SYS-6010 Service Manul V2.0

Download as pdf or txt
Download as pdf or txt
You are on page 1of 50

SYS-6010 Infusion Pump

Service Manual

Version 2.0 English


Intellectual Property and Statement

Intellectual Property Rights


The intellectual property right of this product and its Service Manual belongs to
SHENZHEN MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. (hereinafter short as
MEDCAPTAIN).

©2014-2015 All rights reserved. SHENZHEN MEDCAPTAIN MEDICAL TECHNOLOGY

CO., LTD.
Without prior approval from MEDCAPTAIN in writing, this Service Manual shall not be
photocopied, modified or translated, fully or partially, by any individual or

organization. , MEDCAPTAIN and are registered


trademarks or trademarks of MEDCAPTAIN.
Statements
MEDCAPTAIN reserves the right for final interpretation of this Service Manual.
MEDCAPTAIN reserves the right to modify the contents of this service manual for a
more accurate and effective service quality. The modified contents should be reflected in
the newly published service manual version.
MEDCAPTAIN is responsible for safety, reliability and performance of this equipment
only on the condition that:

 All disassembly, replacement, test, modification and repair are conducted by

qualified personnel approved by MEDCAPTAIN.

 All replacement parts, supporting accessories and consumables during the

maintenance are provided by MEDCAPTAIN;

 Maintenance records for product are reserved.

Version Information
content language version Publish time code

SYS-6010 Infusion English V2.0 Sep,2016

Pump Service Manual


Contents

1 IMPORTANT INFORMATION.................................................................... 1

1.1 SERVICE PERSONNEL ............................................................................. 1


1.2 THE LIMITATIONS OF THE SERVICE MANUAL .............................................. 1
1.3 DEVICE MAINTENANCE AND INSPECTION .................................................. 1
1.4 QUALITY CONTROL ................................................................................. 2
1.5 SAFETY INSTRUCTION ............................................................................. 2
1.6 LIST OF ABBREVIATED ............................................................................. 2
1.7 LIST OF SYMBOLS ................................................................................... 3
1.8 CONTACTS ............................................................................................ 3

2 SYSTEM INTRODUCTION ....................................................................... 4

2.1 INTRODUCTION ...................................................................................... 4


2.2 THE COMPOSITION OF THE INFUSION PUMP .............................................. 4
2.3 APPEARANCE ........................................................................................ 5
2.4 CIRCUIT BLOCK DIAGRAM ....................................................................... 8
2.5 THE SOFTWARE ................................................................................... 19
2.6 SPECIFICATIONS .................................................................................. 19

3 MAINTENANCE ...................................................................................... 21

3.1 CLEANING AND STERILIZING .................................................................. 21


3.2 PERIODIC MAINTENANCE ...................................................................... 21
3.3 REPLACING THE BATTERY ..................................................................... 23

4 SOFTWARE UPGRADE .......................................................................... 24

4.1 HOW TO UPGRADE THE DRIVER SOFTWARE ............................................. 24


4.2 UI SOFTWARE UPGRADE ....................................................................... 28

5 ALARM, FAULT AND TROUBLESHOOTING........................................ 30

5.1 ALARM INFORMATION ........................................................................... 31


5.2 COMMON FAULTS AND TROUBLESHOOTING .............................................. 33

6 THE DISASSEMBLING AND INSTALLING ............................................ 34

6.1 ATTENTIONS ........................................................................................ 34


6.2 ASSEMBLY TOOLS ................................................................................ 35
6.3 DISASSEMBLY ...................................................................................... 35
6.4 INSTALLATION ...................................................................................... 43

7 THE SAFETY TEST ................................................................................ 43

7.1 ELECTRIC LEAKAGE TEST OF ENCLOSURE ............................................. 43


7.2 ELECTRIC LEAKAGE TEST OF GROUND .................................................. 44
7.3 ELECTRIC LEAKAGE TEST OF PATIENT.................................................... 44

8 MAINTENANCE SPARE PARTS LIST ................................................... 45


Important information
1 Important Information
1.1 Service personnel
This service manual is for the information of service personnel only. Service may only
be conducted by personnel who
 Has basic knowledge of electronic circuit and mechanical.
 Has basic knowledge of medical devices and clinic.
 Has received proper training of maintenance service of MEDCAPTAIN and has
certain knowledge of device principle, structure, performance and operation.
 Has the necessary equipment and instruments.
 The permission of MEDCAPTAIN.

1.2 The Limitations of the Service Manual


This service manual describes all performance and configurations of the device. Some
other devices performance and configurations are not included here. There are
differences between the published manual and the actual status of the device, especially
when device has been modified, a corresponding maintenance information is needed.
Therefore, this service manual may be used together with some follow-up complementary
information.
MEDCAPTAIN will complement the relevant information timely according to the actual
situation of the device modification.
Service personnel should also refer to the Operation Manual.

1.3 Device Maintenance and Inspection


 The power supply of this device can reach to 100-240V. Maintenance against the
requirements of the service manual may cause an electric shock hurt or death.
 Maintenance against these requirements of this service manual may seriously
damage the device.
 The service personnel must be trained and permitted by MEDCAPTAIN.
 The maintenance must be of electrostatic discharge (ESD) protection conditions. Do
not touch PCBA or semiconductors by hand without any protective measure.
 Do not operate on the display by using sharp objects. Otherwise, the display may be
damaged.
 Do not disinfect the infusion pump by using the high-pressure steam sterilization
method.
 Before internal battery operation, check the battery to ensure that sufficient power is
available. Recharge, if required.
 Liquid intrusion into the AC power socket, USB or nurse call socket may cause
short-circuit. While connecting the power cable, check if the connecting parts are dry.
If liquid spills on the infusion pump, clean the pump with a dry cloth. And then check.

1
 Use the maintenance parts and accessories provided by MEDCAPTAIN to replace
and maintain the device.
 Do not use the infusion pump in a flammable environment.
 High-frequency surgical equipment, mobile phone, wireless device and defibrillator
may have interference on the infusion pump. Keep away from them while operating.
 After maintenance, have a safety test and cleaning according to this manual.

1.4 Quality control


MEDCAPTAIN satisfies ISO9001 and ISO13485 Certificate of Quality System. The
relative products have also obtained the CE Certification, in line with the requirements of
MMD instruction.

1.5 Safety instruction


Warnings:
 The power supply of this device can reach to 100-240V. Maintenance against the
requirements of this Service Manual may cause an electric shock hurt or death.
 Maintenance against the requirements of this Service Manual may seriously damage
the device.

1.6 List of abbreviated


ESD Electro-Static discharge
PCBA Printed Circuit Board Assembly
ISO International Standardization Organization
CE Council of Europe
MDD Medical Device Directive
IPX2 Level of Protection from Liquid instruction
ON/OFF ON/OFF key
HOME Main Menu Key
CPU Central Processing Unit
N/A (Not Applying) Not Applying

2
1.7 List of symbols

Symbol Description Symbol Description

CAUTION! Read the accompanying


Type CF equipment
document.

