sealing rings (see appendices [►Section 12, Page 110]) on the
MTO flange.
12. Tighten the screws or nuts crosswise with 60% of the target tightening
torque.
13. Tighten the screws or nuts crosswise with 100% of the target tightening
torque.

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14. Only if a flat gasket is being used, tighten all of the screws again cross-
wise with the maximum target tightening torque until the screws cannot
be turned any further at the maximum tightening torque.

Figure 28: Mounting the transmitter part with gasket (example)

15. NOTICE!  Clean up the contact areas of the magnetic coupling in the
gauge part and transmitter part of metal cuttings and dirt particles.
16. Place the gauge part on the transmitter part so that the recesses in the
housing lie over the 4 fixing screws.
ð The magnetic coupling engages.

Figure 29: Locking the gauge part onto the transmitter part

5972470/03 EN 53
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17. Push the gauge part firmly onto the transmitter part and tighten the
4 screws on the rear housing edge crosswise.

Figure 30: Fastening the gauge part on the transmitter part

6.3.3 Mounting the MTO on an inclined flange


If the mounting situation does not allow for the transmitter part to be inserted
with the float gauge fully installed, note the following special instructions:
ü If the oil conservator has a manhole:
1. Mount the transmitter part on the connecting flange from the outside.
2. Mount the float gauge from the inside, to do so refer to Mounting an MTO
with radial float rod [►Section 6.3.1, Page 43] or Mounting an MTO with
axial float rod [►Section 6.3.2, Page 49].
ü If the oil conservator does not have a manhole:
1. Open the oil conservator cover.
2. Mount the transmitter part on the outside of the cover.
3. Mount the float gauge on the transmitter part on the inside of the cover,
see Mounting an MTO with radial float rod [►Section 6.3.1, Page 43] or
Mounting an MTO with axial float rod [►Section 6.3.2, Page 49].
4. Close the cover.

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When mounting inside the oil conservator, observe the following conditions:
1. Align the float rod so that the float buoy(s) float horizontally in the insulat-
ing fluid.

Figure 31: Aligning the float buoys horizontally

2. Mount the collection grille for the breathing sack so that the float gauge
can move freely at all oil conservator fill levels.

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6.4 Electrical connection


DANGER
Electric shock!
Danger of death due to electrical voltage when assembling/
disassembling the device.
► Switch off transformer on high-voltage side and low-voltage side.
► Lock transformer to prevent unintentional restart.
► Make sure that everything is de-energized.
► Visibly connect all transformer terminals to ground (grounding leads,
grounding disconnectors) and short circuit them.
► Cover or cordon off adjacent energized parts.

WARNING
Electric shock!
Too small bending radii could damage the insulation of cables
or cores.
► Observe bending radii for the cables and their cores according to the
manufacturer's instructions.

WARNING
Fire hazard!
There is a fire hazard if the conductor material is not suitable
for the terminals. This can lead to severe burns and property
damage.
► Use copper conductors only.

NOTICE
Damage to the device!
Electrostatic discharge can lead to damage to the device.
► Take precautionary measures to prevent the build-up of electrostatic
charges on work surfaces and personnel.

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6.4.1 Connecting MTO with cable screw connection / NPT cable screw
connection
To connect the oil level indicator with cable screw connection, open the de-
vice, insert the prepared cable and secure the screw connection.

6.4.1.1 Connecting the interfaces (optional)


NOTICE
Damage to the device!
Applying an incorrect test voltage to the terminals for the 4…20 mA analog
outputs (types TT, TTM) or to the terminals for Modbus and the supply volt-
age (type TTM) can cause damage to the device.
► Perform the dielectric test (terminals to ground) with a maximum of
500 VDC.

If the number of cable glands is not sufficient, multiple glands


can be used, for example to route the supply cable as well as
an incoming and an outgoing cable for Modbus into the device
through one cable gland at the same time. EMC double cable
glands [►Section 6.4.1.4.1, Page 66] can be ordered as ac-
cessories (material no. 10173481).

Limited space in the device can make the connection more dif-
ficult. Connect the data lines before the micro-switches. Route
the cables for the micro-switches through the left-hand cable
gland.

Preparation
1. Strip the cable to a suitable length.
2. Strip a length of 8 mm of insulation from the wires.

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3. Use ferrules for flexible lines (with a collar of max. 0.75 mm²).

Figure 32: Cable preparation for interfaces

You will need an actuating tool if wires have to be released


from the Push-in terminals used.
An actuating tool is not absolutely necessary for connecting
the wires. When using wires with sufficient buckling resis-
tance, direct plugging is possible without an actuating tool.

6.4.1.1.1 Connecting the passive 4…20 mA analog output (TT version)


The device is equipped with a passive sensor that converts the oil level into
an electrical 4...20 mA signal. The sensor has a 2-conductor design.

Preparation
1. Strip the cable to a suitable length.
2. Strip a length of 8 mm of insulation from the wires.
3. Use ferrules for flexible lines (with a collar of max. 0.75 mm²).

Connecting the passive analog output in accordance with the


connection diagram
1. Press in the white actuator using the actuating tool (width 2.5 mm).
2. Connect the wires to the terminals "4…20 mA (+/-)". Do so by pushing the
wires through the opening up to the stop.

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3. Release the actuator.

Figure 33: Connecting the analog output

4. Connect an evaluation unit with driving output (18...30 VDC) or, if neces-


sary, an additional power supply (24 VDC).

6.4.1.1.2 Connecting the active 4…20 mA analog output (TTM version)


The device is equipped with an active current output that converts the oil
level into an electrical 4...20 mA signal. The sensor has a 4-conductor de-
sign.

Preparation
1. Strip the cable to a suitable length.
2. Strip a length of 8 mm of insulation from the wires.
3. Use ferrules for flexible lines (with a collar of max. 0.75 mm²).

Connecting the 24 VDC power supply in accordance with the


connection diagram
Connect the wires to the terminal strip in accordance with the connection di-
agram. To do so:
1. Press in the white actuator using the actuating tool (width 2.5 mm).
2. Connect the wires to the terminals "0V" and "24V". Do so by pushing the
wires through the opening up to the stop.

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3. Release the actuator.

Figure 34: Connecting the supply voltage

Connecting the 4...20 mA analog output in accordance with the


connection diagram
1. Press in the white actuator using the actuating tool (width 2.5 mm).
2. Connect the wires to the terminals "4…20 mA (+/-)". Do so by pushing the
wires through the opening up to the stop.
3. Release the actuator.

Figure 35: Connecting the analog output

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4. Connect an evaluation unit without a driving input.

6.4.1.1.3 Connecting Modbus (TTM and TTMR versions)


The device is equipped with a Modbus RTU (RS-485) interface that digitally
transmits the oil level. The interface has a half-duplex design.

Preparation
1. Strip the cable to a suitable length.
2. Strip a length of 8 mm of insulation from the wires.
3. Use ferrules for flexible lines (with a collar of max. 0.75 mm²).

Connecting the 24 VDC power supply in accordance with the


connection diagram
1. Press in the white actuator using the actuating tool (width 2.5 mm).
2. Connect the wires to the terminals "0V" and "24V". Do so by pushing the
wires through the opening up to the stop.
3. Release the actuator.

Figure 36: Connecting the supply voltage

Connecting the MODBUS in accordance with the connection diagram


1. Press in the white actuator using the actuating tool (width 2.5 mm).
2. Connect the wires to the terminals "A", "COM", and "B". Do so by pushing
the wires through the opening up to the stop.

