A Generic Approach Predicting The Effect of Fouling Control Systems On Ship Performance
A Generic Approach Predicting The Effect of Fouling Control Systems On Ship Performance
Presentation layout
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1. Flat test panels with different types of hull coatings and surface
finishes (which can be simulated) are to represent ship hull
surfaces as well as propeller blade surfaces
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Foul release
Levelling legs
Optical sensor/laser
SPC
CDP
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7 7
Boundary Layer Measurement Set-up in Emerson Cavitation Tunnel using 2D-LDA system
Large friction plane Axisymmetric body tested in Emerson Rotating drum Apparatus
tested in CEHIPAR tank Cavitation Tunnel (UNEW)
Small friction test panel in UoS Kelvin Hydrodynamics Laboratory Scanned & 3D printed 8 8
Towing Tank artificial barnacles
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Lab – grown
biofilm facility
Field – grown
biofilm facility
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5. Extrapolation procedure
• Based on “Similarity law scaling procedure” of Granville. This enables to predict the effect
of specific roughness (due to coating, fouling etc.) on the friction drag of a surface in full-
scale by using “Roughness Function” of the particular roughness which can be
determined in laboratory based tests, Granville (1958).
where, Roughness Function (or velocity loss function) is further retardation of flow in the boundary
layer over a rough surface due to the physical roughness of that surface, which manifests itself as
additional drag, relative to smooth surface.
U U smooth
U rough
5. Extrapolation procedure
• Roughness Function of a representative rough surface can be determined by measuring
the boundary layer characteristics of test surfaces (direct method), or alternatively, by
measuring frictional drag of the test surfaces (indirect method) coated with different
coating systems with or without fouling
• Roughness Function (U+) data of representative test surfaces are the main input to
Granville’s algorithm to predict resulting added friction drag due to the effect of coating
and fouling roughness
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5. Extrapolation Algorithm
𝐶𝐹 𝐶𝐹
𝐿+ = Re 1−ĸ
2 2
CF rough − CF smooth
Change in Frictional Drag Coeff’s ∆𝐶𝐹 =
CF smooth
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Wall functions are mathematical expressions to link the zone between the wall and log-law
region of the boundary layer.
• Such an attempt has been made by Demirel who modified the wall functions of a
commercial URANS solver (Star-CCM+) by using Schultz & Flack (2007)
experimental Roughness Function data for different
fouling conditions, Demirel (2015)
Description of condition NSTM rating* ks (mm) Rt50 (mm)
A range of representative coatings and fouling conditions, Proposed CFD roughness function model
Schultz (2007) for experimental Schultz & Flack (2007)
*NSTM (2002) 14
roughness function data
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Applications of approach
Yeginbayeva (2017)
Figure - Increase in frictional resistance, %∆𝐶𝐹 for KRISO Container Ship for different
coatings types (FR, SPC and CDP) and hull surface conditions at 24 knots design speed,
Applications of approach
Increase in frictional resistance, %∆𝐶𝐹 and effective power, %∆𝑃𝐸 for KRISO Container Ship
for different size coverage of barnacles at 24 knots design speed, Demirel et al (2017)
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Applications of approach
Increase in frictional resistance for KRISO Container Ship due to different surface conditions
at 24 knots, Demirel (2017)
Estimation are based on three different methods; i.e. Granville’s; CFD (Flat Plate; 3D 19
Hull)
Applications of approach
Increase in frictional resistance for KRISO Container Ship due to different surface conditions
at 19 knots (slow steaming), Demirel (2017)
Estimation are based on three different methods; i.e. Granville’s; CFD (Flat Plate; 3D 20
Hull)
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0,55
0,50
0,45
0,40
0,35
0,30
0,60 0,70 0,80 0,90 1,00 1,10 1,20
Advance Coefficient, J
Smooth
AFCoating
LightSlime
HeavySlime
SmallCalcareous
MediumCalcareous and HeavyCalcareous
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Validation of approach
Weather data
On-line recording
Rudder angle of performance data
Wave data
Shaft speed,
torque & thrust Fuel consumption Speed (TW) data
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Validation of approach
Figure - Data flow through the filtering procedures Figure - Schematic representation of deterministic
corrections for external disturbances
Validation of approach
Power based
KPI
Wake based
KPI
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Validation of approach
Resistance coefficients
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• We have designed and recently commissioned a Fully Turbulent Flow Channel (FTFC) at
the Kelvin Hydrodynamics Lab’ which allow us to measure flow and drag characteristics of
various surfaces covered with different control fouling systems as well as drag reduction
mechanisms including the effect of marine biofouling
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0,6
KT, 10KQ, ηO
0,4
0,2
0
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9
J
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Towing tank tests using sandgrid coated flat plate/ model ship
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• Total resistance coefficients were predicted using the Granville’s extrapolation &
smooth model ship result
– 2D method
• 𝐶𝑇_𝑅𝑜𝑢𝑔ℎ = 𝐶𝑇𝑆𝑚𝑜𝑜𝑡ℎ + Δ𝐶𝐹,𝐺𝑟𝑎𝑛𝑣𝑖𝑙𝑙𝑒
– 3D method
• 𝐶𝑇_𝑅𝑜𝑢𝑔ℎ = 𝐶𝑇𝑆𝑚𝑜𝑜𝑡ℎ + (1 + 𝑘)Δ𝐶𝐹,𝐺𝑟𝑎𝑛𝑣𝑖𝑙𝑙𝑒
• Compared with rough model ship result
– 3D method shows better agreement compared to 2D method
• Can be attributed to the roughness effect on viscous pressure resistance
CF_R_KCS_Granville
7,50E-03
7,00E-03
CF_S_KCS (Karman-Schoenherr)
CT_R_KCS_Granville_2D
CT_R_KCS
7,00E-03
CT_S_KCS CT_R_KCS_Granville_3D
Total resistance coefficient
Resistance coefficient
6,00E-03
CT_R_KCS_Towing test
6,50E-03
5,00E-03
6,00E-03
4,00E-03
5,50E-03
3,00E-03 5,00E-03
2,5E+6 3,0E+6 3,5E+6 4,0E+6 4,5E+6 2,5E+6 3,0E+6 3,5E+6 4,0E+6 4,5E+6
Rn
Rn
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Three dimensional surface structure for reduced friction resistance and improved heat exchange [1] .