Level of protection from


Alternating current IPX2
liquid instruction

Direct current ON/OFF

Manufacturer Date of manufacture

HOME

1.8 Contacts
a) When the infusion pump is used and maintained normally and regularly, we provide
18 months free maintenance (replacement of battery and appearance parts are not
included). For failure caused by other factors, part replacement will be charged
accordingly.
b) If you have any questions when using the infusion pump, please contact local
distributor or directly contact us at any time.

The after-sales service contact details of Medcaptain Medical Technology Co., Ltd.
are as follows:
Address: 12th Floor, Baiwang Research Building, No.5158 Shahe West Road, Xili,
Nanshan District, Shenzhen, P.R.China
Telephone: 400-809-3369
Fax: 0755-26001651
Postal: 518055
Website:http://www.medcaptain.com
E-mail:MC.Service@medcaptain.com

3
System Introduction

2 System Introduction
2.1 Introduction
2.1.1 Purpose
This product is intended for hospitals to infuse liquid at constant speed or liquid medicine
continuously through the veins of patients.

2.1.2 Product Features


MEDCAPTAIN SYS-6010 is a micro-continuous infusion pump. It ensures constant
infusion speed and accurate dosing volume during long time infusion.
 Support all disposable IV sets conform to the standard.
 You can customize other IV sets conform to the standard.
 Three occlusion levels can be selected from three levels. The pressure status of
tubing also display.
 The maximum infusion rate can be set to 1200mL /h
 Calibration function for infusion accuracy
 Safety design by monitoring infusion status.
 Multiple modes of infusion
 Multi-channel IV delivery system, realizing relay infusion function
 Touch screen, providing quick and convenient man-machine interface.
 Display night mode, reducing light interference to patients and environment.
 Connection to bar code scanner function.
 Providing three types of power supply: AC power supply, DC power supply, and
internal lithium battery. The lithium battery can power the infusion pump for no less
than 5 hours (when infusion is run at 25mL/h).
 Double CPU and redundancy design for key units.
 Two-way alarm for monitoring the main control circuit and motor drive circuit at any
time.
 Independent motor driving CPU and motor subdivided drive chip design.
 Setting and automatic prompt of maintenance interval.
 Modular installation design enables multi-channel pumps among pumps.
 Handle, pole clamp, bar code scanner, relay infusion function are optional,
depending on the user’s need.

2.2 The Composition of the Infusion Pump


The SYS-6010 infusion pump mainly consists of the pump shell, display and operating
system, monitoring system, alarm system, motor drive system, tubing peristaltic module,
power supply system, drop sensor, the handle (optional), and pole clamp (optional).
The infusion pump adopts dual processor structure, controls the motor precisely,

4
drives the peristaltic sheet to infuse through the mechanical drive device, monitors the
sensors and infusion process, and provides sound and light alarms.

2.3 Appearance

Figure 1

1 –Touchscreen 2 – [HOME] key 3 – [ON/OFF] key

4 -[OPEN] key 5 – Pump door 6 – Shell

7 – Alarm indicator 8–Place shelf of drop sensor

5
1 –IV groove 2 –Peristaltic Pump Tablet 3 –Lighting lamp

4 –Depressor 5 –Door catch 6 –Air bubble sensor

7 – Pressure sensor 8 –Anti-Free-Flow clamp 9 –Anti-Free-Flow Clamp Button

Figure 2

1 –Cover of Battery 2 –Pole clamp Hole 3 – Loud speaker

4 - Auxiliary Alarm 5-external inlet 1 6 –AC power supply Inlet

7 –External Inlet 2 8 –External Inlet 3 9 – Auxilary Alarm

10 – Shell

6
2.3.1 Drop Sensor

1
2
4
3

1 – Button 2 –Drop Hole 3 – Cable

4 – Socket

2.3.2 Pole Clamp


1 2

Figure 4

1 – Mounting Screw 2 - Mounting Knob of Infusion Stand

2.3.3 Nurse Pager

Figure 5

1 –Button 2 –Cable 3 –Socket

7
2.4 Circuit Block Diagram
The whole circuit block diagram of SYS-6010 is shown as Figure 6. The parts are as
follows:

V2.0

Alarm/voice horn buzzer


USB1 USB2 RJ11

J2
4PIN
Interface board Battery pack
8PIN 8PIN
CON2 CON1

CON2 CON1
8PIN 8PIN
1PIN

3PIN
14PIN 14PIN

J16
J3

J2 J5
socket

4PIN
J8
AC

AC/DC power board DC/DC power board Power control board Pin board

4PIN
J7
3PIN

J8 J8
J9
J2

4PIN
J7
14PIN 14PIN

小3PIN
J10
3PIN 3PIN 7PIN 24PIN 8PIN NA 8PIN 7PIN 6PIN 小4PIN 3PIN 4PIN 4PIN
J1 J1 J4 J2 J3 J9 J2 J1 J6 J3 J5 J4 J9

J7

J2 Air

control sensor
24PIN bu-

M
Pump tablet
Air-bubble

Pump door

Speed test
test board
Auto door

Pressure
bbl
sensor

sensor

sensor

board
30PIN
30PIN

Stepper motor of peristaltic pump

Stepper motor of auto door


JP1

JP1

WIFI voice board SYS02 board -e


test
8PIN 24PIN bo-
J3 J1
ard

Keyboard 24PINAlarm
J1 Lamp
cover lamp board
board

Figure 6
2.4.1 AC/DC Power Board
a. Circuit Introduction:
The AC/DC power board has adopted the medical level power supply with low
leakage current and high-insulation voltage. It satisfies the requirements of EMC. The
AC/DC power board has an input alternating voltage ranging from 90 to 240V, 50/60Hz,
direct output voltage of 13.6V and the maximum output current of 2A. The AC/DC power
board mainly consists of AC inlet, fuse, EMC filter circuit, rectifier, high voltage DC filter
capacitor, switching tube, pulse width modulator, transformer, rectifier and absorbing
circuit, DC filter circuit, stabilized light decoupling feedback control circuit, etc.

b. Main Testing Point


No. Testing Description Range Unit Remark
point
1 TP9 DC Output Voltage 13.5-13.7 V

8
c. Circuit Socket Number and Definition
No. Socket Description Pin-out Range Explanation
No. Description
1 DC output 1: DC output 13.0~13.7V Connect J1 in the
voltage inlet 2:Voltage 2.78~2.94V DC/DC Power board
J1 sampling
3: Ground Output DC
ground
2 AC input 1: Live line AC L line input Connect AC power
inlet 2: NC / input inlet
J2
3: Neutral line AC N line
input
3 Ground 1: Ground / Connect AC power
J3 connecting input inlet
inlet

d. Caution:
 The AC/DC power board can reach to a high voltage of 400V. The workbench is
required to be isolated and avoid touching the high voltage circuit parts. High voltage
may cause electric shock hurts.
 While using a multimeter or oscilloscope to test, the pens cannot short out the live
parts in the circuit board, or the circuit board would be damaged.
 While using an oscilloscope or multimeter powered by mains to test the circuit of
mains in the AC/DC power board (primary non-isolated side circuit), the isolated
differential voltage probe must be used to measure, or it will damage the board and
test instrument.
 While using an oscilloscope multi-channel probe to test the circuit, all ground loops of
the probe in the oscilloscope must be connected to the same potential point, or it will
damage the board and test instrument.