5972470/03 EN 61
6 Mounting

3. Release the actuator.

Figure 37: Connecting Modbus

The circuit board provides the possibility to loop through the


RS485 connection to the next device (daisy-chain) via the sec-
ond terminal strip.
If the device is the only bus device or the last bus device, in-
sert a terminating resistor (120 Ω, 0.5 W) into the second ter-
minal strip between "A" and "B".

62 5972470/03 EN
6 Mounting

6.4.1.2 Removing the bayonet seal ring


Before connecting, setting or testing the oil level indicator, the bayonet seal
ring must be removed.
► Turn the bayonet seal ring approx. 30...40° counter-clockwise and then
lift out together with the viewing glass. The viewing glass is held in place
by a rubber gasket.

Figure 38: Removing the bayonet seal ring

5972470/03 EN 63
6 Mounting

6.4.1.3 Opening the cover plate


The micro-switches are connected as shown in the diagram printed on the
inside of the cover plate.
1. Open the cover plate.

Figure 39: Opening the cover plate

2. To prevent tension on the cable glands and to comply with the bending
radii of the cables used, secure cables after a maximum of one meter.

6.4.1.4 Mounting the cable screw connection


► NOTICE!  If the cable gland or is not used, it must be sealed with a suit-
able seal and metal locking screw to ensure the IP55 degree of protection
and flame protection of the device.

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6 Mounting

Metal locking screws are available as accessories.


1. Remove the locking screw on the adapter, unscrew the cable gland and
remove the dust protection disk.

Figure 40: Opening the locking screw and removing the dust protection disk

1 Standard cable gland 2 WADI cable gland (water-tight)


3 Offshore cable gland (stainless steel)

5972470/03 EN 65
6 Mounting

2. Lead the connection cable through the cable gland and adapter and
tighten the cable gland.

Figure 41: Mounting the cable gland (example)

6.4.1.4.1 EMC double cable gland (accessory)


Use shielded conductors for the Modbus wiring and connect the shield on
both sides (same shielding potential for all devices).
We recommend EMC cable glands, which are commercially available as
EMC single cable glands.
Depending on the device version and choice of connection cables, using an
EMC double cable gland may be useful. You can order these as acces-
sories from Maschinenfabrik Reinhausen GmbH:
▪ EMC double cable gland: material no. 10173481
You will find the technical drawing for this EMC double cable gland in the ap-
pendix.

The EMC double cable gland is suitable for cables with an ex-
ternal diameter of 8.7 mm +/- 10%.

Prepare the cables before inserting into the cable gland:


1. Strip a length of at least 15 mm of insulation from the cables.

66 5972470/03 EN
6 Mounting

2. Insulate the braid at the lower end with insulating tape.

Figure 42: Stripping and insulating the cables

The cable gland can now be attached. To do so:


1. Gently twist the cables and feed through the openings in the cable gland.

Figure 43: Inserting the cables

2. Feed the cables through until the cable sheath contacts the spring in the
cable gland.

5972470/03 EN 67
6 Mounting

3. Mark this position above the gland on the cable sheath.

Figure 44: Marking the cables

4. Pull the cables back out to a length of 10 mm from the marking.

Figure 45: Pulling the cables out

5. Attach the cable gland to the device housing (wrench size 30).


6. Tighten the pressure screw on the cable gland (wrench size 30) with ap-
prox. 15 Nm.
Cable example (suitable for winding temperature indicators up to 50 °C am-
bient temperature and for oil temperature indicators up to 65 °C ambient
temperature):

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6 Mounting

Unitronic Robust C (TP) 3 x 2 x 0.5 from Lapp


▪ Shielded; 3x twisted pair (TP); 0.5 mm2
– 1 TP used for 24 VDC
– 1 TP used for Modbus A and B
– 1 TP used for Modbus_Common_GND
▪ External diameter 8.7 mm

6.4.1.5 Mounting the NPT screw connection


1. NOTICE!  If the NPT cable screw connection is not used, remove the
locking cap and replace it with an NPT dummy plug in order to ensure the
IP degree of protection.
2. Remove the locking cap.

Figure 46: Removing the locking cap and feeding the connection cable through

3. The NPT screw connection is for accommodating cable protection sys-


tems. Observe the respective operator directives for the systems and the
country-specific regulations.
4. Feed a sufficient length of the connection cable through the NPT screw
connection and tighten, see Dimensions [►Section , Page 101].

5972470/03 EN 69
6 Mounting

6.4.1.6 Connecting to ground


To ground the device, proceed as follows:
► Secure the protective conductor (PE) with cable shoe or ferrule to the
grounding screw of the oil level indicator.

Figure 47: Grounding the device

6.4.1.7 Connecting the micro-switches


WARNING
Electric shock!
The micro-switches may be connected either to only extra-low-
voltage circuits or to only low-voltage circuits. Mixed voltages
are not permitted.

WARNING
Electric shock
If a wire should come loose from a terminal, the chance of a
dangerous contact voltage and extra-low voltage coming to-
gether must be prevented.
► Secure wire bundles with a dangerous contact voltage with a cable tie.
► In the same way, secure wire bundles with extra-low voltage with a ca-
ble tie.

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6 Mounting

Limited space in the device can make the connection more dif-
ficult. Connect the data lines before the micro-switches. Route
the micro-switches through the lower cable gland and 4…
20 mA / 24 V DC / Modbus through the upper cable gland.

Prepare the following before connecting the cable:


1. Strip the cable to a suitable length.
2. Strip a length of 10-12 mm of insulation from the wires.
3. Use ferrules if necessary (max. 2.5 mm²)
Connect the wires to the terminal strip in accordance with the connection di-
agram. To do so:
1. Insert the white actuator into the opening behind the respective connec-
tion with an actuating tool (width 2.5 mm).
2. Route the cable through the front opening until the stop.
3. Remove the actuator.

Figure 48: Connecting the micro-switches

1 Connection diagram 2 Terminal strip

6.4.1.8 Closing the cover plate


1. Check that the device is sealed tight and check that settings of the switch-
ing marks and limit switches are correct; see Commissioning [►Section 7,
Page 77].

5972470/03 EN 71
6 Mounting

2. Close the cover plate.

Figure 49: Closing the cover plate

6.4.1.9 Positioning and closing the bayonet seal ring


NOTICE!  If the rubber gasket and glass do not seal all the way around, liq-
uids or moisture can penetrate and damage the device.
► Position the bayonet seal ring with viewing glass onto the device, press
down firmly and turn 30...40° clockwise so that the viewing glass is
pressed firmly into the rubber gasket all the way around.

Figure 50: Closing the device

ð The oil level indicator is ready for operation.

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6 Mounting

6.4.2 Connecting the MTO with connector


The oil level indicator is pre-wired and set. The micro-switches are con-
nected as shown in the diagram printed on the inside of the cover plate. All
that is necessary is to connect the protective conductor and the connection
cable.
1. Connect the protective conductor to the grounding screw on the side of
the housing.

Figure 51: Grounding the device

2. Remove the bayonet seal ring and open the cover plate.

Figure 52: Opening the cover plate

5972470/03 EN 73
6 Mounting

3. Observe the connection diagram and connect the wires at the free end of
the connection cable in the control cabinet.
4. Close the cover plate and the bayonet seal ring.
5. Connect the socket connection cable to the device.
NOTICE!  Damage to cables and lines! When plugging the socket con-
nection cable into the socket, the cable can become rotated, leading to
cable breaks. To avoid this, hold the cable tightly and only turn the
threaded cap clockwise up to the stop.
ð The cable may not rotate while this is happening.

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6 Mounting

6.4.3 MTO with relay box (optional)


The relay box has four relays. The switching thresholds (dependent on the
oil level) can be set individually via Modbus. The switching symbols in the re-
lay box indicate the de-energized state (LED off).