Benefits
- It is a passive method.
- Ease of use (while comparing with riblets about
maintenance problems)
- These method that introduce spanwise
components cause large scale motions of the
fluid near the wall. Riblets which act on the flow
at the small near wall viscous scales. With
increasing Re number, their very small physical
size when used in high Re number applications
introduces wear problems.
[1] Vida, N., “Three-dimensional surface structure for reduced friction resistance and improved heat exchange,” US20070193726A1, 200 3.
[2] van Nesselrooij, M., L. L. M. Veldhuis, B. W. van Oudheusden, and F. F. J. Schrijer, “Drag reduction by means of dimpled surfaces in
turbulent boundary layers,” Exp. Fluids, vol. 57, no. 9, p. 142, Sep. 2016.
37
• 1998 - Alekseev, Gachechiladze, Kiknadze, & Oleinikov reported 20% drag reduction
• 2004 – Vida patented up to 34% possibility
• 2004 – Wüst up to 20% reduction (Der Spiegel)
• 2005 – G.I. Kiknadze, A.A. Gachechilazade reported 20% reduction
• 2008 – H. Lienhart et al, reported reduction levels are ignorable.
• 2009 – L.L.M. Veldhius and E. Vervoort reported up to 15% reduction, up to 17% increase
• 2009 – G.I. Kiknadze et al reported 33% reduction on skin friction coefficient.
• 2011 – C.M. Tay upto %2 reduction
• 2015 – C.M. Tay et al up to 3% reduction
• 2016 – M. Van Nesselrooij et al up to 4% reduction, up to 18% increaase in some cases
• 2017 – X.W. Song et al 10% reduction with non symetrical dimple shapes(non-ovoid)
Kiknadze, G. I., I. A. Gachechiladze, and A. Y. Gorodkov, “Self-Organization of Tornado-Like Jets in Flows of Gases and Liquids 38
and the Technologies Utilizing This Phenomenon,” no. 43581. pp. 547–560, 2009.
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[1]
[1]
[2]
[1] van Nesselrooij, M., L. L. M. Veldhuis, B. W. van Oudheusden, and F. F. J. Schrijer, “Drag reduction by means of dimpled
surfaces in turbulent boundary layers,” Exp. Fluids, vol. 57, no. 9, p. 142, Sep. 2016.
39
[2] Mode, J. M., “Simulation of the Flow Over a Flat Dimpled Plate,” Arizona State University, 2010.
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Cf
• Further optimisation
study using CFD
• Validation with FTFC
tests
ITTC57
• Impact on fouling
pattern
• The proposed approach is generic; can be applied to any ship type and hull coating
system in the presence of biofouling, and it may be combined with passive drag
reduction systems.
• Experimental data with representative surface finishes is essential both for the
extrapolation and CFD methods. The CFD should be preferred for more accurate and
direct estimation of the performance prediction at full-scale.
• The strength of the approach is to use the experimental method in combination with
the CFD but avoiding the most challenging barrier of describing the actual hull
surface condition numerically in the CFD.
• Validation of the proposed approach requires further full-scale data using the
developed bespoke performance monitoring and analysis system which is under
progress.
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Acknowledgements
Akzo-Nobel:
• Candries (2001), Hasselaar (2011), Politis (2012 - ),Yeginbayeva (2017) Ex-PhDs
• Carchen, A. (2015 - ) Current PhD
• UNEW multi-purpose flume facility (FP6-AMBIO, FP7-SEAFRONT)
• Part of the performance monitoring system on-board The Princess Royal.
EU Commission:
• EU-FP6 AMBIO project, FP7 TARGETS project, FP7 FOUL-X-SPEL project and
FP7-SEAFRONT Project
Personnel of:
• The Emerson Cavitation Tunnel (UNEW), The Princess Royal (UNEW) and Kelvin
Hydrodynamics Laboratory (UoS).
NAOME Hydro-Team
• Marino, A (2016 - ), Song, S (2017 - ), Ilter, K. (2016 - ) Current PhDs
• Dr Demirel, YK
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THANK YOU
e-mail: [email protected]
URL: www.strath.ac.uk/naome
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