2.4.2 The DC/DC Power Board


a. The Circuit Introduction
The DC/DC power board is from the AC/DC power board with main functions as
follows:
(1) Management circuit of battery charge: the charging current of lithium battery is
limited at around 200mA. As charging voltage boots, charging current gradually decreases.
A fully charge for 1500mA battery generally needs 8-10 hours.
(2)18V stepper motor driving power supply: 18V DC power supply is provided to the
stepping motor. The maximum current is 600mA.
(3)5V DC power supply: provides power supply to the digital circuit, CPU, the sensor
circuit. A maximum input current is 3A.
(4)3.7V maintaining power supply: provides maintaining power supply to CPU and

9
clock circuit in the shutdown situation. The input is from battery.
(5)The stepper motor driving circuit: adopts the specialized stepper motor controlling
circuit. Under the control of CPU, the speed, subdivision, current ratio and damping ratio
can be adjusted, depending on requirements.

b. The Main Testing Points


No. Testing Description Range Unit Remark
point
1 TP5 4.0V DC output voltage 4.0-5.0 V
2 TP6 5V DC output voltage 4.9-5.2 V
3 TP7 18V DC output voltage 17.5-18.5 V

c. Number and Definition of the Circuit Board Sockets


No. Socket PIN Description Explanation
No.
1 J1 3 Socket to inlet the DC Connect J1 in the AC/DC board
output voltage
2 J2 14 Socket to connect the Connect J5 in the power board
power board
3 J8 14 Socket to connect the Connect J8 in the power board
power board
4 CON2 8 Socket to connect the Connect CON2 in the interface
interface board board

2.4.3 The Power Board


a. The Circuit Introduction
The power control board has following main functions:
(1) Control the CPU circuit: controls on/off and stepper motor, receives and processes
signals from the compression bar sensors, and communicates with interface CPU of
SYS02 circuit.
(2)A function of signal switch board: collects signals from every sensor and all kinds of
DC power, distributes the corresponding signal to SYS02 circuit board, DC/DC power
board, stepper motor, alarm light and speaker, RS485 serial port and external interface,
etc.
(3)Charging circuit and boosted circuit of the super-capacitor.
(4)MCU control circuit of buzzer alarm.

b. The Main Testing Points: none.


c. Number and Definition of the Circuit Board Sockets
No. Socket PIN Description Explanation
No.
1 J2 24 Socket to connect the Connect J2 in the SYS02 board

10
SYS02 board
2 J3 8 Socket to connect the Connect J2 in the pressure
pressure&speed detection &speed detection board of the
board of the infusion pump infusion pump
3 J4 7 Socket to connect the Connect J1 in the pressure
pressure&speed detection &speed detection board of the
board of the infusion pump infusion pump
4 J5 14 Socket to connect the Connect J2 in the DC/DC board
DC/DC board
5 J7 4 Socket to connect the Connect J7 in the
pressure pressure&speed pressure&speed detection board
detection board of the of the infusion pump
infusion pump
6 J8 14 Socket to connect the Connect J8 in the DC/DC board
DC/DC board
7 J9 3 Not used Apply in the infusion pump
8 J10 3 Socket to connect the Connect bubble sensor
bubble sensor
9 J16 3 Socket to connect the Connect the battery pack plug
power supply
10 CON1 8 Socket to connect the Connect in the CON1 interface
interface board board

2.4.4 Battery Pack


a. Introduction
SYS-6010 adopts the 11.1V/1500mA lithium-ion battery pack. Connect battery pack
to the power board with a connector. Disconnecting the connector, you can separate the
battery pack and connecting wire.

b. The Main Testing Points


No. Testing Description Range Unit Remark
point
1 Black-blac Short circuit test The two wires
k wire should be
shorted
2 Red-black Battery pack 9-12.5 V Battery level influence
wire voltage the voltage
Note: The quality of battery pack is not judged by its voltage. Connecting the infusion
pump to test the actual operating time is needed.

c. Number and Definition of the Sockets


No. Socket PIN Description Explanation

11
No.
1 / 3 Socket to connect the Connect J16 in the power board
power board

2.4.5 Interface Board


a. Circuit Introduction
The interface circuit has following main functions:
(1) Provides the interface to connect SYS-6010 to peripherals, including the switching of
power supply, correspondence, drop sensor signal, bar code scanner and the external
power supply.
(2) Provides the speaker and buzzer driving circuit.
(3) Transfers the program recording signal of the power board CPU.
b. The Main Testing Points:none
c. Number and Definition of the Circuit Board Sockets
No. Socket PIN No. Description Explanation
1 J2 4 Socket to connect Connect speaker and buzzer
speaker and buzzer
2 CON1 8 Socket to connect Connect CON1 in the power
power board board
3 CON2 8 Socket to connect Connect CON2 in the DC/DC
DC/DC power board power board
4 BUS1 5 USB2.0 socket The interface to connect
peripherals including power
input/output, correspondence and
drop sensor; Connect MP-80
workstation, or individually
connect the external power
supply and drop sensor; Program
update of CPU in the SYS02
board.
5 BUS2 10 USB3.0 socket The interface to connect
peripherals including power
input/output, correspondence,
drop sensor, and nurse call.
Program update of CPU in the
SYS02 board.
6 BUS3 10 USB3.0 socket The interface to connect
peripherals including power
input/output, correspondence,
drop sensor, and nurse call.
Program update of CPU in the
power board and SYS02 board.

12
No. Socket PIN No. Description Explanation

1 J2 4 Socket to connect Connect speaker and buzzer


speaker and buzzer

2 CON1 8 Socket to connect Connect CON1 in the power


power board board

3 CON2 8 Socket to connect Connect CON2 in the DC/DC


DC/DC power board power board

2.4.6 Interface Socket


a. Socket Introduction
(1)USB1 socket (BUS1): USB2.0 socket interface. To connect the external DC power
supply, bar code scanner of RS485 serial port, power supply of the intravenous
workstation with RS485 correspondence, drop sensor signal, program update of SYS02
board CPU. The external power supply should be used with the matched cables. The DC
input power is 9-15V and the current is 1A.

The definition of socket signal

+V A B Drop GND

(2)USB2 socket (BUS2): USB3.0 socket interface. To connect the external DC power
supply, bar code scanner of RS485 serial port, drop sensor signal, nurse call, and
program update of SYS02 board CPU. The external power supply should be used with the
matched cables. The DC input power is 9-15V and the current is 1A.

The Definition of Socket Signal


Mic_call

+V A B Drop GND

Remark: When the voltage of external power supply connecting to the USB1 and USB2
socket is over 13.6V, the external battery in SYS-6010 can be fully charged. If the voltage

13
is under 13.6V, the battery may not be fully charged or not charged.

(3)USB3 socket (BUS3):USB3.0 socket interface. To connect the external 5V DC power


supply, bar code scanner of RS485 serial port, drop sensor signal, nurse call, program
update of the power board and SYS02 board CPU.