Figure 53: Relay box structure

1 Normally closed contacts 2 Coil


3 Normally open contacts

WARNING
Electric shock!
The entire relay may be connected either to only extra-low-
voltage circuits or to only low-voltage circuits. Mixed voltages
are not permitted.

5972470/03 EN 75
6 Mounting

The cable glands on the relay box are used only to connect
the relay. No cables may be routed to the device.
The relays are deactivated in the default settings. They can be
configured via Modbus; to do so, see chapter Commissioning
– Configuring Modbus.

Connect wires to the terminal strip according to the connection diagram, to


do so:
1. Strip the cable to 8 mm.
2. Loosen the screw on the respective relay.
3. Insert cable into the screw terminal.
4. Tighten screw terminal with 0.55 Nm.

76 5972470/03 EN
7 Commissioning

7.1 Transporting in the installed state


If transportation of the entire assembled unit is necessary between mounting
the device onto the transformer / oil conservator and commissioning it,
please also refer to the information on further transport [►Section 5.6, Page
29].
NOTICE
Damage to the device
The device can become damaged during transport due to unsuitable pack-
aging.
► Use suitable packaging for transporting the device in the installed state.
► Protect the device against mechanical damage.
► Prevent the ingress of rain water.
► Ensure sufficient air ventilation without the formation of condensation.

7.2 Function tests


Check the following after mounting the oil level indicator:
▪ Are all connections sealed tight?
▪ Is the bayonet seal ring of the viewing glass closed tightly [►Section
6.4.1.9, Page 72] enough that it seals the device all around?
▪ Is the correct oil level being displayed?
If oil escapes, proceed as follows:
1. Lower the oil level in the oil conservator far enough that oil will not escape
from the oil conservator flange when removing the oil level indicator.
2. Remove the oil level indicator.
3. Remove the flange and flange gasket and clean them, or replace them if
necessary. Observe the sections "Checking the flanges" [►Section 6.1.4,
Page 35] and "Gasket requirements" [►Section 6.1.5, Page 37].
4. Install a new gasket.
5. Attach the oil level indicator to the oil conservator [►Section 6.3, Page
43].
6. Refill the oil conservator with oil.
ð The pointer on the oil level indicator moves.

5972470/03 EN 77
7 Commissioning

You can check if the main switching contacts are working correctly by per-
forming a sink test:
1. Adjust the fill level of the oil conservator to the mark of the filling tempera-
ture and check.
2. Continue filling the oil conservator to the MAX mark and check.
3. Lower the fill level to the MIN mark and check.
ð The pointer shows the exact fill level at each switching mark.

Should the listed measures not be sufficient, contact Maschi-


nenfabrik Reinhausen GmbH.

► Once the function check has been successfully completed, fill the oil con-
servator to the correct fill level.

7.3 Configuring Modbus


You can change the Modbus configuration settings.
You need a MODBUS configuration tool for this (e.g. the ASE2000 available
on the market).
1. Connect the device individually to the RS-485 BUS.
2. Change the Modbus address if necessary.
3. Adjust the parity and baud rate if necessary.
ð These will be adopted automatically five seconds after the new values are
entered.
For more information (e.g. register content), see chapter Modbus RTU
[►Section 11.2.5, Page 95] technical data.

Modbus baud rate setting


The transmission speed (baud rate) of the Modbus interface can be set as
follows: 4800, 9600, 19200, 38400, 57600, 115200 baud.
Modbus baud rate
Standard value 19200 Bd
Maximum value 115200 Bd
Minimum value 4800 Bd

78 5972470/03 EN
7 Commissioning

Setting the Modbus address


The following values are available for the Modbus address:
Modbus address
MTO delivery status 25
Maximum value 247
Minimum value 1

Issuing the same network address twice will lead to malfunc-


tions.

Parity
For data transmission, the parity is determined as follows:
Parity
Fixed specification Even
Optional Odd / none

Ensure that the same Modbus settings are made in your SCADA system.
Also refer to:
Modbus RTU [►Section 11.2.5, Page 95]

5972470/03 EN 79
8 Maintenance, inspection and care

Maintenance
The device is maintenance-free.

Inspection
Depending on the conditions of use of the device and the national regula-
tions in the respective country of use, the transformer manufacturers can
specify different inspection intervals.
► Observe the inspection intervals defined in CIGRE Publication No. 445
"Guide for Transformer Maintenance" or the inspection intervals specified
by the transformer manufacturer.
During occasional visual inspections of the transformer, you can inspect and
clean the device as follows:
1. Clean the housing of the device with a dry cloth.
2. Ensure that the pressure equalization element is free of dirt and deposits;
see Ventilation.
3. Check the device for external damage and contamination.

Checking the switching points


WARNING

Electric shock
Danger of death or serious injury

► Only work on the open device when it is de-energized.


► Perform live tests only when the device is closed.

The switch functions can be tested against the resistance of the magnetic
coupling by moving the pointer by hand:
1. Open the device [►Section 6.4.1.2, Page 63] and open the cover plate.
2. Lead the pointer over each switching point respectively by hand.
3. Measure the electrical signal using a multimeter set to "Continuity mea-
surement".
ð The respective switch must audibly trigger.
4. Close the cover plate and close the device [►Section 6.4.1.9, Page 72].

80 5972470/03 EN
9 Fault elimination

This chapter describes how to eliminate operating faults.


If a solution cannot be found for a fault, contact Maschinenfabrik Reinhausen
GmbH:

Maschinenfabrik Reinhausen GmbH


MR Service & Complaint
Falkensteinstrasse 8
93059 Regensburg
Germany
E-mail: [email protected]
E-mail: [email protected]
Please have the following data at hand:
▪ Serial number
▪ Software version
Please have the answers to the following questions ready:
▪ Has there previously been a problem with this device?
▪ Have you previously contacted Maschinenfabrik Reinhausen about this is-
sue? If yes, then who was the contact?
To make troubleshooting easier and to ensure the product improvement
process, please perform the following steps.
If the device is working but not reporting plausible values, check, document
and compare the following:
▪ The measured value reported by the 20 mA current loop serial interface
▪ The measured value reported by Modbus
▪ The measured value reported by the pointer on the scale
▪ The actual physical measured value (measured or estimated)
ü The target current of the 20 mA interface calculated as follows:
► Itarget = 4 mA + (16 mA * current_pointer value / 100%)
ð Calculation example: The indicator value is 25%.
ð Itarget = 4 mA + (16 mA * 25% / 100%)= 4 mA + (16 mA * 0.25) = 8 mA

5972470/03 EN 81
9 Fault elimination

▪ When did the error first occur? Is there a correlation with events such as
lightning surge testing (transformer station), thunderstorms, transformer
disconnection/reconnection after short circuit or ground fault...?
▪ Is the error constant or sporadic? Is it correlated with other events/condi-
tions, such as extreme ambient temperatures?
▪ Do you use shielded lines for the 20 mA circuit? Twisted pair? Is the
shielding applied on both sides? What conductor lengths?
▪ Do you use shielded lines for Modbus and together for Modbus and
24 V DC? Twisted pair? Is the shielding applied on both sides?
▪ Which receiver do you use as 20 mA receiver (load resistance...)? If so,
where is it located? What conductor lengths?
▪ Which receiver (master) do you use for RS485, and is it also located on
this transformer or say in a distant control room? Are there other devices
on the bus?
▪ For TTM and TTMR versions, please tell us the value of the status regis-
ter.

