DECLARATION

We hereby declare that this submission is our own work that, to the best of our knowledge and
belief, it contains no material previously published or written by another person nor material
which to a substantial extent has been accepted for the award of any other degree or diploma
of the university or other institute of higher learning, except where due acknowledgment has
been made in the text.

Signature:
Name: Akansha Sharna
Roll number: 1900320210006
Date:

Signature:
Name: Avinash Yadav
Roll number: 1900320210018
Date:

Signature:
Name: Juhi Singh
Roll number: 1900320210033
Date:

Signature:
Name: Utkarsh Singh
Roll number: 1900320210074
Date:
 CERTIFICATE

This is to certify that the project report entitled “Predictive Maintainence of Induction motor
using ML” which is submitted by Akansha Sharma, Avinash Yadav, Juhi Singh and Utkarsh
Singh in partial fulfilment of the requirement for the award of degree B.Tech. in the
Department of Electrical and Electronics Engineering of Dr. A.P.J. Abdul Kalam, Technical
University, is a record of the candidates’ own work carried out by them under my supervision.
The matter embodied in this thesis is original and has not been submitted for the award of any
other degree

Date: (Supervisor Signature)

Mr. Manish Kumar

Singh Assistant
Professor
Electrical & Electronics Engineering
ABES Engineering College, Ghaziabad.
 ACKNOWLEDGEMENT

It gives us a great sense of pleasure to present the report of the B.Tech. The project was
undertaken during B. Tech Final Year. We owe a special debt of gratitude to Mr Manish
Kumar Singh, Assistant Professor of the Department of Electrical & Electronics
Engineering, ABES Engineering College, Ghaziabad for his constant support and
guidance throughout the course of our work. His sincerity, thoroughness, and
perseverance have been a constant source of inspiration for us. It is only through his
cognizant efforts that our endeavors have seen the light of the day.

We also take the opportunity to acknowledge the contribution of Prof. (Dr.) Kusum Lata
Agarwal, Head of the Department of Electrical and Electronics Engineering, ABES
Engineering College, Ghaziabad for her full support and assistance during the
development of the project.

We also do not like to miss the opportunity to acknowledge the contribution of all faculty
members of the department for their kind assistance and cooperation during the
development of our project. Last but not the least, we acknowledge our friends for their
contribution to the completion of the project.

Signature: Signature:
Name: Akansha Sharma Name: Utkarsh Singh
Roll no. 1900320210006 Roll no. 1900320210074
Date: Date:

Signature: Signature:
Name: Avinash Yadav Name: Juhi Singh
Roll no. 1900320210018 Roll no. 1900320210033
Date: Date:
 ABSTRACT

This report describes the network work on the project Predictive Maintenance. Preventive
maintenance procedures are scheduled actions carried out to either minimize the chance
of a failure or to improve the reliability of the system. In many cases, the failure rate is
increasing with time, so preventive maintenance restores the system to a state with a lower
failure rate. Maintenance requires monitoring the operation of a machine, according to
certain parameters (current and angular velocity). The results of these controls are used to
plan industrial maintenance operations. The advancement in the industry facilitating
manufacturing of products is leading to use of sensors to a great extent. Utilization of
manufacturing products without keeping the frequent maintenance might lead to a huge
production loss. With the advancements, predictive maintenance is benefited with real-
time detection and prediction about future failures with the help of Artificial Intelligence
and Machine Learning. In the past years, there is an increase in interest regarding
prediction. In this paper, a survey is presented on real- time ML (Edge Impulse) based
predictive maintenance in the industry.
 TABLE OF CONTENT
Title Page No.
Declaration ii
Certificate iii
Acknowledgment iv
Abstract v
List of Table viii
List of Figure ix
List of Abbreviation x

CHAPTER 1 INTRODUCTION 1-5

1.1 Aim of the project 1

1.2 Objective of the project 1
1.3 Inspiration for Work 2-4
1.3.1 Problem Statement 2
1.3.2 Challenges 2
1.3.3 Key Challenges 3
1.3.4 Success Criteria 4

CHAPTER 2 LITERATURE SURVEY 6

CHAPTER 3 PREDICTIVE MAINTENENCE 7-10

3.1Capturing Sensor Data 7
3.2 Communication Data 8
3.3 Making Predictive via Data Analysis 8-9
3.4 Block Diagram 10

CHAPTER 4 METHODOLOGY 11-37

4.1 Working Principle 11
4.2 Component Details 12-25
4.2.1 Gyroscope 12-13
4.2.2 OLED Display 14-15
4.2.3 Controller 16-18
4.2.4 Software Used 19-25
4.3 Edge Impulse 26-31
4.3.1 Data Sources 26-27
4.3.2 Data Acquisition 28
4.3.3 Impulse Design 29
4.3.4 Retrain Model 30
4.3.5 Live Classification 30
4.3.6 Model Testing 31
CHAPTER 5 RESULT AND DISCUSSION 32-35

CHAPTER 6 CONCLUSION AND FUTURE SCOPE 36-38

REFERENCES 39

PUBLICATION DETAILS
PLAGIARISM REPORT

ANNEXURE
 LIST OF TABLES
No. Title Page No.
1 Specifications of Arduino UNO 16
 LIST OF FIGURES
No. Title Page No.
1 Induction Motor 3
2 Data acquisition from IOT 4
3 Learning of Module 5
4 Block diagram of Predictive Maintenance 10
5 Gyroscope Sensor 13
6 OLED Display 15
7 Raspberry Pi 16
8 Pin Diagram of Rp2040 17
9 Visual Studio Code Snippet 20
10 Installing Embedded Arm Toolchain 22
11 Setting up Visual Studio Code 25
12 Data Source 27
13 Data Acquisition 28
14 Live Classification 30
15 Model Testing 31
16 Working Model 32
17 Model at Normal Stage 33
18 Model at Fault Stage 33

LIST OF ABBREVIATION

1 PdM: Predictive Maintenance

2 OEE: Overall Equipment Effectiveness
3 WLAN: Wireless Local Area Network
4 LAN: Local Area Network
5 CMMS: computerized maintenance management system
6 FEMA: Modes and Effects Analysis
7 OLED: Organic Light-Emitting Diode
8 MEMS: Micro- Electro- Mechanical System
9 TSMC: Taiwan Semiconductor Manufacturing Company
10 ADC: Analog to Digital Converter
11 DAC: Digital to Analog Converter
12 SPI: Serial Peripheral Interface (SPI)
13 UART: universal asynchronous receiver / transmitter
14 PWM: Pulse width modulation
15 GPIOs: general-purpose input/output
16 VS Code: Visual Studio Code
17 MinGW: Minimalist GNU for Windows
18 API: Application Programming Interface
19 DSP: Digital Signal Processing
 LIST OF ABBREVIATIONS

1 PdM: Predictive Maintenance

2 OEE: Overall Equipment Effectiveness
3 WLAN: Wireless Local Area Network
4 LAN: Local Area Network
5 CMMS: computerized maintenance management system
6 FEMA: Modes and Effects Analysis
7 OLED: Organic Light-Emitting Diode
8 MEMS: Micro- Electro- Mechanical System
9 TSMC: Taiwan Semiconductor Manufacturing Company
10 ADC: Analog to Digital Converter
11 DAC: Digital to Analog Converter
12 SPI: Serial Peripheral Interface (SPI)
13 UART: universal asynchronous receiver / transmitter
14 PWM: Pulse width modulation
15 GPIOs: general-purpose input/output
16 VS Code: Visual Studio Code
17 MinGW: Minimalist GNU for Windows
18 API: Application Programming Interface
19 DSP: Digital Signal Processing

11