The Definition of Socket Signal

Mic_call /MCLR-VPP DA CLK

+V A B Drop GND

b. The Main Testing Points: none

2.4.7 SYS02 Board


a. Circuit Introduction
The SYS02 board has follows main functions:
(1)The man-machine interactive operation and management: the touch screen and
keyboard input processing; interface and menu display; connecting to the power board
serial ports, to obtain the infusion pump parameters, alarm information, the sensor signal
display and alarm output; output the infusion parameters set by the user to power board to
make a driving operation.

14
(3)2.4 inch TFT color display: with a resistance to touch. The screen resolution is
320X240 with FPC welded at the circuit board.
b. The main testing points: none
c. Number and definition of the sockets
No. Socket PIN No. Description Explanation
1 J1 24 Socket to connect the Connect J1 in the alarm light
alarm light board board
2 J2 24 Socket to connect the Connect J2 in the power board
power board
3 J3 8 Socket to connect the Connect the button cover
button cover

2.4.8 Button cover


a. Button cover introduction
(1) Buttons: [ON/OFF] for switching on/off,[HOME] for returning to main
screen,[OPEN] for opening the pump door.
(2) Indicator light: 2 LED lights of green and yellow are built in the cover. While the
machine is power off and AC inputting, yellow light works. While the power is on, green
light works. The indicator lights works as follows:
State of SYS-6010 State of yellow light State of green light
Power off and no AC OFF OFF
Power off and AC ON OFF
Power on OFF ON
Remark: “ON” means light is on, “OFF” means light is out.
b. The main testing points:none
c. Number and definition of the socket
No. Socket PIN Description Explanation
No.
1 FPC 8 Socket to connect SYS02 Connect J3 in the SYS02 board
block board

2.4.9 Alarm light board


a. The circuit introduction
3 groups of LED lights are installed in the alarm light board. The colors are green,
yellow and red, each group of 2 LED lights, to indicate the states of working, high, middle
and low level alarm. The states of indicators are as follows:
State of indicators Meaning of lights indicate
Green light flashing The infusion pump is normally working, flash frequency
indicates infusion speed
Yellow light illuminating Lower level alarm
Yellow light flashing Middle level alarm

15
Red light flashing High level alarm
b. The main testing points: none
c. Number and definition of the socket
No. Socket PIN Description Explanation
No.
1 J1 24 Socket to connect SYS02 Connect J1 in the SYS02 board
board

2.4.10 The pressure& speed detection board


a. The circuit introduction
Main functions are as follows:
(1)Process the pressure sensor signals: amplify and filter signals from the pressure
sensor, output to the power board.
(2)Collect and transfer signals: the peristaltic pump tablets signal, the stepper motor
speed signal, the pump door-open signal, the pump door-off signal and the hall switch
signal are all collected to the pressure& speed detection board through two cables to the
power board.
(3)Switch the driving signal: switch the driving signals from the door-open motor and
infusion motor through controlling the relay.
Note: the pressure sensor and the infusion pump pressure& speed detection board should
be adjusted and tested together, therefore, they need to be replaced one to one
correspondence, or there be a new debugging.
b. The main testing points: none
c. Number and definition of the sockets
No. Socket PIN Description Explanation
No.
1 J1 7 Socket to connect the Connect J4 in the power board
power board
2 J2 8 Socket to connect the Connect J3 in the power board
power board
3 J3 4 Socket to connect the Connect the pressure sensor
pressure sensor
4 J4 4 Socket to connect the Connect the stepper motor
stepper motor speed speed board
board
5 J5 3 Socket to connect the Connect the pump tablets testing
pump tablets testing board board
6 J6 6 Socket to connect the hall Connect the hall switch board
switch board
7 J7 4 Socket to connect the Connect J7 in the power board
power board
8 J8 4 Socket to connect the Connect the open motor

16
open motor board
9 J9 4 Socket to connect the Connect the infusion motor
infusion motor board
2.4.11 The infusion motor
a. The motor introduction: adopts a stepper motor with 42mm diameter and 48 steps, 2
phases driving.The working voltage is 18V.
b. Number and definition of the socket
No. Socket PIN Description Explanation
No.
1 / 4 Socket to connect the Connect J8 in the infusion pump
infusion pump pressure pressure&speed detection board
&speed detection board
2.4.12 Stepper motor speed board
a. The circuit introduction
Motor speed function: two light couplings collect the guiding and shading light signals A
and B from the optical disc connecting on the stepper motor. You can judge the speed and
rotating direction of the stepper motor according to the order of A and B and if there are
A and B.
b. The testing points:none
c. Number and definition of the socket
No. Socket PIN Description Explanation
No.
1 J1 4 Socket to connect the Connect J4 in the infusion pump
infusion pump pressure pressure&speed detection board
&speed detection board
2.4.13 The pump tablets position testing board
a. The circuit introduction
The peristaltic pump position testing function: the light coupling collects the guiding
light signals from the optical disc connecting on the peristaltic pump and judge the position
of the peristaltic pump during the rotation.
b. The main testing points: none.
c. Number and definition of the socket
No. Socket PIN Description Explanation
No.
1 J1 3 Socket to connect the Connect J5 in the infusion pump
infusion pump pressure pressure&speed detection board
&speed detection board
2.4.14 The pressure sensor
a. The pressure sensor introduction
The pressure sensor adopts the resistive Wheatstone bridge strain gauge pressure
sensor. When strain gauge pressure changes, the bridge will be out of balance, the

17
voltage will output and the pressure signal is received.
Note: The pressure sensor is a very sensitive and precision device. Do not touch the
surrounding parts or pull the connecting lines while dismounting.
b. The main testing points: none.
c. Number and definition of the socket
No. Socket PIN Description Explanation
No.
1 / 4 Socket to connect the Connect J3 in the infusion pump
infusion pump pressure pressure&speed detection board
&speed detection board
2.4.15 Bubble sensor
a. Bubble sensor introduction
The bubble sensor adopts the ultrasonic testing method. Its testing is not affected by the
color of infusion line. It has high-sensitivity (greater than or equalto 30ul bubbles) and a
fast response speed.

b. The main testing points: none.


c. Number and definition of the socket
No. Socket PIN Description Explanation
No.
1 / 3 Socket to connect the Connect J10 in the power board
power board

2.4.16 Hall switch board


a. The circuit function introduction
(1) To output the open and close signals of the pump door through the two micro
switch opening or closing. Then according to the distance between hall parts and hall
switch to output signals and eventually output to the power board so as to judge the open
or close of the pump door.
(2)Press the micro switch button to control the open and close the anti-free-flow
clamp.
b. The main testing points: none.
c. Number and definition the socket
No. Socket PIN Description Explanation
No.
1 / 3 Socket to connect the Connect J6 in the infusion pump
infusion pump pressure pressure &speed detection board
&speed detection board

2.4.17 The open motor


c. The motor introduction: adopts a stepper motor with 25mm diameter and 24 steps, 2

18
phases driving. The working voltage is 24V.
d. Number and definition of the socket
No. Socket PIN Description Explanation
No.
1 / 4 Socket to connect the Connect J9 in the infusion pump
infusion pump pressure pressure &speed detection board
&speed detection board

2.5 The software


The SYS-6010 consists of 3 softwares.
The power board software: to obtain all kinds of sensor signals, control and calculate
of the stepper motor, obtain self-testing information and process the alarm information. It
corresponds with the UI software and power failure alarm software.
The UI software: to be used in the monitor interface display, button operation, function
setting and operating of the human-computer interaction, data storage, nurse call and
voice function. It corresponds with the power board.
The power failure alarm software: under the situation of built-in battery failure and
external power is cut-off, to control the device to output a light and voice high-level alarm.
It corresponds with the power board.