9.1 General malfunctions (type TT)


You are using a device with passive 4…20 mA analog output.
Characteristics/ Cause Remedy
details
No function Power supply not present ▪ Check cables
(4...20 mA) ▪ Check power supply (18…
30 VDC)
▪ Check 4…20 mA receiver
(loop into multimeter)
Table 5: General faults

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9 Fault elimination

9.2 General malfunctions (types TTM and TTMR)


You are using a Modbus and an active 4...20 mA current loop serial inter-
face.
Characteristics/ Cause Remedy
details
No function Power supply not present ▪ Check cables
(4...20 mA) ▪ Check power supply (18…
No function (Mod- 30 VDC)
bus) ▪ Check 4…20 mA receiver
(loop into multimeter)
▪ Check the Modbus receiver
(supply, configuration, etc.)
Table 6: General faults

9.3 Malfunctions of the 4...20 mA current loop


Characteristics/ Cause Remedy
details
Loop current is ap- ▪ Device signals detected er- ▪ At 3 mA: The self-diagnosis
prox. 3 mA ror has detected an error that
does not allow a reliable in-
dication of the measure-
ment;
▪ TTM and TTMR versions:
For possible causes/reme-
dies, see section Data point
status
The receiver does ▪ 4…20 mA analog output ▪ Activate 4…20 mA analog
not measure any was deactivated by holding output: switch holding regis-
4…20 mA loop register 4 ter 4 from 0 to 1
current ▪ Conductor break, open ter- ▪ Loop in multimeter and
minal point measure
▪ Short circuit ▪ Check cables
▪ Power supply not present ▪ Check device supply (18…
▪ Device defective 30 VDC)

5972470/03 EN 83
9 Fault elimination

Characteristics/ Cause Remedy


details
The receiver mea- ▪ A part of the current is run- ▪ Loop in multimeter and
sures a 20 mA ning through a parallel path measure
loop current that is ▪ Load resistance too high ▪ Check cables
too low
▪ Supply voltage too low ▪ Check receiver (load resis-
▪ Device defective tance)

The receiver mea- ▪ Device defective ▪ Loop in multimeter and


sures a 4…20 mA measure
loop current that is
too high
Table 7: Malfunction of the 4...20 mA current loop

84 5972470/03 EN
9 Fault elimination

9.4 Modbus communication malfunctions (types TTM and TTMR)


Characteristics/ Cause Remedy
details
No communication Power supply not present ▪ Check cables
possible (continu- ▪ Check device supply (18…
ous) 30 VDC)
▪ RS485 lines A, B not con- Info: A = D0 = D+; B = D1 = D-
nected or interrupted ▪ Check wiring.
▪ Short-circuit A, B ▪ Take a voltage measure-
▪ Ground fault A and/or B ment with a multimeter if
▪ RS485 connections necessary (A against B; A
swapped against Com; B against
Com)
▪ Reconnect A, B if neces-
sary
▪ Modbus address incorrect Info: For default settings, see
▪ Modbus address assigned chapter Configuring Modbus
multiple times [►Section 7.3, Page 78]

▪ Baud rate ▪ Check parameters (those of


the device and those of the
▪ Parity master)
▪ Change parameters if nec-
essary; see chapter Config-
uring Modbus [►Section
7.3, Page 78]
▪ Device defective -
No communication ▪ Modbus address assigned ▪ Check parameters (those of
possible (sporadic) multiple times the device and those of the
master)
▪ Change parameters if nec-
essary; see chapter Config-
uring Modbus [►Section
7.3, Page 78]
▪ Device defective -
Table 8: Modbus communication malfunction

5972470/03 EN 85
9 Fault elimination

9.5 Relay box malfunctions (type TTMR)


Characteristics/ Cause Remedy
details
Relay does not ▪ Power supply not present ▪ Check cables
shut on/off and ▪ Device defective ▪ Check device supply (18…
Modbus and/or 30 VDC)
20 mA is not work-
ing
Relay does not ▪ Relay incorrectly configured ▪ Relay box: Open cover and
shut on/off and (threshold, hysteresis, up- check LEDs (LED lit => re-
Modbus and/or ward/downward) lay active)
20 mA is working ▪ Wiring to the relay box: ▪ Configure relay; see chap-
Conductor break, open ter- ter Setting up Modbus
minal [►Section 7.3, Page 78]
▪ Device (relay control) de- ▪ Check cables
fective
▪ Device (relay) defective
Table 9: Relay box malfunctions

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9 Fault elimination

9.6 Self-diagnostic device status (types TTM and TTMR)


The device checks its own functionality cyclically (self-diagnostic).
In Modbus input register 0 (data type: UINT16), the device reports a corre-
sponding status via status bits. Multiple bits can also be set at the same
time.
Status "0" means that the device has not detected any error.
All errors are reversible.
Status bit value/char- Cause Remedy
acteristic/detail
0: no error detected - -
1 and 2: Internal error ▪ Device defective ▪ See Modbus communication
malfunction [►Section 9.4,
Page 85]
▪ Contact Maschinenfabrik
Reinhausen GmbH.

5972470/03 EN 87
9 Fault elimination

Status bit value/char- Cause Remedy


acteristic/detail
4: Pointer out of mea- ▪ Device defective ▪ Contact Maschinenfabrik
suring range: Pointer ▪ Extremely low oil Reinhausen GmbH.
angle is 20 angular de- level ▪ Is the oil level really extremely
grees smaller than the low or high? Compare the re-
minimum angle (MIN ▪ Extremely high oil
level ported oil level with the
mark on scale) or 20 pointer position.
angular degrees larger
than the maximum an-
gle (MAX mark)
8: 20 mA output: devi- ▪ Current loop is open ▪ If the 20 mA current interface
ation between target (continuous load re- is operated open because you
current and read-back sistance) because do not want to use it, then you
current too high you do not want to should deactivate it via Mod-
use the current loop bus (recommended). Alterna-
at all tively, you can clamp a resis-
▪ Interruption of the tor as load resistance. (Rec-
20 mA current loop ommendation: 590 Ohm
+-20%/0.5 W; if a resistor is
▪ Load resistance too not available: wire bridge)
high (take conductor
lengths and cross- ▪ Check cables (loop open?
sections into account Parallel paths? Current
if necessary) leaks?)

▪ Supply voltage too ▪ 20 mA cable: shielded, if pos-


low sible with shielding on both
sides; use twisted pair; do not
▪ Moisture in the de- run next to cables with inter-
vice ference
▪ Device defective ▪ Check for moisture/creep in-
side the device
Table 10: Status codes

88 5972470/03 EN
10 Disposal

Observe the national disposal regulations in the country of use.

10.1 SVHC information in accordance with the REACH regulation


This product complies with the provisions of European Regulation
1907/2006/EC dated December 18, 2006 on the Registration, Evaluation,
Authorization and Restriction of Chemicals (REACH).
The following components of the product contain > 0.1% [w/w] of the SVHC
substance lead (CAS no. 7439-92-1):
▪ Aluminum alloy
▪ Brass alloy
▪ Standard parts with a low property class

5972470/03 EN 89
11 Technical data

11.1 Ambient conditions


Permissible ambient conditions
Location of use Indoors and outdoors, tropic-proof
Operating tempera- -40...+80 °C
ture1)
Storage tempera- -50...+80 °C
ture1)
Ambient air tempera- -40...+80 °C*
ture1)
Relative humidity Fog-free up to 80%
Ventilation Pressure equalization element in the indicator for the preven-
tion of water condensation
Installation altitude1) Up to 2,000 m above mean sea level
Degree of protection IP55 in accordance with IEC 60529
Protection class I
Overvoltage cate- III
gory
Contamination level 2 (in the closed housing)
1)
Extended ranges on request.
Insulating fluid
▪ Unused insulating oils derived from petroleum products1) in accordance with
IEC 60296 and ASTM D3487 (equivalent standards on request)
▪ Unused insulating oils derived from other virgin hydrocarbons in accordance with
IEC 60296, or blends of these oils with petroleum products1) in accordance with
IEC 60296, ASTM D3487 or equivalent standards on request
▪ Alternative insulating fluids, such as natural and synthetic esters or silicone oils,
on request
1)
Gas-to-liquid oils (GTL oils) are understood in this context as petroleum products