2.6 Specifications
Power supply AC power supply: AC 100-240V,50/60 Hz, power,
consumption 25 VA
External DC power supply: DC 12 V
Internal battery: lithium battery 11.1 V 1500 mAh
Time of continuous use: no less than 5 hours (for infusion at 25
mL /h with a new battery)
Compatible IV sets All disposable infusion sets of 20d/mL and 60d/mL conform to the
standards.
Infusion mode 6 infusion modes: rate, drop, time, standard weight, weight,
multi-rate
Infusion setting 0.1-1200.0mL /h or (1-400d/min) (20d/mL IV set)
range 0.1-200.0mL /h or (1-200d/min) (60d/mL IV set)
Least increment of 0.1 mL /h(or 1d/min)
Total volume 0.0-99999.9mL
display
Accuracy ±5%
Purge operation 400.0mL /h (20d/mL IV set)
200.0mL /h (60d/mL IV set)
Bolus operation 35.0-1200.0mL /h(20d/mL IV set)

19
35.0-400.0mL /h(60d/mL IV set)
Auto-calculating the speed by the bolus volume
KVO rate 0.1-5.0mL /h
Occlusion level 11 levels are available
225mmHg~975mmHg,11 level
1:225mmHg
2:300mmHg
3:375mmHg
4:450mmHg
5:525mmHg
6:600mmHg
7:675mmHg
8:750mmHg
9:825mmHg
10:900mmHg
11:975mmHg
Alarm Near End, Infusion End, Occlusion Alarm, Low Battery, Battery
Empty, No Battery, No Power Supply, Door open, Air Bubble, No
Drop Sensor, No Drop Signal, Drop Error, Reminder Alarm, and
alarms during self-test and running.
Special function
Repeat alarming: If there is still alarm after mute alarm sound, it

will alarm again in 2 minutes.

Event recording: can store and playback 1000 events maximum

Alarm volume setting: 5 levels of alarm voice are available.

Power supply switching: When AC/DC power supply is cut off,

the infusion automatically switches

to internal battery supply.

Barcode scanning: Input the patient information by barcode

scanning.
Operating
Ambient temperature: 5℃-40℃ Relative humidity: 15%-95%,
conditions
nocondensation Atmospheric pressure: 70.0 kPa-106.0 kPa
Storage conditions
Ambient temperature: -20℃-60℃ Relative humidity:

10%-98%,
no condensation Atmospheric pressure: 22.0.0 kPa-107.4.0 kPa
Classification Class I, Type CF, IPX2

20
Maintenance

3 Maintenance
3.1 Cleaning and Sterilizing
 Before cleaning the pump, be sure to turn off the power and disconnect the AC or DC
power cables.
 If any solution spills on the pump or the pump gets heavily soiled, wipe it with wet soft
cloth dampened with cold or lukewarm water.
 Use a piece of dry soft cloth to clean the AC power supply socket, USB socket or the
nurse call socket,ensure that the socket is dry before using it.
 If the pusher and clutch need to be dismantled and cleaned, contact your distributors
or manufacturer.
 Do not use organic solvent such as alcohol or thinner.
 If disinfection is necessary, using the common disinfectors such as Chlorhexidine
gluconate and Benzalkonium chloride. After using the agent with a soft cloth,wipe off
it with a soft cloth dampened with water or warm water. When using the disinfecting
agent, follow the caution of each agent.
 When sterilize the system,use EOG(Ethylene Oxide Gas) at the temperature of 50°C
or less and relative humidity of 60% or less. After sterilize,ventilate the room for over
24 hours or place system in aerator for 8 hours. The above is only a guideline,use
adequate method to check sterilization results.
 The infusion pump cannot be autoclaved.
 Never use a dryer or similar device to dry the infusion pump.
 If liquid spills onto the pump, check whether the pump still functions normally. Test the
insulation and leakage current when necessary.
 Do not soak the infusion pump into water.
3.2 Periodic Maintenance
Perform a periodic maintenance inspection to ensure safe operation and the longest
possible life of the infusion pump, and check the infusion pump once every six months.
You can maintain some items by yourself and contact your local distributor to maintain
some other items.
3.2.1 Checking the appearance (before every use)
 Appearance checking: There are no cracks and damages.
 Key operations: Keys response smoothly and effectively.
 No abnormal noise during the peristaltic plate working.
3.2.2 Checking the power cable (before every use)
 Check the appearance of the power cable. If the appearance is damaged and the
plug and the socket are in poor contact, contact the distributor for replacement in
time.
 Connect the infusion pump to the AC/DC power and there is no indication of powering
on, contact the distributor for maintenance in time.

21
3.2.3 Checking the iInfusion rate (every 6 months)
Check the infusion flow once every 6 months by the graduate and timer.
Checking method: Use the preset brand IV set with a 60 mL /h rate, fill the infusion
bag with distilled water and access the graduate. Start, run 10 minutes at a 60mL /h rate
and observe the liquid volume in the graduate where 9.5-10.5mL is qualified.

3.2.4 Alarm (every 6 months)


1) Air bubble in tubing
Checking method: Simulate the infusion process and create a bubble by tilting the
drip chamber during the infusion. There should be a visible alarm [Air Bubble] on the
screen, red alarm light flashing, and audible alarm cycling every 15 seconds like
beep-beep-beep …beep-beep…beep-beep-beep …beep-beep….
2) Occlusion
Checking method: Use the preset brand IV set with a 25 mL /h rate, set the occlusion
检 level to be P2, and then close the roller clamp of the IV set. Start the infusion. Within 1
minute, there should be a visible alarm [Occlusion] on the screen, red alarm light flashing,
and audible alarm cycling every 15 seconds like
beep-beep-beep …beep-beep…beep-beep-beep …beep-beep….

3.2.5 Electric and mechanical safety (every 12 months)


To ensure safety, test the insulation voltage, leakage current and earthing resistance
according to the IEC 60601-1.

3.2.6 Checking the internal battery (every 6 months)


Perform the following inspections on the battery every 6 months:
 Connect to the AC power supply to recharge the battery for over 10 hours.
 Turn on the power.
 Set the infusion rate to 25 mL/h and start the infusion. Record the start time.
 Operate the system until it stops infusing due to low battery alarm. Record the finish
time.
(1)If the time from the start of the infusing to end of operation is 4 hours or more, the
battery condition is good.
(2)If the time from the start of the infusing to end of operation is 1 to 1.5 hours, the
battery condition is reaching its service life.
(3)If the time from the start of the infusing to end of operation is less than 1 hour, the
battery has reached its service life. Replace the battery. You are advised to contact
the distributor to replace the battery.
 When the battery lever check is complete, recharge the battery for next use.

22
3.3 Replacing the Battery
 Remove an internal battery.
(1) Use a screwdriver to loosen the battery cover fixing screws at the bottom of the
pump.
(2) Remove the battery cover.
(3) Disconnect the battery cable connector.
(4) Remove the battery.

 Install the internal battery


(1) Insert the connector of the battery cable into the battery.
(2) Insert the new battery into the battery compartment.
(3) Attach the battery cover.
(4) Use a screwdriver to tighten the screws securing the battery cover.

23
Software Upgrade

4 Software Upgrade
SYS-6010’s software upgrade involves two parts, being the Driver and UI upgrade.

4.1 How to upgrade the driver software


 Upgrade Tool:

 Connection: pay attention to the cable color(Blue color cable corresponds


to a white triangle ) and USB port

 Open the software "MPLAB IDE v8.86" on the desktop of windows;

24
 In the menu bar, click on the "Configure" - > "Select Device", as shown in
figure choice chip PIC16F1527, click OK to exit;

 In the menu bar, click on the "Programmer" - > "Select Programmer" - >
Select "PICkit 3" connection PICkit 3;

 Click ok

25
 PICkit 3 connection is successful, if not connected successfully check the
connection is correct or not;

 In the menu bar, click on the "Programmer" => "Settings"=> "power", Click
the item "power target circuit from PICkit 3";then click “OK”

 After the success of the set display device ID;

 From the menu bar "File" - > "Import" hex File Import products. Burn MP - 30,
for example, find the corresponding version in the folder, and open;

26
 Import success;

 Click the icon "program", then begin to download;

 The download is complete, the software prompts

27
4.2 UI software Upgrade
 Upgrade tool: please use long calbe to connect pump

 Connect the upper USB port of pump;

 Open the software "Programer. Exe" ; Turned off pump;

28
 Turn on the machine, then it would show “connect success”

 In the Programer software, click "add", then open the upgrade file;

 Select the Com and upgrade file , click start download;

29
 Then it would show “download complete”;

5 Alarm, fault and troubleshooting

Warning!

 There are 90-240V AC high-voltage current inside the MP-60A and 400V DC high-voltage
current produced by the switching power supply.A careless touching may cause serious
personal injury to the service engineer when they are conducting the checks and
troubleshooting.Please be strict in accordance with the requirements of the rules and
regulations to maintain the device by professional maintainers.
 When using equipment to check power board or other parts, short-circuit or incorrect
measurement may cause serious personal injury or a severe damage to the device.
 After every disassembling and maintenance, check the safety and function of the device.See
details in section 7.
The basic instruments of maintaining and checking
 PC (to download software and fill in forms)
 Software download connector
 To be used infusion set
 Digital multimeter
 20-50mL graduate(accurate to 0.2mL )
 Stopwatch or timing device

30
Note!
 The graduate to inspect the infusion precision,is just used for general maintenance.
 The special materials for disassembling should refer to the requirements in the
disassembling and installation chapter.
 The safety project inspection needs specialized testing equipments.After disassembling
and installing the device, the safety of the pump must be tested.

5.1 Alarm information


During normal operation, the pump generate visible and audible alarm to remind users to deal
with the alarms in time.
The alarm can be categorized into clinical alarm and technical alarm.Clinical alarm is
generated according to the operation state during the general using of the device.It is not
equipment failure but to remind users to deal with the device working in time,such as when
aninfusion is finished or a reminder alarm.A clinical alarm is sounded along with concrete
wording of specific information on the screen.
A technical alarm is caused by abnormal data inside the device during normal use of the
device. It can be an equipment failure or not, showing as ERR-XXXX.

5.1.1 The Alarm Levels


Alarm Sound Light
Low-level alarm Give out a beep at the time of The yellow indicator
every alarm. illuminates.
Mid-level alarm Give out three beeps at intervals Theyellow indicator
of 15 seconds. flashing.
High-level alarm Give out a series of beeps at The red indicator flashing.
intervals of 15 seconds.
Prompt message Give out two short beeps. The corresponding
indicator flashing.

5.1.2 The Clinical Alarms and Troubleshooting

Alarm Symptoms Alarm level Causes Troubleshooting

No Power Supply Low No external AC/DC power Immediately connect the

supply is connected. AC power supply or the

external DC power supply.


No internal battery or the Install a (new) battery.
No Battery Middle
internal battery operates

31
Alarm Symptoms Alarm level Causes Troubleshooting
abnormally.

Low Battery Middle The internal battery is Immediately connect an

running critically low. AC power supply or an

external DC power supply.

Near End Low The infusion will finish Wait until the infusion
within 3 minutes. finishes.

Occlusion Alarm High 1. The tubing is occluded. Click [STOP] to clear the

2. Low occlusion level alarm, troubleshoot, and

has been set during then continue the infusion.

high viscosity.

Door Open High Door is open during Click [STOP] to clear the

infusion. alarm. Check whether the

pump door has been

closed.

Air Alarm High 1. Air bubble in the Click [STOP] to clear the

infusion line. alarm. Check the tubing to

2. The flatten tube is fixed release the air bubble.

inside the air bubble

detector.

Infusion End High The VTBI or the infusion Click [STOP] to clear the

time set finishes. alarm.

Reminder Alarm Middle Operation forgotten (no Click any key to clear the

operation on any key for 2 alarm.

minutes after the IV set

loaded.

5.1.3 Technology alarms and troubleshooting


No. Trouble Possible Cause Troubleshooting

32
1 ERR-0003 Door position fault Replace the hall switch board
2 ERR-0004 Pressure sensor is falling or Reinstall the tube again or
abnormal pressed. Replace the pressure sensor and
the infusion pressure speed auto
driving board.
3 ERR-0005 Stepper motor speed error Replace the hall switch board or
Replace the stepper motor
4 ERR-0006 The 5V power supply Replace DC/DC power board
voltage or 18V motor drive
voltage is abnormal.
5 ERR-0007 Pump tablets fault Replace the peristaltic pump
tablets position test board
6 ERR-0008 SYS02 board and power SYS02 board damaged or the
board correspondence fault cable disconnection
7 ERR-0009 System fault Update software
8 ERR-0010 EEPROM fault Replace the SYS02 board

5.2 Common faults and Troubleshooting


The device fault checking:
NO. Failure phenomenon Cause Solution

Can not turn on pump No AC power Check AC power, panel indicator,


replace battery
1 Key panel failure Replace panel
FPC cable failure Replace FPC cable
Power board failure Replace power board
Black screen and alarm No AC power Check AC power, panel indicator,
indicator is off replace battery
2
FPC cable failure Replace FPC cable
SYS02 board failure Replace SYS02 board
Black screen and alarm FPC cable failure Replace FPC cable
3 indicator is on SYS02 board failure Replace SYS02 board
Touch screen failure Replace touch screen
White screen Touch screen failure Replace touch screen
4