90 5972470/03 EN
11 Technical data

11.2 Electrical connection

11.2.1 Micro-switches
Micro-switches Freely adjustable Permanently set
(version F)
Quantity 1…3 1…3
Only adjustable at the fac-
tory
Display area Depending on device configuration; Standard; MAX...
+20 °C...MIN
Switch points Depending on device configuration; Standard; 5° before
(depending on order) MIN, 5° before MAX
Smallest distance between –
micro-switches: 10°
Switching function: NO: Fill level rising or falling
Change-over contact for NC: Fill level falling or rising
fill level
Protection Miniature circuit breaker Miniature circuit breaker
6 A, type C 16 A, type C
Rated insulation voltage 2,500 VAC/1 min; terminals to ground
in accordance with 1,000 VAC/1 min; between open terminals
IEC 60076-22-1
Lightning impulse with- 4,000 V; terminals to ground
stand voltage in accor- 3,000 V; between open contacts
dance with
IEC 60076-22-1
Contact material Standard: silver alloy Standard: silver alloy
Optional: gold-plated con-
tacts
Contact type Change-over contact Change-over contact

5972470/03 EN 91
11 Technical data

Utilization category for freely adjustable micro-switch1)


Utilization cate- Typical application Rating/nominal
gory in accor- operation
dance with
IEC 60947‑5‑1 UN IN

AC-12 Regulation of resistive load and semi-con- 230 V 5A


(50/60 Hz) ductor load resistance with disconnection
via optocoupler
AC-15 Regulation of electromagnetic load resis- 230 V 0.26 A
(50/60 Hz) tance with AC voltage
120 V 0.5 A
24 V 2 A
DC-12 Regulation of resistive load and semi-con- 220 V 0.2 A
ductor load resistance with disconnection
via optocoupler 120 V 0.4 A
30 V 5A
DC-13 Regulation of electromagnets with DC volt- 220 V 0.11 A
age
120 V 0.21 A
24 V 1.04 A
1)
Extended ranges on request.
Switching capacity for freely adjustable micro-switch1)
Micro-switch ver- UN Switching capacity in accordance
sion IEC 60076-22-1
Standard switch 230 V AC Making capacity: 250 VA, cos φ > 0.5
Breaking capacity: 60 VA, cos φ > 0.5
250 V AC Making capacity: 250 VA, cos φ > 0.5
Breaking capacity: 60 VA, cos φ > 0.5
24…220 VDC Making capacity: 130 W, L/R < 40 ms
Breaking capacity: 25 W, L/R < 40 ms
Switch with gold- 230 V AC Max. 6.9 VA, cos φ = 0.9
plated contacts2)
24…220 VDC Max. 6.6 W, L/R < 25 ms
1)
Extended ranges on request.
2)
Switching higher loads destroys the gold plating.

92 5972470/03 EN
11 Technical data

Switching capacity for permanently set micro-switch1)


Micro-switch version UN Switching capacity
Permanently set 250 V AC 15 A, cos φ = 1
With MIL plug: 13 A, cos φ = 1
250 VDC 0.25 A with resistive load
12 VDC 5 A with resistive load
1)
Extended ranges on request.

11.2.2 4…20 mA outputs


4…20 mA output (type TT)
Feed-in voltage of the passive 18…30 VDC unregulated, max. 10% residual ripple,
current loop protected against polarity reversal
Output signal 4…20 mA; passive; 2-conductor wiring
<3.6 mA: Device diagnoses error
Max. load resistance 750 Ω at Ub= 24 VDC
Repetition accuracy ≤ ±0.1% from the end value

4…20 mA output (types TTM and TTMR)


Supply voltage 24 VDC unregulated, max. 10% residual ripple, pro-
tected against polarity reversal
Output signal 4…20 mA; active; 4-conductor wiring
<3.6 mA: Device diagnoses error
Max. current consumption 40 mA without relay
80 mA with four active relays
Max. load resistance 750 Ω at Ub= 24 VDC
Repetition accuracy ≤ ±0.1% from the end value

5972470/03 EN 93
11 Technical data

11.2.3 RS485 interface (types TTM and TTMR)


RS485 interface
Supply voltage 24 VDC unregulated, max. 10% residual ripple, pro-
tected against polarity reversal
Max. current consumption 40 mA without relay
80 mA with four active relays
Standard EIA/TIA-485
Wiring 2-wire; half-duplex
Terminal designation Polarity: A = D+; B = D-; COM = common ground
Expected voltage between A and B in the idle state:
>+200 mV

11.2.4 Relay box relays (type TTMR)


Relay box relays
Relay type 4 change-over contacts
Protection Miniature circuit breaker 6 A, type C
Max. voltage 250 V AC
220 VDC
Switching capacity 5 A at 230 VAC, resistive load
5 A at 30 VDC, resistive load
0.3 A at 220 VDC, resistive load

94 5972470/03 EN
11 Technical data

11.2.5 Modbus RTU

Factory settings
Modbus address Baud rate Parity
25 19200 EVEN

Input register
Function code "04" to read the information

Validity of the measured value stored in the INPUT register


addresses 1…3:
It can be seen via the DISC register with address 4 (Boolean)
whether the measured value is invalid (0) or valid (1).
We strongly recommend evaluating this register in parallel to
the measured value query.

Device status:
The INPUT register with address 0 indicates the device status
(0: the device self-diagnostic could not find any errors). We
recommend querying the device status either parallel to the
measured values or when needed (e.g. during troubleshoot-
ing, fault elimination). For details, see Fault elimination.

Register Data type Designation


0 UINT16 Device status
1, 2 FLOAT32 Oil level in % (floating decimal)
3 SINT16 Oil level in % (integer)
4-16 - Reserved for future use
17 UINT16 Firmware version major
18 UINT16 Firmware version minor
19 UINT16 Firmware version patch

Configuration via holding register

Each address must be unique in the BUS system. For exam-


ple, when using two identical devices (same default address!),
configure them to different addresses before commissioning.

5972470/03 EN 95
11 Technical data

Function code "03" to read the information


Function code "06/16" to write the information
Register Data type Designation Setting option
0 UINT16 Modbus address 1…247
251)
1 UINT16 Modbus baud rate 0: 4800
1: 9600
2: 192001)
3: 38400
4: 57600
5: 19200
2 UINT16 Modbus parity 0: None
1: Even1)
2: Odd
3 - Reserved -
4 - 4…20 mA interface 0: Deactivated
1: Activated1), 2)
5 SINT16 Switching point re- -300…+5001) in percent [%]
lay 1 Scale_min = 0%
Scale_max = 100%
500: Relay function deacti-
vated
6 UINT16 Hysteresis relay 1 1 to 100, 21)
7 UINT16 Switching direction 0: Rising1)
relay 1 1: Dropping
8.9, 10 See 5, 6, 7 Relay 2 See 5, 6, 7
11, 12, 13 See 5, 6, 7 Relay 3 See 5, 6, 7
14, 15, 16 See 5, 6, 7 Relay 4 See 5, 6, 7
17-72 - Reserved -
3)
73-79 STRING Serial number 7-digit, 1 number per register
in ASCII-format
1)
Delivery condition/default settings

96 5972470/03 EN
11 Technical data
2)
We recommend deactivating the 4...20 mA analog output when it is not
needed. This will prevent the pseudo-error "4...20 mA output defective". This
will also reduce the power loss in the device and extend its service life.
3)
Cannot be overwritten by the customer
Float parameters are saved in big-endian word order.