5 Touch screen is no Touch screen not calibrate Calibrate touch screen

33
response when clicking The surface of screen is dirty Clean screen

Touch screen install incorrectly Install screen correctly

FPC cable failure Replace FPC cable

Touch screen failure Replace screen

IV Set with air bubbles Get rid of air bubbles

6 Air bubble alarm IV Set damaged Replace IV Set


Air bubble sensor failure Replace air bubble sensor
IV set with air bubbles Get rid of air bubbles
Alarm of air bubble of
7 IV set install error Install IV set correctly
No IV set when starting
Air bubble sensor failure Replace air bubble sensor

Blocking in IV set Clear blocking

Select wrong brand Select right brand


8 Occlusion alarm IV set of Custom brand not
Calibrate pressure value
calibrate
Pressure sensor failure Check pressure sensor and Replace it.
The disssembly and installation

6 The disassembling and installing


6.1 Attentions
Please do the disassembling in an anti-static environment. To avoid damage to the
components, please wear wrist strap or other anti-static equipment.
Before each disassembling, please carefully record the fixed way and layout of the
board connectors and their cables to ensure consistent before and after the
disassembling.
During reinstallation, use screws removed from the original position, otherwise, it can
cause a weak installing or damage to the position, involve other positions to be weakly
installed or damaged and eventually damage the device; And during use after the
reinstallation, the screws and components might fall off, thus causing unpredictable
damage or injury to the product or human body.

Disassemble the device in a correct order. Incorrect order or forcible assembly might
cause irreversible damage to the device.

Before separating the components, please be sure that all connections are plugged
off. During separation, take care not to break the connection wire and damage the
connectors.

Please store the removed screws and other parts by category for easy reach during

34
reinstalling, and avoid dropping, contaminating oer losing them.

During disassembly and reinstallation, pay attention to protecting the waterproof seal
and do not pull the seal strip hard. Please do not miss or damage it during installation.

After assembling, check if there are extra screws or other components, If there are, a
reassembling is needed.

Warnings!

 Before and after each assembling, be sure to cut off the external AC power
supply to avoid causing a human body injury.

 During assembling, avoid touching the circuit board and connection


cables by sharp instruments and avoid shorting and breaking circuits, or it may
cause a serious damage to the device.

6.2 Assembly Tools


6.2.1 General Tools

 Philips Screwdriver

 M3 inner hexagon screwdriver M3

 Pliers

 M3 nut spanner M3

 Diagonal cutting nippers

 Anti-static wrist strap

 Several Nylon cable ties

6.2.2 Special instruments and materials

 Several screw cover caps

6.3 Disassembly
6.3.1 Remove the battery

35
Figure 6.3-1 Note:
Code name

1 –Cover of battery
2 – PB2.3 tapping screw
3 –battery pack

1) Use phillips screwdriver to take out the 4 PB2.3 tapping screws (figure 6.3-1/code name
2) in the cover of battery (figure 6.3-1/code name 1).
2) Remove the cover of battery.
3) Take out the battery pack lightly (figure 6.3-1/code name 3)
Attention: pull out the battery pack lightly for there are connection wires between the
battery pack and the device.
4) The connection wires connect the battery and the device by a connector .Press the
block button in the connector and separate the plug and socket.

6.3.2 Remove the rear cover

36
Figure 6.3-2 Notes:
Code Name
1 –Rear Cover 2 – PB2.3 PB2.3 tapping screw
3 – PT3.0 tapping screw

1) Use phillips screwdriver to take out the 6 PB2.3 tapping screws (figure 6.3-2/code name
2) in the rear cover (figure 6.3-2/code name 1).
2)Use phillips screwdriver to take out the 6 PT3.0tapping screws (figure 6.3-2/code name
3) in the rear cover.
3)Balance the rear cover with left hand, then use screwdriver with right hand to stick the
inner side of the AC power socket. Use a uniform force to inner cover and separate the
rear cover carefully.
Attention: be careful to remove the rear cover, avoid pulling out other components inside
the device. After removing the rear cover, please take a picture first to know well the circuit
connections and wire bindings.

6.3.3 Remove the Baffle

37
Figure 6.3-3 Notes
Code Name
1 –PCBA stand component 2 –PCBA stand board
3 –PB2.3 tapping screw 4–FRC flat cable
5 –Middle plate
Attention: please connect the power supply, press [OPEN] to open the pump door, then
remove the battery.
1)Use the short edge of 2# inner hexagon spanner to push-out a certain space between
baffle-axis (figure 6.3-3/code name 2) and round decorative cover (figure 6.3-3/code
name 3), take out the round decorative cover.
2)Use pilers tip to clamp the pushed-out baffle-axis, pull it out completely.
3)Remove the baffle (figure 6.3-3/code name 1).

6.3.4 Remove the Bracket for PCB

38
Figure 6.3-4 Notes:
Code Name
1 –Round Decorative Cover
2 – PB2.3 Tapping Screw
3 –Square Decorative Cover
4 –Cover Board
5 –Panel
6 – FPC Flat Cable
7 – Medium plate
8 –Flat Cable Sealing Groove
9 – PCB Bracket for PCB
1)Use pilers to take down the 9 round decorative covers (figure 6.3-4/code name 1) and 2
square decorative covers (figure 6.3-4/code name 3) in the cover board (figure 6.3-4/code
name 4).
Attention: use pilers tip to insert between the decorative covers and stick them up, avoid
breaking the cover board.
2)Use phillips screwdriver to remove the 7 PB2.3 tapping screws.
3)Take out the cover board lightly.
Attention: Do not miss the magnets in the cover board.
4)Remove the FRC flat cable (figure 6.3-4/code name 6) inside the cover board (figure
6.3-4/code name 5).
5)Remove the flat cable sealing groove (figure 6.3-4/code name 8) in the middle board
(figure 6.3-4/code name 7).
6)Pull out the bracket for PCB (figure 6.3-4/code name9) lightly, and pull out the FPC flat
cable at the same time.
Attention: take care the FPC flat cable not to be hung.

39
6.3.5 Remove the pump door components

Figure 6.3-5 Notes:


Code Name
1 –Spring 2 –Door Shaft
1)Use pilers to take out the spring (figure 6.3-5/code name 2) in the door shaft (figure
6.3-5/code name 2).
Attention: move the door shaft for a certain distance in the direction of spring to ensure
the pilers tip can stick in and stick up the spring. Take care not to scratch the surface of the
door shaft, once the surface of the door shaft is scratched, it is easy to be stuck in the
shaft sleeve.
2)Use pilers to take out the door shaft.
Attention: move the door shaft for a certain distance in the direction of spring, stick the
pilers tip into the groove of the door shaft and pull it out. Take care not to scratch the
surface of the door shaft.
3)Remove the cover board (figure 6.3-5/code name 5).

6.3.6 Remove Components of the Peristaltic Pump

40
Figure 6.3-6 Notes:
Code Name
1 –Pressure sensor 2 –M4 Machine Screw
3 – M4 Spring Washer 4 – M4 Flat Washer
5 –Middle board Label 6 –M3.0 Machine Screw
7 – M3.0 Spring Washer 8 –Components of the Peristaltic pump
1) Use phillips screwdriver to take out the M4 machine screws (figure 6.3-6/code name 2)
in the pressure sensor (figure 6.3-6/code name 3).
2)Remove the pressure sensor.
Attention: Do not break off the connection wire of the pressure sensor and take down
the pressure from the board.
3)Use pilers to tear down the middle board label (figure 6.3-6/code name 5).
Attention: Do not break the surface.
4) Use phillips screwdriver to take out the 6 M3.0 machine screws (figure 6.3-6/code name
6).Remove the M3.0 spring washer (figure 6.3-6/code name 7).
5) Remove components of the peristaltic pump (figure 6.3-6/code name 8).