Relay information and relay functions via DISC register 0…3


Function code "02" to read the information
Register Data type Designation
0 BOOL Status relay 1
1 BOOL Status relay 2
2 BOOL Status relay 3
3 BOOL Status relay 4

Validity of the measured value via DISC register


Function code "02" to read the information from DISC register address 4.
Register Data type Designation
4 BOOL Validity of the measured value (input register 1…3):
0: Invalid
1: Valid

5972470/03 EN 97
11 Technical data

11.2.6 Connection options


Standard cable gland
M25x1.5 nickel-plated brass
Clamping range 9...20 mm

Figure 54: Standard cable gland

1 Gland base 2 Pressure ring


3 Universal sealing ring, NBR 4 Pressure ring
5 Dust protection disk 6 Pressure screw

98 5972470/03 EN
11 Technical data

WADI cable screw connection (water-tight; optional)

Figure 55: WADI cable screw connection; material: nickel-plated brass; clamping range
13...20 mm

Offshore cable screw connection (optional)

Figure 56: Offshore cable screw connection; material: stainless steel (V4A); clamping range
9...17 mm

5972470/03 EN 99
11 Technical data

EMC double cable gland (optional)

Figure 57: EMC double cable gland

100 5972470/03 EN
11 Technical data

1/2" NPT screw connection (optional)

Figure 58: Connecting joint for NPT screw connection; material: nickel-plated brass

ANSI plug (optional)


Connecting cable with ANSI socket not included in the scope of delivery; can be or-
dered separately

Figure 59: ANSI plug on the device (left); Connecting cable with ANSI socket (right)

PIN Color Terminal PIN Color Terminal


1 Black 12 4 Orange 22
2 Red 11 5 Yellow 21
3 Blue 14 6 Brown 24
Additionally for 3 micro-switches 7 Red-black 32
(longer terminal strip); these colors may
differ depending on the configuration: 8 Blue-black 31
9 Orange-black 34

5972470/03 EN 101
11 Technical data

Figure 60: Terminal strip assignment

11.3 Dimensions and weight


MESSKO® MTO
Housing of the gauge Ø 173 mm [Ø 6.81″]; height 213 mm [8.39″]; depth 81 mm
part [3.19″]
Height with MESSKO® TT30 (optional): 322 mm [12.68″]
Weight 3.7 kg
With relay box (optional): 4.4 kg

Please refer to the Appendices [►Section 12, Page 110] for further specifi-
cation and details on the MTO versions.

11.3.1 Dimensions (radial float movement)

Standard version
For an example with cable gland and relay box, refer to the drawing in the
appendix.

Inclined version
For installation dimensions for possible inclinations with a relay box, refer to
the drawing in the appendix.

102 5972470/03 EN
11 Technical data

For an example with NPT gland and an inclination of α = 45°, refer to the
drawing in the appendix.

11.3.2 Dimensions (axial float movement)


For the MESSKO® MTO-ST160 with axial float movement, refer to the draw-
ing in the appendix.

11.3.3 Float gauge


The values specified may vary depending on the configuration of the oil level
indicator.

11.3.3.1 Float gauge for radial float movement


Design Projection A Inclination α
(depending
on order)
Straight:
Standard 59 mm; 100 mm –
Max. 350 mm

Angled:
Standard 150 mm; 274 mm 15°; 30°; 45°
Max. 350 mm

Float gauge length Dimensions


Standard 680 mm; 800 mm
Max. 1,000 mm

5972470/03 EN 103
11 Technical data

11.3.3.2 Float gauge for axial float movement


Design Projection A
Straight:
Standard 69 mm or 268 mm
Max. 350 mm

104 5972470/03 EN
11 Technical data

Float gauge versions


The float gauge design depends on the layout of the oil conservator:
Mounting position Breathing Float gauge design
sack
Upright:
Without ▪ 1 rolling float gauge
(L ≤ 1,000 mm)

Upright:
With
▪ 2 rolling float gauges
(L ≤ 1,000 mm)

Angled:
With

▪ 4 rolling float gauges


(L > 1,000 mm, max. 2,500 mm)

Angled from below:


With

5972470/03 EN 105
11 Technical data

11.3.3.3 Installation positions for axial MTO

MTO axial, option 1 without breathing sack

Figure 61: Option 1 without breathing sack, with associated float gauge

A Projection SL Float gauge length for dimension-


ing
H Installed height, depending on float L = SL + 1/2 diameter of the float buoy
gauge length

106 5972470/03 EN
11 Technical data

MTO axial, option 2 and 3, with breathing sack

Figure 62: Option 2 with upright installation; Option 3 with angled installation; float gauge see
also option 4

A Projection SL Float gauge length for dimension-


ing
H Installed height, depending on * Breathing sack
mounting position

5972470/03 EN 107
11 Technical data

MTO axial, option 4, with breathing sack and float gauge

Figure 63: Option 4 with installation angled from below; float gauge for options 2, 3, 4

A Projection SL Float gauge length for dimension-


ing
H Installed height, depending on * Breathing sack
mounting position

108 5972470/03 EN
11 Technical data

11.3.3.4 Further types of float gauges

Figure 64: Types of float gauges

1 RM float gauge (rod: brass) MTO- For radial and axial


ST160RM
2 Cubic float gauge (rod: alu- MTO-ST160 For radial
minum)
3 Cylindrical float gauge (rod: alu- MTO-ST160 For radial angled design
minum) (TT) 15° / 30° / 45°

Float length SL = L - 10 mm.

5972470/03 EN 109
12 Appendix

110 5972470/03 EN
DATE NAME DOCUMENT NO.
DFTR. 10.11.2022 REHNELT SED 9146521 000 00 © MASCHINENFABRIK REINHAUSEN GMBH 2018
THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS
CHKD. 10.11.2022 THIELEK CHANGE NO. SCALE PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN.
STAND. 11.11.2022 WANNINGER 1118584 1:2
193

4
3
2
7.61"

IN mm

NOTED
DIMENSION

EXCEPT AS
B A (m
C (m ax .
80 ax . 70°
)
3.15"
70°
)


45

120

Relais Box / RELAIS BOX


1.77"

4.72"
1

4
25,5
°
2

22°

Kabelverschraubung Modbus / CABLE GLAND MODBUS


Kabelverschraubung Schalter / CABLE GLAND SWITCH
37

Druckausgleichselement / PRESSURE COMPENSATION ELEMENT


1.46"
Ausladung /

TRANSFORMER ACCESSORIES  
  AXIAL DESIGN, TERMINAL BOX 
OIL LEVEL INDICATOR MTO-ST160/TTMR
8,5
0.33"

20
DISTANCE TUBE LENGTH

0.79"
81

1:5
3.19"

28
1.10"
20
max. 0.79"

173

 
6.81"

MATERIAL NUMBER
179

SERIAL NUMBER
7.04"
306

SHEET
101736690M 1 / 1
12.03"

A3
THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS
PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN.
A = Ausladung /
DISTANCE TUBE LENGTH

45
A 1.77"
81 .19" 22 .87"
3 0

114.49"
4
B α
C

O 1.89"
48
173.81"
6

3.15"
8

80
0.31"

E
120
F 4.72"
G

Maße / DIMENSIONS Neigung / INCLINATION Neigung / INCLINATION Neigung / INCLINATION


mm / [IN] α = 15° α = 30° α = 45°
© MASCHINENFABRIK REINHAUSEN GMBH 2018

H 150 +1 150+1 274 +1


A
[5.91" +.04"] [5.91" +.04"] [10.79" +.04"]
I
97 109,5 251
B
[3.82"] [4.31"] [9.88"]
5 9 13
C
[.2"] [.35"] [.51"]
230 236 245
D
[9.1"] [9.29"] [9.65"]
<100 <86 <135
E
[<3.94"] [<3.39"] [<5.31"]
146 135 203
F
[5.75"] [5.31"] [7.99"]
SCALE
1:5

168,5 157,5 225,5


SED 9147750 000 00

G
DOCUMENT NO.

[6.63"] [6.2"] [8.27"]


38 41 44,5
H
CHANGE NO.

[1.5"] [1.61"] [1.75"]


1118584

16 18 22
I
[.62"] [.71"] [.87"]
NAME
-
-
-
DATE
-

-
-

SERIAL NUMBER
DIMENSION
IN mm
TRANSFORMER ACCESSORIES    
OIL LEVEL INDICATOR MTO-ST160V/TTMR SHEET
MATERIAL NUMBER
STAND.

EXCEPT AS
CHKD.
DFTR.

NOTED   RADIAl DESIGN, TERMINAL BOX  101736610M 1 / 1 A3


THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS
PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN.
81
3.19"
20
0.79"
1 Ausladung /
DISTANCE TUBE LENGTH

Z
)
70°
ax.
A (m

1.22"
31
5

7.04"
6.81"
179
173
2

22°
C (m

12.03"
ax.

306
70°
)

28°

7.61"
4

193
3
0.157"
20
0.79"
3.15"
80

45 28
1.77" 1.10"
120
© MASCHINENFABRIK REINHAUSEN GMBH 2018

4.72"

45
q 1.77"

1:5
Ansicht / VIEW Z
10 0"
0.4
SCALE
1:2
SED 9147922 000 00

L
DOCUMENT NO.

SL
CHANGE NO.
1118584

1 Druckausgleichselement / PRESSURE COMPENSATION ELEMENT


2 Kabelverschraubung Modbus / CABLE GLAND MODBUS
3 Steckeranschluss ANSI od. Westinghouse /
WANNINGER
REHNELT
THIELEK

CONNECTION ANSI OR. WESTINGHOUSE


NAME

4 Relais Box / RELAIS BOX


5 Anschluss Masseausgleich / COONECTION MASS BALANCING
DFTR. 10.11.2022
CHKD. 10.11.2022
STAND. 11.11.2022
DATE

SERIAL NUMBER
DIMENSION
IN mm
TRANSFORMER ACCESSORIES    
EXCEPT AS OIL LEVEL INDICATOR MTO-ST/TTMR ANSI SHEET
MATERIAL NUMBER
NOTED   RADIAL DESIGN, TERMINAL BOX  101736700M 1 / 1A3
DATE NAME DOCUMENT NO.
DFTR. 10.11.2022 REHNELT SED 9150605 000 00 © MASCHINENFABRIK REINHAUSEN GMBH 2018
THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS
CHKD. 10.11.2022 THIELEK CHANGE NO. SCALE PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN.
STAND. 11.11.2022 WANNINGER 1118584 1:2
A (m

5
1

4
3
2
C (m B ax .
80

IN mm

NOTED
70°
)
a x.
3.15"

DIMENSION

EXCEPT AS
70°
)

45

120
1.77"

4.72"

Relais Box / RELAIS BOX


1

CONNECTION ANSI OR. WESTINGHOUSE


3
5

Steckeranschluss ANSI od. Westinghouse /


28°
2

193 22°
7.61"

Kabelverschraubung Modbus / CABLE GLAND MODBUS

Anschluss Masseausgleich / COONECTION MASS BALANCING


37

Druckausgleichselement / PRESSURE COMPENSATION ELEMENT


1.46"
Ausladung

TRANSFORMER ACCESSORIES  
  AXIAL DESIGN, TERMINAL BOX 
20
8,5

OIL LEVEL INDICATOR MTO-ST160/TTMR ANSI


0.79"
0.33"
DISTANCE TUBE LENGTH

28
1.10"
81
3.19"
20

1:5
max. 0.79"

173

 
6.81"

MATERIAL NUMBER
179

SERIAL NUMBER
7.04"
306

SHEET
12.03"

101736740M 1 / 1A3
DATE NAME DOCUMENT NO.
DFTR. 10.11.2022 REHNELT SED 9150921 000 00 © MASCHINENFABRIK REINHAUSEN GMBH 2018
THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS
CHKD. 10.11.2022 THIELEK CHANGE NO. SCALE PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN.
STAND. 11.11.2022 WANNINGER 1118584 1:2

5
4
A (m

3
2
B a x.

IN mm

NOTED
C (m
80 70°
)
ax .

DIMENSION

EXCEPT AS
3.15"
70°
)


45

120
1.77"

4.72"

CONNECTION MIL. OR. M


Relais Box / RELAIS BOX
1

Steckeranschluss Mil. od. M /


4
3
5

28°
2

193 22°
7.61"

Kabelverschraubung Modbus / CABLE GLAND MODBUS

Anschluss Masseausgleich / COONECTION MASS BALANCING


45

Druckausgleichselement / PRESSURE COMPENSATION ELEMENT


q 1.77"
31

TRANSFORMER ACCESSORIES  
  RADIAl DESIGN, TERMINAL BOX 
Ausladung /

O 1.22"
Z

20
8,5

O 0.16"
0.33"

0.79"
DISTANCE TUBE LENGTH

OIL LEVEL INDICATOR MTO-ST/TTMR Mil od. M Stecker


28
1.10"
20
81

0.79"
3.19"

1:5
Ansicht / VIEW Z
0.4
10 0" 173
6.81"

 
MATERIAL NUMBER
SL 179
7.04"

SERIAL NUMBER
L
306
12.03"

SHEET
101736790M 1 / 1
A3
DATE NAME DOCUMENT NO.
DFTR. 10.11.2022 REHNELT SED 9151305 000 00 © MASCHINENFABRIK REINHAUSEN GMBH 2018
THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS
CHKD. 10.11.2022 THIELEK CHANGE NO. SCALE PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN.
STAND. 11.11.2022 WANNINGER 1118584 1:2

5
4
A (m

3
2
B ax .

IN mm

NOTED
C (m
80 70°
)
a x.

DIMENSION
3.15"

EXCEPT AS
70°
)

45
120
1.77"
4.72"

CONNECTION MIL. OR. M


Relais Box / RELAIS BOX
1

Steckeranschluss MIL. od. M /


4
3
5

28°
2

22°
193
7.61"

Kabelverschraubung Modbus / CABLE GLAND MODBUS

Anschluss Masseausgleich / COONECTION MASS BALANCING


Druckausgleichselement / PRESSURE COMPENSATION ELEMENT
Ausladung /

TRANSFORMER ACCESSORIES  
  AXIAL DESIGN, TERMINAL BOX 
8,5
0.33"

20
DISTANCE TUBE LENGTH

0.79"

OIL LEVEL INDICATOR MTO-ST160/TTMR Mil.od. M PLUG


28
1.10"
20
81

0.79"
3.19"

1:5
173

 
6.81"

MATERIAL NUMBER
179

SERIAL NUMBER
7.04"
306

SHEET
101736800M 1 / 1
12.03"

A3
Datum Name Dokumentnummer
Gez. 20.09.2019 REHNELT SED 7036358 000 00 © MASCHINENFABRIK REINHAUSEN GMBH 2019
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhaltes sind verboten, soweit nicht ausdrücklich gestattet.
Gepr. 20.09.2019 SCHAEFERB Änderungsnummer Maßstab Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Designeintragung vorbehalten.
Norm. 20.09.2019 SCHAEFERB 1096774 1:1
L
SL

angegeben
nicht anders
Maßangaben
in mm, soweit
A
A
45
65
+3

O 4
C

O 48

Aluminium / ALUMINUM
A-A

B
2,8

AXIAL DESIGN
5
2

ROTATION LOCK 1 ROLLER FLOAT


OIL LEVEL INDICATOR MTO-ST160G(TT)
C
5:1
B
5:1

AREA ROTATION LOCK


Fläche Verdrehsicherung

-
(O4)