6.3.7 Remove the Door Drive and Components of the Middle board

41
Figure 6.3-7 Notes:
Code Name
1 –Alarm lamp board 2 –PB2.3 tapping screw
3 –SYS02 module and display screen 4 – Lamp shade
5 –Lamp board 6 –Baffle
7 –FPC flat cable 8 –Panel
9 –M3 machine screw 10 –M3 spring washer
11 –Door catch 12 –Baffle spring
13 –Baffle block 14 –Membrane
15 –Baffle shaft
1)Use phillips screwdriver to remove 2 M3 machine screws (figure 6.3-7/code name 9) in
the baffle block (figure 6.3-7/code name 13), take down the 2 M3 spring washer (figure
6.3-7/code name 10).
Attention: hand press on the baffle, avoid the baffle spring pushes out it.
2)Take down the baffle block.
3)Turn up the baffle (figure 6.3-7/code name 6),take down the 2 baffle springs(figure
6.3-7/code name 12).
4)Use pilers to take down the baffle shaft (figure 6.3-7/code name 15).
Attention: use the pilers tip to push out it backward for a length and pull put it.
5)Take down the baffle.
6)Use phillips screwdriver to remove the 2 PB2.3 tapping screws (figure 6.3-7/code name
2) in the lamp shade(figure 6.3-7/code name 4).
7)Take down the lamp shadeand lamp board (figure 6.3-7/code name 5).
8)Take down the FPC flat cable (figure 6.3-7/code name 7).
9)Remove the connection wire in the alarm lamp board (figure 6.3-7/code name 1)from

42
SYS02 module board (figure 6.3-7/code name 3) lightly.
10)Use phillips to remove the 2 PB2.3 tapping screws in the alarm lamp board and take
down the alarm lamp board and lamp shadelightly.
11)Take out the SYS02 module board and display screen lightly.
Attention: put the display screen upward, avoid scratching or pollute it.
12) Use phillips to remove the 4 machine screws in the 2 door catches (figure 6.3-7/code
name 11) and take down the 4 M3 spring washers.
Attention: do not miss the plastic chips under the door catch,2 pieces of each door
catch.
13) Take down the door catch.
14) Tear down the membrane (figure 6.3-7/code name 14) from the panel (figure
6.3-7/code name 8).
Note: the installation operation method: Reverse operation according to the steps above.

6.4 Installation
The Safety Test

7 The Safety Test


Warning!

 The electric and safety test is used to check the abnormal electric hazards.
If the hazards can not be discovered timely, it might cause injury to the
patient and operator.

 The equipment of the electric and safety test adopts the safety analyzer,
maintainers should master the usage.

 The electric and safety test completely complies with the standard of
IEC/EN60601-1.

 Please conduct the electric and safety test in a normal circumstance


(including temperature, humidity and atmosphere).

 The electric and safety test in the chapter takes the example of 601 safety
analyzer. Different brands of the safety analyzer might have a different
analysis.

 If the electric and safety test fails, please contract our after-sales service
engineers.

7.1 Electric Leakage Test of Enclosure


1. Connect the 601 safety analyzer to 264 VAC/60 Hz power source.
2. Connect the applied part of the tested equipment by using the applied part
connection tooling. The SUM end of the connection tooling for applied part is
connected to the RA end of the safety analyzer.

43
3. Via power cord, connect the tested equipment to the auxiliary power output port
on 601 safety analyzer.
4. Connect one end of the red testing wire to the “Red input terminal” on the safety
analyzer, and clip another end tightly onto the metal foil on the surface of tested
equipment enclosure.
5. Turn on the power source of 601 safety analyzer and press “5-Enclosure
leakage” on the panel of 601 safety analyzer to enter the enclosure leakage
current testing interface.
6. The enclosure leakage current shall not exceed 100μA under normal conditions
and shall not exceed 300μA in event of a single fault.

7.2 Electric Leakage Test of Ground


1. Connect the 601 safety analyzer to 264 VAC/60 Hz power source.
2. Connect the tested applied part to the the RA end of the safety analyzer.
3. Connect the 601 safety analyzer to 264 VAC/60 Hz power source.
4. Turn on the power source of 601 safety analyzer and press “4-Ground leakage”
on the panel of 601 safety analyzer to enter the ground leakage current testing
interface.
5. The enclosure leakage current shall not exceed 500μA under normal conditions
and shall not exceed 1000μA in event of a single fault.

7.3 Electric Leakage Test of Patient


1. Connect the applied part of the tested equipment by using the applied part connection
tooling. The SUM end of the connection tooling for applied part is connected to the
RA end of the safety analyzer.
2. Via power cord, connect the tested equipment to the auxiliary power output port on
601 safety analyzer.
3. Turn on the power source of 601 safety analyzer and press “6-Patient leakage” on
the panel of 601 safety analyzer.
4. Keep pressing “APPLIED PART” key to select AC or DC measuring. If DC is selected,
“DC" is displayed behind the limit value.
5. The patient leakage current shall not exceed 10μA under normal conditions and shall
not exceed 50μA in event of a single fault.

44
Maintenance
6. Spare Parts List

8 Maintenance Spare Parts List

Code Name
No. Part number Description No. Part number Description
1 60Z0020261 Cover of Battery a 7901000004 Interface Board
2 7404000006 Battery b 9114002321 Pressure&speed detecting board
3 9114002441 Rear Cover c 9114002252 Power Controll Board

4 9108008001 PCB Bracket Component d 9114002242 DC-DC Power Board


5 60Z00204911 Sliding Block e 9114002231 AC-DC Power Board
6 60Z0020531 Cover of Anti-Free-Flow f 9114002321 Pressure Sensor
Clamp
7 60Z0020191 Anti-Free-Flow Clamp g 9114002282 Alarm Lamp Board
8 9114002480 Middle Board h 9116000011 SYS02 Module Board

9 60Z0020131 Cover Board i 9114002242 Peristaltic Pump Control Board

10 9108011001 Panel j 9114006001 Peristaltic Tablets Test Board


11 9114002480 Baffle Block 9114002262 Interface Board

12 9114002480 Baffle 9114004001 Hall Board


13 9114002481 Door Driver Component 7901000003 Air Bubble Sensor

45
MADCAPTAIN TECHNOLOGY CO., LTD
The after-sales service address: 12th Floor, Baiwang Research Building, No.5158
Shahe West Road, Xili, Nanshan District, Shenzhen, P.R.China
Telephone: 0755-26953369
Fax: 0755-26001651
Postal: 518055
Website:http://www.medcaptain.com
E-mail:info@medcaptain.com
2014 All rights reserved. SHENZHEN MEDCAPTAIN MEDICAL
NOLOGY CO., LTD.

46

You might also like