Materialnummer
Serialnummer
2

Blatt
101266900M 1 / 1
A3
Datum Name Dokumentnummer
Gez. 20.09.2019 REHNELT SED 7036293 000 00 © MASCHINENFABRIK REINHAUSEN GMBH 2019
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhaltes sind verboten, soweit nicht ausdrücklich gestattet.
Gepr. 20.09.2019 SCHAEFERB Änderungsnummer Maßstab Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Designeintragung vorbehalten.
Norm. 20.09.2019 SCHAEFERB 1096774 1:2
"L" (SL) <1000

angegeben
A
A

nicht anders
Maßangaben
in mm, soweit
45
C
O 48

O 10
Al-Rohr / AL-PIPE
"L" (SL) >1000

A
A
45

O 48

O 10
2,8

AXIAL DESIGN
5

Al-Rohr / AL-PIPE

A-A
2

OLI LEVEL INDICATOR MTO-ST160G(TT)


ROTATION LOCK 2 AND 4 ROLLER FLOAT
C
5:1
B
5:1

AREA ROTATION LOCK

-
Materialnummer
Fläche Verdrehsicherung

Serialnummer
O 4,05

Blatt
2

101266890M 1 / 1
A3
O 13 O 102 O 134
THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS
8,5
PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN.
.512" 4.016" 5.264" .335"

4x Dichtungsscheibe / GASKET M12


Material / MATERIAL:
EN AW - 1200 (Al99) ; H14 ; 32 ... 45 HB
© MASCHINENFABRIK REINHAUSEN GMBH 2019

ANSI H35.1 (M)-1200 ; H14 ; 32 ... 45 HB


GB/T 3190-1200 ; H14 ; 32 ... 45 HB

O 19
.748"

O 12,2
.480"
1,5
.059"

4x Dichtungsscheibe / GASKET 1/2" - 13 UNC


Material / MATERIAL:
SCALE

EN AW - 1200 (Al99) ; H14 ; 32 ... 45 HB


1:1
SED 6771687 000 00

ANSI H35.1 (M)-1200 ; H14 ; 32 ... 45 HB


DOCUMENT NO.

GB/T 3190-1200 ; H14 ; 32 ... 45 HB


CHANGE NO.

O 19
1090955

.748"

O 13
.512" 1,5
.059"
NAME
-
-
-

Für Varianten / FOR VARIANTS:


MTO-ST160 ; MTO-ST160TT ; MTO-STF160 ; MTO-STF160TT ; MTO-ST160V ; MTO-ST160VTT ;
MTO-STF160V ; MTO-STF160VTT ; MTO-ST160G ; MTO-ST160GTT ; MTO-STF160G ; MTO-STF160GTT
DATE
-
-
-

SERIAL NUMBER
DIMENSION
IN mm
TRANSFORMER ACCESSORIES - SHEET
OIL LEVEL INDICATOR MTO MATERIAL NUMBER
STAND.

EXCEPT AS
CHKD.
DFTR.

NOTED STANDARD FLANGE LK 102 101242570M 1 / 1 A3


THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS
Schnitt A-A
PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN. A O 101,6 O 134 8,5
4.000" 5.276" .335"
O 11,2
.441"

O 2.620"
O 3.380"
66,55
85,85
3,05
.120"

A
4x Dichtungsscheibe / GASKET M10
© MASCHINENFABRIK REINHAUSEN GMBH 2019

Material / MATERIAL:
EN AW - 1200 (Al99) ; H14 ; 32 ... 45 HB
ANSI H35.1 (M)-1200 ; H14 ; 32 ... 45 HB
GB/T 3190-1200 ; H14 ; 32 ... 45 HB

O 17
.669"
O 10,2
.402" 1,5
.059"
SCALE
1:1

4x Dichtungsscheibe / GASKET 3/8" - 16 UNC


SED 6771692 000 00

Material / MATERIAL:
DOCUMENT NO.

EN AW - 1200 (Al99) ; H14 ; 32 ... 45 HB


CHANGE NO.

ANSI H35.1 (M)-1200 ; H14 ; 32 ... 45 HB


1090955

GB/T 3190-1200 ; H14 ; 32 ... 45 HB

O 17
.669"
O 9,7
.382"
NAME

Für Varianten / FOR VARIANTS: 1,5


-
-
-

MTO-ST160RM .059"
MTO-ST160RMTT
MTO-ST160GRM
MTO-ST160GRMTT
DATE
-
-
-

SERIAL NUMBER
DIMENSION
IN mm
TRANSFORMER ACCESSORIES - SHEET
OIL LEVEL INDICATOR MTO MATERIAL NUMBER
STAND.

EXCEPT AS
CHKD.
DFTR.

NOTED RM FLANGE LK 101,6 101242580M 1 / 1 A3


Schnitt A-A
THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS A
PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN.
O 8,73 O 79,38 O 134 8,5
.344" 3.125" 5.276" .335"

O 2.750"

O 2.125"
53,98
69,85
1,59
.063"

A
© MASCHINENFABRIK REINHAUSEN GMBH 2019

4x Dichtungsscheibe / GASKET M8
Material / MATERIAL:
EN AW - 1200 (Al99) ; H14 ; 32 ... 45 HB
ANSI H35.1 (M)-1200 ; H14 ; 32 ... 45 HB
GB/T 3190-1200 ; H14 ; 32 ... 45 HB

O 14
.551"
8,2
O .323" 1,5
.059"
SCALE
1:1
SED 6771696 000 00

4x Dichtungsscheibe / GASKET 5/16" - 18 UNC


DOCUMENT NO.

Material / MATERIAL:
EN AW - 1200 (Al99) ; H14 ; 32 ... 45 HB
CHANGE NO.
1090955

ANSI H35.1 (M)-1200 ; H14 ; 32 ... 45 HB


GB/T 3190-1200 ; H14 ; 32 ... 45 HB

O 14
.551"
Für Varianten / FOR VARIANTS: O 8,2
NAME

.323" 1,5
-
-
-

MTO-ST160RM (NAT/DS) .059"


MTO-ST160RMTT (NAT/DS)
MTO-ST160GRM (NAT/DS)
MTO-ST160GRMTT (NAT/DS)
DATE
-
-
-

SERIAL NUMBER
DIMENSION
IN mm
TRANSFORMER ACCESSORIES - SHEET
OIL LEVEL INDICATOR MTO MATERIAL NUMBER
STAND.

EXCEPT AS
CHKD.
DFTR.

NOTED NAT/DS FLANGE LK 79,38 101242590M 1 / 1 A3


Glossary
Ambient air temperature Operating temperature
Permissible temperature of the air in the Permissible temperature in the immedi-
surroundings of the equipment in opera- ate surroundings of the device during
tion on which the device is installed. operation taking ambient influences, for
example due to the equipment and in-
EMC stallation location, into consideration.
Electromagnetic compatibility
Storage temperature
Permissible temperature for storing the
device in an unmounted state or in a
mounted state so long as the device is
not in operation.

124
Maschinenfabrik Reinhausen GmbH
Falkensteinstrasse 8
93059 Regensburg

+49 (0)941 4090-0


[email protected]

www.reinhausen.com

5972470/03 EN - MESSKO® MTO -


F0365903 - 06/23 - Maschinenfabrik Reinhausen GmbH 2023

THE POWER BEHIND POWER.

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